This is only a preview of the September 2023 issue of Practical Electronics. You can view 0 of the 72 pages in the full issue. Articles in this series:
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mini
By Tim Blythman
LE river
This small, low-cost module can drive relatively large 12V
white LEDs from a USB or 5V DC power source. Sometimes you
don’t need a floodlight; a modest amount of light is enough, and
the Mini LED Driver is an economical way to deliver it.
I
n the June 2023 issue, we
featured some 70W LED panels
that are incredibly bright when run
at their maximum power (around 6A
<at> 12V). But those panels can still be
handy when run at lower currents;
they generate quite a bit of light even
at 1A/12W, and there are plenty of
other white LEDs out there which are
designed to run at around 10W. This
Mini LED Driver is perfect for them.
The main motivation behind it is
to safely power 12V LED panels from
a 5V DC source. If you’re like us, you
have many spare USB power supplies
or power banks that can be pressed
into service to supply 5V.
This Mini LED Driver can deliver
enough current to drive most white
LEDs to provide a good light level. If
they’re large panels, like the 70W types,
then they are so under-driven that their
lifespan will be significantly extended
due to reduced heat production.
The Mini LED Driver is based around
the commonly-available, low-cost
boost modules using the XL6009 IC,
but it adds a few extra features. Those
modules don’t have inbuilt current
limiting except for short-circuit protection; our added circuitry provides
an adjustable current limit.
In the June 2023 High-power Buckboost LED Driver article, we explained
why it’s preferable to run LEDs from a
current-limited source. In brief, simply providing a fixed voltage to LEDs
will not give consistent light output.
Minor voltage variations can cause
disproportionately large changes in
current, perhaps even enough to damage the LEDs.
The current limiting feature we’ve
added will also protect the input
28
supply, particularly if you’re using
a small USB power supply to power
LEDs that would draw too much current for it to handle at full brightness.
The other feature the Mini LED
Driver adds is a low input voltage cutout. This avoids the possibility that the
boost module does not perform correctly with a low input voltage. Also,
if the power comes from a battery, it
will prevent excessive discharging of
the battery, which could damage it.
The XL6009 boost module
Numerous DC/DC converter modules
are available. They come in two main
types – boost and buck – although some
modules combine both capabilities.
The buck types reduce the incoming voltage to a lower level. In contrast, buck/boost designs like the
Altronics Z6337 (see the photo opposite) contain two controller ICs (and
duplicate many other parts) and can
either reduce or increase the incoming voltage. These types of module are
effectively a boost and buck module
combined. But for this project, we’re
specifically using dedicated boost
type modules. These modules have
a small PCB that includes a switchmode boost controller IC, a minimum
of passive components, plus a trimpot
to set the output voltage. The input
and output connections are simply
solder pads.
There are many different ‘XL6009’
module designs floating around, and
they do not all perform the same. So, to
ensure that you get the correct type, use
one with the following specification:
n
49x23mm module that uses the
XL6009 (LM2577 equivalent) boost
regulator IC.
n
Input is 3-32V, output is 5-35V at up
to 4A continuous.
n
Efficiency up to 96%, switching frequency 400kHz.
n
Output voltage is adjusted using a
multi-turn trimpot.
n
The input and output DC connections are made via pads in the corner of the PCB.
n
The version we used has a red PCB,
a single inductor and SMD electrolytic capacitors in metal cans. Note
that there are at least two other red
PCB versions, both with two inductors, plus others with blue PCBs. We
haven’t tested them all so it’s best to
stick to the version shown above.
n
We r e c o m m e n d e B a y i t e m s
253022096489 or 253958534625;
or from AliExpress you can use:
https://bit.ly/pe-sep23-alx1 or
https://bit.ly/pe-sep23-alx2 (option
‘XL6009 Red’).
We have used modules based on the
MT3608 IC for some previous projects.
