This is only a preview of the May 2016 issue of Silicon Chip. You can view 42 of the 104 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Items relevant to "Budget Senator 2-Way Loudspeaker System":
Items relevant to "230/115VAC, 50/60Hz Precision Turntable Driver":
Items relevant to "4-Input Temperature Sensor PCB For The Raspberry Pi":
Items relevant to "Arduino-Based Multifunction Measuring Meter, Pt.2":
Purchase a printed copy of this issue for $10.00. |
Precision
230V/115V, 50/60Hz
Turntable Driver
by
John Clarke
This Precision Turntable Driver will power belt-drive or idler driven turntables
with 230VAC at 50Hz or 115VAC at 60Hz. As a bonus, the turntable pitch
is capable of being adjusted over a range of ±12%, which is great for music
teaching applications. It also enables you to adjust the music speed to obtain
the correct number of beats to the minute for dancing applications.
OK
so it does all the above
but why would you
want it?
The most obvious reason is if you
have an imported American turntable
which needs to run from a 115VAC
60Hz supply.
That’s a real problem in Australia
and New Zealand where we have a
230VAC 50Hz mains supply.
64 Silicon Chip
Sure, you could get a 230VAC to
115VAC step-down transformer to
provide the correct drive voltage but
at 50Hz the turntable would run almost 17% slow and the motor would
tend to overheat, making it unusable.
So that’s reason number 1.
The second reason to consider
building this Precision Turntable Driver is if you travel around the country-
side and want to play records in your
caravan or motor home when you are
away from the 230VAC 50Hz supply.
Sure, you may have a 12V to
230VAC inverter but there is no guarantee that its frequency will be reasonably close to 50Hz, which can mean
that the turntable may run noticeably
fast or slow.
Realistically, most people are relasiliconchip.com.au
Features
tively insensitive to pitch errors
but small inverters can not only be
•
incorrect in their frequency but can
also change frequency according to
the load. The same effect can occur
•
with portable petrol generators.
Sinewave and modified square
wave inverters can also have quite
•
a high proportion of buzz and hash
•
in their outputs – and this can be
picked up by the very sensitive
•
preamplifier needed for a magnetic
cartridge.
Thirdly, while it is fairly common
for “better” CD players to have a pitch
control, which is useful for music and
singing teachers, a variable speed facility on a turntable is (was) generally
only available on expensive directdrive models.
Now, with our Precision Turntable
Driver, you can have this facility on
any belt-drive or idler drive turntable.
And if you are the disc jockey running dances, having a variable speed
facility on a turntable is also very
useful to obtain the correct beats per
minute. For example, music for a Viennese Waltz should be at around
160 beats per minute; quite fast.
Finally, we should note
that if you have an old beltdrive or idler-drive turntable, its speed may not
be exactly correct,
when checked with
12V DC, supply, the output
will be less (at around 180VAC)
Can be used with a 12 to 15V DC
but most turntable motors seem
supply or a 12V battery
to run quite well at this lower
voltage.
230VAC or 115VAC (nominal) sineThe Precision Turntable Drivwave output
er is housed in a rugged diecast
aluminium case with a DC sock50Hz or 60Hz output frequency
et, On/Off toggle switch and a
Crystal accuracy
red power LED at one end. At
the other end is the 3-pin mains
Pitch control (frequency adjustment) output socket.
If you want to use the speed
a strobe disc and our Turntable Strobe
adjust facility (without opening the
(see SILICON CHIP, December 2015).
case), you will also need to mount
Unless you can perceive perfect
three small momentary-contact butpitch, any small error in speed is
tons on the lid.
simply academic but you do have the
Block Diagram
ability to make it precisely correct via
the fine speed adjustments available
Fig.1 shows the block diagram for
on the Turntable Driver.
the Turntable Motor Driver. A 5-bit
The Turntable Driver can be run
digital to analog (D-to-A) converter is
from a 15V 2A DC supply or from a used to generate a 32-step sine wave
12V battery. The battery options means signal. This is shown as the yellow
that you can use it anywhere where trace in the screen grab, Scope1, and
you don’t have a mains supply.
it is close to 5V peak-to-peak.
