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|
BONUS 148-PAGE JAYCAR CATALOG
SERVICING -
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MARCH 1990
FEATURES
4 The Evolution of Electric Railways by Bryan Maher
Pt.29: the Australian VFT project
10 The UC3906 SLA Battery Charger IC by Darren Yates
Using it in practical circuits
96 The Technology Letters by Richard Kopf
Adventures in UHF TV land
ARE YOU INTO A strenuous
aerobics exercise program? Our
new Workout Timer will tell you
when to change exercises by
flashing a light & sounding a
buzzer. Details page 44.
PROJECTS TO BUILD
20 6/12V Charger For SLA Batteries by Darren Yates
Charges SLA batteries of up to 15A.h capacity
30 Delay Unit For Automatic Antennas by Greg Swain
Stops the antenna jitters
44 Workout Timer For Aerobics Classes by Steve Calder
It flashes a light & sounds a buzzer
60 16-Channel Mixing Desk by John Clarke
The full circuit details
SPECIAL COLUMNS
14 Vintage Radio by John Hill
Wave traps -
a useful vintage radio accessory
34 Serviceman's Log by the TV serviceman
A bit of the snag with the sausage machine
72 Amateur Radio by Garry Cratt
Understanding single sideband transmission
.a:
THE SERVICEMAN really went
through the mincer this month
but the snags were eventually
sorted out. His battle starts on
page 34.
80 Computer Bits by Steve Payor
Digital waveform generation using a PC
86 Remote Control by Bob Young
The controls on a model aircraft
DEPARTMENTS
2 Publisher's Letter
42 Circuit Notebook
56 Subscription Page
57 Bookshelf
58 Back Issues
Product Showcase
Ask Silicon Chip
Notes & Errata
Market Centre
IBC Silicon Chip Binders
90
100
102
103
MANY AUTOMATIC
ANTENNAS go through multiple
stop/start operations when you go
to start your car. This simple unit
will stop the antenna jitters. See
page 30.
MARCH 1990
1
SILICON CHIP
Publisher & Editor-In-Chief
Leo Simpson, B.Bus.
Editor
Greg Swain , B.Sc.(Hons.)
Technical Staff
John Clarke, B.E.{Elec.)
Robert Flynn
Advertising Manager
Paul Buchtmann (02) 982 9553
Regular Contributors
Bryan Maher, M.E. B.Sc.
Jim Yalden, VK2YGY
Garry Cratt, VK2YBX
Jim Lawler, MTETIA
John Hill
Jennifer Bonnitcha, B.A.
Bob Young
Photography
Bob Donaldson
Edltorlal Advisory Panel
Philip Watson, MIREE, VK2ZPW
Norman Marks
Steve Payor, B.Sc., B.E.
SILICON CHIP is published 12 times
a year by Silicon Chip Publications Pty Ltd . All material
copyright (c). No part of the contents of this publication may be
reproduced without prior written
consent of the publisher. Kitset
suppliers may not photostat articles without written permission
of the publisher.
Typesettlng/makeup: Magazine
Printers Pty Ltd , Rozelle, NSW
2039.
Printing: Macquarie Publications
Ltd, Dubbo, NSW 2830.
Distribution: Network Distribution
Company.
Subscription rates: currently
$42 per year (12 issues) inside
Australia. For overseas rates,
refer to the subscription page in
this issue.
Liability: Devices or circuits
described in SILICON CHIP may be
covered by patents. SILICON CHIP
disclaims any liability for the infringement of such patents by the
manufacturing or selling of any
such equipment.
Address all mail to: Silicon Chip
Publications Pty Ltd, PO Box
139, Collaroy Beach, NSW
2097. Phone (02) 982 3935.
Fax (02) 982 9553.
ISSN 1030-2662
2
SILICON CHIP
PUBLISHER'S LETTER
UHF translators
and environmentalists
One of the most radical changes to the Australian political scene in
recent years has been the great increase in the influence of environmentalists. And seeing how the electorate seems to be moving,
politicians of every party are jumping onto the environmental bandwagon. As this process goes on, it is becoming more and more difficult
to get worthwhile engineering projects underway because of the overriding concern for the effects on the environment.
Now some engineering projects have very large and deleterious effects on the environment. Under this heading come dam building projects, mines and mineral refining processes, and any operation which
requires large scale clearing of the natural landscape. All of these
need to be looked at carefully so that a balance is obtained between a
desirable engineering development and minimising any long term
damage to the landscape.
Few people could argue with such a thoughtful process but there is
little doubt that the trend is getting out of hand when there is vehement opposition to the installation of UHF TV translators. Right at this
moment, for example, a UHF translator is about to be installed on
Sydney's North Head. This is badly needed to improve the TV reception of tens of thousands of residents around Sydney's northern
beaches. But the well-intentioned local Manly Council is opposing this
development tooth and nail.
Now this is just plain silly. UHF translator masts are nothing like the
massive towers used by the TV stations in Sydney and Melbourne. By
contrast, UHF translator towers are almost invisible and require very
little land space. They don't cause pollution and have no known effect
on wildlife apart from possibly providing a convenient perch for the
odd bird or two. In other words, there is no logical reason to oppose
them, apart from wanting to appear " environmentally sound".
On the positive side, there are real benefits when UHF translators
are installed. Apart from the great improvement in TV reception,
there is also the visual benefit in the disappearance of all those large
and unsightly TV antennas from every home, to be replaced by small
and insignificant UHF antennas. A visit to the Gosford district, north
of Sydney, really emphasises this improvement.
So far from opposing UHF translators, loca.1 councils should support
and call for their installation. There are very few parts of Australia
which don't have at least one or two localitiEJs, large or small, which
could benefit from a UHF TV translator.
Leo Simpson
PRCCESS
COMMUNICATIONS PTY LTO
MS-101 9-Band
Shortwave Recei ver Ideal for Travellers:
• Miniature size.
• Complete with personal stereo
headphones.
• Includes short wave listening
guide.
• Great " leather look" carry
case.
• AM broadcast and FM stereo
coverage.
Cat # C6000 $119.00
• Optional AC adaptor
Cat # T0321 $19.95
ATS-803A Portable Communications Receiver:
• Continuous coverage from 150KHz to 30MHz.
• AM/CW/SSB, Inbuilt RF gain control, BFO.
• PLL synthesised tuning , LCD display
• Scanning , 14 memories, AM broadcast
& FM stere o coverage,
12 short wave bands.
Cat # C5020 $299.00
• Optional AC adaptor
Cat # T0941 $24.95
SG-796 9-Band Economy
Shortwave Receiver:
• 6 short wave bands.
• AM broadcast.
• FM stereo.
• Protective carry pouch
and shortwave guide.
Cat # C6020 $79.00
• Optional AC adaptor
Cat # T0320 $19.95
ATS-802 Synthesised
Shortwave Receiver:
• Continuous shortwave
coverage 5.8MHz to 15.5 MHz.
• 25 memories.
• Auto timer functions.
• Up/down tuning control in
SKHz steps.
• AM broadcast and FM stereo
coverage.
Cat # C6028 $199.00
• Optional AC adaptor
Cat # T0630 $24.95
MS-102:
• Slightly larger than MS-101 but with 10 short wave bands.
Cat # C6010 $119.00
• Optional AC adaptor
Cat # T0321 $19.95
Road Runner AR-880
Hand-Held Scanner:
• Scan , search, lock-out, hold,
delay functions.
• Frequency coverage
60MHz-90MHz, 138MHz-174MHz,
406MHz-525MHz, 830MHz-950MHz.
• Selectivity: 7.5KHz at 6d8.
• Audio output: 120mW.
• Size : 140mm (H) x 55mm (W)
x 44mm (D) .
Road Runner
Cat # C5020 $399.00
40-Channel
• Optional AC adaptor
27MHz AM CB:
2
• Up/down push
Cat # T0620 $19.95
button channel control.
• Easy to read red LED channel display.
• Miniature size suits installation in modern vehicles.
• Maximum legal power output.
Cat # C5100 $79.00
SPECIAL INTRODUCTORY OFFER - SAVE $10.00
Road Runner RR-477
Compact Hand-Held UHF Transceiver:
• Scanning , lock out , Hi-Lo power controls.
• Pro grammable repeater operation.
• Optional tone squelch available.
• Back-lit LCD display.
• Maximum legal 5 watt output.
• Includes rechargeable ni-cad battery.
Cat # C5047 $599.00
Availabl e Ac ce ssories:
a) Speaker microphone
Cat # CSOSO S49.50
b) Drop in desk charger (including tast
and slow charge rates)
Cat # C5052 $129.00
c) Glass-mount half wave antenna no holes to drill!
Cat # K3095 $79.00
d) Mobile transceive r adaptor - adapts
i~~X
your AR-477 to mobile configuration.
Includes full mounting hardware
ideal for use with a) & c) above.
Cat # C5054 $129.00
e) Spare 10.8 volt. S00mA ni-cad battery.
Cat # K3090 $69.00
f) Communications headset
Cat # K5060 $49.00
'
g) Vax-unit - allows handslree
operation using headset f) above
Cat# C5055 S69.00
h) Trickle charge AC adaptor
Cat# T0120 $19.95
SG-792AL:
• Similar to SG-796 above, but
includes 6 shortwave bands,
VHF air band and long wave
band.
Cat # C6025 $79.00
• Optional AC adaptor
Cat # T0320 $19.95
I
...
---- . .~~g~~ -
--..,,.__-----...........____
~
Seamaster International VHF
Marine Transceiver:
• High/Low power switch .
• Scan, priority, dual watch , up/down channel control.
• Auto seaphone compatible.
• 54 transmit and 57 receive channels.
• DOTC Approval # 274B0090.
Cat # C7000 $299.00
SPECIAL INTRODUCTORY OFFER
Auto Seaphone Microphone:
(lo suit above):
Cat# C7005 $159.00
Wired to suit C7005 transceiver.
Seamaster VHF Marine Antenna:
• Includes 4-way polycarbonate UV stabilised base
and coaxial cable.
• Weather-proof fibreglass radome.
• Ground independent half-wave design .
Cat # K3162 $69.00
!~
- ";;';~
Mobile Scanner AR-950:
• Suits mobile or desk-top installation.
• Frequency coverage : 60MHz-90MHz, 118MHz-174MHz
430MHz-512MHz, 830MHz-950MHz.
• Search increments: 5KHz, 10KHz, 12.5KHz, 25KHz, 30KHz.
• Search, scar. , priority, lock-out, delay/hold, AM/FM
function s.
• Supplied with 2 antennas for optimum UHF and VHF
reception .
• Inbuilt 20dB local/DX attenuator.
Cat # C5015 $499.00
• Optional AC adaptor
Cat # T/230 S24.95
-
~
-,,:.r--
~
·
PT.29: TIIE AUS'FRALIAN VFT PROJECT
THE EVOLUTION OF
ELECTRIC RAILWAYS
In the last episode in this series, we look at
recent developments in fast trains overseas.
We then conclude with a discussion of the
Very Fast Train proposed to link Sydney and
Melbourne, and later other capital cities and
population centres.
By BRYAN MAHER
As might be expected from their
considerable past experience with
electric traction, the Swedes are
working with experimental high
speed trains. They consider new
dedicated tracks too expensive in
their crowded country. Therefore,
in August 1986, Swedish Railways
(SJ) let a contract to ASEA Traction
for 20 high-speed trainsets capable
of 200km/h on the existing tracks.
Each trainset consists of one
lightweight Bo-Bo electric locomotive hauling five passenger
coaches. Additional coaches can be
added when necessary. The rear
coach contains a driver's cabin and
full console from which the train
can be driven when running in the
reverse direction. Each train is
equipped with a buffet car and carries 288 passengers.
The aim is to reduce the present
travelling times by 25% on all main
lines and recapture the passenger
traffic currently lost to road and air
travel.
To achieve this, consistent running at 200km/h is required. At this
speed, the 457km journey from
Stockholm to Gothenburg will
shrink from the present 4 hours and
5 minutes to a tidy 3 hours. The current traffic is 2,700,000 passengers
annually, a figure which is expected to rise to 4,400,000 by mid
1990. This increase will fully occupy the first 20 trainsets delivered.
SJ has an option with ASEA for a
further 32 similar trainsets, destined for the Stockholm-Malmo,
Gothenburg-Malmo and StockholmSundsvall routes.
ASEA's experimental train
ASEA has based the design on
their class Xl 5 experimental
mainline train. This has been running on SJ mainlines since 1977,
assisting in the development and
testing of new motor drive systems,
bogies and train controls.
The excellent results of SJ's XlO
commuter trains running in the
cities of Stockholm and Gothenburg
and the southern districts of
Sweden since 1982 have confirmed
much of ASEA's research.
AN ARTIST'S IMPRESSION of the
Australian VFT streaking through the
countryside. We think the artist must
have let his/her imagination run riot
about the gradient though. Maximum
gradients are planned to be 3.5%, not
20% or more as shown in this view.
4
SILICON CHIP
Gate-turn-off thyristors (GTOs)
and 3-phase variable frequency
variable voltage induction traction
motors have been a valuable result
of this concentrated R&D effort.
Add to this new motor control
systems, suspension and coupling
techniques and we have the great
advance in technology now being
exported from Sweden to the rest of
the world, including Australia.
ASEA Brown Boveri are even
now developing a more advanced
GTO, with the promise of inverters
using less semiconductors, at lower
cost and weight.
15kV 16.6Hz supply
The Swedish fast trains operate
from the standard single phase
15kV 16.6Hz overhead voltage. In
each locomotive, the main transformer has six secondaries; four
of these supply the traction system, one feeds the auxiliaries and
the sixth secondary is dedicated to harmonic and power factor
control.
Each traction secondary winding
feeds a 4-quadrant GTO rectifier
GERMANY'S VERY FAST ICE (Intercity Experimental) trains held the world
speed record until just recently. When they begin full operations, the trains
will be fully sealed, so that passengers will not experience uncomfortable
pressure variations when passing through tunnels.
bridge, the outputs of pairs of
bridges being paralleled to form a
DC link. Each DC link supplies
power to a 4-quadrant GTO DC/AC
3-phase inverter which then drives
two of the four 3-phase inductiontype traction motors.
Because 4-quadrant controlled
GTO bridges are used throughout,
full regeneration of power is possible, allowing traction and regenerative braking with the one
switchless system.
When the driver wishes to slow
down or stop, he reduces the frequency of the inverter output.
While the induction motors are
pulling the train they normally run
at about 97% of synchronous speed
but when running (under momentum) faster than this sync speed
they act as asynchronous alternators, to apply braking to the
train.
This regenerated power returns
via the inverters, the rectifying
bridges and the transformer to the
whole SJ railway grid.
Germany's ICE train
Until just recently, the official
world rail speed record of 406km/h
was held by the German Federal
Railways (DB) Inter-City Experimental (ICE) train. Designed
with optimised aerodynamics, the
new ICE train has improved high
speed power and trailing bogies
and a total train power of 8.4MW
(11,260 hp). Two locomotive designs
are being tested, one built by ABB
and one by AEG and Siemens.
The 114m long train consists of a
Bo-Bo electric locomotive at each
end, with three passenger coaches
carrying a total of 261 passengers.
Each 4.2MW loco weighs 78.2 tonnes and passenger coaches weigh
46.6 tonnes, giving a total weight of
296 tonnes for a 5-car train.
Though each locomotive is equipped with a lightweight pantograph,
MARCH 1990
5
haul the VFT at 330km/h.
ABB are building Bo-Bo-Bo
locomotives to haul the train from
the French Coast through the tunnel
and on to London. While in the tunnel the locomotives will run on 25kV
50Hz. Once on English soil, the loco
will draw power from the British
Rail south line 750V DC 3rd rail
current system.
The Australian VFT
ANOTHER VIEW OF GERMANY'S high speed ICE train. Normally these travel
with only the rear locomotive's pantograph in the raised position. This is done
to keep drag to an absolute minimum.
only the rear loco runs with its pantograph raised, similar to the
French TGV described last month.
This reduces slipstream drag. A
high-voltage cable runs the length
of the train to connect both
pantographs.
Each loco carries a 5.12MVA
transformer, GTO rectifiers and a
7.6MVA inverter to supply 3-phase
variable voltage variable frequency
drive to the four induction type
traction motors.
To minimise that gremlin of all
high-speed trains, unsprung weight,
special suspension methods are used for the heavy motors. The
locomotive body carries 2/3 of the
weight of motors and gear box, the
remaining 1/3 of their weight being
suspended from the bogie frame.
Flexible lateral suspension units
perform this mass-juggling miracle
which leaves the driven axles to
carry little more unsprung weight
than the running wheels and axle.
Complete with hydraulic dampers to modify vertical and lateral
movement, this clever construction
results in minimum track stress at
very high speed, and a high degree
of train rolling stability.
Florida's VFT project
This American very fast train is
proposed to run on a dedicated line
6
SILICON CHIP
from Miami on the Atlantic coast to
Tampa on the Gulf of Mexico. To
avoid formidable civil engineering
work, this new line will not cross
the Everglades but will detour northwards. From Miami, the train will
run through Palm Beach to Orlando, serving the Florida Disneyland,
a potential source of considerable
passenger patronage. From Orlando, the route will take a south
westerly path to Tampa. The total
run will be 480km.
The Florida trains will consist of
a 3.2MW 25kV 60Hz Bo-Bo electric
locomotive at each end, with three
1st class and five holiday class
passenger coaches and a diner between, giving a capacity of 480
passengers.
Eight 3-phase induction motors
will propel the train at 240km/h.
When the green light is given for
construction, ABB will provide the
locomotives and rolling stock.
English Channel VFT
The Trans Manache Link (TML)
Company is constructing a pair of
tunnels beneath the English Channel to directly link England and
Europe by rail. Tunnel users will
rent pathways at set times. One
user will be the London-Paris very
fast train. Between Paris and the
coast, the French locomotive will
Originally proposed by the eminent Australian scientist Dr Paul
Wild, the concept of a very fast
train carrying passengers from
Sydney Central to Melbourne
Princes Street in less than three
hours is quite realistic.
Consider that by jet plane the trip
from city to city takes 1 hour and 15
, minutes flying time plus delays at
the terminals and travel by car
from city to airport and vice versa.
All up, in peak hours, the total
travelling time can easily be 3
hours 30 minutes or more. Then
there are many people unwilling to
travel by plane. And what of
freight?
The Australian VFT is presently
in the advanced design stages,
sponsored by a consortium of
private industry: BHP, Elders IXL
Ltd, Kumagai Gumi Ltd and TNT
Australia Ltd. The proposed train
will run from Sydney past Mascot
airport, to Bowral, Goulburn,
Canberra, Cooma, Bombala, Orbost, Bairnsdale, Dandenong and
then Melbourne.
The system will be entirely double track, of standard gauge,
(1435mm), using advanced wheel
and rail technology, with electric
traction. Estimated to cost $4.8
billion to construct, the project
should provide employment for
25,000 Australians in the building
of permanent way and civil
engineering works, rollingstock,
power supply and support facilities.
As well as providing SydneyMelbourne travel, the system will
give access to Canberra and the
Snowy Mountains.
Fares are expected to be competitive with air travel and two
classes of coach seating arrangements will suit all travellers
at a variety of charges. The no-
FLORIDA'S FAST TRAIN PROPOSAL looks similar to the French TGV hut if it is given the go-ahead, all
locomotives and rolling stock will be supplied by ABB of Sweden.
tional design calls for a running
time for non stop trains of 2 hours
and 56 minutes, with less than 8
minutes longer if two stops are
made along the way.
Two locomotives
The proposed train will probably
consist of two 4MW Bo-Bo electric
locomotives, one at each end, with
six intermediate cars between. On
passenger trains, the cars will consist of first and economy class cars,
some with food preparation galleys.
There will be 80 passengers per
first class coach and 98 per
economy car. These numbers will
be reduced to 64 and 79 respectively in the case of cars incorporating
a galley or baggage compartment.
The total train is expected to be
210m long and will carry about 400
passengers.
Each locomotive is planned to be
20m long, 3.2m wide and 4.4m high,
weighing 80 tonnes. Passenger cars
will be 6.2m longer than a
locomotive, the same width, but
300mm less in height, and weigh 40
tonnes empty. Freight cars will be
only 18m long, weighing 80 tonnes.
The high train power of at least
BMW (10,700 hp) is necessary to
accelerate the train to the 360km/h
operating speed on the high speed
track section.
Fast and
suburban sections
The route may be assumed to
consist of three speed sections.
Within 20 to 30km of terminal stations (Sydney and Melbourne), the
track will parallel existing SRA and
VR suburban lines. Here speed will
be restricted to within 90 to
200km/h for two reasons: track curvature and power supply. Both the
NSW and Victorian Railways use
1500V DC supply for their electric
traction and 120V AC for signalling
and interlocking systems.
When running on parallel tracks
in these regions, the VFT will also
be powered by the 1500V DC supply
but the (approximately) 1 lMW required per train will not be
available - hence the restriction in
speed.
Once clear of suburban areas,
the VFT high speed tracks will be
powered by high voltage single
phase AC. Whether 25kV or 50kV
will be used is still to be decided.
Between cities, a steady 350 or
360km/h running speed is envisaged. To allow such continuous speed,
track curvature will be limited to
7km horizontal and 22km vertical.
The track will be BHP headhardened 60kg/m rail on 270kg prestressed concrete sleepers, laid on
a heavy ballast bed. In all,
860-900km of electrified double
track will be constructed on a
30-metre wide easement, but this
will be wider where earthworks,
culverts and railway stations are
built.
With the high power/weight ratio
proposed, (8MW/460t or 17.4kW/t),
the VFT will be quite capable of
racing up 3.5% grades at full
speed. Therefore the design philosophy is to run straight up and
over hills rather than curve around
them.
Aerodynamics
At a speed of 350km/h, aerodynamic design is paramount. The
total resistance to motion of a train
must (obviously) be overcome by the
locomotive power.
On flat track in still air, the motion resistance of any vehicle can
be expressed by the standard
polynomial equation:
MARCH 1990
7
train on the system is using current.
Excess power generated by the
train during braking can readily be
absorbed by the state electricity
grids.
This facility will not always be
available while the VFT is running
on 1500V DC within the Sydney and
Melbourne suburban areas, as the
suburban DC supply is sometimes
unreceptive. But regenerative
power will also be absorbed by the
train's own auxiliary load - adequate for braking at the low suburban speeds.
Eddy current brakes
AUSTRALIA'S VFT (VERY FAST TRAIN) is currently in the process of an $18.9
million dollar feasibility study. It is being planned to take advantage of the
high potential passenger traffic between Sydney, Canberra and Melbourne
and will run at speeds of 350km/h. Expected travelling time between Sydney
and Melbourne is 3 hours.
Resistance = A + Bv + Cv2 + ...
where:
v = velocity;
A = mechanical bearing friction
plus the rolling friction of wheel on
rail (not a problem using roller
bearings). Rolling friction is minimised by using heavy rail rigidly
laid;
B = that part of rolling resistance
which is proportional to velocity,
plus the momentum of any air
volume carried forward by the
train. The first part is a function of
weight per axle, while the second
part is minimised by streamlining.
Bogies, pantographs, coach joins
and air intakes of diesel or gas
engines all trap air, adding drag.
Successful streamlining minimises
these factors and rejects the use of
diesel or gas propulsion.
Electrification using a single pantograph running knuckle-forward,
enclosed bogies, flush fitting windows and doors and continuous
profile vestibule coach joins are
thus mandatory;
C = (train aerodynamic frontal
area) x (air density) x (frontal, bogie
and pantograph air pressure effect
+ train skin friction).
The C term can be reduced to:
skin friction, 50%; bogie and undercarriage air drag, 25%; pan-
e
SILICON CHIP
tograph 6% ; airconditioning intakes 6 % ; front end 6 % and rear
end 6%
Though smaller than A or B, C is
vital as it is multiplied by the
square of the velocity. At high
enough speeds, the air resistance of
the train skin can predominate over
all other considerations (assuming
optimum aerodynamic shape). Skin
air resistance can be minimised by
smooth construction using unpainted stainless steel, welded, not
riveted.
Motive power
To keep the unsprung mass per
axle down to 1.6 tonnes, it will be
necessary to body-mount the traction motors and gearboxes. Hollow
quill drive shafts will transmit traction and braking forces between
motors and driven wheels. Total
load per axle will be 20 tonnes.
Three phase induction motors
will be used for traction. The
benefits of high power to weight
ratio and rugged, simple, maintenance free rotors make induction
motors the top choice. As a bonus,
the use of GTOs allows 4-quadrant
power transfer, for full regenerative brakes at all times.
This electric brake facility will
be fully operative even if no other
Out on the high speed section of
the track, because of the limits on
wheel-rail adhesion at high speed,
even a combination of electric
regenerative brakes and pneumatic
disc brakes will be insufficient.
The train specification is stringent, calling for an emergency
stopping distance of 3500m for a
train running down a 3.5% grade at
350km/h! Therefore eddy current
brakes will also be used to assist in
stopping the train.
A controlled current flowing in
electromagnets train-mounted close
above (but not touching) the rails
will produce eddy currents in the
rails. This dissipation of energy
generated by motion causes a braking effect. Thus, the train will be
brought to a stop by a force which
does not require wheel-rail adhesion.
To ensure compatibility with VR
and SRA locomotives should towing
of a VFT ever be needed, and to
provide a parking brake, a standard air brake and train pipe will
also be available.
Noise emission
There should be no fear of excess
noise within the suburbs. The German ICE train at 150km/h is quieter
than existing VR and SRA suburban
trains at 80km/h.
Logistics
The proposed Sydney-Melbourne
VFT will generate (directly and indirectly) 25,000 jobs for 5 years
during construction. At least 32
trainsets will be built in Australia,
including 200 passenger cars, 20
freight cars and 64 locomotives.
The complete construction will cost
$5 billion in today's values.
Passenger traffic of 14,000,000
trips, equivalent to 6,600,000 full
Sydney-Melbourne journeys, annually is expected.
The 900km double track will
need 217,000t of steel rails,
3,000,000 sleepers, 9 million tonnes
of ballast and 6600t of copper
overhead contact wire. All these
materials are available from
Australian manufacturers.
Between 4000 and 8000ha of
land will need to be purchased, 50
to 100m wide over 800 kilometres.
A total of 326 bridges, totalling
18km are planned, mostly in the
Dandenong section.
Besides the two terminals, 16
railway stations are proposed to
cater for tourists to the Snowy
Mountains ski resorts and other intermediate stops.
Tunnels will be unavoidable in
the city suburban areas, probably 6
in Sydney and up to 10 in the
precincts of Melbourne.
Frequent trains
An average of one SydneyMelbourne non-stop train every 30
minutes is proposed, with one intermediate stopping train per hour.
Peak hours will see extra express
ANOTHER ARTIST'S IMPRESSION of the Australian VFT running through the
countryside. As with the TGV, the VFT will run with just the rear locomotive's
pantograph raised. And since the supply voltage will be 25kVAC or 50kVAC,
the height of the catenary is likely to be somewhat greater.
trains added to the route. The
Sydney-Melbourne fare is expected
to be approximately $100.
The consortium is hoping to start
construction within 12 to 18 months. First, the Sydney-Canberra section will be constructed to enable
full-speed testing of rolling stock,
power and in-train signalling
systems. The Canberra-Melbourne
leg will commence construction the
following year, with the entire
railway to be completed by 1996.
Feasibility study
The first report of a $18,900,000
feasibility study delivered in
November 1989 predicted that the
VFT would generate $1 billion in
ticket and freight charges annually.
The report also costed an alternative inland route via Albury. The
consortium presently favours the
coastal route because it has greater
scenic and tourist attraction.
On the coastal route, stations are
proposed at the following centres:
Sydney, Mascot, Campbelltown,
Bowral, Goulburn, Canberra, Cooma, Bombala, Orbost, Bairnsdale,
Maffra, Traralgon, Moe, W arragul,
Dandenong and Melbourne.
Inland route stations
The inland alternative route proposes stations at Sydney, Mascot,
Campbelltown, Bowral, Goulburn,
Canberra, Yass, Wagga, Albury,
Wangaratta, Benalla, Seymour,
Tullamarine and Melbourne. This
route is more than 100km shorter
than the existing Sydney to
Melbourne railway.
Perhaps the day of great electric
railway progress is indeed dawning
in Australia. On this optimistic note
we end our series on "The Evolution of Electric Railways".
Acknowledgements
Special thanks to Dr John
Nicolson (technical manager) and
Dr Paul Wild (chairman) of VFT
Australia; to Lars Persson of ASEA
Brown Boveri Traction (Aust). Also
to Comeng of Granville and
Dandenong, ASEA Journal, ABB
Journal, BBC, AEG, SJ (Sweden), DB
(Germany), CFF (Switzerland) and
Deutsche Eisenbahn Consulting
(Frankfurt) for photographs, data
and permission to publish.
~
MARCH 1990
9
A look at the UC3906
SLA battery charger IC
The Unitrode UC3906 is designed to correctly
control the charging of sealed lead acid batteries
so that over-charging is avoided and life is
maximised. It compensates for the change in
battery voltage with temperature so that overcharging is avoided, regardless of the ambient
temperature.
By DARREN YA TES
In the July 1989 issue of SILICON
CHIP, Garry Cratt featured the
UC3906 battery charger in his
Amateur Radio column. The circuit
presented was suitable for 12V
sealed lead acid (SLA) batteries
and the article created quite a lot of
interest. Since then, many readers
have wanted to know how to use the
circuit to charge 6V batteries and
how to add other features .
With this in mind, we are presenting this follow-up article on the maSINK
16
jor characteristics of the UC3906.
We have also designed a more comprehensive charger circuit which is
featured elsewhere in this issue.
With careful use, sealed lead
acid batteries can be expected to
give a service life of 5 to 10 years.
But if they are over-charged, which
happens all too often with most
charger circuits, their service life
will be only a fraction of this figure.
A typical car battery charger is not
suitable for SLA batteries and will
SOURCE
COMPENSATION
f5
14
+VIN
1---+--013 VOLTAGE
SENSE
, - - - - - - - U 1 1 TRICKLE
I
VREF
BIAS
1----012 CHARGE
ENABLE
VREF
POWER 7
INDICATE
9 OVER-CHARGE
INDICATE
OVER-CHARGE 8
TERMINAL
Fig.1: internal circuitry of the UC3906. It monitors the battery voltage and
switches to one of three charging modes: trickle, charge or float.
10
SILICON CHIP
almost always result in overcharging.
By the way, there is some confusion about "sealed lead acid" and
"gel" batteries. Most manufacturers now call them sealed lead
acid but still refer to the term
"gel". Since the electrolyte in a
SLA battery is in the form of a gel,
we don't think there is much wrong
with referring to them as gel batteries but since that term now
seems to have fallen out of vogue,
we will call them SLA batteries
from now on. OK?
Now back to the UC3906.
Charge states
Fig.1 shows the schematic diagram for the internal circuitry of
the UC3906 while Fig.2 shows the
chip connected into a circuit which
is suitable for charging a 12V SLA
battery. You need to look at both of
these circuits together to understand how the chip works. Essentially, the UC3906 has three main
modes or states of operation and
these depend on the voltage of the
battery under charge. These are
shown in Fig.3.
State 1 is called "bulk charge"
whereby the battery is charged at
close to or the maximum charge
rate. This can be seen on the plot
for charge voltage in Fig.3. As the
battery voltage builds up to V12, the
circuit changes to State 2, the
"over-charge" state (point C on the
charge voltage curve). When the
battery reaches point D on the
voltage curve, the charging current
begins to taper off.
Upon reaching point E, the battery voltage is equal to Voc (overcharge voltage) and the charger circuit switches abruptly to State 3,
the "float" state. From here on, the
battery may be charged at any level
up to 1/lOth the maximum charge
rate but it will not be allowed to exceed the "float voltage", Vp.
D2
1N4DD7
+
+
SUPPLY
INPUT
-i
D3
1N5404
.,..
5
3
4
2
RA
180k
1%
15
6
BATTERY
.,.
i-
12
1) VT
= VREF (1 +
2)-VOC
3) VF
= VREF (1 +
=
= D.95VOC
= 0.9VF
=
B) IT
WHERE RX
=
R:
:c RB + RA R~ RB )
:c
.t~c
0
RB)
o,::v
= .o::v
=
VIN - VB - 2.5V
RT
Fig.4: all the key voltages and
currents can be designed into
the circuit using these equations.
RC
39k 1%
14
.,.
R: RX )
RA
+ RA
5) V31
6) IMAX
IC1
UC3906
VREF (1
4) V12
7) IOCT
RB
.D39+
Fig.2: basic circuit for charging a 12V SLA battery at currents up to 500mA.
For practical applications, both the positive supply input and the output
positive lead should be fused to protect D1 & D3.
Also shown at the start of the
charge voltage curve of Fig.3 is the
"trickle charge" condition (points A
and B). In this condition, the battery
is completely flat and below the
trickle voltage, VT, which is typically 10.5V for a 12V battery.
When a sealed lead acid battery is
in this flat condition, it cannot accept a high charge rate. Therefore,
the circuit trickle charges it at IT,
until the voltage rises above VT
whereupon the circuit switches into
State 1, bulk charge.
All the key voltages and currents
mentioned above can be designed
into the circuit using the formulas
shown in Fig.4. Four resistors in the
circuit determine the three voltage
levels, VT, Voc and VF, These
resistors are Ra, Rb, Re and Rd and
to ensure accuracy, they should be
~~-~---:,,;-VOC
C
D
.__IFF"i~VgF=..V:!131
G
CHARGE
VOLTAGE
-
A
------ -- --------
CHARGE
CURRENT
mc_:_ __
IT
---------
STATE
LEVEL
OUTPUT
1
::=-i
0
oc
TERMINATE
INPUT
(C/S OUT)
I
-
~- STATE 1
I
I
I
'1
ON-i---- •
OFF
-ri
I
I___ .I.__
I
oc
INDICATE
OUTPUT
l __ _
I
I
I
STATE 2
...
I~
---t--___
. _ _ , _ I-
STATE 3 •
I.
STATE 1
Fig.3: voltage and current waveforms for the various charge states.
If the battery is flat, it is triclcle charged until voltage VT is
reached. The circuit then switches to State 1 (bulk charge),
followed by State 2 (over-charge) & State 3 (float).
1 % tolerance.
Using the formulas in Fig.4, you
can check that the circuit has a VT
of 10.6V (formula 1), Voc of 14.6V
(formula 2), and a VF of 13.8V (formula 3).
Formulas 4 and 5 are of academic interest only, since they are controlled by the internal functioning
of the IC.
As it stands, the circuit of Fig.2
will give a ma ximum charging current of 500mA , as may be
calculated with formula 6. If you
want a lower charge current, the
resistor Rs should be varied according to the formula . As a practical
example, if you want a maximum
charge current of 250mA, resistor
Rs should be increased to rn.
However, if you want a higher
charging current, say 1 amp, the
circuit must be upgraded by changing Ql to a higher gain transistor
such as a Darlington BD650. This is
because the UC3906 can only
deliver a maximum base current of
25mA from its pin 16. So for higher
charge currents, Ql must be changed as well as Rs. And since diode
D2 has a rating of 1 amp continuous, it should be upgraded to,
say, a 3-amp 1N5404, if currents of
more than 500mA are required.
For charging currents of 1A or
more, Ql should be mounted on a
heatsink.
If a load is applied to the battery
while it is connected to the charger
(which is how we envisage the unit
would be used), the charger will
contribute its full output to the load.
If the battery drops 10% below the
float level, VF, the charger will
MARCH 1990
11
Charge & Discharge Currents
the battery could be expected to
deliver around 450 milliamps for
10 hours.
Now what do we mean by terms
such such C/4 and C/5? When we
start bandying about figures of C/4
or C/5, we are talking about
charge and discharge rates based
purely on the battery capacity and
with none of the derating mentioned above. C is the battery capacity
in ampere-hours. C/5 refers to a
5-hour rate of discharge or
charge. So C/5 for a 5 amp-hour
battery is 1 amp. C/4 for a 5 amphour battery is 1.25 amps.
Let's make it clear again that
rates such as C/4 and C/5 do not
Many people are confused
about battery capacity and what it
means as far as charge and
discharge currents are concerned.
Battery capacity is rated in
ampere/hours. For example, you
might have a 5 ampere-hour battery. Now this does not mean that
the battery is supposed to deliver
5 amps for one hour, although it
might not be far short of it.
The capacity is normally rated
for 10 hours or 20 hours. At the
20-hour rate, a 5 amp-hour battery
could deliver 0.25 amps (250
milliamps) for 20 hours. At the
10-hour rate, the capacity would
be reduced by about 10%, so that
reset itself to State 1 and full
charge current will be delivered.