In those cases, the module is soldered
directly to another PCB and treated as
Features and Specifications
∎ Can drive 12V LEDs or LED panels from a 5V DC supply (eg, USB)
∎ Adjustable output current and voltage, up to 1A/20V
∎ Small and low in cost
∎ Input up to 4A/20V, subject to boost module capacity
Practical Electronics | September | 2023
Mini LED Driver
Fig.1: the Mini LED Driver circuit has two main sections. The first section provides the low-voltage cut-out function, using
transistors Q2-Q4 and associated passives. The second samples the current between the boost module and the output at
CON3 and injects a signal back into the boost module after diode D1 to limit the output current to a more-or-less fixed level.
though it were just another component, much like the Mini LED Driver.
The Arduino-based Programmer for
DCC Decoders (October 2019) similarly used such a module to derive
12V power from a 5V USB supply. In
that case, 12V was needed to correctly
power and program the DCC decoders.
For the Mini LED Driver, we have
chosen a different boost module. The
XL6009 IC makes it more capable
than the MT3608-based module, giving headroom to operate the module
comfortably within its limits.
Implementing the current limiting
feature with the XL6009-based module is also slightly easier. It’s somewhat
larger, but the complete Mini LED Driver
still measures just 72mm by 24mm.
One caveat with these modules is
that reader Jonathan Woithe wrote in to
tell us that these modules do not always
regulate their output voltage correctly
under some input voltage conditions.
This means that the module can produce up to 50V, even when set lower,
which is clearly not desirable!
This problem only occurs when the
incoming supply voltage is below the
minimum specified voltage for the
XL6009 IC. So, for example, if the module is powered by a battery that runs flat,
it may be subject to these output spikes.
We avoid this problem by shutting down
the XL6009 module when the incoming
voltage is low while also providing battery over-discharge protection.
The Mini LED Driver is presented
as a bare PCB and is intended to be
used as an enhanced module as part
of a larger assembly that might include
a power supply and an LED panel or
another device that uses power from
the Mini LED Driver.
Practical Electronics | September | 2023
So the Mini LED Driver provides
three main functions over a simple
boost module: it’s easier to connect
to, has current limiting and a low-
voltage cut-out.
We haven’t tested the Mini LED
Driver in other applications. Still, it
could be handy to help charge a 12V
battery with the appropriate settings
and a diode on the output, or anywhere
a 12V DC source is needed at modest
currents (up to about 1A).
Circuit details
Fig.1 shows the circuit diagram of
the Mini LED Driver. The input supply is wired to either CON1 or CON2,
while the LEDs (or another load) connect to CON3.
CON1 is a pair of screw terminals
to which you can connect bare wires.
This type of connector will handle up
to 5A with ease. Mini-USB connector
CON2 makes it convenient to power
it from a USB power supply, but most
USB connectors will not handle more
than about 2A, so the screw terminals
are better for higher input currents.
CON3 is another screw terminal
block from which power can be drawn.
If the low-voltage cut-out and current
limiting are not operating, the Mini LED
Driver behaves just like a boost module.
Circuit ground from inputs CON1 and
CON2 is connected straight through to
output CON3 and to the boost module’s
ground terminals, IN− and OUT−.
The low-voltage cut-out connects
between the CON1 and CON2 inputs
and the boost module, switching power
to the module’s IN+ terminal. The low
voltage cut-out works as follows.
A divider formed by 10kW and 1.5kW
resistors connects across the incoming
supply. The junction of these two
resistors connects to the base of NPN
transistor Q3. When the voltage at
this junction is above about 0.6V, Q3
is switched on, and it pulls the gate of
P-channel MOSFET Q4 down, powering the boost module.
The 10kW/1.5kW divider means
that an input voltage of about 4.6V is
needed to switch on Q3, along with
Q2 and Q4.
At the same time, Q3 sinks current
from the base of PNP transistor Q2 via
a pair of series-connected 10kW resistors, which serve both to limit the current sunk from Q2’s base and ensure
it is held off when Q3 is not sinking
current. These two resistors also hold
Q4’s gate high when Q3 is off, so it is
also switched off when appropriate.
