This is only a preview of the November 2017 issue of Silicon Chip. You can view 45 of the 112 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Items relevant to "Build the Super-7 – a single-board AM radio receiver":
Items relevant to "Touch-screen 6GHz+ Frequency Counter, part II":
Purchase a printed copy of this issue for $10.00. |
6GHz+ Touchscreen
Frequency & Period
Counter
This new Frequency
Counter has greater
bandwidth and more
sensitivity than any
previously published
design and its large
touchscreen display
makes using it a breeze.
Now we’ll describe how to
assemble the two PCBs, test
them, load the software and
put the case together.
I
f you’ve read the first article on
the Frequency Counter last month,
you should have an idea of just
how good its performance is and also
a fairly thorough understanding of
how it works.
As the photos in that issue showed,
it’s built using a PCB populated mainly
with surface-mount devices (SMDs)
plus a few RF connectors so it piggybacks onto the Explore 100, which
in turn is plugged into a 5-inch fullcolour touchscreen LCD panel.
We also showed the rather spiffylooking laser-cut clear acrylic case
that it’s housed in on the last page of
that article.
So having explained all that in detail last month, we’re now going to go
through the assembly procedure. It
may seem a little daunting, as you have
to build two separate PCBs and then
assemble those two plus the pre-built
LCD panel into a “sandwich” before
building the box around it.
Actually, besides a couple of fine84
Silicon Chip
pitch SMD ICs, most of the components are relatively easy to work with
and the Explore 100 module can be
put together in just a couple of hours.
The Frequency Counter board may
take you a little longer but it isn’t too
difficult and a reasonably experienced
constructor can probably put it all together and get it working in one day.
Having said that – don’t rush it! It’s
far better to take your time, especially when working with SMDs, rather
than risk damaging the PCB or any
components.
Even if you stuff something up, it’s
generally possible to remove it, clean
up the board and then try again. The
assembly actually lends itself to being
done in stages so you may prefer to
spend a couple of hours at a time on
it, then stop and move onto the next
stage when you’re fresh.
Assembly
There are four main steps in putting
together the 6GHz Touchscreen FreCelebrating 30 Years
Part 2: by Nicholas Vinen
quency Counter. You can do the first
two steps in either order: assembling
and testing the Micromite Plus Explore 100 module, and assembling the
Frequency Counter PCB. Once those
two are finished, you can plug them
together and test the unit as a whole,
before assembling the case around it.
With the exception of the 5-inch
LCD touchscreen, all the parts for the
Explore 100 module are available as
a short form kit from the Silicon Chip
Online Shop. Note though that assembling this does involve soldering the
100-pin SMD PIC32 microcontroller.
You can also get a slightly different
version of the Explore 100 PCB with
the SMDs, including the PIC32, presoldered from RicTech in New Zealand. This also comes with the other
parts to fit yourself, in a similar fashion
to the Silicon Chip short form kit. See
www.rictech.nz/micromite-products
for details.
The circuit details of the Explore
100 module were published in the
siliconchip.com.au
September 2016 issue of Silicon Chip
while the construction details were
given in the October 2016 issue (see
siliconchip.com.au/Series/304). We
won't repeat them here, however, if
you don't have that issue, the process
is relatively straightforward.
Briefly, you need to fit SMDs IC1
and Q1 first, being very careful to orientate them correctly and ensure that
all the fillets are properly formed and
no pins are shorted. Then solder the
10µF SMD capacitor in place, near IC1.
Next, install the through-hole components as shown on the PCB silkscreen printing. These consist of nine
resistors, 13 ceramic capacitors, two
electrolytic capacitors, three LEDs,
one crystal, one transistor, one regulator, one tactile switch and numerous
connectors. The LED cathodes (shorter
leads) go into the holes nearest the adjacent PCB edge.
When fitting the connectors, make
sure that CON6 and CON9 are fitted
to the underside. You don't need to fit
CON1, CON4, CON5, CON7, CON10,
CON13, CON14 or the headers for the
real-time clock. But if your kit comes
with those parts anyway, it certainly
won't hurt to install them. We do recommend that you fit JP1 as it will aid
in testing.