An interesting aspect of the circuit is that it does not drain any
power from the battery via the sensing resistors, Ra to Rd, when the
input power is off. This is because
the chip senses whether the input
voltage is low (see "UV sense" section on Fig .1) and if that is the case,
the internal transistor at pin 7 is
off. Consequently, no current flows
through Re and battery loading is
negligible.
circuit published in July 1989. They
have been included because the
UC3906 has been found to be
vulnerable to reverse voltages.
D2 protects the circuit against
reverse current flow which can occur if a battery is connected to the
output when no power is connected
to the input. D3 protects the circuit
against reverse connection of a battery and should itself be protected
by a fuse (see our complete charger
circuit elsewhere in this issue)
otherwise it can be destroyed. Dl
protects the circuit against reversed input supply connections and
could be eliminated if the circuit is
permanently wired.
Diode protection
By the way, diodes D2 and D3
were not included in our original
D3
1N5404
RT
470fl
.,
5
3
4
1%
16
2
.,.
11
12
RB
18k
1%
IC1
13
UC3906
RD
l0 390k 1%
7
14
.039-+
RC
43k 1%
15
470fl.,.
Fig.5: basic charger for 6V SLA batteries (500mA max). As before, the positive
input & output lines should be fused to protect D1 & D3.
12
SILICON CHIP
refer to the recommended discharge current of a battery. If you
discharge a battery at a C/5 rate
you will only get about 85% of its
quoted capacity (assuming that is
quoted at a 20 amp-hour rate).
Finally, regardless of the capacity, SLA batteries can deliver very
high discharge currents for short
periods (20 seconds or less). For
example, a 5 amp-hour battery
may well be able to deliver a short
term current of 50 amps or more.
However, such a rate of current
should not be maintained for very
long as not only will it discharge
the battery very quickly but it may
also cause internal damage.
Fig.5 is a version of the charger
which is suitable for 6V SLA batteries. Its over-charge level, Voc, is
7.4V. VF is 6.9 volts and VT is 5.1
volts. Again, you can check that
these voltages are obtained by
substituting the values for Ra, Rb,
Re and Rd into formulas 1, 2 and 3
in Fig.4.
Maximum charging rate
As noted above, the UC3906 controls the maximum charging current delivered to the battery, according to formula 6 in Fig.4. If you
have access to the specifications
for a battery, you will see a figure
quoted for maximum charging current.
If you don't have access to the
specs, you are safe to assume that
you can charge any SLA battery at
C/5. To give an example, if you have
a 10 amp-hour battery, you can
safely charge it at a maximum current of 2 amps.
For an explanation on charging
rates and terms such as C/5, see the
panel accompanying this article.
Above VT, the battery is charged
at the maximum current recommended by the manufacturers. This
is another area of confusion as different manufacturers set different
maximum charging rates fOi their
batteries. Typically though, the
maximum charge current is C/5 or
C/4 or higher.
~
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VINTAGE RADIO
By JOHN HILL
Wave traps - a useful vintage
radio accessory
A "wave trap" was a common radio
accessory in the 1920s and can still he of
use today for those who dabble in vintage
radio. This month's column delves into the
mysteries of this long forgotten device.
Back in the days when most
domestic receivers were of the
"reaction type", selectivity (the
ability of a radio to separate out adjoining stations) was something that
left much to be desired. Early radio
sets were not very selective.
A simple reaction type receiver is
reasonably selective on distant stations but nearby stations will
literally swamp the dial, being audi-
ble from one end to the other.
Selectivity can be improved by
altering the aerial tappings in order
to1tighten the coupling to the tuning
coil but any improved selectivity by
this method will be at the expense
of distant station volume. Selectivity can also be increased by removing the earth wire from the receiver
or by using a shorter aerial. Again,
both methods will reduce the long
distance performance of the set.
The regenerative receiver's lack
of selectivity was just one of many
reasons why superhets rapidly took
over from reaction types.
In my childhood days I had a
1-valve·reaction set in my bedroom.
In those days I was living approximately 6km from 3BO's transmitter
at Bendigo and from memory, I'd
say that 3BO completely obliterated
about one third of the dial. Stations
within that particular zone were
unlistenable because of local station interference. It is this type of
situation that lends itself to a wave
trap for such a device can almost
completely tune out a local station,
thus making more stations available for listening.
A wave trap is about the most uncomplicated electronic device one
can make. It consists of nothing
more than a coil of copper wire and
a tuning capacitor (see Fig.1}.
VC1
15-415pF
L1
TO ANTENNA
~--TERMINAL OF
RECEIVER
L1 : 60T, 0.5mm ENAMELLED COPPER WIRE
CLOSEWOUNO ON 40mm DIA FORMER
Fig.I: a wave trap consists of a tuned
circuit in series with the aerial input.
A basic wave trap is nothing more than a tuned circuit made up of a coil and
a variable capacitor. The capacitor need not be a single gang unit. Instead,
you can use a 2 or 3-gang unit salvaged from a derelict radio.
14
SILICON CHIP
A quick glance at Fig.1 shows it
to be nothing more than a simple
tuned circuit which is identioal to
the tuning coil and tuning capacitor
of a radio receiver. Ideally, it
This is the author's wave trap. It need not have been so large but the box was
available - it previously housed a crystal set. A much smaller unit could be
built using more modern components.
This superhet receiver has an intermediate frequency of 175kHz. A wave trap
helps to reduce the number and intensity of the heterodyne whistles that occur
when such a set is operated in close proximity to a powerful local station.
should cover the same frequency
range. Adding a diode and a set of
earphones to a wave trap would
convert it to a crystal set.
When using a wave trap it must
be placed in series between the
aerial and the aerial input on the
receiver. If the wave trap is tuned
to the local station, the tuned circuit of the trap resonates at the station frequency, allowing only a
reduced signal to pass through to
the receiver. All other radio frequencies pass through unhindered.
Perhaps that last statement is not
quite correct. Almost unhindered
would be a more accurate statement for there is a slight drop in
volume on other stations when a
wave trap is in use. Also, frequencies close to the one being trapped
are diminished to some extent. Unfortunately, every convenience has
its price.
TRF receivers
We will digress for a moment and
discuss a particular type of early
radio, for it may help to make the
operation of a wave trap more
clear.
One way that early receivers
were made more selective was to
introduce more tuned circuits. This
was the way the first TRF (tuned
radio frequency) receivers operated and it was common to see
radios in the mid to late 1920s with
two or three tuning dials on the control panel.
In the case of a 3-dial set, there
were two stages of radio frequency
amplification prior to the detector.
This involved three separately tuned circuits and such a set up increased selectivity by a considerable degree.
Incidentally, those old TRF
receivers with independent dials
were quite difficult to tune for it
was most unlikely that a radio station could be received with all the
dials set at the same numerical
position. In order to listen to a particular station, each dial had to be
set to a position where each tuned
circuit was correctly aligned with
the others. If the circuits were not
properly synchronised, the operator would hear nothing.
A special log chart was usually
supplied with multi-dial radios so
that station positions could be
recorded for future reference.
It is little wonder that single knob
tuning became popular. However,
this required far greater accuracy
in the manufacture of coils and tuning capacitors.
Now the reason for the foregoing
paragraphs on TRF receivers is
this: installing a wave trap is, in effect, the same as adding another
tuned circuit to the radio being
used.
When using a wave trap, the tuned radio frequency circuit of the
trap does not track with the rest of
the receiver and is only effective at
one particular frequency - the frequency of the local station that it is
designed to suppress. Under these
circumstances, the wave trap
makes the set more selective
because it reduces the signal
strength of the station it is tuned to
restrict.
MARCH 1990
15
Wave traps were common when this old Martin receiver was the latest thing.
Reaction type receivers, such as the Martin, often needed an additional tuned
circuit to minimise the swamping effect of a strong local station.
A 3-dial TRF receiver such as this unit was quite tricky to tune so it was little
wonder that single-knob tuning eventually took over. Multiple tuned circuits
helped these old receivers to be more selective.
Unlike the first tuned circuit of a
TRF receiver, the resonant frequency in a wave trap is not passed on to
other stages for further amplification. It works in a similar way but
no use is made of the resonant
energy, although enough signal
passes through so that the trapped
frequency can still be heard on the
receiver at a much more restrained
level.
The term "wave trap" has been
around for a long time and although
the name explains the function on
the device, I think that it should
have a more scientific name. In actual fact, I believe a wave trap
16
SILICON CHIP
should be called a "series connected, variable resonance, radio
frequency choke". Now doesn't
that sound a whole lot better than
wave trap? However, for the convenience of readers, I shall continue
to use the term wave trap.
Early superhet problems
Readers can be excused for
thinking that a wave trap is only of
use when using an ancient reaction
type receiver in close proximity to a
local station. While this is the most
obvious application for a trap, it
can also be used to advantage with
early superhets which had low in-
termediate frequencies.
Although the standard IF for
domestic receivers has been
around 455kHz for about 50 years,
this was not always the case. Many
of the sets from the early to mid
1930s operated on much lower intermediate frequencies. One such
frequency was 175kHz and this IF
was quite common in early superhets. The peculiarities of these particular receivers becomes obvious
when they are used close to a
powerful station.
In my own situation, I live approximately 4km from 3CV's 5kW
transmitter and this causes con~
siderable local station problems
with all of my vintage radio listening, including my early superhets.
There are several types of
receiver malfunctions caused by
such strong interference. Firstly,
heterodyne whistles appear at
numerous points on the dial there are not just a few whistles but
dozens of them.
Secondly, harmonics of the local
station frequency also appear at
various places around the dial. One
of my old superhets tunes in about
three 3CV's and two 3BA's (a more
distant local station).
It is under these annoying circumstances that the old wave trap
can be of assistance for it can help
control the previously mentioned
problems. Using a wave trap will
eliminate many of the whistles and
harmonics because it reduces the
local station signal strength to more
manageable levels.
AGC problems
Another situation where a wave
trap can be an advantage is with a
radio that lacks automatic gain control. If such a receiver is used
carelessly and is tuned onto a local
station without backing off the
volume, the speaker can be severely overloaded and possibly even
damaged.
Again, a wave trap will help
reduce the signal strength to more
normal levels.
A practical wave trap
Although a wave trap is basically
just a coil and a variable capacitor,
it is far more convenient to use if
properly housed. The one shown in
FRONT PANEL
VINTAGE RADIO
REPAIRS
1
=~
REAR
PANEL
EARTH _ _,_
TUNING
CAPACITOR
(VC1) 15•415pF
-
~
-
LAWSON RADIO has been in the
business of repairing radios for 40 years.
If John Hill"s column has rekindled the
memories, but you are not confident
enough to carry out your own repairs then
call us now, for an obligation free
quotation .
Should you want to sell or purchase a
vintage radio contact Michael today.
EARTH
ANTENNA
L1 : 60T, 0.5mm ENAMELLED COPPER
WIRE CLOSE WOUND ON 40mm DIA FORMER
Fig.2: here's how to wire up a practical wave trap with IN/OUT
switching. Use one section of a 2 or 3-gang tuning capacitor if
that's what you have available.
298 GREAT WESTERN HWY
LAWSON, NSW 2783
(047) 59 1254
the accompanying photographs has
been placed in a wooden box (an
earthed metal box may be even better). It has both aerial and earth
connections, plus a double pole double throw (DPDT) switch which
either switches the aerial straight
Although this old 4-valve Airzone is a
superhet, it lacks AGC. Using a wave
trap on this and similar receivers
helps to throttle back the
overwhelming effect of a local
station.
through to the set or to the set via
the wave trap.
The earth connection just goes
straight through the box from the
terminal on the back panel to the
terminal on the rear panel - it is
more convenient to have both the
aerial and earth leads coming from
the same position on the work
bench. It is also very convenient to
be able to switch the trap in or out
at the flick of a switch rather than
having to connect the trap into the
aerial lead when it is required.
Fig.2 shows a wiring diagram
that completely cuts out the trap
when the aerial is switched straight
through.
The number of turns on the coil
will vary according to the gauge of
the wire, the diameter of the former
and the capacitance of the tuning
capacitor. 60 turns on a cardboard
tube from a toilet roll may be a
reasonable starting point.
If that local radio station is spoiling your vintage radio fun, then
trap it out with an old fashioned
wave trap. If you decide to build
one, the convenience of the switchable model is well worth the ex~ e~ct.
~
~esurrection
!Jadio
The original vintage
wireless specialists
Our skilled technicians offer QUALITY
repairs & restoration.
We have a large stock of bakelite and
timber radios fully restored and for sale.
Valves, high voltage capacitors and
other specialised parts available.
SPECIAL - this month only:
1O & 15µF 450 volt electrolytic caps
$3.00 plus p&p
WANTED - valves, radios, etc. ,
purchased for cash.
Call in to our showroom at:
51 Chapel Street, Windsor, Vic 3181
PO Box 1116
Telephone: 529 5639
MARCH 1990
17
MORE DEALS TO MAKE THE
High performance
AT/386Hard
Disk/Floppy Disk
Controllers
Universal Wirewrap
Card
CAT. IF054
CAT. DCAH (HDD) or CAT. DCA HF (HDD & l'DD)
This universal wirewrap card is ideal for
engineers and other technical people
developing hardware add-ons for IBM
PC/XT/ AT/386 or compatibles.
·1 The card provides a complete built-in
i;; data bus, address bus and I/O line buffer
··. circuit. It incorporates a universal
address decoding chip (0-3FF, step 8 or
16) and a D25 female connector.
Buffering of the inputs and outputs
makes
damage to the PC's bus from
Speed up the disk performance of your
faults on the card impossible.
AT or 386 machme by a factor of around
21 with these fast caching disk
The wire-wrap area is 4000 holes w hich
controllers.
are plated through for easy prototyping
work. The card is built to a very high
1:1 sector interleaving, using the latest
standard and can withstand heavy use.
Western Digital 1006 chip set greatly
increases performance with most d rives .
NORMALLY $129
Features:
• Capable of addressing hard disks with
u p to 16 heads and 2408 cylinders. 1 or
2 drives are supported
• Will run at u p to 16MHz on a suitable
high speed machine, delivering a
massive 200% improvement in
throughput from this feature alone I
• The DCAHF is available with a built-in
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ONLY $99, SAVE $36
CAT.DCAHF
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Data Switches
CAT. ACDS21
CAT LACPP5, only
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Serial Printer Cables- 3 Metres
WAS
$95
NOW $59, SAVE $3o
CAT. LAAPS2 PS2 to AT keyboard
connector adaptor. Enables AT style
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,.
graphics card adaptor.
9 pin to 15 pin adaptor
enables multisync
monitors to plug into
the 15 pin analog output
of VGA graphics cards.
AMERE$9.75
CAT. LACM9 Modem cable 9 pin socket
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CAT. LANULL Nu ll Modem Adaptor
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$18.00
$25.00
Modem Cables - 2 Metres
CAT LACM25
Type5
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Modem
end 25 pm
end 25 pm
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male
1_ _ _ _ 1
CAT.LACM9
Type6
Computer
Mod em
end 9 pm
femal e
1
end 25 pm
ma!e
8
Hardware Control
CAT.LACSP9
CAT.LACSP25
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3
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3
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1.6,8
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CAT. LAAB
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5,6,8
568
Use 4 wire cable
Serial Printer Cables- 3 Metres
xon/xoff
Hardware Control
CAT.LACSPX25
Type 1
CAT.LACSPX9
Type2
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End 25 Pm
Printer
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End 25 P1.'"l
Female
2
Male
Fem ale
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3
16
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Mini Tower Case
witb200WAT
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5
7
20
20
CAT. LAOT
20
68
8_
_ __ 4
Use 7 (or 8) wire cable
Serial Quick
Tester LEDs
monitor the
lines to give
instant feedback
Great for fault finding
RS-232
Break--OutBox
For connection between serial devices.
All pins straight through.
CAT. LAAVGA VGA
to 25 pin plug. The approriate pins are
connected (TXD to TXD, RX to RX etc.)
ONLY$39.95
CAT. LACPP3 3 metre cable
CAT. LACPP5 5 metre cable
CAT. LACPP10 10 metre cable
Standard nrinter cables with DB25 pin
plug to 36 ,;in Centronics plug. Suits all
popular parallel printers and computers
printer ports.
CAT LACPP3, only $15.00
Serial Printer Cables
ONLY$9.75
Modem cable
25 pin plug to
25 pin socket
All pins are
wired straight
through .
ONLY$29.95
• Suits all parallel printers
• Crossover switch
• 36 pin centronics connectors
Parallel Centronic
Printer Cables
Fem ale
Modem Accessories
• Suits all parallel printers
• 2 computers to one printer or one
computer to 2 printers
• 36 pin centronics connector
ONLY $9. 75 each CAT. ACDS22
EXTRA SPECIAL!!!
DISK BOX WITH 100
DISKETTES
CAT.DCAH
ONLY $175 SAVE $50
Adaptors
CAT. LA9M25F 9 pin
plug to 25 pin socket.
CAT. LA9F25M
9pinsocket
to 25pin
plugThe
appropriate
pins connect
internally to
allow for
matching of
serial
equipment
using a
mixtureof9
pin and 25 pin connectors (eg. a 9 pin
serial connector on a serial mouse to a 25
pin serial port on a PC).
ONLY $15.75 each
CAT. CAT.BP
This compact case is the same as used
in the famous Silicon Chip Project AT. It
has plenty of room for a full XT, AT or 386
system, and has drive bays for 2 x 5.25"
and 2 x 3.5" drives. Front power switch,
reset, turbo and disk drive light and
keyswitch . And being a "mini-tower" it
takes up very little space. Normal price is
$299, but for this month only
Reduced to $199
while stocks last!
SAVE$100
USE 9 (OR 101 WI RE CABLES
ONLY $19.90
$15. 75each
CALL US NOW FOR OUR GREAT CATALOGUE WITH ALL OUR PRODUCTS LISTED!
OPPOSITION HAl'E OUR GUl'SI
BABY AT CASE +
POWER SUPPLY
MULTISYNC
CAI'.CAATBP
CARD
MONITOR + VGA
CAT ACMM & CAT VC0800
This compact PC/AT case features a
flip -top bd and fa cibties for expans10n for
up to 8 slot mother boards . The internal
drive mounting tray will accept up to 3
half height 5¼ hard or floppy dnves.
LEDs and switches for
Reset/Turbo/Power are provided A
keylock and key are also provided .
Dimensions are:
360mm(W) x 165mm(H)
x 400mm(D)
·
Need more ports on your PC? This
compact half slot card comes
complete with 2 serial and 1 parallel
power and all the connectors . plus
a 9 pm to 25 pm DB adaptor
cable for the senal port.
Normally $85
Limited stock:
ONLY$45,SAVE$25!!
The cards provide complete register level
compatib1lrty with the IBM Video
Graphics Array standard (VG A ), wlule
bemg backwards compatible with EGA.
CGA "'ld Hercules Graph1cs/MDA
monochrome standards.
The VC1024 1s htted with an add1t1onal
256K of display memory for up to 1024 x
768 pIXel resolution.
Prices the
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12MHz 0-wait state
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14 11 EGA MONITOR +
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Save 40% on 2 Serial/1 parallel Port Card
CAT IOPS2
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TheTurboXT
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CAT MB1 600
CAT MB286HS1 M
"Baby-Size" AT
Motherboard
The MB1600 IS an IBM PC/XT
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only 81/i' x g· The board runs at 10 MHz
or 4.77MHz, providing complete
compat1b1lrty with the IBM standard
Eight 62 pm edge connectors are also
mounted to the board . The 1/0 channel 1s
bussed across the eight expansion sloes
The heart of the MB1 600 1s an 8088 ·3
CAI'. AC MECA & CAT VCEGA
The ACMEGA is a full EGA colour
monitor, providmg both text and
graphics display with all EGA and EGA
compatible graphics cards. It features a
0.31mm dot pitch tube with
anti-reflective coating. A tilt and swivel
stand is provided .
This !ugh performance AT motherboard
features ultra-fast performance and a full
8 slot expansion bus. It is switchable to
6, 8, 10 and 12MHz and can accept 256K ,
512K 640K or 1MB of memory on the
motherboard T he range of speeds allows
slower memory LO be used when
available
The design uses the powerful CHIPS &
TECHNOLOGY clup set (12 5MHz
vers10n) for very high performance and
relrability. It outperforms other 12MHz
designs by a vvide margm .
Normally $848, now only
$675. SAVE $173
Normal price $595.
But while current stocks
last: only $349
"Magic Combo"
Mono/ Colour Graphics
Card + High-Resolution
Monochrome Monitor
CAI' VCCOMBO/CAT ACMA
This is the video card and morn tor to smt all
occasions ' The Magic Combo Card dnves both
your old CGA colour morutor and tlus bnllrant
new monochrome monitor to the two most
popular standards
1. Colour Graphics Adaptor (CGA) standard
When usmg the TTL monochrome monitor. grey
tones are used to simulate colours
2. M onochrome Display adaptor with H ercules graphics (720 x 348 pIXeLs) when
driving it as a TTL monochrome morutor
Now you don't need to put up with gntty CGA graphics for your text - .s witch to
!ugh qualrty 720 x 348 pixel MDNhercules. Nor do you have to miss out on all the
games software because you can't run CGA graphics You get the best of bo h
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Normally $328, now only $275. SAVE $53
perform ance motherboard has a full 6
expansion slots (5x16 bit, 1x8 bit) and a
full 1MB of BOnS memory for
maximum performance - 13.7 on
Nortons SI rating I 8 or 12MHz operation
1s keyboard selectable
The small size of the board makes 1t ideal
for reolacement m both XTs and slower
ATs. The mounting holes match those of
both XT and AT machmes.
microprocessor
The system board supports both
ROM/EPROM and R/W memory It has
space for 32K x 1 and BK x 1 of ROM or
EPROM
A full 640K of h1g h speed RAM can be
fitted on the motherbrnmi
Normally $495 plus $295
for 1MB of RAM.
Sale Price $495 complete,
SAVE $295!!
NORMALLY $149
ONLY $99, SAVE $50
with V20 chip $109
Only while stocks last! !
.................................
~~
:37] ~~~;o:~::•:~::
·•
L
~----•■-----■-•■•
ElectrnnkSolution,
Fax(02)9065222
We accept Bankcard , Mastercard & VISA Mail orders our
specialty. Freight on smaller items is now $9 00 + $2.50
P&P
• All prices include sales tax
• All products carry a 14 day money back guarantee
(software and
hard disks excepted)
• All products carry a full 3 month warranty
• All cards come with full documentation
• Ring for quantity discounts and tax free pnces
Owing to technical advances products we supply may in
some cases vary from those pictured In all cases they are
guaranteed to perform to an equal or higher standard .
.................................
A charger for sealed
lead acid batteries
This new charger is designed especially for
6 and 12 volt sealed lead acid batteries and
is based on the Unitrode UC3906 charger IC.
It is suitable for charging batteries of up to
15 amp-hour capacity and can deliver up to
3 amps.
By DARREN YATES
Elsewhere in this issue we have
produced a comprehensive article
on the characteristics on the
Unitrode UC3906 battery charger
IC. Here we present the IC in a circuit which will cope with 6 or 12V
batteries and has five switchable
charge rates.
Most sealed lead acid (SLA) battery chargers on the market are
quite simple affairs and are
relatively cheap, but (and this is an
important "but") most do not correctly charge a battery at either the
correct current or to the correct
20
SILICON CHIP
voltage. Not only that, many do not
provide an "end-of-charge" condition and continue to belt current into the battery whether it's fully
charged or not.
This can do considerable damage
to sealed lead acid batteries and
greatly shorten their service life.
Our charger maintains the battery at a constant float voltage once
it has been fully recharged. This
means it can remain connected to
the battery indefinitely and still
keep it in peak condition.
This charger will charge either a
6 or 12V SLA battery and has
charge rates set to suit capacities
of 1.2, 2.6, 4.5, 6 and 15Ah. The
maximum charge currents for these
settings are 250mA, 520mA,
900mA, 1.2 amps and 3 amps,
respectively.
If you have a battery which does
not quite match one of those batteries listed, that does not matter just select the nearest suitable current. For example, if you have a
lAh battery, select the 1.2Ah
charge rate. If you have a 3Ah battery, select the 2.6Ah rate.
The charge currents provided
are at the rate of C/5. C is the battery capacity in amp-hours. So the
C/5 rate is C divided by 5. Hence, 15
amp-hours divided by 5 gives a
charge current of 3 amps.
However, many SLA battery
manufacturers quote or recommend a maximum charge rate of
C/4 (we took a more conservative
approach). So if your battery is not
among those quoted, you can divide
its amp-hour rating by 4 and select
the nearest charge rate provided.
For example, if you have a 12 amphour battery, you could charge it on
the 15Ah setting provided on our
charger (ie, maximum charge rate
would be 3 amps).
The new charger is housed in a
relatively large metal case, measuring 306mm wide, 204mm deep and
96mm high. On the front panel, it
has two terminal posts for the
charging leads to the battery and
two rotary selector switches. The
first selects either 6 or 12 volt
charging while the second selects
the rate of charge.
There are four LED indicators.
The first, on the righthand side of
the panel, is a power LED, to indicate that the circuit is on. On the
lefthand side there is a group of
three LEDs to indicate the float
(red), main (green) and trickle
(yellow) charge modes. We will explain these modes a little later in
this article.
On the rear panel of the charger
is the mains switch and two
fuseholders, one for the primary of
the power transformer and one in
the positive output lead. The
charger is short circuit proof and
cannot be damaged by reverse connected batteries (except for blowing the fuse).
How it works
Now have a look at the circuit
diagram of Fig, 1. As already mentioned, the heart of the circuit is the
UC3906 (IC2) and this is teamed
with an LF347 quad op amp (ICl)
and a BD650 Darlington transistor,
Ql.
What the circuit does is to continuously monitor the battery
voltage and then adjust the charge
rate to suit. If you have a 12V battery connected and it is flat, say
below 10 volts, the charger will only deliver a small trickle charge.
This is because "flat" sealed lead
acid batteries should not be charged at a high rate - it can cause
damage. While the circuit is in
trickle mode, the yellow LED is lit.
Once the battery voltage rises
above 10 volts, the charger then
delivers its maximum charge rate,
according to the setting of the
charge switch, S2. While the
charger is delivering a high cur-
PARTS LIST
1 PCB, code SC14103901,
190 x 102mm
1 front panel label, 302 x
90mm
1 metal case, 302 x 200 x
90mm
2 knobs
1 2-pole 5-position rotary
switch
1 4-pole 2-position rotary
switch
1 red 4mm binding post
terminal
1 black 4mm binding post
terminal
1 240VAC mains switch
1 9mm rubber grommet
1 8mm cable clamp
2 3AG safety fuseholders
(Jaycar Cat. SZ-2036)
1 3AG 5A fast-blow fuse
1 3AG 1 A fast-blow fuse
4 1 0mm 3mm-tapped metal
spacers
3 solder lugs
1 2-way insulated terminal strip
1 18V 6A transformer (Jaycar
Cat. MM-2000 or equivalent)
1 insulating kit to suit T0-220
transistors
1 insulating kit to suit stud
mounting diode
Resistors ( 1/ 4 W)
1 1MO 1%
1
2 560k0 1 % 4
3 220k0 1 % 1
3 180k0 1 % 1
1 47k0 1%
1
1 18k0 1 %
1
3 10k0 5%
1
2 3.9k0 5% 2
1 2.7k0 1% 2
Semiconductors
1 LF347, TL074 quad op amp
(IC1)
1 UC3906 charger IC (IC2)
Miscellaneous
Screws, nuts, washers, heavyduty hook-up wire, heatsink compound, solder.
rent, the green LED will be lit.
Once the battery is fully charged,
which usually takes four hours or
so depending on how discharged it
was, the charger will change over
to the "float" mode. This maintains
the battery at a constant terminal
voltage, dependent on temperature.
And as you would expect, this is
when the red (float) LED is lit.
All the charge functions are controlled by the UC3906 while the
three LEDs are driven by op amps
in the quad package.
Power for the circuit comes from
a transformer with an 18 volt
secondary which feeds a bridge
rectifier and 4700µF capacitor to
give about 24 volts DC. This supply
is fed to pins 3 and 5 of the UC3906
(IC2) and to the emitter of the Darl-
1 BYX98-300 or equivalent
1 OA stud mount power diode
(D1)
1 1N5404 3A power diode
(D2)
1 BD650 Darlington transistor
(01)
1 PA40 rectifier bridge
1 3.3V 400mW or 1 W zener
diode (ZD1)
2 5mm red LEDs (LED 1 ,
LED 4)
1 5mm yellow LED (LED 2)
1 5mm green LED (LED 3)
4 5mm LED bezels
Capacitors
1 4 700µF 35VW pigtail
electrolytic
3 0.1 J,tF metallised polyester
(greencap)
1 .0012µF metallised polyester
2.2k0 5%
1 kO 5%
1 kO 1 %
6800 1 %
4700 5%
4 700 1 %
3900 1%
4. 70 5% 5W
3.30 5% 5W
ington transistor, Ql, via a paralleled group of four 5-watt wirewound
resistors which have a resultant
resistance of 0.970.
This composite resistance is
monitored by IC2 via switch S2.
This part of the circuit looks a little
confusing but is quite straightforward really. What happens is that
switch S2 is used to "tap off" part
of the voltage developed across the
composite resistance and feed it to
pin 4 of IC2 . IC2 then turns on Ql
just hard enough to ensure that the
voltage between its pins 4 and 5
does not exceed 250mV. This is how
the circuit maintains the selected
charge rate.
By using S2 to "tap off" the
voltage across the composite
resistance, there is no need to
MARCH 1990
21
The SLA Battery Charger uses a large power transformer so that it can deliver the maximum 3-amp charging current.
Take care with the mains wiring and sleeve all exposed terminals with plastic tubing to prevent electric shoclc.
switch the charging current. Hence
a light duty rotary switch can be used instead of one with heavy duty
contacts.
Because the UC3906 can only
supply a maximum current of
25mA, Ql is specified as a BD650
Darlington transistor which has a
minimum gain of 750 at a collector
current of 3 amps. This means that
the maximum current that the
UC3906 will ever have to deliver is
a tiny 4 milliamps. Typically, the
current from the UC3906 will be
much smaller, less than one
milliamp.
The collector of Ql is connected
to the positive output terminal of
the charger via a 10-amp stud
mounting diode, Dl. This prevents
any damage to the circuit which
could be caused when a battery is
connected to the output while no
22
SILICON CHIP
power is applied to the circuit.
Diode D2 and the 5A fuse provide
protection against batteries connected the wrong way around.
Voltage switching
S3, a 4-pole 2-position rotary
switch, is the voltage selector. All
four poles of the switch work by
switching shunt resistors in and out
of circuit, depending on whether
the 6V or 12V mode is selected.
Note that all the resistors associated with S3 are 1 % types. This is
necessary to ensure that the circuit
provides correct voltages across
the battery at all times.
The two 0. lµF capacitors at pins
8 and 14 on IC2 and the .0012µF
capacitor between base and collector of Ql ensure that the circuit is
stable and not able to oscillate at
supersonic frequencies.
LED indication
Three op amps in ICl drive three
light emitting diodes, as mentioned
previously. All three are connected
as comparators. ICla is driven from
pin 9, the "over-charge indicate"
output of IC2. When pin 9 goes low,
the output of ICla goes high to turn
on LED 3 and indicate that the
charger is delivering full charge.
IClc is driven from pin 10, the
"state level control" of IC2. When
pin 10 goes high, the output of IClc
goes low to turn on LED 4, the float
charge indicator.
Fig.1 (right): the circuit is based on
the UC3906 charger IC. This monitors
the battery voltage and switches
between three charge states: trickle,
charge & float. The output of ICl (pin
16) drives Darlington transistor Qt to
control the charging current.
c.)
N
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POWER
680!:J
10k
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MAIN A
CHARGE
LE03
GREEN K
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UC3906
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2.7k
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13
10
12
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15
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BYX98300
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UNIVERSAL 6/12V BATTERY CHARGER
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470!:J
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6V
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47k
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220k
1¾
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S3c 012" ~ ,
1M
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560k
1 1/o
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6V
1~0k~80k
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7
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TRICKLE
CHARGE
BATTERY
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1
220k
1 1/a
'8 1..
k1
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18k
1%
1'Ak f
18D
-
RESISTORS
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
No
1
2
3
3
1
1
3
2
1
1
4
1
1
1
1
1
Value
1MO
560k0
220k0
180k0
47k0
18k0
10k0
3 .9k0
2 .7k0
2.2k0
1 kO
1 kO
6800
47 0 0
4 700
3900
4-Band Code (5%)
not applicable
not applicable
not applicable
not applicable
not applicable
not applicable
brown black orange gold
orange white red gold
not applicable
red red red gold
brown black red gold
not applicable
not applicable
yellow violet brown gold
not applicable
not applicable
5-Band Code (1%)
brown black black yellow brown
green blue black orange brown
red red black orange brown
brown grey black orange brown
yellow violet black red brown
brown grey black red brown
brown black black red brown
orange white black brown brown
red violet black brown brown
red red black brown brown
brown black black brown brown
brown black black brown brown
blue grey black black brown
yellow violet black black brown
yellow violet black black brown
orange white black black brown
Note: where 5% tolerance resistors are called for in the parts list, 1 % types may be used .
IC1 b drives " trickle charge" indicator LED 2. When IC2 is in the
trickle mode, current is supplied
from pin 11 and via the 4700
resistor to the battery. While this is
happening, the voltage at pin 11 of
IC2, and hence pin 6 of IClb, will be
above the reference voltage at pin
5. This causes IClb's output to go
low and light LED 2.
When the battery voltage rises
sufficiently, IC2 switches off its output at pin 11 and turns on the
charge output at pin 16, to drive
Q l. When this happens, the voltage
at pin 11 drops from around + 24V
to the battery voltage. This causes
pin 6 of IC1 b to drop below its
reference input at pin 5 and LED 2
goes out.
Some readers may think that pins
9 and 10 could be used to drive
LEDs directly, eliminating the need
for ICla and IClc. However, these
"open collector" outputs cannot
sink very much current, typically
5mA or less, and so the op amps are
necessary.
By the way, the unused op amp in
the IC1 package is not shown. On
the printed circuit board, its inputs
(pins 9 and 10) are tied to the OV
line while its output, pin 8, is left
with no connection.
Putting it together
Light duty hook-up wire can be used to wire the front-panel switches since
they switch low currents only. Bind the leads together as shown. We used
sockets for the ICs but you can solder them directly into circuit.
24
SILICON CHIP
All the circuit components except
the LEDs, the stud mount diode,
switches and power transistor are
mounted on a printed circuit board
measuring 190 x 102mm (code
SC14103901). Both the stud mount
diode and the transistor are bolted
to the rear wall of the chassis for
heatsinking.
You will need to drill holes in the
chassis to mount the four LEDs, two
rotary switches, power switch, two
fuses, the transformer, the Darlington transistor, bridge rectifier,
stud diode, the printed circuit
board and any other hardware.
We suggest you drill all these
holes before any assembly work
takes place. Use the Scotchcal front
panel, if available, as a template
for drilling the front panel. The
GROMMET
I
(n)
POWER TRANSFORMER
~-
LED3
MAIN
BATTEAY
CHARGE
g ~
10
_ ( : ~ 0 ;)
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,3
14
Fig.2: Q1 and D1 must be isolated from the chassis (see Figs.3 & 4) while the four 5W resistors and D2 should he
mounted proud of the PCB to aid heat dissipation. Use heavy-duty cable to wire the output terminals.
printed board can be used as a
template for its mounting holes.
Before beginning assembly of the
board, check it carefully for breaks
or shorts in the copper pattern. It's
much easier to find and correct any
defects at this stage.
Although we did not use them for
our prototype, we suggest you use
PC pins for all the wire connections
to the board. They should be installed first. Use the wiring diagram of
Fig.2 as a guide during assembly of
the printed board and subsequent
wiring of the chassis.
With the PC pins installed, you
can start soldering in all the small
components such as the resistors,
diodes, links and small capacitors.
Elsewhere in this article is a table
showing the colour codes for 5 %
MARCH 1990
25
The BD650 Darlington transistor is mounted on the rear
panel which provides heatsinking. Use heavy-duty cable
to wire the emitter and collector leads.
and 1 % resistors. While the table
will help you select the right
resistor, particularly when 1 %
types are involved, we do suggest
that you check each value with a
digital multimeter before it is
soldered into place.
Note that where the parts list
calls for resistors with a 5 %
The BYX98300 diode is also mounted on (but isolated
from) the rear panel to ensure adequate heatsinking.
Fig.3 shows the mounting details for this device.
tolerance, you may naturally use
1 % types instead.