With a 15V DC supply, the output
The waveform is then amplified and
will be close to 220VAC, or if you are filtered by op amp IC2a and the result
operating a 110-120VAC powered is the green trace, with an amplitude
turntable, the output will be of just over 14V peak-to-peak.
close to 110V.
The signal is then fed to op amp IC2b
If you run which functions as a 12dB/octave lowf r o m a pass filter to remove the 32 steps and
produce a smooth sinewave.
This can be seen in screen grab
Scope2 as the yellow trace. The
The Precision Turntable
Driver is housed in a diecast
case, with a flush-mount mains
outlet accepting a standard 250VAC
mains plug. Note the way the transformer is
mounted at 45° to the PCB to allow it to fit
in the case.
siliconchip.com.au
May 2016 65
HALF SUPPLY Vs/2
5-BIT DIGITAL
TO ANALOG
CONVERTER
R
C
IC2a
(IC1, X1,
150k & 75k
RESISTORS)
AC
COUPLING
AMPLIFIER
AND FILTER
A
IC2b
INVERTER
LOW PASS
FILTER
IC2c
B
Vs
Vs
Q1
TRANSFORMER
DRIVER
STAGES
(IC3b,
Q5, Q6)
Q3
Q2
DRIVER
STAGES
D
C
0
9V 0
0
9V
Q4
(IC3a,
Q7, Q8)
230V AC
(115V AC)
Circuit details
GPO
Fig.1: the Precision Turntable Driver circuit generates a clean sinewave signal
and feeds it to a Class B amplifier driving a step-up transformer to produce
220VAC or 115VAC.
waveform is then inverted in op amp
IC2c, as shown in green trace.
The two signals are then buffered by
complementary Mosfet driver stages
which provide the high current drive
for the transformer. The resultant drive
signals are depicted in the yellow and
green traces in screen grab Scope3.
The drive signal across the transformer primary windings is shown
in the mauve trace, which is the difference (MATH function) of the two
buffered drive signals. Its amplitude
is a little less than twice that of the
drive signals.
The 9V primary windings of the
Scope1: The stepped sinewave from the 5-bit DAC is shown
in the yellow trace. The steps are smoothed out by the first
op amp low-pass filter and the result is the green trace.
66 Silicon Chip
transformer are connected in parallel to be driven by the Mosfet buffer
stages. The transformer steps up the
output to drive the turntable.
The secondary of the transformer
has two 115V windings, which are
connected in series for a nominal
230VAC output (for turntables which
require a 50Hz mains supply) and in
parallel for a nominal 115VAC output
(for turntables which require a 60Hz
mains supply).
Losses in the transformer mean that
it does not deliver the full 115VAC output across each winding, even though
the 9V windings are driven at more
than 10VAC.
The (unloaded) output waveform
from the transformer is shown in
Scope4. The actual voltage delivered
to the turntable motor will depend on
the DC supply voltage fed to the circuit
and the loading of the motor.
The complete circuit of the Precision Turntable Driver is shown overleaf (Fig.2). It is split into two sections:
on the left (top) is the Power Supply
and Signal Generator while the Mosfet
output stages and step-up transformer
are on the right (bottom).
Referring now to the power supply
section, IC1 (a PIC16F88 microcontroller) is used to generate the 50Hz
or 60Hz sinewave.
IC1 uses a 20MHz crystal for its
timebase and the internal software program operates at a 5MHz rate. Jumper
Scope2: The smooth waveform from the low pass filter
(yellow trace) is inverted by op amp IC2c to produce the
complementary waveform shown in the green trace.
siliconchip.com.au
link JP1 sets the output frequency:
with the jumper open it’s 50Hz and
with a jumper shunt inserted it’s 60Hz.
Momentary-contact switches S3
and S4 provide the up and down frequency adjustment. The frequency is
changed in 0.02Hz steps at a rate of
four per second while a switch is held
pressed. Pressing default switch (S2)
returns the frequency to the precise
50Hz or 60Hz setting (depending on
the state of JP1).
All the inputs associated with JP1,
S2, S3 and S4 include separate internal pull-ups that keep the inputs high
(at 5V). The inputs are pulled low (0V)
when there is a shorting link in JP1 or
when a switch is pressed.