If you haven't used a pre-programmed PIC32 then the next step is
to program it using a PICkit 3 or similar
in-circuit serial programming (ICSP)
tool. This is done via 6-pin header
CON3. Then we suggest you test the
board to make sure it's working before
fitting the LCD panel.
The easiest way to do this is to connect a USB/serial adaptor to CON6
and then open a terminal emulator,
set to the default baud rate of 38400.
Make sure the correct COM Port for
your USB/serial adaptor is selected
and then wire up its Tx, Rx and GND
pins to the appropriate pins on CON6,
making sure to wire Tx to Rx and vice
versa.
To power the unit, if your USB/serial
adaptor has a 5V output, you can wire
this to the bottom-most terminal of JP1
(if fitted). Alternatively, fit a jumper to
JP1 and plug a mini USB cable from
your PC to CON2.
As soon as the unit has powered up,
you should see the Micromite's banner
appear on your terminal emulator. If
you don't, disconnect power and recheck your wiring and COM port selection. Normal power consumption for
siliconchip.com.au
A couple of small errors to correct
In writing this article, we found a couple of errors in part one, published last
month. Firstly, CON1 is a PCB-mounting right-angle SMA connector, not SMD
connector as stated in the parts list.
Secondly, in the text at the end of page 28 and the start of page 29, it says
that 32-bit timer 4/5 is used for the reference oscillator but as shown in Fig.1,
it's actually timer 2/3. Similarly the previous reference to timer 2/3 in relation
to the high-frequency input should have been timer 4/5.
Also, the parts list called for four 6mm M3 machine screws but we found
construction a little easier using two 8mm long machine screws instead. If you
can't get these, you can still use 6mm but may need to attach the spacers in
a slightly different order. Or as stated in the text, 10mm screws might work.
the Explore 100 sans screen is around
100mA (at 5V). If yours is well under
or over this, something is wrong, so
check the PCB carefully for soldering
defects and misplaced components.
Assuming you've had success, remove power and plug the LCD screen
into CON10, attaching it with four
12mm tapped spacers and eight machine screws. You will then need to
power it up and run the following
commands on the console, to set up
and test the LCD. Note that power
consumption will jump to several
hundred milliamps.
OPTION LCDPANEL SSD1963_5,
LANDSCAPE, 48
OPTION TOUCH 1, 40, 39
GUI TEST LCDPANEL
You should now see coloured circles
being drawn on the screen. Press enter in your terminal emulator to stop,
then run this command to calibrate
the touch sensor:
GUI CALIBRATE
You will then need to use a thin object that will not scratch the screen,
like a toothpick, to carefully press
and hold in the centre of the targets
which appear in each corner of the
screen. Hopefully, you will get a message on the console that says "Done.
No errors". Otherwise, try calibrating
it again. That completes the initial setup of the Explore 100 module.
Main PCB assembly
There are many more SMDs on this
board, plus a few through-hole components. Note though that the lead
spacings of the components on the
main board are, with one exception,
much larger than those of IC1 on the
Explore 100. Overall, you should find
the components on this main board
easier to solder.
Celebrating 30 Years
The main board is double-sided,
coded 04110171 and measures 134 x
51.5mm. Almost all components are
fitted on the top side.
Start with IC4. You can use a standard soldering iron as long as the tip is
not too large but we recommend that
you purchase a small tube or syringe of
flux paste and some solder wick if you
don't already have some. Good light
and a magnifier are also important.
Place a small amount of solder on
one of the corner pads for IC4 and
then orientate the part on the board
as shown in the PCB overlay diagram,
Fig.3. Pin 1 goes towards upper left –
this should be indicated on the PCB
silkscreen. Once the IC is orientated
correctly, heat the solder you applied
to the corner pad and then carefully
slide the IC into place and remove the
heat. This process should take no more
than a few seconds.
Now carefully check that the IC pins
are centred on their pads. Check all
four sides. Use magnification to make
sure that all pins are properly centred
on their pads. If not, re-heat the solder
on that one pad and gently nudge the
IC towards the correct position.
