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Imagine riding in a bus or driving in a car that is quiet and emission
free, in a street where there are no electrical wires. At home, you have
the security of knowing that you cannot be affected
by power strikes or outages and that your energy source is silently
working away somewhere in your home, not only supplying all
your energy needs but all the pure water you can drink and you
are able to use the by-product heat to keep you warm.
It’s all possible – today.
Fuel
Cells:
the quiet power source that's
soon to boom!
e-
from air
e-
Electric Circuit
eH2
e-
O2
e-
eH+
fuel
Anode Catalyst
H+
+
H
Polymer
Electrolyte
Membrane
O2
O2
+
H
O2
H+
Cathode Catalyst
HO
2
Exhaust
In this polymer electrolyte membrane fuel cell, hydrogen fuel is fed into the anode and oxygen (or air) enters through the
cathode. Encouraged by a catalyst, the hydrogen atom splits into a proton and an electron, which, because of the chemistry, are forced to take different paths to the cathode. The proton passes through the electrolyte – which will vary in different types of cells – while the electrons create a current in an external circuit as they return to the cathode, where they
rejoin with the hydrogen and oxygen to form a molecule of water. This current can be used in any way that an electric
current from a generator or battery can be used, for example, to power a car. Using a fuel reformer, a fuel cell system can
utilise the hydrogen from any hydrocarbon fuel—from natural gas to methanol, and even petrol.
Since the fuel cell relies on a controlled chemical reaction and not relatively uncontrolled combustion,
emissions from fuel cells are much lower than from even the cleanest fuel combustion processes
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F
uel cells are not a new idea – for
more than 200 years, researchers have been working on variations of fuel, electrodes and electrolytes to produce electricity. But
with over 100,000 fuel cell powered
vehicles expected on the roads by
2004, this quiet power source is at last
becoming quite an achiever.
As early as 1802, at the age of 24, Sir
Humphrey Davy (the mine safety-lamp
man) created a simple fuel cell with
which he was able to give himself a
feeble electric shock. But he didn’t
bother to document it.
Then, in January 1839, Christian
Friedrich Schönbein, the German/
Swiss chemist who discovered ozone,
published an article about the hydrogen-oxygen fuel cell in the Philosophical Magazine but he didn’t pursue
it either.
At about the same time, Sir William Grove, a Welshman who was
working on the series and parallel
connections of his powerful platinum-zinc battery, published an
article, interestingly also in the
Philosophical Magazine (perhaps I
should be writing about the Philosophy of Fuel Cells).
Almost as an afterthought, Grove
added a note to his article, based
on experiments on the electrolysis
of water he had carried out, of the
possibility of using the hydrogen-oxygen reaction to generate
electricity.
Early fuel cell noxious
Grove’s first cell, known as the
Grove Cell, used zinc in dilute sulphuric acid and platinum in concentrated nitric acid, separated by a
porous pot.
Because it nearly doubled the
voltage of the then-popular Daniell
primary cell and could sustain strong
current output, it became the favourite
cell for the American telegraph for two
decades in the mid 19th century.
However, when it was realised that
the Grove Cell discharged poisonous nitric dioxide gas (picture large
telegraph offices filled with rows of
hissing Grove Cells!) the telegraph
companies opted for the much less
noxious Daniell cells.
By the way, you might be interested
to know that Western Union started
life as the ‘New York and Mississippi
Valley Printing Telegraph Company’,
which yields the initials NYMVPTC,
www.siliconchip.com.au
by Gerry Nolan
hardly a helpful mnemonic, later becoming the ubiquitous Western Union
Telegraph Company.
Grove’s second attempt, which he
produced in 1839 and called a ‘gas
voltaic battery’, was the prototype for
today’s fuel cells.
Having carried out experiments to
split water into its component parts
of hydrogen and oxygen by passing
an electric current through it, as intimated in the postscript to his earlier
Philosophical Magazine article, Grove
tried reversing the reaction—combining hydrogen and oxygen to produce
electricity and water.
This is the basis of the modern fuel
Bacon and a co-worker produced a
5kW fuel cell system.
