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DON’T KEEP
BLOWING FUSES!
Build the eFuse
* A Resettable Circuit Breaker * Ideal for automotive fault-finding * Set for any current between 315mA and 10A
This resettable Electronic Fuse (eFuse) can be used temporarily in
place of a conventional fuse when fault-finding. It is ideal when
tracking down the cause of a blown fuse. The eFuse acts like a
circuit breaker, automatically disconnecting power a short time
after the current through it exceeds a set value. If it “trips out”, just
press the reset button to get the current flowing again!
W
hen you have blown a fuse for the nth time and
you really don’t know why, how often have you
wished you could press a button and have the
fuse “repair” itself? Well, with the eFuse, now you can!
If, for example, you are trying to find out why fuses keep
blowing in a car, van or trailer, you have two ways to check
them: keep blowing fuses until you track down the problem
(and end up with a pocket full of blown fuses) . . . or you
can use the SILICON CHIP eFuse to save time and frustration.
Mind you, the eFuse is not just limited to automotive applications: it can be used when trouble-shooting any circuit
which runs at DC voltages between 9V & 15V.
Three LED indicators show when there is voltage present at the eFuse input and output, and also whether it
has tripped.
In use, the eFuse is connected in place of the conventional fuse by being plugged into the fuseholder of the circuit
under investigation (only suitable for vehicles or circuits
that have the fuse in the positive supply line).
You can set up the eFuse for a trip current that includes
standard fuse ratings between 315mA and 10A.
ally concerned by the “fuse current”, you could remove the
power indicator LEDs (or use high-brightness LEDs with
much higher current limiting LEDs) but there still will be
around 1.7mA drawn by the eFuse itself.
Also the eFuse has a voltage loss that may be a little higher than that of a typical high-current fuse but that should
not cause a problem in most circuits.
The voltage drop is typically around 0.4V at 10A and
proportionally less at lower currents.
Configuration
The eFuse is housed in a small plastic box with three
indicator LEDs, a pushbutton reset switch and a conventional fuse on the front panel.
It has three leads, two for connection to the fuseholder
(to replace the conventional fuse) while the third lead is
to connect to chassis, which provides the negative supply
for the eFuse.
The positive supply for the eFuse comes from the connection to the fuseholder.
A conventional fuse is included in the eFuse just as a
safeguard. It would only blow if the eFuse itself fails.
Points to consider
Table 1 shows the LED indications under various condiNote that the eFuse does draw a slight amount of current tions. If LEDs 1 & 3 are alight, the eFuse is conducting. If
when it is connected in-circuit, on top of that consumed LED2 lights, the eFuse has gone “open circuit”.
In this case, LED3 will generally be off
by the load itself.
although it may glow dimly if the load
This amounts to around 15mA and is
By JOHN CLARKE
is disconnected. You can press the Reset
mostly due to the indicator LEDs. If you re38 Silicon Chip
siliconchip.com.au
Features
* Adjustable trip current
* Reset switch
* LED lights when tripped
* Capable of withstanding brief overloads
* Reverse connection protection
* Indication of input and output voltage presence
* Transient voltage protection
* Output voltage clamping
* Onboard safeguard fuse
switch after the eFuse has “blown”, to reconnect power
to the load.
eFuse operation
The eFuse operates somewhat like conventional fastblow fuse. Conventional fuses come in several different
types including standard, fast and slow blow. Typically,
a standard fuse requires twice its rated current to open in
one second, a fast-blow fuse requires twice its rated current
to blow in 100ms, and a slow-blow fuse requires twice its
rated current to blow after tens of seconds.
The eFuse operates by limiting the current passing
through it and it has two current limits. One is the shortcircuit current limit and the other is the overload current
limit. The overload limit is higher than the short-circuit
limit.
As long as the current flow through the eFuse remains
below the overload limit, it operates in full conduction.
However, should the overload limit be exceeded, current
through the eFuse is limited to the lower short-circuit limit. If the eFuse output is shorted, this will happen almost
instantaneously and it will be as if the current was limited
to the short-circuit level initially.