Repeat this process until you are
happy that the IC is correctly located
and check that its pin 1 is in the correct position before tack soldering the
diagonally opposite pin. Re-check that
all the pins are correctly located; you
can re-heat either solder joint at this
point to make slight adjustments.
Now apply a thin layer of flux along
all the IC pins and then apply solder
to all the pins. Make sure you apply
enough to get proper fillets. It's difficult to avoid bridging the pins at this
point; what's most important is getting
the solder to flow onto each pin and
pad on the PCB.
Once all the pins have been soldered,
apply another thin layer of flux paste
November 2017 85
Fig.3: use this PCB overlay
diagram for the main
Frequency Counter board
as a guide during assembly.
Most of the components are
SMDs with the exceptions
being RLY1, REG2 and the
connectors. It plugs into the
Micromite Plus Explore 100
module via CON3, a 2x20-pin
female header socket that’s
mounted on the underside of
the board. CON3 and CON6
are the only components
fitted to that side of the PCB.
and then use a piece of solder wick to
remove any excess solder, especially
where adjacent pins are bridged. Proceed carefully and re-apply flux paste
if necessary.
Once you have finished, clean off
the flux residue (using either a proper
flux solvent or ethyl alcohol/methylated spirits and a lint-free cloth) and
examine the solder joints under good
light and magnification to ensure they
are all good and there are no more
bridges left.
When you have completed soldering IC4, you can fit IC3 in the same
manner. IC3 has smaller, more closelyspaced leads but there are only eight of
them, four each on two sides of the IC.
One additional thing you will have to
take into consideration is that IC3 has
a thermal pad on the underside and
ideally, this should be soldered to the
matching pad on the PCB.
If you have a hot air reflow system
this is quite easy, as it's just a matter
of spreading some solder paste on the
nine pads for this IC, putting it in position and then gently heating it until
all the solder paste melts and reflows
If you are just using a regular old
soldering iron, you should spread a
thin layer of solder paste on the large
central pad, then drop the IC down into
position and tack solder it in position.
After checking that its orientation
and position are correct, solder the
remaining leads using the same technique as for IC4. Then flip the board
over and squirt some flux paste into
the hole directly under IC3.
Melt some solder into this hole and
heat it for several seconds. Remove
heat and carefully check that IC3 is
hot by quickly touching it with your
finger. This indicates that the solder
86
Silicon Chip
has conducted enough heat through
the hole to melt the solder paste you
placed under it earlier.
Solder IC7 next. This is in a rather
tiny 2 x 1.6mm metal can package but
luckily it only has four pads, one in
each corner. So soldering it is not that
hard but identifying pin 1 requires significant magnification. You should be
able to see a dot in one corner of the
top surface and this goes to the lowerright pad.
Tin one of the pads and flux the others, then heat the tinned pad while
very carefully sliding it into place. Apply a small amount of solder the other
three pads, then refresh the initial one
and check with a magnifier that none of
the joints is shorted to the can (solder
shouldn’t stick easily to it).
Note that there is provision for a
micro USB power socket on the underside of the board but we haven’t
tested this and we don’t recommend
you use it, for two reasons.
One, the output voltage of a USB
charger is unlikely to be well-regulated
and the LCD panel is quite fussy about
its power quality. And two, there’s the
possibility of RF noise getting back
into the USB cable and producing a
lot of EMI.
Remaining SMDs
The rest of the parts are quite easy
to install as they have more widely
spaced leads. Solder IC1 and IC2 next,
making sure their “pointy” pins go to
the pads marked for pin 1, facing the
top edge of the board. Follow with L1
and L2, both of which are in six-pin
packages. Their pin 1 dot should be
orientated as shown in Fig.3, towards
upper left.
You can then move onto IC5, IC6,
Celebrating 30 Years
IC8 and IC9 which are all in standard
8-pin SOIC packages. These are quite
easy to solder. Identify pin 1, indicated
by either a dot/divot/logo in the corner
or a bevelled edge on that side of the
PCB. You can then orientate each IC
as shown in Fig.3, tack down one pin
and solder the others using a similar
procedure as before.
