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DC VOLTS
DC AMPERES
Adjustable 0-45V
8-amp power supply
Do you need a really big power supply? One
that's big enough to allow you to do .away with
the car batteries on your workbench? Well this
is for you. Its output is adjustable from 0-45V
DC & it can deliver currents up to 8 amps.
Design by JOHN CLARKE
In the past, a power supply rated at
0-45V and 8A would have been much
bigger than this unit. It would have
needed really big heatsinks and possibly fans as well to keep it cool. It
would also have needed a much bigger transformer and more filter capacitors, and would generally have been
a much more expensive unit.
64
SILICON CHIP
So why is this unit not as big as
those older designs? Because it is a
switchmode power supply, using the
same principle as the millions of
power supplies used in personal computers. These are light in weight, compact in size and highly efficient.
Because it uses the switchmode
principle, this new supply has no large
heatsinks yet always runs cool or only
slightly warm to the touch.
The new supply is housed in a large
plastic instrument case and has meters for voltage and current. There are
two knobs to adjust the output: one
for voltage and one for the current.
Just below the voltage knob is a toggle
switch which allows the supply to
deliver a fixed 13.8V output - handy
if you are working on any automotive
device.
There is also a pushbutton switch
to allow the maximum output current
to be set an d a toggle switch to connect the supply output to the front
panel terminals. The supply has three
binding post terminals on the front
panel: red for positive, black for negative (OV) and green for Earth. Neither
POWER
A
o--o"""a---.-S1
240VAC
35V
►-----r--------------1t-----O+
+
Nu----,--+--~
Cl-CS
DC
OUTPUT
50VDC
~ARTH
OUT +12V
CURRENT
CONTROL
CIRCUITRY
VOLTAGE
Fig.1: this simplified block diagram shows how the circuit works. The control circuit
monitors the output voltage & current & drives an optical fibre link. This optical fibre
link in turn controls FET Q1 which functions as a switching regulator. D2, L1 & C6/C7
filter the pulsed waveform from Q1 to produce a steady DC output voltage.
the positive or negative terminals are
internally connected to the power supply chassis so it may be used as a fully
floating supply or with one side connected to Earth.
There is a red LED above both adjusting knobs and these indicate Regulator Dropout and Current Overload.
These will normally not come on unless the supply is overloaded or for a
brief moment at switch-on.
Inside, the new supply has a large
PC board and two power transformers
(one a large toroidal unit and a smaller
unit). On the rear panel there ~s a
finned heatsink and two semiconductor devices. These devices are a fast
recovery diode and, at the heart of
whole circuit, a 33-amp 100V FET
(field effect transistor).
The supply dimensions are 352 x
129 x 280mm (W x H x D), including
knobs and rear projections. It weighs
5.5kg, which is surprisingly light for a
supply of this rating.
Now let's have a look at the circuit
details.
Simplified circuit
While switchmode supplies have
the advantage of lightness and efficiency, they tend to be more compli-
cated in circuitry than conventional
linear power supplies . In the case of
this power supply, the situation is
more complicated because we have
used a FET as the main switching
device rather than paralleled bipolar
transistors. The FET is much more
rugged but requires more complicated
drive circuitry.
Never fear though, because the
basic concept is relatively simple, as
we shall now describe.
Fig.1 shows the simplified circuit
for the new power supply. Transformer
T1 (the big toroidal type) has a 35VAC
secondary which is rectified by bridge
1 and filtered by capacitors C1 -C5 (a
total of 23,500µF). This results in an
unregulated 50VDC source for the
switchmode supply.
Switching transistor Q1, diode D2,
inductor L1 and the output capacitors
C6 & C7 comprise the stepdown
switching regulator circuit. Q1 is
switched on and off at about 20kHz. If
the pulse switching waveform has a
short duty cycle (ie, Q1 is off most of
the time), very short pulses of current
will be fed to L1 and the resultant DC
voltage across C6/C7 will be low.