While the current is being limited in this manner, the
eFuse IC heats up and one of two things can happen: it
trips off, disconnecting the load or if the overload condition is cleared (eg, output short removed), the eFuse goes
back to full conduction.
siliconchip.com.au
The time it takes the eFuse to “blow” typically ranges
from 1-100ms, depending mainly on the current limit setting.
The two current limits cannot be set separately; they’re
locked together. You set the short-circuit current limit and
the overload current limit is automatically set to a somewhat higher value.
Typically, you would set the short-circuit current limit
to the same value as you would select for a standard fastblow fuse in the circuit being protected.
If you’re confused about the two different current limits, think of the difference in the two limits as similar to
hysteresis in the comparator which compares the current
flow to a reference current limit.
It also serves to allow the load to draw more than the
Table 1: LED Indicator states
Supply
indicator
(LED1)
Output
indicator
(LED3)
Trip
indicator
(LED2)
Normal
Lit
Lit
Off
Limiting
Lit
Dimmed
Off
Tripped
Lit
Off or dim
Lit
Reversed supply/
output connection
Off
Lit
Off
eFuse state
April 2017 39
8
age which typically must be amplified before being
fed to a microcontroller or analog-to-digital converter and the amplification inevitably increases
CHARGE
VOLTAGE
the noise level in the current reading.
PUMP
REGULATOR
The configuration of a SenseFET is shown in
CURRENT
Fig.2(b).
In this case, some small proportion (say
4
LIMIT
CURRENT
LIMIT
1%) of the current always flows through the smaller
OVERFET while the other 99% flows through the larger
VOLTAGE
CLAMP
FET. The drain current and gate voltage is therefore
SOURCE 5,6,7
the same as with a regular FET, but this current is
THERMAL
split between the two source terminals. This allows
LATCH
a resistor to be inserted in series with the smaller
FET such that 1% of the load current (say) flows
VOLTAGE
SLEW RATE
through it while the other 99% flows unimpeded.
ENABLE/
This is shown in Fig.2(c).
TIMER
Since the current through this resistor is so low,
say 100mA when the total current is 10A (ie, 10A x
dV/dt
ENABLE/ TIMER
GND
1%), it can have a much higher value, so the sense
3
2
1
voltage is higher and there is no need to amplify it.
Fig.1: the block diagram of the NIS5112 is shows the SenseFET
Also, despite the higher voltage across this resistor,
in the top righthand corner. The charge pump circuit provides
the dissipation is much, much lower and there’s
the necessary voltage-shifted gate signal to the SenseFET for
no need to use a high power resistor.
high-side switching. However, the coupling from the charge
In practice, in the eFuse circuit, the current sense
pump to the SenseFET gate is not shown.
resistor has a value of 20Ω or more, dissipation is
very low, under 100µW (0.1mW) and the ratio of
rated current for brief periods, eg, while charging up ca- the two currents is 1000:1 (ie, 99.9% and 0.1%).
pacitors (which a normal fuse would also tolerate).
The eFuse cannot be reset to restore power until the Electronic fuse IC details
overload or short-circuit has been removed. Depending on
Being an N-channel device, the internal Mosfet
how soon you reset it, the overload current limit may be (SenseFET) needs a gate voltage higher than Vcc to operate
lower than it was initially, until the eFuse IC cools down. as a high-side switch and so the IC has an internal charge
The current limiting described above not only provides pump to generate this voltage.
the fuse function but also serves to protect the eFuse itself.
The NIS5112 also includes a soft-start feature whereby a
capacitor connected to the dV/dt input (pin 2) is charged
Current sensing
from a current source, causing the Mosfet to gradually
The main component in the eFuse is an NIS5112 Elec- switch on at power up. dV/dt simply refers to the rate of
tronic Fuse IC manufactured by ON Semiconductor. Its in- voltage change (dV) with time (dt). The slow start-up rate
ternal function block diagram is shown in Fig.1.
is useful when the load would normally have a high initial
It contains an internal N-channel Mosfet which conducts surge current. This includes loads that have large filter cacurrent from the Vcc supply at pin 8 to output Source pins pacitors or capacitor banks across their inputs.