S2-S4 can be mounted on the lid via
flying leads from CON2 if you wish
to be able to adjust the speed without
opening the box. In this case, the internal S2-S4 can be omitted.
Digital-to-analog conversion
Five outputs from IC1, RA0 to RA5,
produce square wave signals at multiples of the desired output frequency.
These outputs are fed to the 5-bit digital to analog converter (DAC) which
is actually a standard R/2R resistor
ladder (comprising 150kand 75k
resistors). This generates the 32-step
sinewave signal.
The R/2R resistor ladder makes a
cheap DAC and five bits is about the
maximum number that can be used
when only 1% resistors are used. It
is quite sufficient for this application.
The DAC output is filtered with a
1nF capacitor to remove switching
glitches. The resulting 5V sine wave
is amplified using IC2a which is one
quarter of an LMC6484AIN quad railto-rail op amp.
Trimpot VR1 is used to adjust the
output level to produce the maximum
undistorted sinewave signal.
Following this, the signal from IC2a
is AC-coupled with a 10F capacitor
and is now referenced via 10k resistor to half supply (Vcc/2) which is
derived with two 10k resistors connected across the Vcc supply and then
buffered using op amp IC2d. Note that
the supply to IC2 (and IC3) comes via
a 10 resistor and is clamped to 15V
using Zener diode ZD1. This is to
protect the op amps that are rated for
a maximum rail voltage of 16V. This
clamped rail is marked Vcc’.
IC2b and its associated resistors
and capacitors form a 2-pole SallenKey low-pass filter that rolls off above
160Hz at 12dB/octave.
The filter only affects the high frequency components of the 32-step generated sinewave which are multiples
of 32 x 50Hz or 1.6kHz (or 32 x 60Hz
or 1.92kHz).
IC2b’s output is then inverted by op
amp IC2c to produce a complementary
waveform (ie, 180° out of phase).
Transformer drive circuit
We need complementary drive signals for the transformer drive circuit
which are shown in Fig.2 (labelled “A”
Scope3: the complementary sinewave signals from the
Mosfet Class-B amplifier stages are effectively added to
drive the transformer primaries. Its amplitude is the sum
of the two signals (mauve trace).
siliconchip.com.au
Specifications
• Rating: 20W <at> 220VAC or
110VAC (nominal)
• Input Supply: 12-15VDC at 2A
• Output waveform: Sinewave
• Output Voltage: 220VAC or
110VAC with a 15V supply
• Output regulation:
9% from no load to 15W
• Frequency accuracy:
±50 ppm (ie, ±0.005%)
• Pitch control: ±12%
• Frequency adjustment for
50Hz: 41.5Hz to 56Hz in approximately 0.02Hz steps
• Frequency adjustment for
60Hz: 50Hz to 67.2Hz in approximately 0.02Hz steps
• Default button: Restores the
output frequency (JP1)
setting to 50Hz or 60Hz
and “B”). These signals are fed to noninverting buffer stages IC3a and IC3b
which in turn are connected to the
complementary output stages.
Let’s just describe the lefthand side
of the power supply circuit whereby
IC3b drives complementary transistors
Scope4: the unloaded output from the two 115VAC transformer windings connected in series. It is 222.6VAC or 656V
peak-to peak. Note that this signal is much cleaner than the
normal mains supply in homes, offices and factories.
May 2016 67
68 Silicon Chip
11
IC2c
100k
3.3nF
+VCC /2
INVERTER
10
100k
9
LOW-PASS FILTER
7
ZD1
15V
IC2: LMC6484AIN
10F
10k
K
A
75k
100nF
+VCC/2
120k
16V
10F 10k
10k
6
5
33nF
16V
IC2b
10F
12
13
680pF
IC2d
4
8
14
B
A
TO
DRIVER
STAGES
+VCC/2
+VCC’
+VCC
15nF
22k
ADJUST
OUTPUT
VOLTAGE
Vss
5–BIT DAC
(DIGITAL TO ANALOG
CONVERTER)
12
RB7
RB6
13
2x
33pF
15
OSC2
OSC1
16
X1
20MHz
S4
FASTER
S3
SLOWER
S2
DEFAULT
OUT = 50Hz
IN = 60Hz
5
150k
75k
3
RB5
11
8
RB2
RA2
RA4
IC1
PIC16F88
6F88-2
RA3
I/P
RB1
7
RB0
6
RB4
10
150k
75k
150k
75k
150k
1
18
RA1
RA0
VR1
20k
10k
2
150k
150k
JP1
CHASSIS
D1
1N5404
RA5/MCLR
9
RB3
14
A
100nF
16V
LOW ESR
S1
4700F
K
2A
SLO-BLOW
+
CON1
Vdd
10k
16V
10F
K
A
+15V
FUSE F1
4
17
K
A
2.2k
POWER
LED1
75k
IN
GND
OUT
1nF
3
IC2a
AMPLIFIER
16V
10F
+5V
1
10
REG1 7805
D2 1N4004
POWER
12–15V
DC IN
Q5 & Q6, followed by complementary
Mosfets Q1 & Q2. Q1 is an IRF9540 Pchannel Mosfet while Q2 is an IRF540
N-channel type. The righthand side of
the circuit is identical.
