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THE WAY I SEE IT
By NEVILLE WILLIAMS
Look out TV servicemen: VCRs
are now disposable!
With SILICON CHIP now celebrating its first
birthday, it's appropriate to follow up on several
matters raised in earlier issues. For example, to
reinforce my remarks about "throwaway"
technology (June 1988), a reader from Waniassa,
ACT, points out that in the USA even VCRs
may now cost as much to repair as to replace!
As readers may recall, the subject was raised under the heading
"For all practical purposes, Mr Fixit has had his day!" In commenting
on the article, the correspondent
(I.J.) professes a similar pet aversion to plastic assembly pillars
moulded into equipment cases.
"They can be a real nuisance",
he says, "especially when the head
of the screw is recessed deeply into
its half of the appliance body. I've
had to buy extra long Phillips
drivers to access the screws in
some units".
Adding to the list of home appliances which we nominated as being virtual throwaway items, he
has:
• A garbage disposal unit with a
burnt-out armature;
• A fan heater with worn bearings;
• A fan heater with an overzealous cut-out;
• A fan with a stripped gear.
But you can be lucky sometimes.
He continues:
I did have a win recently, involving a food mixer belonging to a
member of the family. It used 'triwing' screws that resemble a Phillips
head but having three slots instead
28
SILICON CHIP
of four. By sheer good luck, a local
tool dealer had a suitable screwdriver in stock and I was able to access and fix the fault.
By the same token, I would dearly
like to know where I could get a
screwdriver to suit our 10-year-old
Sunbeam mixer. It uses screws with
three slots which start at 120° intervals around the circumference, aimed at the centre. The depth varies,
however, being greatest at the circumference and diminishing to zero
in the middle.
What a fiendish combination! Incidentally, a couple of other
readers have mentioned the
possibility of picking up patented
drivers at specialist tool shops although more frequently as the
result of good fortune rather than
good management.
Domestic VCRs
1.J.'s information about domestic
VCRs comes from the April 1988
issue of SPECTRUM magazine, official publication of the American
IEEE (The Institute of Electrical and
Electronics Engineers Inc).
It reports that, in response to
numerous complaints about consumer video equipment failure and
the high cost of repairs, SPECTRUM
staff recently investigated the
situation. All suppliers contacted
insisted that their products were inherently reliable but they would not
release statistics to support these
claims.
SPECTRUM says, however, that an
EIA (Electronic Industries Association) survey in 1986 showed that
7 % of VCRs required service within
the first year and 43 % within the
initial five years of operation.
On this most recent occasion,
those service organisations that
were willing to cooperate indicated
that VCRs are inherently less
reliable than TV receivers because
of their reliance on mechanical
functions.
The majority of present day service calls, in the American scene,
involve dirty heads, electrical
storm damage or jammed tapes the latter aggravated by "tight
designs" which will not tolerate
mishandling or misalignment.
Again, economy models selling for
around $200 often rely on belts and
pulleys for tape traverse and, in
consequence, suffer more mechanical failures than dearer models
using direct-drive motors.
When a microprocessor fails, the
cost of replacement is likely to exceed $100, or half the original purchase price of an economy model.
That is bad enough but the real
crunch comes with motor and head
replacements which may run to
around $200. That puts economy
models firmly into the "disposable"
category - not worth fixing.
In the same article (June 1988,
The Ford Car as a Wireless Transmitter
Having talked about EMC (electromagnetic compatibility) in the
October issue, I was fascinated
recently to come across the
following item item in Vol.1, No.2
of "The Australasian Wireless
Review" published in February
1923:
"The Ford car as a wireless
transmitter: Many and varied are
the stories at present being told
about the Ford car. From clubman
to comedian, the name of Henry
Ford is considered fair game.
" But the statement that the Ford
car is a transmitter of wireless
waves, which are detected by sensitive valve receiving apparatus, is
not in jest. It is cold fact.
"The magneto of the Ford is of
peculiar construction, corresponding very nearly to the high frequency dynamo employed by
wireless stations for the radiation
of messages.
page 8) under the heading "The
safety aspect", I commented on the
legal aspect presented by home
handymen and professional oddjobbers. They have long been able
to dismantle and repair most home
appliances economically, in many
cases using replacement flex,,
plugs, sockets and other parts
available over the counter in local
hardware stores.
