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Flavio
Spedalieri’s
Solid-State
Flame Discharge
Tesla Coil
This relatively small and simple device generates extremely high
voltages, enough to form a ‘flame discharge’ resembling a candle
flame. It can also demonstrate wireless power transmission by lighting
up neon globes and fluorescent lamps at some distance.
T
he inspiration for this project
came from a YouTube video by
Jay Bowles of Plasma Channel in January 2021 of a Plasma Flame Generator. I loved the simplicity of the circuit
(tuning and operation is a challenge,
though), its unique output, and the
fact that the resulting device is relatively small.
In this design, a solid-state oscillator
drives a primary coil which excites the
resonator (secondary) coil, producing
a high-frequency, continuous-wave
output. The discharge produced by
the Coil is a very interesting “flame
discharge” resembling a candle flame.
The Coil can be used to demonstrate wireless power transmission
by lighting up neon globes and fluorescent lamps.
In the lead photo, you can see a
matrix I made using 100 neon lamps,
sections of which light up when placed
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Silicon Chip
in proximity to a strong electromagnetic (EM) field (such as generated
by this Tesla coil). Depending on the
panel’s orientation, it can display the
amplitude of the EM field or the relative shape. I think this is a really interesting way to observe such fields.
The first thing you might think of
looking at photos of this device is:
“is it safe?” Yes, and no. It generates
about 150kV, and given its operating
frequency of around 10MHz, it can
cause RF burns.
Clearly, you need to be meticulous
in building, testing and operating such
a device. But we won’t tell you “don’t
try this at home”. Still, we don’t recommend that beginners assemble such
a device.
It is more suitable for someone
who, for example, has built several
mains-powered devices and is used
to the safety precautions involved
Australia's electronics magazine
in working with 230V AC. That’s
because such people normally have
the required mindset of ‘hands off
when power is applied’, double-
checking everything before switching
power on and thoroughly insulating
all high-voltage conductors.
So without further ado, let’s get
into it.
Tesla Coils
This Tesla Coil is based on a Class-E
RF power amplifier that’s tuned to
oscillate at around 10MHz. It drives a
tap on an auto-transformer; the transformer’s secondary is excited by the
oscillator to produce a high-frequency,
continuous-wave output.
You might be used to seeing Tesla
Coils with a doughnut-like metal
toroid on top, from which the discharge emanates. This one is simpler,
with a dome instead, but it’s still a
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This device generates hazardous voltages!
Although the unit operates from a low-voltage DC supply, its high-voltage output will cause
RF burns if you come close to or contact the discharge terminal, even when no discharge is
apparent. The flame produced is a plasma, which is extremely hot and capable of melting
copper wire (not to mention flesh!). Without the brass/stainless steel breakout point, it can
begin to melt the wire at the discharge point.
Always ensure that you are nowhere near the breakout point when powering the
unit up. Keep all parts of your body (or anyone else’s) clear of it until power has been
switched off and the discharge stops. And remember that a high voltage can still be present even when no discharge
is visible. The potentiometer specified has a plastic shaft; use caution if substituting a pot with a metal shaft. At a
minimum, you would need to use a plastic knob and ensure that the knob fully covers the shaft.
For added safety, the coils (L2 & L3) and the breakout point can be encased in a 150mm diameter transparent
plastic film or Perspex surround, with an open top 50mm higher than the breakout point.
Electromagnetic interference warning
This Tesla Coil is an RF generator. The input power can be up to 240W (48V <at> 5A) and the Class-E
amplifier is very efficient, converting a considerable amount of input power to RF energy. That
said, when breakout is occurring, most of that energy is converted into light and heat.
Be aware that it can cause RF interference when operating, mainly in the HF (3-30MHz)
band. That includes shortwave radio, multiple amateur radio bands, aviation and maritime
communications and CB radio. The operating frequency of this unit is very close to the
amateur 40m band, so be careful, or you might make some radio hams very unhappy!
