This is only a preview of the October 2017 issue of Silicon Chip. You can view 34 of the 104 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Items relevant to "0.01Hz - 6+GHz touchscreen frequency meter, Part 1":
Items relevant to "El Cheapo Modules Part 10: GPS receivers":
Items relevant to "One hour project: Kelvin – the very clever cricket":
Items relevant to "3-way Active Crossover for speakers, Part 2":
Items relevant to "Deluxe eFuse, Part 3: using it!":
Purchase a printed copy of this issue for $10.00. |
SERVICEMAN'S LOG
Old-fashioned appliance repairs still worthwhile
Dave Thompson*
As mentioned before in this column, I’ve recently started advertising
for different types of repair work. As normal service work continues
its inevitable decline, other opportunities come knocking.
I don’t mean opportunities like some
talent scout discovering me and offering me a movie deal (though of course
this might still happen). I’m talking
about opportunities that come about
because I’ve been putting myself out
there; shaking the trees to see what
falls out, as it were.
There are many home-based businesses in Christchurch these days, because of the post-quake lack of suitable buildings and profiteering on what
little usable space is still available.
58
Silicon Chip
Hundreds of businesses down-sized
into converted garages and porta-cabins, turning them into design studios,
beauty salons, paint booths or in my
case, a computer repair workshop.
But the council, who claimed to be
110% behind the rebuild, threw up
so many unnecessary roadblocks to
small business owners that many simply didn’t bother reopening.
For example, I plopped a 10m2 porta-cabin on our front lawn from which
to temporarily operate. I was advised
Celebrating 30 Years
by the people selling and renting portable structures that this was the largest building I could install without
needing planning consent. However,
in my naivety, I neglected to put it further than four meters from the street
boundary of my property.
It transpired that in order to operate a business in a portable structure
within this distance from the street,
I had to jump through all manner of
bureaucratic hoops. First, I had to get
the permission of all the neighbours in
siliconchip.com.au
my street and the surrounding streets. I
also had to declare the date by which I
would vacate the temporary premises.
Obviously, I’d need to get out my
crystal ball because at the time, nobody
had any idea of how long it would
take to get back to normal. In the end,
I had to agree to move out from my
new workshop after just 12 months,
making the cost and worth of doing
all this a lot less appealing than it had
seemed initially.
The council apparently weren’t all
black-hearted though; they did make
some concessions to allow us to operate from our temporary workshops. For
example, we were allowed five times
the size of the normal regulation signage for businesses in residential areas. At least we could advertise our
presence to potential customers!
But then I learned that the original maximum sign size was a whopping 200 x 60mm and the council, in
its infinite generosity, would now allow us up to 200 x 300mm. That’s less
than the size of an A4 sheet of paper.
Overwhelmed with their generosity
and spirit, I indeed did put up an A4sized poster.
I asked the humourless inspector who came to check (Oh yes, they
checked) if I could put the 4 x 3 metre sign from my original workshop
on my garage door, which was down
the drive a fair way from the street or
on the roof of the cabin instead and
was told "no!". If that sign was visible
from anywhere (including from the
air!) they would prosecute; unbelievable, but true.
Luckily though, there is a relatively new website over here designed to
bring communities closer together.
This helps neighbours who may not
know each other; to introduce themselves and their families and assist in
keeping everyone in touch with what’s
happening around them.
The ultimate goal is to try and get
back some of that community feel we
had in the “old days”, where everybody knew and looked out for each
other. But it has also turned out to be
a great place to let neighbours know
about the numerous small businesses
lurking within their midst.
This was a bit of a blessing, so I put
my details out there at the earliest opportunity. And as we have a school
entrance across the road, having even
minimal external signage might catch
the attention of school-run parents.
siliconchip.com.au
As a result, I’ve had a few computer repair jobs but the biggest response
was from an article I posted responding to someone asking about appliance
repairs. I didn’t say I fixed appliances
but instead posted a response agreeing with someone who was lamenting
throwing out an appliance because
repair companies aren’t particularly
interested in fixing them any more,
preferring instead to sell a new unit.
