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SERVICEMAN'S LOG
Smart TVs can be pretty dumb sometimes
Dave Thompson*
It might surprise a few readers to know that despite constantly
teetering on the bleeding-edge of technology in my day job, my home
life is surprisingly low-tech.
You’d imagine that after 40-plus
years of building gadgets and magazine projects from all ends of the hobby
electronics spectrum, my home would
be bristling with automatically-opening this and clap-your-hands-to-turnoff that.
You’d think my car would have reversing bleepers, wiper delay controls,
electronic ignition, radio boosters and
all that flash kit. While it does actually
have those features, none were built
by me, rather, they all came standard
with the car. In fact, there is very little in my car with my soldering signature on it.
What’s the old saying? A plumber’s
pipes are always rusty, a cobbler’s children always have bare feet or something along those lines…
When it comes down to it, a lot of the
gadgets I built in the past have become
outdated and were replaced by cheaper and better commercial versions.
I’m also what buzz-word fans like to
call time poor, in that I have little time
left in my day to devote to building
projects. After the on-going
(and seemingly never-ending) work
renovating my workshop, fixing up
the interior of the house and trying to
run a business, free time is a luxury I
don’t presently have much of.
The point behind all this is that we
don’t have a lot of high-tech appliances
and gadgetry at home; we don’t even
have our set-top box wired up to watch
terrestrial TV, and getting Sky or similar cable TV seems like an expense we
can’t justify with the amount of gogglebox watching we currently do.
Perhaps we’d watch more if we had
all that stuff in place but for just one
example, to get that set-top box working, I’d need to re-route the connector
and cable from the external TV antenna that the previous homeowner
installed on the roof. And that would
involve crawling through cramped,
humid, spider-web-covered and dusty
roof spaces.
Given that I’m no longer 20 years
old and find it increasingly difficult
to mould myself into some of the
shapes required to navigate these
areas, the cable run and jack point for
the TV antenna can
stay where it is, on
the exact opposite side of the room to
where our TV sits.
In times past, I’ve rigged a temporary antenna extension cable strung
across the carpet in order to both check
the socket worked and to test a very
funky little set-top box that a very
kind, industry-connected serviceman
sent to me from Australia to ensure it
worked in NZ. But stringing a longer
extension cable around the periphery
of this room is not feasible, nor is it a
tidy long-term option.
Joining the 21st century
I only mention all this because the
other day I saw an offer for joining the
streaming internet TV service Netflix
and began to think about how that
would work in our household. The
advertisement listed some up-coming shows that piqued my interest,
so I thought I’d mention it to my wife
and see what she thought of the idea.
Unbeknownst to me, she’d seen the
same promotion and mentioned it to
me first, so we discussed it and decided to sign up for a month’s free trial and
see what all the fuss was about. It all
seemed straight-forward enough; my
wife mentioned that several people at
Items Covered This Month
•
•
Smart TV versus a smart Kiwi
Samsung S24D390 monitor
repair
•
Fixing two 750W 230VAC/12V
DC GMC generators
•
Switchmode power supply with
a blown fuse
*Dave Thompson runs PC Anytime
in Christchurch, NZ.
Website: www.pcanytime.co.nz
Email: dave<at>pcanytime.co.nz
siliconchip.com.au
Celebrating 30 Years
February 2018 57
her workplace were Netflix customers
and highly recommended it.
They’d simply plugged their smart
TV into their local network, signed in
using the Netflix app on the TV and
away they went. This sounded far too
easy, yet it ironically in-part explains
why my company no longer has any
bread-and-butter work to do.
Years ago, we made a respectable
living out of setting up clients’ broadband modems and local networks; now
customers are supplied modems that
are pre-configured to work out of the
box. No more setting IP ranges, subnet masks, MAC addresses or default
gateways. Nowadays everything is
done automatically and is truly “plug
and play”.
Of course, one gets the odd situation
where things don’t quite go so smoothly but typically a phone conversation
with the relevant helpdesk soon has
the customer up and running, and all
without a tech in sight.
