This is only a preview of the August 2005 issue of Silicon Chip. You can view 33 of the 112 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Articles in this series:
Items relevant to "Programmable Flexitimer":
Items relevant to "Carbon Monoxide Alert":
Items relevant to "Serial LCD Driver":
Purchase a printed copy of this issue for $10.00. |
Featurescontrol of external/recirculate air
• Automatic
le)
here applicab
vent in car (w
aler t:
n
O concentratio
• Two-level C
D
LE
l flashes
Warning leve
and triggers
lly lights LED
fu
l
ve
Alarm le
tput
DPDT relay ou
y operation
or toggle rela
ry
ta
en
om
M
•
justments
and alarm ad
ng
ni
ar
w
e
at
steresis
• Separ
alarm level hy
d
an
ng
ni
ar
w
• Adjustable
justment
calibration ad
ut
tp
ou
or
ns
• CO se
anual reset
• Optional m
ion
• 12V operat
mode
• Circuit test
Carbon
Monoxide
ALERT
By
John Clarke
Carbon monoxide is an insidious poison which can – and
does – kill. It’s colourless, odourless and sneaks up on you!
The first time victims become aware of carbon monoxide
poisoning could be too late.
C
arbon monoxide (CO) is a pretty simple gas, consisting
of one carbon and one oxygen atom. It will eventually
mate with a spare oxygen atom and reform into the
more natural – and relatively harmless – carbon dioxide,
or CO2. But it remains as CO more than long enough to
cause real harm to us mere mortals! Moreover, carbon
monoxide poisoning can be very difficult to treat.
While carbon dioxide (CO2) is not poisonous as such (in
fact the air we breathe naturally contains around 0.03%
carbon dioxide), in sufficient quantity it can displace oxygen in the air and therefore cause suffocation.
However, carbon monoxide (CO) in any significant quantity is poisonous because it affects the carrying of oxygen
in our blood. One of the main problems is that CO has 200
times greater affinity with the haemoglobin in your blood
siliconchip.com.au
than does oxygen. It literally stops the blood supply from
carrying oxygen around the body and, most importantly,
to the brain. When the brain suffers from oxygen starvation, permanent damage and even death can result in an
amazingly short time – just a few minutes.
Therefore, even if there is a relatively good supply of
fresh air, a relatively small concentration of CO in that air
places you in significant danger.
Where vehicles are concerned, CO is almost always
accompanied by exhaust fumes which do have an odour,
so preventative/remedial action can hopefully be taken.
But if you’re a smoker (with already elevated CO levels in
your blood) or suffering from an allergy such as hay fever,
there is a real chance that your sense of smell might be
compromised enough not to notice.
August 2005 61
So you really need to avoid breathing in CO. The effects
of this dangerous gas. You don’t have to spend $$$$$$ on
also tend to be cumulative – the body can get rid of it over
a luxury car – just a few $ on this ingenious kit.
time but prolonged exposure can be deadly – literally.
Our Carbon Monoxide Alert monitors the level of CO
You may have seen those signs in tunnels and deep,
gas and warns if it reaches danger levels. It has an earlylong cuttings asking you to turn off your car engine during
warning flashing LED for low CO concentrations and an
delays. There’s a good reason for that – unfortunately, the
alarm output that is set for a higher CO concentration level.
signs are ignored by many.
A continuously lit LED indicates the alarm and a relay is
If you have ever been caught in heavy traffic, you may
switched on.
have noticed that you are becoming tired and developing a
The relay contacts can be used to power a siren or it can
headache. While the frustration of sitting in traffic may be
be used to switch the vehicle’s cabin air vent switch from
affecting you, this is probably not the reason for your indispoexternal to recirculate so that outside air does not enter
sition. In fact, these are classic symptoms of exposure to CO.
the cabin of the car. In this last application, the CO sensor
The table above shows
needs to be mounted
the effects of exposure
outside the cabin so
to CO gas against the
Effects of CO gas poisoning and symptoms that it monitors outconcentrations in the
side air rather than
50ppm
Exposure for a few hours normally does not result in any
air. It is likely that the
cabin air.