I offered to take a look and in the
meantime, the original post gained
some traction, with many posts from
people dissatisfied with other repair
guys. At that point, I flagged my interest in having a look at some of these
broken appliances with an eye to repairing them. I suggested that I would
assess first before advising the customer about the potential costs involved
and then they could decide whether
to proceed.
Since then I’ve had an array of
blenders, stereos, a turntable, desktop ovens, coffee machines and a couple of cordless drills to look at; and I
couldn’t be happier!
Variety is the spice of life, or so they
say. I certainly enjoy the challenge
that some of these devices bring to
the workshop. Most can be fixed, relatively inexpensively, with many not
even requiring spare parts; just a little creative fettling to get them back to
serviceability.
Diagnosing a sick blender
For example, one neighbour dropped
off an older-style blender for me to
have a look at. She complained that
it only worked intermittently, though
when it did work, it worked very well.
Celebrating 30 Years
Items Covered This Month
•
•
Blender repair
Fixing a MacBook Air laptop
*Dave Thompson runs PC Anytime
in Christchurch, NZ.
Website: www.pcanytime.co.nz
Email: dave<at>pcanytime.co.nz
She’d taken it to another outfit and
they’d told her it was past it and she
needed a new one, then charged her
$45 for the privilege.
She suspected those guys hadn’t
even looked at it and felt certain the
blender just had a loose connection
or faulty switch. It was a good unit; a
quality brand with a very heavy, polished cast-aluminium base and a thick
Arcoroc jug. It was clearly built to last
and to be repaired, and was still in
good condition if a little dirty.
When she dropped it off, she mentioned that she thought the switch
might be the problem as it sometimes
didn’t feel solid in operation. The first
thing I did was plug it in and switch
it on. Nothing happened, though of
course, it wouldn’t, as I didn’t have
the jug attached.
Most higher-end blenders have a
safety-switch arrangement that disables the motor power if there is no
attachment present or it is not fully
twisted home. This prevents things
potentially getting messy. On the top
of the heavy base, right next to the cast
fittings for the jug to screw into is a
small hole, with a small
plastic pin protruding from it.
October 2017 59
When I manually held this pin
down, I could feel and hear a microswitch inside the blender actuating.
With this switch actuated and the
blender switched on, the motor kicked
into life. I tried it a few more times and
every time the pin was pushed in, the
motor fired up.
I toggled the main switch back and
forth but it seemed solid. I suspected that this pin was the issue; it had
worn down over the years so that it
was now barely flush with the raised
metal housing. It must be very close
because with the jug in, sometimes it
worked and sometimes it didn’t, leading the owner to think (quite sensibly)
that the switch was failing.
What amazed me was that those
other repair guys hadn’t spotted this
most obvious of problems. Or perhaps
they did and just couldn’t be bothered
doing the work; I don’t know. To my
mind, this would be relatively easy to
repair. I contacted and quoted the customer and when she happily agreed, I
set about fixing it.
Chalk one up for Dave
I considered extending the pin
or grinding the metal shroud down
around the pin, exposing more of it, but
that seemed a bit barbaric and I wanted
to see how it worked inside first.
The only way in was through the
bottom and of course it had some
of those horrible Torx-style security
screws holding the base on. These are
the type with a small pip in the centre,
making it impossible for a standard
Torx driver to get purchase onto the
screw head. They’d made it even harder by sinking the screws into the plastic
bottom housing by about 40mm, with
a relief diameter smaller than a standard bit-holding driver shaft.
This meant that normal drivers and
bits, like the one I use, had no chance
of getting anywhere near the screws.
However, I tried the bit by itself and
it did fit down there, so I took it out
and stuck it in my metal-working vise.
I then fitted my Dremel with a 0.5mm
cutting disc and cut a small channel
in the bottom large enough for a small
flat head screwdriver to fit into.
After cleaning up the cut, I returned
the bit to the first hole and after a bit
of positioning, simply used my screwdriver to undo it. I refuse to be beaten
by these manufacturers with their stupid security fasteners. There is always
a way around them, so why bother
with them?
Once the bottom was off, the motor and switching arrangements were
revealed. I checked the brushes and
they appeared to be about half worn,
with plenty of life left. The motor was
certainly a chunky unit, leaving little
room for anything else inside the case.
I shone a light down the side and
could see the plastic safety switch.