Next on the list are regulators REG1
and REG3. These are identical parts,
each with one large tab and five smaller
pins. The packages have considerable
thermal inertia, so spread a thin layer
of flux paste on the large pad with a
little extra paste on the smaller pads
and drop the part in position. Then,
tack solder one of the smaller pins (you
can pre-tin the pad and heat it while
sliding the part into place, if you like,
as you did with IC3).
You can clean these joints up with
some additional flux paste and an application of solder wick.
Now for the large tab. Apply some
solder to this tab and hold your iron
in contact with both the regulator tab
and PCB pad. You may need to hold it
there for some time before the whole
assembly heats up enough for the solder to flow down onto the board. Keep
adding solder until the tab is covered
and looks shiny, then remove the heat.
Inductors L3 and L4 are similarly
quite large, so again, spread flux paste
on each of their pads before soldering.
You can then add some solder to one
of the pads and slide the inductor into
place while heating that solder.
Again, you may need to wait some
time before the inductor heats up
enough to slide fully into place and
you can then add more solder until a
nice, shiny fillet has formed. Let that
cool down a little, then solder the
siliconchip.com.au
opposite end, again waiting until it's
hot enough to form a good joint (this
should be quicker as both the inductor
and PCB will retain significant heat).
The next components on the list are
REF1, Q1 and diodes D4-D13. These
are all in small 3-pin SOT-23 packages
so don't get them mixed up. One of
these diodes is a BAT54S (D12) while
the others are all BAV99s.
In each case, tack solder one pin,
check that the pins are properly
aligned, solder the other two pins and
then refresh the initial pin. It's easier
if you spread a little flux paste on the
pads before soldering each part.
Now fit diodes D1 and D2, which are
in similar but slightly smaller packages than D4-D11, followed by diode
D3, which is in a two-pin rectangular
package. Make sure its cathode stripe
faces towards REG2 (indicated with a
“k” on the PCB).
You can then fit all the ceramic capacitors and resistors to the board, as
well as SMD ferrite bead FB1, where
shown in Fig.3. Orientation is not critical for any of these. Note that some of
the ceramic capacitors are in slightly
smaller 2.0 x 1.2mm packages, compared to the majority of capacitors and
resistors which are in 3.2 x 1.6mm
packages, but these are not much more
difficult to solder.
Also, one of the resistors is a much
larger 1W type but the procedure to
mount this one is pretty much the
same as the others. It just might take
a bit more heat and flux paste.
Through-hole components
With all the SMDs in place, you can
now proceed to solder reed relay RLY1
in place. It’s in a DIL package, like an IC
but without pins in the middle section.
Ensure its pin 1 indicator is towards
the top of the board, as shown in Fig.3.
Next on the list is REG2 which is in
a TO-220 package that’s mounted flat
on the board with a small flag heatsink. This is important since it needs
to deliver several hundred milliamps
and it can get quite hot.
Bend its leads down so they fit the
pads with its mounting hole correctly
located, then place the heatsink underneath and screw the whole assembly
firmly to the PCB.
You can then check that the regulator’s package is straight before soldering and trimming the three pins.
Solder the electrolytic capacitor in
next, being careful to feed the longer
siliconchip.com.au
This photo shows the Frequency
Counter PCB mounted on top of the
Explore 100. They are held together by CON3
and CON6 at this stage. The LCD screen has
not been plugged into the bottom of the Explore 100 yet.
(+) lead through the hole marked “+”
on the PCB, closest to REG2.
The next component to fit is pin
header CON3. CON3 is a 40 pin DIL
socket (2x20 pins) which is mounted
on the underside of the board and
plugs into the Explore 100. Make sure
it’s pushed down fully onto the PCB
and nice and straight before soldering,
or else you may have trouble plugging
it in later. Follow with 6-way standard
pin header CON8 and link LK1, both of
which go on the top side of the board.
Now mount SMA connector CON1,
barrel connector CON5 and BNC sockets CON2 and CON7. In each case, ensure the part is pushed down fully onto
the PCB before soldering the pins. The
larger metal connectors such as CON1
require quite a bit of heat to form good
solder joints.
