This is only a preview of the March 2017 issue of Silicon Chip. You can view 48 of the 104 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Items relevant to "All-new Swimming Pool Lap Counter":
Items relevant to "The Stationmaster: walk-around PWM train control":
Articles in this series:
Items relevant to "New SC200 Audio Amplifier - Part 3":
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Build the
SC200...
SC2
00...
our new high performance
amplifier module
• 200W into 4Ω
4Ω
• 0.001% distortion
• a worthy successor to the popular SC480
In this third instalment, we provide
the SC200’s performance details which
demonstrate that it delivers much more power
than its predecessor, the SC480; about three times
the power, in fact. We also describe the required power
supply, the testing and set-up procedure and how to build
lower-power versions of the amplifier.
T
he SC200 is our new workhorse audio amplifier 70W for 4-ohm loads while the SC200 delivers a clean outmodule and while it doesn’t have the extremely high put up to power levels of 135W for 8-ohm loads and 200W
performance of our Ultra-LD series, it’s still more for 4-ohm loads.
Music power (ie, for short bursts such as percussion inthan comparable with most brand-name hifi amplifiers and
it also has power aplenty. It’s also easier to build and the struments) is even higher, at around 150W into 8 ohms and
250W into 4 ohms. So the SC200 has substantially more
parts cost significantly less than the Ultra-LD.
Fig.7 shows where the SC200 has the biggest advantage power output than the olde SC480.
Fig.8 shows distortion for the new SC200 and old SC480
over the 14-year old SC480 design and that’s in power output. The first thing you may notice is that below 10W, the designs at the same power level, into the same resistive
total harmonic distortion of the SC200 is slightly higher loads and over the entire audible frequency band. We’ve
than the SC480 but that’s simply because it has more gain. used the plots for the TO-218 (plastic package transistor)
Since both designs use BC557 transistors at the input, version of the SC480 to be fair, since it is the more modtheir absolute noise figure is very similar but since the ern of the two designs that were originally presented and
SC200 delivers a lot more power, it needs more gain and it gave slightly better performance.
As you can see, the shapes of the distortion curves for both
this also amplifies the noise more.
Hence while the SC200’s signal-to-noise ratio relative designs are very similar but at the power levels used here,
to full power is 1dB better than the SC480, the noise at a the SC480 has about 1/3 the distortion at all frequencies.
Note though that we have filtered out some of the noise
particular power level will be slightly higher.
Having said that, at power levels above 10W the SC200 with a 30kHz bandwidth, to allow us to better see the harmonic distortion; the SC480 article
delivers significantly lower distorstate what bandwidth was
tion. The SC480 runs into clipping
Part 3 – By NICHOLAS VINEN doesn’t
used so it’s difficult to make an “apat around 55W for 8-ohm loads and
74 Silicon Chip
siliconchip.com.au
ples-to-apples” comparison.
We have shown the projected high frequency distortion
with dotted lines, taking into account the fact that the limited bandwidth will filter out some of the higher harmonics for those frequencies.
Given that noise has less of an effect on
the distortion measurements at higher frequencies, because it becomes a less significant proportion of the rising THD+N,
this does suggest that the SC200
will have noticeably lower distortion at higher frequencies,
at least into 8-ohm loads, and
should sound slightly better
when driving 4-ohm loads too.
Fig.9 compares the frequency response of both amplifiers
at 10W into an 8-ohm load. The
frequency response of the SC480
is -1.8dB at 20Hz and -1.6dB at
20kHz. By comparison, the SC200’s
response is astonishingly flat at just
-0.06dB at 10Hz and -0.13dB at 100kHz.
That more extended bass response will
certainly be apparent if your CD player and
your discs have very low bass signals (such
as those from a pipe organ with 64-foot pipes!) and if your
loudspeakers have the bass performance to match. At the
other end of the spectrum, you will need young ears able
to hear up around 20kHz and speakers and a good program
source to be able to notice the difference.