These stages operate in the same
way as a Class-B audio amplifier and
can simply be regarded as a unitygain buffer.
More particularly, just as in a ClassB output stage, there is no quiescent
current which means that it does
produce some crossover distortion
and while no-one will ever hear that
crossover distortion we have incorporated biasing to minimise it.
The biasing is provided by the two
diodes (D3 & D4) between the bases of
transistors Q5 and Q6, with the current through the diodes provide by the
22kresistor from Vcc. This current is
about 300A or so and the resultant
bias voltage between the bases of Q5
& Q6 is insufficient (at around 1.1V
in total) to cause them to conduct.
However, that small amount of bias
is enough to provide a significant reduction in crossover distortion but not
enough to eliminate it.
Why do we care? It is simply because the crossover distortion was
causing significant inflections in the
output waveform on the secondary
side of the transformer and we judged
it worthwhile to minimise it.
A 1.5nF capacitor between ground
and the tied together transistor bases
is included to reduce the rate at which
the transistors can switch on and off.
This prevents high frequency instability in the stage.
So we have the complementary signals at A & B being fed through the
Class-B output stages and then connected to the paralleled 9V windings
of the transformer. The actual maximum undistorted drive voltage from
each Class-B output stage, assuming
Vcc is 15V DC, is close to 5.1V RMS
(14.43V peak-to-peak) and that gives
a total AC voltage across the 9V windings of 10.2V.
The two 115V windings of the
transformer are connected in series
to provide a nominal 230VAC output
(for turntables that require a 50Hz
supply). For turntables that require a
60Hz 110VAC supply, the two 115V
windings are connected in parallel
rather than in series.
Because the transformer is a highly
inductive load, especially when it is
unloaded, its primary current lags the
siliconchip.com.au
The Precision Turntable Driver is
built on a PCB (coded 04104161) measuring 84.5 x 112mm. It is housed in a
diecast box that measures 171 x 121
x 55mm. The board is designed to be
mounted on two of the integral mounts
within the box and the outline of the
PCB is shaped so that it fits neatly
inside it.
Fig.3 shows the parts layout on the
PCB. Assembly can begin with installation of the resistors, using the resistor colour code table as a guide. It is a
good idea to also use a DMM to check
GPO
115VAC
VERSION
A
E
2.2F X2
N
115V
0
115V
0
0
9V
0
9V
D
C
E
OUT
A
50/60H z PRECISION TURNTABLE DRIVER
SC
K
A
1N4148
B
2016
K
A
ZD1
K
DRIVER STAGE
1k
4
6
IC3b
33nF
1.5nF
1k
7
8
A
5
+VCC’
100nF
10k
C
K
D4
1N4148
K
A
D3
1N4148
A
B
B
E
E
Q6
BC327
1k
G
S
A
1N4004
Q2
IRF540
D
D
Q5
BC337
C
Assembly procedure
Fig.3: here’s the wiring to drive
a 115VAC, 60Hz turntable with
the two windings connected in
parallel. Note the change in capacitor
across the windings; also note JP1
will need to be set for 60Hz operation.