Tesla Coil (we’ll describe a larger and
somewhat more complicated Tesla
Coil with a toroid in a later article).
The Tesla Coil is a loosely coupled
resonant transformer invented by
Nikola Tesla in 1899. It is capable of
producing high-voltage, low-current,
high-frequency alternating current.
The voltages produced by Tesla
Coils result from resonant voltage rise
in the secondary and are not proportional to the turns ratio between primary and secondary windings as with
traditional, tightly-coupled transformers. That allows exceptionally
high voltages to be produced with a
practical circuit; in some cases, over
1MV!
The Tesla Coil comprises two L-C
resonant tuned circuits. The primary
tank circuit consists of the primary
capacitor and a coil. The secondary
coil (and often, high-voltage toroid)
and the surrounding air form the secondary L-C circuit. The two circuits
are connected in series and tuned to
resonate at the same frequency for efficient energy transfer.
The classical Tesla coil uses a spark
gap arrangement to switch the energy
stored in the primary capacitor into
the primary coil.
The energy in the primary circuit,
moving back and forth between the
capacitor and primary coil, transfers
(couples) some of the energy to the
secondary circuit. The voltage in the
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The Tesla Coil when operating
can produce a flame discharge
which loosely resembles a
candle. Care should be taken
when operating the Coil as the
flame produced is extremely hot
and it produces very high voltages!
Australia's electronics magazine
February 2022 63
secondary continues to rise until the
electrical field strength exceeds that
of the insulating property of air surrounding the large surface areas of
the top load and breaks out as an arc.
Tesla coils can be scaled up to produce many millions of volts. Currently, the world’s largest Tesla coil is
the “Electrum” designed by Eric Orr
in New Zealand (see www.gibbsfarm.
org.nz/orr.php) and built by Greg
Leyh of Lightning on Demand (www.
lod.org).
Excitation methods
The excitation methods for Tesla
coils fall under three main types.
Spark gap Tesla coil (SGTC)
Includes static gap, triggered gap
and rotary gap types. This type of
excitation may also be referred to as
“disruptive”. A high-voltage source is
typically used.
Solid-state Tesla coil (SSTC)
Includes single resonant and dual
resonant solid-state (DRSSTC) types.
A DC power supply is used to charge
the capacitor, with a power semiconductor such as a Mosfet or IGBT replacing the spark gap.
Vacuum tube Tesla coil (VTTC)
A similar topology to that used
in radio transmitters. The main difference is that VTTCs operate in
continuous-
wave mode instead of
the pulsed output of the previous
excitation methods. The VTTC also
requires a high-voltage supply such as
specially configured microwave oven
transformers.
The Tesla Coil described in this
article is interesting, as it falls within
the solid-state coil (SSTC) category.
However, it operates in continuous
mode, not dissimilar to a VTTC, but
at a much higher frequency of around
10MHz (rather than several hundred
kHz to several MHz). We call this an
HFSSTC.
The main advantages of the HFSSTC
are that it can be powered from a
low-voltage DC supply, it doesn’t
make much noise and you don’t need
to deal with high-voltage primary
power supplies.
A continuous-wave coil operates at
100% duty cycle, resulting in silent
operation. An interesting property
of high-frequency, high-voltage output is its ability to produce a flame
discharge, in which the ionised air
(plasma) takes on the appearance of
a candle flame. However, producing
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Silicon Chip
a stable flame is tricky and requires a
fair bit of tuning.
5-10V signal at the gate of IRFP260N
Mosfet Q1 to start the circuit oscillating. Feedback via capacitor C1 triggers
and sustains the oscillation.
The 4.7nF shunt capacitor and TVS
diode provide some protection for
the Mosfet; however, be prepared to
lose a few Mosfets during testing and
operation.
ZD1 and TVS both aim to prevent
the voltage at the gate from exceeding
the gate-source voltage specification of
the device, which is 20V. A 15V zener
diode may also be used.
L1 (10μH) is hand-wound with 24
turns of 0.5mm diameter enamelled
copper wire on a cylindrical former.