There are two resistors because Q4’s
gate needs to be pulled more than 1V
below the supply voltage to switch it
on, while Q2’s base-emitter junction
limits its base voltage to around 0.6V
below the incoming supply.
The 47kW resistor between Q2’s collector and Q3’s base provides some
hysteresis for this voltage comparator.
This Altronics Z6337 buck-boost
module uses two controller ICs and
two inductors to provide separate
buck and boost capabilities. The
Mini LED Driver is intended to be
used with a boost-only module.
29
The trimpot on the boost
module is for changing
the voltage, while the
adjustment screw
for the current trimpot
can just be seen poking out below it.
The wire just visible below the upper trimout here is
critical for the Mini LED Driver’s operation. It is connected to a point
on the boost module PCB that joins to the XL6009 IC’s feedback pin.
When Q3 switches on, Q2
supplies a small amount of extra
biasing current into the junction of
the 10kW/1.5kW voltage divider. This
means that the input voltage needs to
drop to around 3.9V before Q2, Q3 and
Q4 switch off.
This reduces the chance of the
low-voltage cut-out oscillating when
the input voltage is close to the cut-out
point. The 100nF capacitor in parallel with the 1.5kW resistor also helps
by further slowing down its response.
The default resistors have been chosen to give correct operation with a
nominally 5V USB supply and protect against such things as the USB
supply’s voltage dropping.
Although not explicitly designed
for it, the Mini LED Driver can operate from higher voltages. We will mention some of the provisos and limitations later.
By the way, the 20V maximum limit
of this design is due to the maximum
gate-source voltage rating of MOSFET
Q4, while Q4 also limits the current
fed to the boost module to 4A as its
drain current limit is 4.2A. Still, the
XL6009 module tops out at around 4A
anyway, so using a beefier MOSFET
wouldn’t gain us much.
We have not added any input current limiting as most USB supplies
will lose control before delivering 4A.
Current limiting
The XL6009 IC on the boost module controls the output voltage by comparing an
internal voltage reference to a fraction
of the output voltage, and adjusting its
operation to try to keep them the same.
The trimpot on the boost module is
part of a resistive voltage divider used
There are
quite a few
different modules
with the XL6009 chip on them.
This is the one we found worked
best, and it’s inexpensive.
30
to sample an appropriate fraction of the
output voltage. So the output voltage can
be set by adjusting the trimpot.
We provide current limiting by
injecting current into this voltage
divider, making it appear to the switchmode chip that the output voltage is
higher than it actually is, causing it to
reduce its output.
A 15mW shunt resistor is connected
between the boost module’s output
(OUT+) and output connector CON3.
The voltage across this resistor is proportional to the current drawn by the load
at CON3. The ZXCT1009 shunt monitor IC (IC1) amplifies this voltage difference and converts it to a current that
flows from its pin 3 output. This current
is 10mA for each 1V across the shunt.
Note that the 15mW shunt resistor
reduces the voltage applied to the load,
but as its value is low, the difference
is only a few millivolts (15mV at 1A),
so it is not important.
Since a 1A load current will induce
15mV across the 15mW shunt resistor, that will result in 150µA flowing
from pin 3 of IC1 (10mA × 15mV ÷
1V). The upshot is that IC1 produces
a current that is 1/6667 (or, if you prefer, 3/20000) that of the output current.
This current is fed to the FB (feedback) pin on the attached boost module through the 4.7kW resistor, trimpot VR1 wired as a variable resistor
and schottky diode D1. This current
will tend to reduce the output voltage
in proportion to the current, but this
is not the main factor in the current-
limiting circuitry. There is also NPN
transistor Q1 to consider.
Q1’s base and emitter (with a 220W
emitter degeneration resistor to moderate its gain) are connected across the
4.7kW resistor and VR1. If more than
0.6V appears across those two components, Q1 will start to conduct.