5, 6 & 7. This Mosfet has a typical on-resistance of 30mΩ,
The slow start allows these capacitor(s) to charge withcurrent ratings of 5.3A continuous and 25A peak and is a out tripping the eFuse. The same slow start-up procedure
current-sensing type, known as a “SenseFET”. This con- applies when the eFuse is reset.
sists of two Mosfets in parallel, one of which is much bigFuse tripping is handled by monitoring the Mosfet temger than the other.
perature and the IC switches it off quickly when the die
Most of the current flows through the
LOAD
LOAD
bigger Mosfet and the ratio of the curCURRENT
CURRENT
rents flowing through the two Mosfets
D
D
LOAD
is constant. A small resistor connected
MAIN
MAIN
SENSING
SENSING
CURRENT
MOSFET
MOSFET
MOSFET
MOSFET
D
in series with the smaller Mosfet allows
the total current to be sensed, without
G
G
G
needing to pass the full current through
S
this resistor.
MIRROR
R
To explain the benefit of a SenseFET,
R
consider the conventional method for
SOURCE
sensing current through a Mosfet, as
SOURCE
MIRROR
Fig.2b
Fig.2a
Fig.2c
shown in Fig.2(a). The problem with
CURRENT
this approach is that since the entire
Fig.2: these diagrams show the operation of a SenseFET. Fig.2(a) show a current
load current flows through the sense
sensing resistor in the source circuit of a normal FET. This resistor would need to
resistor, it must have a very low value be a very low value to keep power dissipation low in high current applications.
and high power rating to avoid exces- A SenseFET has two FETs with the smaller FET “mirroring” the current in the
sive dissipation, reduced efficiency and main FET (Fig.2(b)). So the sensing FET can have a much higher value of sensing
overheating. This results in a small volt- resistor without consequent high power dissipation, as in Fig.2(c).
VCC
40 Silicon Chip
siliconchip.com.au
temperature reaches about 135°C. There are two versions
of the NIS5112 which differ in regards to how tripping
is handled. In one version, the Mosfet stays off once it is
tripped until reset and this is the version we are using. The
other version restores fuse operation automatically when
the temperature drops below 95°C.
Another feature of the NIS5112 is over-voltage clamping
which limits the output voltage to 15V. Clamping is done
by controlling gate drive to the Mosfet to adjust the drainsource resistance to maintain the 15V maximum output.
Note though that if the input voltage is very far above 15V
and stays that way for a significant time, the Mosfet is likely to overheat and trip the fuse.
SPECIFICATIONS
Supply voltage: ........ 9-15V
Polarity: .................... for fuses connected in series
with the positive supply line
Current drain: ........... 15mA typical
(1.7mA with LED1 and LED3 removed)
Trip current range: ... See Table 1
Trip response time: .. typically 10ms
Overload current: .....13.6A
(with two fuse ICs fitted; self-limiting)
Supply voltage: ........ 15V maximum
Paralleling eFuse ICs
Typically, if two NIS5112 ICs are connected in parallel,
they will automatically current share the current, ie, 50%
of the overall current is carried in the Mosfet within each
IC. Thus, the actual trip level will be twice the set trip level
for each IC. The reason is as follows.
At 25°C, the internal Mosfets in IC1 and IC2 have an onresistance of around 28mΩ. If one Mosfet has a slightly lower on-resistance, it will conduct more current and so heat
up a little more than its companion. Mosfet on-resistance
rises with temperature (to around 37mΩ at 100°C) and the
increased resistance will reduce the current through this
Mosfet so more current flows through the other Mosfet.
The Mosfets will stabilise in temperature as each Mosfet
shares current more or less equally.