Conversely, if the pulse duty cycle
is high, Q1 will be on for most of the
time and the DC voltage across C6/C7
will be high. By varying the pulse
duty cycle from zero to 100%, the
output voltage can be varied from zero
to close to 50V; ie, around 45V or a
little higher.
Control circuit
The 20kHz pulse switching waveform is produced by the control circuitry. This monitors the output of
the switching circuit and therefore
needs its own supply voltage which
is provided by the small transformer
Specifications Of Prototype
Output Voltage ...................................................... .. . 0-45V
Output Current .. .. .................... .................... ..... ........ 8A below 35V
6A at 40V
Load Regulation ...... ........................ .... .......... .... ........ 1%
Ripple and Noise .. .......... .. ........................... ...... ....... 5mVp-p at 6A 13V
10mVp-p at 8A 18V
40mVp-p at 8A 35V
Current Limit ...... .... .... ................ ............................ .. 800mA to 8.6A
Overcurrent Limit ............................... .. .................... 9A
Fold back Current ........ .... .. .............. ...... .... ...... .. ..... .. < 2A
JA NUA RY 1992
65
Despite the apparent circuit complexity, the supply is easy to build as most
of the parts are mounted on a single large PC board. The circuit employs
switchmode regulation, so relatively little heatsinking is required.
T2, the bridge rectifier comprising diodes D3-D6, and the associated 7812
regulator.
The control circuitry feeds its pulses
to Ql via a light link. This consists of
a LED and photodiode detector pair
which are coupled via a short length
of optical fibre cable. Both the detector and the LED are contained in neat
little packages which attach to each
end of the short optical cable. Made
by Siemens, they provide complete
electrical isolation between the control circuitry and Ql.
Ql is a Philips 33A Mosfet which
has a very low on resistance of about
0.052Q. This means that its dissipation is very low, even when the supply is delivering currents of 8 amps.
Now let's have a look at the complete
circuit as shown in Fig.2.
Circuit description
The whole circuit of Fig.2 looks
66
SILICON CHIP
pretty daunting but if we deal with it
in sections it becomes easier to understand. First, let's recognise the
similarities between the whole circuit of Fig.2 and the skeleton circuit
introduced in Fig.1.
In the top lefthand corner ofFig.2 is
the transformer Tl and its associated
bridge rectifier and filter capacitors.
It provides the 50V DC which feeds
Ql (in the centre top section of the
circuit). Ql is driven by a bank of
paralleled inverters (IC2), driven in
turn by Q2 and the optical fibre link
comprising ICl and LEDL The light
path is depicted by a dotted line between the ICl and LEDL
LEDl is controlled by IC3, Q3 & Q4
and, together with all the other ICs
shown on Fig.2, these comprise the
control circuit shown on Fig.1.
Ql is connected in series with the
negative supply rail, with D2, inductor Ll and capacitors C6 & C7 forming
the switchmode arrangement shown
in Fig.2. The switching action of Ql
can cause large voltage transients at
its drain electrode and to protect
against excessive voltages here, a 75V
zener diode (ZD3) connects from the
drain of Ql to its gate, via diode D1.
Thus, if the voltage at the drain of Ql
exceeds 75V, Ql is turned on again to
shunt the transient.
As noted above, the gate signal for
Ql comes via IC2, Q2 and the light
link, ICl . IC2 and Q2 are powered
from a 15V rail derived by 15V zener
diode ZDl from the 50V supply via
Fig.2 (following pages): FET Ql & the
optical fibre link (ICl & LED 1) form
the heart of the circuit, while
oscillator IC3a, comparator IC3b &
error amplifier IC5d form the control
circuit depicted in Fig.1. VRl, IC5b &
IC5c provide the adjustable current
limit feature while IC3c provides
foldback current limiting protection.
CJ-118A
20MHz Dual Trace
C,s~UJ♦ ♦S~c:>pe
SPECIFICATIONS:
Operating modes Yl, Y2, Yl and Y2
added are swltchable alternately and
Intermittently.