Space program first practical
application of fuel cells
The Bacon design was chosen by
NASA, over nuclear power and solar
energy, as the power supply for the
Apollo and Gemini missions and the
space station transport system (STS)
shuttle orbiters – incidentally providing water as well as electricity. NASA
went on to fund 200 research contracts
for fuel cell technology. Both alkaline
and polymer electrolyte membrane
(PEM) fuel cells have been used successfully in the space program.
Serious interest in the fuel cell as
an alternative generator of electricity
for public use did not begin until the
1960s. Apart from the space program, until recently, major efforts
with fuel cells were focused on
developing stationary power units.
This application was given a sharp
boost in November 2001 when, as
a result of the Californian energy
crisis, the California State Government called for bids on stationary
fuel cells. The preamble to the call
document makes the case for fuel
cells ‘fairly’ clear:
“California’s recent energy experience [what a great PC euphemism for
‘energy crisis’!] has confirmed that
the state lacks reliable electricity
William Grove’s drawing of his
generating capacity, and much of the
experimental “Gas Battery” – image from
existing capacity is over 30 years old.
Proceedings of the Royal Society.
The California State Government,
through the newly formed Califorcell and, because of his success in nia Consumer Power and Financing
doing this, Grove is now known as the Authority (the Authority), is pursu‘father of the fuel cell.’
ing expeditious means of increasing
Later on, the man who is said to have capacity, and increasing the role of
coined the term ‘fuel cell’, William renewable resources and cleaner, more
White Jaques, substituted phosphoric efficient generation technologies. The
acid (H3PO4) as the electrolyte bath. siting of clean, efficient distributed
During the 1920s, further fuel cell power systems is an important element
research carried out in Germany laid
of this effort.
the foundation for the development
“State government is taking the lead
of carbonate cycle and solid oxide
in introducing stationary fuel cells as
fuel cells.
a preferred technology for distributed
In 1932, Francis T. Bacon (yes, ap- power, in part through the efforts of
parently he was a direct descendant
the California Stationary Fuel Cell
of the famous 16th century Francis Collaborative to foster fuel cell use
Bacon) developed the first successful
in government buildings. Fuel cell
fuel cell, which he called the ‘Bacon capacity offered through the Authority
Cell’. He used hydrogen, oxygen, an
will facilitate these efforts.”
alkaline electrolyte (potassium hydroxide—KOH) and nickel electrodes. Fuel cells take to the streets
The alkaline electrolyte performed as
Claimed to be the earliest use of
well as acid but was not as corrosive
fuel cells in a public transport system,
on the electrodes. Thirty years later, a pilot program, begun in December
May 2002 9
transport system based on hydrogen
fuel cell technology because it was
recognised as having the best potential to combine zero emission with
reliability.
The trial will enable the general
public, fuel cell manufacturer, public
transport authorities and hydrogen
and filling station producers to gain
everyday experience with the most
new technology in a variety of climatic
and topographical conditions.
DaimlerChrysler considers the fuel
cell to have the potential to be the drive
of the future and is investing around
US$1 billion in its development over
the next four years.
The hydrogen fuel cell
White puffs of water vapour—the only emission product of fuel cells—
emanating from the tail pipe attest to the truth of the banner (ZERO EMISSION
FUEL CELL BUS) on this public bus, one of three in Chicago, Illinois. The
hydrogen fuel tank occupies the entire roof area of the bus.
1997 by the Chicago Transit Authority, used buses powered by polymer
electrolyte membrane fuel (PEM) cells
provided by Ballard Power Systems,
running on hydrogen gas. Liquid
hydrogen, converted to gas for bus
use, was supplied by Air Products &
Chemicals. The successful conclusion
of the trial was announced in March
2001.
Perth to trial fuel cell buses
From late this year, the Transperth
public transport bus fleet will be augmented by three fuel cell buses for a
trial period which will run for at least
two years, part of a world-wide trial
by DaimlerChrysler.
DaimlerChrysler is conducting an
extended field trial involving 33 of
its fuel cell powered Mercedes-Benz
Citaro city buses, known as NEFLEET
(new electric fleet). Equipped with the
latest fuel cell technology, the buses
will be tested in 11 cities for two years,
commencing late in 2002.