symptoms
CO concentration will
When used to con100ppm
Exposure for a few hours results in a slight headache (usually
rise to greater than
trol
the air vent, the
in the forehead)
100ppm in heavy trafCO Alert can operate
500ppm
Exposure for one hour results in a headache with increasing
fic and perhaps even
one of two types of
severity over time
more if the number of
external/recircula1000ppm Exposure for 20-30 minutes results in a headache, dizziness
cars ahead of you do
tion controls found
and nausea, with possible death within 2 hours
not to have a catalytic
in cars. These are the
4000ppm Exposure results in possible death within 30 minutes
converter in their exelectrically-activated
haust system.
types that typically
Modern cars with catalytic converters will produce concontrol a solenoid, allowing pneumatic actuators to open
siderably less CO gas than their older counterparts and this
or close the vent. The CO Alert is not suitable for controlis because one of the functions of the catalytic converter
ling manually operated sliders that physically move the
is to convert the CO gas into CO2. The conversion is done
vent to open or closed positions.
using a platinum catalyst that aids in converting the exhaust
There are two types of electrically activated vent conproducts of hydrocarbons and CO into CO2 and water.
trols. One is a push-on/push-off switch and the other is
While overall CO levels may be on the decrease, there
the momentary switch that toggles between external and
are still relatively high levels in the air along main roads; in
recirculation for each pressing of the switch. This last type
fact anywhere there is a concentration of vehicles with their
is the typical switch used with climate control systems.
engines running. Areas where the exhaust gases are not well
For use with a push-on/push-off switch, the CO Alert will
ventilated can also be a problem – such as underground and
switch on its relay whenever there is an alarm condition.
high-rise car parks, tunnels, garages and sheds.
External/recirculation control is then possible by wiring
There are two ways CO can build up
inside your car. The first is where the car
PURGE
PURGE
PURGE
exhaust system has holes or leaks that al5V
low the exhaust gases to leak into the car
CO
cabin via poorly fitting seals around the
SENSOR
door or via open windows. To prevent this,
HEATER
60s
90s
60s
90s
60s
90s
VOLTAGE
it is recommended the exhaust system be
periodically checked for leaks.
1.4V
The second way is from other vehicles’
exhausts. Think about it: you are sitting in
TIME
a line of traffic (whether stopped or moving)
LOW
and the exhaust pipe of the vehicle ahead
of you is directing the flow of exhaust gases
(including CO) away from that vehicle –
CO
straight towards yours.
SENSOR
OUTPUT
If your air intake is set to “fresh” you aren’t
RESISTANCE
taking in fresh air at all: you’re sucking in the
fumes of the cars in front! In slow or stopped
traffic, the only safe option is to switch your
HIGH
air intake to “recirculate” or to turn the fan/
TIME
air conditioner off completely.
FRESH AIR (0ppm CO)
(100ppm CO)
In some of today’s luxury cars, a sensor
Fig.1: the CO sensor goes through a 150-second cycle, purging itself
automatically detects carbon monoxide levfor one minute then looking for carbon monoxide during the next 90
els and switches the air input from outside
seconds. When CO is detected, its output resistance drops significantly.
to recirculate, thereby avoiding a build-up
62 Silicon Chip
siliconchip.com.au
It’s larger than life but this photo shows
the completed PC board, ready for installation
inside a case or mounting under the dash, as
explained in the text. The carbon monoxide sensor is
the cylindrical silver device, top right of picture.
the relay contacts to this switch. Note that the car’s external
recirculation switch should be kept set for the external
position so the relay can take over when recirculated air
is required.
For use with the momentary switch, the CO Alert relay
momentarily switches the relay both when the alarm
switches on and also when it switches off. This will
therefore duplicate the momentary switch action to select
recirculate when the alarm is on and external air when
the alarm goes off. The action should remain correctly
in synchronisation, selecting recirculation for the alarm
condition unless the car’s external/recirculation switch is
pressed to change the settings.