This action forms the bulk of the
current-limiting feature, with the extra
current being sourced into the FB
pin through Q1’s collector and emitter. The 2.2kW collector resistor limits the maximum current that can be
injected, helping to keep this arrangement stable.
The voltage between the base and
emitter of Q1 depends on both the load
current and the setting of potentiometer
VR1. So, based on Ohm’s law, that means
that VR1 can be used to set the load current at which Q1 will start to conduct
and therefore the maximum current that
the whole device can supply.
Note that if you use a supply voltage
different to 5V, the current limit will
change due to Q1’s collector resistor
connecting to the incoming supply.
But most sources of 5V DC are regulated, so this generally won’t matter. It
is something to keep in mind if you’re
going to power this circuit directly
from a battery pack.
Finally, there are two capacitors
connected across the output. We have
used two smaller parts here as they fit
the outline of the Mini LED Driver better. They smooth out the voltage across
the shunt resistor, which would otherwise be quite peaky due to the upstream
capacitors on the boost module.
Due to this, the Mini LED Driver is
not well suited as a current-regulated
source for dynamic loads, as these
capacitors can only allow a slow
response. If the load resistance suddenly changed, then these capacitors
would need to charge or discharge
before the system could settle at a new
steady state. During this time, the current through the shunt would not represent what is happening downstream
of CON3.
Fortunately, LEDs present a slowly
changing load. The Mini LED Driver
just needs to cope with changes that
occur as the LED forward voltage
changes with slowly changing variables such as temperature.
Keep in mind that this current-limiting scheme is not effective as short-circuit protection, because the boost module cannot reduce its output voltage
below its input voltage (except for the
small drop due to its onboard diode).
Basically, the Mini LED Driver cannot limit its output voltage to anything
much below its input voltage and certainly not down to levels near zero.
Current adjustment
VR1 is wired such that the fully clockwise position corresponds to 0W
between its two connected terminals.
So the clockwise position sets a 4.7kW
resistance between IC1’s Iout and the
diode, while the fully anti-clockwise
position thus sets a 9.7kW resistance.
Assuming a threshold of around
Practical Electronics | September | 2023
0.6V for a silicon base-emitter junction, Q1 will start to conduct at 127µA
from IC1 when VR1 is set fully clockwise, and 62µA from IC1 when fully
anti-clockwise.
This means that the usable output
current setting range is nominally from
0.85A down to 0.41A (recalling the
factor of 6667 explained previously),
although these are not hard limits.
During one of our tests, we started by
setting the Mini LED Driver voltage to
12V with no load and with VR1 set to
its minimum. We then connected one
of the large 70W LED panels and measured a panel current of 0.48A at 11.1V.
Setting the current limiting to maximum gave 0.84A at 11.3V but the
current could be increased to 1A by
increasing the voltage setpoint (at no
load) to around 12.6V. We measured
close to 3A at the 5V input, so we don’t
expect many USB supplies will work
at these levels anyway.
The fact is, the current limiting
comes on gradually, which is necessary to keep the Mini LED Driver stable. It also means that the LED operating point can be tweaked by careful
adjustment of both the current and
voltage settings.
Fig.2 shows the effects of changing loads on the Mini LED Driver. We
made these plots with the no-load
voltage set to 12V and the current-limiting trimpot set to its lowest and
highest positions, plus a third point
near the middle.
There is a limit to how low a voltage can be achieved by the current
limiting circuitry; around 8.3V in this
case. That is due to the 2.2kW resistor
limiting the current injected into the
voltage divider.
Other boost modules that use different divider resistors for their voltage
setting will behave differently as the
injected current will change the setpoint by a different amount. This is
one of the reasons we’re recommending a specific module, as shown in the
photos opposite. This is the one that
worked the best in our testing.
If you must try a different boost
module, we recommend thoroughly
testing the combination before putting
it to use. We used the Arduino Programmable Load from the June 2022
issue for much of our testing, including plotting Fig.2.