When soldering in the power
resistors, make sure they sit a few
millimetres above the board, as
they get quite warm when charging
at 3 amps.
Check the polarity of the 4700µ.F
filter capacitor, diode DZ and zener
diode ZDl when they are being
installed.
Insert the two ICs last. Check
that they are correctly oriented
[both in the same direction) before
soldering their pins.
When the board is complete,
check your work carefully and then
set it aside so that work can proceed on the chassis.
Wiring the chassis
~ - SOLDER LUG
(§)-
e~
MICA WASHER
INSULATING BUSH
C)
(9.)(<at>cQ)
MICA WASHER
PLAIN WASHER
-LOCK WASHER
®-NUT
Fig.3: mounting details for the
BYX98300 diode. After mounting, use
your multimeter to check that the
body of the diode is correctly isolated
from chassis.
26
SILICON CHIP
Both the transformer and the
bridge rectifer must be bolted to the
base of the case. This done, you can
run all the wiring to the primary
and secondary of the transformer.
The mains cord should pass
through a grommeted hole in the
rear of the chassis and be secured
with a cable clamp [or you could
use a cord grip grommet). The Active [brown) and Neutral [blue)
leads of the mains cord should be
stripped and tinned and secured in
the insulated terminal block. The
earth lead should be terminated at
the solder lug adjacent to the
transformer.
Both the mains power switch and
the two fuses should have shrink-on
sleeving fitted over their contacts,
INSULATING
BUSH
\
T~
SCREW
T0220
DEVICE
MICA
WASHER
!
I
NUT
{
- §
HEATSINK
(REAR OF CASE)
/
Fig.4: mounting details for the BD650
Darlington transistor. Use your
multimeter to check that its metal tab
has been correctly isolated from
chassis.
after the wires have been soldered.
This will help prevent any accidental shorts or electric shocks.
We used miniature bezels to
mount the four LEDs. To use these,
you clip the front section of -the
bezel into the panel, then insert the
LED and then fit the locking clip onto the back of the bezel. You can
then use a length of 6-way ribbon
cable to wire the three charge indicator LEDs.
When installing the stud mount
diode, an insulating kit must be used to isolate the device from the
chassis (see Fig.3). This consists of
two mica washers, plastic bl!.sh,
flat washer, lock washer and nut. A
solder lug needs to be fitted over
the threaded stud to make the
cathode connection. Make sure that
the mounting hole is deburred
Problems?
... and you
don't have our
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en
Fig.5: here is an actual size artwork for the PC board.
before mounting the diode, otherwise the mica washer may be
damaged.
The Darlington power transistor
also needs an insulating kit and
this consists of a screw, rectangular metal washer, mica
washer, plastic bush, flat washer,
lockwasher and nut. Fig.4 shows
the mounting details for this device.
When mounting both the stud
diode and the Darlington transistor,
use a little heatsink compound on
both sides of the mica washer to im-
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MARCH 1990
27
The rear panel carries the on/off switch, two fuses, and mounting hardware for D1 and the Darlington transistor (Ql).
prove heat conduction to the
chassis.
Before making any connections to
the stud diode and the Darlington
transistor, check that they are
isolated from chassis. You can do
this by switching your multimeter to
a high "Ohms" range and then
checking the resistance between
the device (diode stud or transistor
collector) and chassis. You should
get an infinite ohms reading, confirming that the device is isolated
from the chassis.
Before mounting the front panel
hardware, the Scotchcal panel
The four 5W resistors and diode D2
are mounted a few millimetres proud
of the PC board as they get quite
warm when charging at 3A.
28
SILICON CHIP
should be fitted, if you have obtained one (from the printed circuit
manufacturers listed at the back of
this magazine). Before fitting the
panel, make sure that all the holes
are thoroughly deburred.
For the rotary switches, wire the
voltage selection switch first. The
best way to do this is to measure out
the distance from each connection
point on the board to the corresponding position on the switch so that
all the leads can be laced or tied
together neatly.
The leads for the current selection switch are much easier to wire
up as all but one of them come from
adjacent positions on the board.
The wiring should then be looped
around behind the voltage switch so
as to keep them separated. Note
how we have used cable ties to keep
the wiring tidy.
Once the wiring has been completed, check it against the wiring
diagram of Fig.2. With this done,
you can apply power and check the
voltages. The voltage across the
4700µF capacitor should be about
24 volts DC. Set the charger to 12V
and connect a 3300 resistor across
the output terminals. This should
cause the trickle LED to light, indicating that the voltage at the terminals is less than 10.5V. Disconnecting the resistor should cause
the trickle LED to go out and the
float LED to light.
Now set the charger to 6V and
connect a 1200 or smaller resistor
across the output terminals. Again,
the trickle LED should light, indicating that the voltage at the output terminals is less than 5.1 V.
Disconnecting the resistor should
cause the trickle LED to go out and
the float LED to light.
You can now simulate a battery
across the output terminals by connecting a large electrolytic capacitor across the output terminals,
together with a parallel 2.2kn (or
thereabouts) bleed resistor. We
suggest a capacitor of 4700µF or
higher.
Now when the charger is turned
on, the trickle LED should light for a
few seconds and then, all of a sudden, there should be a very fast sequence through the LEDs from the
trickle to float.
As a final check, measure the
voltage across the capacitor when
the float LED is alight. When 6V is
selected, the voltage should be
close to + 6.9V. When 12V is
selected, the voltage should be
13.BV.
All that remains now is to secure
the lid and the charger is ready to
recharge all those flat SLA batteries lying around the place.
~
wpoD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS .. . WOOD FOR CHIPS ... WOOD FOR C
TOOL BOX
MC13024 AM Stereo The Bubble-Etcher·
a
clear
acrylic
tank,
holding
the
Telephone Plug
Radio Chip .••
etchant in a narrow vertical slot. An
Basis of the tiny 2 chip radio project
electric
heater
raises
the
etc;hant
to
Crimaer Tool
in Silicon Chip, the MC130224
First Supplies Due In of
Make your own PCBs with
contains sensitive mixer, VCLO, IF
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and complete AM stereo decoder!
With a handful! of additional parts
you have a quality AM STEREO
radio. Hurry though • this one will be
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-----------.
working temperature, and bubbles
are introduced by a pump.
Movement of the fluid rinses away
the dissolved copper from the board,
etching it clean in a few minutes.
The air increases effectiveness by
providing additional oxidising power
and regenerating the etchant.
Using ammonium persulphate
allows you to see the etching
process as it is a c1ear so1u1ion.
Just dissolve crystals in hot water,
pour into the tank and off you go!
Features
• PC Boards are etched hands free,
no stirring required.
• Over or under etching are
eliminated, as you can see when
to stop.
• You can leave the liquid etchant in
the tank permanently.
• Suits PC boards up to 30.5mm x
25.4mm.
• Double insulated 240V pump and
heater.
$ 238.50
Discount Disks
51/4 Bulk Paclcl
51/4 Filesafe OS OD
51/4 Fllesafe OS HO
3 1,Z Fllesafe OS OD
31,Z Filesafe OS HO
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$34.95
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All Prices per Pack of Ten Disks.
~
G
et
Coaxial Test Leads
a
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Disk Cases
DDSOL
DD100L
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DDSOL
DD10
50 x 5 1/4
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40 x 3 1/2
80 x 3 1/2
10 x 5 1/4
$25.80
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Approximately 1metre long with
hooded alligator clips one end.
Available in two types BNC Connector
$16 .00
Banana plugs
$10. 75
5 1/4
31/2
$6.95
$6.95
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et
0
Ideal for switching one printer
between two computers or one
computer between two printers.
Total flexibility at very modest cost.
Serial (RS232)
$45 .DO
Parallel (Centronics)
$55.00
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Yes a genuine Aussie alarm and it's
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Simple press the coded wireless key
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business. Has built-in panic function
(via the same key). 110dB siren. No
wiring - just stick up on the wall!
PIR detector works on body heat.
Green light shows movement. Builtin battery indicator. Alarm resets
after two minutes.
$129.95
Nibbling Tool
Culs up lo 18 gauge steel or 1.5mm
aluminium or other unhardened
metals. Make square holes for
.
connectors • or any shape. Just drill
a 10mm holes and away you go 1
Value at
$19.95
TMoU~IMi•"~h...
VARIABLE
TRANSFORMERS
Our range includes free standing and
panel mounted types with ratings up
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the mains is 'sagging' or you want
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variations on equipment.
FTN sllndillfl
$345.00
13amps at up to 250V
7amps at up to 270V
$206.00
$175.00
SA at up to 250V
P1n1/Typ1
1.2A at up to 250V
$97. 70
2.5A at up to 250V
$122.50
Other sizes to sp1ei1/ artier
eACAdaptor
• Spherical milling cuner
• Wire brush
• Grinding wheel
• 4 Drill bits - 0.6, 0.8, 1.0, 1.2mm
• 5 Chuck collets
• 6 Eraser sticks
$69.50
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SUPERTOOL ACCESSORIES
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Pack of 4 high speed drill bits
0.6, 0.8, 1.0 and 1.2mm
$6.50
Milling cuners
Set of 3 $7.95
Wire brushes
Set of 3 $14.40
Grinding bits
Set of 3 $10.95
Cuning discs
Set of 6 $10.95
Eraser sticks
Set of 1o $3.50
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$33.00
DRILL 'N DRIVE
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Rechargeable two speed drill and
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2
The SC-5000 gun incorporates a
motorised diaphragm pump.
There are no tubes or separate
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ceramic heater to ensure rapid
warm-up. Exact temperature control
prevents damage to sensitive
circuitry. The gun can also be used
as a hot blow tool.
$399.00 ex tax
($479.50 inc tax)
Optional Stand $42.50
• Drills timber, metal, hardened
Features
• TwoScrew-driver
Speeds Drill - 325 rpm,
- 150 rpm
•• Forward
and reverse operation
Pilot light for dark areas
plastic
Supplied with
Rechargeable Baneries
AC Adaptor
0
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2 Philips Screwdriver Bits
Incredible Value at only
4. Filter cartridge
5. Filt&r removing lever
6 . Suction / Hot air
change lev1t
7. Thermo sensor control
8. Electric outlet cord
9. Cleaning pin
GEOFF WOOD ELECTRONICS PTY LTD
et
229 Burns Bay Road, (Corner Beatrice St.) INC IN Nsw
Lane Cove West, N.S.W. P.O. Box 671, Lane Cove N .S.W. 2066
~
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$69 • 95
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1. T ip
2. Hut8'" holder
3. Filter pipa
:l)
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Operates from safe 12V via AC
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Grind, Mill, Polish, Sand Etc.
Supplied with
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Desolder·mg Tool
~
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All for a low
Need le Files
Disk Cleaners
FDC1
FDC3
Do the job properly with these handy
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4pin US plug
$13.95
6pin US plug
$13.95
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• Dual 400/600 •c Temp Range
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• Built-in safety handle
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1 • 12 month warranty
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()
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0
8.30am to 5.00pm Monday to Friday, 8.30am to 12 noon Saturday.
Mail Orders add $5.00 to cover postal charges.
Next day delivery in Sydney add $5.00.
~
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All prices INCLUDE sales tax.
Tax exemption certificates accepted if line value exceeds $10.00.
BANKCARD, MASTERCARD, VISA , CHEQUES OR CASH CHEERFULLY ACCEPTED
J::
Delay unit for
automatic antennas
You move the ignition key to the ON position
and your car's antenna starts up. Then when
you move to the START position, the antenna
retracts again. This simple delay circuit will
stop the antenna jitters.
By GREG SWAIN
Ever tried to buy a replacement
automatic antenna for a Holden
Commodore? I'll bet that you got the
same shock that I did. Oh yes,
they're readily available but the
$220 asking price is really "over
the fence ".
I didn't go ahead with the purchase. Instead, I took the alternative approach and bought an
aftermarket antenna from an auto
accessory shop for about 1/3rd the
price of the GM part.
"We sell lots of these for Commodores", the salesman assured
me. "It's easy mate. You just plug
straight into the existing wiring".
Oh yeah? To cut a long story
short, it's not quite as simple as
that. Mounting the antenna was no
problem but there was no way it
would work with the existing wiring. I eventually solved the problem
by unplugging the antenna control
box inside the car and installing a
couple of jumper leads across the
plug.
Antenna control
When the radio was turned on,
the original antenna would rise to
about half-height after a delay of
+12 V VIA
IGNITION
SWITCH
O
Ii
1 1 1 1 11
IO
SWITCHED +12 V
r-_CO_NT_RO_L_LI_NE--i
AUTOMATIC
ANTENNA
Jt·- ---- +12V
FROM
BATTERY
CAR RAOIO
Fig.1: how the antenna is normally wired up. The antenna extends
when the control line from the radio switches to + 12V.
+12V VIA
IGNITION
SWITCH
+12V FROM
BATTERY
t
AUTOMATIC
ANTENNA
CO NTROL LINE
CAR RADIO
Fig.2: the delay unit is installed in the control line between the
radio & the antenna. It holds the control input to the antenna low
for 4 seconds after the control line switches high & high for 11
seconds after it switches low.
30
SILICON CHIP
.-------i.,..__
100
10P.
____,.~,W,,.-------0+12V FROM
BATTERY
+
16VW+
D1
1N4002
SWITCHED +12V
CONTROL LINE C>--1-+l-+---"\M\---"f
FROM RADIO
01
BC328
IC1
555
s__.,____
TO CONTROL LINE
0 OF ANTENNA
,---eC
220k
.,.
~
l
.01
D2
1N4002
I
RmY
.,.
180!1
.,.
ANTENNA DELAY UNIT
.,.
B
eOc
VIEWED FROM
BELOW
Fig.3: 555 timer ICt is wired as a monostable. When the control line goes
high, pin 3 switches low after 4 seconds and turns on Qt and the relay.
When the control line goes low, pin 3 goes high 11 seconds later and Qt
and the relay switch off.
four seconds. It could then be raised or lowered to any height required using pushbutton up/down
switches mounted on the dashboard. Similarly, when the radio (or
the ignition) was turned off, the
antenna would fully retract after a
delay of about seven seconds.
Because the control box has now
been removed, the dashboard switches no longer work and the new
antenna is either fully up or fully
down (which is really more convenient). Fig.1 shows how the antenna
is wired up. It has three leads: one
goes to + 12V from the car's battery, one goes to ground and the
third goes to a switched + 12V output from the radio.
The way in which the antenna
works is quite straightforward.
When the radio is turned on the
control line goes high and the
antenna extends. Conversely, when
the radio (or the ignition) is switched off, the control line drops to 0V
and the antenna retracts.
The control line, by the way, controls a changeover relay inside the
antenna base. This in turn switches
the direction of the current through
the antenna motor to provide up or
down operation as required.
There's just one problem with the
circuit of Fig.1: the antenna starts
up as soon as the ignition is switched to the ON position when starting
the car [assuming the radio switch
is on), but then immediately
retracts when you go to the ST ART
position. If the engine doesn't fire
quickly, the antenna can have
several false starts as the ignition
switch is moved between the ST ART
and ON positions.
All this stopping and starting inevitably causes wear on the motordriven nylon rack inside the antenna and can lead to premature
failure of the drive system.
Antenna delay unit
Our Antenna Delay Unit solves
that problem. As shown in Fig.2, it
is installed in the control line between the radio and the antenna. It
works by holding the control input
to the antenna low (ie, at 0V) for a
further four seconds after the ignition has been turned on. At the end
of this 4-second delay period, the
output of the Antenna Delay Unit
goes high (ie, to + 12V) and the
antenna then extends in the conventional manner.
This 4-second delay period gives
you ample time to switch through
the ON position and get the car
started before the antenna is
activated.
Conversely, when the ignition (or
the radio) is switched off, the
Antenna Delay Unit holds the control input to the antenna high for a
further 11 seconds before dropping
to 0V. This means that the antenna
now stays extended for 11 seconds
after the ignition has been switched
off before retracting.
This feature is useful if the
engine stalls soon after starting or
if you switch off the ignition but immediately decide to restart the
engine to move the car. It also
allows you to switch off the engine
and switch through to the ACC (accessory) position without having the
antenna start retracting as you go
through OFF.
In practice, the Antenna Delay
Unit will greatly reduce the number
of antenna operations. This translates into less wear on the nylon
rack and greatly extended antenna
life. It also means more convenient
operation - it's quite annoying
having the antenna stop and
change direction after moving only
a few centimetres.
Circuit details
PARTS LIST
1 PCB, code SC05103901,
57 x 65mm
1 1 2V SPOT PC-mount relay
4 PC stakes
Semiconductors
1 555 timer {IC1)
1 BC328 PNP transistor {01)
1 15V 1W zener diode (ZD1)
2 1 N4002 diodes {D1 ,D2)
Capacitors
1 1 OOµF 25VW electrolytic
capacitor
1 4 7 µF 16VW electrolytic
capacitor
1 .01 µF metallised polyester
Resistors {0.25W, 5%)
1 220k0
1 4700
1 47k0
1 100
Fig.3 shows the circuit details of
the Antenna Delay Unit. It uses a
555 timer IC (what else?), plus a
transistor, a relay and a few other
minor components.
The 555 timer (ICl) is wired as
a monostable oscillator and is
powered directly by the + 12V rail
from the car battery. Let's assume
initially that the control line from
the car radio is low (ie, the ignition
is off). This means that the 4 7µF
timing capacitor on pins 2 & 6 will
be discharged and thus pin 3 of ICl
will be high.
Pin 3 of ICl controls Ql which is
a BC328 PNP transistor. When pin
3 is high, Ql and the relay are off,
and the control input to the antenna
is low.
Assume now that the ignition is
MARCH 1990
31
0
ASSIS
I
~
NTROL LINE
ANTENNA
1
HED + 12V CONTROL
E FROM RADIO
•+
,LO
V FROM
TTERY
100uF
0
u
Z01
en
1
.2.1
Fig.4: parts placement on the PCB. You can install the
parts in any order but leave the relay until last. Fig.4
(right) shows the PCB artwork.
suddenly switched on. When this
happens, the control input jumps to
+ 12V (assuming that the radio was
on in the first place) and the 47µF
capacitor charges via Ill and the
47k0 resistor. After about 4
seconds, the voltage across this
capacitor reaches 2/3Vcc (ie, 2/3 of
the supply rail) and pin 3 of !Cl
switches low and turns on Ql.
Ql, in turn, switches on the relay
which connects the + 12V rail to
the control input of the antenna.
The antenna now extends in the
conventional manner (ie, 4 seconds
after the ignition was switched on).
Switching off
If the ignition is now switched
off, the control line from the radio
goes low again and the 47 µF timing
capacitor on pins 2 & 6 discharges
via its parallel 220k0 resistor.
After about 11 seconds, the voltage
across the capacitor reaches
1/3Vcc and pin 3 switches high and
the relay turns off.
This switches off the + 12V supply to the antenna control line and so
the antenna now retracts. Diode Ill
prevents the timing capacitor from
discharging into the switched control line from the radio, while D2
protects Ql from any back EMF
generated by the relay.
Power for the circuit is derived
directly from the car battery. A 100
resistor and lOOµF capacitor provide decoupling and filtering of the
+ 12V supply rail, while ZDl protects !Cl and Ql from any high
voltage spikes that may be on the
line.
32
SILICON CHIP
Construction
The parts for the Antenna Delay
Unit are all mounted on a small PCB
coded SC05103901 and measuring
57 x 65mm. Fig.4 shows the parts
layout on the PCB.
Before starting construction,
take a good look at the copper side
of the PCB and compare it with the
published pattern. Any board
defects such as open circuit or
shorted tracks are best corrected
at this stage.
You can now install the parts on
the board. Install four PC stakes at
the external wiring points first and
leave the bulky relay until last.
Note that many of the parts are
polarised so be sure to install them
the right way around. These parts
include the IC, transistor, diodes
and electrolytic capacitors. It's
easy to identify pin 1 of the IC - it's
adjacent to a notch on one end of
the plastic body.
The PCB can be installed inside the
car behind the kick panel or housed
in a watertight plastic and mounted
with the antenna.
To test the unit, apply power and
connect a clip lead between the
control input and the + 12V rail.
The relay should pull in after about
4 seconds and drop out 11 seconds
after the clip lead is removed.
Installation
The Antenna Delay Unit can
either be mounted inside the car or
installed adjacent to the antenna
under the mudguard. If you choose
to mount the unit inside the car, we
suggest that you install it behind the
kick panel, adjacent to the access
hole for the antenna leads.
On most modern cars, the antenna will be hidden behind a plastic
panel secured to the inside of the
mudguard by self-tapping screws.
Remove this panel, then use your
multimeter to identify the leads to
the antenna. In most cases, you will
find that the connections to the
antenna are made via bullet
connectors.
A splashproof plastic case should
be used to house the PCB assembly
if you decide to mount the unit with
the antenna. This can be secured
either to the antenna mounting
bracket or directly to the antenna
body itself (possibly by using plastic
cable ties). Seal all holes in the case
with silicone sealant to prevent
water entry.
Finally, use an automotive crimp
connector kit to terminate the four
leads from the PCB. That way, it
will simply be a matter of unplugging the existing wiring and then
plugging the Antenna Delay Unit into circuit.
~
David Reid
Electronics
''PHAXswitch''
. --!llllllllffif!mRIII!<at>!-..
The PHAXswitch is an automatic switch that allows you
to run a phone and a fax on one telephone line.
• Three (3) operation modes:
automatic phone/fax selection
manual fax; manual phone
• PHAXswitch answers an incoming call (silently). decides if the incoming call is for
the phone or the fax, automatically puts it through to the correct unit, and rings the
phone or fax as usual.
LASER "102" KEY "XT" KEYBOARD
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• 240 volt PRIMARY
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ea
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Res. freq: 36Hz.
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Sensitivity: 87d8.
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~
r
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• Range: 50 to 500 volts • Weight: 28 grams
• Batteries: 2 x 1.5 volt button cells
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• Size: 135mm (length) x 155mm (wide)
$21.95
Simply fantastic as Hi-Fi extension speakers for the
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ea
• lnsu.lated handles with spring return.
I
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b:~:m for inner conductor
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• Jaw sizes: 5.4, 6.48 and 8.2mm for
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• Length: 226mm
tJt
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$89.95
~
~
, ,
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Price
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Single Sided Board$
75
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20
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SOLDERING IRON KIT
57mm MINI SPEAKER
200mW 8 OHM
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ARLEC 6 VOLT LANTERN
BATTERY KLT
• 6 volt <at> 5000mAH
• Safety cut-out for
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• Supplied with two chargers
(1) 240 volt charger
(2) 12 volt charger with
cigarette lighter plug
• 12 months guarantee
MINI VAC CLEANER
FOR DELICATE DUSTING
ea
boards, or hard to
get _at electronic
equ,pment. Also
good for camera
or computer equip.
~
·
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-,
__ .
·• ,
1J ·
·
4'
$14.95
HAVE YOU GOT YOUR NEW ARISTA
CATALOGUE YET? IF NOT WE'LL SEND
YOU ONE UPON REQUEST. WE KEEP IN
STOCK A WIDE RANGE OF ARISTA
PRODUCTS, BUT WE WILL ALSO ORDER
IN ANY PRODUCT OF THEIRS THAT WE
WOULD NOT NORMALLY KEEP AS A
STOCK LINE.
DAVID REID ELECTRONICS, YOUR
OFFICIAL ARISTA STOCKIST.
"XITEL" XM-12E MODEM
•
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Complete with 3 soldering tips, blow torch ,
hot blow sponge and solder
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CCITT V.22 (B,li) (1200 bps) and W.21 (300 bps)
Bell 212A (1200 bps) and 103 (300 bps)
•
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Full duplex
•
Tone and Pulse dialling
Auto-Dial
•
Call progress monitoring
Auto-Answer
•
Loopback for remote diagnostics
Internal speaker with manual and software volume control
8 status and activity indicators
NOW
Communicate via RS232 port.
"SAVE ON KITS THIS MONTH"
50 VOLT 5 AMP POWER SUPPLY.
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12V to 240V INVERTER .600W ....... ... . . .... was $425.00
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$2.30 ea
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iroirn~
Ideal for cleaning model train layouts, tiny PC
LAST CHANCE
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DUE LATE MARCH
COMPUTER DISK
STORAGE BOXES
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1.8MTR LONG
Video Input: 0.8Vp-p to 2Vp-p.
Audio FM Deviaton: Max. 40kHz.
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~
e12ons
IBM PRINTER CABLES
Output Channel: UHF channel 30
Tuning Range: UHF from 512 to 612MHz
Transmitting Distance: 10 metres
RF Output Level: Below 500uV/M at 30 metres
Antenna Imp: 75 ohm.
Power: 2 watts.
15 WATT 8 OHM
LIGHT GREY INNER $29.50
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3.5" STORAGE BOX
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COAXIAL CABLE
CRIMP TOOL
ARLEC NICAD CHARGER
• Compact size
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Nicad Batteries
• Two (2) charging rates
- 4 hours, 15 hours
• 2-year guarantee
41256 256K x 1 RAM
CHIP
AS USED IN SUB-WOOFER KIT (E.A. SEPT '89)
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Output Rating (Under Load): 500 watts
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Overload Protection: 3.15 amp
Time Unit Takes To Switch Over:
Internal DC f-use: 4D amp ·
4mS (typicalVBmS (max)
Dimensions: 144 x 242 x 436mm
Voltage Regulation: +i-5%
Weight-20.5kgs
Audible Alarm: Buzzer and LED indicators Safety: According to IEC 380 and AS3250.
$1799.00 lncl. tax $1564.34 ex. tax
~ PHONE NOW!!! (02) 267-1385 TO PLACE YOUR ORDER
David Reid
Electronics
127 York Street
SYDNEY 2000
Ph: (02) 267 1385
MAIL ORDERS
P.O. BOX 0103
SYDNEY 2000
FAX: (02) 261 8905
POST & PACK
$5-$25 ... . $4
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BUSINESS HOURS
Mon-Fri 8.30-5.30
Thur 8.30-7 .00
Sat 9.00-1.00
IC~'. Ill
VISA
A bit of a snag with the sausage rolls
With a heading like that, one can assume there is
an unusual story to follow. But what is a
serviceman doing mixed up - if that's the right
phrase - with sausage rolls? Well, everything's
gone electronic these days, so it had to happen
eventually.
Truth to tell, this is not my story.
It comes from a colleague who lives
up the NSW north coast, in an area
renowned for its tourist attractions
and large holiday population. This
is how he tells it.
My mate's story
Ordinarily, this is the last kind of
job I would want to become involved in. It's hard enough keeping
track of all the new model TV sets,
video recorders, etc that seem to
breed like rabbits in a 40-acre paddock but at least you know what
they're supposed to do. With this
device I hardly had that much to go
on.
So how did I become involved? It
was one of those social links which
is hard to ignore. The owner of the
appliance - Charlie - lives only a
couple of doors down the road, so
we see each other frequently on
that basis. In addition, we both own
boats and belong to the local sailing
club, so we see a lot of each other at
that level too. And Charlie's a pretty decent bloke anyway, who has
done me a few favours - all of
which adds up when someone is in
strife.
Charlie is the local pastrycook
and his business is quite large for a
country area. It employs about 20
people in a factory on the edge of
town and supplies a range of outlets
up and down the coast for 50km or
so, as well as his own outlet in the
town. As well as the aforementioned sausage rolls, his products include meat pies, and a wide range
of cakes and pastries.
34
SILICON CHIP
One of his latest appliances is
what might best be described as a
sausage mince dispenser. It set him
back some $6000 but, on the basis
of what it was supposed to do and
his needs, he considered it a sound
investment. That may sound surprising but with a daily turnover of
around 3000 pies and rolls, doling
out dollops of mince with a spoon is
hardly a proposition. And that's
about all I knew about the thing up
to this point.
It was only recently that I first
learned of his troubles. His reply to
my "Ow yer goin' mate?" - politely translated - suggested that
things weren't "goin"' too good.
"It's that blankety blank sausage
mince machine. Always packing up
in the middle of a production run.
Costs me a fortune in lost production time".
I went through the motions of
suggesting the appliance maker's
service department or even the
local electrician but it was a losing
battle. It had already been back to
the makers on two or three occasions - an expensive and lengthy
procedure in itself - with little
long term satisfaction. And the
electrician freely admitted he was
out of his depth.
"It's the electronics in the thing",
Charlie went on. 'Tm sure of that.
Right up your alley really. Could
you possibly have a look at it?"
Put like that, how could I refuse?
Thus it was that I found myself
face to face with the machine while
the factory was idle during the day.
The main part was a heavy gauge
stainless steel box, about 60cm
square and 30cm high, mounted on
castors for mobility. This contained
an electric motor and pressure
pump.
Mounted on top of it was a funnel, about a metre high, with a top
diameter of around 45cm, narrowing to about 6cm at the bottom
where it entered the box. This was
the input to the pressure pump and
in use, would be loaded with raw
mince. A post on the side of the box,
about the same height, provided
support for the top of the hopper.
Emerging from the side of the box
was a plastic hose, about three
metres long and 5cm in diameter,
with strands of reinforcing fabric
moulded into it. This was the pump
outlet. The other end of the hose
terminated in a stainless steel nozzle, about 30cm long, slightly angled, and tapering to about 2.5cm at
its outlet. There was also an
operator's control button on the
nozzle.
In operation, the mince was forced out through the nozzle and applied to whatever pastry was involved. In making sausage rolls for
example, the pastry would be laid
out in strips about a metre long, a
run of mince laid along it, the
pastry rolled, then cut into lengths
prior to baking.
Up to this point everything
described - bar the control button
- was robust, well designed and
ideal for an industrial application.
Not so the control button and its
associated cable which was supposed to control everything. The
control button was a micro switch
mounted in a plastic housing and
was connected to the main control
unit via a cable taped to the hose.
The control unit
The control unit was in a box
mounted on the side of the machine.
~
"I know that it's rough", he admitted, "but it got us out of bother a
few weeks ago. Now the whole
thing's gone erratic again; I think
it's about to pack it in completely".
It certainly sounded like a more
deep seated fault. Closer inspection
showed that the control unit had its
own power supply and could be
easily detached from the machine.
Having done that I disconnected the
hose, then dumped the whole lot in
the van and took it back to the
workshop. I had several ideas
about the button and cable but first
I had to check the control unit.
I
Crude etching
. . .~ff~
1:.
M"'ca~Asr.m•
~
e:
U~G. 'RI
N\lNC€- \ S
\?.UT
;:;£ ___
,__
0
It appeared to be a small micro-
processor and timer which controlled a relay in the pump motor circuit
and offered the operator a number
of options, selected by a button pad
on the box. These included continuous feed with the nozzle button
held down, a single delivery of a
measured amount, or repetitive
measured amounts, as used to fill a
batch of pie crusts.
Electronically, this was quite
clever; mechanically, it left much to
be desired. The control button housing was of flimsy plastic and the
cable was a lightweight microphone variety, only about 2.5mm in
diameter, taped to the underside of
the hose. Since the hose and cable
would be dragged across the concrete floor, and the nozzle would
often be dropped on the concrete, it
was no surprise that both had given
trouble.
The plastic housing and micro
switch had been replaced several
times, cracks in the housing allowing water to reach the micro switch
when the nozzle was washed after
each production run. The cable was
badly worn and if not already faulty, was not far from it.
In desperation Charlie had ditched the micro switch and substituted
a fairly robust spring loaded
pushbutton switch from the local
service station. He had simply
taped this to the side of the nozzle.
I had no circuit of the thing but a
visual inspection failed to reveal
any obvious fault. But I was shocked at its appearance. The printed
copper pattern was the crudest
piece of etching I'd seen for a long
time; the kind of thing you'd expect
an experimenter to draw freehand
with a resist pen. Beauty may be only skin deep but this was clearly indicative of the rough and ready approach to the whole electronic
design.
On the other hand, having disconnected the flimsy microphone cable
and substituted a couple of clip
leads, I couldn't fault its performance. I let it run while I worked on
the button housing and fresh cable,
tested it in all modes at regular intervals and it never missed a beat.
So all I could do was press ahead
with the obvious requirements and
hope it wasn't a deep seated intermittent. My main concern was to
get it all going for that night's shift.
I decided to retain the auto
switch Charlie had bought. It was a
single hole mounting type, robust
and reliable and while not totally
waterproof, was no worse in that
respect than the original micro
switch assembly.
The original plastic box was
mounted on a metal plate which
was then secured to the nozzle. I
was lucky enough to have on hand a
diecast aluminium box which was
only slightly larger and this was
easily fitted to the plate.
With the switch mounted in the
box it only remained to fit a new
cable back to the control box. I was
lucky here too; I had on hand an odd
MARCH 1990
35
SERVICEMAN'S LOG -CTD
length of professional microphone
cable, two conductor plus shield,
with a tough outer coating, about
6mm in diameter.
Then it was back to the factory to
reassemble everything. In the process I took the precaution of taping
the cable in such a way that it
would normally sit on top of the
hose, rather than underneath it.
A dummy run indicated that
everything seemed to be working
correctly and I left Charlie to
organise the real thing later in the
evening. As I learned the next day,
it all went without a hitch - and
has kept on going for the many
weeks leading up to my writing
these notes.
Even so, I don't regard the setup
as ideal. I'm hoping it will last 12
months or so while I find something
better. I'd like a better switch and
have been toying with the idea of a
reed switch actuated by a permanent magnet. I've heard rumours of
commercial versions of such an
assembly and would like to track
them down.
I'd also like a better cable,
perhaps an armoured variety if I
can find one, that was light enough
and flexible enough. In the meantime, Charlie is delighted, regards
me as an electronic wizard, and
happily paid me for my time. (There
was never any suggestion that he
wanted any favours in this regard;
all he wanted was to get the thing
fixed).
Looking back I can't escape the
feeling that the mechanical part of
the appliance was a well established and proven design long before
anyone decided to add the electronic features. And whoever did it
may be very clever electronically
but has a lot to learn about the
practical side of industrial electronics.
It doesn't work - but don't get me
sta'r ted on that subject or I'll go on
forever.
So here's a complete change of
scene - in more senses than one.
From the north coast to the south
coast, where another colleague is
battling to cope with the vagaries of
UHF transmissions - as have been
dealt with extensively elswhere and problems unique to UHF
equipment.
As might be imagined, the main
section unique to UHF - apart
from the antenna - is the tuner,
and that is what this story is all
about; tuners and the problems of
service. This is how he tells it.
My other mate's story
This all started with a fairly
routine job involving a Sharp VCR,
type VC9300. The owner's main
complaint was that it had chewed
up a couple of tapes. Then he added, almost as an afterthought, that
he couldn't get it to work on UHF.
The cause of the tape destruction
was fairly obvious; it needed a new
idler wheel, plus the usual routine
cleaning, lubrication and adjustment of the various torques. That
done I put it through its paces, making several recordings with a varie-
Change of scene
Well that's my mate's story and I
couldn't agree more with his comments about industrial electronics.
A common but misguided concept is
that one can simply take the hardware of entertainment electronics
and use it for industrial electronics.
36
SILICON CHIP
TH~ 'Pf<l~EJ:> COPPe-R_
PA1f'ERl'l w~:s nu~:
C.ROP6"S1"' Pf~C(; OF
e.-rcttlNG l'l) SEEN
FQ~ A LONG TIMG:-., ...
ty of cassettes, and satisfied myself
that the tape chewing problem was
solved.
Now for the tuner. I went over
the VHF channels but found little to
worry about, apart from a slight
touch-up here and there. There was
certainly no lack of sensitivity.
Next, I tried the UHF channels.
The owner was right; there wasn't
even a flicker - just snow. I tuned
right across the band but couldn't
raise a sign of anything; and this in
the presence of at least one local
signal which delivers a millivolt or
more from the antenna.
The two possibilities here were
that either the UHF tuner itself was
faulty or that another fault was
depriving it of correct operating
voltages. In particular, the voltage
on pin 8, which is a switching
voltage to bring in the UHF section,
is a prime suspect, failure of the
associated transistor which switches this voltage on and off being a
common fault. (The normal value is
about 10V in the "on" position).
I checked this and other appropriate voltages and all were correct. So it was the tuner. Tuners
are quite complex things to service;
it is a specialist job, undertaken by
a number of independent organisations. Very few company service
departments will handle them. Even
worse, the latest designs are virtually non-repairable; chuck it
away and buy a new one.
Fortunately, this one didn't fall
into that category and I deal with a
repair organisation in the city for
such service. On past experience, I
expected this to take a bout three
weeks; longer than I would like but
about the best available. I advised
the customer accordingly, adding a
week for safety in case something
went wrong.