Synchronisation is also ensured because we have in-
OPTIONS
12V IN
RESET
LK1 LK2
REG1
S1
5V
WARNING/ALARM
λ
PURGE
CONTROL
(Q1)
LED1
60/90
SECONDS
TIMER (IC1)
RB5
SENSITIVITY
CO
SENSOR
COMPARISONS
(IC1)
AN2
RELAY DRIVER
(Q2, RLY1, LED2)
VR1
AN4
VR2
AN3
VR3
SET HYSTERESIS
ALARM
AN0
VR4
siliconchip.com.au
AN1
VR5
SET HYSTERESIS
WARNING
LEVEL CONTROLS
RELAY
CONTACTS
Fig.2: operation of the CO Alert is easiest to
understand by referring to each of the functions
in this block diagram. Most of these occur via
microcontroller IC1.
August 2005 63
REG1 7805
+5V
OUT
10Ω
IN
10 µF
16V
100nF
4
14
Vdd
75Ω
E
C
10Ω
1k
B
11
AN4
MQ-7
CO
SENSOR
B
H
VR1
50k
AN0
AN2
IC1
PIC16F88
100nF
4.7k
1k
RESET
S1
2005
RB7
17
LEDS
K
VR4 WARNING
10k
SET
RELAY1
K
D2
1N4004
RELAY
CONTACTS 1
NC
COM
NO
A
2.2k
TP5
AN1
RA6
18
RELAY
CONTACTS 2
NC
COM
NO
VR5 WARNING
10k HYSTERESIS
1k
15
A
B
C
Q2
BC337
BC327, BC337
E
7
MOMENTARY
OR ON/OFF
LK1
SC
13
0V
K
λ LED2
TP4
1
–
100 µF
A
16V
VR3 ALARM
10k HYST.
2
TP1
1k
+12V
ZD1
16V
1W
+12V
TP3
AN3
A
VR2 ALARM
10k
SET
3
Q1
BC327
H
A
TP2
MCLR
RB5
100 µF
16V
K
1W
+
GND
100 µF
16V
D1 1N4004
6
RB1
RB3
9
TEST
LK2
E B C
470Ω
RB0
Vss
5
A
λ LED1
K
CARBON MONOXIDE ALERT/ALARM
7805
MQ-7
CO
SENSOR
H
B
B
A
A
H
ZENER
–
+
1N4004
A
K
IN
OUT
GND
Fig.3: for a complex circuit, it’s pretty simple! The PIC microcontroller takes care of most functions.
cluded an alarm memory. This remembers the current alarm
status so that if the engine is switched off while there is
an alarm condition, the alert will momentarily switch the
relay on when the car is restarted. This will switch the
vent back to external air. This memory is then cleared, so
if the engine is switched off and on again, the relay will
not momentarily switch again.
There are some cars that automatically select external air
when the car is started. For this case, we have provided an
option that disables the alarm memory feature. So regardless whether or not there was an alarm condition when the
car is switched off, the external/recirculation settings will
not be altered when the car is started.
In any event, you can press the external/recirculation
switch on the car at any time to change the setting if it
somehow gets out of synchronisation. A reset switch on
the CO Alert can be used to switch off the alarm and return
the air vent selection to external.
Other (non-vehicle) CO alarms
We have concentrated on automotive uses for this project
because that’s the primary “market”. But there is nothing
to stop you using this alarm to warn of dangerous CO
buildups, anywhere they are likely to be generated – in
fact, it’s entirely practical!
64 Silicon Chip
One application which springs to mind would be in
caravans and mobile homes: every year there are reports of
people being poisoned through the use of unflued heaters
(or even gas stoves). Other suggestions would be around
stationary engines such as power generators (especially as
these are likely to be in confined spaces). Here the relay
output could be used to turn on an exhaust fan.
The CO sensor
Detection of the CO gas in the air is possible by using a sensor that is specifically designed to be sensitive to this gas.
The CO sensor is made up of an aluminium oxide ceramic tube that is coated with tin dioxide to detect the CO
gas. Two electrodes are attached to the tin oxide layer to
provide for measurement of the change in resistance with
CO concentration. Tthe ceramic tube is heated with a coil
to bring the sensitive layer up to the required temperature
for CO sensing.