C
S
D
G
B
IN
K
A
1N5404
GPO
C
0
230VAC
VERSION
0
A
E
470nF X2
0
115V
9V
0
N
9V
115V
T1
D
K
LED
Q4
IRF540
GND
D
S
G
7805
GND
1k
10k
C
BC327, BC337
COMPLEMENTARY DRIVER STAGE
33nF
1k
1.5nF
1
K
B
E
Q8
BC327
D
Q3
IRF9540
Q1
IRF9540
S
G
10k
22k
100
+VCC/2
Fig.2: the top section of the circuit shows the micro and 5-bit DAC, low pass filter and inverter stage. Its complementary sinewave signals are fed to the Class-B
output stages shown immediately above. Note the back-to-front transformer.
D
IRF540, IRF9540
2
IC3a
3
IC3: LMC6482AIN
LMC6 482AIN
D6
1N4148
1k
C
Q7
BC337
E
B
K
A
A
D5
1N4148
100
22k
10k
G
S
+VCC/2
+VCC
+VCC
+VCC’
siliconchip.com.au
voltage by almost 90° and this would
cause substantial heating of the Mosfets. This “power factor” problem is
corrected by the 470nF (or 2.2F for
115VAC) capacitor corrected across
the transformer output.
each value as it is installed, as the colours can sometimes be hard to read or
close to each other.
Follow this by installing diodes D1
to D6 and Zener diode ZD1. These
must be mounted with the orientation shown.
Install IC1’s socket next, followed
by IC2 & IC3. Check that the orientation is correct before soldering each in
place. Then install 20k trimpot VR1
(it may be marked as 203). Switches
S1 to S4 can be installed now along
with the DC socket (CON1). Note our
earlier comments about S2-S4.
Install Q5, Q6, Q7 and Q8, making
sure Q5 and Q7 are BC337s and Q6 and
Q8 BC327s. Leave Mosfets Q1 -Q4 off
for the moment.
When installing the fuse clips, they
must go in with their retaining tabs toward the outside ends, otherwise you
will not be able to fit the fuse later on.
May 2016 69
Use the drilling template in Fig.5
to mark out and drill the holes for the
power switch S1, LED1, the DC socket
hole and earth screw at one end of the
case and the surface mounted mains
AC socket at the opposite end.
The larger hole for the mains socket can be drilled out using a series of
small holes around the perimeter and
then after knocking the inside piece
out, filing to shape.
Place the PCB inside the case inserting the switch(es) and LED into their
holes. Mark out the hole positions for
the two PCB mounting positions that
require 9mm stand-offs and orient the
transformer diagonally as shown in the
photos and diagram and mark out the
mounting hole positions.
Drill out the holes for the stand-offs
to 3mm in diameter and drill out the
transformer mounting holes at 4mm
in diameter.
Place the PCB in position, temporarily mounting this on the integral
stand-offs in the box and on the 9mm
spacers. Then mark the positions for
Q1, Q2, Q3 and Q4 by marking where
the metal tab holes of each are located
when held against the side of the box.
Remove the board and drill these
mounting holes to 3mm, then use an
oversize drill to remove any metal
swarf so that the area around each hole
is perfectly smooth.
70 Silicon Chip
22k
1k
75k
22k
Q7
10F
4148
10k
IRF9540
Q3
0V
1k
33nF
4148
10k
1k
S4
D S F G
0V
JP1
100
S3
9V
TO
TRANSFORMER
T1
150k
75k
IC3
LMC6482
ADJUST
Faster
Slower
1
10F
BC337
Fig.4 (above): the
PCB component
overlay, with a
matching same-size
photo below. The
photo is actually of
an earlier prototype
board so there could
be minor component
differences
compared to the
PCB above. If in
doubt, use the PCB
component overlay!
10k
IC1 PIC16F88-I/P
10k
150k
150k
150k
150k
Default
S2
2.2k
9V
33pF X1 20MHz 33pF 1
100nF
REG1 7805
GND
150k
75k
75k
K
S1
1k
10
10k
1nF
75k
CON1
A
10F
15nF
D2
1N4004
+
33nF 33nF
3.3nF
VR1 20k
4700F
10F
1
Transformer
22k
IC2
LMC6484AIN
OUTPUT
12–15V
DC
INPUT
1.5nF
100k
100nF
ZD1
15V
1W
1N5404
LED1
10k
1k
2A
Rev.B
04104161
100k
100
10k
120k
F1
D1
Q6
10F
100nF
C 2016
BC327
680pF
Q5
CON2
Q8
BC327
In: 60Hz
Out: 50Hz
1.5nF
1k
Case drilling
Q2
Q1
IRF540
IRF9540
Turntable Motor Driver
10k
10k
4148
4148
BC337
5404
Better still, clip the fuse into the fuse
clips first before installing the clips
into the PCB holes.