It may not be obvious that the Mosfet with the lower onresistance will heat up more since the resistance is one factor in calculation the dissipation, but note that the equation
is I2R and since the current will increase proportionally
as the on-resistance decreases, the fact that the current is
squared in this equation means that its increase will more
2.2k
eFUSE
IN +
8
VCC
TO
CHASSIS
(15V)
The circuit for the SILICON CHIP eFuse is shown in Fig.3
and it can use one or two NIS5112 electronic fuse ICs. With
a single IC fitted, the eFuse will work up to 5A whereas
with two, you can set the trip current as high as 10A.
Resistors R1 and R2 set the trip current for IC1 and IC2
LED2
SOURCE
F1
TVS1
SA15A
Circuit description
K
Q1
SUP53P06
TRIPPED
SAFEGUARD
FUSE
(9–15V)
A
than compensate from the reduction in dissipation due to
lower resistance.
One small wrinkle when paralleling NIS5112 ICs is that
while they will share current before either trips, inevitably one will trip before the other (due to differences in onresistance, external resistor value, temperature sensor accuracy etc), leaving the remaining IC to continue passing
the full load current for a brief period.
Before this second IC trips, it will continue to limit the
current to one half the value compared to when the two
ICs were conducting. However, normally the second IC will
trip very soon after the first due to the increased dissipation in this condition so it isn’t really an issue.
IC 1
IC1
NIS5112
2.2k
K
SOURCE
SOURCE
A SUPPLY
LIMIT
IN
A
EN/T
LED1
3
GND
5
D
6
7
4
C
dv/dt
B
2
1
K
15k
1 F
8
FUSE
RESET
VCC
SOURCE
IC2
NIS5112
S1
SOURCE
SOURCE
LIMIT
1 F
EN/T
3
GND
1
100k
G
100k
R1
100nF
eFUSE
OUT
S
Q2
BC 547
2.2k
SUPPLY
OUT
A
LED3
E
K
5
6
7
4
BC547
LEDS
R2
B
K
A
dv/dt
2
E
1 F
C
SUP53P06
NIS5112
SC
20 1 7
ELECTRONIC FUSE
SA15A
A
8
K
4
1
G
D
D
S
Fig.3: one or two NIS5112 ICs can be used in the circuit, giving a trip current rating of 5A or 10A. Mosfet Q1 provides
protection against input/output reversal. The safeguard fuse (F1) is included just in case the whole circuit fails.
siliconchip.com.au
April 2017 41
1 F
RESET
NO NC
2.2k
2.2k
100k
SUP53P06-20
Electronic Fuse
1 F
LED1
S1
C
Q2
BC547
Q1
2.2k
IC2
100nF
100k
TVS1
R2
IC1
R1
NIS5112
15k
eFUSE
eFUSE
IN GND OUT
Safeguard
FUSE F1
1 F
A
Supply
IN
LED2
eFuse
Trip
A
LED3
A
Supply
OUT
17120140
04102171
C 2017
REV.C
Fig.4: the safeguard fuse is a standard automotive blade type, mounted on the top left corner of the PCB. The external
connections can be made via a 3-way terminal block, as shown on the component overlay at left, or wired directly, as
shown in the photo at right.
respectively. Assuming both ICs are fitted, both resistors
must be the same value so the trip current is the same for
each. Table 2 shows the various trip currents that can be
selected with one IC fitted while Table 3 shows the values
for R1 & R2 with IC1 & IC2 fitted.
Note that for a given short-circuit trip current ratings,
there will difference in the overload current rating, depending on whether you use one or two ICs. For example,
a 3A eFuse with just IC1 fitted has an overload rating of
4.6A but with IC1 and IC2 fitted, has an overload rating
of 7.6A instead. So fitting both ICs is to be preferred since
a normal fuse will typically handle overloads up to twice
its rated current (ie, 6A in this case) for around one minute before blowing.
The dV/dt inputs for IC1 and IC2 (pin 2) each connect to
a 1F capacitor so that after resetting or during power up,
the eFuse output will slowly rise in voltage to supply the
load over about 80ms, ie, it “slew rate” limits. A second 1F
capacitor across reset switch S1 provides a slight delay after
resetting and serves as a contact de-bounce for the switch.