Perth is the only city outside Europe to have been selected because,
as Western Australian Minister for
Transport, Murray Criddle, said,
Western Australia was embarking on
a long-term strategy to build a public
Fuel cell energy generated from
hydrogen is the easiest to produce. It
eliminates all carbon dioxide emissions and produces energy at greater
efficiencies than petrol, diesel or methanol. A hydrogen-powered fuel cell
is the only way to achieve a true zero
emission vehicle with an extended
driving range.
Basically, the hydrogen fuel cell
works by bringing about a controlled
reaction between hydrogen and oxygen. This reaction is simply electrolysis in reverse and the energy released
is converted directly into electricity.
The hydrogen is able to pass through
the fuel cell’s electrolyte in the form
of positively charged ions (protons).
It then combines with the oxygen in
the air to form water, leaving behind
negatively charged electrons. As a
DaimlerChrysler’s NEFLEET (New
Electric Fleet) Citaro City Bus. These
fuel-cell powered buses will be
trialled in 11 cities around the
world this year, including Perth.
The twelve-metre long low-floor solo
bus will have a range of some 200
kilometres and can accommodate
more than 60 passengers, depending
on the individual customer specification. The fuel cell unit with a
power output of over 200 kilowatts
and the compressed gas cylinders
containing hydrogen compressed
at 350 bar are located on the roof
of the Citaro bus. Maximum speed
is up to 80km/h. The electric motor, transmission, drive-shaft and
mechanical rear axle are mounted
in the rear section of the bus. Three
doors without steps and the continuous low-floor area through to the
rear ensure a smooth flow of passengers on and off the bus.
10 Silicon Chip
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negative charge accumulates on one
side of the electrolyte and a positive
charge on the other, an electric voltage is generated for use in driving an
electric motor. The whole system acts
like a battery but delivers its electric
power only when needed.
Hydrogen can be used in its pure
form, or can be extracted from a hydrogen-rich fuel, such as methanol,
ethanol, or natural gas. Fuel cells are
also capable of using hydrogen derived
from trees and plants (biomass), waste
gases generated at landfills and water
pollution control plants, and from
sunlight, wind and geothermal energy
sources. Scientists are even generating
hydrogen using enzymes taken from
bacteria.
Hydrogen can be manufactured
from a variety of sources, including
natural gas.
As part of the fuel cell bus trial in
Perth, BP is to establish a hydrogen
manufacturing plant in Western Australia at its Kwinana refinery and will
also establish Australia’s first hydrogen refueling facility at a suburban bus
depot for the Perth’s new buses.
BP will use the Perth and European
trials to help develop an efficient, effective hydrogen supply network for
the future.
Other types of fuel cell
Basically, a fuel cell is any electric
cell in which the chemical energy from
the oxidation of a gas fuel is converted
directly to electrical energy in a continuous process without combustion
or pollution. The only byproducts are
water and heat.
The efficiency of conversion from
chemical to electrical energy in a fuel
cell is between 65% and 80%, nearly
twice that of the usual indirect method
of conversion in which fuels are used
to heat steam to turn a turbine connected to an electric generator.
The concept of using fuel cells was
revitalised with the progress of energy
technology for submarines, the Gemini
space programs and the Apollo moon
landings.
Among the advantages of the fuel
cell are: its high degree of efficiency,
a complete lack of any pollutant emissions, low noise levels, no moving
parts and its modular design. This
OVERLEAF:
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The Necar4 (New Electric Car)
is a hydrogen-powered fuel-cell
car that has been developed to
demonstrate the viability of fuel
cell cars as an alternative drive
solution. Based on a MercedesBenz A-class compact car, the
Necar4 has a top speed of
over 140km/h and can
travel nearly 450km
without refuelling.
latter feature enables the output to be
adjusted to the specific requirements
of individual applications.
There are presently five major fuel
cell types: alkaline fuel cell (AFC),
molten carbonate fuel cell (MCFC),
phosphoric acid fuel cell (PAFC),
polymer electrolyte membrane fuel
cell (PEMFC), and solid oxide fuel
cell (SOFC). Each of these types will
be described in more detail in a future
article.
