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SERVICEMAN'S LOG
It would be a waste of parts
Dave Thompson
One of the bigger challenges we face as electronic servicemen is finding
replacement parts. It’s bad enough that many parts are no longer being
made, but it seems that many manufacturers go out of their way to make
it difficult for repairers.
Some manufacturers use a combination of methods to frustrate us: obfuscating critical component values,
using single-use or anti-tamper fasteners, withholding data sheets or circuit
diagrams, or by using proprietary parts
and either not making them available,
or restricting access to them via ‘official’ repair agencies.
Gone are the days when comprehensive back-end parts supply networks
supported products for years after they
were sold.
Note that some companies do not
use this model. BMW, for example,
still stock or supply parts for every car
they’ve ever made. Having said that,
if you’re cynical, you might think that
this is part of their business model.
Who else do you know that makes cars
with rod bearings that are maintenance
items! And don’t get me started on the
plastic water pump impellers or selfdestructing VANOS pumps...
But at least you can fix your BMW
when it breaks. That’s something.
There are other ‘good guys’ out there,
include the likes of Kenwood and a
handful of well-known home appliance manufacturers.
Admittedly, even for these manufacturers’ products, getting hold of some
of the rarer parts for older models can
be expensive or difficult (or both); but
at least they are available. It’s a shame
more companies don’t do the same;
instead of us repairing their products,
they prefer we simply dump them and
buy a new one, which has never made
sense to me.
Wasteful business practices
If I buy a product that fails and cannot be repaired, I am far less likely to
buy another one made by the same
company. My knee-jerk reaction is to
take my business (and money) elsewhere. So it may help them make a
quick buck now, but it’s going to cost
them in the long run.
That’s not to say the next manufacturer’s product won’t be exactly the
same, but at least I’ll feel empowered
about not throwing good money after
bad. I’d also be more inclined to do my
due diligence next time, and buy instead from a manufacturer who offers
‘real’ after-sales service and support.
But perhaps more importantly, the
amount of waste this generates is horrendous. Over the years, my microcompany has recycled (where possible) or dumped tonnes of plastics
and metals, some of which is probably
quite toxic to the environment. Multiply that by millions, and the result is
mountains of e-waste.
I’ve said it before; throwing away an
entire device (for example a printer),
for the sake of an unobtainable 10cent part, is disgraceful; something
must change.
Items Covered This Month
•
•
•
•
A lack of replacement parts
leads to much waste
An old TV repair
A series of Diesel Peugeots
HP4350dtn printer repair
*Dave Thompson runs PC Anytime
in Christchurch, NZ.
Website: www.pcanytime.co.nz
Email: dave<at>pcanytime.co.nz
siliconchip.com.au
Australia’s electronics magazine
April 2020 57
Usually, it is those of us at the front
lines who have to break the news to
incredulous owners that their appliance is now junk because we can’t get
some component for it.
In many cases, even if we can get a
circuit diagram, or are clever enough
to change the design to allow newer
parts to be used, the repair costs often
exceed (or at least, come close to) the
cost of a replacement unit. When it
comes down to it, the less-expensive
choice usually wins.
I don’t think I’m being too dramatic if I say things have to change. Most
manufacturers of old (say, one generation ago) would be appalled at the
built-in obsolescence and the sheer
waste of materials that modern companies create.
My suggested remedy is simple: if
a company makes and sells a product
without a reasonable life expectancy,
or fails to provide spare parts or information to support it, they should
then be liable for that device when it
fails. This would mean the company
has to take the products back at endof-life and be made to dispose of the
waste responsibly.
Obviously, this would take some doing, but at least if they sell junk that
lasts a year, they then have to deal with
the fall-out from it.
I know what you are thinking; these
people could simply sell their toxic
mountains of rubbish to a developing country for ‘processing’ and wash
their hands of the whole thing, and of
course, this is already happening. But
a well-run system would make them
prove that the items had been disposed
of properly.
Perhaps then, manufacturers would
put more of a focus on long product
lifespans and sustainability, and less
emphasis on making quick profits.
This would no doubt result in more
expensive hardware, but I, for one,
would be happy paying more for this.