Bandwidth, MHz:
■ DC coupled input: at -3dB .. 0-20
■ DC coupled input: at -6dB
.. 0-35
■ AC coupled input: at -3dB .. 3xl0·'-20
■ AC coupled input: at -6dB .. 2xl0·'-35
■ input with external divider
in position 1:1 ,
.. 0-7.0
Transient response built-up time,
ns, max.:
■
■
DC coupled input:
.. 17.5
with external divider
in position 1:1
.. 50
Deflection factor
(11 calibrated steps with 1-2-5 seq.)
■
■
■
mV /DIV:
Accuracy,%:
Max. input (AC/DC) V:
.. 5-10'
.. +/- 4
.. 250
Input Impedance, Mohm/pf:
■
■
■
DC coupled input:
with external divider
in position 1:10
with external divider
in position 1:1
.. 1/20
.. 10/15
Dimensions:
.. 1/100
212 x 133 x 336mm
Sweep speed
(21 calibrated steps with 1-2-5 seq.)
■
■
■
.. 20-50xl0
.. +/- 4
.. +/- 8
ns/DIV:
Accuracy, %: 50ns/DIV+
Accuracy,%: 20ns/DIV
Screen Size: 4"
3
Trigger modes:
■
Auto, turning to triggered upon
application of trigger signals
HOPM (NORM).
Trigger source:
■
Includes 2 x 1:1 10:1 probes,
and screen protection cover.
Internal (from channel Yl or Y2),
external.
Sensitivity for Internal synchronization,
V:
■
■
50Hz to 4MHz, DIV., Max.: .. 0.8
4MHz to 20MHz, DIV, Max.: .. 2
Sensitivity for external synchronization,
V, Max.:
■
lOHz to 20MHz
.. 0.2
Typical external synchronization
■
Input imp. kohm/pf
....
,
Note: for Government Dept's, Schools, Sales Tax No. holders, etc
only $430.43 ea. (ex-tax) - official order must be produced
.. 70/15
.
Available from:
··· ····.·.• · David Reid Electronics
>/127 York Street,>
Universe Computers
127 Melbourne St,
.· ....... ... •···· ·.· . SYDNEY "-cS.W.2000
Nth ADELAIDE S.A. 5007
Ph:(02)2671385 Fax: (02)2618905
Ph: (08) 2391577Fax: (08) 239 1221
{Mai/orders ·welcome}
A.C.N. 001-372-372
{Mai/orders welcome}
+50V
+15V
3900
0.5W
+4.7V
0.1
1k
C1-C5
5x4700
50VW
+
-
Z01
15V
3W
Z02
4.7V
1W
0.1
3
j
2
\
\
\
LEVEL SHIFTER
\
\
o~rb~\L i~:E \
\
\
OUT
\
6.8k
\
100k
100k
\
\
100k
03
BC338
C11
1000
25VW
+
-
+
1
16VW
\
10k
2.2k
\
\
\
10
16VW
100k
B
04
BC328
820pf
10k
470k
B_ _ _ _ _
___..__-4----___.__ _.___ _ __..._
RAMP OSCILLATOR
_._4_.______J...__--l..._L--l--L--COMPARATOR
VOLTAGE
ERROR
INPUT
09 1N4148
+12V
CURRENT
08
1N4148
S2: 1: CURRENT
2: SET CURRENT
47k
2.2k
270k
10
16VW
CURRENT
M2
1mA
CURRENT
100k
10~~1N~--4---+------'.___J
LE03
CURRENT
LIMIT
0.1
-
0.1.I.
1k
10
+
C
47n
68
SILICON CHIP
>-.