Fig.7: total harmonic distortion from 50mW up to 200W
for the new SC200 amplifier, compared to the older SC480
design. Distortion is slightly higher below 10W due to the
increased gain and thus noise, but significantly improved
for powers above 10W and maximum power is much
higher.
Power supply
The power supply for the SC200 is identical to that
used in the Ultra-LD Mk.2, Mk.3 and Mk.4. We rectify the
output of a 40-0-40V toroidal transformer and feed it to a
6 x 4700F capacitor bank to generate the nominal ±57V
supply rails. The power supply PCB also carries optional
circuitry to derive a ±15V preamplifier supply from a second 15-0-15 transformer, or a secondary winding on the
main transformer.
The full circuit for the power supply is shown in Fig.10.
This shows component values for the full-power rated supply but also for a lower voltage version which will reduce
the power output slightly, to 75W into 8-ohm loads and
110W into 4-ohm loads. Note that this is still significantly
more than the SC480 could deliver.
There isn’t a great deal to the power supply circuit. An
external 35A bridge rectifier converts the AC from the transformer into pulsating DC which is used to charge the two
large capacitor banks. LED1 and LED2 act as bleeders, to
discharge this bank after switch-off and also show when
the supply is live.
A separate 1A on-board rectifier comprising diodes D1D4 and two 2200F capacitors converts the 15-0-15V AC
output of the secondary windings to around ±20V DC
which is then fed to a pair of linear regulators to produce
the ±15V rails for the preamplifier (or whatever other circuitry you need to power within the chassis).
The power supply PCB overlay is shown in Fig.11. The
preamplifier regulator section at right can be cut off if you
don’t need it, or want to mount it elsewhere. The output of
siliconchip.com.au
Fig.8: distortion versus frequency at 40W (8-ohm load) and
60W (4-ohm load). These power levels are the nominal
output powers for the SC480 and this allows a direct
comparison. As you can see, the distortion of the SC200 is
lower, especially for 8-ohm loads.
Fig.9: the frequency response of the SC200 is almost rulerMarch 2017 75
flat over the range of 10Hz-100kHz and should result in
greatly extended bass, compared to the SC480.
~
T1
POWER
S1
A
CON1
TERM1
BR1 35A/600V
+
~
4700 µF
63V
(50 V)
40V (3 0V)
0V
F1 5A (3A)
4700 µF
63V
(50 V)
4700 µF
63V
(50 V)
λ LED1
0V
3.3k
5W
–57V
(–42 V)
K
TERM2
–
A
40V (3 0V)
0V
4700 µF
63V
(50 V)
TERM3
15V
N
+57V
(+ 42V)
A
4700 µF
63V
(50 V)
4700 µF
63V
(50 V)
CON2
+57V
(+ 42 V)
λ LED2
K
0V
3.3k
5W
–57V
(–42 V)
0V
CON4
15V
CON5
30V
AC
0V
E
T1: 2 3 0VAC TO 2x 40VAC/300 VA,
2x 15VAC/7.5VA
(T1: 2 3 0VAC TO 2x 3 0VAC/16 0 VA,
2x 15VAC/7.5 VA)
CON6
D1 –D4 : 1N4004
K
NOTE: VOLTAGES AND CURRENT/POWER
RATINGS FOR LOWER-POWER
VERSION SHOWN IN RED
0V
A
A
K
K
A
+20V
K
REG1 7815
IN
+15V
OUT
GND
2200 µF
25V
A
CON3
100 µF
16V
0V
2200 µF
25V
LEDS
1N4004
A
K
100 µF
16V
GND
IN
–15V
OUT
REG2 7915
K
A
78 1 5
7 91 5
GND
SC
2011
SC200 AMPLIFIER POWER SUPPLY
GND
IN
GND
IN
OUT
IN
OUT
Fig.10: complete power supply circuit for the SC200. This is the same arrangement as used for the Ultra-LD Mk.4.