It looked like a simple plastic piece
sandwiched between the microswitch,
which was mounted on the motor’s
field windings cage, and the inside
top of the case. If the pin was pushed
down from the top, that pressure transferred directly to the toggle of the microswitch; simple yet very effective.
To get it out, I’d have to move the
motor and this involved removing four
screws, two of which were partially obscured by wiring and the main switch
body. At least these screws had standard Phillips-style heads on them, so I
could use a long, thin driver to angle
around the switch housings and field
windings to get to the screws and get
them out.
I briefly considered removing the
hard-rubber drive arbor but decided
against it. It appeared to be moulded
on and I was afraid if I did get it off,
I might not be able to get it back on
again (not for the first time). I did try
unscrewing it with my hands, both
ways, and had a go gently levering a
couple of large-bladed screwdrivers
underneath it but it didn’t give at all
so I gave up. Knowing when to stop is
part of the game.
With the four screws out, I was able
to jiggle the plastic switch toggle out.
As I suspected, it was simply a bit of
injection-moulded Nylon and the pin
had worn down over time. There was
Servicing Stories Wanted
Do you have any good servicing stories that you would like to share in The Serviceman
column? If so, why not send those stories in to us?
We pay for all contributions published but please note that your material must
be original. Send your contribution by email to: editor<at>siliconchip.com.au
Please be sure to include your full name and address details.
60
Silicon Chip
Celebrating 30 Years
no way to make it bigger; I considered
swapping the pin for a screw, but that
might end up chewing out the plastic
bottom of the jug, so in the end I decided to build it up underneath.
There was some play where it
touched against the microswitch and
building it up would cause the pin on
the other side to poke through the case
a bit more. I did this by first drilling
out the raised plastic area that touched
the switch, a 6mm-diameter circular
moulding that protruded 3mm toward
the switch toggle.
Using a PCB drill, I drilled four holes
into the round block. I then created a
turret-shaped mould with heavy masking tape around the block and mixed
up some 24-hour epoxy to fill it with.
I had to heat the epoxy up a bit with
my heat gun as it was too cold for it
to run very well. Once warm though,
it was quite liquid, and using a cotton
bud I dripped the epoxy slowly into
the small mould.
I was careful to avoid getting bubbles in it and manipulated it to ensure the holes were filled. The next
day, I removed the tape and with needle files, shaped the area to match the
rest. When I reassembled everything,
the pin protruded about 1mm from
the top; more than enough for the jug
to actuate the switch. A good fix, and
one less appliance needlessly thrown
away. A win-win, as they say.
Repairing a badly broken
13-inch MacBook Air
B. R., of Seven Hills, NSW has taken
to repairing Apple Mac laptops. These
can be a challenge but he has some
handy tips in this next story...
Over the past few months I’ve been
occupying my spare time repairing
broken Apple Mac laptops. I’m not
actually a computer repairer; I just
buy broken Apple MacBooks at a discounted price on eBay, repair them
and then re-sell them (or sometimes I
just keep them for myself).
I don’t do it to earn money, I just do
it as a hobby so any money made is an
added bonus. Here’s an account of my
latest MacBook repair, as well as some
of the important component-level repair information I have learned.
Firstly, I’m very selective about what
I will repair and I prefer laptops rather
than desktop computers. Most desktop
computers in need of repair get sold
without a keyboard and mouse. So if I
am planning to re-sell them as a comsiliconchip.com.au
plete package, I have to factor in the
cost of a new keyboard and mouse.
And if I have a few repairs on the go
at any given time, the laptops are far
easier to store.
Another important factor is the resale price. Laptops seem to hold their
second-hand value much better than
their desktop counterparts, so that
gives me a better chance of selling for
a profit. I stick to Apple Mac laptops
because they usually sell for more
than an equivalent Windows laptop
and there seems to be a good supply
of second-hand and after-market replacement parts.
And finally, laptops seem to get
damaged by liquid quite often, which
is usually easy to repair. Most of the
broken laptops I come across fall
into three categories: liquid damage,
cracked screens and failed graphics
chips. I usually steer clear of the last
two and try to buy the liquid-damaged
laptops as often as possible.
It really is quite extraordinary how
many laptops end up with some sort
of liquid being spilled on them. I certainly can’t judge, as I have given my
keyboard a drink from time to time.