Fuel cells for your personal
transport
Back in March 1991, I wrote an
article in this magazine about electric vehicles and gave five reasons
for choosing an electric vehicle (EV)
over an internal combustion engined
(ICE) vehicle as “. . . a shopping list
for improving the environment”. Of
course, fuel cell vehicles are EVs and
these reasons apply. The reasons:
(1) reduction of noxious emissions,
especially in urban environments;
(2) more efficient use of available energy;
(3) reduction of audible noise in urban
areas;
(4) reduced consumption of petroleum;
(5) greater flexibility of vehicle design
and reduced vehicle maintenance
costs and times.
DaimlerChrysler considers the fuel
cell to have the potential to be the energy source for cars of the future and
is investing around US$1 billion in its
development over the next four years,
when it expects to have 100 000 fuel
cell powered cars on the road.
Practically every major vehicle
manufacturer has at least one prototype fuel cell powered vehicle in
operation. More comprehensive details about the different options being
developed and how the different types
of fuel cells operate will be given in
future articles.
Briefly, fuel cells are more efficient
than the internal combustion engine,
running at greater than 60% thermal
efficiency compared with the less
than 25% typically achieved using a
mid-sized car engine. PEM fuel cells
also run cooler and produce far fewer
emissions than internal combustion
engines. Cars powered by fuel cell
engines will be capable of travelling
from 400km to over 600km before
refueling and may be able to achieve
3-4 litres per 100km.
Virtually every major auto manufacturer in the world is developing
fuel cell vehicles. The most optimistic
is probably DaimlerChrysler. Fleet
testing will begin this year under the
California Fuel Cell Partnership.
Fuel cell vehicles are not only a
cleaner way to travel, but will create
an entirely new market, generating
revenue and creating employment.
At the average price of a car today,
160,000 fuel cell vehicles represents a
US$3.2 billion market. It is predicted
that, with a 10% market penetration,
more than 100,000 jobs would be created in the USA alone.
Progress in putting the quiet
achiever on the road
As I indicated earlier, only brief
details of who is doing what about
putting fuel cell powered vehicles on
the road will be given in this introductory article. Considerable more detail
about what is happening world wide
and in Australia will follow in further
articles.
WHO'S DOING WHAT IN FUEL CELL VEHICLE DEVELOPMENT?
The answers just might surprise you!
May 2002 11
In the United States of America
Ballard Power Systems
Ballard is the world’s leading supplier of PEM fuel cells
for transport and has received orders from vehicle manufacturers around the world. Late last year, Ballard introduced
the Mark 902, its most advanced fuel cell platform to date.
Ballard, DaimlerChrysler and Ford Motor Company have
signed an agreement in which Ballard will acquire the interests of DaimlerChrysler and Ford in XCELLSIS GmbH
and Ecostar Electric Drive Systems, LLC. This transaction
increases DaimlerChrysler and Ford’s commitment to,
and reliance on, Ballard as their exclusive fuel cell engine
supplier.
Chrysler (DaimlerChrysler)
DaimlerChrysler has unveiled a fuel cell powered Town
& Country minivan, the “Natrium”, which uses Millennium
Cell’s Hydrogen on Demand system. The unique feature of
the Natrium is that the hydrogen for the fuel cell is generated
from sodium borohydride, which is derived from borax.
Chrysler has unveiled its second fuel cell concept vehicle based on the Jeep Commander, running on hydrogen
reformed on-board from methanol. This vehicle is actually a
fuel cell/battery hybrid concept, with a nickel-metal-hydride
battery to provide supplemental energy during acceleration,
and for cold starts. It also uses regenerative braking to help
recharge the battery. This combination gives the Commander
2 close-to-zero emissions, while achieving double the fuel
efficiency of a conventional SUV
Energy Partners
Energy Partners (EP) is one of four fuel cell ‘engine’
companies participating in the US Department of Energy
funded program.
EP actually claims the first fuel cell passenger car, a
demonstration sports car called the ‘Green Car’ and also
developed a demonstration fuel cell, utility vehicle based on
John Deere’s ‘Gator’ vehicles. The company has conducted
interesting work on low cost fuel cell components.
Ford Motor Corporation
A group of Ford Motor Company personnel recently set
a national endurance record with Ford’s P2000 (SUV) fuel
cell vehicle, which uses a methanol reformer. During the 24hour test, they broke the US record for fuel cell endurance,
maintained an average on-track speed of 104kph and an
average overall speed of nearly 93kph. The vehicle travelled
just over 2225 kilometres—further than any other fuel cell
vehicle has travelled in a single day.
