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HOW IT WORKS:
Toyota’s hybrid system has been used on many different models of car,
from the original Prius which debuted in 1997, through to the Hybrid
Camry, Corolla, RAV4, various Lexus models and even vehicles from
other manufacturers. It’s the most successful (and arguably the best)
vehicle hybrid system, and it’s very clever. This is how it works.
T
oyota’s Hybrid Synergy Drive
is built around an internal combustion engine (ICE) which runs
on the Atkinson cycle (rather than the
Otto cycle used in most spark-ignition
ICEs), two electric motor/generators
and a battery pack.
The genius in this arrangement is
the use of two electric motors and a
‘power split device’ or PSD, to control
how power flows through the system.
This article describes the system
used in the 2015 hybrid Camry.
The basic arrangement is shown in
Fig.1. The PSD is a planetary gear system with a sun gear, planet gears, a
planet gear carrier and a ring gear. The
46
Silicon Chip
ICE is connected via the gear carrier
and planet gears, while MG1 is connected via the sun gear, and the vehicle’s wheels (via gears and the differential) are connected via the ring gear.
The PSD’s ring gear is also connected to another planetary gear system,
used as a reduction gear for the second
motor/generator (MG2). Both motor/
generators are three-phase permanent
magnet types.
For forward motion, a combination
of the ICE, MG1 and/or MG2 can provide power, while reversing is handled
solely by MG2, which simply reverses
by Roderick Wall
Australia’s electronics magazine
its direction of rotation.
The PSD splits power from the ICE
between the wheels and motor/generator 1 (MG1). How the energy is split
depends on the electrical load on MG1.
A greater electrical load on MG1 causes
more ICE energy to go to the wheels,
and less to MG1.
Thus, there is no ‘gearbox’ as in most
other (non-electric) vehicles; not only
is no reverse gear needed, as described
above, but due to the way the PSD operates, there’s no need to change gears
as vehicle speed increases.
Electronic CVT
Toyota refers to this system as an
siliconchip.com.au
ENERGY MONITOR
HIGH VOLTAGE
BATTERY
ENGINE
WHEELS
ELECTRONICS
MG1 INVERTER
HV BATTERY
MG2 INVERTER
ENERGY TO MG1 (MOTOR/GENERATOR 1)
IS VIA SUN GEAR OF POWER SPLIT DEVICE (BLUE)
POWER SPLIT
DEVICE (PSD)
REDUCTION
GEAR SET
INTERNAL
COMBUSTION
ENGINE
(ICE)
MOTOR/GENERATOR 1
(MG1)
FRONT
WHEEL
20 1 9
ENERGY FROM INTERNAL
COMBUSTION ENGINE
(ICE) TO POWER SPLIT
DEVICE (PSD) IS VIA
PLANET GEAR CARRIER
(YELLOW)
AXLE
AXLE
SC
MOTOR/GENERATOR 2
(MG2)
DIFFERENTIAL
FRONT
WHEEL
ENERGY TO WHEELS
IS VIA RING GEAR
OF POWER SPLIT
DEVICE
Fig.1: the Toyota Hybrid Synergy Drive provides an “e-CVT” transmission. This allows a wide range of ratios between
engine (ICE) RPM and wheel RPM without needing to change any gears. The Power Split Device (PSD) connects between
the ICE, motor/generator 1 and the wheels in such a way that power to or from the wheels can be apportioned to the
ICE and MG1 independently, allowing the software to control the flow of energy. MG2 rotates with the wheels as it is
connected through fixed gearing.
Electric Continuous Variable Transmission (e CVT), as the ratio between
the engine speed and wheel speed can
vary continuously and smoothly over
a wide range.
Differences in the engine speed and
road speed can be made up for by spinning MG1 faster or slower, as the PSD
creates a fixed relationship between
the three speeds.
Since MG2 is more highly geared in
later hybrids, it provides more torque
and can be used to move the vehicle
at low speeds (even when the ICE is
switched off). As the speed increases, MG1 can take over, as there is less
gearing between it and the wheels.