If only I'd known then what I
know now. These things tend to slip
one's mind with pressure of other
jobs but after about five weeks the
alarm bells started ringing. A
phone call didn't produce a very
satisfactory answer. The truth is
that this firm is only an agency;
they farm the work out to another
organisation, which makes it just
that much harder to chase things
up.
They were extremely vague
WE:: KeP-r '-fOUR
TH\ 'S U'°'F -r\l~R
UHF 11J~R. ftJ A
C.OP'&OA'RO R:'R 3
"(OU SEN'\ \JS
'BUR."11"' OUR it>AST'
N\ONT\-\~ ... .&
,-r
,.._ SO "<OU CAN
- f-\AVE:. 1-t'" ~~C.K
FA\l--E'D -rt) S~OIJJ
A S\NGt.-e: FAUL.1'"
)/
V
F\RM
about the situation at first but after
I made some jumping up and down
noises - at STD rates - they said
that it had been passed on to the
service company and was still
there. In reply to my request to
hurry things along, they promised
faithfully to do so. In the meantime,
I had to do what I could to placate
the customer.
Spattered chips
Three weeks later - still no
tuner. Another phone call - I was
spitting chips by now - and this
time I insisted on speaking to a particular person who has been helpful
in the past. Their answer was a
real stopper; that person was on
holidays and nobody else knew
anything about the tuner.
I'm afraid I blew up. In no uncertain language I demanded that they
find someone who knew something
about it and ring me back promptly,
adding that I had no intention of
holding onto an STD call while they
waffled about.
Three days went by and no
response. I made another call and
demanded to speak to the manager.
With an effort I managed to remain
calm long enough to explain the
problem and request that he do
something about it. He appeared to
be sympathetic and promised to
look into it and call me back.
Two days later he called me. The
tuner had been fixed, was on its
way back to them and they would
despatch it immediately. After
another week, making the total
count about 10, the tuner finally arrived. End of story? Not a bit of it!
Brown dog
You're not going to believe this; it
was no better than before - absolutely dead. Fuming, I pulled it
out and sent it back with a stiff
note, saying do something about it
and do it fast. And they did; it took
only a week to get it back this time.
And yes it did work but it was as
sick as the proverbial brown dog.
More precisely, I measured it as
being at least 25dB down on normal. It needed a 5mV signal from
the colour bar generator to produce
even a snowy picture. This was so
C
bad that even I began to doubt my
diagnosis. Was there another fault
in the recorder?
As luck would have it, an identical recorder came in for routine
service. I pulled the tuner out - the
tuner alone without its board and fitted it to the suspect machine.
It worked perfectly.
I rang the manager again and
demanded that he do something
about it. His reply was apologetic
but not very informative. In the
meantime, my customer was jumping up and down - and I couldn't
blame him. So I pulled another
trick; I gave the customer the
manager's name and phone number
and said, "Here, you give him a
blast - two blasts might be better
than one".
It's a good trick. If nothing else, it
convinces the customer that you
are genuine. And in this case it
might have helped. Anyway the
manager rang back in a couple of
days but only to say that the repair
department claimed that there was
nothing wrong with the tuner.
How glad I was that I had tried
MARCH 1990
37
SERVICEMAN'S LOG -CTD
that substitute tuner. I was able to
shoot that claim down in flames. I
felt a bit sorry for the manager; he
was the meat in the sandwich but I
had to keep the pressure on.
Anyway, he rang back in a couple
of days, saying that the service
department still claimed there was
nothing wrong with the tuner but
that they were sending me a
replacement one.
This duly arrived, was fitted, and
worked perfectly; the final justification of my diagnosis and persistence. So, after about three months, I finally had a less unhappy
customer.
With hindsight I am convinced
that nothing was done to the tuner
the first time around. Something
was fixed the second time, but performance was judged purely subjectively, probably using a strong
signal from a nearby transmitter.
On the basis of that episode, I
had had a gutful as far as that firm
was concerned. So, when faced
TETIA TV TIP
with a faulty tuner in a HMV colour set, C221 chassis, I sought the
advice of a colleague. He recommended another company, firm B.
I rang them. Yes, they knew the
tuner and could provide a reconditioned replacement for a very
reasonable fee. So I despatched the
tuner, with a cheque, and crossed
my fingers. Everything looked good
at first - the replacement arrived
in less than a week. You beaut!
The joy was short lived. Sensitivity at the bottom end of the band SBS (Ch.52) and ABC (55) - was
very poor. The next channel up WIN (59) - was suffering extreme
cross modulation, and only Capital
(62) and Prime (63) were worth
watching.
It had to be the tuner. So I pulled
it out and sent it back, with a covering note detailing the faults. This
time the round trip took about 10
days. Then the tuner arrived with a
letter claiming that there was
nothing wrong with it and that I
Is Your Product
Or Service Getting
The Exposure It
Deserves?
Consumers need to
see your product it you
want them to buy it
Contact Paul To
Reserve This Space
(02) 982 9553
Pye T30 chassis
Symptom: No picture or very dark
picture. Colour appears to be OK
when turned up high and contrast
control has some effect but
brightness control does nothing.
Collectors of the video output transistors are some 20V higher than
normal.
Cure : Plug and socket connection
from brightness control, at bottom
right corner of small signals board,
either loose or suffering from corrosion on the pins.
TET/A TV Tip is supplied by the
Tasmanian branch of The Electronic Technicians' Institute of
Australia. Contact Jim Lawler, 16
Adina St, Geilston Bay, Tasmania
7015.
should check the antenna or the circuits supplying the tuner in the set.
I regarded that as a classic "out"
and something of an insult, to boot
- particularly when I realised that
this was not the same tuner (no
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FOR PROFESSIONAL, OEM OR AMATEUR
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Fast prototyping se rvice for non-standard types
Comprehensive data available on request
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Competitively priced
HARBUCH ELECTRONICS PTY LTD
90 George St.. HORNSBY NSW 2077 Phone (02)476-5854
38
SILICON CHIP
mention of this), and even more so
when I fitted it and it worked
perfectly. Need I say more?
My next experience involved
several UHF tuners of the so-called
mechanical variety. These are a
continuous tuning type employing a
variable tuning capacitor, made by
General, but also used by other
makers. I am currently holding a
General (GC18A), a HMV and a
Healing receiver, all needing service for this model tuner.
In an effort to avoid more intestinal distress, I sought further
advice. Firm C, a colleague assured
me, was the one to deal with. I rang
them and was assured that they
could handle this model. So,
cautiously, I sent one tuner for
starters.
It was back within week with a
note saying that it could not be fixed, as it had been "bodgied". On
closer inspection I had to agree that
this was probably right. Fair
enough. So I checked the other two,
but they seemed clean, and I sent
them off.
These also came back in short
order, with the advice that they
were not repairable, but with no
further explanation. But at least I
must say this for that firm; they
were honest and didn't muck me
about. But I'm stuck with three sets
which may have to be written off
due to lack of adequate tuner
service.
All of which adds up to a rather
grim outlook for this and other UHF
areas as they are brought in. A major problem arises from the fact
that all the tuner service centres
are remote from these UHF regions
and so have little knowledge of the
practical problems, or the means to
test tuners in the field.
At best they are relying on instrument measurements but, more likely I suspect, often lack even this
facility, depending on limited off-air
observations.
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Name _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
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Enclosed is my cheque/money order for $ _ _ _ _ or please debit my
Well that's it for this month.
While both stories are a little out of
the ordinary, the fact that they both
come from country areas should
help broaden our outlook and make
us appreciate some of the problems
D Bankcard D Visa Card D MasterCard
faced by our country colleagues.~
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L--------------------------'
MARCH 1990
39
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CIRCUIT
NOTEBOOK
I -Interesting circuit ideas which we have checked but not built and tested. Contributions from
readers are welcome and will be paid for at standard rates.
100xRED LEDS
100-sequence
LED chaser
16
+9V
IC3
4017
12
Although many chasers use lots
of LEDs to give an interesting
display, the number of LEDs in a sequence is invariably quite small
(typically three or four). As shown,
this LED chaser has a sequence of
100 but you can easily set it to a
lower figure if you wish.
The circuit is quite straightforward and uses two 74C14 Schmitt
trigger !Cs (!Cl & IC2) and two 4017
decade counters (IC3 & IC4). IC2e &
IC2f form a simple square wave
oscillator with a frequency of approximately 20Hz. This clocks
decade counter IC3, the outputs of
which go high in turn on each
subsequent clock pulse. These outputs drive the anode lines to the 10
x 10 LED matrix array.
In addition, IC3's divide-by-10
output (pin 12) clocks decade
counter IC4. Its 0-9 outputs in turn
drive the cathode lines low via inverters IC1a-IC2d. Thus, at any one
time, there is only one LED with
Pulse width
modulated
signal compressor
This novel signal compressor
circuit is based on three common
ICs and will cost just a few
dollars to build. It's designed to
make loud audio passages softer
and soft passages louder (ie, it
compresses the dynamic range).
Referring now to the circuit,
the audio signal input is coupled
via two 10µF capacitors to op
42
SILICON CHIP
14 CLK
13 CLK
EN
+10
12
IC4
4017
CLK EN
13
+ 9V on its anode and OV on its
cathode. Each LED of each column
lights in turn as the outputs of IC3
cycle through, with IC4 switching
the columns.
To alter the number of LEDs in
amp stages IC2a and IC2b. IC2b
functions as a voltage follower
and simply passes the input
signai onto IC2c. IC2a, together
with D1 & D2, functions as a halfwave rectifier and produces a
proportional DC voltage which is
fed to the control input (pin 5) of
555 timer stage IC1.
ICl is connected as a monostable, with the control voltage
on pin 5 used to modulate the
pulse width of a clock signal fed
into pin 2. The clock is rather
RST
15
ND
8
the sequence, disconnect the reset
(pin 15) from GND and connect it to
one of the outputs. You can do this
with IC3 or IC4 or both.
Darren Yates,
French's Forest. ($25)
unusual and consists of two
CMOS analog switches (IC3b &
IC3c) connected as inverters. It
runs at about 85kHz, as set by
the .001µF capacitor and the
56k0 and 5.6k0 resistors.
When the control voltage on
pin 5 of IC1 is low, then so is the
mark/space ratio of the output on
pin 3. This mark/space ratio increases as the control voltage increases and in turn controls
analog switch IC3a.
IC3a is wired in parallel with
01
1N4002
+12V
Bm~YO---t-ff-t-7r-------11---.----------------11----,
470n
2.2M
t::::
a.....,
03
1N4002
14
IC3
555
.001
IC2b
13
04
1N4002
IC1
LM1830
+
.047
P~g~E0----1"'10
......,_9--11-'
+
BOTTOM1
PROBE
22+
Bilge pump with
15s sloshing delay
This circuit is similar to the
30-second bilge pump described
on page 27 of the February 1990
issue but also includes a 15 second sloshing delay. This delay
period is useful in situations
where there is considerable
sloshing (eg, in high speed
vessels) and increases pump life
by eliminating unnecessary running.
Here's how the circuit works.
Initially, Ql is off, both inputs of
ICla are high, and thus pin 4 of
.,.
10!
02
1N914
RELAY
+
22+
Schmitt NAND gate IClb is high
and the pump circuit is disabled.
When water reaches the top
probe, pin 12 of IC1 switches
high and turns on transistor Ql.
This pulls pin 2 of ICla low and
thus pin 3 goes high and the 22µF
capacitor charges via the 560k0
resistor. After about 15 seconds,
the charge on the capacitor exceeds the upper threshold of
IClb and so pin 4 switches low.
Note that for this to happen,
Ql must be on continuously for
15 seconds. If water only sloshes
against the probe, Ql will turn
off again, pin 3 of ICla will
switch low, and the 22µF
capacitor will discharge via Dl.
Pin 4 controls the pin 2 trigger
input of 555 timer IC2 which is
wired as a monostable. When pin
2 is pulled low, pin 3 of IC2 goes
high and switches on the relay to
activate the bilge pump.
The 10µF capacitor connected
to pins 6 & 7 now charges via the
2.2MO resistor and, after about
30 seconds, resets the 555 timer.
This then turns off the relay until
water again contacts the top probe for a full 15 seconds.
Peter King,
Airlie Beach, Qld. ($20)
r----------+-+---------+9V
the 470k0 feedback resistor connected to op amp stage IC2c.
When the control voltage to IC3a
is high, the switch is closed and
the feedthrough resistance is
about 600. However, because a
pulsed waveform is applied to
IC3a, the average feedthrough
resistance will appear to be
1200 with a 50% duty cycle, and
will vary according to the
mark/space ratio.
Thus, by varying the mark
space ratio, we vary the gain of
IC2c. This means that if the
signal input level increases, the
DC control voltage increases and
this increases the mark/space
ratio which in turn decreases the
gain of IC2b. Conversely, as the
signal input level decreases, the
gain of IC2b goes up.
Darren Yates,
French's Forest, NSW. ($25)
IC1
555
10k
1
+9V
+
SIGNAL~
0 IN
+9V
+9V
10
470k
.·.1·
O
1
.,.
COMPRESSED
.,.
MARCH 1990
43
Workout timer for
aerobics classes
Are you into a strenuous exercise program
involving aerobics? This Workout Timer will
tell you when to change exercises by
flashing a light and sounding a buzzer.
By STEVE CALDER
We have a confession to make.
None of the slobs at SILICON CHIP
are actually into aerobics - as
such. But if you're one of those people who gets dressed up in tight
leotards with contrasting (preferably vertically striped) leg warmers, then this Workout Timer is for
you.
The whole idea behind aerobics
(or so we're told) is to do a series of
44
SILICON CHIP
different exercises in quick succession. These exercises are usually
accompanied by ear-splitting
music, which probably serves some
purpose although we're not too sure
what. Maybe it dulls the pain of the
exercises.
Anyway, the idea is to get nice
and sweaty and to give those
muscles a real workout. And to do
that, you've got to do lots of dif-
ferent exercises that would put a
contortionist to shame.
So assuming that you're an
aerobics type person, how much
time should you give to each exercise and when should you switch to
the next? Our Workout Timer
solves this vexing problem. It
sounds a buzzer and flashes a light
when it is time to change exercises.
No more do you have to rely on the
instructor.
You can vary the time between
"beeps" (or flashes), and thus the
time for each exercise, from 10-75
seconds by means of a rotary control on the front panel of the unit.
Each beep lasts about 2 seconds
and then the timer automatically
begins the next cycle.
For example, let's say that you've
PUSH-ON
PUSH-OFF
T
2x1N4004
01
I
A---0
+12V
s,
1000
+
25VW+
240VAC
10
,.
o.,I
+
16VWr LED1
BUZZER
.,. 150mA
03
1N4004
MAX
.,.
IC1
555
56k
RLY1
47
+
16VWI
LL
.
GNO
WORKOUT TIMER
Fig.2: the circuit uses a 555 timer IC which has been wired as an astable oscillator with a long duty cycle. Its
output (pin 3) drives a 12V buzzer and relay RLY1 to flash the lamp. VR1 adjusts the period between "beeps"
from 10-75 seconds but you can vary this if you wish simply by changing the 47µF timing capacitor.
set the rotary control to 20 seconds.
This means that the buzzer will
briefly sound every 20 seconds for
as long as power is applied to the
unit. When you hear the buzzer, it's
time to change to the next exercise
(or collapse in a heap!).
A mains socket mounted on one
end of the case allows a 240V lamp
to be plugged into the unit and this
flashes when the buzzer sounds.
After all, you might not be able to
hear the buzzer above all that loud
music!
How it works
Fig.1 shows the circuit details.
As can be seen, the Workout Timer
is based on a 555 timer IC and this
has been wired as an astable
oscillator with a high duty cycle.
VRl and the 270k0 and 56k0
resistors determine the charging
period for the 47 µF timing capacitor, while the 56k0 resistor sets
the discharge period. These periods
correspond to the exercise time (ie,
the time between beeps) and the
buzzer time respectively.
Let's see how the circuit works.
At switch on, the 47 µF capacitor
begins charging via VRl. During
this time, pin 3 of ICl is high and so
the buzzer and the relay (RLY1) are
both off.
When the voltage across the
47 µF timing capacitor reaches
2/3Vcc, pin 3 immediately switches
low and the buzzer and relay turn
on. This closes the relay contacts
which are wired in series between
the mains active lead and the
power socket, and so the lamp also
turns on.
The 47µF capacitor now discharges via the 56k0 resistor until
it reaches 1/3Vcc. When it reaches
this voltage, pin 3 switches high
again and the buzzer and relay are
turned off. The 47µF capacitor now
starts charging again and so the cycle is repeated continuously while
ever power is applied.
By varying VRl between its
minimum and maximum settings,
we can vary the charge time from
10 seconds to 75 seconds. The
discharge time (Td) is about 1.8
seconds, as determined by the
equation Td = 0.693RC, where R
= 56k0 and C = 47µF.
Power for the circuit is derived
PARTS LIST
1 PC board, code
SC08102901, 132 x 87mm
1 plastic zippy box, 1 50 x 90
x 50mm (Jaycar HB-6021 ,
Altronics H-01 51 )
1 surface-mount mains socket
1 24V centre-tapped mains
transformer (Altronics
M-7124)
1 12V buzzer (Arista AB2,
available from David Reid
Electronics; Jaycar AB-3454)
1 mains cord and 3-pin plug
1 cord grip grommet
1 2MO linear potentiometer
2 25mm-long spacers
1 pushbutton mains on/off
switch
1 12V DPDT relay
3 plastic cable ties
10 PC stakes
1 large solder lug
4 3 x 1 0mm machine screws
2 3 x 1 5mm machine screws
4 3mm nuts
Semiconductors
1
3
1
1
555 timer IC (IC 1 )
1 N4004 diodes (01 -03)
red LED (LED 1)
7812 3-terminal regulator
Capacitors
1
1
1
1
1
1OOOµF 25VW electrolytic
4 7µF 16VW LL electrolytic
1 OµF 16VW electrolytic
0. 1µF polyester
.01 µF polyester
Resistors (0.25W, 5%)
1 270k0
1 56k0
1 1k0
Miscellaneous
Heatshrink tubing, 240VAC rated
hookup wire
MARCH 1990
45
Most of the parts are mounted directly on the PC board but note that the buzzer is stood off the board on 25mm pillars.
Use plastic cable ties to bind the 240V AC wiring and sleeve all exposed terminals with heatshrink tubing.
from the mains via a 24V centretapped transformer. This feeds a
full-wave rectifier circuit consisting of Dl and D2 to produce an
unregulated supply rail of about
17V DC. This rail is then filtered by
a 1000µF electrolytic capacitor and
regulated to + 12V using a 7812
3-terminal regulator.
A 10µF capacitor is used to filter
the regulator output while LED 1
provides power on/off indication. A
1k0 resistor is used to limit the LED
current to 12mA.
Construction
An earth lead must be run from the power socket to a large solder lug which
fits over the pot shaft. This ensures correct earthing of the pot metalwork. As
an additional precaution, fit the pot with a plastic knob.
46
SILICON CHIP
A printed circuit board has been
designed to accommodate most of
the parts, including the mains
transformer. This board is coded
SC08102901, measures 132 x 87mm
and fits into a standard plastic zippy box.
Fig.2 shows the wiring details.
Begin construction by installing PC
stakes at all the external wiring
points (10 in all), then mount the
parts on the PC board. It's best to
install the small components first,
before moving on to the buzzer,
relay and power transformer.
Note that many of the parts are
polarised so be sure to install them
the right way around. It's easy to
POLYSTYRENE
CAPACITORS
-----,~.......- - - - CORO CLAMP
GROMMET
E (GREE
YELLO
A (BROWN)
POWER
TRANSFORMER
Made here in Australia?
Made Special to Type?
Polystryrene Capacitors - 10pF to
1mF
Voltage Range - 63VDCW to
10,000 VDCW
Tolerance - 0.25% to 10%
Allied Capacitors Australia manufactures capacitors to the
specification of the customers using
high quality, imported polystyrene
240VAC
POWER SOCKET
Fig.2: be sure to use 240V AC rated cable for all connections between the
PCB, switch St and the power socket. The 7812 regulator is installed
with its metal tab adjacent to the lO00µF capacitor.
identify pin 1 of the IC - it's adjacent to a dot or notch in one end of
the plastic body. Install the
3-terminal regulator with its metal
tab towards the 1000µ.F capacitor.
The buzzer must be stood off the
board using two 25mm spacers and
two 3mm nuts (see photo). This is
necessary to ensure that the buzzer
protrudes slightly through the front
panel when the lid is screwed
down. The flying leads from the
buzzer are then run back to the
PCB, with the red lead going to the
positive supply rail.
At this stage, you should be ready
to drill the case to accept the external hardware. You will have to drill
holes in one end of the case to accept the mains switch and the surface mount mains socket, and
another hole in the other end of the
case for the cord clamp grommet.
Use the front panel artwork as a
guide for drilling the front panel.
There are three holes to be drilled
here: one for the LED bezel, one for
the potentiometer (VR1), and one
for the buzzer. Use pilot drills to
start the holes for the pot and
buzzer, then carefully ream them
out to the correct size.
and aluminium foil with a tolerance
of 1 micron.
Our capacitors are manufactured to
the system of Total Quality Control.
We can provide Just In Time delivery
if required, together with a Certificate
of Conformance if requested.
Specific values between 10pF and :
1uF are no more expensive than
standard value components. You can
now design circuits to use a single
capacitor rather than a number in
parallel or series to achieve a desired
value.
Personalised labelling is available
at no extra cost. Your component
code or name can be built into the
capacitor.
Minimum runs of on ly 25 allow you
to specify a particular value for a
prototype run.
Delivery lead time for short runs is 3
to 4 working days, and for longer
runs is less than 2 weeks.
We are also able to produce
capacitor styles for applications such
as dual mount, end filled and mini
style capacitors .
INTERESTED?
Call us now on:
(02) 938 4690
ALLIED
CAPACITORS
AUSTRALIA
PO Box 740
Brookvale, NSW 2100
M ARCH 1990
47
....a:
....<Cen
0
0
+
,...
1/1
0
co
0
a,
1/1
N
"'
0
,...
~
00
0
+
CJ
CJ)
1/1
0
,-
1/1
0
N
a:
w
:E
-
II-
::::,
0
a:
0
L
==
Fig.3 & 4: here are actual size artworks for the front
panel and the PC board. You can use the front panel
artwork as a drilling template if you wish.
~
Now check that the PCB clips
neatly into the case. File the edges
of the board until it fits, if
necessary. Don't use metal pillars
to mount the PCB. If you do elect to
mount the board on pillars, you
must use insulated types to provide
the necessary isolation from the
mains.
Next, fit the mains switch, then
strip back 180mm of outer insulation from the mains cord and clamp
it in position. Connect the earth
lead (yellow/green) to the power
socket and the active lead (brown)
to the switch.
It's a good idea to fit heatshrink
tubing over the switch terminals to
eliminate the possibility of electric
shock.
The remainder of the wiring can
48
SILICON CHIP
0
now be run from the PCB to the
mains socket and S 1 as shown in
Fig.2. Be sure to use 240V AC rated
cable for these connections. In addition, an earth lead must be run
from the power socket to a large
solder lug which fits over the pot
shaft. This ensures that the pot
metalwork is correctly earthed and
is a necessary safety feature.
Once all the wiring has been run
to the power socket, it can be
secured to the case using machine
screws and nuts. Use plastic cable
ties to bind the 240V AC wiring so
that if any lead comes adrift, it will
not short to the low voltage
circuitry.
Construction can now be completed by installing the LED and the
potentiometer on the front panel
and wiring them back to the PCB.
Fit a plastic knob to the pot shaft
(not metal) and carefully align the
indicator before tightening the grub
screw.
Testing
This is the easy part - just
switch the unit on and if it doesn't
work you've got a fault. After all,
there's not much that can go wrong
with a 555 timer circuit! If you do
strike problems, check for incorrect
wiring, faulty soldering and incorrect component orientation.
Finally, you can change the timing range of the Workout Timer
simply by changing the 47 µF timing
capacitor. For example, to double
the range to 150s, just increase the
capacitor value to lOOµF.
~
EVERYTHING FOR YOUR LIBRARY
You'll find a fantastic range of reference and source books at your
nearest Dick Smith Electronics store. When you need accurate
information, fast... you're better-off having it on-hand!
THE
1990
HA:~fg,91<
•
·
1
ARRL RADIO HANDBOOK
t_-_~'.·__
":'"' "' ---;-, ~
,_
, \
NEW 1990 EDITION
•.
.. _.
c
dJ
~1
k ~;-•. '
"'•· - --·, . \;~ --·:"'·
It's the bible according to Amateur operators! The all new ARRL Handbook is updated with all
the latest information for the avid amateur radio operator. Keeping up its outstanding tradition
with new and fascinating projects to build, a wealth of highly informative articles and morel
A quality hard-back publication which turns your amateur-shelf into a library. The first
shipment has just arrived , so you'd better grab your copy before they all go! It has to be the
best amateur reference sources you'll get all year.
5
Cat B-2223
'
Outstanding Value!
i~~s iNsTRUMENTs
~
l\ 99
-m
- T_e_x_a _s -In_s_t-ru_m
_ e_n-t s-!---,
TTL LOGIC DATA
techni~22t~
LINEAR DATABOO K
Just on twelve hundred pages of
on standard TTL circuits, Schottky TTL circuits, low
power LS, ALS, high speed CMOS, VLSI
Processors .... the lot. With a general information section
giving comprehensive tables and
covering parameter
measurement information and
typical information. You get
everything including mechanical
data and measurements. Another
invaluable tool for your library.
Incredible value and a must for the experimenter, technician
and project builder. You'll get the complete 3 volume set of
Tl's Linear Circuits Data Book
at this incredible low price. All
the important technical
information you need for
amplifiers, comparators,
special function IC's , data
acquisition and conversion ,
voltage regulators and
supervisory circuits ...
everything I You won't find a
handier reference source or
better value. Over 2300 Pages
~
Cat B-5520
$
Cat B-5521
Qnl~~~I-
PRACTICAL DIGITAL
HANDBOOK
By Mike Tooley
A fantastic publication which provides a practical introduction to digital electronics. The book introduces digital circuits,
logic gates, bi stables and timers as wel l as microprocessors, memory and input/output
devices then looks at RS-232C
interface and IEEE-488/IEEE-1000
microprocessor buses. There's also a
section on digital test gear projects,
append ices on test equipment and a
useful reference data section.
,'___--;~$\'f95--'9
:~
Cat B- 1270
i»XPRESS
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FAX: (02) 805 1986 or write to DS XPRESS, PO Box -321 N/Ryde NSW 2113
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24 HOUR DESPATCH OF ALL ORDERS
DIGITAL LOGIC GATES &
FLIP FLOPS
By Ian R. Sinclair
The by-line for this title is "What they do and how to use
them " and you'd be hard pressed to find a more practical or
better presented publication on the
subject. It's a great aid to design and
troubleshooting of digital circuits and
ideal for students, enthusiast and
technicians. It assumes only a basic
knowledge of electronics and the more
theoretical topics are explained from
the beginning. A worthwhile addition to
your bookshelf.
Cat B-1271
~~~i~~~ COMPUTER ACCESSORIES!
3-WAY SWITCH BOXES
RS-232 MULTILINK
ADAPTOR
A complete in-line tester/adaptor
which makes complex and time
consuming Serial connections a
breeze! Comes fitted with 25 pin
male connector and 25 pin female
connector. With jumper pads and
wires, 24 in- line switches and 8
bicolour LED's for line monitoring.
A great idea! The switch box allows the switching of a
common input or output to an y one of three other
devices. All lines are switched. Ideal for sharing a
printer or modem with more than one computer or
connecting several printers to
one Centronics port.
25 Pi n With OB25
Connectors. Cat X-3575
36 Pin X 36 Pin
Conn ectors. Cat X-3576
y
s49gs °"~
-
Cat X-2654
S4995 ea
RS-232 QUICK
TESTER
RS-232 SERIAL 9
LINE TESTER
An in-line tester which has both 25 pin
male and 25 pin female connectors .
Three switches and 6 LED's allow
quick selection for the most popular
RS-232 configurations . You simply set
the switch to select the connection you
need. Cat X-2652
An easy to use line tester with
25 p in male and 25 p in female
connectors. 18 bright LED 's
monitor the lines so you'll know
immed iately where the problem
lies. A great time and headache
saver! Cat X-2650
S} 995
GENDER CHANGERS/
ADAPTORS
PRINTER AND SERIAL CABLES
25 PIN FEMALE GENDER
CHANGER
Changes th e configuration of any
25 pin ma le connector to 25 pin
CHANGER
fema le. Wired pin for pin .
An in-line gender changer wh ich Cat X-3566
has DB9 male connectors at
RS-232 25 PIN TO 9 PIN ADAPTOR
each end.
A
line adaptor with OB25 pin
Cat X- 2657
fema le connector one end and
9 PIN FEMALE GENDER
DE9 male at the other. Cat X-266 1
9 PIN MALE GENDER
CHANGER
25 PIN MALE GENDER
CHANGER
r.entronics Printer cable
Standard printer cable suits PC
compatibles and Atari ST
computers. Cat X-8614
25 Pin M/F Serial cable
Ideal for modem connection to 9
Pin Serial port. Fitted with OB9
female connector and OB9 male
connector. Cat X-8007
RS-232 9 PIN TO 25 PIN
ADAPTOR
In line adaptor with OB9 fema le
conn ect ors one end and DB 25
male at the other. Cat X-2660
S95ea
NULL MODEM/
JUMPER BOXES
\
RS-232 Null Modem Adaptor
With OB25 connectors at ea ch
end . Wired for fu ll haridshaking .
Al lows the connection of two
computers 'back to back'.
Cat X-2664
RS-232 Serial Jumper Box
s299s
Fitted with 36 Pin Centronics
connectors at each end . Cat X-9005
~
9 Pin(Fl - 25 Pin(MI Serial cable
Changes the gender on any 25
pin plug from female to male.
Wired pin for pin. Cat X-3565
ONLY
36 Pin Centronics cable
s249s..
Fitted with 25 pin female and 25 pin
Male 'D' connectors. Cat X-3564
With OB9 female connectors on
each end . Cat X-2656
5
You 'll find a complete range of
cables and accessories for .all your
computer needs at your nearest
store.
$995
25 pin male and 25 pin fema le
connectors . With jumper pads
and wires which allow permanent
soldering for RS-232 connec tions.
Cat X-3569
..............
............
25 Pin M/M Serial cable
Fitted with 25 Pin 'D' connectors.
Cat X-3574
KEYBOARD/MONITOR
EXTENSION CABLES
295
A great way to save desk spacet
Allows you to get the keyboard and
monitor away from the CPU .
Monitor Extension cable
A 2 metre extension cable fitted with
9 pin 'D' connectors. Cat X-2602
Keyboard Extension cable
A 2 metre coi led extension cable
with 5 pin DIN connectors. Cat X2600
/;
HIGH PERFORMANCE FOR YOUR COMPUTER!
20MHz NEAT AT MOTHERBOARD
It's New! Only $699
Faster, more versatile and vastly more efficient! The 286 NEAT motherboard is speed and function enhanced and
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Suits any IBM compatible case from AT to tower cases and will run at 8, 10, 12, 16 or 20MHz. Uses any version of MSDOS above version 3 and has on board support for Lotus-Intel-Microsoft (LIM) Expanded Memory Specification
Version 4 .0.
Wait state selectable from zero to one-wait. Using the ROM based setup program provided, you can switch between
high and low speeds, setting at the lower speed allows the use of slower, less expensive memory chips. The 286 NEAT
board is socketed for the 80287 Math co-processor.
With three 8-bit and five 16-bit expansion slots, up to 8 megabytes of memory (DIP and SIP memory modules) ,
shadow RAM capability, independently programmable CPU and AT bus clock rates , programmable Memory and 1/0
wait states, programmable Memory and 1/0 command delays and more. Astounding performance and versatility from
the ultimate 80826 motherboard!
Cat X-1003
Mini XT Motherboard
Super small, top performing and amazingly inexpensive!
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It's a great one for experimentation and exceptional value to
boot! Just add a case, RAM , a video and disk controller and
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49
Super VGA Graphics Adaptor!
IBM AT Compatible 80286 Motherboard
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Comes complete with drivers for Lotus (release 2),
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Cat X-1002
• Selectable from O wait states
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• Socketed tor 80287 Coprocessor
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• AMI Bios ROM's included
• OK RAM supplied
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Cat X-2018
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KITS ·· KITS ·· KITS ·· KITS ·· KITS
SIMPLE FM RECEIVER
FOR THE 6M BAND
What Colour Is Your Music?
/
Cat K-6005
Full form kit with ...
• Deluxe Pre-punched
Front Panel Label
• High Quality Case
• Components, speakers ...
everything!
CHROMA-VOX
$}39
Cat K-3162
Here's a great new project that's very simple and produces amazing
results! An easy to build receiver which lets you listen to amateur radio on
the 50 to 54MHz banci. It uses a low noise MosFet front-end and a single
IC performs most of the receiver functions (The new MC3363). It will even
form a basic 'tuneable IF receiver module for future converters to
cover other amateur bands.
Add colour to your music at parties and dances! Our new Chroma Vax
uses the latest technology in Triac Driver IC's and gives you three
channels which can be connected directly to speaker or headphone outlet.
There's a master level control and each channel has adjustable sensitivity.
With a high level of insulation between mains and signal output, insulated
case and front panel, and specially selected potentiometers for the
maximum safety. Will drive up to 2400W of incandescent lamps. Kit
comes complete with a pre-punched, silk screened front panel and prepunched rear panel.
IMPROVED LIGHT CHASER
lncrBdibly Small/
FM WIRELESS MICROPHONE
$}695
Cat K-5006
Cat K-3161
Our new Light Chaser is low in cost, easy to build , incredibly flexible and
it's designed with safety in mind. With 6 chasing patterns, 8 speeds, an
enhanced front-panel monitor display and the ability to run lamps to a
total of 2400 watts. It's been designed as a 'dedicated' chaser for the
ultimate in safety. This also allows many more functions without getting
into complex construction techniques. Comes complete (full form). right
down to the last bolt'
UNIVERSAL UHF
REMOTE CONTROL SWITCH
VK POWERMATE 25
SHORT FORM KIT
CASE (CAT H-2481) &
TRANSFORMERS (CAT M-2010)
NOT INCLUDED
V K P o w<i/T ... OU':
The FM Wireless Microphone is small enough to be inserted into a
matchbox, can be tuned to operate at around 90MHz (On your FM
receiver), it's incredibly stable with extremely sensitive circuitry and
relatively easy to build. It's fantastic! Comes as a short form kit with
components and PCB. Also includes batteries.
Cat K-3210
~
C
The perfect kit for amateurs with all the grunt you need to get the most out
of your shack . A high power 13.8VDC supply giving a huge 25 amp
continuous current rating with a peak of 35 amps. ft 's capable of running
transmitters and amplifiers in the 100-1 SOW class. And it's fully protected
with both foldback current limiting and an over voltage crowbar circuit.
Short Form Only - Includes PCB components and necessary hardware.
$?,,?,,:s ~
;
It's easy to build and can be used for switching security systems, lights,
doors ... almost anything you can think of! The kit consists of a 304MHz
receiver, decoder IC and output relay driver on a single board. Full form
kit including pre-punched panel , panel label, PCB and all necessary
components. Also comes with Department Of Communications (DOC)
approved transmitter!
What Makes Our Kits Best?
The Hot Canaries
1. We use only brand new , prime spec components.
2. We guarantee the quality!
3. We build a prototype of every kit.
4. We re-write the instructions in clear , easy to ur;iderstand
terms.
5. We carry spare parts for all current kits.
6. We make it as easy for you as possible~
7. Our service department can get you out of trouble.
8. You can return the kit if it's too difficult (Before the inner
packs are opened)
9. We have the largest and best range.
It's easy to see why most people prefer Dick Smith
Electronics kits!
Here's a great kit that is not only easy to build but can
give you hours of fun with your friends. It produces the
sounds of two birds singing. They start off slowly and
build up ... and up ... competing for virtuoso supremacy.
The period of trilling, chirping and pitch of each bird is
different, creating a random effect as the birds come in
and out of chorus.
Think of all the great gags you can have with this one!
Besides, it beats keeping birds in a cage and there are no
seeds or droppings to clean up. Kit comes complete with
all components and hardware, it's battery operated (not
supplied).
K-3530
1GHZ Digital Frequency
Meter
•
•
•
•
•
•
Full Form
Front Panel Label
Case
Battery Holder
Speaker
IC Sockets
I'-
""
NEW KIT SOON
TO BE RELEASED!
With Period Counter!
This should be at the top of your list for workshop
equipment. A truly intelligent frequency counter - PLUS a
period counter - at an exceptionally low price that's highly
accurate and quality built.