K
1.5k
16VW
CURRENT LIMIT
AMPLIFIER
A
OVERCURRENT LIMIT
LOAD
S3
~+
.001
A
+12V
18k
100k
S4: 1: ADJUSTABLE
2: 13.BV FIXED
02
MUR1515
K
C6,C7
2x1000
50VW
47k
+2.5V
+
0.1
250VA1
CB-C10
3x1000
50VW
-
+
-
A
13.BV
VR6
50k
AOJ
- VOLTAGE;;i,,,.,.._---l'""""<□ S4
VR4
10k LIN
1k
+
1
16VW
L1
VOLTAGE
ERROR
AMPLIFIER
FILTER
=]J=
VOLTAGE REFERENCE
0.1
250VA1
EARTH
Jn
A
- - - - - e - - - -- -- - - - - - - - ~ . . -- - - - -- ---4----e- - -- -- - -..---+---+----+----+--+--.-+12v
2.2k
4.7k
22k
100k
1
18k
100k
16VW
_
13
10!2
5W
07
1N4148
1
16VW
+
-
1k
5W
2.2k
2.2k
470!2
05
BC639
10k
0.1
14
100k
8
C
LE02
OROPOUT
K
1k
470n
DROPOUT DETECTOR
MINIMUM LOAD SWITCHING
10V OFF
5V OFF
L1: 10T 1.2mm DIA ENCU ON NEOSIO 17-745-22 IRON POWDER CORE
L2: 6T 1.2mm DIA ENCU ON NEOSIO 17-742-22 OR PHILIPS 4330 030 60210 CORE
. . .,,.1
C
a<at>c
BF199
BC328,338
aOE
8C639
VIEWED FROM BELOW
1 23
m,.,,.~
AK
40V BA POWER SUPPLY
JA NUARY 1992
69
Vp
(a)
Vp
(b)
Fig.3(a): the triangle waveform VT
from IC3a is compared with the error
voltage VE from IC5d to produce the
gate switching pulses for Qt. When
VE is high, comparator IC3b delivers
wide pulses as shown in (a).
Conversely, when VE is low, the
comparator delivers narrow pulses
as shown at (b).
two lkQ resistors in parallel. ICl, the
light detector, is powered from a 4.7V
rail derived by zener diode ZDZ from
the 15V rail via a 390Q resistor.
Light detector
ICl, the light detector, has an integral photodiode and an amplifier with
an open collector output at pin 3.
This is loaded with a lkQ resistor and
drives transistor QZ, a voltage level
shifter which drives ICZ.
Five inverters in ICZ are paralleled
so that they have sufficient drive for
the gate of Ql. The inverters are connected to the gate via a 470Q resistor
which effectively slows down the
turn-on and turn-off times for Ql by a
slight amount. This has been done
deliberately to reduce the amount of
high frequency filtering needed for
the final DC output.
Control circuitry
The core of the control circuitry
comprises the triangle waveform generator IC3a, the error voltage amplifier IC5d and comparator IC3b.
IC3a is a comparator which is connected as a Schmitt trigger oscillator
running at Z0kHz. The output waveform, a triangle (or sawtooth), is taken
70
SILICON CHIP
from across the 820pF capacitor and
fed to the inverting input of comparator IC3b. IC3b then compares the triangle voltage with the error voltage
fro m IC5d and generates switching
pulses to drive LEDl and, ultimately,
the gate of Ql. This process is illustrated by the waveforms of Fig.3.
Have a look at how the triangle
waveform VT is compared with the
error voltage waveform VE in the comparator IC3b. When the error voltage
is relatively high as in Fig.3(a), the
comparator delivers wide pulses from
its output at pin 1. On the other hand,
when the error voltage is relatively
low, the comparator delivers narrow
pulses as shown in Fig.3(b).
The output of IC3b feeds transistors Q3 & Q4 which form a buffer
stage to drive LED 1 via a 270Q resistor. LED 1 is the transmitting end of
the optical link which drives ICl and,
ultimately, the gate of Ql.
We now flick across to the top
righthand corner of the circuit (Fig.2)
to have look at the section involving
IC5d, the error voltage amplifier. This
op amp monitors the output voltage
of the power supply to make sure that
it is controlled within close limits.
IC5d compares a portion of the output
voltage, applied to its inverting (-)
input at pin 6, with a reference voltage applied to its non-inverting (+)
input at pin 5.
The reference voltage at pin 5 is
tapped off ZD4 by VR4 or VR6 (depending on the setting of switch S4).