A 10μF capacitor is used for supply
filtering, rated so that the circuit can
be driven from a supply up to 63V
(although 36-48V is sufficient).
The primary coil (L2) consists of five
turns of 1.32mm diameter enamelled
copper wire wound on a 35mm high,
57mm diameter former. The resonator
coil is installed inside the primary and
is modular, so it can be easily removed.
In my Coil, the 150pF and the primary inductance of 2.4μH gives a
Circuit description
As shown in Fig.1, the circuit uses
a simple Class-E RF power amplifier
to provide an RF drive current for
the oscillator. This amplifier design
dates back to the mid-1960s. Unlike
a typical RF amplifier which drives
a 50W resistive load, the Tesla Coil
(secondary resonator) is a high-Q filter network.
This type of circuit can achieve
highly efficient switching using a Mosfet with zero-current switching (ZCS).
This high efficiency is required to produce enough output power for a sustained discharge. ZCS means that the
Mosfet is switched when the current
flowing through it is at a minimum.
The heart of the circuit is the LC
oscillator formed by L2 (2.4μH) and
C1 (150pF). The values of these components determine the oscillator’s frequency. In this case, around 10MHz
(give or take).
The voltage divider formed by VR1
and its 1kW series resistor generates a
DOME
COIL WINDING DETAILS
L1: 24 TURNS OF 0.5mm DIAM. ECW
ON A 22mm DIAM. FORMER
L2: 5 TURNS OF 1.32mm DIAM. ECW
ON A 57mm DIAM. FORMER
L3
SECONDARY
L3: 150 TURNS OF 0.5mm DIAM. ECW
ON A 27mm DIAM. FORMER
IRFP260N
ZD1
A
G
K
F1
12–63V DC
(4A LIMITED)
+
–
10A
D
D
PTC1
150pF
q
RXE250
10 m F
80V
4kV (C1)
1kW
2W
ZD1
12V
K
A
SC
L2
2.4mH
PRIMARY
L1 1 0 m H
1W
Ó2022
S
D
1k W 2 W
VR1
10kW
G
4.7nF
2kV
0.5W
15V
TVS
Q1
IRFP260N
S
HF SOLID STATE TESLA COIL
Fig.1: the circuit of the Solid-state Tesla coil is simple and elegant, with
150pF feedback capacitor C1 causing Mosfet Q1 to drive C1 and L2 at
resonance. The inductances are chosen so that C1/L2 resonate at the
same frequency as L3 and the stray capacitances around it (including the
breakout point at its top). This results in extremely high voltages being
efficiently generated at the top of L3, creating a flame discharge.
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siliconchip.com.au
theoretical primary resonator frequency of approximately 8.34MHz.
However, the interconnecting wires
will increase inductance. The measured frequency of my oscillator is
7.42MHz, dropping slightly when the
discharge is ignited, to 7.37MHz.
The voltage rating on the 150pF
capacitor needs to be a minimum of
4kV, so four 2kV capacitors are used in
a series/parallel arrangement to double
the voltage rating while maintaining
the same capacitance.
Mosfets have a fair bit of parasitic
capacitance and non-zero switching
time, and therefore ‘dislike’ operating
at high frequencies. However, the use
of zero-current switching (ZCS) operation helps in this respect.
Secondary resonator
The second resonant circuit is based
around the secondary coil, L3. This
develops a high voltage at the top of
the Coil when it is excited at the same
resonant frequency.
The secondary comprises approximately 150 turns of 0.5mm diameter enamelled copper wire wound on
a 25mm (ID) x 106mm tall PVC pipe
former. An M4 x 12mm stainless steel
bolt and a brass acorn nut is used as
the breakout point or “top load”; it
also influences the overall resonant
frequency of the Coil.
Another important reason for having this sort of discharge point is that
the temperature produced by the discharge is enough to melt copper wire!
