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Sensational sound from ribbon tw
Build the Signature S
These new speakers are among the ver
They use the very-high-performance Foun
They will be a very good match to our recen
Design by RUSSELL STOREY
10 Silicon
ilicon C
Chip
hip
10 S
siliconchip.com.au
weeters
Series Loudspeakers
y best kit speakers that money can buy.
ntek ribbon tweeters and Peerless woofers.
ntly described 20W Class-A Stereo Amplifier.
Words by LEO SIMPSON
siliconchip.com.au
December
ecember 2007 11
2007 11
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At far right is the 260 tower system and its
dimensions while below is its centre channel
variant, the 260C. The 360, at right, uses a
6.5-inch woofer. The pick of the two systems
is the 260 because of its considerably higher
efficiency: 92.5dB/1m/1W. Both systems produce
commendably low harmonic distortion.
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556
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our description of the 20W
Class-A Stereo Amplifier a few months ago, readers
have been asking us for a kit speaker system to match
its performance.
As it happens, the Signature Series have been in development for over a year now and we are very pleased to
present a complete set of speakers which can be used in
stereo or home theatre systems.
They provide excellent stereo sound stage and definition
and have a very wide and smooth frequency response with
very low harmonic distortion. And while they are eminently
suitable for our Class-A amplifier, they can be matched up
to any amplifier with a power output up to 120 watts per
channel, when running normal program material.
The heart of each of these speaker systems is the very
high performance Fountek ribbon tweeter. For those who
are not familiar with ribbon tweeters, consider them as
an extremely light filament of aluminium foil suspended
between the poles of an extremely strong magnet. The
ince we completed
audio signal from the amplifier is passed directly through
the ribbon and the interaction of the current with the
strong magnetic field deflects the ribbon back and forth to
produce sound.
Incredibly, such an apparently flimsy system can produce
deafening sound levels and with unsurpassed fidelity,
transient response and so on.
Ribbon tweeters have been around for a long time but
until recently they have been largely confined to very expensive esoteric loudspeakers systems and their reliability
and ruggedness was always a little suspect.
In the particular Fountek JP3.0 ribbon tweeters featured
here, the aluminium ribbon weighs a mere 11 milligrams
and is just 9 microns thick – much thinner than the proverbial human hair!
The aluminium ribbon is 66mm long and 8mm wide
and suspended between the poles of a Neodymium magnet
with a gap flux of 0.6 Tesla.
As you might expect, such a short piece of aluminium
The impedance curves for both the Signature Series speaker systems show the classic “double hump” at the bass end, due
to the tuning provided by the bass reflex port.
12 Silicon Chip
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This series of photos show the line-up of the drivers used in the Signature Series speaker systems. The woofers are made
by Peerless and both have rugged diecast chassis. The ribbon tweeter is made by Fountek and incorporates a very high
quality matching transformer. Note the fine mesh protecting the ribbon from curious fingers.
represents a very low resistance and it cannot be driven
directly by any normal audio amplifier. Hence, the tweeter
has an integral matching transformer with a frequency
response to 120kHz. This results in a very flat tweeter impedance of 7W from 1kHz to 40kHz. The basic tweeter is
also extremely efficient and in fact, is used with resistive
attenuation to match the Peerless woofers used here.
Two separate stereo pairs of loudspeakers are presented,
the Signature Series 260 and 360 systems. In addition, a
centre channel variant of the 260, the 260C was designed
to complement the 260 and 360 for high-end home theatre
A/V systems.
Depending on your budget, you may decide to build
either the 260s or 360s for a high-performance stereo
system. Alternatively, for high-end home theatre A/V
system, you may decide on a mix of the 260 (front) and
360 (rear), together with the 260C for the centre-front
channel.
Whichever approach you take, you can be sure that
you will be getting a sensational speaker system. Make no
mistake, these ribbon units are the finest tweeters we have
ever heard. They are so clean in their definition and their
pin-point localisation of instruments in a stereo spread
has to be heard to be believed.
On top of that, these speakers have very low distortion
– measured at around 0.3% THD at 1kHz and 1 watt.
260 & 360
The overall frequency response of the Signature Series 260
and 360 speakers is commendably flat to below 50Hz. This
is the response of the 260.
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The 260 is a slimline speaker using the Fountek ribbon
tweeter and two Peerless HDS 832873 5-inch mid/range
woofers. This uses a Nomex paper cone, a very large ferrite
magnet and neoprene rubber roll surround. The 260 system
has exceptional efficiency of 92.5dB/1m/1W and will provide very good volume levels from the SILICON CHIP 20W
Class-A Stereo Amplifier, even in large rooms.