Efficiency
We also measured the module’s efficiency and found that it did not reach
the 96% figure claimed by the suppliers of many of these boost modules.
They usually specify the efficiency for
boosting 12V to 20V; boosting 5V to
12V is both a higher ratio and starting
Practical Electronics | September | 2023
from a lower voltage, so efficiency will
not be at its peak.
With a regulated 5V DC input and
12V at the output, a helpful rule of
thumb is to multiply the output current by three to work out the theoretical input current. This corresponds
to an approximate efficiency of 80%.
Options
You might decide to leave off CON1 or
CON2 if you know that you will definitely only use one of them, but we’ll
explain the construction procedure as
if fitting both.
Keep in mind that the Mini LED
Driver will draw a considerable current with a 5V supply. Any significant
sag in its input voltage could result
in the low-voltage cut-out operating.
A USB connector will have a noticeably higher resistance than the screw terminals. So, we recommend fitting both
in case this resistance turns out to be
too high, and you need to use the screw
terminal instead of the USB connector.
Construction
This board is not difficult to assemble, but it almost exclusively uses
surface-mounting parts. So ensure you
have the necessary tools and supplies,
including solder, flux paste, solder
wicking braid, a fine-tipped iron (or at
least not a huge one), tweezers, decent
lighting and a magnifier.
For more tips and tricks regarding
SMD soldering, see our feature on the
topic in the December 2022 issue.
The PCB is well-marked, but you
can also refer to the overlay diagram
(Fig.3) to see which parts go where.
The PCB is coded 16106221, measures
72mm x 24mm and is available from
the PE PCB Service .
Start with CON2, the mini-USB
connector. Apply flux to the pads
and rest the connector in place. It has
locating lugs, so it should lock into
the correct position.
Clean the soldering iron tip and
apply a small amount of fresh solder.
Touch the iron to the two extended
end pads in the row of five – only these
two are needed to supply power. If
you bridge them to any other pins, use
the solder wick to remove any excess
before proceeding.
Then apply a generous amount of
solder to secure the four corner leads
on the shell, which will ensure that
the connector is mechanically secure.
Work through the transistors, diode
and IC next. They are all in identical-
looking SOT-23 packages, but there
are five different types, so take care
that they are not mixed up. The PCB
is marked with the part numbers as
well as the designators.
Fig.2: these curves show the
behaviour of the Mini LED Driver
when set to a nominal 12V and
three different current limit settings.
The curves correspond to VR1 at
minimum (cyan/blue), maximum
(red) and roughly halfway between
the two extremes (green).
Check the types against the overlay,
working with one type at a time. The
SOT-23 parts are small, but the leads
are pretty spread out, so they are quite
easy to work with.
Apply flux to the pads for these
parts, then use tweezers to roughly
place each part in turn. Tack one lead
and check that the remaining leads are
all within their pads. If not, adjust as
necessary using the iron and tweezers.
Then solder the remaining leads.
Do the same with the eight small (3.2
× 1.6mm) resistors, checking their values against the silkscreen as you go.
Much the same technique is used for
these parts as for the semiconductors.
Fit the larger (6.3 × 3.2mm) current
shunt resistor next. It is harder to mix
up with the other parts because of its
unique size for this project. The solitary
SMD capacitor goes next to the 1.5kW
resistor and can be soldered similarly.
That completes the fitment of the
surface mounting parts. Next, clean
the PCB of any flux residue before
proceeding further – and do allow the
board to dry thoroughly.
You can test the low-voltage cut-out
feature if you can connect a variable
power supply to the CON1 or CON2
inputs. It’s best to do so now, before
connecting the boost module, as it’s
easier to fix any problems you find. Do
not exceed 20V, and mind the polarity
of the connections to CON1.
Ramp the input voltage up and
down. Check that the voltage between
the IN+ and IN− points is present when
CON1 or CON2 is above the upper
threshold (around 4.6V). When the
input is below the lower threshold
(near 3.7V), it should drop out.
