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An AM/FM/CW
Scanning
HF/VHF RF
Signal Generator
Part 2
by Andrew Woodfield, ZL2PD
We introduced this RF signal generator last month. It is an ideal entrylevel test instrument for anyone into radio: capable, yet low in cost and
quite easy to build. None of the parts are too hard to come by, either. . .
Now let’s get into building it – and getting it up and running. We also
have some performance plots and instructions on how to use it.
T
he signal generator is built on
one double-sided PCB coded
04106191, measuring 152.5 x
102mm. Refer to the PCB overlay diagram, Fig.5.
Most of the top (component-side)
surface has been retained as a ground
plane for added shielding. No SMD
parts are used in the construction of
the signal generator, making it relatively easy to build.
Start by fitting all the resistors where
shown. It’s best to check each part with
a DMM set to measure ohms before
fitting them, as the colour bands can
be hard to distinguish (eg, brown can
look like red, as can orange). Don’t forget the 47Ω resistor hiding under S4!
Then mount diodes D1 and D2, ensuring they are orientated as shown.
Next, mount the socket for IC1, with
its notched end facing the top of the
board.
Now fit the ceramic and MKT capacitors, which are not polarised.
Don’t get the different values mixed
up though. There’s also one of these
under S4. Follow with trimpot VR1
and plastic package transistors Q1, Q2,
Q4 & Q5. Q4 is a different type than
the other three.
Next, solder 6-pin header CON3
and two-way headers CON4 and JP1
to the board, followed by the power
74
Silicon Chip
socket (CON1) and then the electrolytic capacitors. These are polarised;
in each case, the longer lead must go
to the pad marked with a “+” on the
PCB. The stripe on the can indicates
the negative side.
Fit the three pushbutton switches,
with the flat side orientated as shown
in Fig.5, ensuring they are pushed
down fully onto the board before soldering their pins. S3 is red while S1
and S2 are black. You now have almost
enough components mounted to test
the power supply.
It is recommended that you attach
REG1 to the case for heatsinking, but
we haven’t built the case yet. Anyway, the easiest way to do this is to
cut the three regulator leads short,
then solder 25mm lengths of mediumduty hookup wire to the stubs, using
some small diameter heatshrink tubing to insulate the solder joints and
the lead stubs.
You can then solder these three
leads to the regulator pads on the PCB,
ensuring that it is soldered the right
way around - ie, so that if you hold it
up above the board with the wires not
crossing over, the tab is facing away
from the board as shown in Fig.5.
Early testing
Now you can apply 12V power to
Australia’s electronics magazine
DC input connector CON1 and make
some checks. Unfortunately, there is
no power-on indicator LED at this
stage (there will be when MOD1 is fitted), so the simplest check is to measure the voltage at the right-hand pin of
JP1 relative to a ground point such as
the mounting screw hole in the middle of the board. At this stage, there
should be little to no voltage yet.
Now briefly press power switch S3,
and you should measure close to 5V
on the right-hand pin of JP1. Press S3
again and that voltage should drop
away to almost zero. That confirms
that the power supply section is working correctly.
Modifying the AD9850
module
Minor modifications are required to
the AD9850 module before mounting it
on the PCB. Three SMD resistors need
to be removed and a thin wire soldered
to one of the free pads. These changes
are shown in Fig.6 and the accompanying photo of the modified module.
The module I used is, I believe, the
most common version but there appear
to be other versions available that use
the same circuit but a different layout.
So if your module does not look exactly the same as mine, don’t panic!
You can use a DMM set on continusiliconchip.com.au
Fig.5: use this
overlay diagram
as a guide to
building the
Signal Generator.
We’ve shown
both LCD screens
in place here,
(Jaycar QP5516
and Altronics
Z7013; one on
top of the other)
but you would
only fit one
or the other.
Edge connector
CON2’s middle
pin is soldered
on the underside
of the board. VR2
can be a standard
16mm pot
mounted through
the board, with
the body on the
underside, or
a 9mm vertical
PCB-mounting
type.
ity mode to identify the resistors connected to pins 3, 4 and 12 of the IC and
then remove them.
You can do this by heating the ends
of the resistors alternately with a soldering iron while holding the body
of the resistor with tweezers. Once
enough heat has been applied, you
can lift it right off the board.