Ford has also unveiled the TH!NK FC5, a family size sedan powered by a Ballard fuel cell electric power-train using
methanol fuel. Ford’s P2000 Prodigy is a fuel cell powered
sedan, running on stored hydrogen. It is designed to achieve
the same performance as Ford’s Taurus, with a fuel cell engine
that achieves the equivalent of 67 kW.
Ford and Mobil are collaborating on a fuel processor to
extract hydrogen from hydrocarbon fuels for use in fuel cell
vehicles.
General Motors
In November last year, General Motors unveiled the fuel
cell AUTOnomy, a platform that looks like a giant skateboard
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in which the entire propulsion and electrical systems are
built into a 152.5 mm-thick chassis. The chassis, long and
flat, could be built in varying lengths and widths to accept a
wide array of body types, from family sedan to SUV or from
station wagon to hot little sports car.
General Motors and Suzuki Motors Corporation are
collaborating to develop small-car applications for fuel cell
technology. GM and ChevronTexaco Corp. have formed a
pact to speed the introduction of petrol fuel cells in cars, a
technology that is claimed to cut emissions of greenhouse
gas carbon dioxide in half.
In 2000, General Motors unveiled its prototype HydroGen1
fuel cell, its smallest, most powerful fuel cell yet. The HydroGen1 is two-thirds smaller than previous GM models, yet
provides 80kW of power, and has a thermal efficiency of 53
to 67 per cent. In addition, the HydroGen1 can start a car in
temperatures as low as -40°C. General Motors also unveiled
the Precept concept car in both hybrid and fuel cell powered
forms. The Precept has a four-wheel drive, dual-axle setup.
Electricity from the fuel cell is used to drive the electric motor
on the Precept’s front axle.
GM showed the Opel Zafira fuel cell minivan, powered by
its seventh generation fuel cell system. The Zafira was the
pace vehicle for the marathon at the 2000 Summer Olympics
in Sydney.
GM’s Delphi subsidiary is working with ARCO and Exxon
to jointly develop on-board fuel processing technology and
hardware to convert petrol to hydrogen for use in PEM fuel
cell engines.
H-Power
H Power makes PEM fuel cells for a variety of specialty
mobile applications. H Power supplied a PEM fuel cell to the
Project New Jersey Venturer, a partnership between state
government, private industry, and educational institutions to
build and race a fuel cell powered car in the 1999 Tour de
Sol Road Rally.
Humboldt University/
Schatz Energy Research Center (SERC)
SERC is researching and developing fuel cells for specialty vehicles and ‘neighbourhood vehicles’ which are now
street-legal in the USA.
IdaTech
This company develops and commercializes fuel processors and fuel cell systems and tests synthetic diesel and
synthetic petrol as on-board sources of reformed hydrogen
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to power fuel cells.
Plug Power LLC along with Arthur D. Little Inc. and Los
Alamos National Lab, has successfully demonstrated a fuel
cell operating on hydrogen derived from petrol and is working
on integrating the system into a vehicle.
Whistler Inc.
This company has successfully demonstrated the hydrogen-fueled Carbon-X fuel cell powered golf car, featuring
a 48V proton exchange membrane fuel cell developed by
Anuvu Incorporated.
United Technologies Corp.
UTC subsidiary, UTC Fuel Cells and Hyundai have worked
together to produce four hydrogen-powered fuel cell vehicles
based on the Santa Fe SUV.
These zero-emission vehicles have a 75kW fuel cell system and use a conventional car battery for start-up. Enova
Systems will supply the electric drive train and power management systems for the vehicles. UTC is also working with
Toshiba to develop a prototype fuel cell system that extracts
hydrogen from petrol.
UTC, in partnership with the US DOE, has also developed a petrol-powered fuel cell system powerful enough to
operate a car.
In Europe
BMW
BMW plans to unveil a hydrogen-powered Mini Cooper,
featuring an internal combustion engine similar to its Clean
Energy cars. The Mini Cooper features an advanced hydrogen fuel storage tank that utilizes the same space as a
conventional fuel storage tank.