Completion
The remaining parts to mount are
CON1, CON3, trimpot VR1, the two
electrolytic capacitors and finally,
31
Fig.3: the trickiest part of assembling the Mini LED Driver is ensuring
you don’t mix up the various SOT-23 parts. Check the PCB markings
before soldering these components in place. The boost module sits
over the top of this PCB, as you can see from our other photos. While
the feedback connects electrically to pin 5 of the XL6009 IC, it’s
usually easier to solder to a trimpot lead after checking for a
low resistance between it and the IC feedback pin.
the boost module. Solder CON1 and
CON3 first. They should sit far enough
apart to allow the boost module to sit
between the connectors on the ends.
Fit VR1 next. While you could solder it in the standard vertical position,
the boost module will sit over the Mini
LED Driver PCB, blocking adjustment.
So instead, install it on its side, as
shown in our photos. Ensure that the
adjustment screw is positioned correctly. You should also adjust the trimpot to its minimum (fully anti-clockwise) in preparation for testing.
The two electrolytic capacitors sit
near CON3. The longer positive leads
go into the pads marked with small
+ symbols. Push them down firmly
against the PCB before soldering and
trimming the leads.
A warning before fitting the boost
module; we have seen some boost
modules that (confusingly) increase
their voltage when the trimpot is
adjusted counter-clockwise.
If you are using a different module
from the type we supply, check its
voltage by powering it up and measuring its output with a multimeter
before soldering it to the Mini LED
Driver board. Otherwise, you could
cook those two capacitors the first time
you power it up.
Having checked that, solder the
short length of wire to the feedback
pin at the reverse of the voltage adjust
trimpot on the underside of the boost
module. It is intended to be connected
to the middle pin, to align with the
other PCB, but you might see that two
of the boost module’s trimpot’s pins are
connected together anyway.
You can see where this connects in
our photos. On the XL6009 modules
that we are using, this should line up
directly with the FBPIN pad on the
Mini LED Driver PCB, but it might be
in a different location if you are using
a different module.
Since it lines up directly, a component lead off-cut might be adequate,
32
but if you can’t run the wire directly,
use a short length of fine insulated wire
instead (eg, Kynar or wire wrap wire).
Now solder component lead offcuts or short lengths of stiff wire to
the four corners of the boost module at the IN+, IN−, OUT+ and OUT−
pads. These should all face down in
the same fashion as the wire going to
FBPIN. We found a pair of tweezers
or pliers handy to grip the wire while
soldering it (to avoid burned fingers).
Now you can join the two boards
together with the boost module above
the Mini LED Driver PCB, ensuring
that the pad labels match. Allow some
clearance between the two PCBs if
possible, and tack one lead in place.
Adjust the boards to ensure that nothing is making contact where it shouldn’t
and check that they are square and parallel, then solder the four corner pads
followed by the wire for FBPIN. Trim
any wires that are longer than necessary.
Testing
During testing, remember that the Mini
LED Driver is not short-circuit proof.
So take care with the attached loads
to ensure that there is no chance of a
short circuit or very low resistance that
might overload MOSFET Q4.
As we mentioned earlier, the Arduino Programmable Load works well
for testing, but you could use a fixed
resistor (eg, 22W 10W or two 10W 5W
resistors in series) or a high-power
white LED. The following assumes a
5V supply and might not work if you
have a much higher supply.
Apply power without a load and
adjust the CON2 output to 12V using
the XL6009 module trimpot. If you can’t
smoothly adjust the voltage at the output, check the Mini LED Driver assembly before proceeding further. Remember to not set the output above 20V!