The 260 is a MTM (midrange-tweeter-midrange) arrangement (also known as D’Appolito) with a rear bass reflex
port. The 260C centre speaker is identical in every respect
except that the tweeter is rotated through 90°, so that it will
be vertical when the cabinet is laid on its side.
The smaller 360 bass reflex system uses the Fountek
ribbon tweeter and a Peerless 830883 6.5-inch midrange
woofer, also with a rear port. Its efficiency is somewhat
lower but still quite respectable at 87.5dB/1m/1W.
Both speaker enclosures were developed using LEAP 5
December 2007 13
Both crossover networks are built onto
the same PC board and are presented as
shown here. There is no assembly work to be
done. You just install them in the cabinets and connect ’em up.
wave diffraction analyser and FFT vibration analysis software. The resulting enclosures have an EBS (extended bass
shelf) low-pass filter response to ensure optimum bass and
transient response.
While the enclosures are relatively small, they are very
strong and rigid to ensure very low panel resonances. They
are made from 18mm MDF (medium density fibreboard)
while the baffle is made from two thicknesses (36mm),
to allow the ribbon tweeter to be flush-mounted and still
provide maximum rigidity.
In addition, the inside edges of the woofer holes are
chamfered to prevent diffraction effects at midrange frequencies and all models have internal bracing of the large
side and top panels.
Rear bass port
Both enclosures employ a rear port to ensure a reduction
of overall driver distortion and cross-modulation which can
be generated by front ports. According to the designer, with
a front port a form of speaker (low-frequency) distortion and
cross modulation is generated by the compressed air exiting
the port out of phase with the woofer, creating (modulation)
interference of the woofer cone. This interference occurs at
medium to high playback levels (port velocity) and is one
of the factors reducing overall dynamic range or head-room
of the transducers and speaker system.
The port itself is 63mm in diameter with small flared
ends. All this is done to keep distortion at a minimum.
Crossover networks
Using the best drivers and a carefully designed cabinet
would be a waste of time without an equal standard in the
crossover networks. In the Signature Series, the crossover
networks are quite complex (Linkwitz Riley with Bessel/
Butterworth response). They were developed to enable
good linear phase and minimum distortion through the
passband and overlap regions of both the woofer and ribbon tweeter.
Fig.1: these are the crossover networks for the 260 (above)
and the 360 (right). Both use an 18dB/octave rolloff below
the crossover frequency to the tweeter and a 12dB/octave
slope above the crossover frequency to the woofer.
14 Silicon Chip
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Making the connections to the woofer. The terminals are
colour-coded and differently sized so that you cannot make
a mistake.
This photo shows the crossover network installed in the
base of the 360 enclosure.
They have been developed with bi-wiring in mind so
the tweeter and woofer filter networks are essentially quite
separate, as shown in the diagrams of Fig.1.
The tweeter is fed with a third-order high pass (18dB/
octave) filter and the woofer is fed with a second-order
(12dB/octave) low pass filter. In the case of the 260, the
crossover frequency is 3.8kHz and 3.2kHz in the 360.
Both crossover networks are based on the same PC board
but there are differences. Each crossover network employs
air-cored inductors, non-inductive wirewound resistors
and SCR 400V metallised polypropylene capacitors. High
quality components are used throughout.
Building them
The designer of these Signature Series loudspeakers has
been very particular in specifying how everything must
go together, from the initial specification of the drivers,
down to the very last detail of the cabinets, crossover
components and even oxygen-free copper wiring. We don’t
think that last detail is really necessary but that is a story
for another time.
This very fine attention to detail on the part of the designer has made the task difficult for the kit supplier but it
means that you, the ultimate kit-builder, will have an easy
time putting them together.
The loudspeaker cabinets are supplied fully assembled
in two forms, unfinished MDF or black vinyl. In the case
of the unfinished MDF cabinets, it is up to you as to how
you finish them.
The prototype cabinets featured in this article were
spray-painted to a very high standard. If you have access
to a high-pressure spray gun and spray booth, so much
the better.
Alternatively, if you intend painting them, we recommend using a roller, to avoid leaving brush marks – it is
amazing how brush marks can catch the light and become
noticeable, especially if gloss paint is used.
Not only are the cabinets fully assembled but they also
come fully lined with a grey felt, to damp internal reflections and they are also supplied with the fully finished
grille cloth frames.
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Fit the woofer carefully and do not touch the cone at this
point, otherwise you may damage it. It is secured to the
baffle with six Allen screws.
Making the connections to the tweeter. Do it exactly as the
photo depicts. Don’t over-tighten the nuts on the tweeters
– it would be a shame to damage such a magnificent
performer.
December 2007 15
No special tools are required to assemble the kits and
no soldering is required. You will need a Phillips head
screwdriver, a 3mm Allen key to install the speakers to
the baffle and an adjustable wrench to attach the crossover
connections to the terminals of the tweeters.