If you have a hot air rework station,
that makes it even easier.
It’s then just a matter of soldering a
100mm length of light-duty hookup
wire, or Kynar (wire wrap wire) to the
now-empty pad which connects to pin
12 of the IC, as identified in the photo. This will be soldered to the main
board later.
Winding coils L1-L3
The three inductors, L1-L3, are
wound with 0.8mm diameter (26
gauge) enamelled copper wire. These
are air-cored, meaning the coils are
first wound around a suitably sized
former, then the former is removed.
The coil diameters should all be
3mm, so a 3mm drill bit shaft or 3mm
diameter metal tube would be suitable.
The coil is then self-supporting when
mounted on the PCB.
L1 and L3 need to be 160nH while
L2 is 150nH. To achieve this, wind 11
turns for each coil, but then stretch
siliconchip.com.au
L2 so that it is around one millimetre
longer than the other two. That reduces
its inductance to the required value.
(You could, of course, use an inductance meter to verify the coils if
you have one).
If you want to achieve the alternative inductor values mentioned last
month, reduce the number of turns to
six, then stretch L2 by around half a
millimetre.
Now remove the enamel at each end
of the remaining wire on each coil.
Some enamel coatings vaporise while
being tinned, but most must be scraped
off with a sharp knife.
Take care if you use the latter approach, especially to avoid cutting
yourself. You can verify that you’ve
scraped off the insulation properly by
tinning the wire ends and then checking that the solder has adhered.
But note that you don’t want a lot of
excess lead length on these coils; just
enough to make it through the mounting holes on the PCB and be soldered
on the underside.
So cut the wire ends to length before
stripping the enamel.
Don’t stretch or compress the coils
to fit the pads on the PCB as this will
affect their inductance; just use a short
length of extra wire at one or both ends
to reach the mounting pads.
Australia’s electronics magazine
Winding the transformer
T1 is wound on a 7mm-long ferrite balun core. Begin with 400mm of
0.315mm diameter (28 gauge) enamelled copper wire.
Fold the wire in half so the two cut
ends meet, then twist the two wires together to produce a twisted wire similar to that shown in Fig.7.
It can have anywhere from one to five
twists every 20mm; this isn’t critical.
Twisting the wire simply makes winding the wire onto the core a little easier.
Wind four turns of the twisted wire
onto the core and trim the ends of the
‘bifilar’ wires, so you have four short
lengths of wire each about 20mm long
appearing at one pig-nose end of the
core.
Tin these four ends. Use a multimeter to identify the start and end of the
two coils.
The start of one coil and the end
of the other (shown as ‘AS’ and ‘BF’
in the diagram) go to the two central
mounting pads for T1 (either together
into one pad, or separately into each),
while the other two wires go to the
mounting pads at either end.
It doesn’t matter which goes to
which, as the coil is symmetrical.
Again, cut the leads to leave just a
minimal amount and then strip the
enamel off and tin them before solderJuly 2019 75
Fig.6: these three SMD resistors must be removed from the AD9850 DDS module. One
of the pads which connected to the now-gone 3.9kresistor makes a handy connection
point for the extra wire needed to connect pin 12 of the IC (RSET) to the collector of
transistor Q1 on the main board, for output level control. See also the close-up photo
at right.
ing them to the board.
This should allow you to mount the
balun close to the board, so it won’t rattle around after the wires are soldered.
Proceeding with
construction
Now fit metal can transistor Q3
close to the PCB, leaving about 1mm
between the bottom of the device and
the upper PCB surface. Don’t install it
firmly down on the PCB because the
metal case of the transistor is internally connected to the collector terminal of Q3.
Also, before you solder it in place,
check the metal case is not touching
any adjacent component leads.
Next, fit your modified AD9850 DDS
module by soldering two 10-pin headers to the PCB, then soldering the module to the pins on top of these headers.
The wire you connected to that
module earlier connects to the lead
of transistor Q1 which is closest to
MOD1. RevB PCBs have a dedicated
pad for this wire.
Otherwise, solder it directly to Q1’s
lead, on the top side of the PCB. Either way, trim the wire to length be-
Two inter-coil screens, show in red on the overlay) must be
fitted between the coils as shown here. These can be cut from
a scrap of tinplate (eg, a food tin). This photo also shows the
mounting of the 7805 regulator on the case heatsink.