Anyway, if you pay 50% more for a
product which lasts twice as long,
you’ve come out ahead.
almost every unit. The company must
have known of the problem for years,
especially as existing supplies of
what spare PCBs there were available
dwindled. Instead of admitting to the
problem and producing more spares,
to keep these not-insubstantial instruments going at very minimal cost, they
chose instead to try to coerce owners
into buying a brand new unit.
I think that’s an immoral and unethical way to treat your customers,
and wasteful to boot.
The rub is that many of these pianos aren’t creaky old junk. They are
well-loved pieces of furniture and
most are still 100% working except
for the failing flexible PCBs. It didn’t
take me long to identify the problem;
even a cursory Google search revealed
many dozens of irate owners in the
same position.
There was talk of class-action lawsuits, but a rag-tag bunch of end-users have no real chance against some
multibillion-dollar conglomerate with
deep pockets. Even when such lawsuits are successful, the damaged parties usually get a pittance. The only
real winners are the lawyers.
The result is a group of people who
will likely never buy another piano
made by that company. So does this
make for good business practice? The
company seems to do all right, regardless. So I guess they got away with it.
also threw up some parts challenges. The amp used a couple of output
(power) modules I hadn’t seen before.
Amplifier modules were all the rage
back in the 70s and 80s. Possibly the
best-known of these was the Sanken
range. They made a family of hybrid
thick-film stereo and monaural units.
They look like a huge, flattened integrated circuit, with either a pressedmetal or moulded-plastic body and
with legs protruding (usually) only
from the bottom edge (making them
effectively SIL or DIL packages).
I used plenty of them in my homebrewed amps back then, and while the
specs might be a little iffy compared
to today’s offerings (or even discrete
transistor-based circuits of the time),
they still hold up pretty well.
The SI-10X0 mono versions especially suited my needs, coming in 10W,
20W, 30W and 50W flavours. I got the
most mileage from the SI-1050G, the
50W version. This was especially good
for guitar, bass and general sound reinforcement applications.
They were great bang-for-buck, being very robust, relatively inexpensive,
able to run from a single or split power
supply and requiring just a handful of
external components to create a halfway decent power amplifier.
This meant that the output stage
could be kept pretty much the same
from amp to amp, with only the
Case study two
Recently, I had an almostvintage stereo amplifier
through the workshop, and this
Case study one
The reason for the above rant is a
few jobs I’ve had through the workshop of late. One was an electric piano, which would have been landfill
fodder if I hadn’t been able to manufacture a replacement for the dead
flexible PCBs.
From all accounts, these failed in
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preamp sections needing tweaking to
suit the amp’s intended purpose. This
also made them ideal for a generalpurpose workshop amp.
Sanken made large quantities of
these devices over a fairly long period, so there are still many floating
around today. Most varieties are available at very reasonable prices from
the usual surplus and second-hand
outlets. Some are even NOS (new, old
stock) parts.
I have bought dozens over the years
when they’ve come up on local auction
sites; I even scored a couple of 30W
modules from a home-built hifi amp I
was given at an estate sale.
So when I encounter modules in an
older amplifier, they are often Sankens
of one sort or another, meaning that my
stock of the more common modules
frequently comes in handy. If I don’t
have the right one on hand, I can usually source it from the likes of eBay or
direct from China.
However, with this recent amp, the
modules were not made by Sanken
but rather, RCA.
Worse, they had no model numbers
visible. Faded and missing part numbers are another test for servicemen
working on older gear.
As a youngster, I was sometimes
given boxes of old components from
defunct workshops. Many had no
markings, or the numbers had faded
or rubbed off from rummaging. Often,
with the part held at an angle to the
light, a quick huff on the component
would show an outline of the markings
(the moisture in one’s breath adhering
differently to the various textures on
the part’s surface).
Sometimes, a dab of moisture from
the soldering sponge similarly revealed enough information to allow
one to make an educated guess.
These days, we have good-quality
USB microscopes which can also help.
While these older methods still work,
for simple components like transistors,
I often just use a component tester. As
long as the unidentified component is
still working, I can connect a suitable
tester and it will (hopefully!) tell me
all I need to know.
However, these testers aren’t much
chop on most integrated circuits, including old audio modules like this
one. If someone really wants to prevent their components being identified, they are usually successful. (It
isn’t uncommon to see component
siliconchip.com.au
labels ground off the top of packages!)