Superbly constructed , with a range of unique features that
are nothing less than astounding. It actually measures
subsonic frequencies in fractions of a second with
amazing accuracy. Measures right across the range from
0.1 Hz to 1GHz. Check out these specifications ....
Cat Q-1314
-~-.
-i
oooa~
8 <at>b~~.a·
s499
Input Characteristics CH.A
(0.1Hz-100MHz)Frequency Range:
DC couple 0.1 Hz to 80MHz
AC couple 30Hz to 80MHz
Sensitivity:
15mVrms 0.1Hz to 50MHz
25mVrms 50MHz to 80MHz
Coupling: AC/DC
Filter:
Low Pass( 100KHz, -3dB)
Input Impedance:
1Mohm/ /40PF
Attenuator: X 1, X20
Trig Mode: Auto or Manual
Period Range: 10nS to > 10S
Input Characteristics CH.B
(50MHz-1GHz) Frequency Range:
50MHzto 1GHz
Sensitivity: 20mV to 650MHz
55mV to 1GHz
Coupling: AC only
Input Impedance: 50 ohms
Max. Input: 3Vrms
Resolution: At least five digits
at minimum gate time.
Resolution depends on setting
gate time control.
Timebase Frequency: 1OM Hz
Aging Rate: < 1PPM / Month
Coefficient:
< 10PPM, 0 C - 40 C
Accuracy: < 50PPM
Line Var.: < 0.1 PPM for line
voltage + I- 10%
Gate Time: Continuously
Variable from 60mS to 1OS
or 1 period of input signal,
whichever is longer.
MAJOR DICK SMITH ELECTRONICS AUTHORISED STOCKISTS:
N.8,W.: AAMIDALE : New England Electronics 711655 BALLINA : Ballina Etectromcs 867022 BOWAAL: F.R.H.
Electrical 611861 BROKEN HILL: Hobbies & Elec1ron1cs 884098 COFFS HARBOUR: Gotts Harbour Electronics
525684 DENILIQUIN : Deni Elec1ron1cs 813672 OUBBO: Chr1s·s Ht F1828711 FORSTER: Forster Village Electronics
545006 GLEN INNES: John Sommer!ad Electronics 323661 GRAFTON: Repairs and Spares 421911 GRIFFITH:
Miatron ics 624534 INVEAELL: lnvere ll Electroni cs 221821 LEETON : Leeton Audiotron 1cs 532800 LISMOAE:
Decro Electronic Services 214137 MOREE: Moree Electronics 523458 MUDGEE: Headware 723895 NAARABAt:
Namo1 Computer Service 923274 NOWRA: Nowrn Electro nics 210722 ORANGE: Central West Electronics 626491
PARKES : Strad Mus ic Centre 623366 POAT MACQUARIE: Comdox 834574 TA REE : Brads Electronics 526603
WAGGA WAGGA: Ph1ll1ps Electronics 216558 VASS : Warmington Electrica l 261116 VIC: BAIANSOALE: LH & LM
Crawford 525677 MILDURA: Pullma n Auto Pro 232882 MOAWELL: Morwell Electro nics 346133 SHEPPAATON:
Andrew Guyal1 Electron ics 219497 WAAANAMBOOL: Marrtronics 629870 QLD: AYR : Della Electr1x 831566
BUNDABERG: Bob E1krn Electron ics 721785 MACKAY: Stevens Electronics 511723 MARYBOROUGH: Keller
Electronics 214559 PIALBA: Keller EleC1ro n1cs 283749 TAI: BURNIE: Electronic City 314760 DEVONPOAT:
A.I.Electronics 248322 SA: MT GAMB1EA: Hu!chesson·s Communication Ce ntre 250400 POAT LINCOLN:
Basshams TV & Computer World 822788 WHY.ALLA : Eyre Electronics 454764 WA: ALBANY: Micro Electronics·
412077 BUNBURY: Micro Electronics 21622~ GEAALDTON: Batavia Light ing & Electrical 211966 KAAAATHA:
Daves Oscitron1c 854836 MANDURAH: Micro Electronics 581 2206
Neutrik
Pro-Quality
Plug & Sockets
(te}NEUTFIIK
The ultimate in plugs and sockets, particularly for professional
and /or industrial use, you won't buy better than Neutrik.
Type
Line Socket with switch
Line Socket R/Angle
Heavy duty Line Plug
Heavy Duty Line Socket
6.5mm Line Plug Mono
6.5mm Line Plug Stereo
6.5mm Line Plug R/Angle
6.5mm Line Socket Stereo
6.5mm Panel Socket Stereo
2 x RCA Plug
Chassis Plug Plastic
Chassis Socket Plastic
PCB Mount Straight
PCB Mount R/ Angle
Cat No.
P-1570
P-1572
P-1574
P-1576
P-1578
P-1580
P-1582
P-1584
P-1586
P-1587
P-1588
P-1589
P-1590
P-1591
Price
$11.95
$10 .95
$9.95
$9.95
$5.95
$8.75
$10.95
$8.95
$9.25
$24.95
$2.50
$3.00
$1.25
$1.25
COMPONENTS AND TOOLS
SCREWDRIVERS
CAPACITORS
Great value and range! Our range of capacitors is bigger and better than ever. It's one stop shopping
for all your component needs at your nearest Oick Smith Electronics store.
Value
In uf
1PF
1.5PF
2.2PF
2.7PF
3.3PF
3.9PF
4.7PF
5.6PF
6.8PF
8.2PF
10PF
12PF
15PF
18PF
22PF
27PF
33PF
39PF
47PF
56PF
68PF
82PF
100PF
120PF
150PF
180PF
220PF
270PF
330PF
390PF
470PF
560PF
680PF
50VCeramic
Cat No.
R 2215
R 2217
R 2219
R 2221
R 2223
R 2225
R 2227
R 2229
R 2231
R 2233
R 2235
R 2237
R 2239
R 2241
R 2243
R 2245
R 2247
R 2249
R 2251
R 2253
R 2257
R 2259
R 2285
R 2287
R 2289
R 2291
R 2293
R 2295
R 2296
R 2297
R 2299
R 2301
R 2303
Price
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
820PF
0.001MF
0.0022MF
0.0033MF
0.0047MF
0.0056MF
0.0068MF
0.0082MF
0.01MF
0.022MF
0.033MF
0.047MF
0.1MF
0.22MF
R 2305
R 2307
R 2309
R 2311
R 2313
R 2315
R 2317
R 2319
R 2321
R 2323
R 2325
R 2327
R 2360
R 2370
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.18
$0.30
$0.45
3KV Ceramic/NEW
Value
In uf
CatNo.
Price
100PF
120PF
150PF
180PF
220PF
270PF
330PF
390PF
470PF
560 PF
680 PF
820PF
0.001MF
0.0022MF
0.0033MF
0.0047MF
0.0056MF
0.0068MF
R 2375
R 2376
R 2378
R 2380
R 2381
R 2382
R 2383
R 2384
R 2386
R 2387
R2388
R 2389
R 2390
R 2392
R 2393
R 9394
R 2395
R 2396
$155
$155
$155
$1.55
$155
$1.55
$155
$1.75
$1.75
$1.85
$185
$1.95
$195
$1.65
$185
$2.05
$2.25
$2.45
0.0082MF
0.01MF
R 2398
R 2400
Get your tool box in order with these
high quality, great value screwdrivers.
All have insulated handles and Chrome
Vanadium shanks for long life.
$2.65
$2.85
50V Monoli1hic/NEW
$0.30
10PF
R 1981
$0.30
R 1982
15PF
$0.30
22PF
R 1983
$0.30
33PF
R 1984
R 1985
$0.30
47PF
$0.30
R 1986
68PF
R 1987
$0.30
100PF
R 1988
$0.30
120PF
R 1989
$0.35
150PF
$0.35
220PF
R 1990
R 1991
$0.38
330PF
$0.40
470PF
R 1994
$0.45
680PF
R 1995
$0.30
1000PF
R 1996
$0.30
1500PF
R 1997
$0.30
2200PF
R 1998
$0.30
3300PF
R 1999
$0.30
4700PF
R 2002
$0.35
6800PF
R 2003
$0.35
0.01mf
R 2000
$0.38
0.015mf
R 2004
0.022mf
$0.38
R 2005
$0.40
0.033mf
R 2006
0.047mf
R 2007
$0.45
$0.48
0.068ml
R 2008
0.1ml
R 2001
$0.50
$0.35
0.15mf
R 2180
0.22ml
R 2181
$0.45
0.33ml
R 2182
$0.55
$0.60
0.47mf
R 2183
0.68mf
R 2184
$0.65
10ml
R 2185
$0.70
Philips Head
Size
6 x 38mm
3.2 x 75mm
5 x 75mm
5 x 100mm
6 x 100mm
6 x 125mm
8 x 150mm
Cat No
Price
T 6025
T 6035
T 6037
T 6045
T 6047
T 6055
T 6065
$2.95
$2.95
$2.95
$3.95
$3.95
$3.95
$5.95
Flat Blade
Size
6 x 38mm
3.2 x 50mm
3.2 x 75mm
4 x 100mm
5 x 100mm
5 x 150mm
6 x 125mm
8 x 150mm
8 x 200mm
8 x 250mm
Cat No
Price
T 6020
T 6028
T 6030
T 6032
T 6040
T 6050
T 6052
T 6058
T 6060
T 6062
$2.95
$2.50
$2.95
$2.95
$3.95
$3.95
$2.95
$5.95
$5.95
$5.95
GENERAL PURPOSE
SOLDERING IRON
30-150 WATTS/
SCOPE 12V SOLDERING IRON
Only$79 95
Just
$2995
CatT-1635
Cat T-1620
Ideal for outdoor work. Rated at 30-150 watts, so it's suitable for a wide
variety of applications. Lightweight, easy to handle and beautifully
balanced to make work easier. Comes with 6 metre power cable fitted with
2 alligator clips for easy connection to car battery, etc. Pack also contains
spare elements and tip. It's fantastic value!
Rugged and reliab le from Scope! It's rated at 20 watts which makes it
ideal as a general purpose iron for around the home, workshop, etc. Plugs
straight into the mains and it's fitted with air cooled handle to make work
more comfortable. Tips and elements are easy to replace so maintenance
is a breeze.
DSE SOLDERING STATION
Ideal For SitB Work/
Only
$}35
Cat T-2000
A professional quality soldering station at an affordable price! Ideal for
hobbyist or technician. Features fully variable temperature control (from
around 200 - 500 degrees Celsius). temperature meter, iron holder, tip
cleaning sponge, comprehensive instructions and full service manual. You
won't buy better at the price'
3-IN-1
MODULAR TOOL
•
•
•
•
It's a DRILL
It's a SCREWDRIVER
It's a SOLDERING IRON
It's RECHARGEABLE
CatT-5712
~
~
~
Just
$99
ALL NEW SOLDER AND ACCESSORIES
You'll on ly get the best job done when you use quality solder and accessories to assure yourself of the best
possible joints and connections. We stock a complete range of Multicore soldering products for all your
soldering needs - you won't find better quality at the price!
Solder Tape - Low temperature
Spray Flux Remover
Emergency solder, melts with a match with resin core.
A highly efficient flux remove r. In handy 200g spray
34 grams. Cat N-1 632 $3.95
pack. Yes, it's ozone safe ! Cat N- 1160 $6.95
General Purpose Resin Core Solder
Alu-Sol
40/ 60 5 core solder. 1.2mm X 14 grams. Cat N-1634
Aluminium based solder for joining dissimilar metals .
$2.50
Makes a normally difficu lt job, easy! 100g X 1.6mm.
Solder Cream
Cat N-1625 $11 .95
8 grams X 1.6mm Cat N- 1640 $2.50
96/ 4 Tin / Silver. This lead free solder is ideal for
stainless steel. Uses Arax acid flux so not
Solder 95/5 Tin Antimony
recommended for electrical work. Great for metal
Idea for copper, brass, tin , jewellery etc. 7 grams.
project boxes etc . Cat N-1644 $4.95
Cat N-1624 $2.50
Tip
Cleaner/Tinner
Solder For General Metal Repair
In 15 Gram Tin. A fast and efficient method for
Arax acid flux cored, not recommended for electrical
cleaning and re-tinn ing soldering iron tips . Cat N-1648
work. 75 gram roll of 40/ 60 solder. Cat N- 1630 $4.95
$2.95
PLUGS AND SOCKETS
WIRE AND CABLE
Transistor Sockets - German 'Assmann' Types
TO-3
Cat P-4023
$2.25
TO-5
Cat P-4015
$1.40
TO-18
Cat P-4018
$1.25
IC Sockets - New machine pin types
8 Pin. Tin/ Gold.
Cat P-408 1 $1.00
14 Pin Tin / Gold.
Cat P-4141
$1.50
16 Pin. Tin / Gold .
Cat P-4161
$1.75
OIL Plu9s - Component Carrier Type
16 Pin. DIL Header
Cat P-4164
Plug
$3.50
14 Pin. DIL Header
Cat P-4144
Plug.
$2.95
Cat P-4300
32 Pin Socket Strip.
$3.95
Jack Sockets for 'D'
Connectors (mixed pack
Cat P-2725
of 14 sets)
$3.95
You 'll find the right wire and cable for just about any application at your nearest Dick
Smith Electronics store. Our easy Cable Selection Bar saves time and you can make
fantastic savings when you buy in bulk (100m or more)! Here are just some!
MAINS CABLE
24/ 020 Figure-8. White Cat W- 2020 60c/m
24/ 020 6 Core. Grey. Cat W-2042 Save $1 / m! Now
$1.95/m
7.5 Amp 3 Core Textile covered. Cat W-2054 $1.95/rn
24 / 020 light Duty 3 Core 7.5 amps. Grey.
Cat W-2055 $1.00/m
24/ 020 Ord inary Duty 3 Core. 7.5 amps. Grey.
Cat W- 2056 $1.75/m
32/ 020 Ordinary Duty. 3 Core. 1O amps. Grey
Cat W-2058 $1.95/m
30/ 025 Ordinary Duty. 3 Core. 15 amps. Orange
Cat W-2059 $2~50
FIGURE 8 CABLE
GLUES AND ADHESIVES
SUPER GLUE.
Quick drying, super strong . In 2ml tube.
Cat N- 1218 $1 .50
Superlastt
SUPER GLUE
Make repairs in seconds ! 10ml conta iner.
Cat N- 1219 $6.95
PVA GLUE
Ideal for wood, cloth, paper, etc. In 50ml bottle.
Cat P- 1223 $3.50
5 MINUTE EPOXY
Two mi x epoxy glue for filling and extra strong
bonding. In easy to use 24m l syringe. Cat N- 1228
$5.95
F
1
, :;;;;;;;:::::::
.
. dstockis s.. . . . . . . . ~···························•·1~
Genume US Galla Tape
Authonse
•
.
PHONES
SECURITY
AUDIO
_
:
26/ 030 Heavy Duty. Rated at 20 amps. Ideal for
automotive use. Cat W- 2025. $85c/m
26/ 032 2 Core. Rated at 20 amps. Insulated and
sheathed. Cat W-2027 $1.35/m
26/ 030 New marine cable. 15 amp rated -double
insulated for super corrosion for super corrosion
protection. Cat W-2029 $1.95/m
1/ 060 Bell Wire. White. Cat W-2005. 40c/m
But you'll find a million and one uses for GAFFA tape around the home,
workshop ... anywhere! You'll find a great range now at your nearest Dick Smith
Electronics store.
Heavy Duty Black/Silver
Sticks to almost anything and an ywhere. Easy to remove , long wearing.
5 Metre Roll. Black.
Cat N-1400
$9.95
40 Metre Rol l. Black.
Cat N- 1405
$15.95
25 Metre Silver.
Cat N-14 10
$9.95
,i(
•
•••••••••••••••••••••••••••••••••••
Double Sided Indoor.
12mm x 2 metre roll. Acrylic foam, white, suitable for indoor use. Cat N-1380 $2.95/roll
Double Sided Outdoor
12mm x 5 metre roll. Butyl foam , black, hard wearing, super sticking for outdoor use.
Cat N-1382 $6.95
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BOOKSHELF
Antenna construction
with PVC pipe
Easy-up Antennas for Radio
Listeners and Hams, by Edward M.
Noll. Published 1988 by Howard
Sams & Company, Indianapolis, Indiana USA. Soft covers, 279 x
216mm, 162 pages. Price $27.95.
If you're a keen shortwave
listener or an amateur radio
operator, you are sure to be interested in this book on build-ityourself antennas.
This book features a great many
antennas and a lot of these are based on PVC pipe which is a readily
available and corrosion free material. The construction details for
each antenna are relatively sketchy
with each usually only having a
dimensional diagram and a photo or
two. However, there are lots of
photos throughout the book so the
general construction methods are
fairly obvious once you have been
right through the text.
Most of the antennas featured
are variations on dipoles and long
wire antennas and there are a few
simple yagis given too, but no
quads. Still. I suppose quads hardly
rate as "easy up antennas", do
they?
The book is weak on antennas for
the VHF and UHF bands mainly
because the relevant chapter
features only two designs, a discone
for scanners and a very simple 2-
element dipole for FM reception.
It also lacks any details on performance for any of the antennas - so
there is nothing on radiation patterns, relative gain, impedance or
VSWR and hence there is no basis
for comparison. However, if these
details were to be included, the text
would be a good deal larger and
perhaps a lot more expensive than
it is.
Essentially, the text should be
regarded as a good source of ideas
for antennas for shortwave listening and for amateurs operating in
the HF bands. Our copy came from
Jaycar Electronics (Cat. BS-0735)
and is priced at $27.95. (D.B.Y).
Basic principles of
music synthesisers
description of how various sounds
are produced using AD (attack/decay) and ADSR (attack,
decay, sustain, release) and other
forms of modulation.
Voltage controlled filters, amplifiers and oscillators are all explained in detail, as are vibrato,
tremolo, portamento and ring
modulation. Other circuit techniques such as sample and hold are
also well covered.
In summary, the book is easy to
read and explains the basic principles of synthesisers well, without
getting down to actual circuit examples. As the title suggests, the
book is for musicians, not for circuit
designers.
Our sample copy came from
Jaycar Electronics (Cat.BP-1206)
and is priced at $19.95. (D.B.Y).
Bring back the valves!
70 Years of Radio Tubes and
Valves, by John W. Stokes. Published 1982 by the Vestal Press Ltd,
Vestal, New York, USA. Soft
covers, 280 x 217mm, 247 pages.
Price $32.95.
Many of the younger generation
think that electronics has always
been ICs, transistors and what have
you, and don't realise what they've
missed out on!
We're not going to get involved in
continued next page
Synthesizers For Musicians, by
R.A. Penfold. Published 1989 by PC
Publishing, Kent, England. Soft
covers, 215 x 137mm, 167 pages.
ISBN 1-870775-01-5. Price $19.95.
If you enjoy listening to Bruce
Hornsby or other synthesiser
players and you'd like to know in a
general way how these things work,
then this is the ideal book.
It's not a typical overview of the
different synthesisers that were in
vogue 10 years ago, but a useful
MARCH 1990
57
Silicon Chip
· BACK COPIES ·.
February 1988: 200 Watt Stereo Power
Amplifier; Deluxe Car Burglar Alarm ; End of
File Indicator for Modems; Door Minder
Alarm ; Low Ohms Adaptor for Multimeters;
Line Isolation Unit for Phone Patch;
Electronics In The Jaguar XJ40 ; Easy Tips
on Headphone Repair.
March 1988: Remote Switch for Car Alarms ;
Telephone Line Grabber; Endless Loop Tape
Player; Build Your Own Light Box; New Life
for Radio-Cassette Players; Old-Time Crystal
Radio.
April 1988: Walkaround Throttle for Model
Railroads, Pt. 1 ; pH Meter for Swimming
Pools; Slave Flash Trigger; Headphone
Amplifier for CD Players ; What is Negative
Feedback, Pt.1 ; Mobile Antennas for the
VHF & UHF Bands.
May 1988: Optical Tachometer for
Aeromodellers; High Energy Ignition for Cars;
Ultrasonic Car Burglar Alarm ; Walkaround
Throttle for Model Railroads , Pt.2; Designing
and Building RF Attenuators; Motorola
MC3334P High Energy Ignition IC Data.
June 1988: Stereo Control Preamplifier (uses
LM833). Pt.1 ; Breakerless Ignition For Cars
Using Hall Effect Pickups; Mega-Fast Nicad
Battery Charger; Automatic Light Controller
Uses PIR Detector; RF Sniffer Probe &
Preamplifier; What is Negative Feedback,
Pt.2 .
July 1988: Stereo Control Preamplifier, Pt. 2 ;
Fitting a Fuel Cut-Off Solenoid; Booster for
TV & FM Signals; The Discolight Light Show,
Pt.1; Tone Burst Source for Amplifier
Headroom Testing; National Semiconductor
LM833 Op Amp Data; What is Negative
Feedback, Pt.3 .
August 1988: Building a Plasma Display;
Universal Power Supply Board; Remote
Chime/Doorbell; High Performance AC
Millivoltmeter (uses OP-27). Pt.1; Discolight
Light Show, Pt.2; Getting the Most Out of
Nicad Batteries ; Data on Insulated Tab Triacs.
September 1988: Hands-Free
Speakerphone; Switchmode Charger for 12V
Gel Batteries; Electronic Fish Bite Detector;
High Performance AC Millivoltmeter, Pt.2;
Vader Voice; Motorola MC34018
Speakerphone IC Data; National
Semiconductor LM12 150W Op Amp Data &
Applications; What is Negative Feedback,
Pt.4.
October 1988: Stereo FM Transmitter (uses
Rohm BA1404); High Performance FM
Antenna; Matchbox Crystal Set; Electronic
House Number; Converting a CB Rad io To
The 28MHz Band; Electronics & Brock's
BMW Blaster; Queensland's Powerful Electric
Locomotives.
November 1988: 120W PA Amplifier Module
(uses Mosfets); Poor Man's Plasma Display;
Automotive Night Safety Light; Adding a
Headset To the Speakerphone; How To
Quieten the Fan In Your Computer; Screws &
Screwdrivers, What You Need To Know;
Diesel Electric Locomotives.
December 1988: 120W PA Amplifier (With
Balanced Inputs). Pt. 1 ; Diesel Sound
Generator; Car Antenna/Dem ister Adaptor;
SSB Adaptor for Shortwave Receivers;
Electronics & Holden's New V6 En gine; Why
Diesel Electrics Killed Off Steam; Index to
Volume 1.
January 1989: Line Filter for Computers;
Ultrasonic Proximity Detector for Cars; Simple
Computer Sound Repeater; 120W PA
Amplifier (With Balanced Inputs) Pt.1 ; How to
Service Car Cassette Players; The
Goalkeeper Gatling Gun; Massive Diesel
Electrics In the USA.
February 1989: Transistor Beta Tester;
Minstrel 2-30 Loudspeaker System; LED
Flasher for Model Railways (uses LM3909) ;
Build a Simple VHF FM Monitor (uses
MC3362 ), Pt.1; Lightning & Electron ic
Appliances; Using Comparators to Detect &
Measure.
March 1989: LED Message Board, Pt.1;
32-Band Graphic Equaliser, Pt.1; Stereo
Compressor for CD Players; Map Reader for
Trip Calculations ; Amateur VHF FM Monitor,
Pt.2; Signetics NE5 72 Compandor IC Data;
Electronics for Everyone - Resistors.
April 1989: Auxiliary Brake Light Flasher;
Electronics for Everyone: What You Need to
Know About Capacitors; Telephone Bell
Monitor/ Transmitter; 32-Band Graphic
Equaliser, Pt.2 ; Led Message Board, Pt.2.
May 1989: Electronic Pools/Lotto Selector;
Use this handy form to order your back copies "Ill\
r-- - -----------------------------+-- 7
1
Please send me a back issue for:
February 1 988
March 1988
April 1988
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l
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July 1 988
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August 1 988
□
[l November 1 988
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December 1988
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January 1989
D February 1 989
ii April 1 989
□
May 1 989
D June 1989
□
D August 1989
□ September 1 989
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□ November 1989
□ December 1989
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0 February 1 990
June 1 988
September 1 988
July 1989
Enclosed is my cheque/money order tor $ _ __ ___ or please debit my □ Bankcard □ Visa Card
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OR FAX: (02) 982 9553
.I..___.___,___.__,II..___.____.___..__ ] .I. .---'----'----'--I l_l---'----'-----'--_,
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*
~---- -----------------------------------'--
58
SILICON CHIP
Synthesised Tom-Tom; Biofeedback Monitor
For Your PC; Simple Stub Filter For
Suppressing TV Interference; LED Message
Board, Pt.3; Electronics for Everyone - All
About Electrolytic Capacitors.
June 1989: Touch-Lamp Dimmer (uses
Siemens SLB0586); Passive Loop Antenna
For AM Radios; Universal Temperature
Controller; Understanding CRO Probes; Led
Message Board, Pt.3; Coherent CW - a
New Low Power Transmission Technique.
July 1989: Exhaust Gas Monitor (uses
TGS812 Gas Sensor); Extension For the
Touch-Lamp Dimmer; Experimental Mains
Hum Sniffers; Compact Ultrasonic Car Alarm;
NSW 86 Class Electrics; Facts On the
PhaxSwitch - Sharing Your Phone Line With
A Fax Machine.
August 1989: Build A Baby Tower AT
Computer; Studio Series 20-Band Stereo
Equaliser, Pt.1; Garbage Reminder - A
7-day Programmable Timer; Introduction to
Stepper Motors; GaAsFet Preamplifier For
the 2-Metre Band; Modern 3-Phase Electric
Locomotives .
September 1989: 2-Chip Portable AM Stereo
Radio (uses MC13024 and TX7376P) Pt.1;
Alarm-Triggered Telephone Dialler; High Or
Low Fluid Level Detector (uses LM 1830N);
Simple DTMF Encoder (uses Texas
TMC5089); Studio Series 20-Band Stereo
Equaliser, Pt.2; Auto-Zero Module for Audio
Amplifiers (uses LMC669); A Guide to Hard
Disc Drives.
October 1989: Introducing Remote Control;
FM Radio Intercom For Motorbikes (uses
BA 1404 and TDA7000) Pt.1; GaAsFet
Preamplifier for Amateur TV; 1Mb Printer
Buffer; 2-Chip Portable AM Stereo Radio,
Pt.2; Installing A Hard Disc in the PC; A Look
at Australian Monorails .
November 1989: Radfax Decoder For Your
PC (Displays Fax, RTTY and Morse); Super
Sensitive FM Bug ; Build A Low Cost Analog
Multimeter; FM Radio Intercom For
Motorbikes, Pt.2; 2-Chip Portable AM Stereo
Radio, Pt.3; Floppy Disc Drive Formats &
Options; The Pilbara Iron Ore Railways.
December 1989: Digital Voice Board
(Records Up To Four Separate Messages,
Uses Texas TMS3477NL and 256K RAMs);
UHF Remote Switch; Balanced Input &
Output Stages; National Semiconductor
LM831 Low Voltage Amplifier IC Data &
Applications; Install a Clock Card In Your PC;
Index to Volume 2.
January 1990: Service Tips For Your VCR;
Speeding Up Your PC; Phone Patch For
Radio Amateurs; High Quality Sine/Square
Oscillator; Active Antenna Kit; The Latest On
High Definition TV; Speed Controller For
Ceiling Fans.
February 1990: 16-Channel Mixing Desk;
High Quality Audio Oscillator, Pt.2; The
Incredible Hot Canaries; Random Wire
Antenna Tuner For 6 Metres; Phone Patch
For Radio Amateurs , Pt.2; PC Program
Calculates Great Circle Bearings.
Note: November 1987, December 1987 &
January 1 988 are now sold out.
BOOKSHELF - CTD FROM PAGE 57
the "valves-sound-better-thantransistors" argument, nor is the
book written in that vein. Instead, it
presents a general history of valves
and vaccuum tubes.
It's a well produced introduction
into what was the era of wireless. It
covers many of the developments
that occurred during the 1920s, 30s
and 40s, giving a pictorial display
of many of the valves that were
popular with constructors.
There are 27 chapters, too
numerous to outline in detail here.
However, some examples of the
subject matter discussed are
developments in tetrodes and
transmitting tubes, and outlines on
some of the major manufacturers
like Mullard, Philips and Amalgamated Wireless (Australasia) Ltd
are given.
There is even discussion on some
of the major valves that subsequently became well known to radio
collectors. An example is the 6V6,
certainly one of the most-used
valves in the world.
It also gives you the atmosphere
of the period by showing many of
the contemporary advertising
posters from England, America and
Australia.
Whether you're a fan of valves or
not, this is certainly interesting
reading about an era that was
wireless, and would certainly be a
worthy piece to add to any vintage
radio collector's shelf.
The book is available for $32.95
from Resurrection Radio, PO Box
1116, Windsor, Vic 3121. (D.B.Y).
Making money
from audio recording
Make Money From Home Recording, by Clive Brooks. Publishe d
1989 by PC Publishing, Kent,
England. Soft covers, 216 x 137mm,
105 pages. ISBN 1-870775-25-2.
Price $17.95.
Many people are interested in
home recording in one form or
another, and probably quite a few
are interested in the business opportunities too, so this book is
assured of a wide readership.
Whether it will give you enough
background to make good home
recordings is quite another matter
though, because the book is not
very technical.
Chapter 1 gives some basic information on using a room or a garage
as a home studio and touches on the
essential topics of sound-proofing
and ventilation. However, it gives
no information on how the equipment should be set up or how the
room might be laid out.
Chapter 2 is devoted to studio
equipment and talks about cassette
decks and four track recorders. It
also makes some mention of
microphones and their general
characteristics but that's about as
far as it goes. There is nothing on
mixers or equalisers, and the
barest of mentions of midi systems
and keyboards, all of which would
be used these days by the serious
home recordist.
This would especially apply if the
reader was considering recording
advertising jingles (one of the suggested business opportunities).
We could go on about the nontechnical nature of the book but the
point is made - it really is more on
the subject of business opportunities. On that basis, the book
provides interesting background
which is well worth reading.
Our review copy came from
Jaycar Electronics (Cat BP-1208)
and sells for $17.95 . [L.D.S).
[!tl
MARCH 1990
59
16-Channel
Mixing Desk, Pt.2
In this second article on our new 16-Channel
Mixing Desk, we present the details of the
circuitry. The design is based largely on the
LM833 low noise dual op amp instead of the
5534 used in previous mixer designs.
By JOHN CLARKE & LEO SIMPSON
To be able to easily follow the circuit description, you will need to
refer to the description of the block
diagram, Fig.1, in the first article in
this series.
Now let's look at Fig.2 which is
the circuitry used on each of the 16
input channel boards. This is
depicted schematically along the
top of the block diagram, Fig.1.
The input signals come from pins
2 and 3 of a 3-pin XLR socket and
are fed via 33µF capacitors to the
inputs of ICla which is half of an
60
SILICON CHIP
LM833 dual low noise op amp.
Switch S1, a 3-pole 3-position
switch, switches the feedback network (Slc), the input attenuator
(Slb) and pin 2 of the input socket
for the balanced or unbalanced input condition (Sla).
Let's see how these conditions
come together. When switch S1 is
in setting 1, the input channel is
connected to suit balanced microphone outputs. In effect, ICla operates as an inverting amplifier
for signals from pin 2 of the XLR
socket and as a non-inverting amplifier for signals from pin 3 of the
XLR socket. In both cases, the
gain is determined by the two
resistors connected to the noninverting input, pin 2; ie, 10k0 and
lkO.
Gain for the inverting signal path
is 10k0/1k0 = 10 while gain for the
non-inverting signal is 100/lkO + 1
= 11. To compensate for this difference in path gain, a resistive attenuator is connected in series with
the signal to pin 3 of ICla. This attenuates the signal by a factor of
0.909. When multiplied by the nonFig.2 (opposite): this is the circuitry
for each of the 16 input channels.
IC1a & ICtb are input preamplifier
and buffer stages, IC2a a 3-band tone
control stage, IC2b the post fade
buffer and IC3a, D1, D2, Qt & Q2 the
headphone driver stage. IC4, IC3b &
IC5 provide overload indication.
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S2b
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10k
Sl: 1: MIC
2 : LINE BAL
3: LINE UNBAL
1.2k 1¾
2k
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BUS
ATTE~~~TOR
10k LOG
INPUT
.,.
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.,.
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1 OF 16
INPUT BUFFER AND
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2 : CHANNEL IN
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FOLDBACK
BUS
All the circuitry ,shown in Fig.2 is accommodated on a single PCB. There are 16 of these boards altogether - one for
each input channel. Note how the pots are mounted directly on the board to cut down on the internal wiring.
inverting gain of 11, it gives an
overall gain of 10, the same as for
the inverting gain. Hence, the circuit provides a perfectly balanced
input.
The input impedance is 1.BkO
which comprises the lkO input
resistor network in the inverting
signal path and the lkO input
divider in the non-inverting signal
path, with both shunted by lOkO
resistors to earth.
Line balanced
& unbalanced
In position 2 of switch S1, the input channel is connected to suit
balanced line inputs. The gain is
reduced by a factor of 10 by switching the 1.2k0 resistor across the
1OkO resistor between pins 1 and 2
of ICa (Slc). This provides a gain of
1.07 for the inverting signal path
and a gain of 2.07 for the non inverting signal path.
This disparity of gain is compensated for by the switched attenuator (Slb) in the non-inverting
signal path which reduces the
signal by a factor of 0.4825. When
multiplied by the non-inverting gain
of 2.07, the overall gain is 0.999
which is pretty close to the inverting gain of 1.07. Thus, by virtue of
This board accommodates all the effects send, effects return & foldback
circuitry shown in Fig.3 .. There are two such boards in the mixer. As before,
the pots are soldered directly to the PCB to simplify the wiring.
62
SILICON CHIP
the selection of feedback resistors
and the attenuator associated with
S1b, the circuit gives balanced input conditions for both line and
microphone sources.
In position 3 of switch S1, the input channel is connected for unbalanced inputs. The feedback and
input attenuator is the same as for
the balanced condition while the
difference is that pin 2 of the XLR
socket is grounded.
Pre-fade attenuator
Following the preamplifier stage
is a non-inverting op amp stage
comprising ICl b. This is labelled on
the circuit as an input buffer and
attenuator but most mixer operators would think of it as a "prefade attenuator". It enables the
signal levels to be set up on each input channel.
The gain of this stage is variable
from 100 to unity by means of VRl.
This stage is followed by IC2a
which is a 3-band Baxandall tone
control stage. VR2 provides the
bass control function and has no effect on frequencies above about
300Hz by virtue of the .015µF
capacitor shunting it. VR4 provides
the treble control function and has
little effect on frequencies below
about 2kHz, by virtue of the
.0015µF capacitor in series with the
pot wiper. VR3 provides a midchannel control by virtue of the .002 7µF
capacitor shunting the control and
the .012µF capacitor in series with
the pot wiper.
2.2
16VW
o-4 ..---.~w.-....---"1
EFFECTS
RETURN
+
CH1/CH3
BUS
EFFECTS RETURN AND PAN (2)
CH2/CH4
BUS .
22k
PAN
VR10
10k LIN
15k
6.Bk
2.2k
39k
EFFECTS
jjlJs
+15V
EFFECTS SUM AND LINE AMPLIFIER (2 )
2.2k
100k
47
16VW
,.
+
-15V
EFFECTS SEND
LINE OUTPUT
39pF
+
6.8k
39k
FOLOBACK
BUS
F-0
1k
.,.
2.2k
FOLOBACK SUM AND LINE AMPLIFIER (2)
100k
•
+15V0
l
0.11
t 1001
16VW+
IC6
- 15V0
I
o.,I
47
16VW
+
7
F-o
+15V
FOLDBACK
LINE OUTPUT
,.
iB
6.8k
IC8
r ,oo -I r
.a
+
1k
-15V
e-
16VW+
.,.
Fig.3: the effects and foldback circuitry. IC6a & IC6b process the effects return signal while VR10 pans the
signal between the CH1/CH3 and CH2/CH4 buses. IC7a & IC8a are the effects sum and foldback sum
amplifiers, while IC7b and IC8b function as line amplifiers.
Headphone driver
The output of IC2a then feeds the
foldback send control VR5 and the
main fader control VR6 (bottom, left
of the diagram). Following VR6 is
the post fade buffer, IC2b, which
has a gain of 2. It feeds the effects
send control VR7, the pan control
VRB and the headphone monitor
stage, IC3a. This uses two transistors, Ql and QZ, to boost the output current to give sufficient drive
for any stereo headphones, high or
low impedance, that may be used.