76
Silicon Chip
REMOVE THESE
SMD RESISTORS
CONNECT THE RSET
(PIN 12) WIRE HERE
fore stripping and soldering it. This
wire should ideally be routed under
the module for neatness. If you keep
it short, it won’t move around later.
Next, fit output socket CON2. As
it’s an edge connector, push it onto
the edge of the PCB, with the central
pin sliding over the central pad on the
bottom side.
Solder that central pin, plus the
posts on either side, on both the top
and the bottom sides of the PCB.
As this is a fairly substantial chunk
of metal being soldered to copper
planes, you will need a hot iron and
The modified AD9850 module in situ on the main PCB.
The three SMD resistors are all removed and the yellow wire
is soldered to the appropriate pad – the one marked R6.
(make sure it is the one closest to the AD9850 IC).
Australia’s electronics magazine
siliconchip.com.au
be generous with the solder.
Then install mini slide switches S5S9. The board is designed with slots
to suit their lugs, so you can solder
them right down onto the PCB. Again,
be generous with the solder to ensure
good joints.
The next job is to mount the LCD.
There are three possible headers to suit
different LCD module styles, although
Jaycar QP5516 or Altronics Z7018 are
the best fit.
For the Jaycar LCD, solder a 8x2-pin
DIL header to the row of pins nearest
the left edge of the PCB, then attach the
four short tapped spacers to the corner
mounting holes from the bottom of the
board, using 5mm machine screws.
You can then slip the LCD over the
pin header and attach it using four more
5mm machine screws, then solder the
header pins to the top of the LCD.
The procedure for the other LCDs
are similar except some LCDs may require short jumper wires to connect
to the PCB.
The final two components proper to
fit are rotary encoder RE1 and potentiometer VR2. Mounting RE1 is easy;
make sure it’s perpendicular to the
PCB and pushed all the way down before soldering its pins.
Solder its five pins and two mounting lugs; you will need a hot iron for
the latter, and be generous with the
solder.
For VR2, we’ve provided two different options. The prototype used a
16mm potentiometer with its body on
the underside of the PCB and its shaft
passing up through a hole.
Mounting it in this way is a bit fid-
Parts list – HF/VHF RF SIGNAL GENERATOR
1 double-sided PCB, coded 04106191, 152.5 x 102mm
1 AD985x-based DDS module (MOD1)
1 PCB-mount barrel power socket (CON1)
1 SMA edge-mount socket (CON2)
1 2x3 pin header (CON3)
2 2-way pin headers (CON4)
1 jumper shunt/shorting block (JP1)
1 16x2 alphanumeric LCD with backlight (LCD1)
[eg, Jaycar QP5521 or Altronics Z7018]
1 500mm length of 0.8mm diameter enamelled copper wire (for winding L1-L3)
1 400mm length of 0.315mm diameter enamelled copper wire (for winding T1)
1 7mm ferrite balun core (for T1) [Jaycar LF1222, Altronics L5235]
1 PCB-mount vertical rotary encoder with integral switch (RE1) [Jaycar SR1230]
1 28-pin narrow DIL socket (for IC1)
2 10-pin headers (for mounting MOD1)
1 16-pin SIL or 8 x 2 DIL header (for LCD)
4 6.3mm long M3 tapped Nylon spacers (for LCD)
8 5mm M3 panhead machine screws (for LCD)
2 black PCB-mount momentary pushbuttons (S1,S2)
[eg Jaycar SP0721, Altronics S1096]
1 red PCB-mount momentary pushbuttons (S3) [Jaycar SP0720, Altronics S1095]
5 DPDT mini slide switches (S4-S8) [Jaycar SS0852, Altronics S2010/S2020]
1 9mm diameter knob to suit VR2
1 28-34mm diameter knob to suit RE1
1 0.5mm thick tin plate or cleaned tin-plated steel cans (eg, a large Milo tin lid)
2 0.8mm thick aluminium sheets, 300 x 250mm
1 adhesive panel label, 157 x 107mm
4 small self-adhesive rubber feet
Hookup wire, misc. enclosure hardware
Semiconductors
1 ATmega328P microcontroller programmed with 0410619A.hex, DIP-28 (IC1)
1 7805 5V 1A linear regulator, TO-220 (REG1)
3 BC548 NPN transistors, TO-92 (Q1,Q2,Q5)
1 2N4427 NPN RF transistor, TO-39 (Q3)
1 BC327 PNP transistor, TO-92 (Q4)
2 1N4148 small signal diodes (D1,D2)
Capacitors
2 10µF 50V electrolytic
1 1µF 50V electrolytic
11 100nF 63V MKT
1 10nF 63V MKT
1 1nF 63V MKT or 50V ceramic
2 15pF 50V C0G/NP0 ceramic
2 10pF 50V C0G/NP0 ceramic
Fig.7: autotransformer T1 is easy to
make, with just four bifilar turns wound
on the small ferrite balun core. AF
and BS are interchangeable and are
connected together on the PCB.