BMW and Delphi Automotive have unveiled their first
development vehicle featuring a solid oxide fuel cell auxiliary
power unit (APU). The APU provides sufficient energy for
existing mechanically-driven sub-systems, such as the air
conditioning and water pumps. The APU could also be used
to run devices while the vehicle is idle.
BMW AG plans to fit an unspecified number of 7 Series
sedans with fuel cells from UTCl Fuel Cells. The vehicle will
run on a hydrogen combustion engine; the fuel cell will power
the car’s on-board electrical system.
BMW is also developing 2000 hydrogen fuelled FC forklift
trucks for the company’s own facilities prior to marketing
them to other users.
De Nora S.p.A.
Having spun off its fuel cell R & D unit to form De Nora
Fuel Cells, Italy’s De Nora S.p.A works with PEM fuel cells for
buses and marine applications. The company is cooperating
with Renault and Peugot/Citroen on fuel cell car projects
and De Nora supplied the fuel cell engine demonstrated in
the Coval truck.
Fiat
In mid-2001, Fiat presented the prototype of its first fuel
cell car, Seicento Elettra H2 Fuel Cell, a two-seater car which
was developed with the support of the Italian Ministry of the
Environment and runs on hydrogen.
Peugot/Citroen
PSA Citroen is working with Renault to speed the development of a commercially viable fuel cell car by 2010.
PSA Peugeot/Citroen is leading the HYDRO-GEN project,
building a second generation PEMFC car powered by a De
Nora stack and compressed hydrogen and Peugeot/Citroen
is involved in a European joint PEM fuel cell program designed to reduce fuel cell system weight and costs.
Renault
Renault SA of France and Nissan Motor Co. have decided
to develop cars with a fuel cell that runs on petrol and will
market the fuel cell vehicles as early as 2005. Renault has
also designed, built and tested a fuel cell powered Laguna
Estate.
The FEVER (‘Fuel cell Electric Vehicle for Efficiency and
Range’) is a Renault station wagon powered by a PEM fuel
cell engine fueled by stored liquid hydrogen.
Volkswagen/Volvo
Volkswagen introduced its first fuel cell-powered car at the
opening of the California Fuel Cell Partnership headquarters.
The zero emission vehicle (ZEV) is called Bora HyMotion,
is based on the Jetta and has a fuel cell engine which runs
on hydrogen and has a power output of 75 kW.
Volkswagen is involved with CAPRI, a project that will
deliver a prototype methanol FCV. Ballard will supply the
fuel cell and Johnson Matthey a ‘Hot Spot’ reformer.
In a joint project, Volvo and Volkswagen have announced
plans for a methanol-fueled PEM fuel cell hybrid “Golf” type
car.
DaimlerChrysler (formerly Daimler-Benz)
Daimler-Benz began road testing a fuel cell van, NECAR
(New Electric Car), in 1993. Daimler has developed and
operated four generations of fuel cell passenger vehicles,
utilizing a variety of fuels. In November 2000, DaimlerChrysler
presented the NECAR 5, the latest version, in Berlin. The
NECAR 5 runs on methanol, unlike its predecessor, the
NECAR 4, which ran on hydrogen.
Daimler also presented a fuel cell as a compact auxiliary
power unit (APU) in an internal combustion Mercedes-Benz
S class model.
Daimler is part owner of Ballard and partners with Ford
in several ventures related to the development and sale of
fuel cell vehicles.
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DaimlerChrysler’s Necar5, the methanol-powered version
of the Necar4 shown overleaf.
M
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2002 13
Xcellsis
Xcellsis plans to produce 100,000 fuel cell engines a
year starting in 2004. Shell Oil has teamed up with Xcellsis
to develop the hydrogen infrastructure for fuel cell vehicles.
At the same time, the partnership is pursuing technologies
to reform petrol.
ZeVco
In June 2001, London’s Westminster City Council has
bought a fuel cell van (pictured right), made by ZeVco, at a
cost of 33,000 pounds (over $AU90,000).
The vehicle, which will be used in the upkeep of London’s
parks, has a top speed of just over 100kph and is 50% cheaper to run than a conventional combustion engine-powered
vehicle.
