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The $1000 satellite TV
ground station is based on
a 1.8-metre pressed steel
dish as shown in the
foreground of this photo.
Unlike other dishes which
use a steel mounting pole
cemented into the ground,
this unit uses a simple but
effective "stand". The
author's older 1.8-metre
segmented dish is in the
background.
Tuning in to
satellite T\T, Pt.3
This Ku-band ground station can receive
TV pictures from Aussatfor less than
$1000. In this article, we take a look at the
equipment and describe how it's set up to
tune into Aussat 1.
By GARRY CRATT
Satellite enthusiasts will no doubt
be impressed with the price tag of this
satellite ground station. Imported by
Av-Comm Pty Ltd, the system comprises a 1.8-metre pressed steel dish ,
a magnetic polariser and feedhorn, a
low noise block converter (LNB), a
99-channel remote controlled receiver,
and the cable to connect the components at the dish "head" to the receiver.
4
SILICON CHIP
Installing the system is no more
difficult than plugging in the components of a typical hifi system. The
assembly of the dish is uncomplicated
and the complete receiving station
can be assembled in about 30 minutes, despite the fact that the only
instructions are two dish assembly
diagrams printed on the outside of
the shipping carton.
The dish comes packed in a single
heavy duty carton and weighs about
50kg. Unlike other dishes which use a
steel mounting pole cemented into
the ground or bolted to the top of a
building, this unit uses a simple but
effective "stand". This allows the dish
to be used on balconies or in courtyards, where the installation of a 2metre length of 100mm steel pipe
would be impractical.
It's also means that you don't have
to worry about cementing a steel pipe
into the ground.
Siting the dish
The siting of the dish is most important. Under no circumstances must
the "view" that the dish has towards
the satellite be obstructed by nearby
buildings or trees. Any obstruction
will prevent reception.
Naturally, the dish must be adjusted
for correct elevation and azimuth and
this is all part of the installation procedure. For example, the Aussat 1
pointing co-ordinates provided by the
supplier for our location were: elevation 50.07°, azimuth 8.89°.
The elevation is easily set using a
timber batten, a plastic protractor and
a plumb bob (eg, a nut or bolt tied to a
piece of cotton). By affixing the cotton
to the centre of the protractor (either
using glue or by drilling a small hole
and then tying the cotton at that point)
and holding the protractor against the
batten, the angle formed with reference to the horizontal will be equal to
the angle of elevation. Fig.1 shows
the details.
The azimuth can be set using a magnetic compass and this procedure will
be described later in this article. Of
course, the compass and protractor
method are only used to determine
the initial pointing directions. We'll
describe how to precisely adjust the
dish for best reception later on.
You should also consider the expected reaction from neighbours when
this 1.8-metre dish appears in your
backyard. Even though the dish is
powder coated a pleasant neutral grey
colour, try to site the dish to minimise
the impact on your neighbours. Where
possible, the dish should be mounted
so that it is out of sight (eg, behind a
fence, a screen or bushes), whilst still
maintaining a clear view of the satellite for good reception.
The mounting stand
Before installing the dish, you need
to have a level mounting surface to
accept the stand. This can easily be
Fig.2: the elevation of the dish is
adjusted by sliding a square section of
steel tubing hinged to the apex of the
dish inside another square section
affixed to the base of the stand. This
heavy duty thumbscrew then clamps
the two sections together.
Fig.3: after the dish is removed from
the carton, you have to remove two
steel locking tubes like the one shown
here, so that the dish can pivot on the
hinges at the front of the stand.
·
checked by using a spirit level and
then packing the site with bricks or
timber blocks to ensure a level mounting surface. Due to the unorthodox,
but highly adaptable mounting system used, some explanation regarding assembly is appropriate.
In this design, the elevation of the
dish is adjusted by sliding a square
section of steel tubing hinged to the
apex of the dish inside another square
section of tubing affixed to the base of
the stand. When the dish is elevated
to the correct angle, a heavy duty
thumbscrew clamps both sections together - see Fig.2
After removal of the dish from the
shipping carton, two steel tubes, used
to lock the frame to the dish for protection, must be removed and discarded. Fig.3 shows the location of
one of these steel tubes. Once this is
done, the dish is free to pivot on the
two hinges at the front of the stand.