Resistors (all 0.25W 1% metal film)
4-band code
5-band code
2 470k yellow violet yellow brown or
yellow violet black orange brown
1 270k red violet yellow brown
or
red violet black orange brown
5 10kΩ
brown black orange brown or
brown black black red brown
1 3.9k orange white red brown
or
orange white black brown brown
1 2.7kΩ red violet red brown
or
red violet black brown brown
5 1k
brown black red brown
or
brown black black brown brown
1 820
grey red brown brown
or
grey red black black brown
1 390
orange white brown brown or
orange white black black brown
5 220
red red brown brown
or
red red black black brown
8 56
green blue black brown
or
green blue black gold brown
2 47
yellow violet black brown
or
yellow violet black gold brown
2 27
red violet black brown
or
red violet black gold brown
1 10k mini horizontal trimpot (VR1)
1 500 9mm vertical PCB-mount or 16mm standard potentiometer (VR2)
siliconchip.com.au
Australia’s electronics magazine
July 2019 77
Programming the ATmega328 micro
To program AVR family microprocessors, you need a programmer such as
the USBasp (see www.fischl.de/usbasp/
for details and drivers). This can be purchased online from many suppliers for
just a few dollars.
Suitable free software is
available for Windows, Linux
and Apple IOS online. This
description will focus on the
Windows version.
You need to install the USBasp
drivers and download suitable programming software. For Windows,
this includes
eXtreme Burner (http://extremeelectronics.co.in/avr-tutorials/gui-software-forusbasp-based-usb-avr-programmers/),
AVRDUDESS (http://blog.zakkemble.net/
avrdudess-a-gui-for-avrdude/) and
Khazama (http://khazama.com/project/
programmer/).
Plug it in and complete the installation
of the USBasp programmer into your PC.
If you have the option of 3.3V or 5V programming levels, select 5V.
Launch the programming software you
downloaded earlier and set the target device to “ATmega328” or “Atmega 328P”,
depending on your chip. Both may be
used. Now download the HEX file for this
project from the SILICON CHIP website (if
you don’t already have it) and select it as
the file to be used to program the chip in
your software.
Make sure JP1 has not been fitted to
your signal generator board; if it has, remove it now. Note that since some of the
ATmega328 pins connect to the AD9850
module, the AD9850 module’s power LED
will still light up and flash while the programmer is connected and running, despite having removed JP1 and therefore
dly, but there are two benefits: this is a
standard part that’s easier to get, and its
shaft will line up perfectly with pushbuttons S1/S2 and the access hole for
trimpot VR1 (if provided).
Alternatively, if you can get your
hands on a 9mm PCB-mounting rightangle potentiometer, it will be dead
easy to mount to the PCB, as it’s fitted
similarly to RE1.
However, due to the location of the
hole for the 16mm pot’s shaft, its shaft
will sit around 3.5mm lower than S1/
S2 and VR1.
78
Silicon Chip
cut the
power supply to the mod-
ule.
This is of no concern.
Plug the six-pin connector from
the USBasp programmer into CON3 on
the signal generator PCB, making sure that
pin 1 on the programmer cable lines up
with the pin 1 indicator on the PCB.
Now select “Write FLASH buffer to chip”
or “Write – Flash” to program the ATmega328 with the HEX file. The LEDs on the
USBasp will blink furiously for a minute
or two while the HEX file is loaded into
the ATmega328. A bar graph may be displayed in some cases on the PC screen, to
show progress.
