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Nicholas Vinen
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2
Silicon Chip
Editorial Viewpoint
Avoid cheap extension cords!
My wife decided to mow the lawn one day while I
was at work, and when I got home, she complained
that the plug-in electric mower was not working. She
said it just stopped. I was worried that the motor had
failed and dreaded having to buy a new one. I took it
out, found an extension cord, plugged it in and did a
little mowing. It seemed to be working fine (whew!).
Imagine my shock when my wife called me at work
the next day, panicked because the extension cord had caught fire! When I
got home, I found the cord in the state you see in the photo here.
I don’t think there was any external
damage to the cord. Instead, flexing the
cord repetitively caused the internal
insulation to break, allowing Active
and Neutral to come in contact with
each other, causing enough arcing to
burn through the outer insulation. This
could easily have caused an electric
shock had someone come in contact
with it in this state.
Yes, we have RCDs, and they likely
would have prevented serious harm
in this case. Still, you can’t rely on an
RCD. After all, their typical trip current
is 30mA, while the lowest current that
has been determined to stop a heart
beating is 7mA for three seconds, less
than one-quarter of the trip current!
We have been using this mower for several years without any other
incidents, so I think the fault lies with the cord more than anything else. We
also have some thicker, yellow extension cords that hold up to this sort of
use case a lot better. They have much thicker and more flexible insulation
and probably finer wire strands. We’re only going to use those for mowing
from now on.
Even if you use the cheaper cords in more static situations, it’s entirely
possible that over their life, they will eventually fail from being moved, furled,
unfurled etc. Funnily enough, we have some ancient grey extension cords at
the Silicon Chip office that are probably more than 30 years old and, except
for the brass being a little tarnished, they still seem in reasonable condition
and work fine.
We have also had reports of cheap power boards and double adaptors
failing, so I guess you need to think hard when buying mains accessories
to determine if it’s worth the risk of buying the cheapest one you can find.
I’m not saying you need to spend heaps on a high-end brand, but perhaps
spending another $5 or $10 on that extension cord or power board will get
you something a bit safer!
by Nicholas Vinen
Cover image source: Dan Nelson
https://unsplash.com/photos/black-iphone-5-beside-brown-framed-eyeglasses-and-black-iphone-5-c-ah-HeguOe9k
Australia's electronics magazine
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