ZD4 is an LM336Z -2.5V precision
reference diode. IC5d amplifies the
difference between the voltage at its
Main Features
• 0-40V adjustable output
• 800mA to 8A adjustable current limit
• Short circuit proof with foldback
cu rrent limit
• Separate voltage and current
metering
• Regulator dropout and current
overload indication
• Output load switch
• 13.8V output switch setting
• Switchmode design
• Minimal heatsinking
pin 6 (representing the output voltage) and the voltage at pin 5 (representing what the output voltage
should be). This voltage is then applied to pin 7 of IC3b (as discussed
previously) via diode D9.
Current monitoring
If you have a look just to the left of
ZD4, you will see two arrows pointing down, marked B and C. This break
in the negative supply line from Ql
goes to the current monitoring section, shown in the bottom lefthand
corner of the circuit.
IC5b, IC5c & IC3c provide the current monitoring functions of the circuit. IC5c detects the current flowing
by monitoring the voltage developed
across the two paralleled 0. lQ 5W
resistors (Rl & RZ). But there's quite a
bit more to it than that, brought about
by the need to adjust the current limit
value, which is done by VRl.
One of the problems with a large
supply is how do you set the current
limit? You can't just bung a temporary load across the output and then
twiddle a knob to set a current which
may be as much as 8 amps. If you did
so, there would be enormous heat produced in your temporary load and
also in the supply itself.
There is also the voltage setting to
consider. While it may relatively easy
to set a current limit value when the
supply is set for a relatively high voltage, it becomes more difficult to do so
when the supply is set for a low voltage because the temporary load must
then have a very low resistance - and
then that would not suit if a high
voltage output was required.
Clearly, the current setting cannot
be done by connecting a temporary
load on the supply. We have to arrange to have the ammeter show the
current limit being set at up to 8 amps
(by VRl) without having any large
current flowing. This is achieved by
pushbutton switch SZ. In the normal
setting oI SZ (position 1), the ammeter
(MZ) is effectively connected across
the two eurrent monitoring resistors
Rl and RZ.
When SZ is pushed (position 2), the
ammeter is connected to the output of
op amp IC5b, a voltage follower connected to VRl, the current adjust control. So when SZ is pushed, IC5b feeds
a current through the ammeter which
is identical to what it would get for a
given current from the supply. So
PARTS LIST
1 instrument case, 355 x 250 x
122mm (Altronics Cat. H-0492)
2 aluminium front & rear panels to
suit above case
1 steel baseplate to suit case
1 PC board , code SC04201921,
189 x 167mm
1 Dynamark front panel label, 340 x
117mm
1 0-50V meter scale
1 0-1 0A meter scale
1 M-3092 35V+35V, 300VA toroidal
mains transformer
1 2851 12.6V 150mA mains
transformer
1 72mm long heatsink (Altronics
Cat. H-0522)
2 MU65 1mA meters
1 panel-mount mains 3AG fuse
holder
1 3AG 7.5A fuse
1 7.5A mains cord & plug
1 cord grip grommet to suit mains
cord
1 3-way mains terminal block
1 2-way mains terminal block
2 21 mm diameter collett knobs
1 panel-mount illuminated mains
switch (S1) (Altronics Cat. S3218)
1 15A toggle switch (S3) (Altronics
Cat. S-1057)
1 SPOT or DPDT momentary action
pushbutton switch (S2) (Altronics
Cat. S-1092)
1 SPOT toggle switch (S4)
(Altronics Cat. S-1210)
1 green binding post
1 red binding post
1 black binding post
2 5mm LED bezels
1 TO-220 mica washer & in~ulating
bush
1 SOT-93 mica washer & insulating
bush
1 Neosid iron-powdered core, 17745-22
1 Neosid iron-powdered core, 17742-22; or Philips 4330 030
60210
1 50mm-length of 2.2mm OD plastic
optical fibre
pushing the "Set Current" switch S2
doesn't actually cause any load current to flow. Neat, huh?