Next, an "L" shaped section of steel
tubing, which is supplied taped together with the three feedhorn support arms to the mounting stand, must
be released and fitted between the
apex of the dish and the base of the
mounting frame. Note: this L-shaped
section contains the elevation adjustment thumbscrew - see Figs.4(a) and
4(b).
The dish can now be tilted to a
suitable angle (say 45°) and locked
into position, allowing easy access to
the mounting points for the three
feedhorn support arms. These arms
must be attached under three of the
-TIMBER
BATTEN
Fig, 1: the angle of elevation can be set
by using a protractor to measure the
angle formed between a plumb bob &
a wooden batten fixed across the face
of the dish.
Fig.4(a): this view shows the fully assembled 1.8-metre dish. Note the L-shaped
section at the rear. This contains the elevation adjustment thumbscrew.
AUGUST 1991
5
Fig.4(b): the L-shaped section is attached to the base of the stand via a hinged
joint. This allows the L-shaped section to move as the dish is tilted to achieve
the correct elevation.
be fitted together, to form one assembly. The feedhorn and polariser are
supplied together in a single box, together with the necessary screws, so
these two items should be assembled
first. The LNB, which is supplied with
a rubber gasket, is then secured by
four stainless steel screws to the
feedhorn/polariser assembly.
Because the aperture at the mouth
of the LNB is rectangular, it is easy to
align this correctly with the corresponding aperture of the polariser
body. Fig.6 shows the complete LNB/
polariser/feedhorn assembly while
Fig.7 shows the assembly after it has
been clamped in position.
At this stage, some consideration
should be given to the routing of the
cable from the LNB to the receiver.
Among other things, this cable includes a low-loss double-shielded 75ohm coaxial section which is used to
carry a DC supply voltage from the
receiver to the LNB and to carry the
converted block of frequencies (from
12.25-12.75GHz) to the receiver. In
addition, the cable has three separately insulated conductors: polarity,
ground and signal strength (normally
used for remote dish adjustment).
The cable should be routed so tha·t
it can not be tripped over, run over by
the lawn mower, or subjected to other
stress. If buried underground, the cable should be run through plastic conduit. This offers good protection and
in the event of a malfunction, allows
the faulty cable to be pulled through
and replaced. The cable is terminated
with "F" connectors and is small
enough to be run through floorboards
quite discreetly!
The receiver
Fig.5: the three support arms for the feedhorn are bolted to three of six bolts
around the circumference of the dish. Mount the arms at intervals of 120°, then
attach the feedhorn mounting plate to the arms at the centre of the dish.
six bolts around the circumference of
the dish and spaced 120° apart. This
is easily done by undoing each of the
three bolts and passing the h ead of
each bolt through the corresponding
hole on each support arm. Fig.5 shows
the detai ls.
After affixing all three arms, which
may droop slightly at this stage of
partial assembly, the feedhorn mounting plate must be attached to the three
arms. This plate is a galvanised piece
of steel with three recessed locating
6
SILICO N CHIP
tabs at 120° intervals, each having the
same shape as the ends of the support
arms. The arms are now secured using the galvanised bolts and nuts supplied. In addition, there is a galvanised clamp which holds the throat of
the feedhorn in position, as shown in
Fig.7.
Feedhorn assembly
Prior to mounting the feedhorn in
this clamp, the LNB (low noise block),
feedhorn and magnetic polariser must
At the other end of the cable,
mounted indoors, is the receiver. It
supplies the DC voltage (18V) to the
LNB and decodes the IF block converted by the LNB. In addition to IF
tuning, the receiver also features variable IF and audio bandwidth , adjustable audio subcarrier tuning, adjustable polarity for the LNB, and a programmable digital readout.
The receiver is supplied pre-tuned
to all 15 A us sat transponders, to make
initial operations easier. It's difficult
enough to adjust both dish elevation
and azimuth at once, without having
to also tune the receiver for an active
transponder. Once the dish is aligned
and the system optimised, the receiver
Fig.6: this close-up view shows the complete LNB/
polariser/feedhorn assembly, prior to installation on the
mounting plate. The two leads shown emerging from the
polariser are run to the receiver via the coaxial cable.
tuning can be trimmed up. As all the
receiver information is stored in an
EEPROM, the units can be shipped
around the country pre-programmed,
without fear that a memory back up
battery will go flat in transit.