I signed up with Netflix on their
website and once logged in, clicked
around it on my computer to check
it out. They have a lot of content that
I considered worth having a look at,
however, as is typical in this day and
age, “our” content is different than
what they offer subscribers in the
USA or the UK (and possibly even
Australia).
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Silicon Chip
It appears the same old zoning, monopolising and price-fixing practices
extend even to this media broadcast
system. Still, there seems to be enough
to keep us occupied for our first free
month’s trial and after that, we’ll have
to see where we stand.
All I need to do now is to get Netflix working on my eight-year-old 40”
Sony Bravia TV and we will be good
to go.
Watching a two-and-a-half-hour
film sitting at the computer, or worse,
on a smartphone screen might be a
good night in for millennials, but I’d
rather watch anything longer than the
average Mr Bean sketch on a decentsized screen and be sitting comfortably
in a proper chair.
Connecting the TV
The first thing I’d need to do is
connect the TV to our local network.
This means plugging a Cat5 network
cable into the LAN socket on the TV
and running it to the nearest network
switch. Unfortunately, that sits around
15 metres from the TV, as the crow flies
(not that we get a lot of crows in our
living room!).
However, as might be apparent by
now, I’m not into running external cables, no matter how carefully hidden
they might be and with several doorways to contend with as well, I’d ideally need to run the cable through the
roof. I refer you to my previous explanation as to why this isn’t likely to
happen. Underfloor is also out so I’m
going to need another way.
I can already hear the cries of people telling me to go wireless instead.
However, Sony was way ahead of me;
instead of building WiFi capability
into the TV, they helpfully provide
the capability for using an external
adapter.
But I can’t use any old WiFi
dongle, I need to buy a special
Sony WiFi dongle, which of
course costs a small fortune.
This immediately triggers my
“stick-it-in-your-tail-pipe”
response, so I won’t be going
down that road.
In the meantime, I suppressed my aversion to exposed cabling and laid a
temporary cable around the
walls. After all, there’s no
point in getting carried away
with buying hardware or installing anything permanent until we
Celebrating 30 Years
are sure we’ll stick it out past the free
trial period.
With the cable plugged into the
router and the TV, and all the relevant
lights flashing to indicate connectivity,
I sat down to see what we had working. Reassuringly, there is an “Internet
TV” button on the remote controller,
so I started by pushing that.
Straight away I ran into a problem. A menu popped up with a selection of options, all of which were not
available to select, except one, which
was the Bravia Internet option. When
I selected it though, after a moment
‘thinking’ about it, a message popped
up telling me that I wasn’t connected.
After a little more button-pushing
on the remote, I found a network setup section, and after running the rudimentary "wizard" was informed that
the network was OK, the internet was
available and the TV was ready. When
I went back to the Bravia Internet menu
and selected it, I still went nowhere.
But this time I got a message saying I had to register my smart TV with
Sony so I could access their internet
services. To do this, I’d have to return
to my computer and register the TV
online. That only took a few minutes,
and after entering a code provided by
the TV, the set was registered with
“my devices” at my new Sony Entertainment account, and the buzz was
mounting. We were ready to go!
By the time I’d walked back into the
lounge, the TV was displaying a message telling me it was registered. This
time, when I selected Bravia Internet,
a dialogue appeared and went back
and forth for a minute or so while I
was “authenticated” before an error
code popped up telling me I needed
to register my Bravia. What the .. !?!
After trying a few more times to
make sure it wasn’t a temporary glitch,
I resorted to the internet. It seems hundreds of people had the same problems
and it appeared to be related to the age
of the TV. While this model is around
eight years old, it’s not as if it’s from
1975; surely it couldn’t be relegated
to the heap so soon?
Eventually, after much gnashing of
teeth and wringing of hands (and the
odd swear word), I found a new firmware download for this model of TV.
After copying the downloaded file to
a flash drive, I put it in one of the two
USB ports on the rear of the set and
rebooted the TV.
The update file was automatically
siliconchip.com.au
detected and took around three minutes to complete. The set restarted
and all the settings had been retained,
which was quite good; many firmware
updates reset everything to default. In
this instance, it didn’t matter because
I didn’t have any custom settings in
there anyway!