IC5b's output also goes to IC5c, th e
current limit amplifier. It amplifies
7 solder lugs
33 PC stakes
1 length of insulating sleeving for
fuse holder and mains switch
10 plastic cable ties
Wire & cable
1 500mm-length blue mains-rated
wire
1 750mm-length brown mainsrated wire
1 250mm-length green/yellow
mains-rated wire
1 2m-length yellow hookup wire
1 2m-length red hookup wire
1 2m-length blue hookup wire
1 2m-length orange hookup wire
1 400mm-length 0.8mm tinned
copper wire
1 1m-length 1.2mm enamelled
copper wire
Screws & nuts
4 6mm untapped brass spacers
4 screws & nuts to mount PCB
5 screws, nuts & star washers for
earth term inals
3 screws & nuts for terminal block
4 screws & nuts for mounting
2851 transformer, bridge
rectifier & heatsink
2 screws & nuts for mounting 01
& D2
7 self-tapping screws (for
mounting metal baseplate)
Semiconductors
1 BUK436-1 00A 32A N-channel
Mosfet (01)
1 BF199 NPN RF transistor (02)
1 BC338 NPN transistor (03)
1 BC328 PNP transistor (04)
2 BC639 NPN transistors (05,06)
1 SFH551V Siemens light link
receiver (IC1)
1 74C14, 40106 CMOS hex
Schmitt trigger (IC2)
2 LM339 quad comparators (IC3,
IC4)
1 LM324 quad op amp (IC5)
1 SFH750V Siemens light link
transmitter (LED1)
the difference between the voltage at
its non-inverting input, which is the
current setting voltage, and the voltage across the paralleled 0.1Q resistors , Rl & RZ.
2 5mm red LEDs (LED2,LED3)
1 FB3502 35A rectifier bridge
1 15V 3W zener diode (ZD1)
1 4.7V 1W zener diode (ZD2)
1 75V 1W zener diode (ZD3)
1 LM336Z-2.5 zener reference
(ZD4)
5 1N4004 1A diodes (D1 ,D3-D6)
1 MUR1515 15A, 150V ultrafast
recovery diode (D2)
5 1N4148 switching diodes
(D7-D11)
1781212V regulator (REG 1)
Capacitors
5 4700µF 50VW PC electrolytic
(C1-C5)
5 1000µF 50VW PC electrolytic
(C6-C10)
1 1000µF 25VW PC electrolytic
(C11)
3 10µF 16VW PC electrolytic
4 1µF 16VW PC electrolytic
6 0.1 µF monolithic
1 0.1 µF 50VW ceramic or
polyester
2 0.1 µF 250VAC metallised
polycarbonate
1 .001 µF metallised polyester
1 820pF ceramic
Resistors (1 % 0.25W)
1 470kQ
6 1kQ
1 270kQ
4 1kQ 5W
9 100kQ
1 820Q
3 47kQ
3 470Q
1 27kQ
1 390Q 0.5W 5%
2 22kQ
1 270Q 1W 5%
2 18kQ
1 220Q
410kQ
2 100Q
2 6.8kQ
1 47Q
1 4.7kQ
1 39Q 5W
6 2.2kQ
1 10Q 5W
1 1.5kQ
2 0.1Q 5W
1 1.1 kQ
Trimpots
2 50kQ enclosed horizontal
trimpots (VR5,VR6)
2 10kQ linear pots (VR 1, VR4)
1 ?00Q enclosed horizontal trimpot
(VR2)
When the power supply delivers
current to a load, there is a voltage
developed across the. 0. lQ resistors. If
this voltage exceeds the setting ofVRl ,
then the output of IC5c will go low
JANUARY
1992
71
IC5a's output goes high to turn on
LED 2, indicating that the supply is
out of regulation.
Minimum loading resistors
This view show~ the fibre-optic light link that's used to isolate the control
circuitry from the switching circuitry. It uses a LED & a photodiode/amplifier
in separate packages, with the two joined by a short length of optical cable.
and shunt the error voltage signal from
the input of comparator IC3b via diod e DB. This will throttle back the
duty cycle of Mosfet Ql until the current delivered equals the current set.
Also, when IC5c's output goes low,
it causes comparator IC4d to turn on
LED3 , the current overload indicator.