There is also no need for a separate
starter motor to start the ICE, as it can
be spun up by MG1. This allows the
ICE to be switched off when stopped
or moving up to about 100km/h, to
save fuel and reduce pollution.
It can be seamlessly stopped and
siliconchip.com.au
started while in motion.
The ICE water cooling pump and
air conditioner compressor are also
powered by three-phase electric motors, rather than directly from the ICE
as is the case in most vehicles.
The ICE water cooling pump can be
switched off to allow the ICE to get up
to temperature quickly, allowing it to
run more efficiently, and also throttled
as needed while driving to maintain
optimal engine temperature.
The electric air conditioner compressor means that the ICE does not
need to be cycled on and off to cool
the cabin in hot weather.
The inverter electronics has its own
separate water cooling system to keep
it cool. There is also a separate DC/
DC step-down converter to keep the
auxiliary 12V DC battery (used to run
the radio, lights etc) charged, which
is powered from the HV battery/bus.
Different operating modes are used
Australia’s electronics magazine
at different times, to allow the car to
operate in the most efficient mode.
Atkinson cycle engine
The Atkinson cycle ICE is efficient
and normally runs within a narrow
RPM band at which it is most efficient.
A typical Otto cycle engine has an
average efficiency of around 20%. Toyota claims a peak thermal efficiency of
38% for its latest Atkinson engines.
To achieve this, Toyota uses Variable Valve Timing intelligence (VVTi) technology to control valve timing.
This is not new or unusual, as most
manufacturers use similar technology,
but in this case, it’s also used to implement the Atkinson cycle.
This is done by delaying inlet
valve closing during the compression
stroke, making the compression stroke
shorter than the expansion stroke.
A longer expansion stroke allows
the engine to capture more energy
December 2019 47
ENERGY MONITOR
HIGH VOLTAGE
BATTERY
ENERGY
ENGINE
ENERGY
ENERGY
ENERGY
ENERGY
ENERGY
ENERGY
(RUNNING)
ENERGY
REDUCTION
GEAR SET
ENERGY
ENERGY
ENERGY
ENERGY
FRONT
WHEEL
ENERGY
MOTOR/GENERATOR 2
(MG2)
ENERGY
ENERGY
ENERGY
AXLE
FRONT
WHEEL
DIFFERENTIAL
Fig.2: this shows the flow of energy in the system when
only the ICE is powering the wheels, to move the vehicle
forwards. The ICE spins the PSD which in turn rotates
the differential to turn the wheels directly. But the PSD
also spins MG1, acting as a generator, with its electrical
output routed to MG2, acting as a motor. MG2 also turns
the wheels, via its reduction gear set. As the PSD ring gear
speed approaches the ICE speed, more of the energy goes
directly to the wheels, rather than via MG1/MG2.
which would otherwise be wasted as
exhaust gas heat. The shorter compression stroke is necessary to prevent
fuel detonation, without needing very
high octane fuel (which would be very
expensive).
The disadvantage of the Atkinson
cycle is less overall power and poor
operation over a wide range of RPM,
However, as mentioned above, the
PSD and MG1 are used to keep the
ICE in a narrow RPM operating range,
plus the electric motors provide extra
power to the wheels, negating all of
ENERGY
MOTOR/GENERATOR 1
(MG1)
AXLE
AXLE
SC
POWER SPLIT
DEVICE (PSD)
(RUNNING)
MOTOR/GENERATOR 1
(MG1)
20 1 9
HV BATTERY
INTERNAL
COMBUSTION
ENGINE
(ICE)
ENERGY
ENERGY
ENERGY
ENERGY
ENERGY
REDUCTION
GEAR SET
ELECTRONICS
MG1 INVERTER
ENERGY
POWER SPLIT
DEVICE (PSD)
MG2 INVERTER
ENERGY
ENGINE
WHEELS
ENERGY
HV BATTERY
INTERNAL
COMBUSTION
ENGINE
(ICE)
MG2 INVERTER
ENERGY
ENERGY
ELECTRONICS
MG1 INVERTER
ENERGY
WHEELS
HIGH VOLTAGE
BATTERY
ENERGY MONITOR
SC
20 1 9
FRONT
WHEEL
MOTOR/GENERATOR 2
(MG2)
ENERGY
AXLE
DIFFERENTIAL
FRONT
WHEEL
Fig.3: at the same time as powering the wheels, the ICE can
also be used to charge the HV battery. This means that the
ICE can run in its most efficient regime, with the excess
energy not needed for acceleration or cruising stored as
electrical energy, for use later. The energy flow is much the
same as in Fig.2, except that some of the extra electricity
that MG1 is generating is directed into the high-voltage
battery pack instead of being fed to MG2 to drive the wheels.