In this case, I resorted to asking my
old friend Google. Using the image
search, I soon came up with a pretty good guess as to its identity. The
mystery components appeared to be
RCA TA8651As, sometimes marked
HC2500. This is a ‘vintage’ 100W audio amplifier module, similar to the
Sanken types.
Fortunately, there are several used
and NOS versions of these sold by vendors on overseas auction sites, though
a good number of these will not ship to
us down here in the dominions. After
a few emailed enquiries, I managed to
find someone who would ship them,
complete with a data sheet, at a reasonable cost.
So this particular amplifier was repaired and the owner happy. But that
isn’t always how these stories turn
out. In more than a few cases, I’ve hit
a dead-end as the required parts are
just not around anymore, meaning
that the device either has to be modified and rebuilt with different parts, or
consigned to the scrap heap.
For example, I was asked to repair
an older Pioneer stereo system that
also used modular output devices,
also unmarked and unknown to me.
This was back in the pre-internet and
pre-search-engine days (practically
pre-history!), so I could not conduct
an image search and had limited access to circuit diagrams.
Back then, manufacturers seemed
to give out circuit diagrams freely, although in this case, the owner couldn’t
put his hands on the one that came
with this unit. So, in the end, I could
not identify them. The customer wanted to retain the unit, as he’d spent a
lot on setting up his system and the
amplifier matched the rest of his components.
I ended up replacing the output
sections completely with Sankenbased versions, complete with purpose-made PCBs. I suppose it sounded close enough to the original – the
customer was happy with it – but of
course, the modification likely killed
any value it might have had as vintage hardware.
Repairing a poorly-designed
guitar amp
More recently I had a 100W solid-state guitar amplifier in for repairs. This wasn’t an old amp, but
it wasn’t exactly new-fangled either.
Australia’s electronics magazine
It is just a typical, run-of-the-mill
combo with one 12-inch speaker and
the amp itself sitting inside a folded
metal chassis-mounted at the top of
the wooden case. But it has a design
quirk that makes it difficult to live
with long-term.
The amp’s output transistors are
mounted to a compact heatsink assembly, tacked onto the rear of the
chassis. While the heatsink looks
quite beefy, it is barely adequate for
the job, especially if the player is
thrashing the amp at higher volumes.
Design constraints meant there was
no room for more heatsinking, so the
manufacturer added a couple of cooling fans instead.
This may seem like a good idea, but
the problem is that smaller fans (in this
case, 76 x 76mm) have to run at very
high speeds to move enough air, and
this means noise, especially once the
fans get a bit older.
These fans look similar to CPU
cooling fans of the same era, and those
fans used to wear out and get noisy
reasonably quickly too. These days,
CPU cooling fans (in desktops at least)
tend to be bigger, with a more efficient
blade design, and they run slower.
While most are around 100mm, it isn’t
uncommon to see 120mm fans cooling
some of the higher-spec processors.
Small fans may be able to move just
as much air, but the noise they produce can be very distracting to some
people. Larger, slower fans still produce noise, but generally not as much
and at less annoying frequencies, even
while they move the same amount of
(or more) air.
The fans in this guitar amp are thermostatically controlled, so they speed
up as the output stages get warm, but
that doesn’t take long even at normal
practice levels. When the fans kick
in, you have to crank up the amp volume to hear over them, which makes
the amp work harder and the fans run
faster, creating a vicious cycle.
Recording in even a rudimentary
studio would be out of the question
with this amp, at least if you wanted
to mic up the built-in speaker.
It is possible to avoid using a microphone altogether by running a
line-out from the amp’s preamp out
socket, or by using a direct injection/
DI box and piping the signal straight
into the mixing console. But many
guitarists prefer to capture the combined sound of their amp and speaker,
April 2020 59
which inevitably means sticking a mic
in front of it.
Since the customer wanted to record this way, we need to find a viable solution.
My first thought was to replace the
fans, but of course, there are no identical replacements to be had. Because
the fans in all these amps wear out,
genuine replacements have long since
dried up. Using CPU fans instead is
the only feasible route, but it means
a bit of sheet-metal working and tinbashing, which the customer wasn’t
overly keen on.