In addition, the temperature is periodically raised beyond
the normal measurement value in order to burn off impurities
that may affect the readings. This purging is performed over
a 60-second period, followed by a 90- second measurement
period. The actual CO concentration measurement is made
at the end of the 90-second measurement period.
Fig.1 shows the cycle of events when making a CO gas
siliconchip.com.au
Fig.4: the component overlay
(above) with a matching samesize photo (right). Between the
two of these, you shouldn’t
have any problems with
construction. Watch polarity on
the electrolytic capacitors and
semiconductors.
measurement. Initially the sensor has the full 5V applied
to its heating coil for 60 seconds. This performs the purge.
The resistance across the measurement terminals falls to
a relatively low value during the purge. After purging, the
heater coil is reduced in temperature by reducing the voltage applied to the coil to 1.4V. The measurement resistance
becomes high at the end of 90 seconds when exposed to
fresh air. If the sensor is exposed to air containing concentrations of CO gas, the measurement resistance will
be lower than the fresh air concentration reading after the
90-second measurement period.
Block diagram
The block diagram for the CO Alert is shown in Fig.2.
The sequence for sensor purging and measurement plus
warning and alarm point detection is under control of a
microcontroller, IC1. IC1’s RB5 output drives the purge
control block to adjust power to the heater coil so that the
CO sensor is supplied with the full 5V to the heater during
the 60-second purge and with 1.4V during the 90-second
measurement period.
The sensor output is monitored at IC1’s AN2 input,
while sensitivity to the CO concentration is adjusted using
VR1. In operation, the sensor voltage at the AN2 input is
compared with the settings at the warning AN0 input and
the alarm AN4 input.
If the sensor voltage goes above the warning setting but
below the alarm setting, then the RB3 output will flash the
warning/alarm LED on and off. Should the sensor voltage
go above the alarm setting, the LED will stay lit.
siliconchip.com.au
When the alarm LED becomes lit, the alarm relay will also
switch on if the option at RB1 input is set to on/off. If the
RB1 option is set to momentary, then the relay will switch
on for about one second before switching off again.
When the sensor voltage goes below the alarm threshold,
the relay will switch off for the on/off setting and momentarily
switch on and off for the momentary setting option.
Note that hysteresis has been included for both the
warning and alarm settings. Hysteresis prevents the alarm
switching on and off repeatedly or “hunting” when the
sensor voltage equals the alarm setting. The levels on the
AN1 and AN3 inputs respectively set this.
Hysteresis alters the switching point for the warning
and alarm settings so that the CO concentration must fall
more than “just below” the warning and alarm settings
before switching off these conditions. For example, with
the alarm setting, the alarm condition will be set when the
sensor voltage reaches the value set by the alarm input but
will not be switched off until the voltage drops below the
“alarm hysteresis” setting.
Finally, input RB0 provides a test function. This cycles
the purge/measurement cycle much faster than the normal
60s and 90s rate, enabling the circuit to be tested without
having to wait for more than two minutes to see the effects
of changing the settings.