The fully assembled crossover networks even include the
wiring to the speaker terminal panels – as we said, there
is no soldering at all!
Order of assembly
The order of assembly is the same, regardless of whether
you are putting together the 260s, 360s or 260C (centre
speaker). The first step is to install the crossover network
in the base of the cabinet. Check the back of the cabinet
to make sure you do not have it upside down – the rectangular hole for the terminal panel should be below the
circular bass port.
Fit six Velcro tabs to the underside of the crossover PC
board and then pass it through the lower woofer hole and
secure it to the felt on the base of the cabinet. Pass the
terminal panel out through the rear of the cabinet, making
sure that you do not disturb the felt which covers the rectangular hole. Then secure the panel with four countersunk
MDF wood screws.
Bring out the wires for the woofer(s) through their
respective holes in the front baffle. Fit the push-on connectors from the crossover speaker cables to the woofer(s).
The wires are colour-coded (red for positive and black for
negative) and differently sized so that you cannot make a
mistake when you do the connections.
Carefully place the woofer into its hole in the front baffle
and secure it with six Allen head screws using a 3mm Allen key. It is important that you do not over-tighten these
screws otherwise you will strip the holes in the MDF panel.
Mounting the tweeter
Now is the time to mount the highly prized Fountek
ribbon tweeters. Important: do not remove the protection
label from the front of the tweeter until you have completed
the assembly.
First, check that the felt cover is fitted behind tweeter
cutout hole. That done, bring out the tweeter wires from
the crossover. These are fitted with colour-coded (red
for positive, green for negative) ring terminals to suit the
threaded posts of the tweeter.
Make the connections and tighten them with a small
adjustable wrench – do not over-tighten them! Hint: angle
the connector lugs to allow enough room between the felt
cover and back of the ribbon magnet when installing the
tweeter.
Next, install the tweeter to the front baffle with four
Allen head screws. Again – do not over-tighten them. You
can then carefully remove the protection label from the
tweeter faceplate.
Bi-wiring option
Just back-tracking for a moment – if you intend running
these speakers bi-wired, then the installation procedure is
slightly different. You need to cut links LK1 and LK2 on
the crossover PC boards and then remove the gold plated
links from the 4-terminal panels.
Keep the plated links – in fact, it’s a good idea to put
them in a small plastic bag and tape them to the rear of the
16 Silicon Chip
cabinets, in case you ever want to run the speakers with
conventional amplifier drive (ie, not bi-wired).
A final step is to connect a 1.5V battery across the terminals of the completed loudspeaker. With the battery positive
to the red terminal, the woofer cone should move forward.
If that’s OK, you can fit the grille cloth frames.
You are now almost ready for a listening session. When
positioning your speakers in the room, make sure that they
are not in the room corners and are out from the walls by
around a metre or so. Ideally, they should be placed on
stands so that the tweeters are at your ear level, when you
are seated.
Making your own enclosures
If you want to save some money by building your own
enclosures, all the necessary dimensions and other information are accessible on the designer’s website at www.
stonessoundstudio.com.au
If it was our choice, we would pick the complete kits
rather than going to all the trouble to make the cabinets.
Sure, you will save some money but there is a great deal
of work involved. Consider that the front baffle needs to be
laminated from two 18mm sections and you need to make
the bass port with its carefully flared ends.
There are really no short cuts to making the cabinets
and if you don’t follow the diagrams very closely, you
will prejudice the sound quality. The above site has all the
information on these speakers so if you want to check any
SC
aspect of the design, you can readily do so.
Kit Availability
Fountek ribbon speakers, Peerless speakers and all of
the kits for the Signature Series are exclusive to Wagner
Electronics, 138 Liverpool Road, Ashfield, NSW 2131.
Phone 02 9798 9233; fax 02 9798 0017.
Website: www.wagner.net.au
COMPLETE KITS
Include speakers, cross-overs, all hardware and cabinets.
(Price per pair [except 260c] including GST).
260
Plain MDF ............ KIT260-MDF................................ $1299.00
Black vinyl ............ KIT260-BV ................................. $1399.00
260C (one unit only)
Plain MDF ............ KIT260C-MDF............................... $649.00
Black vinyl ............ KIT260C-BV.................................. $699.00
360
Plain MDF ............ KIT360-MDF ............................... $1159.00
Black vinyl ............ KIT360-BV ................................. $1299.00
SPEAKER KITS (Without Cabinets)
Include speakers and crossovers but no cabinets and hardware.
(Price per pair [except 260C] including GST).
260 kit................... SPK260......................................... $799.00
260C kit................. SPK260C (one driver only)............ $399.00
360 kit................... SPK360......................................... $699.00
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