Foldback current mode ·
In addition to the current limit
mode, this power supply has current
foldback. This is a very worthwhile
feature and acts to limit the current to
a safe value in the event of a short
circuit. It acts independently of the
adjustable current limit mode so that
even if you have the current limit set
at maximum (nominally B amps), the
fo ldback mode still works.
What happ ens is that if the output
current rises to a figure of 9 amps,
because of excessive loading or a short
circuit , the current is quickly reduced
to a much safer value of less than 2A.
Co mparator IC3c provides the
foldback mode. Its non-inverting input is connected to a voltage divider
string consisting of 22kQ, 2 7kQ, BZOQ
an d 1. lkQ resistors. The voltage input corresponds to a 9A current.
IC3c monitors the difference between the voltage at its non-inverting
input and that developed across the
current sensing resistors Rl & RZ.
When the 9A current figure is exceeded (corresponding to 0.45V), pin
72
SILICON CHIP
13 of IC3c goes low and pulls the
error input ofIC3b low via diode D10.
This throttles Ql right back and so
the output current is greatly reduced.
At the same time, diode Dl 1 pulls
the junction of the 22k0 and 27k0
resistors low which effectively reduces the overcurrent limit input at
pin 11 of IC3c to a figure well below
the initial 9A setting. This condition
is maintained until the cause of the
overload is removed.
Regulator drop out
Comparator IC4a and op amp IC5a
provide a visible indication that the
supply is not regulating; ie, not delivering the voltage which it is supposed
to . IC4a monitors the output of Q3 &
Q4 (the stage which drives LED1, the
light link transmitter). Whenever LED
1 is driven, the output of IC4a is low
and when LED 1 is off, the output of
IC4a goes high. When it's high , the
O. lµF capacitor at pin 2 of IC5a is
charged via diode D7. When the output ofIC4a is low, the O. lµF capacitor
can discharge via the 10k0 resistor
connected across it.
Since the 0. lµF capacitor is kept
charged while ever pulses are sent to
LED 1, IC5a has a low output.
If LED 1 is on continuously, then
Ql is fully on and the supply is out of
regulation since there is no more
means of control. When this happens ,
the 0.1µF capacitor discharges and
Comparators IC4b & IC4c and transistors Q5 & Q6 provide minimum
current loading for Ql , the switching
Mosfet. This is necessary because a
switching regulator such as this does
not work reliably at very low values
of load current; the switching pulses
become extremely narrow and they
tend to become irregular as the circuit
tries to throttle itself back sufficiently
to maintain a given output voltage.
The solution to that is to have a
certain minimum load current at all.
times. This is achieved with three
sets of resistors. Firstly, the two lkO
5W resistors in parallel are permanently connected across the supply.
These provide sufficient current drain
at voltages above 10V.
For voltages between 5V and 10V,
Q6 is used to switch in a 390 5W
resistor and for voltages below 5V, an
additional 100 5W resistor is switched
in by Q5.
Comparators IC4b & IC4c control
the switching of Q6 & Q5. The noninverting inputs (pins 9 & 11) are tied
to a divider string consisting of a 22k0
resistor and two 4700 resistors. The
inverting inputs (pins B & 10) of each
comparator monitor the supply output voltage via a voltage divider oonsisting of an 1BkQ resistor and a lkO
resistor.
Thus, when the output voltage is
reduced below 10V, IC4b's output goes
high and switches on Q6. Similarly,
when the supply voltage is reduced
below 5V, IC4c's output goes high and
switches on Q5.
Final filter
The filter network consisting of
toroidal inductor Ll and capacitors
C6 & C7 removes most of the switching spikes from the output voltage but
an extra stage of filtering is required
to obtain the low output noise and
ripple quoted in the specification
panel. This is provided by another
toroidal inductor (LZ) and capacitors
CB, C9 & C10. This is augmented by
the 0. lµF capacitors connected between earth and the positive and negative rails of the supply.
Next month we will describe the
construction and setting up of the
supply.
SC
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