The circuit
The circuit is made relatively simple because of the use
of a microcontroller instead of discrete ICs. Without the
microcontroller, we would have required at least three ICs
August 2005 65
Parts List –
Carbon Monoxide Alert
1 PC board coded 05108051, 120 x 60mm
1 plastic utility box 130 x 68 x 43mm
1 MQ-7 CO gas sensor (Jaycar RS-5615)
1 panel-mount momentary pushbutton switch
(NO contacts) (S1)
5 2-way PC-mount screw terminals, 2.54mm pitch
1 12V DPDT 10A relay (RLY1)
1 cigarette lighter plug
1 18-pin DIL IC socket
1 mini heatsink, 19 x 19 x 10mm
1 M3 x 10mm screw and nut
12 PC stakes
2 2-way pin headers, 2.54mm pitch
2 jumper shorting plugs
1 300mm length of 10A dual figure-8 wire with
polarity stripe
1 200mm length of hookup wire
Semiconductors
1 PIC16F88 micro controller programmed with
cosensor.hex (IC1)
1 7805 5V regulator (REG1)
1 BC327 PNP transistor (Q1)
1 BC337 NPN transistor (Q2)
1 16V 1W zener diode (ZD1)
2 1N4004 1A diodes (D1,D2)
2 5mm red LEDs (LED1, LED2)
Capacitors
3 100mF 16V PC electrolytic
1 10mF 16V PC electrolytic
2 100nF MKT polyester (0.1mF – code 104 or 100n)
Resistors (0.25W, 1%)
1 47kW*
1 4.7kW
1 2.2kW
1 470W
1 75W
1 10W
1 50kW horizontal trimpot (VR1)
4 10kW horizontal trimpot (VR2-VR5)
(* – for testing/setup only)
4 1kW
1 10W 1W
For external sensor mounting, add 2m 4-core cable
For remote reset switch and LED add 1m 4-core
cable plus 1 momentary push button switch with
LED indicator
plus considerably more resistors, capacitors, diodes and
transistors. The extra features such at the momentary or
on/off action of the relay, the alarm memory function and
the test option would all have added more complexity to
the circuit.
Fortunately the microcontroller has allowed us to incorporate the complexity without adding to the circuit.
Also the microcontroller can use an internal oscillator,
further reducing the parts count when the extra accuracy
of a crystal is not required.
Output RB5 is used to control the purge/measurement
cycle for the sensor. It does this by going low (to 0V),
switching on transistor Q1 due to the base current now
flowing through the 1kW resistor. The transistor allows the
full 5V to be applied to the heater inside the CO sensor.
66 Silicon Chip
This purge cycle lasts 60 seconds. After RB5 goes high (to
+5V), so Q1 switches off.
The heater is now driven from 5V via a series resistance
of 85W. In conjunction with the 33W resistance of the CO
sensor’s heating element, this sets the heater current to the
recommended 42.4mA, with 1.4V across the sensor.
The sensor’s measurement terminal A connects to the 5V
supply, while the B terminal connects to ground via a 50kW
trimpot and 4.7kW resistor. This resistance forms a voltage
divider with the sensor terminal resistance and a voltage
appears at terminal B that is proportional to the measured
CO concentration. The 1kW resistor and 100nF capacitor
filter any noise which may develop on this high impedance
circuit, particularly if the sensor is mounted remotely.
The alarm, warning and hysteresis settings are provided by trimpots VR2-VR5 respectively. These are each
connected across the 5V supply so each can be adjusted
from 0-5V. Typically, the settings trimpots would be set
to around 1.5V and 3V respectively, while the hysteresis
settings would be no more then 0.5V. Test points provide
measurement connection points for a digital multimeter.
The warning/alarm LED is driven via the 470W resistor
and microcontroller output RB3. This LED flashes at a
nominally 1-second rate during the warning phase. The
LED stays lit during the alarm condition.
RA6 drives the relay via Q2. When RA6 is at 5V, transistor Q2 switches on and powers the relay, which closes
the common and normally-open contacts. LED2 lights to
show whenever the relay is on. Diode D2 quenches the
reverse voltage spike when the relay switches off after
RA6 goes low.
The reset switch ties input RB7 to ground when pressed.
It is normally held high via an internal pull-up resistor
when the switch is left open. LK1 and LK2 tie the RB1
and RB0 inputs low when these links are installed. If a
link is left out, its associationed input is pulled high via
an internal pull-up resistor.
Power is 12V, supplied from the car battery – normally
via a cigarette lighter plug. Diode D1 protects against reverse
polarity connection and zener diode ZD1 limits transient
voltages to 16V. The 10W series resistor prevents excessive
current flow during the clamping action. REG1 provides a
regulated 5V output for the circuit. The 100mF and 10mF
capacitors decouple the supply.
As mentioned, the CO Alert can be built either as simply
a monitor that gives visual indication of the warning and
alarm CO concentration levels. This version has the unit
built into a box with the sensor, reset switch and indicating
LEDs mounted in the box. Alternatively, it can be built
to actively control the cabin air vents in a car where such
control is possible.