The input supply indicator, LED1, lights whenever power is connected to the eFuse. LED2 lights when the eFuse
trips and LED3 lights when there is a supply to the load.
Circuit protection
Note that the output from IC1 (and IC2 if used) passes
current to the eFuse output via P-channel Mosfet Q1. This
Table 2: Only IC1 installed
Mosfet provides reverse connection protection (ie, if power is incorrectly applied to the eFuse output rather than
its input). While we could have used a schottky diode to
provide the same reverse polarity protection, its forward
voltage drop of about 0.5V at 10A, is much higher than the
conduction voltage of Q1.
It works as follows. Once IC1/IC2 switch on, the output
voltage turns on NPN transistor Q2 via a 100kΩ/15kΩ resistive divider and current limiting network. Q2 pulls the
gate of Q1 low, switching it on. It will have started conducting current to the load anyway, via its body diode,
however this has a high forward voltage drop and that diode is effectively shorted out once the Mosfet switches on,
so only its low on-resistance of around 20mΩ affects the
load voltage slightly.
If the circuit is connected in reverse, with a voltage source
connected to the output, Q1’s body diode is reverse-biased
so will not conduct and since its gate pin is pulled up by
the 100kΩ resistor from its source, it will remain switched
off. The 100nF capacitor and 15kΩ resistor across Q2’s baseemitter junction ensures that it too remains off, despite any
voltage coupled across Q1’s gate/source or drain/source
capacitance. This condition is indicated by LED3 being lit
while LED1 is off so you can easily identify and rectify it.
Q1 also protects the circuit if the connections are
swapped both in terms of input/output and also polarity;
ie, if the “eFuse out” terminal is connected to 0V and 0V
Table 3: IC1 and IC2 installed
Short Circuit
Trip Current
Overload
Current
Safeguard
Fuse rating
R1
Short Circuit
Trip Current
Overload
Current
Safeguard
Fuse rating
R1 & R2
(IC2 installed)
315mA
350mA
500mA
800mA
1A
1.6A
2A
2.5A
3A
3.15A
4A
5A
3.5A
3.5A
3.6A
3.7A
3.8A
3.9A
4.1A
4.5A
4.6A
4.6A
5.5
6.8A
1A
1A
1A
1A
1A
2A
2A
3A
3A
3A
5A
5A
430Ω
390Ω
330Ω
180Ω
120Ω
91Ω
62Ω
47Ω
39Ω
36Ω
27Ω
20Ω
800mA
1A
1.25A
2A
2.5A
3A
3.15A
4A
5A
6.5A
7.5A
10A
7A
7.2A
3.9A
7A
7.2A
7.6A
7.7A
8.2A
8.4A
9.2A
10.6A
13.6A
1A
1A
1A
2A
3A
3A
3A
5A
5A
7.5A
10A
10A
360Ω
330Ω
220Ω
150Ω
120Ω
91Ω
82Ω
62Ω
43Ω
36Ω
30Ω
20Ω
42 Silicon Chip
siliconchip.com.au
terminal to +15V, little current will flow and no damage
will result. However, if the input is connected with reverse
polarity – ie, with “eFuse in” to 0V and the 0V terminal
to +15V, TVS1 will conduct a large amount of current and
safeguard fuse F1 will blow.
In normal use, with the correct supply polarity, TVS1 is
used to clamp transient voltages over about 18V and thus
to protect IC1 and IC2 from over-voltage damage. As well
as protecting against reverse polarity, F1 prevents further
damage in the case of any other catastrophic faults.