Depending on which transformer is used, the main DC rails are either ±57V, giving 135W into 8Ω and 200W into 4Ω,
or ±42V, giving 75W into 8Ω and 115W into 4Ω.
the bridge rectifier is connected via three spade quick-connect terminals while two sets of DC outputs are provided
on either side, making it easier to build a stereo amplifier.
While we show a couple of wire links on this PCB, production boards should have WIDE top layer tracks joining
those points, so fitting these wire links is not necessary.
Check your board to verify this before starting assembly.
The parts list for building the power supply is included
later on in this article.
Lower power amplifier module
If you want to build the lower voltage power supply, using a 30-0-30VAC transformer which gives around ±42V
DC, you need to make some slight changes to the amplifier modules.
The most important change is that the 22kΩ resistor between the collector of Q7 and ground (to its right on the
PCB) must be changed to 15kΩ.
It’s also a good idea to change the two 6.8kΩ resistors
at the collector of Q6 (one to its left and one below VR2)
to 4.7kΩ however this is less critical and it will probably
work OK with the original values.
76 Silicon Chip
Building the power supply
You’ll need to build a power supply before you can test
the amplifier module(s). Use the overlay diagram in Fig.11
as a guide to fit the components to the PCB, which is coded 01109111.
Note that the power supply module kit is available from
Altronics; Cat K-5168 (note: does not include transformer
– you choose which one you want).
Assuming you do want the low voltage outputs, fit the
four 1N4004 diodes (D1-D4), orientating them as shown.
Then install the two 3-terminal regulators. You will need
to bend their leads down by 90° so that they fit the PCB
pads with the tab mounting hole lined up correctly. Attach
each regulator to the board using an M3 x 6mm machine
screws, shakeproof washer and nut, taking care not to get
the two different types mixed up. Solder the leads after the
screws have been tightened.
The two LEDs can go in next. These sit flush against the
PCB with the flat side of the lenses orientated as shown
on the overlay.
Follow these with the two 3.3kΩ 5W resistors. These
should be stood off the board by about 2mm, to allow the
siliconchip.com.au
(+42V) +57V
+ 0V
0 –57V
- (–42V)
CA
V 5 1 TCT
C 15V
CAV 0 3
~ 5 1 30VAC
15V
1 tuptu O
OUTPUT 1
3.3k 5W
A
LED2
–
+
4700 µF 63V
(50V)
+
4700 µF 63V
(50V)
+
4700 µF 63V
(50V)
A
NI-
TERM3 –IN
4004
4004
CON5
K
A
K
A
4004
4004
K
K
2200 µF
2200 µF
25V
25V
REG2
7915
REG1
7815
D3–D6
TC
CT
TERM2
+
4700 µF 63V
(50V)
+
4700 µF 63V
(50V)
+
4700 µF 63V
(50V)
NI+
TERM1 +IN
LED1
+
CON2
OUTPUT 2
tuptu O–57V 0V +57V (+42V)
(2–42V)
-
220 µF
16V
CON3
3.3k 5W
+
air to circulate beneath them for cooling (use a cardboard
spacer during soldering).
The two 5-way screw-terminal connectors are made by
dovetailing 2-way and 3-way blocks together. Be sure to fit
these assemblies with the wire entry holes facing towards
the adjacent edge of the PCB.
The two 3-way terminal blocks for the ±57V (or ±42V)
outputs can then go in. Alternatively, instead of fitting
these blocks, you can solder the DC supply leads directly
to the PCB pads if it will be mounted right next to the amplifier modules.
The three Quick-Connect (spade) terminals are next
on the list. If you are using PCB-mount connectors, simply push the
pins through and
solder them in
place. It will
take a while
to heat the
connectors so
that the solder
will “take”.
However, be
careful not to
overdo it, as
the solder could
“wick” through
220 µF
16V
CON6
+20V
–15V
V 5 1- 00 +15V
V 5 1 + 00 V
02+
Fig.12: if using the
chassis-mount spade
terminals on the power
supply board, fit them
as shown here.