these disadvantages.
By keeping the inlet valve open at
the start of the compression stroke,
some of the fuel/air mixture is pushed
back into the inlet manifold. This mixture will be sucked back in during the
next intake stroke, so as long as the
engine is designed with this in mind,
it isn’t a problem.
If you push the accelerator pedal to
the floor, the valve timing changes to
produce more power from the ICE (as
well as the electric motor(s) providing
some assistance, assuming the battery
is not depleted).
This is not as efficient as when operating in the Atkinson mode, but as
hard acceleration isn’t required very
often, it doesn’t have a big impact on
overall efficiency.
The Hybrid Camry (which, until
recently, was assembled in Australia)
also has underbody panels to reduce
wind resistance (drag), increasing efficiency. It is classified as a ‘green car’,
which in Victoria, gives discounted
road registration.
The Hybrid Camry does not use the
Recovering potential energy
When a vehicle is going up a hill at a constant speed, it requires
more energy than when it is moving at that same speed on a level
road. Conversely, when it is going down a hill at that same speed,
less energy is required.
The extra energy from the engine when going up a hill is converted into gravitational potential energy, and that same potential
energy is then ‘returned’ when going down a hill, hence less energy is required to maintain speed.
A vehicle’s kinetic energy (in Joules) is calculated as e(k) = m
x v2 ÷ 2 where m is the vehicle’s mass in kg and v is the velocity
in m/s (3.6km/h = 1m/s).
Similarly, its potential energy is calculated as e(p) = m x g x h
where m is again the mass in kg, g is the Earth’s gravitational constant of about 9.8m/s2 and h is the height in metres.
So you can see that if the vehicle’s height (h) varies, its potential energy also changes, while kinetic energy only changes if its
velocity (speed) changes.
48
Silicon Chip
Hence, regenerative braking can recover energy either through
deceleration (capturing excess kinetic energy) or going down a
hill (capturing excess potential energy) or both.
Decelerating up a hill may result in excess kinetic energy if the
rate of decrease in kinetic energy is faster than the rate of increase
in potential energy, or it may require energy input from the engine
or motors if the reverse is true. Or it may require no energy at all
if the rates are identical, ie, potential energy is being converted
directly into kinetic energy.
The same is true in reverse when accelerating down a hill; ie,
if the rate of change in the two energies is not balanced, either
energy input is required (accelerating fast), or energy may be recovered (accelerating slowly).
The balance of energy is indicated on a Toyota hybrid vehicle
via its “ECO” gauge. Its power needle swings up when going up
a hill, indicating more energy is being used, and it swings down
when going down a hill, indicating that less energy is being used.