Construction
1 double-sided PCB coded 04102171, 74 x 47mm
1 UB5 plastic box, 83 x 54 x31mm
1 panel label, 78 x 48mm
1 SPDT PCB-mount momentary pushbutton switch
(Altronics S1393) (S1)
1 6073B-type flag heatsink, 19 x 19 x 10mm (Jaycar
HH8502, Altronics H0630) (for Q1)
1 PCB-mount ATO/ATC blade fuse holder (Altronics S6040)
(F1)
1 ATO/ATC blade fuse (see Table 2&3)
1 blown fuse (to connect eFuse to circuit being protected)
1 cable gland for 6mm diameter cable
1 M3 x 10mm machine screw and nut (to mount Q1)
1 crimp eyelet or alligator clip (for 0V lead)
1 1m length of light or medium-duty black insulated wire
1 1m length of red insulated wire, rated to suit eFuse
configuration
1 1m length of yellow insulated wire, rated to suit eFuse
configuration
Semiconductors
1 NIS5112D1R2G latch-off electronic fuse (IC1)
1 SUP53P06 P-channel Mosfet (Q1)
1 BC547 NPN transistor (Q2)
1 500W 15V Transient Voltage Suppressor (eg, SA15A)
(TVS1)
2 3mm green LEDs (LED1 & LED3)
1 3mm red LED (LED2)
Capacitors
2 1F 25V (or 63V) PC electrolytic
1 100nF 63V or 100V MKT polyester
Resistors (0.25W 1%)
2 100kΩ
1 15kΩ
plus R1 & R2 (see Table 2&3)
Fig.5: reproduced from the data sheet, this graph
shows the short circuit and overload current
limits of a single NIS5112 IC for various values
of limiting resistor (ie, R1). Note that we have
selected a minimum value of 20Ω, giving the device
the ability to carry 5A continuously. Lower values
of R1 will allow higher currents to be carried
for short periods until it reaches its internal
temperature limit and then trips out. So in fact,
lower values for R1 are not practical.
siliconchip.com.au
3 2.2kΩ
Additional parts if fitting IC2
1 NIS5112D1R2G latch-off electronic fuse (IC2)
1 1F 25V or 63V PC electrolytic
1 0.25W 1% resistor for R2 (see Table 3)
I Limit (A)
The eFuse is built on a PCB coded 04102171 and measuring 74 x 47mm. It can be housed in a small plastic box
measuring 83 x 54 x 31mm. A panel label measuring 78
x 48mm can also be glued to the base of the box which is
normally fitted with a cable gland at one end for the wires
to pass through.
Before starting construction, decide on the current rating
you require and whether or not to install both IC1 and IC2.
If you only install IC1, use Table 2 to select the value of R1.
If you install both IC1 & IC2, select R1 & R2 from Table 3.
Use the overlay diagram, Fig.4, as an assembly guide.
IC1 (and IC2 if used) are installed first. Start by aligning
pin 1 of the IC on the marking on the PCB. Solder pin 1
first, then check that the IC pins are correctly aligned. If
not oriented correctly, re-melt the solder and adjust placement until the IC is correctly positioned.
Finally, solder the remaining pins and refresh the initially tacked pin. Any solder bridges between the pins can
be removed with solder wick. Note that pins 5, 6 and 7 are
meant to be connected together.
Install the resistors next and then TVS1. The resistors
are colour coded with the resistance value and the table
overleaf shows the colour bands for each resistor used. A
digital multimeter should also be used to check the values
as the colour bands can be hard to identify. Make sure that
TVS1 is installed with the correct polarity, with the striped
end oriented as shown in the overlay diagram.
The P-channel Mosfet Q1 is fitted with a heatsink. Bend
its leads over by 90° and insert them into the PCB holes,
then secure both the Mosfet tab and heatsink using an M3
x 10mm screw and nut before soldering the leads.
Switch S1 is mounted next. We have arranged the 100
PCB so that S1 can be oriented either way. Follow
with the capacitors. The electrolytic types must be
installed with the polarity shown, ie, longer lead
through the holes marked +. These will need to be
laid over sideways so they sit no taller than the
switch body. Transistor Q2 can also be fitted now.
10
The LEDs are mounted with the top of each lens
Parts list – eFuse
ILIMIT_OL
1
ILIMIT_SS
0.1
10
20
100
RexternalLimit ()
1000
April 2017 43
Resistor Colour Codes
No.