Before constructing the secondary
coil, I modelled the coil parameters
in a Tesla Coil design software tool,
“JavaTC” (shown below). This calculated the resonant frequency of the Coil
and allowed me to make adjustments
as required.
Tuning
Dealing with such a high frequency,
it is surprising how minimal changes
can affect the operation of the Coil. A
slight tweak may mean that it doesn’t
work at all, produces more of a corona
discharge (rather than a flame) or
blows the Mosfet. Tuning the Coil
properly is therefore critical.
I was fortunate enough that after
I built my Coil, I managed to get it
operating in the desired manner. But
this was not without its challenges.
Initially, I was cooking inductor L1.
I was originally using a 12V SLA battery. I later learned that at a particular
setting of the control potentiometer,
there was a momentary current surge
of more than 20A, which turned L1
into a fuse and it took the Mosfet with
it. Therefore, I recommended using a
current-limited supply to run the Coil.
In case you still want to use a battery, I have added a PTC thermistor
and fuse at the input of the final circuit,
which will hopefully prevent damage
under these conditions. Still, it’s best
to use some form of supply current
limiting if possible. In a pinch, this
can be done with a wirewound series
resistor of a few ohms, although that
will reduce the overall efficiency of
the circuit.
Once you have achieved stable operation, tuning can be accomplished
by adjusting the number of turns of
the primary coil (L2), the interwinding spacing and its overall position
(height) with reference to the secondary coil.
The most significant effect that I
found was the use of the stainless-steel
bolt and acorn nut. This “top load”
lowers the Coil’s resonant frequency,
and adjusting its position has a significant effect. In my case, the final
resonant frequency of the secondary
is 8.12MHz.
The calculated inductance for L3
is 168mH, which in theory should
give a resonant frequency very close
to 10MHz. It’s likely 20% lower than
this due to stray capacitance.
Input current limiting
As mentioned earlier, I added the
PTC ‘fuse’ (PTC1) because I found that
it is possible to make the circuit draw
so much power that it blows up the
Mosfet and burns out L1. PTC1 goes
high resistance if it conducts more
than about 5A. Once you switch power
off and let it cool, it should then work
normally the next time.
I have also added a 10A fast-blow
fuse in case the PTC can’t act fast
enough. There’s no guarantee that it
will save the other components, but
it’s cheap insurance.
Neither of these components should
do much other than provide peace of
mind if you are using a 3.5A to 5A
current-limited supply as suggested.
But I expect many people will not
Output from the software
JavaTC, which is used for
designing Tesla coils.
siliconchip.com.au
Australia's electronics magazine
February 2022 65
have such a supply. In theory, with
this final circuit, you can power it from
something like a battery that can supply many amps, and it should hopefully survive.
The secondary coil was wound with the assistance of a
hand drill, but it can be done by hand.
Construction
The first task is to prepare and
wind the secondary resonator coil.
The former is made from standard
25mm inner diameter PVC pipe available from Bunnings or any plumbing supply store. I cut it to a length
of 106mm, which was based on my
calculated winding data from JavaTC
and allowed for extra material at each
end for mounting. The outer diameter
of the PVC tube is 26.9mm, and the
winding itself is 82.2mm high.
I gave the surface a light sanding, followed by a light coating with
electrical-grade varnish; however, this
is not critical.
As mentioned earlier, the secondary coil is wound using 0.5mm diameter enamelled copper wire, available
from Jaycar, Cat WW4016 or Altronics,
Cat W0405.
The secondary coil can be wound by
hand or with the assistance of a hand
drill. Once finished, apply several
coats of clear polyurethane varnish to
seal the coil. Another option is “Ultimeg” electrical varnish, which I have
used; it is available from Blackburn
Electric Wires in Kingsgrove, NSW
(see www.bew.com.au/varnish and
also www.bew.com.au/wire).
I built the base of the unit around a
large heatsink, Jaycar Cat SY4085. As
well as cooling the Mosfet, it’s heavy
enough that the Coil won’t fall over
easily. The central channel provides
a space to mount the driving electronics. Also, it has flanges to act as feet,
with holes to attach spacers for holding the upper structure.