After much gnashing of teeth and
wringing of hands, we agreed that this
was the best solution. I promised him
that it would look as factory as possible, and with that pledge set to work.
I decided to use larger fans to quieten them down a bit; specifically,
120mm models. So I’d have to trim
the existing holes out to almost the
edge of the metal case. The old fans
sat over two circular holes; I reasoned
that re-shaping these holes to a square
would allow more airflow through, so
I marked the lines out and then cut
out the extra material using a Dremel
rotary tool fitted with a small cutting disc.
I finished off the edges with files
and sandpaper, then marked and
bored new mounting holes. I used
eight standard M5 x 10mm PC fanmounting screws to hold the fans to the
chassis. The old fans were connected
with inline connectors, which I didn’t
have, so I cut them off and soldered
the new fan leads to the PCB, finishing things off with cable ties and heatshrink tubing.
I broke out my workshop Telecaster and played the amp until the fans
fired up. The noise difference was remarkable. The customer was very satisfied and as far as I know, still uses
the amp today. That sure beats chucking it in the bin!
a bright young spark (with much to
learn) by one of my instructors, as he
used to work for that company.
When I joined, I was the junior of
the western suburbs group. This group
had some of the company’s best and
most experienced servicemen, so I
thought myself lucky to be in such
exalted company.
In those days, we used two-way radios to send servicemen to the next
job – this was an open channel so
everyone could hear what was said.
If you got a radio call to phone the
field service manager, it usually meant
you were about to get a rocket over
something.
I was surprised upon receiving such
a call, as I thought I had been a good
boy that week. I was even more surprised when I was asked to go and have
a look at a TV set that was usually handled by our group’s most senior technician. Obviously, our field service
manager did not want to bruise any
egos by letting everyone know he was
sending ‘the kid’ to have a look at it.
This lady was complaining that the
set had a bright dot in the middle of
the screen, and she could not see her
favourite show properly.
Most TV sets in those days were
under a service contract; this one had
been subject to many callbacks in recent times. Each time, no fault was
found.
I did not get off to a great start with
the lady when she opened the door
and exclaimed: “now they are sending children to fix my set!” But all
was forgiven as she made great tea
and scones.
It was company policy that every
call-out was recorded on a card in
the back of the set. The card had a
description of the work done on the
set, including the components used
and the signature of the attending
technician.
I was astounded by the number of
calls recorded on this set, not only by
our group’s senior serviceman, but by
other very experienced technicians
and the field service manager himself;
all “no fault found”. The set had even
been sent to the workshop twice and
returned with “no fault found”.
The trouble appeared to have started
after the picture tube (CRT) had been
changed. It was not unusual that old
picture tubes would produce a dot in
the middle of the screen when the set
Old TV repair
V. R. S., of Kelvin Grove, Qld is perhaps the only technician we know who
solved a longstanding problem in a TV
set without having to replace any components or make any adjustments. He
didn’t even need any tools! Read on to
see how he did it...
In the late 1960s, I was in my twenties, and I worked for a large TV service
company in Brisbane as a field technician. I was recruited from college as
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was switched off, or if the spot swallower circuit was faulty.
The components in the swallower
circuit had already been changed. I
checked these against the circuit, and
they were all the correct values. If the
EHT (extra high tension) 15kV regulation were the problem, the picture
would grow in size as the brightness
was increased. There was no sign of
this, so this left the new CRT as the
culprit.
I turned the set on and off several
times but could not fault it. The set
had been on for some time, so I asked
the lady to leave it turned off for an
hour, and I would return and try the
set from cold.
It took me more than an hour to return, and by that time she had given
up and turned the set back on to see
the midday news. I then had to reassign the job for first up the following
morning as I was not available that
afternoon. I pleaded with the lady to
leave the set off until I arrived.
The next morning, you guessed it,
the set was on when I arrived – frustration was building. Again, I asked
her to turn the set off and leave it off
until after midday. She promised she
would, but I had to be back before her
favourite show began at 3pm.
On arrival at about 2:45pm, I walked
over to the set and turned it on, and all
appeared to be functioning normally.
Turning to the lady, I said: “I am sorry,
I can’t find anything wrong with your
set”. Her reply was: “are you bloody
blind, can’t you see the white dot in
the middle of the screen?”