Diodes Dl and D2, in conjunction
with the 330 emitter resistors, set
and stabilise the quiescent current
through Ql and QZ, to eliminate
crossover distortion.
Peak detector
As well as driving the headphone
monitor for each channel, the signal
from the emitters of Ql and Q2 also
feeds the peak detector which
monitors for signal overload.
IC4 and D3 function as a precision full wave rectifier. Its output is
fed to the inverting ( - ) input of
IC3b which functions as a corn-
parator with hysteresis set by the
220k0 feedback resistor from pin 7
to pin 5. The non-inverting ( +) input is fed from a lOkO trimpot. This
is adjusted to set the input signal
level above which the comparator
output, pin 7, goes low. When this
happens, the 7555 timer, IC5, is
triggered and turns on LED 21 for
around 24 milliseconds which is
quite long enough to be seen.
Thus even the briefest of overloads will be registered by the circuit. And because IC4 functions
as a full wave rectifier, peak
MARCH 1990
63
There's quite a lot of wiring inside the mixer, despite the fact that all rotary
pots are directly soldered to the boards. Most of this wiring is repetitive and
includes power supply connections, wiring to the 20 slider contr.ol~, and
input/output socket connections. Note that several boards are m1ssmg from
this photo.
overloads on both positive and
negative half cycles of the audio
waveform will be registered.
Power supply connections
Note that the positive and negative power supply connections for
ICl and ICZ are not shown on their
respective op amp symbols. They
were omitted for clarity. However,
these connections are shown on the
supply rails, on the lefthand centre
of the diagram, together with the
various bypass capacitors on the
rails.
Note the 4. 70 resistors in series
with both the positive and negative
supply rail inputs. These provide a
degree of supply decoupling, in conjunction with the 100µF bypass
capacitors. As well, the 4.70
resistors will act as fuses in the
unlikely event of a short on the
board. If this happened, only one input channel would be disabled
rather than possibly the whole mixer circuit.
Effects and foldback
The effects and foldback buffer
stages are shown in Fig.3. Note that
all of Fig.3 is accommodated on one
printed board, of which there are
64
SILICON CHIP
two. These stages are all based on
the LM833 dual low noise amplifier. They are all quite straightforward but you should look at the
block diagram, Fig.1, to understand
how they fit into the overall
scheme.
IC6a, the effects return circuit, is
a non-inverting unity gain buffer.
IC6b, the effects pan driver, is a
non-inverting amplifier with a gain
of 2.
IC7a and IC8a, the effects sum
and foldback sum amplifiers, are
inverting amplifiers, each with a
gain of 17. IC7b and IC8b, the effects and foldback line amplifiers,
are non-inverting amplifiers, each
with a gain of 7.8.
Note that the supply connections
to IC6 and IC8 have again been
omitted for clarity but they are
shown on the supply bus, at the
lower lefthand corner of the circuit.
Now let's have a look at the
2-page circuit diagram, Fig.4. This
is the circuitry for the 5-band
equalisers and LED VU monitors. It
also includes the master fader, the
sum and post fade amplifiers and
the headphone monitor stages.
All of Fig.4 is accommodated on
one printed circuit board, of which
there are four.
IC9a is shown as the "sum
amplifier" connected to the CHl
bus but remember that there are
four of these boards so it could
equally apply to the other three output channels. That is why it is
shown as 1 of 4. You will find this
note on several parts of the circuit
as a reminder that the same circuit
is on four boards.
IC9a is an inverting amplifier
with a gain of 34 (ie, 75k0/2.2k0). It
drives the master fader VR13 and
then the post fade amplifier IC9b
which is a non-inverting amplifier
with a gain of 4 (ie, 6.8k0/2.2k0 +
1).
Five band equaliser
IC10b, IC12 (a TL074 quad Fetinput op amp) and IC13 (a single
Fet-input op amp) make up the five
band equaliser. The five op amps in
IC12 and IC13 are all connected as
gyrators which are the equivalent
of inductors. The gyrators act
together with a series capacitor to
form broad tuned circuits centred
on 60Hz, 240Hz, lkHz, 3.5kHz and
lOkHz, and give boost and cut of
± 12dB.
Fig.4 (overleaf): the circuitry for the
5-band equalisers, output channel
monitors and LED VU meters. The VU
meter uses cascaded LM3915s (IC14
& IC15) and these are multiplexed
between dot and bar modes to display
peak and average signal levels.
. drasticallY
ust be
. ,,
Everything d -- stocks rn . of profit! ..
reduce
d irrespective
cleare
SH1
SH2
SH3
SH4
SH5
SH6
SH7
SH8
SH9
SH10
SH11
SH12
SH13
SH14
SH15
SH16
SH17
SH18
SH19
SH20
SH21
SH22
SH23
SH24
SH25
SH26
SH27
SH28
SH29
SH30
SH31
SH32
SH33
SH34
SH35
SH36
SH37
SH38
SH39
SH40
SH41
SH42
SH43
7 400 Quad 2-lnput NANO Gate
10 for
7 403 Quad 2-lnput Open Drain
NANO Gate
10 for
7 404 Hex Inverter
10 for
7 408 Quad 2-lnput AND gate
10 for
7 41 0 Triple 3-lnput NANO gate
10 for
7 442 BCD to Decimal Decoder
10 for
7476 Dual J-K Flipflops with Preset
and Clear
10 for
7 41 56 Dual 2-Line to 4-Line
Decoder/Demultiplexer
10 for
7 4188 256-Bit PROM, Open Collector
Output
10 for
75136
10 for
75451 Dual Peripheral Driver Positive
AND Gate
10 for
7 4LS02 Quad 2-lnput NOR Gate
10 for
7 4LS04 Hex Inverter
10 for
74LS27 Triple 3-lnput NOR Gate
10 for
74LS51 Dual 2 Wide 2-lnput
AND/OR Invert Gate
10 for
7 4LS86 Quad 2-lnput Exclusive
OR Gate
10 for
7 4LS92 Low Power Divide By
12 Counter
10 for
7 4LS113 Dual J-K Flipflop with
Preset
10 for
7 4LS1 23 Dual Monostable
Multivibrator
10 for
74LS157 Quad 2-lnput Multiplexer
10 for
74LS161 Synch 4-Bit Binary
10 for
Counter
7 4LS 1 63 Synchronous 4-Bit Binary
10 for
Counter
7 4LS169 Synchronous 4-Bit Binary
10 for
Up/Down Counter
74LS175 Quad D Flipflop
10 for
74LS367 Hex Bus Driver With 3-State
10 for
Outputs
7 4S04 Ultra High Speed Hex
10 for
Inverter
7 4S112 Fast J-K Flipflop With Preset
and Clear
10 for
7 4S113 Fast J-K Flipflop With
10 for
Preset
7 4S188 Schottky, 256-Bit PROM,
10 for
Open Collector Output
7 4S241 Octal Buffers/Line Dr/Rx,
3-State Outputs
10 for
4020 CMOS 1 4-Bit Binary Counter
10 for
4049 CMOS Hex Inverter/Buffer
10 for
$
$
$
$
$
2.00
2.00
2.00
2.00
2.00
$ 2.00
BLACKTOWN
i ,~2, STORE
~~ENING SOON
SH44
SH45
SH46
SH47
SH48
SH49
SH50
SH51
SH52
$ 2.00
$ 2.00
$ 2.50
SH53
SH54
SH55
SH56
$
$
$
$
2.50
2.00
2.00
2.00
$ 2.00
SH57
SH58
SH59
SH60
$ 2.00
SH61
$ 2.00
SH62
$ 2.00
$ 2.00
$ 3.00
SH63
SH64
SH65
SH66
$ 2.50
$ 2.50
$ 3.00
$ 2.00
SH67
SH68
SH69
$2.00
SH70
$ 2.00
SH71
$ 2.00
SH72
$ 2.00
$ 3.00
$ 2.50
$ 2.00
$ 2.00
6800P IC-CMOS 8-Bit Microprocessor,
$ 1.50ea
1MHz
6821 IC-CMOS PIA Peripheral Interface
$ 1.50ea
Adaptor
2114P20 IC-MOS Static 4K RAM, 200ns
$ 0.80ea
$ 0.60ea
2114P30 IC-MOS Static 4K RAM, 300ns
ML8205 Dual Tone Ringer
10 for $ 1.00
TR1865 Disc Controller
$ 1.00ea
WD2795A Disc Controller
$ 1.00ea
10 for $ 1.00
8T26AN
HT1-201-5
10 for $ 1.00
$ 0.60ea
7805/LM309, T03 Voltage Regulator
$ 0.60ea
7815, T03 Voltage Regulator
AMPLE PARKING IN
ADJACENT STREETS
~
$ 2.00
SH73
SH74
SH75
SH76
SH77
SH78
SH79
SH80
SH81
SH82
SH83
SH84
SH85
SH86
Transistor, B0679 NPN, T0220
10 for
Transistor, B0680 PNP, T0220
10 for
IC, LM348 Op. Amplifier
10 for
Benelec Analog Multimeter 20kohm Per Volt,
With Case and Leads
IEC Panel Mounting Socket
IEC Switched & Fused Panel Mounting Plug
IEC Panel Plug with Filter & Fused
PSU Smoothing & Filter Unit
'Amiga' Computer Lead, Centronics to 25 'D'
Female
Hand Held Cassette Microphone-Stop/Start
5-pin 'DIN' In line Male Plug
10 for
5-pin 'DIN' In line Female Plug
10 for
5-pin 'DIN' 2-metre Lead, Male to Male,
Flat Cable
5-pin 'DIN' 5-metre Lead, Male to Male,
Flat Cable
5-pin DIN 9-metre Lead, Male to Male,
Flat Cable
IEC Mains Lead, Female In-Line to 2-Pin Plug
9-Way 'D' Female Plug Lead to 7-Pin
Fem.Ski. 2 Metres
Telephone 'Curly-Cord' with US Telephone
Plug
Transformer, 240V to 15V 200mA
Power Pack, 240VAC to 15VDC 500mA
('OZ' Adapt. Req)
50-Way 'D', Male & Female Connectors
1 2 Assorted Multi-turn Trimpots
SONY 3.5-inch Single Sided Disc Drive
400K
MITSUMI 3.5-inch Single Sided Disc Drive
360K
CROUZET Syncronous Motor, 240VAC
60 RPM
Motorized Paper Tape Assy. With 30VDC
Motor (OK for 1 2V)
Telecom 'Commander' Interface Boards,
Lots of 1 2V Relays
1 2-Digit Numeric Array Displays , MFTD by
NSD
Burroughs 12-Key Keypad in Case With
Lead
'SHURE' Precision Stylus Force Gauge
SUPER PACKS 1 OO's 1/4, 1/2 and 1 watt
resistors
SUPER PACKS 1 OO's Assorted Electro's
SUPER PACKS Approx. 30 Assorted
Potentiometers
SUPER PACKS 1 OO's Assorted Disc
Ceramic Caps
SUPER PACKS 100 Power Diodes,
100V 1.5A
Mini Relays, 5V DPDT Changeover
Mini Relays, 12V Single Pole Changeover
'SAFT' Sub 'C' Nicad Batteries, 1.5Ah
'SAFT' 'AA' Lithium Batteries, 3.6V,
Wire Ends
30 Assorted Resistor Networks, SIL & DIL
Philips Drive Motors, Dual Spindle, 15V DC
40 x 40mm
BNC Male to Female Leads, 3 Mir Length
41 64 DRAM, 1 50 n/sec
Mail Charges:
$15-$19.95 . . .. . . ..•.... $5
$20·$39.95 ... .. .•...... $7
$40·$69 .............. . $8
$70-$99 ..... . ........ $10
$100 and over ... ...... $15
Large or overweight articles sent
Skyroad Freight Forward,
Trading Hours:
Mon-Frl . . . . . . . 9am•5.30pm
Sat ........... 9.30am-1 pm
$ 0.95
$ 0.70
$ 3.75
$33.00
$ 1.00ea
$ 3.95
$ 6.00
$ 6.95
$
$
$
$
6.50
2.50
1.50
1.50
$ 2.75
$ 3.25
$ 4.75
$ 2.00
SH47
Benelec 20kohmlvolt
" '=t~·
IEC switched & fused
panel mounting plug
V.
'
H50
IEC panel plug with filter
& fuse
$ 1.25
$ 1.00
$ 1.95
· SH66
Sony 3.5-lnch single
sided disc drive (400K)
$ 9.50
$ 0.75pr
$ 4.00
$12.50
$15.00
.
7
Mitsumi 3.5-lnch single
sided drive (360K)
$ 3.00
$13.50
$ 6.00
$ 0.50
~
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$ 4.00
$ 2.50
...
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-
-
'
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12-diglt numeric dlsp~~~
1
$ 3.00
$ 5.00
.
'
$ 3.00
2
$ 3.00
$
$
$
$
3.00
1.00
1.00
2 .00
Burroughs 12-key keypad
·-a-·· · ·
..
SH84
Philips dual spindle drive
motors
$ 3.50
$ 2.00
$13.50
$ 3.00
$ 2.95
S~51
PSU smoothing & filter
unit
SHERIDAN ELECTRONICS
286 Cleveland Street, Surry Hills, NSW 2010
Ph: (02) 699 5922 or (02) 699 6912. Fax: (02) 698 3694
Mail orders to: PO Box 226, Strawberry Hills, NSW 2012
NOTE: Wo accept Bankcard, Mastercard and Visa. Howerer, we cannot
glre quantity discounts on credit card purchases or account orders,
Minimum tor account orders Is $15 excluslre of postage and packing.
All prices Include Salos Tax. All prices quoted are tor this month only
or unt/1 stocks last
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The power supply board provides ± 15V rails to power the op amps, together
with a + 5V supply to run all the LEDs in the VU meters. The three 3-terminal
regulators are bolted to small heatsinks.
For a detailed description of how
gyrator and equaliser circuits
work, see the articles on the Studio
Series 1/2-Octave 20-Band Stereo
Equaliser described in the August
and September 1989 issues.
Balanced output stage
The output of the 5-band equaliser, at pin 7 of op amp IC10b, feeds
the balanced output stage which
comprises op amps ICl la and
ICl 1b. This acts in the following
way: ICl 1b acts as a non-inverting
unity gain buffer which feeds pin 3
of the XLR output socket. It also
feeds IClla which is connected as
an inverting op amp with a gain of
68
SILICON CHIP
- 1. This gives a signal 180° out of
phase with the input. It drives pin 2
of the XLR socket. Both output
signals are coupled via 4 7µF
capacitors.
As well as driving the balanced
output stage, the output of IC10b
also drives the headphone monitor,
comprising IC10a, Q3, Q4, D4 and
D5. This stage is identical to those
used for each input channel, as
described above.
VU metering
The signal metering circuitry is
based on the National Semiconductor LM3915 dot/bar display driver.
Used by itself, the LM3915 is
capable of driving 10 light emitting
diodes to give a moving dot or
bargraph display with a signal
range of 30dB. To give a moving dot
display (ie, only one LED on at a
time), pin 9 is pulled below the V +
line at pin 3. To give a bargraph
display, pin 9 is connected directly
to pin 3.
In the circuit under discussion,
we have two LM3915s cascaded to
cover a signal range of 60dB. To
enable them to display a bargraph
for the average signal level and a
dot (single LED) for the peak signal
level, the LM3915s are switched
rapidly between the two modes and .
the signal fed to their inputs (pin 5)
is switched at the same rate.
This switching, or multiplexing,
is accomplished by a 4066 4-way
analog switch, IC21. Its four switch
sections are opened and closed by
the square wave signal generated
by IC20, a 7555 timer. This is connected to give a 50% duty cycle
square wave by charging and
discharging the .0lµF capacitor at
pin 6 via the 100k0 resistor connected from pin 3. The frequency of
this waveform is about 450Hz.
Signal detection
The signal from the output of the
equaliser (pin 7, IC10b) is fed to
IC16, a non-inverting amplifier with
gain adjustable by trimpot TRIM2.
IC16's output is fed to ICl 7 which is
Below: four of these 5-band equaliser
plus LED VU meter boards are used ·
in the mixer (one for each output
channel). This board carries all of the
circuitry shown in Fig.4.
OUT
2500
25VW
2500
25VW
240VAC
+ 2500
25VW
+
-
-
1
25VW
-
1
25VW
+
+
-
.,.
-
2500
25VW
OUT
E •
+15V
-1 5V
FO"-'-UT_ _ _ _ _ ___,,_ +5V
nh,
CASE
012-015
4x1N4002
2200
16VW
+ 2200
_ 16VW
+
-
1
16VW
.,.
Fig.5: the power supply uses a large toroidal transformer with two secondary windings. A 30V
centre-tapped secondary feeds bridge rectifier D8-D11 and this drives positive and negative
3-terminal regulators to give ± 15V supply rails. The other secondary feeds bridge rectifer
D12-D15 and this drives a 7805 3-terminal regulator to give a + 5V supply.
another fullwave precision rectifier
(ie, it responds to both the positive
and negative half cycles of the
waveform and it has very good
linearity). Its output is fed via a
68k0 resistor to a lµF filter capacitor to give a DC voltage which is
proportional to the average signal
level over any time period of approximately 68 milliseconds. This
DC voltage is the one used to produce the bargraph display.
To obtain the peak signal level at
any time, the rectified signal from
the cathode of D6 is fed to IC18
which functions as a sample and
hold circuit. The l0µF capacitor,
combined with the 36k0 and 62k0
resistors, has a time constant of one
second so that even brief signal
peaks are "caught" and displayed.
Switching between
display modes
To understand how the switching
between the two modes occurs,
essentially all you need to know is
that each 4066 analog switch is
switched on when its control pin is
taken high. Hence, when the output
of IC20 is high, switches IC21a,
IC21b and IC21c are on and IC2ld,
is off. This places the LM3915s in
bargraph mode and the averaged
signal from the lµF capacitor on
pin 8 of IC21c is fed to pin 5 of IC15,
the LM3915 displaying the top 30dB
of signal range.
The same DC signal is fed to
ICl 9, an op amp with a gain of 31
( + 30dB) to drive pin 5 of IC14, the
LM3915 displaying the lower 30dB
of signal range.
When the output of IC20 is low,
switches IC2la, IC21b and IC21c
are all off (ie, non-conducting) while
IC21d is on. This feeds the peak DC
signal through to the LM3915s,
which are now in dot mode.
Power supply
Fig.5 shows the power supply
which has more in common with a
power amplifier than a small signal
device. It uses a hefty toroidal
power transformer and a substantial amount of filter capacitance.
A centre-tapped 30V (15V +
15V) secondary feeds a bridge rectifier consisting of diodes DB to Dl 1.
The positive and negative outputs
of the bridge rectifier each feed two
2500µF filter capacitors. The
resulting positive and negative DC
rails feed 3-terminal regulators to
obtain balanced supply rails of
± 15V.
A separate regulated 5V supply
rail is required to run all the LEDs
of the four dot/bargraph displays.
This is obtained from an BV winding on the transformer which
feeds a bridge rectifier consisting
of diodes D12 to D15. The DC output
is filtered by two 2200µF capacitors which then feed a 7805
3-terminal regulator.
RF breakthrough
To minimise RF breakthrough in
all parts of the circuitry, you will
notice that many of the feedback
resistors of the op amps are
shunted with capacitors ranging
between 39pF and 220pF. This is to
roll off the response a hove the
audio range. You will also note a
number of rolloff networks involving lkO series stopper resistors and
150pF shunt capacitors. Again,
these are there to roll off any supersonic and RF signals so that they do
not break through into audibility.
This is most important for a professional mixer design which is
often used in proximity to vicious
electrical noise sources.
Next month we will describe the
construction of the printed circuit
board modules and, if space permits, describe the wiring of the mixer control panel.
~
MARCH 1990
69
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YCARELEc~-• .. -- ••---•--·----- .. -- ·· ··-·· · · ·· :AREL
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:AR
EL
Ref: Silcon Chip Feb/Mar/April ·90
:AR EL
:AR EL
In keeping with the incredibly successful 8002
:AR EL
channel Jaycar mixer technology, Jaycar and
:AR EL
Silicon Chip have come up with two fantastic
:AR EL
new designs: 12 in 4 out and 16 in 4 out stage/
:AR EL
studio audio mixers. These mixers have even
:AR EL
higher performance than the 8002 which is in
:AR EL
:AR EL
keepng with their more professional
:AR EL
applications. Each input is capable of accepting
: AR EL
balanced mic. balanced or unbalanced line
:AR EL
inputs I Each has an overload/clipping LED
:AR EL
indicator (a must) input attenuator and similar
:AR EL
other features to the 8002 A buffered
:AR EL
headphone monitor jack is conveniently located
:AR EL
:AR EL
on each channel to check sound quality from
:AR EL
every source. In keeping with 8002 philiosphy. a
:AR EL
quality 60mm slider attenuator is used on each
CAR EL
input as well. All inputs (either 12 or 16) are
CAR EL
based to the 4 nominator channels· 4 track
CAR EL
recording enthusiats please notel
CAR EL
CAR EL
A major design improvement for these mixers is
CAR EL
the use of a high-resolution LED 57d87 60d87
CAR EL
CAREL
bar-graph peak/ average bar-graph VU meters.
CAR EL
These calibrated (as they indeed are in the 8002)
CAR EL
meters enable you to know exactly what you are
CAR EL
sending down to that stack of P.A. amps or
CAR EL
recorders.
CAR EL
At last! Massive 12 & 16 Channel Audio Mixers
CAR EL
CAREL
CAR EL
CAREL
You can purchase mixer components separately or buy the whole 16 in 4 out mixer in one go and save money (see below). The 12 channel unit can be upgraded to 16 channel by simply adding
CAR EL
4 x KC-5066 modules. The iront panels for 12 channel mixers are punched out for 16 channel but plastic plugs are supplied for cosmetic reasons.
'CAR EL
'CAR EL
'CAR EL
Ordering Information:
'CAR EL
Full 16 Channel Kit. This includes 16 input modules. all electronics. connectors. wiring, front panel. all knobs. console chassis and power supply (low noise toroid mains transformer) wooden end
'CAR El
pieces etc.
'CAR El
Nothing else to buy.
12 Channel Panel Kit. All panel components including input components etc. but 12 input modules supplied
'CAR El
'CAR EL
instead of 16. NOTE: Power supply and console chassis extra. Front panel punched for 16 channels.
'CAR EL
Cat No. KC-5064
$999 ea
'CAR EL
Cat No. KC-5065
Console Chassis/Power Supply. Suitable for either 12 or 16 channel units Ouality3 piece bolt-together 'CAR EL
'CAR EL
chassis with power supply which features a toroidal power transformer. Wooden end pieces supplied.
'CAR El
Cat No. KC-5070
$239 ea
'CAR El
Individual Components
'CAR El
'CAR El
Input (Pre amp) board. Similar to 8002 KJ 6503.
'CAR El
Cat No. KC 5066
$65 ea
'CAR Eli
(16 required for full mixer configuration)
We dare you to buy this much mixer for twice the price!
'CAR EL
'CAR Ell
Equaliser/Meter Board. This is the sa·me amp board with the high-resolution LED meter board as well.
'CAR
El,
14 required for full configuration)
'CAR EU
Cat No. KC-5067
$65 88
'CAR Ell
Fold back/Effects Board. Similar in operation to the 8002 board KJ 6507.
'CAR Ell
GEL BATTERY CHARGER
'CAR
Ell
Cat No. KC-5068
$39
Ref: Silicon Chip March 1990
'CAR Ell
Unmounted
Power
Supply.
Power
supply
components
including
toroidal
transformer.
circuit
board
and
all
Will charge any GEL battery from 1.2Ah up to 15Ah. Kit is
'CAR Ell
supplied in a short form version so you may purchase the
power supply electronics to drive the lull conJiguralion mixer.
'CAR Ell
transformer that suits your requirements. Kit includes PCB,
'CAR Ell
Cat No. KC-5069
$95
all electronic components, no hardware or transformer
'CAR
Ell
Specifications:
'CAR Ell
supplied.
S/N Ratio (with respect to 100mV input and output)
90dB from 20H1 · 20kHz; 93d8 with A weighting
'CAR Ell
Optional transformers: for 1.2Ah to 5.5Ah
Sensitivity for 1V output
60mV for balanced and unbalanced inputs: 6mV for microphone
'CAR Ell
Cat. MM-2008 $16.95
Frequency Response
-3dB at 15H1 & 38kH1. -1.5dB at 20H1, -0.8d8 at 20kHz
'CAR Ell
Over 5.5Ah to 15Ah
'CAR Ell
Distortion
0.015% wi lh respect to 1V in and 3V out at 1kHz
'CAR Ell
Cat. MM-2000 $37.95
Equaliser
±12dB
'CAR Ell
Peak hold and VU meter; 60dB range with 3dB steps
Bargraph Display
Kit· Cat. KC-507 1
'CAR Ell
'CAR Ell
- «:AR Ell
Apart from that similar effects sends capabilities are part of this mixer as well as the 8002 (see 8002 text). The 12 channel and 16 channel mixers are too big to rack mount and rugged chassis mount
consoles are available along with attractive wooden ends.
$1399
$69
• ' i•
i
I
fo~d Concord
37
(~2T~~~o;~~
Telephone
FACSIMILE (02) 744 0767 TOLLFREE (008) 022 888
PARRAMATTA
CONCORD
HURSTVILLE
UNI\..:> JAY\...AH tLt:(.;I HUNl(.;S JAYCAR JA
POST .. PACKINO
$l0-$24.99
$25 . 49 .99
$50 · 99 .99
s
s
MAIL ORDER VIA
1r'
$ 3.75
$ 4.50 ROAD FREIGHT ANYWHERE
$ 6-50 ,uusT1WJA 1,.1oa,1
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:AR ELI
:AR EL
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CAREL
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CAR EL
• Mon-Fr, 9 · 5 30 Sat 9 · 4pm
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144 Logan Rd (07) 393 0777 .
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Mon-Fri 8.30 • 5 30 Thurs 8.30 pm - Sat 9 • 12 BURANDA OLD
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MELBOURNE-CITY
Mon-Fri 9 - 5.30 Thurs 8.30 pm• Sat 9 • 4pm
Shop 2. 45 A'Beckett St City (03) 663 2030
Mon-Fri 9 · 5.30 Fri 8.30 · Sat 9 · 12
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115 Parramatta Rd (02) 745 YJ77 •
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VIC
887-889 Springvale Road Mulgrave (03) 547 1022
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Mon-Fri 8.YJ- 5.30. Sat 8.30. 12
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121 Forest Rd (02) 570 7000 •
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SYDNEY· CITY
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AMATEUR RADIO
By GARRY CHATT, VK2YBX
Single sideband transmission:
basic theory & circuits
Although it is the most widely used
transmission mode on the amateur bands,
single sideband (SSB) is perhaps the least
understood mode of all. This month's column
explains the theory of SSB and shows how it is
generated.
When a modulating signal is applied to an AM transmitter, four
output signals are generated as
follows: the original carrier, the
original modulating signal, and two
sidebands. The two sidebands consist of the sum component, otherwise known as the upper sideband,
and the difference component,
which is known as the lower
side band.
For example, let's say that our
carrier signal has a frequency fc
and that this is modulated by a
2kHz audio signal. The upper sideband will then have a frequency of
fc + 2kHz while the lower sideband
will be at fc - 2kHz. This is shown
graphically in Fig.1.
Both the carrier amplitude and
frequency are unchanged by the
modulation process, while the audio
signal is filtered out by the RF output network of the transmitter,
leaving the spectral waveforms
shown in Fig.1 at the transmitter
output.
Because all the "intelligence" is
contained in the sidebands, the carrier is used only to allow demodulation in the receiver. If the carrier is
suppressed at the transmitter, considerable energy can be saved and
transmitter efficiency can be vastly
improved. The signal can still be
72
SILICON CHIP
demodulated at the receiver using a
carrier re-insertion technique.
Actually, SSB is a derivative of
AM modulation. Depending upon
which sideband is desired, it can be
seen that if the carrier and one
sideband is "stripped" from an AM
signal (often referred to as a double
sideband signal), a single sideband
signal remains. It also becomes apparent that this sideband signal,
whether upper or lower, occupies
far less bandwidth than an AM or
"double sideband" signal.
In fact, when the correct receiver bandwidth is used to take
advantage of an SSB signal, there is
an effective improvement of up to
9dB in power over an AM signal
having the same peak power. Fig.le
shows an SSB signal in which the
carrier and lower sideband have
been suppressed.
(a)
le
(b)
,___ _.___........___
fe -2kHz
le
FREQUENCY
___.__ ___
le+2kHz
FREQUENCY
(e)
le+ 2kHz
FREQUENCY
Balanced modulator
Fig.1: the spectral waveforms at the
output of an AM transmitter. Fig.l(a)
shows the carrier with no modulation
while (b) shows the result of single
tone sinusoidal modulation. In (c) both
the carrier and the lower sideband
have been suppressed, leaving only
the upper sideband.
The most commonly used method
of suppressing the carrier signal is
to use a balanced modulator. There
are several standard types, as
shown in Fig. 2. All designs aim to
suppress the carrier by 30-60dB,
whilst ensuring that the sidebands
appear in the output.
In all of these designs, there will
be no RF output when there is no
audio input. When audio is applied,
the modulator will become unbalanced (as sum and difference
products will be generated), and
the sidebands will appear in the
output.
After nulling out the carrier in
the balanced modulator, the DSB
FROM CARRIER
GENERATOR
**GREAT VALUE
AND TECHNOLOGY
..
BALANCED MODULATOR
4xHPA5082-5826
l:
II
II
II
II
-. IIII
AUDIO
INPUT
(a)
.01i
+12vo----------------
CARRIER
INPUT
vc
~----------"I
3.9k
0.l
3.9k
6
+Vo
511l
-Vo
,___-'f
MODULATING
SIGNAL
INPUT 0------<_ _ _ _ _
MC1496,
MC1596
2
vs
1k
10k
10k
.,.
3
CARRIER
NULL
(b)
+9V
**
.
10
PRODUCT OF THE MONTH ...
PC FAX SHORT FORM
KIT . .
. . ONLY $199.00
Featured EA Nov, Dec '89
CONTINUED SAVINGS ON ...
AT-4000 SYSTEM 12MHz 512K 101KBO 200W
$999.00
PS etc
VGA MONITOR 0.31 FOR 800x600 .
. ... .... $599.00
EC-F/HOO FOO/HOO CONTROLLER 1:1
. $169.69
GAL PAL PROGRAMMER - 1 only
. $350.00
COMPUTER PRODUCTS ...
XT1000 MOTHERBOARD V20, 12MHz, Skts 1M RAM . $127.00
AT-4000 MOTHERBOARD 12MHz 80286 AT u/g for XT $299.00
AT-8000 MB 25MHz 80386 inc 0/8M 32-bit
. $1320.00
Mem Exp Board
ECI VGA-16, CGA, HGA modes Card
800 x 600 x 16 Res
. $299.00
AWARD POST TEST CARD .
. $802.00
2s+P+G $85; FDC $97.25; 101 KBD $88.43; EC-CGMA $75;
CASE & 200W PS $189; XT/AT CLK $49.95
MODEMS ...
ECI-FAX CARO FOR XT/AT Aust Made
. $399.00
EC-2400S V22 bis External Modem
. $399.00
. $299.00
EC-2400P V22 bis Internal Modem
DRAM ...
512K-100 Kit 18x256Kx1·10 .
. $ 72.00
2M-100 Kit 18x1Mx1-10
.. . .. $280.00
QUALITY DISKETTES ...
(Pkt of 10, 100% error free , L/time Gtee)
5¼ ' OSOO
$6.29 5¼" OSHO
. $14 .40
3½" OSDO .
. .. $14.36 3½" DSHO .
. $33.00
P&P $8.50 - PRICES INCLUDE SALES TAX.
PRICES SUBJECT TD CHANGE WITHOUT NOTICE.
26 Boron St, Sumner Park,
Ken Curry
Managing Director ·
Brisbane, Old 407 4.
Ph: (07) 376 2955
WELLINGTON NZ:
Ph: (04) 85 87 42
Fax: (04) 82 8850
6.Bk
- 8 v o - - -......- - - - - - ~
.,.
0-------------------
D.DAUNER
15k
ELECTRONIC
COMPONENTS
470!!
OSCILLATOR
INJECTION
(1V)
2.2k
(c)
~
J
15k
.
CARRIER / .
ON
S1
.i
.,.
DSB OUTPUT
(0.2V)
Fig.2: three balanced modulator designs. Fig.2(a) shows a ring diode
modulator, Fig.2(b) uses the Motorola MC1496 balanced modulatordemodulator IC, and Fig.2(c) is based on varicap diodes D1 & D2. All
three designs aim to suppress the carrier by 30-60dB.
signal can be fed to a bandpass
filter, where one of the sidebands
can be filtered out. There are
several different types of filters
that can be used and depending
upon the carrier frequency selected, these can be LG, mechanical, or
even made from discrete junkbox
crystals.
However, in practice this is normally done using a crystal filter
which will have sufficiently steep
"skirts" to attenuate the unwanted
sideband.
This is all very well in a transmitter operating on a fixed sideband.
However, if the transmitter is
designed so that the sideband is
selectable, then the design must
either use two filters, one for each
sideband, or the carrier oscillator
must be designed to enable it to be
WE STOCK A WIDE RANGE
OF ELECTRONIC PARTS
for
• Development • Repair
• Radio Amateur
• Industrial Electronic
• Analog and Digital
WHILE STOCKS LAST
Quartz in filter 10.9MHz 6kHz BW. $12.50
US Filter capacitor 4µF 3kV.
. $15.00
Electromagnetic Airpump
for Aquarium . .. . .. . . ... . .. . .. $9.00
Timer Motor 240VAC 6RPH
$6.00
Come and see.
Showroom:
51 Georges Crescent,
Georges Hall, NSW 2198
(Behind Caltex Service Station In Blrdwood Road)
Phone 724 6982
TRADING HOURS:
Monday to Friday 9.00 a.m. to 4.00 p.m.
Saturday from 9.00 a.m. to 12.00 noon.
MARCH 1990
73
Fig.4 shows how SSB is generated using the phasing method.
Demodulating SSB
MIC
SPEECH
AMPLIFIER
LINEAR RF
AMPLIFIER
FILTER
MICO
(b)
Fig.3: two variations of the filter method of SSB generation. In Fig.3(a),
two filters at the output of the balanced modulator are switched to
select either the USB or LSB signal while in Fig.3(b) the carrier oscillator
is offset by the required amount by selecting one of two crystals.
offset by the required amount when
the opposite sideband is selected.
Fig.3 shows these two selectable
sideband schemes.
The phasing method
Another method of generating a
single sideband signal is to use the
phasing method. In this scheme, the
audio and carrier signals are each
fed into 'a 90° phase shift network
and applied to balanced modulators. When the outputs of both
balanced modulators are combined,
one sideband is added or reinforc-
ed, while the other sideband is
cancelled.
For this system to work well, the
phase shift and amplitude of both
the audio and carrier signals must
be very accurate. For this reason,
the phasing method became less
popular following the introduction
of relatively inexpensive crystal
filters. The major advantage of the
phasing method is that the desired
SSB signal can be generated at the
operating frequency without using
a separate heterodyne oscillator
and mixer.
The demodulation of an SSB
signal requires the reinsertion of a
signal at the "carrier" frequency in
the receiver. This "carrier" signal
is mixed with the incoming sideband signal in a balanced modulator (or demodulator in this case)
to provide an audio output signal.
In practice, the re-constituted
carrier is usually generated by a
crystal oscillator. When this is applied to the demodulator (also called a product detector) in conjunction with the incoming sideband
signal, demodulation takes place.
Fig.5 shows both active and
passive product detectors. Active
product detectors have the advantage of producing several dB of conversion gain, while passive detectors have the advantage of simplicity and low cost.
Typical SSB transceiver
A block diagram for a typical HF
SSB transceiver is shown in Fig.6.
In the transmit mode, signals from
the microphone are fed to a balanced modulator where they modulate
a carrier signal generated by an
offset oscillator to produce a DSB
signal (ie, the carrier is suppressed).
This DSB signal is then fed to a
crystal filter stage with a passband
of about 3kHz. Depending on the
frequency of the offset oscillator,
the filter removes either the upper
or lower sideband. The resulting
10.7MHz SSB signal is then
amplified and fed to a 2nd mixer
stage where it is mixed with a VTO
(voltage tuned oscillator) signal.
BALANCED
MODULATOR
SPEECH
AMPLIFIER
MIC
BALANCED
MDDULATDII
Fig.4: the phasing method of SSB generation. The audio and carrier signals are fed to 90°
phase shift networks and the outputs of the balanced modulators combined. This reinforces
one sideband and cancels the other.