Not all spills mean the instant end of
a laptop, but corrosion can build up
on the liquid-affected parts, and one
day the laptop might just stop working.
Computer manufacturers typically
won’t do any component-level repairs.
If you have a corroded component
on the computer’s motherboard, they
will replace the whole motherboard.
Depending on the age of the computer, that can easily cost more than the
device is worth and that’s why they
regularly end up for sale on eBay at
cheap prices.
Some repairs aren’t
as easy as expected
I recently purchased a 13-inch MacBook Air on eBay, with the symptoms
described as “Laptop does turn on
however runs very slowly”. I know
from experience that with a MacBook
Air, this is usually caused by a faulty
sensor and I know that faulty sensors
are often caused by corrosion from liquid damage. And corrosion is usually
easy to see on the motherboard.
The laptop was going for a pretty low price and the repair would
(hopefully) be fairly inexpensive, so
this one seemed like a good candidate. I made the purchase and waited
for it to arrive. A couple of days later,
siliconchip.com.au
This peculiar fault is caused by the cracks in the screen of the MacBook Air
laptop. This was the initial bootup screen, showing different language options.
my friendly neighbourhood delivery
man arrived at my front door with the
“new” laptop.
The first step was to switch it on,
and to my joy, it made all the right
noises and booted into a new operating system (albeit painfully slowly). But that joy suddenly turned to
despair when I noticed a 20cm-long
crack, right down the middle of the
LCD screen. As I mentioned before, I
always try and avoid cracked screens
because they can’t be repaired (only
replaced) and the parts are very expensive.
Unless you can pick up the computer for an absolute bargain (or you already have a spare screen in your possession), they’re just not worth buying.
The cracked screen
I quickly assessed the package and
found out what had happened.
The seller had placed the laptop and the charger into a
very flimsy padded bag. At
some stage while in transit, someone had parked
a heavy weight on it
and the charger was
pressed into the lid
of the laptop hard
enough to crack the
screen on the inside.
What was originally an easy fix had
now become a monCelebrating 30 Years
umental pain in the backside. I contacted the seller, who was very understanding and very apologetic. I took
the package to my local Post Shop and
asked what could be done. They kept it
for a few days for assessment, but then
decided that the level of padding was
insufficient, and as such they would
provide no compensation.
At this point, I told the seller and
they refunded my money in full. I then
told them that I would still be interested in buying the laptop but only if
they dropped the price significantly.
They agreed to the new price and I
kept the laptop.
I guess it all worked out reasonably
well in the end; the seller still got some
money for it and I still had a chance
of repairing the computer. I just had
to find a replacement screen at a reasonable price.
October 2017 61
I decided to fix the “brains” of the
computer before I tracked down a replacement screen, so I headed to my
workshop and began disassembling it.
For any computer I dismantle, I always
use the guides on the iFixit website
(www.ifixit.com).
You just type in the model of the
computer and if it’s on file, a whole
list of disassembly procedures are displayed, along with pretty pictures of
all of the different screw types, sizes
and the correct order for their removal.
It sure saves me a lot of time.
Gone are the days of a few little Phillips head screws, with most modern
laptops now being held together by a
whole range of screw types, designed
to stop us from unscrewing them.
There are Phillips screws, Torx & Torx
plus, hex, pentalobe, tri-lobe and split
screws. Just when you think you have
tools for all of them, you open up a
computer and find a screw you’ve
never seen before.
But I’m not easily discouraged, even
though manufacturers seem to go out
of their way to make repairs difficult.
Some (famously including Apple) will
refuse to work on a computer that has
been repaired by someone else, so be
prepared for failure if you’re planning
to try this for yourself. And never dismantle a computer that is under manufacturer’s warranty as you will almost
certainly void it.
Most of the computers I work on
are three to five years old, which is
enough time for any common faults
to be well-documented. For example,
I mentioned before that some of the
MacBooks suffer from failed graphics
chips. These chips are usually made
by ATI or NVIDIA and are designed to
be extremely powerful but seemingly
at the expense of reliability.
Ball Grid Array (BGA) chips
The graphics chips run at constant-
The BGA package underside,
showing the solder balls.