In this case, the sensor is mounted external to the car’s
cabin and the warning/alarm indicating LED and reset
switch are mounted on the car’s dashboard. The LED and
switch can be separate items or you can use a combined
reset switch and LED assembly for a neater job. The unit
would be most easily powered by connecting to an ignitionswitched terminal in the fusebox.
Construction
Begin construction by checking the PC board. If you are
installing it in a box, the corners will need to be shaped
so it will clear the internal pillars in the box.
siliconchip.com.au
Install the resistors, making sure the correct value is placed in the shown position.
You can use the accompanying resistor
colour code table to check values or use a
multimeter to measure the value.
When installing the regulator and IC
socket, make sure they are oriented correctly. You will note that we haven’t yet
placed the microcontroller IC in its socket.
Similarly, the electrolytic capacitors must
be oriented with the polarity as shown on
the overlay diagram.
One trimpot, VR1, is a different value to
the rest – check that it is correctly placed.
Use PC stakes for the test points and for the
sensor connection points.
These stakes support the sensor above
the PC board when used in the box and for
connecting the wires in the remotely located
sensor version. When installing Q1 and Q2,
make sure that the correct type is placed in
each position.
The LED (LED1) can mount directly on
the PC board (actually 23mm above the PC
board) when used in the box. If used on
the dashboard, either separately or within
an indicator switch, use PC stakes to make
wiring easier.
Position and solder the terminals and
Here’s one mounting option for the CO sensor – inside a case with the
relay. LK1 and LK2 are made from 2-way warning LEDs clearly visible through the lid. Alternatively, you could
header strip and jumper shunts. Attach the mount the PC board under the dash with the alarm outputs switching the
heatsink to the regulator using a screw and air intake.
nut. The heatsink is oriented with the fins
as shown.
be on and indicated by LED2.
When mounting in the box, drill holes in the box lid for
Wind VR1 back so TP1 reads 2.8V and the alarm LED
the sensor, the reset switch and two LEDs. Also drill holes
will go from always lit to flashing and the relay will
in the side of the box suitable for the wiring entry to the
switch off.
screw connectors.
Retest the operation in momentary mode with the
Before moving on to the testing stage, give your finished
jumper plug inserted at LK1. The relay should switch
project a thorough check for soldering, component placeon for a second or as the alarm goes on and also as the
ment and where appropriate, component polarity.
alarm goes off.
You can also test the hysteresis operation by setting voltTesting.
age at TP3 and TP5 to a small voltage using trimpots VR5
Initially, solder a 47kW resistor across the A and B sensor
and VR3 respectively. If you set the hysteresis too large,
PC stakes. Apply power and check for 5V between pins 5
& 14 on the IC socket. If this is OK, disconnect power and
Fig.5: here’s
how to wire
insert IC1. Set VR1, VR3 and VR5 fully anti-clockwise; VR2
the relay to
to about three quarters of its travel (in a clockwise direcNC
the vehicle’s
tion) and VR4 at mid setting. Jumper plug LK2 is inserted
COM
air
intake
for the test mode and the LK1 is left open.
NO
switch, with
Check voltages at the test points by connecting your
both NO and
multimeter common lead to TP GND and the positive
NC types
NORMALLY OPEN EXTERNAL/RECIRCULATION SWITCH
lead to each of the other test points in turn. There should
(CLOSE TO RECIRCULATE)
covered.
be about 3V at TP2, 2.5V at TP4, 0V at TP3 and TP5 and
0.5V at TP1. Check the trimpots settings if the values are
not similar to these.
Rotate VR1 until the voltage at TP1 is higher than the
NC
2.5V set at TP4. LED 1 should now flash after a second or
COM
so. Wind VR1 back so that TP1 reads 2V and the LED will
NO
stop flashing. Note that there may be a one or two second
delay in the switching.
NORMALLY CLOSED EXTERNAL/RECIRCULATION SWITCH
Rotate VR1 until the voltage at TP1 is higher than the 3V
(OPEN TO RECIRCULATE)
set at TP2. Now LED1 should stay lit and the relay should
siliconchip.com.au
August 2005 67
NC
CARBON MONOXIDE ALARM
NO C
chamber is usually a good position
for the sensor, as this is the “gathering point” for the air which enters
+12V
the vehicle.