Australia’s electronics magazine
siliconchip.com.au
ENERGY MONITOR
ENERGY MONITOR
HIGH VOLTAGE
BATTERY
HIGH VOLTAGE
BATTERY
ENERGY
REDUCTION
GEAR SET
ENERGY
ENERGY
ENERGY
POWER SPLIT
DEVICE (PSD)
(RUNNING)
MG2 INVERTER
ENERGY
REDUCTION
GEAR SET
INTERNAL
COMBUSTION
ENGINE
(ICE)
ENERGY
ENERGY
ELECTRONICS
ENERGY
ENERGY
INTERNAL
COMBUSTION
ENGINE
(ICE)
POWER SPLIT
DEVICE (PSD)
HV BATTERY
ENERGY
ENERGY
ELECTRONICS
MG1 INVERTER
ENERGY
MG2 INVERTER
ENERGY
HV BATTERY
ENGINE
WHEELS
ENERGY
MG1 INVERTER
ENERGY
ENERGY
ENGINE
WHEELS
ENERGY
(STOPPED)
MOTOR/GENERATOR 1
(MG1)
ENERGY
ENERGY
MOTOR/GENERATOR 2
(MG2)
MOTOR/GENERATOR 1
(MG1)
ENERGY
MOTOR/GENERATOR 2
(MG2)
ENERGY
ENERGY
AXLE
AXLE
AXLE
AXLE
SC
20 1 9
FRONT
WHEEL
DIFFERENTIAL
FRONT
WHEEL
SC
20 1 9
Fig.4: the wheels can be powered by the ICE and MG2 at the
same time, providing more power and/or torque than the ICE
can deliver. This compensates for the disadvantages of the
more-efficient Atkinson-cycle combustion engine. As before,
the ICE drives the wheels and MG1 acting as a generator, but
this time the electricity from MG1 is supplemented with energy
from the HV battery before being fed to MG2. So MG2 provides
more energy to the wheels than MG1 absorbs from the ICE.
extreme aerodynamic measures taken
by the earlier Prius designs, such as
enclosed rear wheels; it mostly shares
FRONT
WHEEL
FRONT
WHEEL
DIFFERENTIAL
Fig.5: while coasting or decelerating, or cruising down a
hill, the ICE can be shut off, and the excess kinetic/potential
energy of the vehicle converted into electrical energy
to charge the HV battery. This is known as regenerative
braking. With the ICE stopped and MG1 spinning freely,
power flows from the wheels and through the reduction gear
set into MG2, which operates as a generator, supplying its
inverter with energy for charging the battery.
its body shape with the regular Camry.
However, it still achieves impressive
efficiency figures, achieving an official
combined rating of 4.2l/100km (2018
model), while still having 160kW of
peak power available.
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siliconchip.com.au
Australia’s electronics magazine
December 2019 49
ENERGY MONITOR
HIGH VOLTAGE
BATTERY
HIGH VOLTAGE
BATTERY
MG1 INVERTER
ENERGY
ENERGY
POWER SPLIT
DEVICE (PSD)
REDUCTION
GEAR SET
ENERGY
ENERGY
INTERNAL
COMBUSTION
ENGINE
(ICE)
ENERGY
ENERGY
ENERGY
ENERGY
REDUCTION
GEAR SET
ENERGY
ENERGY
ENERGY
ENERGY
ENERGY
MOTOR/GENERATOR 2
(MG2)
MOTOR/GENERATOR 1
(MG1)
FRONT
WHEEL
MOTOR/GENERATOR 2
(MG2)
DIFFERENTIAL
Operating modes
Fig.1 demonstrates that no energy is
used when the car is not moving, eg,
while waiting at a red traffic light. It’s
a similar situation if the car is rolling
down a hill, and gravitational potential
energy is making the car move.
Note that the Energy Monitor Display on the dashboard in Fig.1 shows
no energy going to the wheels.
A steep enough hill allows energy
recovery via regenerative braking, as
explained above.
Fig.2 shows the scenario where only
the ICE is powering the car in forward
motion. The Energy Monitor display on
the dashboard shows energy flowing
from the engine to the wheels.
There are two paths the energy takes
to get to the wheels, after being split
by the Power Split Device (PSD). The
most direct path is from the PSD ring
gear to the differential and then the
wheels. But power also flows via MG1,
MG1 Inverter, MG2 Inverter, MG2 and
the reduction gear set to the wheels.