The receiver features video and audio outputs, and a modulated RF output (channel 3/4).
Hence there are a number of methods of connecting the unit to a televi-
Fig. 7: the feedhorn is held in place at the centre of the dish
by a galvanised clamp attached to the feedhorn mounting
plate. Adjust the feedhorn position & orientation for
optimum signal as described in the setting up procedure.
sion set. The modulator output can be
fed directly to the TV set and this is
satisfactory if the set is being used
solely for satellite TV use . If it is also
used to watch terrestrial television, a
switch should be installed in the antenna input lead. These items are commonly sold as "TV game switches"
for less than $10 in most electronics
stores.
Alternatively, the audio and corn-
posite video outputs could be fed to a
VCR, and thence to the television receiver, or to a video monitor and separate audio amplifier. Of course, the
audio can be connected to the AUX
input of any hifi system, although the
inputs to the amplifier must be tied
together so that both audio channels
are driven.
Tandy stores carry a suitable adaptor, which splits a single RCA female
to twin RCA male connectors. The
ultimate distribution method is to
purchase a "video sender", which is a
small, low-powered TV transmitter
operating on a UHF TV channel. These
units have a range of around 15 metres or so and enable satellite TV signals to be viewed on any suitable
UHF-equipped TV set in the house.
These units are also available from
Tandy for around $100.
Final adjustments
Fig.8: the low noise block (LNB) is connected to the receiver via low-loss 75Q
coaxial cable. Route the cable so that it is well out of the way or, better still,
bury it in plastic conduit.
Once the dish has been positioned
as closely as possible 'to the specified
azimuth and elevation settings, the
cable should be connected to the receiver. For initial dish set up, nothing
beats having the receiver and the TV
set at the dish. This can normally be
achieved by using a long 240 volt
extension cord to power the equipment at the dish site. Remote indicators such as receiver audio and signal
strength metering are impractical at
such an early stage of the installation.
We initially set the receiver to transAUG UST 1991
7
Fig.10: the receiver supplies the DC voltage (18V) to the LNB and decodes the IF
block converted by the LNB. In addition to IF tuning, the receiver also features
variable IF and audio bandwidth, adjustable audio subcarrier tuning, adjustable
polarity for the LNB, and a programmable digital readout. The receiver is
supplied pre-tuned to all 15 Aussat transponders & features video & audio
outputs, plus a modulated RF output.
ponder 7 which is a strong B-MAC
signal. A good indication that the system is working is to connect the LNB
to the receiver and watch the impulse
noise increase. Once this is verified,
the dish can be aligned. Because the
elevation has been set as described
previously and because the receiver
is pretuned to a known active trans-
ponder, the azimuth of the dish can
now be set.
To do this using a magnetic compass involves taking the magnetic variation at the location of the Earth sta. tion into account. In our case, the
azimuth for Aussat 1 was given as
8.89° but to compensate for the magnetic variation for Sydney, we had to
Fig.11: view inside the receiver. When a watchable picture has been obtained,
trimpot RV6 (at the end of the pen) is adjusted so that the S-meter reads halfscale as described in the text. After that, the feedhorn polarity & focal length are
carefully adjusted for maximum reading on a digital voltmeter connected
between the receiver's S-meter terminal (on the rear panel) & ground.
8
SILICON CHIP
subtract 11.5° (ie, the compass bearing was 357.39°).
All this sounds very complicated.
In reality, all we had to do was take a
rough reading in the general direction
of the satellite and then gently rotate
the dish until a picture was received.
However, knowing the approximate
compass reading certainly helps.
When some kind of picture is visible,
a series of "fine tuning" adjustments
must be made.
Feedhorn adjustment
Apart from the elevation and azimuth which can both be adjusted for
best reception, the position of the
feedhorn must also be adjusted so
that the focal length and polarity are
correct. This can be done by backing
off the pressure on the feedhorn
mounting clamp so that the entire
assembly can be rotated, and also so
that the distance from the dish surface to the mouth of the feedhorn can
be adjusted.