2
1
1
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Value
100kΩ
15kΩ
2.2kΩ
430Ω
390Ω
360Ω
330Ω
220Ω
180Ω
150Ω
120Ω
91Ω
82Ω
62Ω
47Ω
43Ω
39Ω
36Ω
30Ω
27Ω
20Ω
4-Band Code (1%)
brown black yellow brown
brown green orange brown
red red red brown
yellow orange brown brown
orange white brown brown
orange blue brown brown
orange orange black brown
red red brown brown
brown grey brown brown
brown green brown brown
brown red brown brown
white brown black brown
grey red black brown
blue red black brown
yellow purple black brown
yellow orange black brown
orange white black brown
orange blue black brown
orange black black brown
red purple black brown
red black brown brown
5-Band Code (1%)
brown black black orange brown
brown green black red brown
red red black brown brown
yellow orange brown brown
orange white black blackbrown
orange blue black black brown
orange orange black black brown
red red black black brown
brown grey black black brown
brown green black black brown
brown red black black brown
white brown black gold brown
grey red black gold brown
blue red black gold brown
yellow purple black gold brown
yellow orange black gold brown
orange white black gold brown
orange blue black gold brown
orange black black gold brown
red purple black gold brown
red black black gold brown
* A selection of these resistors is used for R1 and/or R2 – see Table 2 and Table 3 for details.
dome 17mm above the PCB surface.
Make sure the LEDs are oriented correctly with the anode (longer lead) soldered to the pad marked “A”.
The Supply In and Supply Out LEDs
are green (LED1 and LED3) and the trip
indicator (LED2) is red.
The input supply and output (load)
wires can be soldered directly to the
PCB or secured in a 3-way terminal
block, as we show on the component
overlay. We used red for the eFuse input, black for the 0V wire and yellow
for the eFuse output wire.
Note that although the 0V wire carries little current, it’s probably a good
idea to use the same type of wire for
all three connections.
The eFuse PCB is installed upsidedown in the plastic case with the PCB
clipped into the side flanges and the
LEDs, switch and safeguard fuse protruding through the base.
A copy of the front panel artwork
can also be used as a drilling diagram.
Drill and file to shape the required
holes for the LEDs, switch and fuse.
You will also need to drill a hole for
the cable gland, centred on the end
of the box near to the safeguard fuse.
To produce a front panel label, you
have a variety of choices available,
ranging from “quick’n’easy” through
to quite professional finishes.
44 Silicon Chip
These are discussed on the
S ILICON C HIP website at www.
siliconchip.com.au/fp
ate one by directly connecting a lowcurrent fuse across a vehicle battery.
Wear safety goggles when doing this.
Finishing it
Testing
The PCB can now be installed in the
Plug the fuse plug into the circuit to
box. First, place a nut on the switch be protected and attach the negative
shaft and screw it down onto the lead to chassis with a clip or with a
switch body. Leave the safeguard fuse screw. Check that the supply in and
out of its fuseholder. Pass the wires supply out LEDs (LED1 and LED3 rethrough the gland and place the PCB spectively) light. If only the supply
into the box and make sure the LEDs out LED lights, the fuse is most likely
and switch enter the holes.
connected in reverse. Table 3 shows
Pull the wires through as you clip the various LED indications.
the PCB into place. Clamp down the
Assuming they do both light, the
SC
cable gland over the wires and refit the eFuse is ready for action.
safegard fuse.
The eFuse input and
output wires can be solwww.siliconchip.com.au
dered to either end of
a blown fuse so it can
Safeguard
be plugged into a fuseFuse
holder in the circuit be(9-15VDC)
ing protected.
Blade fuses normally have exposed metal
SUPPLY TRIP SUPPLY
RESET
on the top of the fuse
IN
OUT
(presumably intended
+
+
+
+
to allow you to probe
the fuse while it’s fitted) that can be used
This same-size artwork can be copied and printed
to solder the wires to.
If you don’t have a to make a label for the eFuse. Alternatively, you can
blown fuse, you can cre- download a PDF from www.siliconchip.com.au
SILICON CHIP
eFuse
siliconchip.com.au
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