The base plate supporting the primary and secondary coils is made from
an off-cut of 3mm FR-4 substrate (basically a PCB without copper). I obtained
this from a transformer manufacturer
in Wollongong, NSW but it can be
purchased through Blackburn Electric
Wires (see links above). Alternatively,
you can also use an acrylic (Plexiglas/
PMMA) sheet.
The heatsink needs holes to be
drilled and tapped for the mounting
points, as well as the Mosfet.
I mounted the driving components
on a cut piece of unclad, punched laminate, 56mm x 107mm. Silicon Chip has
produced a PCB design to make assembly easier. I cut the board so that it fit
snugly inside the heatsink channel.
Our driver PCB is coded 26102221
and also measures 56 x 107mm. Mount
the parts on that now, using the overlay diagram (Fig.2) as a guide to see
which parts go where.
The control potentiometer is
mounted on a PCB measuring 56 x
30mm. This is mounted at 90° on the
end of the main PCB using tinned copper wire braces to produce a robust
mechanical support.
L1 is a 10μH inductor. In my design,
this is 24 turns of 0.5mm diameter
enamelled copper wire on a length
of 20mm diameter PVC pipe. However, I had to rewind this three times
during initial testing due to it burning
up. 0.5mm wire will not handle 20A,
which I discovered during troubleshooting. However, after moving to a
current-limited power supply, I have
not had any problems with it.
If doing it all over again, I would
consider using larger diameter wire.
To connect the base of the secondary back to the driver, I used a 2mm
banana plug and socket so that I could
remove and disconnect the secondary
to work on the device.
The connections to the Mosfet are
terminated on the underside of the
board (the solder side). The wires pass
through holes drilled in the heatsink
and are terminated to a three-pole
pluggable screw terminal. The Mosfet is connected via the plug. I highly
recommend this approach, as it is reasonably likely that you will blow up a
Mosfet at some point during testing.
Fig.2: we designed this driver board based on Flavio’s, which he made on a piece of unclad, punched FR4 fibreglass
insulation. It’s pretty straightforward as there aren’t that many components, but we have kept the tracks well spaced
apart to prevent arcing.
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Silicon Chip
Australia's electronics magazine
siliconchip.com.au
I also recommend purchasing a bulk
quantity (eg, 10 pieces) to ensure you
can continue to experiment.
I glued the primary coil (L2) former
and secondary (L3) plastic coupling to
the FR-4 fibreglass base using two-part
epoxy. I began to use the Loctite brand
(see parts list) over Araldite and have
not looked back. It works very well
and is also cheaper.
Mosfet choice
I recommend using the IRFP260N
Mosfet but I have also tested the
IRFP460N. This is a 500V, 20A device
(compared to 200V, 50A for the 260N).
So far, it has been working well.
In total, I have blown up three
IRFP260N and two IRFP460N Mosfets
and burnt out L1 twice in the process
of building and experimenting with
this device.
Testing
Before proceeding, make sure to
keep your body away from the secondary coil at all times, especially the
exposed metal at the top. This sort of
voltage at such a high frequency can
cause severe RF burns. Always power
the unit up with the potentiometer
would fully anti-clockwise.
As mentioned earlier, the recommended power supply is a current-
limited power supply delivering
around 32V DC. 3.0-3.5A should be
sufficient.
You can test the unit initially without the secondary coil. Place a small
neon lamp near the primary (not connected electrically) and power up
the circuit. The electromagnetic field
will cause the neon to light up if it is
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While this Tesla Coil prototype was built on a veroboard, a manufactured
PCB will be available from the Silicon Chip Online Shop.
The finished board is then mounted
comfortably inside the heatsink. The
adjacent photo shows the mounting
arrangement for the Mosfet, which
is located on the other side of the
heatsink underneath the main
board.