You then have to program the ATmega328 internal ‘fuses’. These configure
the operating characteristics of the ATmega328 to suit the software being run
on the device.
For this step, insert the following settings into the relevant Fuse page/section
of the programming software, then click
on “Write” to send the data to the fuses:
Low byte: 0xE2
High byte: 0xD9
Extended byte: 0xFF
Lock byte: 0xFF
Since the processor and display are
powered via the programmer, once programming is complete, the display will
briefly show the start-up message and then
the initial signal generator screen. At this
point, you can unplug the programming
cable from CON3 and place a shunt on JP1.
But this is hardly a tragedy. So the
choice is yours.
Now plug in the ATmega328 microcontroller (IC1), making sure its pin 1
is orientated correctly, to towards the
upper-left corner of the board.
If you haven’t already programmed
it or purchased a programmed chip,
see the panel above detailing the programming instructions.
Further testing
Later, we will be attaching REG1 to
the metal case but since we haven’t
Australia’s electronics magazine
built it yet, so for further testing, temporarily attach a flag heatsink or attach it to a spare sheet of metal using
a machine screw and nut.
You can now apply 12V power to
CON1, press S3 and check that you
can control the output frequency, amplitude etc (see the operating instructions below).
Power the unit down before finishing construction.
Fitting the shields
You will notice several holes around
the buffer, attenuator, output and band
select/HPF sections of the board. There
are also lines on the PCB ‘silkscreen’
between these holes. This is where
shield plates can be fitted.
However, you do not need to fit
shields in most of these areas; the only
ones that are critical are those between
the three high-pass filter sections (between L1 & L2 and L2 & L3).
So you only really need to cut two
shield pieces and mount them using
four posts in the holes provided. These
are shown in red on the PCB overlay
diagram, Fig.5.
Each shield piece should be around
8mm high and cut from 0.5mm tin
plate, or recycled tin cans (a fruit or
Milo tin lid is ideal).
The strips are then mounted to the
board using component leads off-cuts
soldered into the holes shown in red.
This is simple yet effective.
You could fit shields in the other
locations but testing has shown that
it makes virtually no difference to
the device’s performance so I don’t
feel that it’s worth the time and effort to do so.
Making the enclosure
I couldn’t find a suitable readymade box for the signal generator, so
I came up with a relatively easy way
to make one.
It’s a simple folded metal box and
works well, resulting in a unit that is
light but robust, compact and effectively shielded.
Dimensioned drawings of the metalwork are available on the SILICON CHIP
website – they’re a little too large to
publish here! The two panels are cut
and folded from 0.8mm thick aluminium sheets. The top cover and base
may each be cut from a small 300 x
250mm sheet, making it relatively inexpensive to build.
This grade of aluminium is light
siliconchip.com.au
-20dB
-20dB
-20dB
-20dB
RF OUT
0-20dB
MODE
SCAN
BAND
0-50MHz
TUNE
SILICON
CHIP
STEP
70-120MHz
POWER
ZL2PD HF/VHF AM/FM/CW Scanning Signal Generator
DC IN
siliconchip.com.au
Fig.8: this panel label can be photocopied here or downloaded from the SILICON CHIP website (as a PDF) and then printed.
You could then laminate it, cut out the display and switch holes, then cut it to size and glue it to the outside top of the case.
enough to be cut and folded easily with
hand tools, but heavy enough to form
a sturdy box for the signal generator.
Several holes need to be drilled and
cut into the panel for the controls, slide
switches, regulator and the LCD. Aside
from standard drills, a metal nibbling
tool is ideal for cutting out the rectangular holes.
Final finishing during fitting can be
completed with a fine file.
The completed PCB is mounted using spacers and 3mm machine screws.
It’s best to line it up with the holes in
the lid to figure out exactly where it
will sit in the case before marking and
drilling out the three mounting holes
in the base.
Alternately, as in the prototype,
the signal generator PCB can be held
onto the front panel using the rotary
encoder nut, although it would probably be better to attach using at least
one tapped spacer too.
Small self-tapping screws are used
to hold the cover to the base of the
box. Once you’ve cut and bent the
sheets, rivet or screw the 7805 regusiliconchip.com.au
lator (REG1) onto the metal cover just
before the final step of screwing the
cover to the base.
The front panel artwork is shown in
Fig.8 above. This can be printed on a
colour printer and covered with transparent self-adhesive plastic film.