With VR1 on the Driver set to its
minimum position, a 20W or lower
Parts List – Mini LED Driver
1 double-sided PCB measuring 72mm x 24mm, coded 16106221
1 DC-DC boost module based on XL6009 controller with red PCB (MOD1,
see text) [See Silicon Chip part SC6546 for part specification:
www.siliconchip.com.au/Shop/]
1 2-way, 5.08mm screw terminal block (CON1) AND/OR
1 mini-USB socket (CON2)
1 2-way, 5.08mm screw terminal block (CON3)
5 20mm lengths of 1mm diameter solid core wire or component lead offcuts (see text)
Semiconductors
1 ZXCT1009 high-side current shunt monitor, SOT-23 (IC1)
1 BAT54 (or BAT54C or BAT54S) schottky diode, SOT-23 (D1)
2 BC847B NPN bipolar transistors, SOT-23 (Q1, Q3)
1 BC857B PNP bipolar transistor, SOT-23 (Q2)
1 PMV50EPEA or AO3407 P-channel MOSFET, SOT-23 (Q4)
Capacitors
2 100μF 25V electrolytic
1 100nF 50V X7R M3216/1206 SMD ceramic
Resistors (all 1206/M3216 1/8W unless specified otherwise)
1 47kW
3 10kW
1 4.7kW
1 2.2kW
1 1.5kW
1 220W
1 5kW top adjust multi-turn trimpot (VR1)
1 15mW 2512/M6432 3W current shunt resistor
Practical Electronics | September | 2023
You can clearly see the
wire from the FBPIN
pad to the trimpot
above.
resistance load should draw near
0.6A and cause the output to enter
current limiting. Referring to Fig.2,
check that your unit responds similarly to our prototype.
If the output voltage or current
seems to be dropping more than this,
check that your USB supply is operating within its limits. It might have its
own internal current limiting. If the
voltage at CON1 is not being maintained near 5V, that is a sign that the
supply you are using is not handling
the load.
It is a good idea to check the voltage
going to the boost module at the IN+
and IN− pads. If this is much less than
the voltage at CON1, the low-voltage
cut-out is operating. That may be due
to voltage drops in the cable or the USB
supply sagging under load.
Adjust VR1 and check that the current limit changes. You might need to
increase the load (decrease the resistance) by adding extra parallel resistors. Set the current to your desired
value and connect your desired load.
Then, confirm that this configuration
works as expected.
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Using other boost modules
We don’t recommend this unless you
are experienced. Finding the feedback (FB) pin can be tricky if your
boost module is not labelled. A good
place to start is the centre pin of the
adjustment trimpot, although we have
seen some modules that do not follow
that trend.
The FB pin is brought out on the
XL6009 IC, and most boost controllers should have an external feedback
pin, so it makes sense to start looking there. On the XL6009, it is the
rightmost of the small pins (pin 5).
On the modules we have tried, it is
the smaller pin closest to the voltage
adjustment trimpot.
You could solder a wire directly
to this pin, although it won’t be as
neat as connecting to the adjustment
trimpot terminal. Instead, you can
use a multimeter set on continuity
mode to find another more accessible
(eg, through-hole) solder joint with a
near-zero resistance to the feedback
pin. If in doubt, look for a data sheet
for the switchmode controller chip
on your module.
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Using it
We tried the Mini LED Driver with
one of the large 70W LED panels we
used in June with the Buck-Boost LED
Driver. We connected the LED panel
after setting the output to 12V with
no load and winding the current limiting to its minimum.
It drove the panel at 480mA, with
the output voltage being 11.1V.
Slowly increasing the current limit
increased the panel current and
brightness. To confirm that the current is being adequately regulated,
disconnect the LED panel and check
that the output voltage rises by at least
half a volt; this means that there is
headroom for the Mini LED Driver to
regulate its current.
We found that the panel would
dim and sometimes flicker after the
current was set past a certain point,
meaning that the USB power supply
had reached its limit.
Another symptom of overloading
is a high-pitched sound from the
boost module when under load. If
this occurs, then wind the current
limit down to prevent damage to the
USB supply.
Reproduced by arrangement with
SILICON CHIP magazine 2023.
www.siliconchip.com.au
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Practical Electronics | September | 2023
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