11190110
CON4
CON1
uS r e woP reifilpmA 2.k M DL-artlU
Ultra-LD Mk.3 /4 Power Supply
0110 9 111
Fig.11: use this
overlay diagram to
help you build the
power supply PCB.
You can separate the
two halves and even
discard the right-hand
section entirely if you
don’t need the ±15V
output. The two links
shown at left should
be incorporated into
the top layer of the
PCB if you get it from
the SILICON CHIP online
store.
QUICK CONNECT
PC BOARD
M4 FLAT
WASHER
M4 STAR
WASHER
M4 x 10mm
SCREW & NUT
the hole and onto the spade section.
If you are using 45° chassis spade lugs instead, screw
them down tightly using M4 machine screws, nuts and
washers – see Fig.12. If you can’t get single-ended chassis
lugs, cut one side off double-sided lugs.
Finally, fit the electrolytic capacitors, starting with the
two 220µF units and finishing with the six large 4700µF
units. Be sure to orientate them correctly and make sure
that they all sit flush with the PCB.
If building the lower power version, you’ll
probably need to crank out the capacitor
leads to suit the board and it would also
be a good idea to apply a little neutral-cure
silicone sealant around the base of the capacitors so they aren’t supported by the
leads alone.
The SC200 requires a nominal ±57VDC supply rail.
This power supply, in conjunction with a 40-0-40VAC
transformer, is ideal for the task.
siliconchip.com.au
March 2017 77
Parts List – SC200 Power Supply
1 PCB, code 01109111, 141 x 80mm
4 3-way PCB-mount terminal blocks, 5.08mm pitch (CON1-4)
(Altronics P2035A or equivalent)
2 2-way PCB-mount terminal blocks, 5.08mm pitch (CON5-6)
(Altronics P2034A or equivalent)
3 PCB-mount or chassis-mount spade connectors
(Altronics H2094)
3 M4 x 10mm machine screws, nuts, flat washers and shakeproof washers (if using chassis-mount spade connectors)
4 M3 x 9mm tapped Nylon spacers
10 M3 x 6mm machine screws
2 M3 shake-proof washers and nuts
Semiconductors
1 7815 regulator (REG1)
1 7915 regulator (REG2)
4 1N4004 1A diodes (D1-D4)
1 5mm green LED (LED1)
1 5mm yellow LED (LED2)
Capacitors
6 4700F 63V [50V*] electrolytic
2 2200F 25V electrolytic
2 220F 16V electrolytic
Resistors
2 3.3kΩ 5W
Additional parts
1 300VA 40-0-40V + 15-0-15V transformer OR
1 160VA 30-0-30V + 15-0-15V transformer*
1 35A 400V chassis-mount bridge rectifier
1 chassis-mount IEC mains input socket with fuseholder and
fuse
Various lengths mains-rated heavy duty hookup wire
Various spade crimp connectors
Cable ties, heatshrink tubing, etc. * for lower power version
Cabling
Note that it’s important to use the thickest wire you can
easily fit into the terminal blocks and to keep the wiring
as short and as tight as possible.
Each set of three wires from the power supply to the amplifier module should be tightly coupled, eg, by twisting
them together and/or covering the bundle with a length of
heatshrink tubing – ideally both.
Otherwise, the Class B currents flowing through the supply leads could couple into the amplifier module(s) and
ruin the performance.
Be very careful when inserting the wires into the 3-way
terminal block that you get the polarity right. Refer to the
wiring diagram, Fig.13, and ensure your wiring polarity
matches this. The 4-way pluggable connector for CON2 is
used to run a pair of heavy wires to the speaker terminal
(which should ideally be twisted together) from the terminals labelled Out and GND and optionally, two more to a
headphone socket, labelled HP and GND.
Initial testing
If you’re confident you’ve built the amplifier module correctly, it is possible to simply wire it to the power supply
and fire it up. But we suggest a more prudent approach,
78 Silicon Chip
so it’s much safer to first wire 68Ω safety resistors in series
with the supply connections as this will reduce the chance
of damage if something has gone wrong.