Next, install the capacitors, ensuring
the electrolytic types are placed with
the correct polarity.
Now place Mosfets Q1, Q2, Q3 & Q4,
taking care to fit the correct Mosfet in
each location. These are positioned so
that the mounting hole centre in each
tab is about 22mm above the PCB. In
every case, the metal tab must go towards the outside edge of the board.
The LED is mounted so that it can
protrude through a hole in the end of
the box. The leads are inserted with
the longer anode (A) lead oriented as
shown. If bent over, the LED can be set
about 5mm above the PC board.
Connect a short (20mm) length of
wire to the GND terminal on the PCB
and terminate the other end to a solder lug.
Also solder two 50mm lengths of
wire to the 0V and 9V pads ready for
connection to the transformer.
IRF540
Q4
siliconchip.com.au
Parts List – Precision Turntable Driver
1 PCB coded 04104161, 84.5 x 112mm
1 panel label 158 x 95mm (download from siliconchip.com.au)
1 diecast box 171 x 121 x 55 (Jaycar HB-5046)
1 20VA mains transformer 50/60Hz 2 x 115VAC, 2 x 9VAC
(RS Components 504-274)
1 transformer terminal shroud (RS Components 504-004)
1 250VAC mains panel socket, flush-mounting
(Altronics P 8241 or P 8243, Jaycar PS-4094)
1 15VDC 2A supply (preferably a linear supply) or plugpack
(or 12VDC with reduced output) or suitable 12V battery
1 DC socket, PC mount with 2.1 or 2.5mm centre pin to suit
plugpack or supply lead DC plug
3 SPST micro switches (~3-4mm actuator) [for internal
mounting] (Jaycar SP-0602, Altronics S 1120) (S1-S3) OR
3 SPST momentary contact switches [for on-lid mounting]
(Jaycar SP-0710/0711; Altronics S1060/1071A or similar)
1 SPDT PCB mount toggle switch (Altronics S 1421 or
similar; S1)
1 2-pin header with jumper shunt
1 20MHz 50ppm (or less) crystal (X1)
1 M205 2A slow blow fuse (F1)
2 M205 PCB mount fuse clips
1 18-pin IC socket
4 rubber feet
2 M3 tapped x 9mm spacers
2 M4 nuts
2 M4 x 10mm machine screws (countersunk or pan head)
2 M3 x 6mm machine screws (countersunk or pan head)
2 M3 x 6mm machine screws
5 M3 x 10mm machine screws
5 M3 nuts
1 star washer for M3 screw
1 large solder lug
4 TO-220 insulating bushes
4 TO-220 silicone washers
1 20mm diameter x 50mm heatshrink tubing
1 20mm length of green or green/yellow 7.5A mains rated wire
This is necessary to prevent punchthough of the insulating washer.
Reinsert the board into the case.
Mount the transformer using M4
screws and nuts and mount the PCB
using the screws supplied with the
enclosure for the two mounting points
in the corners.
The stand-offs are secured to the
base of the case using countersunk
1 500mm length of brown 7.5A mains rated wire
1 100mm length of blue 7.5A mains rated wire
4 100mm cable ties
Semiconductors
1 PIC16F88-I/P microcontroller programmed with
0410416A.HEX (IC1)
1 LMC6484AIN quad rail to rail op amp (IC2)
1 LMC6482AIN dual rail to rail op amp (IC3)
1 7805 5V regulator (REG1)
2 IRF9540 P channel Mosfets (Q1,Q3)
2 IRF540 N channel Mosfets (Q2,Q4)
2 BC337 NPN transistors (Q5,Q7)
2 BC327 PNP transistors (Q6,Q8)
1 3mm red LED (LED1)
1 15V 1W zener diode (ZD1)
1 1N5404 3A diode (D1)
1 1N4004 1A diode (D2)
4 1N4148 diodes (D3 - D6)
Capacitors
1 4700F 16V low ESR electrolytic
5 10F 16V electrolytic
1 470nF 275VAC X2 class MKP (polypropylene) for 230VAC
output
(1 x 2.2F X2 class polypropylene for 115VAC output)
3 100nF MKT polyester
3 33nF MKT polyester
1 15nF MKT polyester
2 1.5nF MKT polyester
1 3.3nF MKT polyester
1 1nF MKT polyester
1 680pF ceramic
2 33pF ceramic
Resistors (1%, 0.5W; # = metal film)
6 150k# 1 120k 2 100k 5 75k# 3 22k
9 10k 1 2.2k 6 1k 2 100 1 10
1 20k miniature horizontal mount trimpot (VR1)
M3 x 6mm screws (or machine screws)
and machine screws (M3 x 6mm) to
secure the PCB.