Because the practice has been so
widespread, and not easily addressed by industry regulations, it
has been accepted on the basis that
most handymen, effecting such
repairs, will do so intelligently.
More specifically, and I quote, that
they ''will not compromise the
specifications on which the device
was granted type approval in the
first place".
I suggested, however, that if this
legal "grey" area was to be progressively eroded by throwaway
technology, it might be outlawed by
regulations spelling out exactly
"who has the legal right to repair
what, in respect to anything plugged into the power mains".
Anything? Yes, anything. Start
framing regulations about house-
"The coils might be considered
the equivalent of the high tension
transformers and the sparking
plugs as the equivalent of the
wireless spark transmitter. The
sharp click of the ignition sparks
are clearly audible in a wireless
receiver's telephones, when a
Ford car is some hundreds of
yards away.
"It is even possible to detect a
misfiring cylinder by this means,
without ever having seen the car.
"It has always been understood
that the Ford possessed certain
advantages enjoyed by no other
make but that it numbers among its
accomplishments that of a wireless
transmitting station, as well as a
means of conveyance, seems to
be the strangest story of all" .
From the same source, and still
on the subject of wireless history, I
include a "Tip for Fans" which may
interest the many readers who
hold appliances and you run
headlong into the question of
whether your average electronic
serviceman can be permitted to
touch the mains circuitry in a radio
or TV set, or any other piece of electronic equipment. Think it through
and you'll find yourself peering into
a real "can of worms".
Possible legal implications
I drew attention also to the rising
tide of litigation "where individuals
can find themselves financially accountable for any harm caused by
activities which are arguably
negligent or illegal". There's much
more to it than mere administration.
One reader, who wishes to remain anonymous, obviously did
think through some of the wider implications of what had been said.
He suggests that knee-jerk regulations could disadvantage people
other than just the "intelligent
handymen and odd-jobbers" that
I'd originally had in mind.
If the right to repair mains
operated equipment was to be
limited to licensed electricians and
others with specified trade cer-
seem to be dabbling in old-time
wireless/radio technology.
I've never come across the idea
before and I'm not very optimistic
about its effectiveness but, to
somebody, it must have seemed
like a good idea at the time 1923.
Using firm cardboard or fibreboard, the idea was to make up a
tube such that a pair of headphones could be wedged and.
sealed firmly against the ends,
held in place by their own headband or maybe a separate rubber
band.
This done, a small flared horn
was constructed, which was then
wedged and glued into a matching
hole in the side of the tube. This
was a tip for optimistic fans , 1923
style . How to transform a pair of
headphones into a (not very)
loudspeaker. It must have sounded dreadful.
tificates, it might also disadvantage
graduate electrical engineers.
In his own case, he said, official
trade level qualifications could involve extra tuition and a test covering wiring rules, plus at least
twelve month ' s p ractical experience in electrician's work. Even
that would not necessarily meet-the
requirements in all states.
Rather bitterly, he suggests (and
I abbreviate):
"There is a feeling I have known
about, ever since I graduated, that
'engineer type ' electricians are
regarded as being inferior to those
who did a normal apprenticeship;
that while the system allowed for
those other than apprentices to get
their licence, it did so only under sufference. Were engineer type electricians seen as ri v als in the professional sense, or in terms of job
displacement - taking work from
ordinary electricians?"
One must concede that, in
respect to everyday electrical contracting, electricians have to learn
and employ a range of very practical non-engineering skills, if their
work is to be acceptable to both
supply authorities and consumers.
NOVEMBER 1988
29
THEWAYISEEIT-CTD
But it would be curious indeed if
regulations were ever to be framed
and interpreted in a way which
would prevent electrical engineering graduates from repairing any
form of mains powered equipment
with which they might become
involved.
Fly/ride/drive by wire
In the October issue, under the
above heading, I raised the question as to whether new high-tech
aircraft and road vehicles, controlled by computerised electronics,
could be at risk from electromagnetic radiation.
Scarcely had the article been
committed to publication (in
August) than ABC TV put to air a
segment of QUANTUM detailing continuing research by NASA into the
physics of lightning.