Note that the pads for CON1 are
designed to allow either a right-angle
or edge-mounting (“end launch”) connector. However, we recommend using
a right-angle connector like we did in
our prototype so that it lines up with
the BNC sockets
Finally, solder CON6 in place. This
is a female header socket with long
pins. The socket portion goes on the
underside of the board, with the pins
sticking through the top (see photos).
This way, it plugs into the standard
header already on the Explore 100
board and allows you to reprogram
the PIC32 without having to remove
the Frequency Counter board. It also
helps to hold them together so don’t
leave it off.
Celebrating 30 Years
GPS module wiring
You don’t need to connect a GPS
module but it improves accuracy and
doesn’t add terribly to the cost of
building the unit, so we expect most
constructors will do so. If you’re using the recommended VK2828U7G5LF
module, it’s supplied with a short sixwire cable with a small plug at one
end that goes into a socket on the GPS
module itself.
The wires are colour coded yellow
(enable), black (ground), green (Rx),
blue (Tx), red (Vcc) and white (1PPS).
Crimp and solder these wires to the
pins supplied with the 6-way polarised plug, then insert them in the same
order as they are listed above.
Because the plug is polarised, you
will need to ensure you start inserting
them from the correct end of the plug
housing. It’s simply a matter of lining
this housing up with the socket on the
PCB, checking which end is labelled
EN and then insert the pin soldered
to the yellow wire into that end of the
plug housing, followed by the others
in sequence. Push each one in with a
small screwdriver until it clicks into
place.
The next step is to select the
GPS module operating voltage by
bridging two of the three pins on
LK1 with a shorting block. For the
VK2828U7G5LF, use the 3.3V setting,
bridging the pins indicated on Fig.3 or
the PCB silkscreen.
This actually powers the module
from the 3.4V rail, which is good, since
3.3V is the minimum VCC specificaNovember 2017 87
right-most button in the toolbar at the
top of the window, with an icon that
looks like a blue stick figure running
while holding a torch.
You should then see a progress dialog and the upload will take a minute
or so. If it fails, close this window and
re-check the COM port settings.
Once the upload is complete, the
MMChat console window will automatically appear. Type “OPTION
AUTORUN ON” into the text entry
window at the top and press enter.
This will cause the software to run
each time power is applied.
You can then type “RUN” to start it.
However, it will not work properly yet
because the Frequency Counter board
has not been plugged in. This will allow you to check that the software has
been loaded, though.
Initial testing
The LCD screen fits through a large rectangular
cut-out in the front of the case, sitting almost flush with
its surface. A notch in this cut-out is provided for the ribbon
cable at lower right. You can also clearly see how the top panel of
the case is recessed to give access to the power, input and output connectors.
tion for this module and the extra 0.1V
gives us a small safety margin.
If using a different module, check
its data sheet. Most modules will run
from either 3.3V or 5V (or both). Make
sure your module uses TTL serial signalling at 9600 baud and it will need a
1PPS output to work with this project.
Also, check the data sheet to determine the pinout and route the correct
wires to the plug. Some modules may
not have an enable pin, or they may
allow you to leave the enable pin disconnected for normal operation. The
VK2828U7G5LF uses an active-high
enable signal so if your module requires an active-low enable signal, you
will have to wire it to GND.
You don’t need to plug the GPS
unit in straight away; it may be a good
idea to check the unit works first, then
switch off and plug it in later before
checking the GPS-specific functions.
Loading the software
The recommended Explore 100 kit
comes with a pre-programmed microcontroller. This is loaded with MMBasic but does not have the BASIC (and
C) code required for the frequency
counter loaded into it yet. Luckily,
88
Silicon Chip
since we have already used the serial
console to test the unit and set up the
LCD, we can use this to load the software into the chip too.
The easiest way to do this is to
download the free MMEdit software
which is specifically designed to interface with Micromites. This will run
on Windows or Linux machines and
is available from www.c-com.com.au/
MMedit.htm
As well as downloading and installing this program, you will also need
to download the BASIC code from the
Silicon Chip website. This is free for
subscribers and it’s also available to
those who have purchased the Frequency Counter PCB.