Trim the artwork to cut out the holes
for the various controls and display
and test-fit onto the completed metal-work.
The most reliable method to fix the
artwork in place is to spray the rear
side of the artwork with adhesive spray
obtainable from most stationary shops.
While tacky, press the panel artwork
into place. Remove the rotary encoder
nut before attaching the front panel,
then re-attach it on top.
3D-printed knobs
Suitable knobs may be available
from normal suppliers. However, I designed the knobs for my Signal Generator using DesignSpark Mechanical
and 3D-printed them from grey PLA
filament.
My knob STL files can also be downAustralia’s electronics magazine
loaded from the SILICON CHIP website
for those wishing to print their own
knobs. They press into place and hold
securely.
It’s useful to add four self-adhesive
rubber feet to the rear of the enclosure.
This prevents any sharp corners of the
aluminium box from scratching the
bench and helps to keep the oscillator
in one place on the workshop bench.
Using the Signal Generator
Briefly press power switch S3 to
turn the signal generator on. The display will show a start-up message, then
after a short delay, the normal screen.
If you cannot see any text on the
display, adjust VR1. This sets the LCD
contrast. You can see examples of the
various possible displays in the first
article in this series, published last
month.
The display shows the current output frequency and operating mode; the
generator always starts at 10.000MHz
in CW (unmodulated) mode.
The display also features a frequency ‘dial’ which covers a 1MHz span
July 2019 79
Fig.9: the CW (carrier wave, ie, unmodulated) output at
10MHz/-28dBm with a span of about 9-37MHz, selected
to include the first two harmonics. This shows the second
harmonic (20MHz) at around -40dB and the third (30MHz)
at around -47dB.
Fig.10: analysis of the AM output at 10MHz/-12dBm with a
20kHz span (ie, 9.99-10.01MHz). The 1kHz sidebands are
visible either side of the carrier, as are the 1kHz modulation
tone distortion products at ±2kHz (-21dB below the 1kHz
fundamental) and ±3kHz (-26dB below the fundamental)
indicating acceptable audio distortion levels. The
modulation depth is the industry test standard, 30%.
with 100kHz markers. As you rotate RE1 (‘TUNE’), the output frequency changes and the cursor on this scale shifts
across the ‘dial’.
Pushing RE1’s knob in (the ‘STEP’ pushbutton) changes
the increments in which the frequency is adjusted with
each click as RE1 is rotated. When you push this button,
the underline below the LCD frequency display moves to
indicate the current step setting.
The Band switch (S4) selects between the two output
frequency ranges, 0-50MHz (left) and 70-120MHz (right),
while S5-S8 at the top, in combination with VR2 at right,
set the output amplitude.
The Band switch must be in the correct position for the
currently selected frequency to get the expected output
amplitude. The HPF is very effective at minimising energy from aliasing below 70MHz, so the output level can
be lower than expected by over 60dB if the incorrect selection is made.
But no damage will occur as a result of an incorrect setting.
While the upper range is described as 70-120MHz, tuning and operation are maintained up to 150MHz, although
output levels fall significantly above 120MHz.
The maximum output of +7dBm is with S5-S8 all in the
up position and VR2 fully clockwise. For each 20dB of attenuation you need, switch one of S5-S8 into the down position (it doesn’t matter which). Then for fine attenuation
adjustments, rotate VR2.
For example, if you want -30dBm, set any one of S5-S8
down (+7dBm - 20dB = -13dBm) and then VR2 should be
set quite low, to give an additional 17dB of attenuation.
(Note standard DDS amplitude rolloff impact above 30MHz
– see Fig.3 in part 1.)
The signal generator mode is selected with brief presses
of the Mode key (S2).
This selects between CW, AM, FM-NB (±1.5kHz deviation), FM-WB (±3kHz deviation), FM-BC (±50kHz deviation), or SCAN mode.
Pressing the Mode key again will select the initial CW
(unmodulated) mode, again along with the standard display screen.
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Silicon Chip
Frequency scanning mode
If the SCAN mode is selected, the display changes to
show the currently saved Start and End frequencies for
the scan, and the number of steps selected. At power-on,
this is set to 200 steps. If this is the first time after power
has been applied, the default frequency settings (starting
at 1MHz and ending at 30MHz) are shown. Otherwise, the
last used settings will be displayed.