Australia's electronics magazine
February 2022 67
Parts List – Tesla Coil
1 double-sided PCB coded 26102221, 56 x 107mm
1 double-sided PCB coded 26102222, 56 x 25.5mm
1 12-60V DC 3-8A current-limited supply
1 5A trip PTC thermistor (PTC1) [eg, RXE250]
2 M205 fuse clips (F1)
1 10A fast-blow ceramic fuse (F1)
1 heatsink with flanges [Jaycar SY4085 recommended]
1 plastic knob to suit potentiometer VR1 [Jaycar HK7010]
1 pair of red & black cables with inline bullet connectors [Jaycar WC6018]
1 2-way screw terminal with 5.08mm spacing (CON1) [Jaycar HM3172]
1 3-way vertical pluggable header [Jaycar HM3113, Altronics P2533]
1 3-way pluggable terminal block and vertical socket
[Jaycar HM3113+HM3123, Altronics P2533+P2513]
1 120 x 100 x 3mm sheet of unclad PCB material (FR-4) or acrylic sheet
(for coil base)
1 25mm length of 20mm inner diameter PVC pipe (former for L1)
1 35mm length of 55mm inner diameter PVC pipe (former for L2)
1 106mm length of 25mm inner diameter PVC pipe (former for L3)
1 25mm PVC coupling (to mount L3)
4 6mm-long untapped Nylon Spacers [Jaycar HP0930]
4 32mm-long untapped Nylon spacers (tap with M4 threads)
[Jaycar HP0988]
4 M4 x 10mm Nylon machine screws [Jaycar HP0160]
4 4mm ID Nylon washers [Jaycar HP0166]
4 M4 x 10mm panhead machine screws
1 M3 x 10mm panhead machine screw and flat washer
1 M4 x 12mm stainless steel machine screw (for breakout point)
1 M4 brass acorn nut (for breakout point)
1 15m length of 0.5mm diameter enamelled copper wire
(for winding L1 & L3) [Jaycar WW4016, Altronics W0405]
1 1m length of 1.3mm ◉ diameter enamelled copper wire (for winding L2)
1 150mm length of cable tie (for mounting L1)
various lengths and colours of insulated hookup wire
epoxy glue (Loctite brand recommended, available from Bunnings 1210127)
clear polyurethane varnish (for coating the secondary coil)
nail & paddle pop sticks (to make breakout starting tool)
◉ 1.25mm diameter ECW could be used, but some adjustments might need to
be made to the design [Jaycar WW4024, Altronics W0409]
Semiconductors
1 IRFP260N ▣ 200V 50A N-Channel Mosfet, TO-427AC (Q1)
[Digi-Key IRFP260NPBF-ND, Mouser 942-IRFP260NPBF]
1 12V 1W zener diode (ZD1) [Jaycar ZR1412, Altronics Z0632,
Digi-Key 1727-1946-1-ND, Mouser 512-1N4742A]
1 1.5KE15CA 15V 1500W transient voltage suppressor (TVS)
[Digi-Key 1.5KE15CALFCT-ND, Mouser 603-1.5KE15CA/B]
▣ It’s a good idea to buy a few, so you have spares in case they fail during
testing, the IRFP460N rated at 500V, 20A also works
Capacitors
1 10μF 80V+ electrolytic [Jaycar RE6078, Digi-Key 493-4781-1-ND,
Mouser 647-UCA2W100MHD1TO]
1 4.7nF 2kV plastic film [Digi-Key 399-12555-ND,
Mouser 80-R73UN14704000J]
4 150pF 2kV plastic film [Digi-Key 1928-1172-ND,
Mouser 505-FKP1150/2000/10]
Resistors
2 1kΩ 2W * 5% [Digi-Key A138277CT-ND, Mouser 279-RR02J1K0TB]
1 10kΩ 24mm ½W potentiometer with plastic shaft (VR1)
[Digi-Key 450D103-3-ND]
* Increase the power rating for supply voltages greater than 48V
68
Silicon Chip
Australia's electronics magazine
oscillating correctly, as shown in the
lead photo. Remember that you will
need to wind the potentiometer clockwise a bit before anything happens.