Then attach the TO-220 devices to
the sides of the case as shown in Fig.7,
using the M3 x 10mm screws. Note that
it is necessary to isolate each device
tab from the case using an insulating
washer and insulating bush.
Once they have been installed, use
a digital multimeter on a low Ohms
range to confirm that the metal tabs are
indeed isolated from the metal case. If
a low resistance reading is measured,
check that the silicone washer for that
particular TO-220 device has not been
punctured and that the insulation bush
is not damaged.
Also connect the earth lug to the
case using an M3 x 10mm screw, star
4.5mm
dia
3mm
dia
9mm 11mm
19mm
10mm
dia
21mm
CUT OUT
35mm
21mm
16
m
m
27mm
66mm
19mm
3mm 5.5mm
dia
dia
Fig.5: drilling details for the two ends of the case; the left is for the flush-mounting 250VAC mains socket and the right is for
the switch, LED and DC socket. Additional holes will need to be drilled in the lid to accommodate the three speed switches.
siliconchip.com.au
May 2016 71
WIRING SHOWN FOR 230VAC
VERSION. FOR 115VAC VERSION,
THESE WINDINGS SHOULD BE
IN PARALLEL (NOT SERIES)
Turntable Motor Driver
4148
4148
C 2016
0
Rev.B
04104161
TRANSFORMER
T1
115
0
115
Transformer
5404
CABLE TIE
1
TRANSFORMER
MOUNTS
AT 45o ANGLE
TO PCB
0
9
0
9
9V
+
CABLE TIES
1
USE MAINS RATED
7.5A CABLE
THROUGHOUT
0V
N
1
Default
ADJUST
Faster
Slower
D S F G
GND
4148
4148
JP1
*0.47F 275V AC
X2 CAPACITOR
CON2
In: 60Hz
Out: 50Hz
A
(SHEATH CAPACITOR
IN HEATSHRINK)
*FOR 115V VERSION
CAPACITOR IS 2.2F X2 CLASS
SOLDER LUG
THREE NORMALLY OPEN
MOMENTARY
PUSHBUTTON SWITCHES
(OPTIONAL – ONLY REQUIRED
TO ADJUST SPEED WITHOUT
OPENING CASE)
Fig.6 (above)
shows the wiring
required for the
unit, while Fig.7
(right) shows the
mounting of the
four Mosfets. After
mounting, check
with a multimeter
(on low Ohms
range) to ensure
the tabs are
isolated.
Slower
Default
(REAR OF GPO)
Faster
10mm M3
SCREW
M3 NUT
INSULATING
BUSH
TO-220
DEVICE
(Q1 – Q4)
SIDE OF
CASE
SILICONE
WASHER
Here’s a close-up of the mains output socket, connections to
the transformer and to the capacitor across the transformer
secondary. This must be sheathed in heatshrink, as shown.
Resistor Colour Codes
o
o
o
o
o
o
o
o
o
o
Qty.
6
1
2
5
3
9
1
6
2
1
72 Silicon Chip
Value
150kΩ
120kΩ
100kΩ
75kΩ
22kΩ
10kΩ
2.2kΩ
1kΩ
100Ω
10Ω
4-Band Code (1%)
brown green yellow brown
brown red yellow brown
brown black yellow brown
violet green orange brown
red red orange brown
brown black orange brown
red red red brown
brown black red brown
brown black brown brown
brown black black brown
5-Band Code (1%)
brown green black orange brown
brown red black orange brown
brown black black orange brown
violet green black red brown
red red black red brown
brown black black red brown
red red black brown brown
brown black black brown brown
brown black black black brown
brown black black gold brown
siliconchip.com.au
washer and nut. The adhesive rubber
feet can now be attached.