The easiest way to do this is to insert one lead of a 68Ω
5W resistor into each of the two terminals at either end
of the block and do the screws up tightly, then similarly
screw the other ends into a 3-way mains terminal block.
You can use insulated wire or a 0.1Ω 5W resistor for the
ground connection. This arrangement is shown in Fig.14.
The advantage of doing it this way is that you can easily monitor the current flowing through the resistors with
a DMM (in volts mode) and the leads are unlikely to short
together, as long as they are carefully arranged initially.
The other side of the terminal block is wired to the DC
outputs of the power supply. This will need to be built and
wired up inside an earthed case. The simplest solution is
to build the power supply into the case, as you intend to
use for your final amplifier, and simply run an extra-long
3-way lead out of the case for testing purposes.
Don’t skimp on this arrangement; make sure all the mains
wiring is properly insulated and anchored for the tests. Once
you have verified the module(s) are working you can then
mount them in the case and complete the amplifier. Refer
to the notes on putting the power supply together later in
this article (under the “Chassis Assembly” heading).
Before you plug the power supply connector into CON3
on the amplifier board, switch on the now complete power
supply and verify that the voltages at its output terminal
are correct.
The exact DC voltages will vary depending on your mains
supply but for the full power version, you should get something like 54-57V or 39-42V for the low-power version. Be
especially careful to check for the correct polarity.
Switch off and wait for the LEDs on the power supply
board to go out before connecting the module. Then connect
a DMM set to measure volts across each safety resistor using
alligator clip leads. If you don’t have two DMMs, monitor
one resistor. If you don’t have alligator clip leads, you will
have to hold the probes in place after switching power on.
Wind VR1 fully anti-clockwise and set VR2 to its halfway
position using a small jeweller’s screwdriver. Ensure F1 and
F2 have not been fitted, then switch power on and check
the onboard LEDs and the DMM readings. You should see
LED1 (blue) light up along with LEDs2&4 (red). LED6 may
flicker initially but should not stay on. Check for a reading of just under 1V across each of the safety resistors and
verify that the two readings are close in value.
Assuming it’s OK, switch off and wait for the LEDs to go
out, which will probably take a couple of minutes. Then fit
F1 and F2, then switch back on and re-check everything.
This time LED3 and LED5 (green) should light up but not
much else should have changed.
Soldering a 5W resistor across
a blown fuse makes for a
handy way to limit
current through the
amplifier’s output
stage during
testing and
adjustment.
siliconchip.com.au
of blown fuses to make handy resistor fuse adaptors; see
the adjacent photo . Fit these in place of F1 & F2 and wire
up the power supply direct this time, as shown in Fig.13.
Given that the earlier tests were successful, it’s unlikely
anything will go wrong at this stage but it’s still a good idea
to have the safety resistors in place of the fuses initially.
These limit the current through the output stage to about
840mA if there is a fault. Note that the 68Ω resistors will
quickly burn out under such circumstances (since they
would be dissipating over 40W).
Now use the following procedure to set the quiescent
current and trim out the offset voltage.
STEP 1: check that the safety resistors are installed and
that their leads can’t short to any adjacent parts (note: do
NOT connect the loudspeaker to the amplifier during this
procedure).
STEP 2: connect a DMM set to volts across one of the
safety resistors (alligator clip leads are extremely handy
in this situation).
STEP 3: turn trimpot VR1 fully anti-clockwise. This can
take as many as 25 turns but it will continue to turn even
so. Many (but not all) multi-turn trimpots click when they
are at the end-stop. If in doubt, check the resistance across
If it does then the output stage is suspect, eg, it could
be an isolation failure on one of the output transistor insulating washers.
You can now check the output offset voltage, measuring between Out and GND on CON2. It should be less than
25mV and is usually about 10mV. Be careful not to short
the two pins together!
Now rotate VR1’s screw clockwise slowly while monitoring the voltage across a safety resistor. At first nothing
should happen but eventually it will rise. This indicates
that the Vbe multiplier is working; stop turning VR1.