Oh! I then did an about-face, walked
over to the window and drew the
blinds, thereby removing the reflection of the window from the screen.
The sun only shone on that side of the
house in the afternoon.
It appears that I was partly correct.
The problem arose when the tube was
changed, and the lady asked the technician to help her move the set to the
opposite side of the room. It was previously under the window, where it
would not reflect the incoming light.
Checking the job card, I realized
no-one had been there in the late afternoon. I took great delight in filling
in the card with “problem found”, but
deliberately not saying what the problem had been. This way, my compatriots would have to ask and I would
smugly answer: “the kid one, all the
others nil”!
siliconchip.com.au
A series of diesel Peugeot
electrical repairs
The TV series “Roadkill” describes
a “plague car” as a car that runs fine
but nobody wants it, because it’s not in
fashion, it’s ugly, or it has some minor
problem that is annoying but difficult
to fix. You can pick them up cheap, but
you’ll be lucky to sell them for more
than scrap value. W. S., of Numurkah,
Vic has quite a bit of experience purchasing them and fixing them up, as
he now recounts...
With over 450,000km on the clock,
my Peugeot 405 (which I run on
home-made biodiesel) was getting a
bit clapped out. So when I spotted a
diesel Peugeot 406 for $750, I jumped
on it. It was filthy and had a few dings
and rattles, but its main problem was
that the speedo was not working. This
prevented the owner from renewing
its registration.
The owner had been told that to repair it, the gearbox would have to come
out. Hence the low price.
After a good clean, the car started
to look like something. I repaired a tie
rod and a couple of other things, then
turned my attention to the speedo. I
found the speed sensor buried in the
engine bay. It had to be removed from
under the vehicle, which was not easy.
It’s a two-wire reluctor. I put it on my
scope and spun it, and got a nice-looking sinewave.
I then put the sensor back in (again
not easy), and re-checked the output,
this time with the wheels jacked and
the car running in gear.
Again, I got a sinewave output. So at
least the gearbox didn’t have to come
out. This model has an analog-to-digital converter for the speedo signal behind the glove box, which I suspected
was not working. But when I checked
its output, I got a reasonable-looking
signal.
So I thought maybe the speedo itself
was broken. I removed it and set up
my power supply and fed it a pulse
train, and it came to life. This had me
quite puzzled and I spent a couple
more weekends checking the wiring
and re-checking everything.
I ended up replacing all the caps
in the converter, but the sensor, converter and speedo still would not work
together.
I decided to replace the speed sensor, but found that this type of sensor
is not available new. It was only used
for a couple of years and was replaced
Australia’s electronics magazine
April 2020 61
with a three-wire Hall-effect sensor. These are only around
$20 each, so I got one. I had to climb under the car again,
to remove the old sensor and modify the wiring to suit
the new one.
I found the transmission gear didn’t fit the new sensor
quite right, so I 3D-printed a small adaptor.
I removed the converter and re-wired everything,
crossed my fingers and took it for a drive. To my surprise, everything worked as it should, and a quick check
on my GPS confirmed that the speedo was accurate. I’ve
now driven it another 70,000-odd km and so far so good.
406 number two
A few months later, I suggested a Peugeot to a friend
wanting to replace his Hilux. He wasn’t interested, but
I convinced him to take mine for a drive. He came away
suitably impressed, and when I told him it does 1200kms
to a tank and cost me $750, that was it, he had to have one.
So I found another 406 on Gumtree with an immobiliser problem for $600. I pointed out to my friend that
HDI tuning in the UK will delete the immobiliser from
your ECU for around $400. It turns out that the owner
had taken the car to several places, but no-one knew how
to fix it. The dash was still in pieces from the last autoelectrician who looked at it.
That being the case, he managed to get the car for $450
and spent the afternoon putting it back together. He was
about to order the remapped ECU when on a whim, he
decided to put a battery in and see what would happen.
The car started straight up; he drove it for about two
years on biodiesel before the immobiliser fault came
back. So, he ordered a new ECU with a remap and the
immobiliser turned off.
All that he had to do when it arrived was disconnect the battery, remove the old ECU (which is under
the bonnet), plug in the new one, connect the battery
and not only would it start again, he’d gained an extra
45 horsepower.