74
SILICON CHIP
1.Sk
RFC
1
+
.01
SIG:AL o-ft----'l,-,,.,1,,-11-~
100k
F-o tuuJ!3T
.oo,I
.,.
10k
.o,r
(a)
BFO
INJECTION
01
T2
II
SIGNALl',i
INPUT
JI
•
Inside a typical SSB transceiver. The
large SSB filter can be clearly seen in
the centre of the PC board.
2ND MIXER
II
BFO
e
(+13dBm)
II
1I
II
II
.,. 11
11
II
II
11.,.
II
AUDIO
OUTPUT
The difference signal produced is
then fed to an RF amplifier and applied to the antenna.
The receiver is a conventional
superheterodyne type with an IF
(intermediate frequency) of 10. 7
MHz. As shown in Fig.6, the incoming signal is amplified and fed to an
Rx mixer where it is mixed with a
local oscillator signal [from the
heterodyne mixer) to give a
10.7MHz IF. From there, the signal
passes through the noise blanker,
SSB amplifier & IF amplifier stages
to the SSB detector.
HETERODYNE
MIXER
"f,. . .
Tl
0.1-1:
(b)
Fig.5: an SSB signal is demodulated by mixing it with an injected
"carrier" signal in a product detector. Fig.5(a) shows an active
product detector while Fig.5(b)is a passive detector.
The offset oscillator provides
carrier re-insertion at the detector.
The USB SW and LSB SW blocks
set the frequency of the offset
oscillator to give either USB (upper
sideband) or LSB (lower sideband)
RF
AMPLIRER
RF
AMPLIRER
PRE-DRIVER
reception as required.
Further information on SSB
techniques can be obtained from
the ARRL Handbook, the Motorola
Linear Circuit Databook and the
RSGB Handbook.
~
DRIVERS
PA
LPF
METER
SSB
AMPLIFIER
VTO
10.6935MHz
CRYSTAL
ALTER
NOISE
BLANKER
FREQUENCY
COUNTER
RX MIXER
RX RF
AMPLIFIER
ATTENUATOR
RF IF
AMPLIFIER
AGC
AMPLIFIER
SSB
DETECTOR
RX AUDIO
AMPLIFIER
DC SUPPLIES
AND SWITCH
.,.
MIC
MICROPHONE
PREAMPLIRER
BALANCED
MODULATOR
OFFSET
OSCILLATOR
USB SW
LSD SW
=
+
Fig.6: block diagram of a typical HF SSB transceiver. It uses the scheme shown in Fig.3(b) to generate an SSB signal.
MARCH 1990
75
Have you seen the ALL NEW ALTRONICS CATALOGUE yet?
Packed full of new products at low prices and the products you need fairly often, most at last year's prices or
even lower.There is an absolutely HUGE range of kits to take you into the last, and most exciting, decade of
this millenium. You can trust ALTRONICS to supplly the most up-to-date products at the lowest prices Australian made whenever possible - and deliver them to you overnight.
If you missed our catalogue in February EA phone now TOLL FREE 008 999 007 for a free copy.
Labtech Dual Trace 20MHz
CRO With Component Tester
Why pay $400 or more for a
David Clark set?
AVIATORS HEADSET
WITH OIL FILLED EAR
CUSHIONS
• High performance, noise attenuating
earphoncs. • Noise cancelling microphorx: •
Cushioned head pad • Super sturdy • Great
perfonnancc • Superb, professional pilot's
headset will last a lifetime with reasonable
tn:atmcnt. • Includes standard aircraft jacks.
C9010 ONLY
$189.00
DESCRIPTION: This model is a dual •trace 20MHz Oscilloscope using high brightness CRT. The
vertical amplifiers have high scn,;itivity of SmV/Div and tm frequency characteristic response with
the smooth roll off exceeding 20MHz. The special circuit is designed so that a single component or
components in or out of the actual circuit board can easily be tested. requiring no power to drive the
circuit. The display shows component faults, component value, characteristic., and tests components
dynamically.
FEATURES: • Comp:ment Tester• Wide bandwidth & high sensitivity• Very low power
consumption • High sensitivity X ~ Y mode • Z axis (intensity modulation) • Front panel electrical
trace rotator• Rgua1ted power supply for greater acr..uracy.
Q 0155 LABTECH OUAL TRACE CRO S799.00
2 of O0175 10:1 PROBE KITS 99.90 PR.
SAVE $100 THIS MONTH. PAY ONLY $799 THE SET.
Resistor
Typical component teat status patterns
Digital Circuit
Capacitor
Zener Diode
Labtech
Test Equipment for Life
Audio Frequency
Generator
In testing audio circuitry it is necessary to have an
accurate audio signal source. It e\lCil allows you
to te•t 455kHz IF ,tages!
Output Attenuator
10Hz -1MHz
+/-3% +2Hz
Sine/Square
Sine:8V RMS
Square: 10V P-P
-20db, -40db
and fine adjust
a 1540 Normally $299
This month
$249.00 SAVE $SO
RF
SIGNAL GENERATOR
With provision for both Internal
and external modulation, this
generator Is a winner!
SPECIFICATIONS:
Frequency Range: 100k -150MHz in 6
ranges RF Output level: lOOmV RMS
Accuracy+/· 3% Modulation: Internal (30%
depth) - !kHz e External. 50Hz. 20Hz e
Crystal locked oscillator
a 1550 Normally $299.00
This Month $249.00
Save $50.00
Now available from
Altronlcs Dealers
------------,
MEGGER METER
I
I
See EA April/May 89
Insulation brcakdown can in electrical wiring and
appliances can be determined with this dual range
megohm meter.
Ideal for checking insulation in transformers,
appliances, automotive generators and alternators,
house wiring etc.
Breakdown can be measured at either 500V or 10OOV
depending on the situation.
Perfect for work van, toolbox or work bench.
I
I
I
I
I
'--
-Digital
- -~2=5!!?.:?~
- - - _J
Multimeter
with built-in capacitance meter
All the normal ranges of current, resistance and voltage PLUS a convenient and simple to
use capacitance meter in five range, PLUS transistor tester.
Check the features of this top quality digital muttimeler from the Labtech range:
• Continuity test • Buzzer sound: less than 200 Ohm• Capacitance: 5 ranges, 200pF
h 204pF • Transistor Tester.
DC Voltage
0.2, 2.0, 20. 200, 1000V
DC Current
200uA, 2mA, 20mA, 200mA, 2A, 10A
AC Voltage
0.2. 2, 20, 200, 750V
AC Current
200uA, 2mA, 20mA, 200mA, 2A, 10A
Resistance
200, 2k, 20k 200k 2M, 20M
Display:
3 1/2 digit LCD, 0.5" high with polarity
and LO-Bat indication • Over range indication
Maximum common mode voltage: SOOV peak
Power: 9V alkaline or carbon-zinc battery
Dimensions:
170 x 87 x 42mm, Weight: 350grams
Specifications:
Input impedance: 10M on all ranges
Nornmal mode noiae rejection: 46dB at 60Hz
(1 k unbalanced)
Common mode noiae rejection: 100d8 at 60Hz
Overloade protection: 1000V DC or peak on all ranges
Response time: less than 1 second.
a 1085 USUALLY $139.00
EXTRA SPECIAL P
I
Get 240V AC Mains Power from your battery with these handy Inverter kit sets
300 WATT
Many combinations to choose from:
POWERHOUSE
600W
INVERTER
WITH AUTO
INVERTER
(Sec EA Dec'87)
This inverter has the capacity to produce 600 watts
of ma.ins power which will nm a fantastic array of
appliances. Ideally suited to running power tools,
lighting (including fluros) electric mot<rS and
much more. It can be used either u a portable <r a
pcnnanent fixture.
• Manual c.- Auto Start facilities • Low battery
cut-out.
START
Opcrau:s from 12V Car Battery
1 Auto Start draws power from
your battery only when appliance
is plugged in and "turned on" ie,
battery can be left permanently
connect<:d ifn:quircd. • Voltage
' , Regulau:d • Cum,nt Regu!au:d
'- , • Cuncnt Overload unit self
limits
Kit version K 6770 $425.00
Fully built and tested
12V Input K 6774 $525.00
24V Input K 6775 $525.00
Complete Kit
K 6750 $279.00
Fully built
and tested
K 6755 $379.00
100'5 OF USES AT
HOME AND AWAY
ally exciting news is that all of
peskers are available at such•
unt price for this month • but be
uick • atocka are limited.
15" (375mm) WOOFER
Ultra High Power Capacity
Polypropylene Bass Drivers
Our ALL NEW "Black" polyprop cone Bass Drivers exhibit qu~e astonishing low register
reproduction. Power ratings quoted are conservative. Not the cheapest but definitely the BEST
VALUE we know of· ANYWHERE.
Huge 120 Watts RMS
Massive 200 W Max.
C3075
12" (300mm) WOOFER
Normally $129
Normally $99
NOWONLY$99
YOU SAVE $30
NOWONLY$89
10" WOOFER
60Watt RMS
100W Max.
C3065
100Watt RMS 150W Max.
C3070
Was $69.00
NOW ONLY
$49.00
HUGESAWNGSONSPEAKERS
8" WOOFER
60Watt RMS 100W Max.
c 3060 Was $49.95
Now $39.95 SAVE $10.00
61/2" WOOFER/Midrange
30Watt RMS SOW Max.
C 3055 WAS $29.95
NOW ONLY $24.00
Passive Infra-Red
Pin Point
Lite Guard
ULTRASONIC
CLEANER
Floodlight Control
61 /2" Mid Range
30Watt RMS SOW Max.
with sealed frame
c 3045 Was $27 .50
NOWYOU SAVE
AT $22.00
Earn• its cost hunderds of times over in
cleaning connectors, PCB's, switches,
jewellery, glassea, watches, drafting pena,
etc. Awarded the Good Product Design
Award for CETDC in 1987
WIii even clean your
teeth!
How often have you thought there could be a prowler outside your door? Install•
LIie Guard & (once armed) any "guest"will be floodlit when detected bythia highly
sensitive Infra-Red Detector.
Speclflcatlons: • Ralntlght, outdoor, all weather operation• Operation Time: Adjustsblc 120 mins • Sensltlvlly: Adjustsblc UJ • SO, 30 beams• Almable to desired direction with 2 ball
joints• Switching Capablllty: 500W max. inundcsoent • Operation Modes: OFF, AlITO,
TEST, MANUAL. ON.
s 5350 was $135.00 SPECIAL ONLY
$99.00 SAVE $36.00
Woo 't 1cratch or damage - UICI
ordinary tap water and creat.cs
millions of supcr-pcnetratin&
bubbles. Hospital tests show that
tntruonic cleaning produce, better
results aafcr than coo.vcnticmal
mcthoda.
In Just 3 minutes you will be
amazed at the dltrerence!
A 0100 TOP
VALUE NORMALLY $199.00,
ONLY $174.00 THIS MONTH
K3300
$195.oo
TOP VALUE
Plasma
Lamp
Display
Fantastic, pulsating high voltage Plasma
discharge continually changes shape and
d~ction. Mode selectable to either fingertip
control or sound activated, cg from voice or
sound system. Provides endless fascination as
it siz:t.lcs and arcs.
Supplied complete wlth AC Mains Adaptor
3 - 50 Volts at up to 5 Amps
( Ea May' 85)
Spees: 1 Output Voltage - 3.50 Volts
• Output Current up to 5 Amps (max. 175W)
• Floating outputs isolated from ground
• Ripple less than 90mV p·p at max.
Employs Dual Meters - no swltcliing from
one to the other.
Normally $199 Save
$50
OPTIONS
A 0120
10 Turn Output Voltage Control
(K 3300 ia normally supplied with standard poL
this month only $149 be quick
K3301
$29.50
Up to now stmttar tamps sold for $1000 & more
Auxiliary+ AND - 12V Output Terminals
Desk Mounted Lamp
Magnifier
Fixed outputs independent of variable main output
K3302
$14.50
Audio Purists This Is For You!
VIFA 2 W
AY 100 WATT WEATHERPROOF SPEAKER
Redford and Scan Audio have combined resources to develop
this high performance weatherproof speaker system. The heart of
the system is the now famous 5" VIFA Woofer/Midrange, computer
optimised for use in a 5 litre Bass reflex cabinet.
The ferro fluid Dome Tweeter is incorporated with the crossover
network as employed woh the SA-50 bookshelf system.
The system is fitted with a unique overdrive protection device
enabling amplifier input of up to 100 Watts without damage.
The combination of the internationally acclaimed VIFA drivers with the rugged Redford extruded
aluminium enclosure give an overall performance and appearance that is superior to any competitive
weatherproof speaker on the Australian market.
Each speaker is supplied complete with mounting brackets.
c 0970 Black c 0972 White
$199.50 ea $399.oopr
1 GHz FREQUENCY
If you have trouble with fine PCB work or component identification but still
want both hands free, this is for you. We thoroughly recommend this quality
Australian made product.
TECHNICAL INFORMATION: lllumlnallon: 22W Pluoresccnt Weight:
8.16kg Lateral Extension: 254mm Vertical Extension: 254mm Fixing:
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WA
COM.POTER BITS
By STEVE PAYOR
Digital wave£orm generation
This month we will look at some of the finer points
of digital signal generation, using the simple 8-bit
D-A converter described last month. Armed with a
good working knowledge of BASIC, you should have
little trouble in getting your PC to generate useful
signals up to several kHz.
To begin, let's consider the question of software speed.
The programming language
which the author prefers to use is
TURBO BASIC (formerly produced by
Borland). This language is easily
managed by anyone who is proficient with GWBASIC, and it will run
99% of GWBASIC programs without
any changes.
A program originally written in
GWBASIC will run from 2 to 100
times faster under TURBO BASIC.
The difference is that TURBO BASIC
is a compiler, whereas GWBASIC is
an interpreter.
An interpreter processes each
line of the program as it comes to it.
For example, a line such as "GOTO
500" is scanned character by
character until the word "GOTO"
has been recognised as a reserved
word, then the number "500" is put
together by taking the '' 5' ',
multiplying by 10, adding a "0",
multiplying by 10, and adding the
other "0". As if this isn't slow
enough, in order to perform the actual GOTO, the interpreter now has
to scan through all the line numbers
in the program listing to find line
500, if it exists.
The next time this statement is
encountered, the interpreter has to
go through the entire process again.
A compiler will initially process a
"GOTO 500" in the same way, but
having deciphered it, all that will
remain in the final machine code is
a single JMP instruction, which only
takes a few microseconds to
execute.
Traditionally, compilers have
tended to be rather awkward in interactive situations. Before a program can be run, it first has to be
compiled, and this used to take
some time and lots of keystrokes,
whereas an interpreter like
GWBASIC only requires you to type
RUN (or press the F2 key) and the
program is off and running.
TURBO BASIC is just as easy to use
in this regard. You can go from
editing to running a program with
two keystrokes, and the only difference you will notice is a delay of
around a second or so while the
program is being compiled.
Machine code
This photo shows the completed D-A converter with the filter components
added. The filter gives a response that is 13dB down at lOkHz.
80
SILICON CHIP
An alternative, and very effective way of speeding up a GWBASIC
program is to write the most critical
part of the program in machine
code. In our case, this is the loop
which outputs the bytes to the D-A
converter. The machine code for
this part only requires simple integer arithmetic. The rest of the
program, which contains tricky
stuff like floating point SIN calculations, can be left in its original, slow
UNFILTERED
OUTPUT
(1k)
CENTRONICS
PIN NUMBERS
(9) 07
JUMPER
2.7k
.01
10•1.
1.,.
* 5.6k
(8) 06
OUTPUT
ADJUST
VR1
2k
5.6k
(7) 05
22k
*470!J
(6) 04
* MAY NEED ADJUSTMENT
ALL RESISTORS 1%
(4) 02
180k
(3) 01 o--..JN,Ar--•
(19) TO (30) GNO~
running form, because it is only used once during the waveform setup.
Another way of getting a faster
program is to use a more machineoriented language such as "C". The
code produced by the TURBO C
compiler is almost as short as handwritten machine code. (We hope to
present some C routines in a future
issue. At this stage the results appear to be about 2-3 times faster
than TURBO BASIC).
In summary, the options, in order
of increasing speed, are:
(1). GWBASIC interpreter (waveforms up to a few hundred Hertz).
(2). TURBO BASIC or similar compiler
(approx. 10kHz).
(3). TURBO C compiler (approx.
20kHz).
(4). Any language with a machine
code subroutine (Z0kHz plus).
(5). Hardware buffer memory for
D-A converter (MHz).
Turbo Basic
Fig.1: the filter circuit consists of an inductor and two capacitors and is simply
tacked onto the output of the D-A converter circuit described last month. It
gives approximately .06dB ripple from 0-4.5kHz and 13dB of attenuation at
lOkHz.
For simplicity, we will stick with
TURBO BASIC for now. As mentioned
last month, we achieved a sample
rate of 20k samples/sec on a
4.77MHz PC-XT. This was achieved
using the tightest possible loop we
could write.
The fact that the loop execution
time is almost precisely 50µ.s is just
a coincidence, but it does make the
figures come out nice and round.
For example, the maximum waveform frequency we can construct is
tokHz.
Before we can start producing
useful waveforms however, we
need to add one more thing to our
D-A converter hardware - namely, a low-pass filter.
The need for a filter
Fig.2: what better way to reveal the filter's frequency response than with a
linear frequency sweep, from lkHz to beyond tokHz. Note the aliasing around
the lOkHz point. The spectrum folds back on itself beyond this point - a
direct consequence of the 20kHz sampling frequency.
Sampling theory says that if we
have a sampling frequency of
20kHz, then a low-pass 0-tokHz
filter is required to reconstruct the
desired waveform without distortion. Furthermore, this only applies
for a filter with an ideal, infinitely
sharp, rectangular cutoff.
If you try generating a t0kHz
signal, you may wonder why such a
sharp cutoff is necessary. There
will be exactly two samples per cycle, one up, one down, and the
MARCH 1990
81
Fig.3: This is a logarithmic frequency sweep, from 400Hz
to 4kHz (just r ight for testing a voice communications
channel perhaps?) The sweep time is .05s.
Fig.5: a rather short logarithmic frequency sweep, from
lkHz to 2kHz in 5ms, ju'st to show how clean the
waveform can be.
Fig.4: exactly the same waveform as Fig.3, but with the
filter out of circuit. What a mess!
Fig.6: the same as Fig.5 but without the filter to
"reconstruct" the waveform.
resultant square wave is easily
filtered to a pure sine wave by a
filter with a cutoff anywhere below
the third harmonic; ie. 30kHz.
However, if you try to generate a
9.9kHz signal, the true nature of
the problem becomes apparent. Because there are not quite exactly
two samples per cycle, the sampling
points on the waveform gradually
shift until they pa ss through the
zero crossings, and then the
amplitude begins to rise again. The
resulting waveform looks like a double sideband signal, which is exactly what it is.
You have actually generated two
frequencies, namely 9.9kHz and
10. lkHz. The 10. lkHz signal is an
"alias", or beat frequency , caused
by the beating of the 9.9kHz signal
with the ZOkHz sampling frequency.
Wanted: Your Circuit & Design Ideas
Have you got a good circuit idea languishing in the ol' brain cells? If
so, why not send it in to us and save us from circuit burnout?
We'll pay up to $ 50 for a really good circuit . So transfer your circuit to
paper and send it to SILICON CHIP, PO Box 139, Collaroy Beach, NSW
2097.
82
SILICON CHIP
The only way to convert this
heavily modulated signal to a pure
sine wave at 9.9kHz is to have a
filter which will pass the 9.9kHz
component, and completely reject
the 10. lkHz component. This is a
rather tall order.
Filter compromise
We chose a simple 3rd order lowpass filter for our demonstration
unit, mainly because it only requires one inductor to be wound
and the results repres ent a
reasonable compromise between
performance and complexity.
Referring to the circuit diagram,
the filter is simply tacked onto the
output of last month's D-A converter circuit. If you like, the ex-
' SILICON CHIP LOG/LINEAR FREQUENCY SWEEP GENERATOR
DEFINT A-Z
DIM WAVE(lOOOO)
'
'
'
'
(TURBO BASIC 1.1)
All variables are integers unless otherwise stated
Array containing output data (sufficient for approx.
1/2 sec of stored waveform, given the sample time
listed below)
'Program constants:
PORT.A=&H378
' Parallel port
Note: Other possible addresses
PORT.C=PORT.A+2
' addresses
for PORT.A are Hex 3BC or Hex 278
PI!=3.141593
SAMPLE.TIME!=50E-6 ' 50fsec (as determined by experiment for this computer, a
'4.77 MHz PC-XT, running this program. This will need to
' be changed to accommodate faster or slower systems.)
' Variables defining frequency sweep:
'
START.FREQ!=lOOO
' Hz
END.FREQ!=lOOOO ' Hz
DURATION!=.1
sec
Change these three variables
to produce the desired sweep
range and time
N=DURATION!/SAMPLE.TIME! ' Total no. of samples in sweep
PHASE!=O
'This section of code fills the output waveform
FOR I=O TON
'array with the required frequency sweep (this
WAVE(I)=127.5+128*SIN(PHASE!) 'takes a few seconds)
FREQ!=START.FREQ!*EXP(I/N*LOG(END.FREQ!/START.FREQ!))' Log sweep, or
'FREQ!=START.FREQ!+I/N*(END.FREQ!-START.FREQ!)
'Linear sweep
PHASE!=PHASE!+2*PI!*FREQ!*SAMPLE.TIME!
' (Disable either of the
NEXT I
'above statements by
' changing it to a remark)
OUT &H21,INP(&H21) OR 1 ' Disable DOS real time clock interrupt
WHILE NOT INSTAT
OUT PORT.C,O
'Keep repeating the frequency sweep until a key is pressed
' Positive edge of CRO sync pulse
'------------------------------------------------------------------------------
FOR I=O TON
' This FOR loop outputs the w~veform to the D-A converter.
OUT PORT.A,WAVE(I) ' As you can see, it is about the tightest loop that can be
NEXT I
'written in TURBO BASIC - It takes 50fsec.
'-----------------------------------------------------------------------------' "Zero" the waveform
OUT PORT.A,127
OUT PORT.C,1
WEND
' Negative edge of CRO sync pulse
OUT &H21,INP(&H21) AND &HFE ' Restore clock interrupt
END
Fig.7: this listing is for a sweep generator with programmable sweep time & start & end frequencies
isting .0047µF capacitor can be
combined with the .OlµF capacitor,
but we kept them separate for those
occasions when we might want to
use the D-A converter without a
filter eg, when generating
square pulses.
The component values chosen
give a Chebyshev response with approximately .06dB ripple from O to
4.5kHz, which is the usable frequency range for a flat, clean out-
put. The response is 13dB down at
lOkHz, which is not quite infinite,
resulting in some noticeable aliasing in this region (see Fig.2).
However, for a signal at say 4kHz,
the nearest alias is at 16kHz, where
the filter response is well down.
So, for frequencies up to 4kHz at
least, the signal quality is perfectly
acceptable: as good as any function
generator, and second only to a low
distortion analog oscillator, such
as a thermistor stabilised Wein
bridge.
Pick a waveform
The big advantage that a software driven D-A converter has over
other waveform generators is that
it can produce any waveform you
want. So what should we try our
hand at first?
The author's first thoughts were
along the lines of a tone burst
MARCH 1990
83
generator, to specification IHFA-202 1978 (see SILICON CHIP, July
1988}. However, you will have to
wait for this one. This month's software solves a more immediate
need.
For our first demonstration program we present a frequency
sweep generator, with programmable start and end frequencies, as
well as sweep time. You also have a
choice of logarithmic or linear frequency sweep.
If you have access to a CRO, this
is just the ticket for instant frequency response tests, and incredibly
useful for filter alignment, which is
why we chose .it first up: to align the
D-A's own filter.
Looking at the CRO photograph
(Fig.3} you will see that the frequency response is quite flat up to 4kHz.
(Each horizontal graticule ·division
is lkHz, starting at lkHz). Twiddling the inductance adjuster, you
will find that the response
" droops" slightly if the inductance
is too low, or " peaks" if the inductance is a shade too high. Adjusting
this filter for a flat response
How To Make The Inductor
First of all, you will need a
suitable ferrite core. We chose a
a PCB-mounting RM10 core
assembly, with an AL value of 400.
Nearly all the ferrite core manufacturers can supply this type and it is
very easy to assemble and mount.
If you are using a different core
type, you will need to know its AL
value in order to calculate the
number of turns required. The
calculation is quite simple:
( 1 ) . Express the desired inductance in nH; eg, 37 .3mH =
37,300,000nH
(2). Divide this by the AL value of
the core; eg, 37,300,000 + 400
= 93,250
(3). Take the square root; eg,
(93,250)½ = 305.4 = the required number of turns (305 and a
couldn't be easier!
One final note: In order to get a
perfectly stable CRO display, we
used bit O of PORT.C to output a
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half will be near enough).
If the core has an adjuster, find
out how much it can increase the
inductance and subtract about half
this amount before doing the
above calculation. For example,
the adjuster on our ferrite core had
an adjustment range of +20%, so
we calculated the number of turns
for an inductance of 37 .3mH less
10% = 33.6mH, which came to
290 turns.
We used 0.25mm enamelled
copper wire, for which there is ample room within the core window.
A complete RM10, AL 400 core
assembly, including adjuster, coil
former and mounting clips is
available from Radiospares Components (stock no. 228-258) for
$5. 7 4 plus sales tax.
TTL level trigger pulse. This is a
short, negative-going pulse, the
positive edge of which signifies the
start of the frequency sweep.
~
General
Construction
OUTER
W INDING
INNER
WINDING
CQ AE INSULA TION
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100.00 93.75
112.00 105.00
Enquiries from resellers and OE Ms welcome. Quantity prices and data sheets available on request.
Distributed in Australia by Harbuch Electronics Pty Ltd, 90 George St., HORNSBY, NSW, 2077
Phone (02)476-5854 Fax (02)476-3231
84
SILICON CHIP
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Frequency counter 2kHz(1 Hz) to
200kHz. Capacitance 2nF(1 pF res)
to20uF. Transistor hFE test.
Diode forward voltage test.
Audible continuity test.
VDC 200mV to t 000V, in 5 ranges
100uV max. res, ± 0.5%
VAC 200mV to 750V, in 5 ranges
100uV max. res,+ 0.5%
ADC 200uA to 20A, in 5 ranges
0.1uA max. res, ± 1%
AAC 200uA to 20A, in 5 ranges
0.1 uA max. res , ± 1.5%
Ohm 200ohm to 20Mohm,in
6 ranges, 0.1 ohm
max. res + 0.75%.
1 GHZ
FREQUENCY
COUNTER
MEASURING MODE: Frequency
Measurements
CHANNEL A
Range 10Hz to 10MHz direct counter,
10MHz to 100MHz prescaled by 10
Resolution: Direct counter; 1, 10,
100Hz switch selectable prescaled:
10, 100, 1000Hz switch selectable
gale time: 0.01s, 0.1s, 1.0s, switch
selectable. Accuracy: + t count
+ time base error x frequency.
CHANNEL B
Range 100Hz to 1GHz resolution ,
100MHz to 1KHz switch selectable
gate time: 0.027s, 0.27s, 2.7s, switch
selectable.
Period Measurements(Channel A)
Range: 10Hz to 2.5M Hz
Resolution: 10-7s, 10-Bs, 10-9s
switch selectable
Totalize Measurements:(Channel A)
Range: 10Hz to 10MHz
Resolution: + 1. Count of input display:
8 digits, 7mm red LED display with
decimal point, gate, overflow, KHz,
MHz and us indication.
1
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REMOTE CONTROL
By BOB YOUNG
The controls on a model aircraft
This month we will begin to look at how a
model aircraft manages to fly. This is
necessary if we are to understand the
amazingly sophisticated computer encoders
used in the new generation of PCM/PPM
radio control sets.
As stated previously the introduction of the microprocessor into R/C transmitters has revolutionised the model control business.
However, this revolution has been
so far-reaching that the full implications of the uses and technology involved are almost completely outside the understanding of
the average newcomer to R/C
modelling.
Why do we need such sophisticated encoders and what do they
really do anyway? For that matter,
how does an aeroplane fly? These
are all vital questions to the R/C
novice.
These questions and many more
will form the basis of the next three
or four columns. In these columns it
will be necessary for me to outline
the basis of model aerodynamics
and the problems which arise that
call for sophisticated computerised
solutions.
86
SILICON CHIP
And for those dedicated electronics buffs who are scratching
their heads over why an electronics
magazine should have pages of
aerodynamics, the following is an
interesting practical application of
Bernoulli's Theorem of considerable relevance to the electronics
industry.
Ever wondered why the solder
smoke goes up your nose? Simple!
The heat of your body causes the
surrounding air to warm up and
thus reduce density. This causes
the warm air to rise. According to
Bernoulli's Theorem, this will
create a low pressure region close
to your body.
Below: the SR-71 Blackbird highaltitude spy plane. As with other
modern high-speed aircraft, it could
not be flown without a computerised
flight control system.
Inevitably, smoke from the
soldering iron will move into this
low pressure region and up the
front of the body and some will pass
right into your nostrils, aided by the
low pressure inside the lungs.
Considering that this smoke consists of lead, copper and PVC
residues, this is an issue affecting
the health of all in the industry. We
all live at the bottom of an ocean of
air. We breath it, we fly in it. Air is
of great interest to us all. For those
interested in learning more, read
on.
The next few columns will be
centred upon modern aerobatic
model aircraft for two reasons.
Firstly, they are probably the most
demanding of sophisticated solutions and secondly, I am thoroughly
familiar with these problems, having flown competitive aerobatics
for many years.
This does not mean that other
types of model do not have
sophisticated needs of their own,
merely that for me the explanation
is much simplified when describing
the modern neutrally stable, centreline aerobatic aircraft. This approach will serve to outline the
principles involved.
The high point of my aerobatic
career came when I competed in
PORT
WING
STARBOARD
WING
~
'
RADIAL
AIR-COOLED
ENGINE
LOW CANTILEVER
WING
TAIL
PLANE
/FUSELAGE
STARBOARD
AILERON
PORT
AILERON
\
Fig.1: the basic layout for a typical full-size twin-engine aircraft. The
three main components are the wing, fuselage and tail section, the
latter two carrying the various control surfaces.
the 1971 World Aerobatic Championships in Pennsylvania, USA. It
was here that I learned just how
badly I flew.
Spurred on by that jolt, I went on
to become a much better flyer, winning several high level local events,
but pressure of business forced me
to drop out of competition flying in
1976 and I have not competed since
then. The amount of time one must
devote to practice to remain competitive is now so great that only the
truely dedicated can maintain the
standard, yet I still see many of the
old names in the contest results.
Model aerodynamics
Model aircraft aerodynamics
and engineering bears only a superficial resemblance to full size
aerodynamics and engineering and
this is an important point to
remember. People coming into the
R/C movement from full size avia-
tion or those that are just aviation
buffs are a real problem to teach.
They do, however, have one saving
grace: a sound knowledge of
aeronautics and airmanship. When
they eventually master the subtleties of R/C flying they usually go
on to make first class R/C pilots.
The big problem they face is that
most of them want to build models
that look like " real aeroplanes".
This is fine when you can fly, but
the best flying models are not
necessarily the prettiest. In fact,
some are downright ugly but they
fly well, are cheap and easy to
build, and make great trainers for
this reason.
Scale aircraft are difficult and
expensive to build and very demanding to fly - in fact some can be
downright mean. The Spitfire has a
terrible reputation as a scale
model. It is an unfortunate fact of
life that scale models do not behave
at all like their big brothers.
There are three main reasons for
this:
(1). We do not have "scale" air.
This problem is of paramount importance, the ultimate effect being
that lifting surfaces whose width is
less than 20cm do not work well at
all. The main effect of this is that
wingtips and tailplanes on models
are very inefficient. This leads to
scale aircraft being laterally and
longitudinally unstable unless some
compensation is made to wingtip
and tailplane size.
This will be explained fully in the
discussion on Reynolds numbers.
(2). A model aircraft does not carry
a pilot. He is firmly planted on the
ground and completely out of touch
with the model which leads to great
difficulties in learning to fly.
In fact, the process of learning to
fly an R/C model is an extremely
subtle one which involves learning
to judge speed and propeller
loading (climbing or diving) by the
sound of the engine. Level flight
must be attained even at long
distances, at very odd angles and in
bad lighting.
Finally, and most importantly,
the pilot must learn to cope with the
apparent reversal of controls when
the model changes direction from
going away to coming directly
towards him.
The full size aviator has no
previous experience in any of these
subtleties. Because of the lack of a
pilot though, manouevres generating forces in excess of 10G are
quite permissible. This results in
vast structural differences between
models and full-size aircraft as
well.
(3). The model aircraft movement
has a vastly different set of aims
and goals to that of the full size aircraft movement. The most pronounced difference arising from
this statement is the question of
wing and power loadings. Confused? Fear not, all will be explained
in due course.
Design compromises
To begin, it must be clearly
understood that an aircraft is a
vehicle whose design is a compromise of hundreds of conflicting
factors and which is intended to
operate in 3-dimensional space. As
MARCH 1990
87
YAW AXIS
<p
---ROLL AXIS
~·
Fig.2: this diagram shows the three control axes of a model aircraft. The roll
axis is controlled by the ailerons, the yaw axis by the rudder, and the pitch
axis by the elevator.
a result, this vehicle becomes a
3-axis device exhibiting a high level
of interaction between all three
axes.
Here then is reason number one
for sophisticated solutions. Carried
through to modern high speed aircraft typified by the SR-71 Blackbird - a high speed, high altitude
spy and research aircraft - this
means that they cannot be flown
safely without a computer assisted
flight control system.
Aircraft components
Fig.1 shows the layout of a
typical full size twin engine aircraft.
The three main components of
this aircraft are the wing, fuselage
and tail section. Perhaps now
would be a good time to have a look
at the glossary of terms accompanying this article, so that you'll
recognise the various terms as ·they
are mentioned.
The wing provides the lift and is
responsible for supporting the
aeroplane and providing roll
stabilisation. Setting the two wing
halves at a small angle from
horizontal provides this roll
stabilisation. This angle is termed
the "dihederal angle".
The fuselage carries the motor,
fuel, R/C equipment and any other
device that is carried aloft. It also
serves as a structural member to
locate and hold the wing and tail
section.
The tail section comprises a
horizontal and vertical stabiliser
which provide the primary pitch
and yaw stability. The wing and tail
sections have hinged portions
which are used to control the direction of flight by exerting force
around the three axes of movement.
The three control axes are illustrated in Fig.2. These axes are
usually said to act through the centre of gravity but are, in reality, only
arbitrary representations.
The roll axis
The roll axis is controlled by the
ailerons which are situated on the
trailing edge of the wing. These
may take the form of full length
strip ailerons or shorter built-in
RIGHT All.ERON
"UP''
t
:::r-
_J__
L
LEFT AILERON
"DOWN"
Fig.3: the ailerons are situated on the trailing edge of the wing and
travel in opposite directions to each other. If left aileron is down &
right aileron is up, the aircraft rolls to the right.
88
SILCON CHIP
ailerons at the wing tip. These controls are usually situated on the
main control column in a full size
aircraft and on the lateral axis of
the right hand control stick on a
model control Tx.
In both cases the movement is
from centre neutral to left and
right. On the model Tx, neutral is
spring loaded. On a full size aircraft, aerodynamic loads provide
the centering.
The operation of the ailerons is a
little tricky and great care must be
exercised in setting them up. To
turn right, the right aileron must
move up and the left aileron must go
down (see Fig.3). This increases the
lift on the left hand wing and
decreases that on the right. The
result is a roll to the right.
This roll will continue for as long
as the aileron deflection is held.
Eventually the aircraft will roll
through 360°, passing through the
inverted position whilst doing so.
Learning to turn a model is tricky
for this reason as the average
beginner forgets that the model will
continue to roll unless he takes off
the aileron once the correct angle
of bank is attained. Before he has
time to realise what is happening
the novice has his aircraft inverted
and is in terrible trouble.
The correct sequence for turning
is aileron on until the correct angle
of bank is attained, . aileron off,
elevator up and hold. The elevator is
then held until the turn is complete.
You then apply elevator off, opposite aileron on, until the wings
are level, then aileron off. The correct angles of deflection are dependent upon the airframe control and
stability factors and can only be
learned by experience.
It is very easy to get the ailerons
hooked up in the wrong sense. Even
the great Bob Young has arrived at
the field only to find his ailerons
were hooked up in reverse. It only
happened once, but that was
enough. Fortunately, I found it on
the ground but I have seen models
crashed because of this error.