Extract the .BAS file and open it in
MMEdit. Open the Advanced menu
and make sure the “Auto crunch on
load” option is selected. You then need
to set up the COM port. Make sure
you’ve closed the terminal emulator
you were using before, to free up the
port, then select the “New...” option
in the Connect menu and select the
relevant port. Set the baud rate to the
default of 38,400.
You can then click on the “Load and
run current code” button which is the
Celebrating 30 Years
Before plugging the Frequency
Counter PCB into the Explore 100
(which by now you should have tested
on its own), we should do some basic
checks to the Frequency Counter addon board. The first check is to measure
the power consumption and check that
all the supply rails are within the expected ranges. It’s best to perform these
checks with the GPS module initially
disconnected.
The expected current drain for this
board by itself is around 500mA so if
you have a bench supply, set its current
limit somewhere between 500mA and
1A. If you don’t have a bench supply,
connect a DMM set to measure amps in
series with a 6V DC regulated plugpack.
If that’s too hard, you can simply skip
this step and just check the voltages.
With power applied, connect a
DMM set to measure volts between
the GND and 5V test points at lower
left. You should get a reading between
4.8V and 5.2V. If it’s outside that range,
switch off and check for faults.
A much lower reading suggests a
short circuit or incorrectly orientated
component somewhere on the PCB
(eg, D3) while a higher reading should
not be possible and suggests that REG2
has failed.
Now measure between GND and the
3.4V test point. You should get a reading between 3.3V and 3.45V. Again, a
low reading would suggest a short circuit, most likely associated with IC1,
IC2 or IC4 but could also be caused
by a problem with REG1 or one of its
associated components. A high readsiliconchip.com.au
ing would suggest a fault with REG1.
The reading at the 2.5V test point
should be in the range of 2.475-2.575V
with a low reading likely indicating a
soldering fault with IC7, the temperature-controlled crystal oscillator. A
high reading would indicate a likely
fault with REG3.
The measurement at the 1.4V test
point should be around 1.41-1.44V
with a low reading suggesting a problem with the 300W and 390W resistors located just above IC4 or one of
the components surrounding REF1. A
high reading suggests a fault with REF1
itself, or a soldering problem with it or
one of the adjacent resistors.
Assuming that all checks out, you
can power it down and plug the GPS
module back in (assuming you’re using one). Make sure LK1 is set properly, power the unit back up and check
that the power consumption has only
gone up by about 50mA and that the
5V and 3.4V rails have not dropped
significantly, which would indicate a
wiring problem with the module.
You can now power the PCB down
and plug it into the Explore 100 board.
Make sure to power the whole assembly through the DC power socket on
the Frequency Meter board since the
regulator on the Explore 100 is unlikely to cope with the extra current
drawn by the combination.
More advanced testing
It’s probably a good idea to put the
unit through its paces now before it’s
in the case. While you can quite easily change the software once it’s in
SILICON
CHIP
This rear view of the
completed unit shows how
the case is put together. Both the
front and rear panels are attached to two
points at the bottom of the Explore 100 PCB.
the case (eg, if a bug is discovered or
there’s an upgrade), fixing any hardware issues would probably require
you to partly disassemble the case. It
wouldn’t be a disaster but it’s easier
to test it at this stage.
The first thing to do is power it up
and check that the display comes up
and updates properly. Power consumption of the complete unit should
be very close to 1A so verify that if you
can. Then check the upper-left hand
corner of the screen and make sure that
ONLINESHOP
you have a sensible TCXO frequency
reading (close to 16.368MHz).
If you have a GPS unit fitted, you
should be able to see the reflection of its
status LEDs at the rear of the unit. For
the VK2828U7G5LF, red indicates power and green flashes indicate satellite
lock. Place the unit somewhere where
it has a good view of the sky (eg, on a
windowsill) and wait a few minutes.
You should see green flashes from
the GPS unit and the top-right corner
of the screen will update to show the
. . . it’s the shop that
never closes! 24 hours
a day, 7 days a week
. . . it’s the shop that has all recent SILICON CHIP PCBs – in stock
. . . it’s the shop that has those hard-to-get bits for S ILICON C HIP projects
. . . it’s the shop that has all titles in the SILICON C HIP library available!