The 306
I saw a diesel Peugeot 306 listed for sale on Gumtree
with 160,000km. The listing said it wouldn’t start. I
didn’t really want another car, but I phoned my buddy
because his son (who had just gotten his learner’s permit) was looking for a car. This one had a similar story;
it had been to many workshops, including the Peugeot
service centre, but nobody could fix it.
The car was purchased for $300 and towed home on
a trailer. A new battery was fitted, and the car started
straight up. The car was well looked after and drove like
a new vehicle, so a roadworthy certificate was arranged.
All it needed was a new tyre. But after a week or so, it
stopped and refused to start.
At first, I thought it was the immobiliser problem again,
but the 306 is quite different from the 406. It doesn’t
have a display to tell you there is a fault. I plugged in an
OBDII reader which wasn’t much help, as Peugeot uses
their own software called PP2000.
I had access to another running 306, so I swapped the
ECU, body system interface module and the immobiliser chip in the key to see if the fault would move to the
other car. It did not, so I knew that these parts were not
part of the problem.
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It was then I noticed that I could not hear the in-tank
fuel pump coming on when the ignition was switched
on. After removing the rear seat, I checked the pump
by running 12V directly to it. The pump ran, and the
engine started.
Then I checked the wiring loom and found that there
was 12V present at the pump end, but it dropped to 3V
with the pump connected. After a bit of research on internet forums, I found that the fuel pump relay was a
common problem; it is buried in the engine bay. I eventually managed to get the sealed relay out and then used
a hacksaw to remove the cover.
Once the cover was off, it was easy to see the problem:
the contacts were entirely burnt off. I ordered a new relay and fitted it, but the car still would not start. There
was still no voltage getting to the pump. I re-checked the
wiring, plugs and terminals. It was time to buy a service
manual and the PP2000 OBDII software.
The software arrived, and I was disappointed to get
the message “P0087 code low fuel pressure”. With the
pump not running, this was just stating the bleeding obvious. So I took a look at the wiring diagram. The fuel
pump relay gets 12V from the fusebox, and its ground
is connected to the ECU via the inertia switch, which
cuts the fuel supply if the car is in an accident.
It turns out that with all my wresting to get the relay
out, I must have bumped it as it was open circuit. Pushing the top reset button on this switch allowed the engine to start.
I took the car for a drive, and the engine just didn’t
sound right, so I plugged the OBDII reader back in and
re-checked the codes with the PP2000 software. It came
up with “3rd piston deactivator”, which is on the highpressure pump which is driven by the cambelt. The plug
to the deactivator looked fine, but the wiring to the plug
looked like someone had played with it, the insulation
tape was starting to fall off.
After removing the tape, I could see that the wiring
had been cut and modified and the deactivator had 12V
feed to it all the time. I put the wiring back to standard
and the codes cleared from the ECU.
The car has run reliably on biodiesel until a couple
of weeks ago, when the harmonic balancer came apart.
Fortunately, that was an easy fix.
406 number three
I got another phone call from my friend to say that
his Holden Cruze had an automatic transmission fault
and wouldn’t go. Long story short, while it was still under warranty, the dealer had in the fine print that they
would only pay for $1500 in repairs and the trans repair would cost around $6000.
I didn’t want to go near it, but I saw another 406 on
Gumtree. Again, it had a few ‘issues’; it was going into
limp mode, and the climate control wouldn’t work. It was
bought for $600 and towed home. I connected up my reader to its OBDII port and got what must have been 20 error
codes. I reset them all, and we took the car for a drive.
It still didn’t seem right, so we re-checked the codes,
this time just getting one code for the MAF (mass air
flow) sensor. A quick check found that the sensor had
been disconnected and the plug taped up. This probably
was done because if the MAF sensor is faulty, it turns
Australia’s electronics magazine
siliconchip.com.au
the engine check light on and for some reason, disconnecting the sensor turns the light off.
The sensor was removed and cleaned with contact
cleaner and refitted. That fixed it; the codes were gone,
and the engine ran properly again.
Turning to the climate control, I found that one fuse
had blown. Predictably, after replacing it, it blew again.