You will require four wires to
make the A and B connections and
NO
GND
the two heater connections on the
C
sensor. Insulate the terminals with
heatshrink tubing to prevent any of
NC
the wires shorting to the chassis.
The PC board can either be placed
TP GND
in
a box or attached under the
RESET
dashboard as a free PC board and
protected against shorting to the
05108051
chassis by wrapping it up in some
bubble wrap or heatshrink tubing.
Fig.6: same-size PC board pattern, as seen from the copper side, for etching your
However, you will initially need
own or checking commercial boards.
access to adjust the trimpots.
The diagrams show how to wire
the alarm or warning may never switch off. This will be
up to the air vent switch. For the push-on push-off switch,
the case if the hysteresis is set to a larger value than the
you need to find out whether the switch is open or closed
warning or alarm trip points of VR4 and VR2. Typically,
when the air vent is set for external air (some vents close
hysteresis needs only be 0.5V or less.
to act as a bypass to external air, others open to allow exYou can test the alarm memory by switching off power
ternal air in). You can do this by setting external air and
when the alarm is on. When the power is reapplied, the
then switching off the ignition. Check for a closed or open
relay should switch on for a second. If you do not want this
switch using your multimeter set to Ohms. A low reading
feature, then switch off power and press and hold down
of less than one ohm will indicate that the switch is closed.
the reset switch. Now turn on power while still pressing
If the switch is open for external air, then connect the
the reset switch. Release the switch after a second and
common and normally open relay contacts across this
the feature should be disabled. Check this by switching
switch. The switch is kept in the open position. If the
off power when the alarm is on. The relay should not
switch is closed for external air, then the common and
operate when power is reapplied. Note that pressing the
normally-closed relay terminals connect across the switch
reset switch during power up as before can reactivate the
and the switch is pressed so that it is in its normally open
memory feature.
position for recirculate.
Remove the 47kW resistor across the CO sensor stakes and
For the momentary switch operation, external and rein their place, connect the CO sensor itself. Now connect
circulation air control is invariably made with a normally
your multimeter (set to measure low DC volts) between TP
open switch. The common and normally open relay conGND and the top heater terminal. Check that this voltage
tacts should be connected across the switch.
goes from 5V to 1.4V to 5V etc every second or so. The test
Calibration
link (LK2) can now be removed.
The manufacturer recommends that the sensor be purged
There is no easy way to calibrate the sensor to specific
for 48 hours. This is required to ensure accuracy of readings.
CO concentrations. In general, you can set trimpot VR1
However, for our purposes, the CO Alert should be able to
to mid setting and set VR4 to 1V and VR2 to 2V. Set the
be used immediately, noting that readings may change after
hysteresis trimpots (VR3 and VR5) to 0.25V each. Check
several hours use, once the sensor has purged of impurities
that the warning LED flashes when cruising in relatively
introduced during manufacture or during storage.
busy traffic and that the alarm LED stays lit in heavy stopstart traffic.
Installation
You can increase sensitivity to CO emissions by turnAs mentioned before, if the CO Alert is used to coning VR1 higher (ie, more clockwise). If the sensing is too
trol the air vents, the unit needs to be installed with the
sensitive, set the warning and alarm trimpots (VR4 and
sensor mounted externally to the cabin. The plenum
VR2) more clockwise.
SC
Resistor Colour Codes
1
1
1
1
1
1
1
No.
1
1
1
4
1
1
1+1
68 Silicon Chip
Value
47kW
4.7kW
2.2kW
1kW
470W
75W
10W
4-band code (1%)
yellow violet orange brown
yellow violet red brown
red red red brown
brown black red gold
yellow violet brown brown
violet green black brown
brown black black brown
5-band code (1%)
yellow violet black red brown
yellow violet black brown brown
red red black brown brown
brown black black brown brown
yellow violet black black brown
violet green black gold brown
brown black black gold brown
siliconchip.com.au
|