Power it down and place the secondary inside the primary. When powered
back up, you may be able to observe a
discharge. If you have a compact fluorescent lamp (CFL), bringing it near
the secondary should cause it to light
up, again due to the EM field.
Operation
I have found my Tesla Coil to have
relatively stable performance. I am
driving my Coil from a dedicated 48V
5A Mean Well switchmode power
supply.
To start the Coil, you slowly rotate
the control pot until the circuit starts
to pull current, then tap the acorn nut
with an insulated metal tip. The Coil
will not establish the discharge on its
own; the arc must be established using
a small metal tip quickly tapped on
the acorn nut.
I made a simple little tool from
paddle-pop sticks and a nail for this
purpose. The tool is simply made
by sandwiching a nail between two
paddle-pop sticks, with the assembly
held together by epoxy glue. For a
nice touch, cover the sticks with heatshrink tubing.
Start the breakout by turning the
control pot to about halfway and tap
the breakout point with the tool. One
advantage of this approach is that it
minimises the loading on the Coil,
siliconchip.com.au
which can cause the arc to go out.
I was able to get a ‘flame’ just over
5cm long by supplying 32V DC at 3A
(96W). If you have an oscilloscope,
you can carefully probe the gate of
the Mosfet to check the oscillation
frequency. It should be around 7MHz.
Scope 1 shows what you can expect to
see when probing the Mosfet gate (in
this case, during discharge).
Note how the waveform is not a
square wave or a sinewave. You might
expect it to be a square wave, but there
are all sorts of resonances plus parasitic capacitances and inductances in
the system that conspire to make it
look a bit messy.
At this sort of frequency, Mosfet switch-on/off waveforms generally have edges that look like ramps
with a step in them due to capacitive feedback within the Mosfet. So,
a waveform like that shown in Scope
1 is not unusual for high-frequency
switching.
It is possible to run the Coil at
higher voltages and power levels, up
to 60V/8A. I recommend you experiment with care as it’s pretty easy to
blow it up at high power levels.
Experimentation
One interesting experiment that can
be performed is placing a tiny amount
of elemental salt on the electrode. This
will cause the flame to burn with vivid
colours.
I found that the best salt is simply
a tiny amount of common sodium
The coupling arrangement for the two
inductors (L2 & L3) as viewed from
the top of the Coil.
Adding some sodium bicarbonate
makes an especially interesting
looking flame.
bicarbonate (baking powder). This
generates a very aggressive flame that
is very yellow (Sodium-D lines).
Finally, I would like to thank the
engineers at Coast Electric Industries
(http://coastelectrical.com.au) and Illawarra Transformers in Wollongong.
They have helped me immensely with
this and other related projects.
You can download a copy from www.
classictesla.com/java/javatc/javatc.
html
The theory of tuning a Tesla coil is
covered at www.hvtesla.com/tuning.
html (more so for classic coils, but it’s
still relevant to measuring the secondary resonant frequency in this design).
My website is www.nightlase.
com.au and the page for this specific
project is www.nightlase.com.au/
?pg=hfsstc
A video of my Tesla Coil working can
be downloaded at: www.nightlase.com.
SC
au/?pg=hfsstc#HFSSTC-Videos
References
For more reading about Tesla coils,
see https://w.wiki/4Mt6
JavaTC is an excellent and free piece
of software used in Tesla Coil Design.
A front view of the
mounting arrangement
of the Coil’s main circuit
board gives a better
perspective of how snug a
fit it is in the heatsink.
Scope 1: the waveform measured at the gate of Mosfet Q1 relative to ground. This
is during discharge, and you can see the resonant frequency in this condition
is 7.37MHz. The gate waveform is roughly trapezoidal; parasitic circuit
capacitances (and especially those within Mosfet Q1) are pretty significant at this
sort of frequency, so you can’t expect a clean-looking waveform.
siliconchip.com.au
Australia's electronics magazine
February 2022 69
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