62
Silicon Chip
ly high temperatures
and some of them
fail after only a few
years (and sometimes
quicker). These are
often difficult or even
impossible to repair.
Graphics chips are
usually in Ball Grid
Array (BGA) packages, which means they
have a grid of tiny little solder balls on the
underside of the chip
housing. These line up
with an array of pads on
the motherboard.
Heat is applied during
assembly and the solder balls melt, attaching the chip to the
board. For a large chip (like a graphics chip) which could easily have 500
or more contact points, replacing it
is no easy task without specialised
equipment.
And that’s assuming you can find
a suitable replacement. You may be
forced to get one from another computer, which might fail in a week’s time!
And don’t be tempted by all of the
videos on YouTube of people “repairing” faulty graphics chips by using
a heat gun on the chip or by putting
the motherboard into the oven for a
brief period. These videos will usually feature a dead computer, which
is then dismantled. Heat is applied to
the graphics chip, then it is allowed to
cool and Voila! It works again!
It sounds so easy. The reasoning
provided for this procedure is that the
solder balls under the chip have come
away from the board and the heat is
reflowing the solder, restoring contact.
But in most situations, this is just
not the case. Modern computers use
lead-free solder, which has a melting point of about 190°C and in most
of these demonstrations, these chips
aren’t getting hot enough for the solder to melt.
So why do they miraculously start
working again? The answer is from
inside the chip housing, not under it.
The heat temporarily restores the tiny
little contacts between the chip inside
and the housing around it but it’s often
just a short-term fix. So when I see a
computer for sale with a dead graphics chip, I leave it for someone else.
An important part of any fault diagnosis is having access to schematic
diagrams and board-view files of the
computer you’re working on. While
manufacturers normally hold these
close to their chest, they do often get
into circulation and a quick search on
the internet may be fruitful.
Downloading these documents is an
infringement of all sorts of manufacturer rules but it seems to be a fairly
common practice and not policed. But
you do so at your own risk.
Board-view files are a CAD-style
drawing of the motherboard, including
every single component in its place,
The MacBook's motherboard before repair. You might be able to spot where the corrosion
is on the board, from this photo.
Celebrating 30 Years
siliconchip.com.au
Directly above is the board-view file for the motherboard, and to its right is a close-up of the selected area which shows
the effects of the corrosion. Board-view files are like CAD drawings, but also include information on the placement of
every component and how each is connected to the other.
along with how each component is
linked to every other component.
They need to be viewed with a specific application, and there is a fantastic
(and free) one called OpenBoardView,
which is available for Windows, Mac
and Linux.
Used in conjunction with a schematic diagram and multimeter, there’s
very little that can’t be diagnosed, as
long as you have a solid knowledge
of electronics.
Initial diagnosis
So after opening my broken MacBook Air, I pulled out the motherboard for a closer inspection. I very
methodically went over all of the components with a magnifying glass until
I found… yuk!
A nice little nest of components, all
showing corrosion from liquid damage. So the next step was to refer to
my trusty board-view to find out what
these parts do and if they were likely
to be the cause of my problem.
Sure enough, they were very likely
candidates. They all reside right next
to the System Management Controller
(SMC) which is responsible for controlling many of the physical parts of
the machine, such as indicator lights,
fans and (drum roll)… sensors – the
most likely cause of my slow-running
Mac. Some of the little resistors and capacitors were so badly corroded, they
had actually cracked in half, so they
needed to be replaced.
The next step was to remove and
replace all of these damaged components. I didn’t bother testing them all
to see which ones were faulty, I just decided to replace all of them in the area
of corrosion as it would be quicker.
I could have ordered these components from a supplier but generating
a list would have been tedious and
many of them are not available in small
quantities. The logical solution is to locate a “donor board”. These are motherboards from exactly the same computer model, made available cheaply
on eBay, with many of the components
still in place.
They have had all of the important
chips removed (like the CPU, RAM
The $24 donor board, as delivered straight from China. This board had most
critical components stripped from their sockets, such as the CPU, GPU and RAM.
siliconchip.com.au
Celebrating 30 Years
and graphic chips) and have a couple of small holes drilled through the
board (so that you’ll never be able to
repair them).