AXLE
ENERGY
FRONT
WHEEL
SC
FRONT
WHEEL
20 1 9
Fig.6: the battery can be charged using energy from
regenerative braking at the same time as using energy
produced by the ICE. The ICE turns both MG1 and MG2, both
acting as generators and charging the battery simultaneously.
This adds to the energy being fed to MG2 from the wheels.
This would typically only occur when the HV battery charge
is low, and the vehicle is also slowing down, to provide the
maximum amount of energy for battery charging.
Some websites indicate that for some ‘gear ratios’, MG2 can
operate as a generator and its output can flow to MG1, which
then operates as a motor.
This is the opposite of what is shown in Fig.2. However, Toyota always describes MG1 as being the generator in this case.
DIFFERENTIAL
FRONT
WHEEL
Fig.7: to minimise brake wear and heating, regenerative
braking can be augmented with engine braking from the
ICE. As shown here, in addition to the energy going from
the wheels to MG2 to charge the battery, MG1 is also used
as a generator and thus the ICE is allowed to spin. Since
its fuel supply is shut off, only the energy from the wheels
is available to overcome its internal friction and other
losses. This provides more braking than regeneration
alone, without using the disc brakes.
In other words, MG1 is acting as a
generator, producing electrical power
which is then possibly converted to a
different voltage before being fed to
MG2, acting as a motor, to also provide
power to the wheels.
The amount of energy that flows in
each path determines the effective ‘gear
ratio’ of the e-CVT system.
When the e-CVT is in ‘low gear’,
the ICE RPM is a lot higher than the
wheel RPM, causing MG1 to spin at
high speed and generate more electrical energy to power MG2, and on as
mechanical energy through the reduction gear set to the wheels, providing
extra torque.
A high electrical load on Motor Generator 1 (MG1) causes more energy
from the ICE to go to the wheels via the
PSD ring gear. A lighter electrical load
allows more energy to go to MG1 via the
sun gear.
When the battery charge is below
80%, the ICE can charge the battery as
well as providing forward motion. This
Discrepancies in e-CVT operation description
Silicon Chip
ENERGY
ENERGY
AXLE
AXLE
50
POWER SPLIT
DEVICE (PSD)
ENERGY
AXLE
SC
ENERGY
ELECTRONICS
(ENGINE
BRAKING)
MOTOR/GENERATOR 1
(MG1)
20 1 9
MG2 INVERTER
ENERGY
HV BATTERY
ENERGY
ENERGY
INTERNAL
COMBUSTION
ENGINE
(ICE)
(RUNNING)
ENERGY
ELECTRONICS
HV BATTERY
MG1 INVERTER
ENERGY
MG2 INVERTER
ENERGY
ENERGY
ENGINE
WHEELS
ENGINE
WHEELS
WHEELS
ENERGY
ENERGY MONITOR
situation is shown in Fig.3.
This is very similar to what is shown
in Fig.2, except that the electronics redirects some of MG1’s electrical output
to the battery pack.
Therefore, more energy must flow
from the ICE to MG1 via the PSD to
maintain the same wheel speed.
This is indicated on the dashboard
display by a second arrow, showing
power also flowing from the engine to
the HV battery.
The ICE RPM does not necessarily
need to change; the throttle simply
opens further to provide more torque,
supplying extra power to charge the
battery.
This allows the Atkinson-cycle ICE
to run at a constant RPM in a narrow
speed band, where it is most efficient.
A similar situation occurs during forward motion if more power is required
than the ICE can provide.
It’s the same situation if the battery
has sufficient charge and the computer
decides that some of its energy should
We suspect that this is a simplification on Toyota’s part.
It makes sense that MG1 and MG2 may swap roles as generator
and motor depending on the ratio between ICE RPM and wheel RPM,
as a way to control the power split through the PSD and therefore the
effective ‘gear ratio’, as determined by the percentage of energy going
to the wheels which flows through the reduction gear set.