Rotate VR2 and check that the offset voltage changes.
You can trim it close to 0mV now, although you will need
to make the final adjustment later.
If you have a scope and signal generator, you can feed
a low-level signal into the amplifier (<250mV RMS) and
check that the output signal looks clean. Note that with the
safety resistors in-circuit, it won’t drive a load, nor will it
handle high-swing or high-frequency signals.
Quiescent current adjustment
Switch off, wait for the LEDs to go off and remove the
safety resistors. These can now be soldered across a pair
EARTH LUGS
SECURED TO
CHASSIS
MALE IEC CONNECTOR
WITH INTEGRAL FUSE
INSULATE
WITH
SILICONE
+
T1
+
+
+
+
+
2 3 0V PRIMARY
LEADS
+
LEFT CHANNEL AMPLIFIER BOARD
HEATSINK
0V
15
V
0V 1
0V
5V
V
–
~
CON4
CON5
CON3
CON6
+
11190110
NI-
+
TERM3 –IN
TC
TERM2
+
2 x 10k
LOG POT
(OPTIONAL)
+
+
CT
NI +
TERM1 +IN
CON2
–57 V 0 +5 7 V
2 tuptu O
OUTPUT 2
±57V
-
POWER SUPPLY BOARD
(RIGHT CHANNEL INPUT
WIRING NOT SHOWN)
+
CA
V 5 1 TCT
C 15V
CAV 0 3
~ 5 1 30VAC
15V
1 tuptu O 1
OUTPUT
±57V
CON1
+
~
+
+20V
–15V
V 5 1- 00 +15V
V 5 1 + 00 V
02+
uS r e woP reifilpmA 2.k M DL-artlU
0110 9 111
+ 00 ––
+57V 0 –5 7 V
BR1
Ultra-LD Mk.3 Power Supply
DIRECT
WIRING
IF POT IS
NOT USED
(RIGHT
INPUT)
V
40
TO SPEAKER TERMINALS
VIA SPEAKER
PROTECTOR
RCA
PLUG
LEFT
INPUT
40
0V
INSULATE ALL MAINS CONNECTIONS
WITH HEATSHRINK SLEEVING
S1
(TOP REAR)
Fig.13: this shows how to wire up the amplifier module, power supply, volume control and signal input. This should give
you a working mono amplifier. You can connect a second amplifier board to the same power supply, in a similar fashion
as shown here, to build a stereo amplifier. Don’t forget the speaker protector!
siliconchip.com.au
March 2017 79
If you want to build a complete stereo SC200 amplifier,
we suggest you read part three of the article on the UltraLD Mk.4 amplifier module, on pages 32 to 44 of the October 2015 issue.
Even better, refer back to our article on building a complete Ultra-LD Mk.3 amplifier in the March, April and
May 2012 issues. The procedure to build an amplifier with
SC200 modules is virtually identical. You simply substitute the SC200 amplifier modules, which are a similar size
and have similar power and signal/input output connector arrangements.
Regardless of how you go about building the amplifier,
as mentioned last month, it’s vital to include a loudspeaker
protection module. For a suitable module, see our designs
in the October 2011 (primarily through-hole components)
and November 2015 (primarily SMDs) issues.
Volume control
O utp
utput
ut
68Ω 5W
Powe
Po
werr
GND
D HP
Outt GN
Ou
10Ω
1000 µF
6.3V
CON3
CO
N3
100nFF 250V X2
100n
470 Ω 1W
Once you’ve built the power supply, amplifier module(s)
and speaker protector and wired them up, if you are not fitting a full preamplifier in the case, you will probably want
to fit a volume control. This is quite simple and Fig.13
shows how to do it using a 10kΩ dual-gang logarithmic
law potentiometer.
Basically, you just need to connect the incoming signal wire to the clockwise end of the potentiometer with
its shield ground to the anti-clockwise end. The reduced
amplitude signals then appear at the wipers and these are
connected to the signal wire for the cables going to the amplifier modules, with the shield grounds soldered together
with the shields from the incoming wire (ie, to the anticlockwise end of the potentiometer track).