. . . it’s the shop where you can place an order for a subscription (printed
or on-line) from anywhere in the world!
. . . it’s the shop where you can pay on line, by email, by mail or by phone
Browse online now at www.siliconchip.com.au/shop
siliconchip.com.au
Celebrating 30 Years
November 2017 89
time, date, number of satellites, your
location and give a flashing green circle pulsing at 1Hz, in time with the
1pps signal from the GPS unit.
You can now connect a signal source
with a known frequency to the two
inputs at the left side of the unit and
verify that you get sensible readings.
That will verify that pretty much all
the functions of the unit are working
properly. We’ll go into more details
of the software operation next month.
Case assembly
The case is made up of six pieces of
clear 3mm laser-cut acrylic, forming
the front, back, top, bottom and side
panels. Peel off the protective coating from each piece as you assemble
the case. You will need to remove the
screws from both ends of each space
between the Explore 100 board and the
LCD panel before you can proceed. Use
Fig.4 as a guide to help you with the
following assembly procedure.
Start with the front panel, which
has the large cut-out for the LCD. Try
to avoid bending it too much since
it could potentially snap. This has a
small notch for the LCD ribbon cable
to fit through, so figure out which way
around it goes using this notch.
Now feed a 32mm M3 machine
screw through one of the two lower
corner holes in the front of the panel and do up a Nylon hex nut tight,
holding the screw in place. Repeat for
the other lower corner. Attach 10mm
machine screws to the other two (top)
mounting holes in a similar manner
and hold in place using Nylon nuts.
Now unplug the LCD from the Explore 100 and feed the screen through
the hole on this panel, then screw
the original 12mm spacers onto each
screw shaft until it’s holding the LCD
in place firmly in all four corners. You
can then plug the Explore 100 board
back into the LCD panel after feeding
the protruding screw shafts through
its mounting holes.
Use two 8mm machine screws to
attach it to the two top spacers and
screw two Nylon hex nuts onto the two
remaining screw shafts after placing
Nylon washers under each. Do them
up tightly.
Next, feed two 6mm or 8mm M3
machine screws through the two
mounting holes on the main Frequency Counter board from the underside
and attach them using Nylon nuts and
washers, done up well.
90
Silicon Chip
Fig.4: this diagram shows the view looking into the left-hand side of the unit and
clarifies how the various screws, spacers and washers hold the case together.
The side, top and bottom panels are held in place by the front and rear panels.
Note that if you can’t get 8mm machine screws, you may be able to get
away with 10mm screws. You can also
use 6mm screws (which are also commonly available) but you may need
to reverse the order of spacers in the
last step.
The next step is to feed the two
25mm tapped spacers over the screw
shafts in the lower part of the assembly.
Once those are done up, you can place
the rear panel on top of the spacers
and check that the 3mm holes line
up properly.
If you’re wiring up the GPS module,
now is a good time to attach it to the
rear panel using double-sided tape and
plug it into its header. There should
be just enough room in the case with
the rear panel fitted for the connector.
Make sure you tape the GPS receiver
in a position where it won’t foul any
other components. We recommend
that it’s fitted near the top of the case
for better signal reception.
Now remove the nuts and washers
from the BNC connectors and then slot
the tabs of the top panel into the front
Celebrating 30 Years
and rear panels. Do the BNC connector
nuts back up loosely (with the washers
underneath) to hold the top panel in
place. The bottom panel is held in similarly, between the front and rear panels.
Orientate it so that the small cut-out
gives access to the serial header pins.
Now it’s just a matter of slotting the
left and right panels into the holes in
the front and rear panels and over the
tabs on the top and bottom panels. The
only difference between the left and
right panels is that the left panel has a
cut-out to access the mini USB socket.
With all the panels in place, feed
the four 10mm M3 machine screws
through the holes in the rear panel
and do them up loosely. Then, having
checked that all panels are properly
positioned, do them up properly and
tighten up the BNC socket nuts.
Conclusion
That’s all we have space for this
month. In the next and final instalment, we will show screen grabs of
the unit in operation and explain how
to use it.
SC
siliconchip.com.au
|