Australia’s electronics magazine
siliconchip.com.au
ENERGY MONITOR
ENERGY MONITOR
HIGH VOLTAGE
BATTERY
ENERGY
ENGINE
MG2 INVERTER
ENERGY
ENERGY
ENERGY
HV BATTERY
MG1 INVERTER
SPINNING
FREELY
(CAR STOPPED)
INTERNAL
COMBUSTION
ENGINE
(ICE)
ENERGY
ELECTRONICS
ENERGY
REDUCTION
GEAR SET
MG2 INVERTER
ENERGY
HV BATTERY
ELECTRONICS
POWER SPLIT
DEVICE (PSD)
INTERNAL
COMBUSTION
ENGINE
(ICE)
(STOPPED)
ENGINE
WHEELS
MG1 INVERTER
ENERGY
WHEELS
HIGH VOLTAGE
BATTERY
POWER SPLIT
DEVICE (PSD)
REDUCTION
GEAR SET
ENERGY
STOPPED
ENERGY
ENERGY
(RUNNING)
MOTOR/GENERATOR 1
(MG1)
ENERGY
MOTOR/GENERATOR 2
(MG2)
MOTOR/GENERATOR 1
(MG1)
MOTOR/GENERATOR 2
(MG2)
ENERGY
AXLE
AXLE
SC
20 1 9
FRONT
WHEEL
DIFFERENTIAL
AXLE
FRONT
WHEEL
Fig.8: the vehicle can move with the ICE shut off, drawing
energy only from the battery (EV mode). The ICE is stopped
and MG1 is allowed to spin freely. Energy from the battery
is used to rotate MG2, and as this is meshed directly to the
differential, despite MG1 freewheeling, it can move the
vehicle. The reduction gear set provides plenty of torque
for setting off or even climbing a hill. MG2’s direction of
rotation determines whether the vehicle moves forwards or
backwards.
be used to maintain forward speed, as
may be the case when driving up a hill.
This is shown in Fig.4. As with
Figs.2 & 3, energy is still flowing from
the ICE to the wheels via the PSD and
MG1/MG2.
But extra power is also flowing from
the battery to the MG2 inverter, so that
MG2 is delivering more power to the
wheels than it is receiving from MG1.
By varying the position of the accelerator pedal while driving, the
dashboard energy monitor display
will change between those shown in
Figs.2, 3 & 4.
Regenerative braking
Fig.5 shows what happens during regenerative braking, for example, when braking slowly to come to a
stop, or when coasting or decelerating
down a hill.
Kinetic energy from the wheels
goes through the reduction gear set
to MG2, which operates as a generator to charge the HV battery. The ICE
is not running, and MG1 is allowed
to spin freely.
To achieve maximum charging efficiency during regenerative braking,
brake pedal pressure should be applied
early and consistently to keep the “ECO
gauge” power needle within the charging (“CHG”) range on the dial.
Hard braking will engage the fricsiliconchip.com.au
SC
20 1 9
FRONT
WHEEL
AXLE
FRONT
WHEEL
DIFFERENTIAL
Fig.9: if the HV battery is low or the ICE is cold, the vehicle
can charge its battery directly from the ICE even when it is
stationary. In this case, the ring gear of the PSD cannot turn,
and thus MG2 can’t turn either, so all of the ICE’s energy
goes into MG1 via the PSD. This is then converted to an
appropriate voltage for battery charging by MG1’s inverter.
tion brakes, wasting energy (although
this is not a concern in emergencies!).
But generally, it is better for the vehicle’s kinetic energy to be used to charge
the HV battery than to generate heat
energy and to wear out the brake pads.
Note that while going downhill, it
may be gravitational potential difference energy rather than kinetic energy that is being used to charge the HV
battery (eg, when descending a hill at
a constant speed).
Fig.6 also shows regenerative braking, but this time, the HV battery charge
is low, so the ICE is also running to recharge it.
The ICE spins MG1 (acting as a generator) via the PSD, but some of its
energy also passes through the reduction gear set to MG2, boosting its output as well.