The research had been triggered
by a frightening experience on
November 4, 1969 on the occasion
of a manned mission to the Moon.
Thirty-six seconds into the launch
and at a height of 2000 metres, the
huge Apollo rocket was struck by
lightning and all -communication
was cut. Sixteen seconds later,
there was a second strike which
reportedly tripped every circuit
breaker and interrupted the guidance system.
A major catastrophe was avoided only by on-board software
checking facilities.
If 1969 reads like ancient electronic history, lightning struck
again on March 26, 1987 when an
Atlas Centaur rocket was being
launched from the Kennedy Space
Center. It was carrying a communications satellite. Seconds after
take-off, lightning scrambled the
Atlas Centaur's electronics, forcing
the controllers to destroy the
.
$160-million vehicle and its
payload.
The irony was that the launch
controllers had just previously
elected to ignore a warning about
the charged state of the atmosphere.
NASA's lightning research program is headed up by Prof. E. Philip
Krider, at Mosquito Flat, about 1km
from the launch pad. Krider's team
use small rockets to drag a fine
wire aloft when the atmosphere is
known to be lightning-prone. At a
height of a few hundred metres the
fine wire then provides a path along
which lightning tends to track.
By thus initiating lightning
strikes more or less to order, it
becomes possible to monitor them
much more frequently and accurately than would otherwise be
the case.
Lightning figures
facts and
According to Krider, the instantaneous temperature created by
lightning can be five times hotter
than the surface of the Sun. The
speed of a lightning strike is 20 to
30 times greater than had previously been believed, while the instantaneous energy level involved approximates the total nominal power
consumption of the City of New
York or the whole of Australia.
A major objective of the NASA
research team has been to develop
instrumentation that can measure
atmospheric charges and gradients
from ground level and thereby
avoid especially hazardous launch
conditions.
But according to QUANTUM, they
are also concerned with identifying
measures which could render electronic components less vulnerable
in the first place - especially in
The Space Shuttle - operational
again but space junk poses a growing
danger.
situations where the use of composite materials instead of metal
drastically reduces shielding.
As if to emphasise that the
research was of more than
academic interest, Professor Krider
made a point that, on average,
every substantial aircraft flying the
American skies is struck by lightning once a year!
It certainly reinforced the oddball scenario suggested in the October issue:
• Solid-state scientists working
Research into the effects of lightning is of more than
academic interest. On average, every substantial aircraft
f1.ying the American skies is struck by lightning
once every year!
30
SILICON CHIP
diligently to produce increasingly
complex chips using vanishly small
(and delicate?) devices and tracks.
• Aviation electronics experts
devising comprehensive control
systems relying ever more profoundly on those same chips - and
electrical wiring.
• Aircraft designers resorting
more and more to composite structural materials, in some cases
because of their strength/weight
ratio, in others because they are
less visible to radar.
• NASA scientists hard at work
trying to minimise the apparent
vulnerability of on-board circuitry,
especially in the face of reduced
shielding by composite materials!
Surely, there's more than a suggestion here of technologists putting the cart before the horse!
And if that isn't sufficient to
reflect upon or to debate over morning coffee, try this one.
In that same October article, I
drew attention to the fact that, over
the past 70-odd years, we've come
to rely more and more on the electromagnetic spectrum. But over
that same period, we've managed to
clutter it with a huge array of
deliberate but dubious signals, plus
countless avoidable sources of
interference.
We seem to have learned little
about prejudicing a future resource. Also depicted on television
recently was a representation of
the globe, encircled by a huge
assortment of space junk. According to the accompanying commentary, there are something like
10,000 pieces of identifiable junk
currently circling the Earth, each
piece a potential hazard to communications satellites and other
space activities.
At orbital speeds, said the commentator, even a particle as small
as a flake of paint could prove fatal
to a human being in a space suit a new slant on Russian (or other)
roulette!
In their passion to be the first
with the latest, I do wonder how
many space researchers, over the
years, have paused to think that
useable space is a finite resource.
"Shoot first", runs the old saying,
"and ask questions later". How
neatly it summarises the birth of
the space age!
~
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