I read up on the Peugeot forums and found the speed
controller for the blower motor was a common problem.
This is located under the glove compartment.
Access is difficult, but I managed to remove it, and I
sensed that burnt PCB smell. The plug was also melted. A new controller and plug with wiring was ordered
and fitted to the car, and the fuse replaced. But the fan
would only run flat out and wasn’t blowing any air out
of the vents.
After much investigation, swearing and frustration,
I determined that the blower motor was running backwards, which was very odd. I ended up going back to
Peugeot 406 number two and comparing its voltages.
It turns out that the new speed controller and plug had
the 12V and ground colours reversed. Brand new, out
of the box, the red wire was ground and black was 12V!
I fixed that and fired off a stern e-mail to the supplier;
finally, the climate control worked how it should. The
car went in for a roadworthy certificate; all it needed
was a tail light and new wiper blades. So it turned out
to be another great deal!
If you are thinking of buying a plague car, be aware
that Peugeots are not that common in Australia, so
many garages are not familiar with them. They don’t
want to put in the effort or time to fault-find problems
with them. The good news is they are very common in
the UK, so advice and parts are available on UK forums
and via ebay.co.uk
Helping to put you in Control
IP65 Loop Powered 4 Digit Process Indicator
The Simex SWE-N55L is a 4 Digit Process
Indicator which accepts 4-20mA input signals
and is loop powered. It comes with 1 Relay for
alarm or control.
SKU: SII-110
Price: $189.95 ea + GST
IP65 Current/Voltage Input 4 Digit Process
Indicator
The Simex SRP-N118 is a 4 Digit
Process Indicator which accepts
4-20mA, 0-5V or 0-10V DC input
signals. It comes with 2 Relays
for alarms or control and RS485
communications. DC 19~50V powered.
SKU: SII-102
Price: $289.95 ea + GST
Temperature Sensor for Temperature Instruments
PT100 temperature sensor with
handle. Operating range -40 to 150C.
SKU: HES-150
Price: $29.95 ea + GST
SZP-73 4-20mA Panel Mount Calibrator
Current test set allows for generating
user-defined current (in the 4-20 mA
range).
SKU: SII-401
Price: $239.95 ea + GST
HP4350dtn printer repair
D. M., of Toorak, Vic knew that it would be difficult
and expensive to fix a faulty PCB in his printer. But he
came up with a much easier and cheaper fix that worked
just as well...
I have had a Hewlett-Packard LaserJet 4350dtn printer for a while now. It’s a heavy-duty, business-grade
1200dpi laser printer and as such, comes with an embedded Ethernet port as well as USB. Recently, its Ethernet
port failed, so I could not use it over my home network,
only via direct USB connection.
This is apparently a known problem with these printers; the problem develops in their main control board,
known as a “formatter” board.
Instead of replacing the formatter board, which otherwise worked apart from the Ethernet section, I found it
was much easier and cheaper to plug an HP620N JetDirect print server card into one of the printer’s EIO (Enhanced Input/Output) accessory card slots. I purchased
this from overseas via eBay for less than $20 delivered.
Once I installed the card, I plugged in the Ethernet
cable and the printer immediately worked over the
network; no additional configuration was needed. The
card took over the failed Ethernet function of the formatter board. So an oldish but extremely robust and
economical printer was saved from the scrapheap for
a small outlay.
SC
siliconchip.com.au
DA284 Pressure Compensation Valve
Prevents pressure differentials in encIosures with
a high degree of protection are a result of internal
and external temperature changes.
SKU: SPE-200
Price: $13.95 ea + GST
Conductive liquid level sensor
Simex DRS-303 is a liquid level sensor for
conductive liquids. Ideal for use in sumps,
water tanks and detect water leaks.
SKU: SIS-001
Price: $109.95 ea + GST
N322-RHT-24V Temperature & RH Controller 24 V
Panel mount temperature & relative
humidity controller with sensor probe
on 3 meters of cable. 2 independent
relay outputs. 12 to 30 VAC or DC
powered.
SKU: CET-108
Price: $235.00 ea + GST
For Wholesale prices
Contact Ocean Controls
Ph: (03) 9708 2390
oceancontrols.com.au
Prices are subjected to change without notice.
Australia’s electronics magazine
April 2020 63
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