There’s no guarantee that all of the
parts on these boards are OK, but since
they are quite cheap, it makes sense to
buy a couple, in case one has damage
in the same place as yours. My computer has an 820-3023 motherboard
and I was able to buy a suitable donor
board for just under $24, including
delivery from China. So then it was
just a matter of waiting for the donor
board to arrive.
Just under two weeks later, I had my
donor board. Thankfully, the parts I
needed were all clean and intact, so I
was ready to start the transplant. Some
of these components are small, and I
do mean small! Seven of the resistors
I replaced were 0.6mm x 0.3mm. To
provide some scale, an adult flea is
around 2.5mm in length, so you really
want to avoid sneezing while you’re
doing this work!
The donor board
Before I go into details of the repair,
here are some of the absolute essential tools needed to do these sorts of
component-level repairs. The first is a
good quality soldering iron. It needs
to get hot enough to melt lead-free
solder, and will need a very fine tip.
I use a Hakko FX-951, but these are a
bit pricey and a cheaper option would
probably do the job just as well.
Just make sure you don’t use one
of those simple all-in-one irons with
a great big fat tip for soldering household power cables. Use a good qualOctober 2017 63
The components from the donor board, after having been transferred onto the original. One of the traces had corroded
enough to split, so it had to be bridged using 0.1mm diameter wire. After cleaning and drying the board, this spot was
covered with a small amount of silicone coating, as shown on the photo to the right.
ity soldering station with a reasonably
high output (mine is 70W).
The next essential item is a hot-air
rework station. These are like a hotair gun but with an adjustable temperature and airflow, and a selection
of nozzles. Their main advantage is
that you can heat a whole component,
rather than just a single contact point
and you can use them to solder or desolder components with hidden pads
on the underside.
If you’re trying to remove an IC
with 30 or more pins, it’s impossible
to melt the solder all at once with a
single soldering iron. A basic hot air
rework station can be bought for well
under $100.
You also need a good fume extractor. I choose to use leaded solder as I
like working with the lower melting
point but both lead and flux are toxic,
so good ventilation is essential.
Another important item is solder
wick. This is a finely-braided spool
of copper wire that will draw in solder when heat is applied. It’s usually
impregnated with flux and since you
only use a small amount at a time, it’s
quite cheap.
This helps you to remove solder from
a PCB. I always clean the old solder off
and apply new solder before putting
new components in place.
You’ll also need a good quality solder. I use a 0.35mm diameter 37%
lead, 63% tin solder, which is specifically designed for surface mount
work on PCBs.
And lastly (for now) you need a
good quality no-clean flux. Just because your solder has flux in it already
doesn’t mean you should skimp on
the flux. Flux helps the solder flow
64
Silicon Chip
so a liberal amount of good quality
flux is the difference between doing
a good repair and ending up with a
globby mess.
If in doubt, add more flux! I use Interflux gel, which is available in 10cc
syringes from Mektronics Australia.
You’ll also need a few smaller tools
like tweezers and a good magnifying
glass (or microscope) and plenty of
light shining on your work area.
Doing the repairs
So the first step in my component
transplant was to remove the old components from the corroded area of the
board, which I did with my hot-air
station and a fine pair of tweezers.
I didn’t need to keep any records of
what I removed from where because
I had my donor board with all of the
components in their correct position
to use as a reference.
Next, I used some solder wick and
applied heat from my soldering iron
to clean off all of the old solder. When
using wick, make sure that you lift the
iron and wick away from the board at
the same time, while the solder is still
liquid. Don’t lift the iron first or the
wick will stick to the pads and then
you’ll rip them off when you lift it.
It’s important to be very gentle at
this stage, because the pads are quite
fragile. If the wick gets stuck, you’ll
need to apply more heat with your
iron until it moves freely.
With the pads free of solder, I melted fresh solder onto each pad, ready
for the new component to go in place.
Next, I laid the two boards side-by-side
and transferred the components one at
a time, so that I didn’t get them mixed
up. I used my hot air station to heat
Celebrating 30 Years
the donor board, lift off a component
with the tweezers, then place it in position on the original board.
I then gently adjusted the component’s new position, relying on flux
paste to hold it steady before applying
heat with the hot air station to melt the
solder. Surface tension then pulls the
component into place.