This time, when I tried the Bravia
Internet, I logged on to the Bravia Entertainment Network and was instantly completely underwhelmed by the
choices offered.
There was a grand total of five channels available, three of which no longer
worked and the others were so lame
content-wise that watching paint dry
would have been like a summer blockbuster. What a rort…
Once again, I hit the web; I was under the impression Netflix would be
natively available, but of course, when
this TV was made, Netflix was just an
idea someone was working on.
The firmware was dated 2014, but
still nothing there either. According to
consensus online, my TV was too old
and even though it is a “smart” TV, it
is apparently too dumb to receive today’s content.
Not to be beaten
We had another option, my LG Bluray home theatre system. This device
boasted a network socket in the back so
I plugged that in and fired it up. Sure
enough, there was a Netflix app listed
there, so I selected it and waited. And
waited some more. After about 30 seconds, I was asked to sign in, which I
did, painfully, using the remote control as a text-input keyboard, and then
hit enter and waited some more.
Finally, Netflix loaded, and I selected
a title and hit Play. I then waited for
the documentary to load, the status of
which is indicated by a progress bar at
the bottom of the screen. After about
30 seconds, the bar stopped. After
another minute or so waiting, I tried
pressing buttons, but to no avail; the
system had hung.
Luckily, I’d found out how to hardboot this device when working on it
once before; like many computers,
holding the power button down for
5-10 seconds trips off the power.
After restarting it, I tried loading
another title. After the same loading
wait, it started playing. It seems the
progress bar gets to about 30% while
it is buffering before starting the media. On the previous try it must have
siliconchip.com.au
hung just as the title started to play,
but this time it did start.
However, our joy was short-lived
when we started playing with the
forward and reverse controls. On the
computer, these actions are quick and
perform like any other on-screen media-player menu. On the TV, it was
painfully slow. It is actually so bad
that it is unusable, and our excitement
at this stage was turning to bitterness.
How did other people get on with all
this kerfuffle?
Flashing firmware and configuring
players isn’t the gold-standard for internet TV surely? The people my wife
talked to said they had no worries, or
so they claimed. Once again, we felt
like we were the only people who had
problems with this stuff.
To all those armchair techs out there
whose heads are swimming with possibilities, let me add some figures; we
have a 200mbit fibre pipe into this
house, though at speedtest.net our
tests consistently achieve readings in
the high 90s down and 40 up, so while
underperforming, our speed should
be more than adequate for streaming
media.
The Blu-ray player might be a few
years old and the TV apparently now
pre-historic but I had still assumed
that our experience would be better
than it was.
But I wasn’t done yet. I have a Raspberry Pi and my memory banks had
stored the fact that people were using
them as entertainment centres. Apparently, all I needed to do was download
and run a Linux-based home-theatre
software system named Kodi, and I’d
be away.
This I did, and soon had Kodi running, but once again, while I had a
gazillion available add-ons, offering
everything from German sports to
Arabic news, I had no Netflix, which
further research blamed on licensing
problems. This was becoming very
tiresome and I’d spent a lot of time
I didn’t have to spare on getting this
thing to work.
Then I had the thought of just running Raspbian, the Raspberry-Pi’s normal operating system, and running
Netflix on the included Chrome-based
web browser. This actually worked,
but again not very well; it appears the
Pi doesn’t have the processing grunt
to run this at high resolutions.
With the browser in full-screen
mode, any movie stuttered horribly.
In windowed mode it was watchable,
but who wants to watch a 1024x768
window on a 40-inch screen?
While I was trying all this, my wife
discovered that some bright spark had
found a way of getting Netflix to work
with Kodi but it required a beta version, which I eventually found and
downloaded. After some more downloading and installation of add-ons, we
finally had the Netflix app installed.
It even let us sign in, but as soon
as I tried to play a movie, it crashed
with an error, and further research revealed that I needed another resource
called Widevine, a DRM decrypter and
well, at this point, I ran out of excitement and concluded that it is just too
difficult.
Maybe I was over-thinking it. Maybe
my expectations were too high. Maybe it just isn’t up to what I would call
scratch yet.