Once the picture and sound are
watchable, further adjustments must
be more scientifically monitored. To
do this, we connected a digital voltmeter between ground and the "Sm et er" terminal at the back of the
receiver. The cover is then removed
from the receiver and meter drive
potentiometer RV6 adjusted so that
the receiver S-meter reads half scale
and so that a reading of about 70mVis
obtained on the DMM. Fig.11 shows
the layout of the receiver circuit board.
The feedhorn polarity and focal
length are now adjusted for a maximum reading on the DMM. Often,
this exercise must be repeated several
times for optimum performance.
A2
A3
156°E
164'E
SATELLITE
ENillUSIASTS!
•
•
Fig.12: the dish can easily be moved to view each of the three Aussats
by cementing three sets of galvanised bolts into the ground. Aussat 1 is
at 160°E longitude, Aussat 2 at 156E & Aussat 3 at 164E 0 •
0
1.5M Dishes complete $445
High performance Ku Band
Hemt LNC's 2 yrs warranty .. $370
• Complete B-Mac Systems ..
$2895.00
• Complete C Band Systems
• Dishes Small through to Large
• Pal Receivers ... $595.00
• Complete range of cables, connectors and accessories
Call now for FREE Catalog, Information Bulletin and SPECIALS ..
(02) 489 5474f
Note that these latter adjustments
may not result in any visible improvement to the received picture. This is
because the satellite uses FM and once
the receiver is in limiting, no noticeable improvement can be made to the
received signal. However, by making
these fine adjustments to squeeze the
maximum performance from the dish,
we are building up a performance
margin which will compensate for rain
attenuation, or a reduction in satellite
transmit power.
Securing the dish
Once the maximum performance
level has been achieved, the dish can
be secured using the galvanised "U"
brackets provided. However, if more
than one satellite is to be received,
the dish cannot be locked down permanently. On our system, we used
heavy duty steel tent pegs obtained
from the local disposals store to anchor the dish. Of course, a more permanent method would be to cement
Fig.13: if space is a problem, the
mounting locations for the dish can be
overlapped. Don't forget to subtract
the local magnetic variation when
taking compass bearings.
galvanised bolts into the ground in
the appropriate locations, so that the
dish could be moved from one set of
mounting bolts to another for different satellites. Fig.12 shows how this
can be achieved.
Once successful reception has been
achieved, most enthusiasts will want
to explore the potential of their satellite receiving system. Besides television services, Aussat also carries a
number of SCPC (single channel per
carrier) radio programs. These can be
found by connecting a scanner, capable of reception in the 950MHz to
1450MHz band. Experience has
shown that most of these radio channels are horizontally polarised and
are located around the 1200MHz area,
using wideband FM as the mode of
transmission.
It would be improper to list such
frequencies here but any scanner fitted with a search function and capable of covering the appropriate frequency range will uncover these transmissions. To couple the LNB feed to
the antenna input of a scanner, a
splitter without DC feed capacity must
be used. If the correct splitter is not
used, the DC supply voltage from the
receiver to the LNB will damage the
scanner. Suitable splitters are available from most satellite hardware suppliers.
Finally, a note of caution. While
there is no harm in viewing unencoded programming from Aussat to technically improve reception equipment,
or out of interest in international affairs, or because of curiosity as to how
TV networks operate, enthusiasts
Videosat Pty. Ltd.
[
83Alexandria Pde.
Wabroonga NSW 2076
Fax (02) 489 3557
_ \
~ VJOEQS~T_. J
...
1
._
Mr/Mrs/Ms .......................... ............ .
Address .......... ................... ............... .
Telephone .................................... sq"191
* For all your Satellite Needs - Nationwide
*
should be reminded that program
material is protected by copyright laws
and that some program material may
be proprietary.
Also, the transmissions described
in this and previous articles are not
designed to be received by parties
other than those who have paid the
appropriate fee to do so, such as the
transponder lessee, etc. This means
that enthusiasts are in a privileged
position to be able to receive such
transmissions without cost. Any use
of material broadcast through Aussat
for commercial gain would therefore
be absolutely illegal.
SC
Equipment Availability
Footnote: the satellite receiving
system described in this article
is available from AV-Comm Pty
Ltd, phone (02) 949 7 417 (see
adverhsement this issue). Similar satellite TV equipment is also
available from .Videosat Pty Ltd,
83 Alexandria Pde , Wahroonga
2076. Phone (02) 489 5474.
AUGUST 1991
9
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