This takes a lot of practice but if you
do it correctly, you don’t even need to
touch the component when the solder is melting. As long as it’s close
to where it’s supposed to be, it’ll just
naturally settle into the correct position, pulled by the melting solder and
flux. This process would not be possible without adding a good quality flux.
All up, this process took me about
half an hour, replacing eleven separate
components: seven resistors, three capacitors and a small transistor. I put the
computer back together to try it out and
was extremely pleased when it started
up, but disappointed to find that it was
still running very slowly. So after all
that work, I still hadn’t fixed it.
So I pulled it all apart (again) and
tried a few more tests. I was confident
that the problem was still located in that
area of corrosion, so I started looking at
the traces, rather than the components.
I grabbed my multimeter, put it into
resistance mode and carried out some
continuity tests in that area. I found
one spot where the signal clearly
wasn’t getting where it needed to go.
There was a point on the board that
had been corroded so badly the trace
had split apart. So now I had to find
a way to create a bridge across this
ugly mess.
Using a very sharp blade and a
steady hand, I gently scraped off a bit
siliconchip.com.au
Left: the ultrasonic cleaner used on the motherboard, after which it was placed in 100% alcohol and dried in an oven.
Right: reassembling the MacBook with the now repaired motherboard.
of the protective solder mask layer on
top of the trace, exposing the copper
beneath. I was then able to solder some
0.1mm diameter wire to bridge from
one side of a resistor to the exposed
copper, bypassing the corrosion.
This was incredibly fiddly, and
didn’t look too good, but it did the job,
restoring continuity. So now with my
fingers and toes firmly crossed, I put it
back together for another test. Hooray!
It was working at its normal speed; I
had managed to fix it.
Even though I use a no-clean flux,
I still like to get the board nice and
clean before reassembly, so I dropped
it into my ultrasonic cleaner. I use an
inexpensive ultrasonic cleaner with
a cleaning solution specifically made
for PCBs.
eBay is probably the best place to
look for an ultrasonic cleaner but just
make sure you get one that’s big enough
for the stuff you need to clean and has
a built-in heater. Definitely don’t buy
one of those really cheap jewellery
cleaners. The cleaning solution I use is
called “Electro” and can be purchased
as a concentrate from Kleentek.
It’s very counter-intuitive placing electronics into a liquid, but it’s
quite safe as long as the board is well
dried before applying any power. After cleaning, I placed the board in a
small bath of 100% isopropyl alcohol
(which helps to displace any water).
I then heated the board in my kitchen
oven for about 20 minutes, on a very
low temperature (about 80°C) to dry
it out. I could have just let the board
dry by itself, but the oven speeds up
the process.
This may sound scary but it’s a process that I’ve done many times and it
has never caused any damage.
siliconchip.com.au
With the board repaired, clean and
dry, the last step was to put a small
drop of silicone coating on the area I
repaired to protect it. I then put everything back together. The most frustrating part of getting to this stage in the
repair was knowing that if the screen
hadn’t been cracked in transit, I’d be
done now!
The final steps
I began searching for a replacement
screen assembly. I found plenty on
eBay but they were going for about
$500 each. That was going to put a
nasty dent in my profit margin! Sometimes it’s just a matter of looking at the
right time, so I kept checking every few
days to see if a more reasonably-priced
display became available. After a week
or two, I saw a second-hand display
appear on eBay.
The description said “screen working perfectly... no dents... 30 day war-
ranty” and it was selling for a lot less
than any I had seen so far, so I grabbed
it. A couple of days later, the new
screen arrived, so I looked up the replacement procedure on iFixit and
did the swap.
The new screen was in really good
condition so after a quick clean, the
whole thing came up looking a million bucks. It ended up costing me a bit
more than I was expecting, but I still
managed to make a small profit after
selling it and I had fun too!
Conclusion
I learned many of these repair procedures by watching YouTube videos
posted by New York laptop repairman
Louis Rossmann. His language is a bit
colourful at times, and he likes to rant,
but he has literally hundreds of videos
on repairing Mac laptops. It’s an invaluable resource for anyone thinking
about doing their own repairs.
SC
Almost as good as new; the laptop with a repaired motherboard and a
replacement screen.
Celebrating 30 Years
October 2017 65
|