Wiring it up
Follow the wiring diagram of Fig.6
to connect up the transformer and
GPO. Make sure 250VAC mains-rated
wire is used and you must use the
terminal shroud for the high voltage
terminals (at the two 0-115V winding
connections) so these are covered over.
Wire the 115V windings in series
for 230VAC and in parallel for 115V.
Note the different capacitor value
connected across the mains for the
230VAC (470nF X2) and 115V (2.2F
X2) versions.
Two wires each connect to the Active and Neutral GPO terminals. One
is from the transformer and the other
from the mains-rated capacitor. The
capacitor and wire connections are
encased in some heatshrink tubing
for insulation.
Note also that the Earth terminal
on the GPO is left disconnected. The
230VAC wiring is anchored with cable
ties as shown.
Set-up procedure
Ideally, the unit should be powered
using a linear 15V DC 2A supply rather
than a switchmode type. A linear supply is one where the mains voltage
is stepped down using a 50Hz transformer and is then rectified, filtered
and regulated to 15V.
This type of supply will avoid the
injection of switching hash into sensitive magnetic cartridge signal leads.
Insert the slow-blow 2A fuse and
apply power. Check that the voltage
between pins 5 and 14 of the IC1 socket
is close to 5V. Anywhere between 4.85
and 5.15V is OK. Switch off power and
wait for the voltage on the IC socket to
drop to below 1V and insert the pro-
The Turntable Strobe, featured in the December 2015 issue, is perfect for
ensuring accurate speed with the Precision Turntable Driver. If your platter
doesn’t have strobe markings (as this one does) a Strobe Disc, suitable for both
50Hz and 60Hz, is available from the SILICON CHIP Online Shop for $10.00 (see
below) (www.siliconchip.com.au/shop/19/3273)
grammed PIC16F88 into the socket,
taking care to orient it correctly.
Trimpot VR1 needs to be adjusted to
give the maximum undistorted sinewave output. The ideal way to do this
is to use an oscilloscope to monitor
the waveform.
If you do not have access to a scope
and assuming that the DC supply is
15V, adjust trimpot VR1 to deliver
10.2V AC across the primary windings
of the transformer.
If you are using a 12V battery, adjust trimpot VR1 to deliver 8.2V to the
transformer primary.
When connecting up the turntable
to the Turntable Motor Driver use the
normal practice of connecting the
turntable Earth wire back to the amplifier Earth terminal to minimise hum
and noise.
The case of the Turntable Motor
Driver does not need to be connected
to mains Earth.
Setting the turntable speed
As mentioned, you can adjust the
turntable speed using the faster or
slower switches.
For an exact speed setting, you will
need to monitor the turntable speed
using the turntable strobe and a strobe
disc (see the article published in December 2015 entitled Check Turntable
Speed With This White LED Strobe).
Adjust the speed so the strobe markings appear stationary.
Note that, depending on the power
rating of the turntable, the DC input
voltage and the ambient temperature, the case of Precision Turntable
Driver will become warm after a few
hours use.
This is normal and to be expected
since the drive circuitry is linear and
its efficiency is only about 50%. SC
Want to upgrade your turntable? We’ve got what you need.
Decibel Hi Fi is your best source for the supply of a wide range of products that can improve the quality of
music you enjoy from your vinyl collection. Visit decibelhifi.com.au
We sell Origin Live DC motor kits, Jelco tonearms, Graham Slee phono preamps, Audio Technica cartridges,
Garrott cartridge repair and retipping, Soundring replacement styli (soundring.com.au), turntable belts, platter
mats, vinyl related tools and accessories, record cleaning machines and products, record sleeves and more.
FREE: Vinyl Replay System Philosophy and Upgrading Guide
email enquiry<at>decibelhifi.com.au
to request a copy.
siliconchip.com.au
Phone: 07 3344 5756
PO Box 55,
Coopers Plains
QLD 4108
May 2016 73
|