ZeVco is the only company pursuing terrestrial development of alkaline fuel cells—that is, as opposed to development
for space exploration.
Asia
Daewoo Motor
Daewoo intends to embark on a fuel cell research and
development program with a state-run laboratory.
Diahatsu
Late last year, Diahatsu presented the MOVE FCV-K-II, a
four-seater fuel cell mini-vehicle that uses a high-pressure
hydrogen storage tank system. The MOVE FCV-K-II uses a
30kW Toyota fuel cell stack installed beneath the floor at the
rear of the vehicle.
Honda
Late in 2000, Honda unveiled a four-seater fuel cell
car, the FCX-V3, which has a motor 25% lighter than the
two-seater fuel cell car it released the year before. The car
also has a considerably faster start-up time – brought down
to 10 seconds from 10 minutes! It uses a newly developed
ultra-capacitor instead of a battery, resulting in improved
acceleration.
Honda plans to build 300 fuel cell powered vehicles a year
starting in 2003 for sale in Japan and the USA.
Hyundai
The Hyundai Santa Fe, powered by a 75kW PEM fuel
cell, scored best in class in two key performance tests at
the Michelin Challenge Bibendum, an annual event where
new vehicle technologies are evaluated by independent
judges. The Santa Fe scored an “A” in noise and a “B” in
energy efficiency.
UTC Fuel Cells and Hyundai have worked together to
produce four hydrogen-powered fuel cell vehicles based on
the Santa Fe sport utility vehicle. These zero-emission vehicles have 75kW fuel cell systems and use a conventional car
battery for start-up. Enova Systems will supply the electric
drive train and power management systems.
Hyundai will also use fuel cells in its research and development of fuel cell technology as part of a cooperative program
with the Korean government.
Hyundai has developed a fuel cell concept car powered
by methanol with its affiliate Kia Motors Corp. The hybrid
car, a result of a two-year project costing 9 billion won
($AU16,000,000), has a 10kW fuel cell.
14 Silicon Chip
Mazda
Mazda Motor Corp. plans to start test-runs of its ‘Premacy
FC-EV’ car powered by a methanol-reformer fuel cell system
and an electric motor in Japan and plans to start marketing
fuel cell cars around 2005.
Mitsubishi
Mitsubishi plans to have a running prototype FCV with
a production model ready in 2005. Nippon Mitsubishi oil is
also working to produce a liquid fuel that can be used in fuel
cells instead of petrol.
Nissan
Nissan Motor Co. and Renault SA of France have decided
to develop cars with a fuel cell that runs on petrol and plan
market the fuel cell vehicles as early as 2005.
Nissan showcased the new fuel cell-powered electric
Xterra SUV at the opening of the California Fuel Cell Partnership headquarters. In May 2000, Nissan began test drives
in Japan of a direct hydrogen fuel cell vehicle equipped with
a methanol reformer. The Xterra utilizes this technology as
well as a neodymium magnet synchronous traction motor
combined with a lithium-ion battery.
Nissan and Suzuki have joined a government-sponsored
project to develop direct methanol fuel cells for vehicles.
Suzuki
Suzuki unveiled a fuel cell-powered Covie two-seater at
the 2001 Tokyo Motor Show. The vehicle features a General
Motors fuel cell stack, and uses natural gas as the fuel.
Toyota
Toyota has demonstrated its new fuel cell hybrid vehicle,
the FCHV-4, based on the new Highlander SUV. The vehicle, which Toyota says will be launched on a limited basis
in 2003, will be demonstrated through their participation in
the California Fuel Cell Partnership. Toyota says the vehicle,
with a cruising range of more than 250km, has ‘three times
the vehicle efficiency of an ordinary gasoline-powered car.’
Toyota also unveiled the FCHV-5, which runs on clean hydrocarbons, in Japan.
Toyota has also unveiled methanol and hydrogen fueled
versions of its FCEV, based on the RAV4 sport utility vehicle.
Both use Toyota’s own PEM engines in hybrid configuration.
Toyota plans to launch a commercial FCV in 2003.
Exxon and Toyota are working on technology to extract
hydrogen from petrol, although Toyota has said methanol is
SC
the preferred option in the near term.
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