Pressing the Scan button again allows each parameter to
be selected for adjustment.
Use the TUNE and STEP controls to set the Start and
End frequencies in turn; here, the STEP button selects the
tuning step as usual.
When the scan Steps parameter is selected with the
SCAN button, the TUNE control has no effect but pressing
the STEP button allows the number of steps to be selected
(10, 20, 50, 100, 200 or 500 per scan).
Finally, pressing SCAN again saves the selected values
and starts the scan. The display now reports SCAN instead
of the number of steps.
The scanning frequency increment is calculated by the
processor using the entered values. The scanning speed is
surprisingly fast.
Scanning may be interrupted and restarted using the
SCAN key. When stopped, the Start and End frequencies,
as well as the number of scan steps, can be adjusted again,
and the scan restarted.
To exit the scan mode, press the MODE key. This also
stops the scan and resets the signal generator to the last
scanned frequency, and CW mode.
At each stage, the output can be checked with a suitable
oscilloscope or with other RF test instruments.
Performance
Typical output signals from the Generator are shown in
Figs.9-12. These were captured using a Siglent 3GHz spec-
Australia’s electronics magazine
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Fig.11: a “narrow band” 1.75kHz frequency modulated
signal with a 10MHz carrier and a 20kHz span. The iconic
equi-spaced 1kHz sidebands of a standard FM signal are
clearly visible.
Fig.12: “wideband” or broadcast radio style FM, again with
the carrier at 10MHz, this time captured with a 500kHz
frequency span. This clearly illustrates that most of the
signal energy falls within the 200kHz channel bandwidth
permitted for broadcast FM signals.
trum analyser. See the figure captions for details.
Fig.13 demonstrates how effective the high-pass filter
is, despite being made from self-wound air-cored inductors. This shows that the filter provides 60dB of attenuation for signals below 40MHz with a virtually flat passband from 70MHz up. The filter roll-off is quite steep at
around 75dB/octave (the span from 40MHz to 70MHz is
about 0.8 octaves).
to offset the sinX/X roll-off for frequencies up to about
50MHz, at the cost of a reduced maximum output level at
lower frequencies.
Extended frequency coverage also appears possible
through the use of alternative high-pass filters and/or by
replacing the AD9850 module with one based on the pincompatible AD9851.
Some minor additional software changes would be required to permit the AD9851 to be used. The AD9851
can be clocked at up to 180MHz, which may allow the
generator to operate up to 100MHz in a single range, and
possibly up to 300MHz with a modified HPF. Suitable
AD9851 modules are available from the same sources as
the AD9850-based module.
Adding other modulation modes such as FSK and BPSK
is also feasible, but adding QPSK, for example, may be beyond the reach of this design.
Moving to an even more advanced DDS device, such as
one based on the more modern AD99xx series chips,could
be done. However, this would substantially increase the
overall cost and complexity of the device.
It is also possible to replace the basic passive output
variable attenuator network with a more elegant PIN diode based system.
This involves using components that are more difficult
to obtain, but sufficient space has been left in this area of
the PCB for such an addition.
Finally, you could consider adding a numeric keypad
on the front panel to permit the direct entry of frequencies, tuning step and scan settings, plus you could add a
settings memory for frequently used configuration.
However, this would likely require a processor change,
or potentially even an additional microcontroller for handling keypad entry, to obtain the necessary spare I/O pins.
Having said all that, the design as presented is a good
compromise between low complexity and cost, while still
having a useful frequency range and a good set of features.
It makes a great entry-level RF signal generator – a “must”
for anyone interested in radio at any level!
SC
Future possibilities
It is possible to add further features to the software.
With the supplied software, less than 30% of IC1’s program memory is used.
For example, RF output levelling would be possible, by
using the pin 11 PWM output which drives the RSET pin
of the AD9850 module (currently used to provide AM)
Fig.13: measured performance of the high-pass filter
comprising inductors L1-L3 and four small ceramic
capacitors. As you can see, the response is pretty much
flat from 70MHz to 400MHz, but signals from 0-40MHz are
attenuated by 60dB. The transition is smooth and quick, at
around 75dB/octave, or 2dB/MHz.
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Australia’s electronics magazine
July 2019 81
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