Regardless, I ended up plugging
the cable back into the Blu-ray player and making do with that. I’ve also
put an order in for Gigabit internet,
which is five times faster and actually cheaper than what we pay now.
We’ll see whether that improves
Netflix’s loading and fast-forward/
reversing times.
I have since read about people using the likes of ChromeCast to relay
content from computers, tablets and
phones to their TVs but having to do
that seems unwieldy and a bit naff.
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Celebrating 30 Years
February 2018 59
To my mind, it should just work, especially if they want us to stay on and
pay for it.
Technology… when it works seamlessly, it may have the appearance of
magic but when it doesn’t, it’s more
like having a voodoo curse or a hex
upon your head!
Samsung S24D390 monitor repair
J. W., of Hillarys, WA, is a generous
sort and so he recently offered to fix
his friend’s monitor, which appeared
to be on the way out. Luckily for him,
it didn’t turn out to be a terribly expensive or difficult job. Here’s what
happened...
A pensioner friend recently asked
me to look at his 24-inch Samsung
LCD monitor. He said the top third of
the screen was going dim after some
hours of use but was OK next time he
turned it on. It was only a few years
old and he did not want to throw it
away and get another.
So I connected it to the Raspberry Pi in my shed and left it running.
When I came back some time later, sure
enough, the picture was intact but the
top third of the screen was dull as if
the backlight had stopped working.
I found a central screw on the back
of the monitor and removed it. I then
had to use some plastic prying tools to
undo the numerous plastic tabs holding the back on.
Inside, I found a small PCB which
contained all the electronics with three
cables connected to it. One large ribbon cable went to the LCD panel itself,
another went to the switch panel on
the front of the monitor. The third went
to the front of the monitor and when I
checked the PCB, the labels indicated
they were for LEDs 1-3. So this was for
the LED backlight system.
As there were only four wires in the
cable, I assumed one was for power
and the other three were the low-side
drive lines for the three sections of the
screen: top, middle and bottom.
I powered up the monitor again and
it performed normally so I traced the
tracks from the backlight connector to
find three transistors connected to the
main controller IC.
The output of each also had a resistive divider that sent a portion of the
output voltage back to the main controller. So the controller was able to
monitor the operation of the backlight
system and disable it if it appeared to
be faulty.
60
Silicon Chip
I measured the voltages on each
transistor and found all to be identical. After a short time, not enough for
the monitor to warm up properly (especially with the back removed), the
top third of the backlight went off. I
checked the voltages on the three transistors again and found one which did
not match the others.
So was the problem the transistor,
the controller chip, the connections or
the LED backlight itself?
I decided to figure out where the
fault lay by swapping two wires in the
backlight connector that plugged into
the PCB. This would move the fault to
another third of the screen if the driver
electronics were at fault.
The fault returned after a short time
with the top third of the screen dull
as before. This proved the fault was
indeed in the backlight assembly and
not the controlling electronics.
The next step was to try to disassemble the LCD panel and backlight to see
if I could identify the fault. The LCD
panel came away easily enough once
I had removed a number of screws. I
was able to hinge it out of the way as
there was a flexible connector at the
bottom edge.
However, once I checked under the
panel, I found that access to the backlight system was from the back.
Celebrating 30 Years
I had a good view of the backlight
diffuser and when I tapped the side of
the monitor, the top backlight would
flicker and eventually go off and come
back on when I turned the power off
and on. So it seemed the problem was
some sort of bad connection and the
controller was detecting the problem
and disabling the faulty section.
I decided to remove the LCD panel
entirely to make it easier to access the
backlight system.
The area around the back of the
monitor was again held in place by
plastic tabs so a bit of prying with a
small plastic tool got it apart. I could
now see the diffuser used to spread
the light from the side-lit LED system.
The LEDs were in a long strip that appeared to be glued to the side of the
metal case, so getting at them seemed
to be impossible.
At this stage, I noticed a 2x3mm
piece of metal which moved when I
shifted the monitor. It was sitting at
the bottom of the string of LEDs. I removed it with a pair of tweezers and
decided there was no more I could do
to fault find any further at this stage.