SC
0.1Ω 5W
47 µF
68Ω
Q4
68Ω 5W
-57V
0V
+57V
12kΩ
1nFF
1n
4 148
+
68Ω
68
If there’s a fault in the module, a likely symptom is either
excessive voltage across the safety resistors or the amplifier
output voltage is pegged near one of the ±57V supply rails.
If this happens, switch off and wait for the power supply capacitors to discharge. Then check that all the large
transistors are properly isolated from the heatsink. You
should also carefully inspect all the solder joints on the
80 Silicon Chip
Chassis assembly
470Ω
47
Troubleshooting
underside of the board, to make sure that they all have
good, shiny fillets and also check to make sure that all the
correct component types and values are in the intended
locations and none of the polarised components have been
installed backwards.
If you still can’t find the fault, you will need to power the
amplifier up without fuses or safety resistors fitted. Then
check the various voltages shown in the circuit diagram,
Fig.1 on pages 30 and 31 of the January issue, with reference to the overlay diagrams of Fig.4 on page 80 in the February issue. If you find a voltage which is clearly wrong,
this may give you a clue to where the fault lies.
+
it – it should be about 1kΩ.
STEP 4: check that the power supply is off and that the
filter capacitors are discharged (LEDs off!), then connect
the ±57V supply to the module. Check that the supply polarity is correct, otherwise the amplifier will be damaged
when power is applied.
STEP 5: apply power and check the voltage across the
68Ω resistor. It should be less than 1V (it may jump around
a bit). If the reading is over 10V, switch off immediately
and check for faults.
STEP 6: using an insulated adjustment tool or a small
flat-bladed screwdriver, slowly adjust the trimpot clockwise. Be careful not to short any adjacent components.
STEP 7: after a few turns, the resistor voltage should stabilise and start to rise. Continue until it reads around 6V.
It may drift a little but should be quite steady.
STEP 8: switch off, wait for the capacitors to fully discharge (LEDS off) and replace the safety resistors with
6.5A fuses.
STEP 9: connect a DMM set to volts between TP5 (to the
upper left of D3) and TP7 (lower right of D3). If you have
fitted PC stakes you can use alligator clip leads, otherwise
you may need to get someone else to hold the probes in
place while you perform the following steps.
STEP 10: reapply power and check that the DMM reads
close to 4.4mV. If necessary, readjust trimpot VR1 to bring
the voltage close to this figure.
STEP 11: now check the voltage between TP3 and TP7.
The reading should be similar. Do the same check with
TP4/TP7 and TP6/TP7. This verifies that all the output
transistors are working and sharing the load current more
or less equally.
STEP 12: adjust VR2 until the voltage across the output
pins is less than 0.5mV. This is easier to do if you screw a
couple of bits of wire into the top two connections of the
pluggable terminal block for CON2 and clip a DMM across
it using alligator clip leads. Be extra careful not to short the
output terminals together! Note that this is a trial-and-error
process because you will probably find each time you remove the screwdriver from VR2, it will take several seconds
for the output voltage to stabilise. You will need to make
very small adjustments towards the end of the process.
It’s a good idea to recheck the quiescent current (ie, between TP5 and TP7) after the amplifier has been idling for
a few minutes with the lid on. If the reading is more than
5mV, readjust VR1 anti-clockwise to bring it back below
this figure. The stability is such that it should stay below
this figure but it’s a good idea to check.
That completes the adjustments. Note, however, that if
you wish to repeat the above procedure (ie, with the 68Ω
resistors in place), you will first have to reset VR1 to minimum (ie, fully anti-clockwise). If you don’t do this, the
amplifier may latch up when power is reapplied and could
burn out the safety resistors.
Fig.14: we recommend you connect the power supply to the
amplifier board as shown here the first time you power it
up. This way, if there’s a fault, it’s much less likely to cause
any damage to the module before you have time to switch
the power off.
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