Additional engine braking is available when the “gear shift” lever is placed
in the “B” position. This provides the
situation shown in Fig.7.
Note how the dashboard display
(“Energy Monitor”) now shows energy
flowing from the wheels to the battery
but not to the engine.
Regenerative braking is in effect, as
shown previously. But now energy is
also flowing from the wheels to the
PSD, and into both MG1 (operating as
a generator), and into the ICE, which
has its fuel supply cut off.
Australia’s electronics magazine
This means that the wheels are
forced to spin it, overcoming its internal friction, absorbing the excess
energy.
The maximum amount of energy
possible is converted into electricity
to charge the HV battery, with the rest
being dissipated as heat in the ICE.
This has the advantage, compared to
using the disc brakes, that the engine
has a large thermal mass along with a
water-cooling system to better dissipate the resulting waste heat energy.
If the HV Battery is full during regenerative braking, MG1 switches
from being a generator to being a motor, so that the ICE dissipates all the
excess energy.
Full electric mode
Fig.8 shows the car operating in
electric vehicle (EV) mode. Electrical
energy is taken from the HV Battery
via the MG2 inverter to motor/generator 2 (MG2).
This powers the wheels via the reduction gear set and differential. The
ICE is not running, and MG1 spins freely as no energy is being used to charge
the HV battery.
When the HV battery charge is low
and the car is stopped, Fig.9 shows how
the ICE can still charge the battery. All
of the ICE energy is sent to MG1, as the
PSD ring gear cannot turn, and MG1 acts
December 2019 51
ENERGY MONITOR
HIGH VOLTAGE
BATTERY
ENGINE
MG1 INVERTER
ENERGY
ELECTRONICS
ENERGY
INTERNAL
COMBUSTION
ENGINE
(ICE)
(RUNNING)
MG2 INVERTER
ENERGY
ENERGY
HV BATTERY
POWER SPLIT
DEVICE (PSD)
ENERGY
REDUCTION
GEAR SET
ENERGY
ENERGY
ENERGY
MOTOR/GENERATOR 1
(MG1)
ENERGY
MOTOR/GENERATOR 2
(MG2)
ENERGY
AXLE
CAR MOVING
BACKWARDS
AXLE
SC
20 1 9
FRONT
WHEEL
PHASES
CHANGED
TO REVERSE
ROTATION
OF MG2
ENERGY
WHEELS
FRONT
WHEEL
DIFFERENTIAL
Fig.10: here is how the vehicle is reversed even when the HV battery charge is
too low to power MG2. This is effectively a combination of the configurations
shown in Fig.8 & Fig.9, with the ICE charging the HV battery via MG1 and then
the HV battery supplying the power to run MG2. This is necessary as only MG2
can move the vehicle in reverse.
as a generator to charge the HV Battery.
This mode often occurs after the car
is first started, as it allows the ICE to
quickly get up to operating temperature without wasting any energy (as
long as the battery is not full).
Reversing
When the vehicle is reversing using
electrical energy from the HV battery,
the situation is the same as shown in
Fig.8.
The only difference is that MG2 ro-
tates in the reverse direction as the
drive sequencing of its three coils
changes.
But if the battery is low, the car still
needs to be able to reverse, and this
can be achieved as shown in Fig.10.
This is effectively a combination of
Fig.8 (EV mode) and Fig.9 (stationary
battery charging).
The ICE is switched on to charge
the HV battery via MG1, operating as
a generator, and the resulting electrical energy is also used to power MG2
for moving the vehicle.
As shown, a small amount of the
energy going to MG2 is also fed back
to MG1 via the PSD, and that energy
is recovered as electricity.
As before, MG2’s direction of rotation is reversed by manipulating the
sequencing of its phases.
Note that the Energy Monitor display does not show energy flowing
from the engine to the wheels or from
the HV battery to the wheels in this
case, although that is surely the case.
But this is an unusual situation.
In most circumstances, there will be
enough energy in the battery to reverse, unless the car has been sitting
for a long time.
SC
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