After reversing the disassembly process and letting the monitor run for
a number of hours, the fault did not
return. So I have to assume that the
piece of metal was sitting in a posisiliconchip.com.au
tion where it was occasionally shorting something out and causing the
controller to switch that section of the
backlight off.
I ran the monitor for a few days
with no sign of the fault returning, so
my friend had his monitor back at no
cost. The only mystery was where this
piece of metal had come from. Maybe
it broke off something else in the monitor. I guess we’ll never know.
Two generators for the price of one
B. P., of Dundathu, Qld, recently
had problems with two similar generators. He faced the typical challenges
of sourcing suitable parts but managed to find a valid substitute. In the
process, he discovered an interesting
design aspect of the alternator. Here
is his story...
Several years ago, we bought a GMC
750W 230VAC/12V DC generator,
which we used a few times initially,
including powering a PC with a CRT
monitor. It was then put in the shed
and not used for quite a few years.
Recently, I took it out to use it and
I found that it no longer worked. The
two-stroke motor ran OK but there
was no electrical output from either
the 230VAC outlet or the 12V DC outlet. As the generator had been barely
used and it was still like new, I was a
bit surprised by this.
I suspected that it might have stuck
brushes as a result of sitting unused
for several years. The first job was to
remove the fuel tank, which was held
on with four bolts. This then revealed
the top of the unit and all the wiring.
I then proceeded to remove the outer
casing from the alternator so that I
could check to see what problem may
exist.
I could find nothing wrong inside.
There were no brushes in this alternator, as it works on a different principle
to a car alternator. There was a field coil
and a wound armature but no brushes,
so it was a bit of a mystery to me as to
how it actually worked. A car alternator (many of which I have repaired) has
brushes (and slip rings) and a regulated
field supply from the battery.
Despite not fully understanding
how it worked, I decided to investigate further. I identified the motor ignition coil and the ignition module
but then I spotted what appeared to
be a large black capacitor. I removed
this capacitor and I noticed a physical defect in it, so this was most likely
siliconchip.com.au
the cause of the problem (see photo at
the upper right).
This capacitor was rated at 10µF and
350VAC, so I started looking on eBay
for a replacement. At first, I had a lot
of trouble finding anything remotely
resembling this capacitor, as what was
showing up was smaller types that are
more common.
Then, several pages later, I found
what I was looking for but this capacitor was really expensive. However, I
noticed that it was called a “generator
capacitor”, so I changed my search criteria to that and now I had a lot more
of the correct type of capacitor showing up but they were mostly 12µF and
not 10µF.
I gave the matter some thought and I
decided to order a couple of the 12µF
capacitors and take a chance that they
would work, as they were a lot more
common than the 10µF capacitors and
a lot cheaper as well.
The capacitors arrived, so I fitted
one and I tried to start the generator. However, now it wouldn't start. I
removed the spark plug and I found
that I had no spark on the plug, but I
had a spark on the lead. This type of
thing often happens with two-stroke
engines.
I heated the plug with my blowtorch
and re-fitted it and then I managed to
start the generator but I would need to
replace the spark plug later. However,
it was running now, so I took the opportunity to test it to see if it was producing any electricity.
My multimeter showed that I had
230VAC at the AC outlet and around
14V DC at the DC outlet, so it was now
working. I grabbed a bed lamp and
this lit when turned on, so I then got
out my angle grinder to see if it would
work on the generator.
This angle grinder has a 625W motor and the generator's rated output
is 550W (750W peak). The generator
ran the angle grinder OK but it did
make the motor work a lot harder.
So the 12µF capacitor was fine as a
The large black capacitor located in
the generator with a fairly obvious
crack in its casing.
replacement for the original 10µF
capacitor.
One down, one to go
Later, I just happened to be looking for something in my shed and I
found another one of these GMC generators which was the same model as
the original one. I couldn't remember
where this generator came from, but
I most likely got it when I helped a
friend clean out his shed a couple of
years ago and I brought a few “goodies” home.
This second generator had no fuel
tap; it had broken off and the fuel line
had gone hard. I needed a new fuel tap
for our original generator too because
the handle part had broken, so I ordered a couple of fuel taps and some
fuel line on eBay.
The fuel taps arrived but I then noticed that the outlet was on the opposite side to the original, so I couldn’t
use them. I hadn't noticed the orientation at the time I ordered them but further searching located fuel taps with
the outlet at the bottom instead of the
side, so I ordered this type and waited
for them to arrive.
In the meantime, I had a look at the
second generator and gave it a clean,
as it was quite dirty. While doing this,
I removed the capacitor to check it and
I found that it was in fact 12µF.
This was interesting. I did notice a
slight variation between the two generators, as this second one did not have
Servicing Stories Wanted
Do you have any good servicing stories that you would like to share in The Serviceman column in SILICON CHIP? If so, why not send those stories in to us? In doesn’t
matter what the story is about as long as it’s in some way related to the electronics or electrical industries, to computers or even to car electronics.
We pay for all contributions published but please note that your material must
be original. Send your contribution by email to: editor<at>siliconchip.com.au
Please be sure to include your full name and address details.
Celebrating 30 Years
February 2018 61
supplies the rotating field of the
main alternator and hence alternator output."
"The result of all this is that a small
DC exciter current indirectly controls
the output of the main alternator."
Switchmode power supply repair
The two GMC 750W generators. The first generator to be repaired, which
provided no electrical output from AC or DC, is on the right while the second,
which had no fuel taps, is on the left
the flap over the 230VAC outlet like
the original generator had.
So, I wondered whether this 12µF
capacitor was the original capacitor
that had been fitted to this generator
by the manufacturer or if it had been
replaced at some stage in the generator's life, before I got it.
While I was waiting on the fuel taps
and the fuel line, I thought I would use
the fuel tank from the original generator to give this second generator a
test. After fitting the fuel tank, I tried
to start the generator but it would not
start. I had already replaced the spark
plug and I had spark, so it must be a
fuel problem.
I removed the spark plug and put
a few drops of fuel into the cylinder,
then replaced the spark plug and
tried to start it again. It fired and ran
for around a second, so that meant
that fuel was not getting through. I
removed the carburettor and took the
bottom bowl off it and I noticed some
dirt in it.
I cleaned this out and removed
and cleaned the main jet, which was
blocked, before reassembling the carburettor and re-fitting it.
Now the engine started and I went
through the process of checking it with
my multimeter and angle grinder. The
generator worked just the same as the
original one, so now I had a second
working generator.
Once the new fuel taps and the fuel
line arrived, I fitted them, then reassembled both generators and put them
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Silicon Chip
away ready to be used whenever the
need arises. For a small outlay for
parts and a bit of work, I now have
two working generators, a good result
in my book.
Editor’s note: brushless alternator
designs are attractive because they
have a much longer service life due to
the lack of brush wear. For those curious about how they work, the following
excerpt from Wikipedia should help:
"A brushless alternator is composed
of two alternators built end-to-end on
one shaft. Smaller brushless alternators may look like one unit but the two
parts are readily identifiable on the
large versions."
"The larger of the two sections is the
main alternator and the smaller one
is the exciter. The exciter has stationary field coils and a rotating armature
(power coils)."
"The main alternator uses the opposite configuration with a rotating
field and stationary armature. A bridge
rectifier, called the rotating rectifier
assembly, is mounted on the rotor."
"Neither brushes nor slip rings are
used, which reduces the number of
wearing parts. The main alternator has
a rotating field as described above and
a stationary armature (power generation windings)."
"Varying the amount of current
through the stationary exciter field
coils varies the 3-phase output from
the exciter. This output is rectified by
a rotating rectifier assembly, mounted
on the rotor, and the resultant DC
Celebrating 30 Years
R. W., of Mt Eliza, Vic, recently had
a friend present him with a faulty electronic module from an unknown appliance to fix. They must consider him
to be an electronic whiz and he may
be, for he soon had it working again.
As follows...
My friend brought the anonymous
module over and told me that it had
failed but didn’t give me any more
information about it. On inspection,
I found it to be a 110-240VAC input
switchmode power supply with no
protection cage around it. I briefly applied power and discovered that the
fuse had blown. So I told my friend
to leave it with me and I would see
what I can do.
I asked him to give me some further
information about the board, eg, what
piece of equipment it was out of or any
circuit diagrams he might have but
nothing was forthcoming. As mains
switchmode power supplies can be
dangerous, I was not looking forward
to working on it.
Despite using the PCB part number
as a search keyword and trawling the
internet, I was not able to find a circuit or any information and I did not
know who manufactured the equipment it was from, so I could not search
for that either.
I noticed there were two wire links
installed on the PCB and a position
for a high-power resistor which was
vacant. The links were evidently supposed to be installed for 110VAC operation and omitted for 240VAC. And
the missing 27kW resistor was supposed to be installed for 240VAC and
omitted for 110VAC.
This explained why the fuse had
blown; the PCB was configured for
110VAC but had been plugged into
230VAC mains. At least this was a
start. I could easily remove two wire
links and solder in a high-wattage
27kW resistor once I found one. But
what else had blown before the fuse?
I decided to remove the board from
the chassis and see if I could trace the
circuit around the wire links. I found
that it uses a full-wave bridge rectifier
for 240VAC operation (when the wire
siliconchip.com.au
links are not installed) but it functions
as a half-wave voltage doubler when
the links are installed for 110VAC
operation. I also noticed that there
appeared to be a thermistor wired in
series which had burned out.
There were also two optoisolators
on the board. One seemed to be used
to indicate to the control circuit when
the AC input was present. I think this
signal may be important when power
is first applied but I did not trace the
circuit further to find out.
For 110VAC input, the optoisolator
was connected via a 27kW resistor to
the incoming AC line. For 240VAC
input, there was an extra 27kW resistor in series. When the wire link is installed it shorts out the second 27kW
resistor.
But for cost-saving reasons, the manufacturer did not install the second
resistor when factory configured for
110VAC input. This made me question whether the optoisolator may
have been blown when 230VAC was
applied.
I thought at this point I might as well
make the changes required for the unit
to operate from 230VAC, plug it in and
see if it worked. I didn’t have much
to lose; if anything else had failed,
it would probably just blow the fuse
when powered up.
I didn’t have a replacement thermistor but even though a chunk had blown
out the side, the resistance across its
pins didn’t seem too high at 32W. This
was probably higher than a good thermistor but still low enough to allow
the power supply to operate with a
light load. At least I would know if it
still worked.
So I made the changes and replaced
the fuse. I didn’t have the correct slowblow type of fuse on hand so I decided to
use a regular fuse for testing purposes.
I hoped that the inrush current at startup would not blow it. Sometimes, you
have to try your luck!
I put the PCB back into the chassis
and sat it on top of a cardboard box to
ensure that it was insulated from the
top of the workbench. I connected the
mains power cord via an earth leakage
circuit breaker and switched it on at
the power circuit.
The fuse did not blow but there was
a loud crack as a spark shot out of the
side of the thermistor.
Without touching the power supply,
I carefully connected my Fluke multimeter across each of the DC output
connectors. The voltages measured
+5.1V DC, +11.95V DC and -11.96V
DC. Whoopee! All was OK; I guess
one can be lucky sometimes. But I still
needed to replace the thermistor and
put in a proper slow-blow fuse.
On Saturday morning I made a trip
to the local electronics store and fitted the new parts that afternoon. The
power supply passed a no-load voltage
test. Luck was on my side. The fuse had
blown before any damage was done
other than to the fuse and thermistor.
The power Mosfet was clearly OK and
the optoisolator had not blown up with
only one 27kW resistor in circuit.
I made a phone call to my friend to
tell him that it was ready to be picked
up. We decided to have a BBQ on Sunday and he would collect the power
supply at the same time.
I did not hear from him whether the
power supply worked OK when installed into whatever it came from. I
suppose if it had not worked, he would
have let me know straight away. Sometimes no news is good news!
SC
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siliconchip.com.au
R&S RTC1000 oscilloscopes are available with
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LAN and USB interfaces are standard.
Silicon Chip is expecting to obtain an R7A4000series scope/spectrum analyser (another new
product) for review in the near future.
Celebrating 30 Years
February 2018 63
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