To emphasise the point, the prototype Avro Tudor II G-AGSU
crashed in 1947 due to the ailerons
being reassembled in reverse, killing Avro's chief designer Roy Chadwick and-the pilot.
Glossary of Terms
Mainplane: the wing or primary lifting surface.
Wing root: junction of the wing and
fuselage.
Wing tip: the outer end of each
wing.
Wing section: the cross section of
the wing taken along the chord
line; commonly called the aerofoil
section.
Wing chord: width of the wing from
leading edge to trailing edge.
Chord line: the straight line
through the extreme leading and
trailing edge of the wing aerofoil.
Dihedral: the angle each wing half
is lifted from the horizontal.
Aspect ratio: the relationship between wing span and wing cord .
Aileron: hinged portion of the wing
trailing edge used for control over
the roll axis.
Flap: hinged portion of the trailing
edge used to improve aerofoil
shape, to increase the angle of attack and therefore generate more
lift.
Downthrust: the angle at which the
thrustline is offset to the fuselage
centreline.
Firewall: the bulkhead between
the motor compartment and the
fuselage proper. Usually used to
attach the motor.
Longitudinal dihedral: the angle
The moral is always check the
direction of controls before the first
flight of the day, particularly if you
have servo reversing switches on
your Tx. These switches are very
dangerous and need constant attention. I check the operation and
direction of the controls before
every takeoff.
Aerodynamically, the ailerons
have a very complex and sometimes
peculiar effect and we will examine
the sophisticated computer and
aerodynamic solutions to these problems shortly.
The pitch axis
The pitch axis is under control of
the elevator or hinged portion of the
between the chord line of the wing
and the chord line of the tailplane.
Angle of incidence: the rigging
angle of the lifting surfaces relative
to some datum line, usually the
fuselage centreline.
Undercarriage: the landing gear,
usually two main wheels and a tail
wheel or skid, or a tricycle, comprising a nosewheel and two
mains. May be fixed or retractable.
Fin: vertical stabiliser.
Rudder: hinged rear portion of the
vertical stabiliser and used for control over the yaw axis.
Tailplane: the horizontal stabiliser
Elevator: the hinged rear section
of the horizontal stabiliser; used
for control over the pitching axis.
Stability: the ability to return to
some particular condition of trimmed flight after a disturbance,
without any effort on the part of the
pilot.
Instability: the tendency to diverge
farther away from the trimmed
position when disturbed.
Neutral stability: the ability to maintain the new position after disturbance until disturbed again.
Essential for aerobatic aircraft.
Centre of gravity: the gravitational
balance point of the aircraft. Must
be carefully positioned in relation
to the aerodynamic centre of
pressure of the aircraft.
tailplane. Sometimes the entire
tailplane is pivoted on a centre axle
and this arrangement is termed an
"all moving tailplane". This arrangement does have some aerodynamic advantages which are
balanced by some mechanical
disadvantages. It is not used as
often as the conventional hinged
elevator arrangement.
The entire tailplane also provides
the longitudinal stability of the aircraft. The angle between the wing
and tailplane chord lines is termed
the "longitudinal dihedral". This
angle, the tailplane area, wing and
tailplane section and centre of
gravity location determine the
overall longitudinal stability and
manoeuvreability of the aircraft.
As stated previously, compromise is the name of the game in
aircraft design, and the correct
balance of the foregoing factors
determines how well an aircraft
will perform.
In the neutrally stable, centreline
aerobatic model, the wing and
tailplane are rigged at zero-zero incidence, with the thrustline, symmetrical wing and symmetrical
tailplane section on the fuselage
centreline. The result is an aircraft
that will go exactly where you point
it - just what the doctor ordered
for accurate aerobatics. It will not
increase or decrease the angle of
climb or dive. It has no natural inbuilt stability.
Any such aircraft fitted with a
failsafe that neutralises the controls is doomed if control is lost.
The elevator control is usually
located on the main control column
in full size aircraft. In R/C transmitters, elevator is fitted to the fore
and aft axis with spring loaded
neutral [left hand stick in Mode 1
and the right hand stick in Mode 2).
In all cases, pushing forwards applies DOWN elevator and pulling
back applies UP. This corresponds
to the trailing edge of the elevator
going up for UP elevator.
The action of the elevators is
complex but essentially they alter
the direction of the thrust vector
and the direction and magnitude of
the lift vector. This vector is, in
turn, related to engine rpm and aircraft weight. Small elevator deflections will alter the trim from climb
to dive.
With sufficient thrust and up
elevator deflection, the aircraft will
complete a loop and will continue to
loop for as long as that power setting and control deflection is held.
The yaw axis
The yaw axis is under control of
the rudder, or hinged portion of the
vertical stabiliser. This stabiliser
provides what may be best described as "weather cock" stability and
is used for directional stability and
control.
The rudder controls on a full size
aircraft may be located on the rudder bar or foot pedals on the
continued on page 95
MARCH 1990
89
I PRODUCT SHOWCASE I
Operating frequency of the
transmitter and diversity tuner is
just above 200MHz (three frequencies are available) and audio
dynamic range is better than
lOOdB. This is achieved by using a
signal compressor in the transmitter and a corresponding expander
in the receiver.
Minimum operating range is 50
metres but it can be as much as 200
metres in some circumstances, according to Altronics.
In addition to the dual diversity
tuner, Altronics has a matching FM
wireless microphone, a Shure
SM-58 FM wireless microphone, a
lavalier type and guitar wireless
pickups.
For further information, contact
Altronics, 17 4 Roe Street, Perth,
WA 6000. Phone (09) 328 2199.
Wireless microphone
system uses dual
diversity tuner
Wireless microphones and wireless guitar pickups are very
popular these days for public
speakers, stage performers and
bands since they give complete
freedom from trailing cords. But
any system which relies on a single
FM receiver to pick up the signal is
liable to have big problems with
signal fading and serious distortion
as the performer, and thereby the
transmitter, moves rapidly around.
The acknowledged solution to
this problem is to use a dual diversity receiver such as this Redford
model from Altronics. It uses two
completely separate tuners, IF
strips and detectors, both within
the same case. Both tuners are set
to the same frequency, the output of
each tuner is monitored, and the
strongest and cleanest signal is
selected at any one time.
Passive infrared
floodlight control
More and more people are
concerned about security around
their homes and businesses and
one way to improve the situation
is to install a passive infrared
controlled floodlight system. This
can do double duty as your normal exterior lighting and will
switch on automatically as you
or anybody else crosses the
boundary of your property.
This PIR system from Altronics
incorporates the infrared sensor
and two PAR floodlights (not
shown in photo). It is suitable for
90
SILICON CHIP
outdoor operation and has an adjustable operation time of 1-20
minutes.
It is available for $99 from
Altronics Distributors Pty Ltd,
174 Roe Street, Perth, WA 6000.
Phone (09) 328 2199.
PC rack system for
industrial applications
Those who wish to use IBM PC
XTs, ATs or compatibles in industrial control applications will be
interested in this 19-inch rack
system from Anitech.
Made by Bice-Vero, the Microrack system is 4 units high and
390mm deep and made from anodised aluminium. It accepts BiccVero's IBM backplane as well as
8-slot mini AT or XT motherboards
and up to three half-height floppy
disc drives. Three separate power
supplies are available to suit the
user's needs.
At the rear of the chassis there
are cutouts to suit 4 D-25 sockets, a
DIN connector and 1/0 from the expansion boards.
At the front, there is provision for
two cooling fans, a keyswitch and
indicators, as well as the floppy
drives.
For further information, contact
Anitech, 1-5 Carter St, Lidcombe
NSW 2141. Phone (02) 648 4088.
New Real-Time Telemetry System
For Aeronautical Research
AM stereo radio
kit from DSE
At last, it is available. All those
people who have been chasing up
the kit for the AM Stereo Radio
published last year can now get it
from Dick Smith Electronics.
Featured in the September, October and November 1989 issues of
SILICON CHIP, the AM Stereo Radio
used quite a number of hard to get
precision parts which were essential to obtain its high performance.
Finally, Dick Smith Electronics
has brought it all together in a high
quality kit which is supplied complete with a set of miniature stereo
headphones. We checked out the
finished unit and it performed right
up to specifications - the same
easy and precise tuning and wideband stereo sound.
The kit is priced at $79.95 and is
available from all Dick Smith Electronics stores and resellers.
Radio control aeroplanes are
not just for fun. They have many
applications relating to defence
and research into aeronautics.
This quarter scale Bellanca Gita
Bria is being used for research
by Sydney University into
variable profile, leading edge
laminar aerofoils.
As well as being remote
controlled, the model carries a
complex telemetry system called
Aeroling 101, developed by
Windsor Communications. This
transmits telemetry signals from
sensors which include wind and
New flat bed printer
has improved
paper handling
One of the big problems with the
larger tractor feed printers is that
they waste so much paper. You
have to discard the first sheet in
any print run because of the way
the print head has to line up with
the top of the sheet. Now there's
this new model Prowriter C-610
which is claimed to eliminate the
problems with paper handling and
wastage.
Made by C.Itoh in Japan, the
C-610 has a 24-pin print head and is
a flat bead design which is claimed
to give trouble free handling of cut
sheets, fanfold paper and thick
papers (up to 0.35mm) like cards,
envelopes or an original plus four
copies. Auto-loading, auto-parking
and auto-tear off are all provided.
Fanfold paper can be parked (ie,
airspeed, gyroscopic attitude
and multiple airframe stress
factors.
The on-board transmitter and
sensors are designed to cope
with forces up to 10Gs, and
temperatures from - 20° to
+ 70°C. All sensors are interfaced via an A-to-D converter
and the data is transferred at up
to 9600 baud.
For
further
information,
contact Windsor Communications, 206 George Street, Windsor, NSW 2756. Phone (045)
77 5935.
moved back off the platen) with a
single command when using cut
sheets and these are automatically
fed from the front document table
and returned there after printing.
The auto-tear-off feature operates
from the printer's menu. It moves
the paper forward to the tear-off
point after which it returns it so
that the print head lines up with the
top of the form, thereby avoiding
wastage of the first sheet (or the
last sheet, depending on your point
of view).
The C-610 gives good quality
printing at 240 characters per second in draft mode and 80 cps in
letter quality mode. IBM graphic
character sets are standard, with
double height and double-width
MARCH 1990
91
TEST EQUIPMENT
OSCILLOSCOPES
SPEAKERS BOXES
SOLDERING IRON
'
LOGIC PROBE
(LP-2800)
ROYEL SOLDERING
STATION
• Useful for TTL or CMOS has
high and low indicator leds and
also with pulse memory.
• This is a very handy tool for
The all solid•state heat sensor
and control unit allows the
selection of the appropriate
soldering tip idling temperature.
The very high•powered element
(relative to the size of the tool)
will replenish heat drained from
the tip during each soldering
operation and will recover the
tip tempreture moments after
the tip is lifted.
• Zero voltage switching
• Zero tip potential
• Aux ground connection
• For soldering irons•
CT6 (3mm Tip), CT7 (5mm Tip)
,,
(J)
m
the hobbyist or serious
>
"'
:n
technician for tracing those
hard to find faults on logic
boards.
m
.,,
(J)
0
:n
011272 ..................$34.95
20MHZ DUAL TRACE OSCILLOSCOPE
CRT DISPLAY
• 150mm rectangular
VERTICAL DEFLECTION
• Deflection Factor: 5mV to 20Vi Div on 12 ranges in 1-2-5 step with
fine control
• Bandwidth DC: DC to 20MHz (-3dB)
AC: 10Hz to 20MHz (-3dB)
• Operating Modes : CH-A, CH-B, DUAL and ADD (ALT/CHOP L202 only)
- Chop Frequency: 200KHz Approx.
• Channel Separation: Better than 60dB at 1 KHz
0
,...,,
'"
LOGIC PULSER
(LP-540H)
~
j?
• Can be used directly to inject a
signal into logic circuits
without removing IC
• Compatible with TTL, DTL, RTL
HTL, MOS and CMOS
011274 .................. $42.95
!;;
SERIES 4000
SPEAKER BOXES
FOR AN AMAZING ............ $250
GENERAL TOOLS
BATTERIES
TIME BASE
• Type: Automatic and normal triggered in automatic mode, sweep is
obtained without input signal
• Sweep Time: 0.2µ Sec lo 0.5 Sec/ Div on 20 ranges in 1-2-5 step
with fine control and X-Y
• Magnifier: XS at all ranges
TRIGGERING
• Sensitivity lnt: 1 Div or more
Ext: 1Vp-p or more
• Source: INT, CH-B, LINE or EXT
• Triggering Level: Positive and Negative, continuously variable
level ; Pull for Auto
• Sync: AC, HF Rej, TV (each+ or-) at TV Sync. TV-H (line) and TV-V
(Frame) sync. are switched automatically by SWEEP TIME/Div switch.
HORIZONTAL DEFLECTION
• Deflection factor: 5mV to 20Vi Div ·on 12 ranges in 1-2•5 step with
fine control
• Frequency Response: DC to MHz (-3dB)
• Max Input Voltage: 300V DC + AC Peak of 600Vp•p
• X·Y Operation : X·Y mode is selected by SWEEP TIME/ Div switch
• Intensity Modulation Z Axis: TTL Level (3Vp•p-50V) + bright, • dark
OTHER SPECIFICATIONS
• Weight: 7Kg Approx
• Dimensions: 162(H) x 294(W) x 352(0) mm
012105 .................................................................. $695
MICRO CUTTING
PLIERS
AA SIZE NICAD
Great for detailed cutting . These
have a stainless steel head and
plastic insulated handles.
Length: 90mm
T12050 .................... $9.95
Nominal Voltage: 1.2V 450mAH
S15020 ......... 0NLY $1.50
SURGE PROTECTOR
MICRO BENT NOSE
PLIERS
••
THE BUTTON SPIKE
PROTECTOR
Simply plug the button into an
outlet and ii will protect all
equipment plugged into
adjacent outlets on the same
branch circuit.
SPECIFICATIONS:
Voltage: 240V Nominal
Total Energy Rating: 150 joules
Response Time: 10ns
Protection Level: 350V peak
X10087 .................. $39.95
HALF ROUND NOSE
PLIERS
012107...............................................................$1,695
MAIL ORDER&
CORRESPONDENCE :
P.O. Box 620. CLAYTON 3168
Order Hotline: 008 33 5757
(Toll free. strictly orders only)
Inquiries: (03) 543 7877
Telex : AA 151938
Fax: (03) 543 2648
All sales tax exempt orders
and wholesale inquiries to:
RITRONICS WHOLESALE 56 Renver Road. Clayton.
Phone: (03) 543 2166 (3 lines)
Fax: (03) 543 2648
ORDER HOTLINE
008 33 5757
LOCAL ORDERS & INQUIRES
(03) 543 7877
Plastic insulated handles with
stainless steel head.
Length: 10cm
POSTAGE RATES:
T12044 .................... $9.95
CLICK SURGE BUSTER
• Input Impedance: 1Mn±2%, 25pF±3%
• Bandwidth DC: DC to 1MHz (-3dB)
AC: 5Hz to 1MHz (·3dB)
(B): 0.2µS-0.5mS/ Div±3% in 1-2·5 steps (X1 only)
• Magnified Sweep: 10 times±5%, Max 20ns
• Linearity : ±3% or better
MELBOURNE : 48 A·seckett St
Phone: (03) 663 6151
STR ICTLY O RDERS ONLY
HORIZONTAL AMPLIFIER
• Operating Modes: X-Y operation CH1·X axis, CH2-Y axis
• Sensitivity: 5mV-5Vi Div± 3% in 1·2-5 steps
• Sweep Time (A): 0.2µs-0.5S/ Div±3% in 1·2•5 steps (Xl only)
Please quote this advertise·
ment for the prices listed for
this month.
SYDNEY: 74 Parramatta Rd.
Stanmore 2048
Phone: (02) 519 3134
Fax: (02) 519 3868
(TOLL FREE)
40MHZ READ-OUT OSCILLOSCOPE
TIME BASE
• Sweep Method: AUTO, NORM, SINGLE
ROD IRVING
ELECTRONICS
BRISBANE :
(V.C.R Computer Services)
647 Lutwyche Rd. Lutwyche.
Phone : (07) 857 5617
T12040 .................... $9.95
VERTICAL AMPLIFIER (CH1 and CH2 Identical)
• Operational Modes: CH1 , CH2, ADD, DUAL, ALT, CHOP
• Sensitivity: 5mV•5V/ Div 3% in 1·2·5 steps
1mV•1Vi Div x5% x5MAG
• Bandwidth DC: DC to 40MHz (·3dB)
AC: 5Hz to 40MHz (·3dB)
• Rise Time: Less than 8.7nS
:r;1:e·
NORTHCOTE: 425 High St.
Phone: (03) 489 8866
For delicate or high precision
electronic work. Stainless steel
head with plastic insulated
handles.
Length: 10cm
CRT DISPLAY
• 150mm rectangular
T12570 ........ ... ......... .$225
BENT NOSE PLIERS
It has a long tip angled at 45",
for complicated or delicate
work. Stainless steel head with
plastic insulated handles.
Length: 10cm
T12046 .................... $9.95
6 PROTECTED POWER OUTLETS
Ideal for protecting personal
computers, video equipment,
colour TVs, amplifiers, tuners,
graphic equalisers, CD players
etc
SPECIFICATIONS:
• Electrical rating: 240V AC, 50Hz,
10A
• 3 x Metal Oxide Varistors (MOY)
• Maximum clamping Voltage:
each MOV: 710 volts at 50 amps
• Response time: Less than 25
Nanoseconds.
X10086 .................... $69.95
$1 - $9.99 .................... ..... $2.00
$10 - $24.99 ........... ..... ..... $3.00
$25 • $49.99 ................... ..$4.00
$50 - $99.99 ····· ··· ········ ·· ···$5.00
$100 + .............................. $7 .50
The above postage rates are for
basic postage only. Road Freight ,
bulky and frag ile items will be
charged at different rates .
Errors and omissions excepted.
Prices and specifications subject
to change.
IBM' , PC· XT ' . Ar . are reg1s1cred trademarks ol
!nterna1 1onal Busmess Machines ·Apple 1s a
r eg istered trad l:' mark Tefl on · 1s a reg ister ed
tr adem ark ot Du pont
' Oenontes regisi erecl
trademarks ol!he1rrespect1veowncrs.
·--------------·
"NEW"
AUTOMATIC TELEPHONE
ANSWER/ CALL CARD
1 Port installed ( supports 2)
EXTRA CHIPS FOR COM 2.. .$35
X18026 ......... ......... $39
· A Sophisticated Voice coil mail system
· Auto answering I Dialing
100 voice mail boxes
· Password protection
· Message mailing
· Auto redialing
· Beeperless remote control
· Toll saver
· Call screening
· Electronic phone book
· Works in background
· Menu driven software
· Simple and concise operation
PRINTER CABLE
Parallel interface for centronics
printers.
1/0 PLUS CARD
Provides a serial port, a parallel
port and joystick port, and even
a clock /calander with battery
backup.
NETWORK CARD
IBM CARDS
R-NET / SINTERFACE
NETWORK CARD
COLOUR / MONO
CARD
Fully compatible with SMC,
Novell Arenet card
Star burst topology through
RG-62 AIU coaxial cable
· Zero wait at 20MHz or hogher
80386 machine
· 2.5 Mbps transmission rate
Supports composite RGB &
TTL mono monitors
· 300 X 200, 600 X 200 & 720 X 348
modes
X18007 .. .............. $139
TTL GRAPHICS CAR D
Hercules compatible for TTL
mono monitors ( 720 x 348)
lncudes printer port.
X18003 ..... ... .......... $99
X18154 ..... ....... $152.50
512K RAM CARD FOR
XT
· Upgrade your PC,XT to 640k
with this plug in card
X18014 .................. $99
POSTCARD
DIAGNOSTIC MODULE
Pinpointing
component
problems in IBM' compatible
motherboards can take hours.
Usually the whole system has to
be working to isolate the
troubled area. But not so with
the new Postcard diagnostic
module. So no other cards are
necessary to test a bare
motherboard.
IT
NOW
ONL V
TAKES
SECONDS!!!
Simple debugging for:
Field serice - for on site
maintenence or depot work.
Manafacturing test• for burn in
test flaws and to do quality
control.
Inspect i onPostcatrd
simplifies ingoing and out
going test processes on
stand.
2 MEG EXPANDED
CARD FOR XT
X18164 ................ $245
X1 1091 .................. $99
Tower
X11105 ..... ........... $250
MULTI 1/0 DISK
CONTROLLER CARD
This card will controll 2 x double
sided, double density drives,
and · features a serial port, a
parallel port, and a joystick port
or games port. It also has a clock
calender generator with battery
backup.
Will control! 2 360k / 720k disk
drives.
·XT case
X11093 .................. $99
X18071 ................ $350
FLOPPY DRIVE
CONTROLLER CAR D
Including 2 MIByte RAM
X18040 .................. $99
SERIAL/ PARALLEL /
GAMES CARD
XT, AT compatible.
1 parallel, 1 serial, and 1 joystick
port.
X18151 .... ...... ... ... $115
· Processor 80386-25
· Cache controller 82385·20
· Speed: 25 MHz or 20 MHz
· Memory: 32KB Cache memory
(35ns)
· 2 M/Byte RAM fitted (70ns)
· 2/8 MB plus 32 bit memory card
Expansion slots: 1 x 32 bit,
5 x 6 bit, 2 x 8 bit· Intel' Combo
Chip set: 82230,
82231
· BIDS: AMI
Landmark Test: Up to 43.5 MHz
· LED display for speed
indication
Ability to run OS/2, MS/DOS,
XENIX
· Real time clock/calendar with
battery back up
Baby Ar size board
X18105 ....... .. ... ..... .$3,000
DISK DRIVES
360K 5 1 4"
.. ................. ...... ... ....$175
· 1.2M 5 1 4"
CASING
X18052 ........... .... . $225
VGA 256K CARD
CLOCK CARD
X18024 .................. $49
The MIDI DS·401 card is the PC
standard MIDI interface that
runs most popular PC music
programs for sequencing ,
recording, composing, music
printing, patch editing, music
instruction and many
other
applications.
· Run all programs designed for
the
roland
MPU·401
architecture ..
Socketed EPROM for easy
user.
· 1/3 length (short) card will fit in
any computer accepting
standard expansion card ,
including laptops .
Including ··v·· cable, external
connector box to transport is
unnecessary .
Includes softwase.
PC, XT, AT, compatible 800 x
600.
X18005 .................. $52
MIDI INTERFACE CARD
-DS/401
· Babby AT
X18072 ... ............. $450
4 PORT SERIAL CARD
X18103 ......... ......... $1,232
386 CACHE 25MHZ
MOTHERBOARD
PC, XT, AT compatible hardware
200M, pan+ windowing.
800 X 600.
NEW PRODUCTS
386 MAIN BOARD
· Intel 80386 CPU (20 MHz)
· Socket for 80387 Math coprocessor
· 32 bit Memory BUS system
· Built-in speaker attachment
Battery backup for CMOS
configuration table and real
time clock
Keyboard controller and
attachment
· 7 Channel DMA
· 16 Level interrupts
· 3 Programmable timers
· 8 System expansion 1/0 slots:
5 with a 36 pin and a 62 pin
expansion slots / 2 with only
the 62 pin expansion slot / 1
with two 62 pin expansion
slots (32 bit BUS)
· Without RAM
X18107 .. ....... ... ...... $1,600
I
VGA 512K CARD
· All ports fitted
Can be used with multi- user
systems
2 joystick ports.
X18019 ................... $29
+
X18070 ........ ........ $225
X18160 ................ $425
X18045 ................ $115
GAMES 1/0 CARD
Features
(DB15)
X18048 ................ $849
EGA CARD
Fully compatible with Novell
NE-1000 Ethernet card
· Built in 15 pin D type connector
· 1O Mbps transmission rate
· Meets the IEEE 802.3 standard
X18006 ................ $129
3.5 MEG EXTENDED
RAM CARD FOR AT
X18056 ................ $275
X19084 ............. ONLY $245
. ______________
,,
E- NET INTERFACE
NETWORK CARD
· PC, XT, AT compatible
Controls up to 4 drives
similtamously
360k, 720k, 1.2 M, 1.44 M
X18056 ...... ...... ...... $29
Traditional telephone answering machines are
obsolete with the release of the NEW Voice Mail Card.
Not only can this card turn your computer into a 24
hour personal receptionist , but can answer with
different phone messages tor particular callers.
Auto switch Hercules, CGA
ega ( 640 x 350) 256k ram.
FOUR WAY DISK
CONTROLLER CARD
RS232 CARD
TURN YOUR IBM* PC, XT, AT INTO A FULLY
FUNCTIONAL ANSWERING MACHINE!!!
X18162 ................ $275
SAVE ON ALL IBM CARDS
.............................. .. $225
1.44 720K 3 1 2"
.. ............................ ..$225
· 20 MEG HD
································$499
· 40 MEG HD
·················· ······· ····· ··$599
VGA card & monitor
has disc utilities
Upgrade your computer display to the VGA standard with
this quality 14-inch multiscan
monitor and 16-bit VGA adaptor
card from Dick Smith Electronics. The display is compatible with all current video standards such as CGA, EGA, Hercules graphics, MGCA and MDA
(for an explanation of these
terms, see Jennifer Bonnitcha's
column in the July 1989 issue of
SILICON CHIP). Maximum resolualso available. With IBM Proprinter and Epson LQ-2500 emulation modes, the C-610 can be used
with most popular software on the
market.
For further information, contact
Anitech, 1-5 Carter St, Lidcombe
2141. Phone (02) 748 1711.
20MHz 80386SX
motherboard for $1095
If you want to travel on the
leading edge of personal computer
technology, consider this new 32-bit
tion of the display is 800 dots by
600 lines and video signal bandwidth is 35MHz at 3dB, for a
really pin-sharp display.
The VGA card comes with five
5 ¼ -inch floppies with utilities to
select the VGA modes you want
and also to configure popular
software such as AutoCAD,
Autoshade, Lotus 1-2-3 (V.2),
Symphony (V.2), Framework (II
80386 motherboard from Electronic
Solutions. Featuring relatively few
VLSI chips in a state of the art
design, the motherboard is loaded
with 1 megabyte of RAM as supplied but is expandable up to 2
megabytes onboard.
The clock speed is normally
20MHz but is switchable to 8MHz if
required. The bus speed is also adjustable to 8MHz (for older AT standard cards) or 12MHz for the
newer cards which can cope with
faster bus speeds.
Page Interleave memory access
· I~. lllA\Jl})JIO P1nr. lL1r1[)i.
.,.s.,.;. r..~i:.;;:
RCS Radio Pty Ltd is the only company which
manufactures and sells every PCB f., front panel
published in SILICON CHIP, ETI and EA.
651 Forest Road, Bexley, NSW 2207. Phone (02) 587 3491.
94
SILICON CHIP
or III), GEM Desktop (2.x or 3.x),
Ventura Publisher (1.2 or 2),
WordPerfect (4.2 and 5), Wordstar (4 or 5) and MS Windows.
Setting up is well explained in
the instruction manual.
The price? Quite reasonable
really, at $299 for the VGA card
and $899 for the 14-inch monitor.
They are available from all Dick
Smith Electronics stores.
enables the motherboard to work at
zero wait state, even with lOOns
RAM. It also caters for extended
memory, supports EMS 4.0 and has
disc caching via extended memory.
The price is a very attractive
$1095 including 3-month warranty
and full documentation.
For further information, contact
Electronic Solutions, PO Box 426,
Gladesville, NSW 2111. Phone (02)
906 6666 or fax (02) 906 5222.
Low cost printer cable
for Commodore Amiga
Lack of standardisation is the
bane of the computer enthusiast
and the Centronics printer cable
Five-in-one
soldering tool kit
These butane soldering irons
keep getting better and cheaper
all the time. This Vulcan 30
model comes with a catalytic
flameless burner a nd four
separate soldering iron tips plus
a number of torch accessories: a
pencil flame torch which is
useful for brazing, a hot knife
which is handy for cutting thermoplastic materials, and a hot
blower which is almost essential
these days for high temperature
shrink sleeving.
There is also a wide flame.
torch which would be ideal for
paint removal or perhaps removing stubborn nuts.
All of this is packed into a handy carrying case together with a
sponge pad for cleaning the
soldering tip and a quantity of
1mm resin cored solder.
There is also space inside the
carrying case for a butane gas
lighter which would be convenient for lighting the torch
it is on the left hand lateral stick
for the Commodore Amiga. It uses
the same DB-25 plug and 36 pin
Centronics plug but the wiring is
different to that for the IBM PC
printer cable.
Fortunately, Sheridan Electronics has a printer cable for the
Commodore Amiga at the very
reasonable price of $6.50. Sheridan's has moved recently by the
way, and they're now at 286
Cleveland Street, Surry Hills, NSW
2010. They also plan to open a new
store in Blacktown soon, so stay
posted. Phone (02) 699 6912 for further information.
Remote Control ctd from page 89
cockpit floor or on a steering wheel
mounted on the main control column. On both modes in a model Tx,
axis with spring loaded neutral and
left or right deflections. Operation
of the rudder is straightforward
with the trailing edge of the rudder
moving left for LEFT rudder, when
viewed from behind the aircraft.
Aerodynamically, the action of
the rudder is extremely complex,
particularly in aircraft with dihedral, and this will be explained in
the control and stability section.
Essentially it begins by creating a
yaw, which in turn, develops into a
roll which in turn develops into a
spiral dive. Prolonged application
of rudder will result in a crash. In
the "good old days", stuck rudders
led to the demise of many fine
models - usually caused by running out of turns on the elastic band
driving the rudder actuator. Sounds
quaint, doesn't it'?
The three foregoing controls,
along with the throttle control, form
the primary controls required for a
model aircraft. In fact, I prefer to
think of an aircraft as a 4-axis
device as the throttle is a vital control and is used as much as any of
the three primary controls in performing manoeuvres.
The throttle is a non-return stick
fitted with a friction device or ratchet. On Mode 1 Txs it is on the
accessories.
Our sample unit came · from
David Reid Electronics who have
the unit in stock at $59.95. See
David Reid's at 127 York Street,
Sydney, NSW 2000.
right hand fore and aft axis and on
Mode 2 Txs it is on the left hand
fore and aft axis.
~
ACTIVE SHORT
WAVE ANTENNA
TECHNIKIT AT4SW
(SEE SC JAN '90)
COMPLETE
KIT $59
BUILT and
TESTED $119
(BATTERIES INC)
CASE $10
LOOP ANTENNA
Q
TECHNIKIT PX1
COMPLETE
KIT $44
BUILT and
TESTED $69
(SEE SC JUNE 89)
Improved signal strength & signal quality
in a portabl e tunable antenna.
PACKING & POSTAGE IN AUSTRALIA
INCLUDED IN PRICES QUOTED.
WRITE OR RING FOR BROCHURES
ORDERS ACCEPTED ANYTI ME
PAYMENTS BY BANKCARD. VISA,
MASTERCARD, CHEQUE or MONEYORDER
TRADE ENQUIRIES WELCOME
JILOA PTY LTD
(TECHNIKIT DIVISION)
P.O. BOX 73, GLENHUNTLY, VIC 3163
Phone (03) 571 6303
M ARCH 1990
95
4 July 197-
USA.
Happy Independence Day,
Dickie!
Thank God it's a holiday. I need
the rest.
Since last I wrote, I've chalked
up more air miles than an
albatross. We were already short
on staff and the boss sacked one of
the blokes. He wasn't a bad sort but
had a real talent for getting into
trouble.
Both of us went to that UHF station.ill.Zenith.•,11m,11sed-t~P~ or.
made the mistake of asking the
chief engineer and a couple of the
techs to let me know how he was
shaping up. I left him to do a couple
of jobs there and went on to Carthage 90 miles away and a generation behind.
Anyway, Larry was supposed to
be checking out their new production vision mixer and ended up for
some reason in the audio booth.
Why was he there? God only knows
but he managed to bomb an effects
tape being edited. The studio supervisor wrote a sharp letter which
was supposed to be sent to me but
ended up on my boss's desk.
He took a dim view of the situation and put Larry on probation.
Next, Larry went to a production
facility of some religious syndicaium mtfit. Everytnmg went well until he put the final distribution
module in, turned on the power and
blew the entire mixer. I understand
the language was what one would
expect in any television facility.
Larry said it wasn't his fault and
indeed it turned out that the module
had a production error which
managed to short two power busses
- a one-in-a-million chance. So his
skin was saved, just.
By
RICHARD KOPF
ers
96
SILICON CHIP
Then he went to a small regional
station and was having a joke about
this automated facility in Zenith
which I wrote to you about last.
Only problem was, the chief
here had been one of the design
engineers on that project. He was
not amused at having his brainchild
r,ubbished and called our boss.
Goodbye Larry.
It means even more time away
from home than ever before.
Heather has threatened that since
she never sees me she might as well
go back to Australia. Maybe it's
time for me too, to look for another
line of work.
I've been thinking a lot about the
~ndustry, both from my own experience and yours. Back home, it's
a "she'll be right mate" attitude;
here it seems to be a variant of
Murphy's Law - there's never
time to do it right but always time to
do it over. That's similar to what
you quoted in your last letter but I
saw it on a poster in a shop
recently.
How to wreck a camera
Take the example I saw last
month: a fairly decent station in
Michigan. A studio camera died
one afternoon - rather than get
the manual and the CRO, the tech
decided to swap modules in the second. He put the camera heads side
by side and followed safe procedures in powering down before
he swapped.
About 20 PCBs later, he still did
~ ~ C )
~L-E:..'--/ ' :s,="-4
~
fJ
'~
~M<at>r.
qo...
t-Af<1<.'-f A, IH~ "RE:UGIOUS OUTFl"roo •.
not have a second working camera.
Just about then, somebody reminded him it was not long before the
evening news. So he stuck all the
"good" modules back in the "good"
camera - turned it on and got zip.
Now, the problem had been a
buss fault in the main frame of the
crook camera. Every time another
module went in, the mainframe zapped it, silently and efficiently. End
result: two crook cameras.
This station in Carthage is as bad
as I've seen anywhere. You could
use it as the bad example of all
that's wrong with NTSC. It had
been a satellite of one of the Zenith
stations; they sold it to a local tycoon who ought to be a Texan. He
insists on having the biggest
building in town, the tallest towers,
the longest limousine, etc, etc.
Not that he's a bad bloke, but he
obviously doesn't watch his own
channel. They pick up some network programming from Zenith,
off-air. The relative phase is
anywhere in 360 degrees; that's
when there's enough signal to have
colour!
The local pictures aren't much
better. This is the first station I've
ever seen with valve VTRs, fair
dinkum. The owner told the chief
engineer to order a couple of new
machines.
Our sales people told the chief
there'd be a two month wait before
they could be shipped, there were
so many back orders. Chiefie conveyed that message but the owner
took a dim view of it. Money talks
and the owner called the national
sales manager. Two top-of-the-line
models were delivered three days
later.
Now, the owner was smart
enough to realise that new
technology needed some state-ofthe-art training. He told the station
manager to send all the techs one by one - to the company tape
seminars.
What our wealthy entrepreneur
forgot was that he also told the station manager that as profits rose,
he'd get a piece of the action. This
bloke is so inept he only sees cutting
costs, not increasing revenue, as
the answer.
In the past month, he's cheated
the staff on their overtime, sold a
parcel of land next to the station
and taken away the engineering
budget. With a shrewd bit of cunning, he chose the oldest and
dumbest tech to send to the
seminar.
When that idiot got back, they
asked him how it was.
"A big waste of time", the tech
said. "I didn't learn nuttin"'.
"Well, no sense in wasting any
more money sending the rest of the
fellas", crowed the station manager.
The local dragon
One of the blokes who works a
studio camera is a university student. When he finished his exams,
they asked him to build a new set
for the morning talk show. This he
did from design to carpentry, to
MARCH 1990
97
THE TECHNOLOGY LETTERS - CTD
final painting.
He turned in his overtime and the
accountant - a woman who obviously is in training to become a
dragon - said: "No college kid is
worth this amount of money". He
had to wear it or not have any further income.
I saw a funny thing happen right
after I arrived here. For some
obscure reason, the station tapes a
week's episodes of a soap opera off-air from Zenith - and plays it
back the following week. They get a
B&W film print as a backup.
The afternoon tech - who is
transmitter staff, loads telecine and
tape, and tweaks the studio
cameras for local commercials always loads the soapie and the
film. The director, who does his
own switching, never runs the film.
I was back behind a rack of
equipment and saw the tech run the
soap tape in almost to the end. Then
he took the two reels off the
machine, went back to the workbench, and planked them down a
couple of feet apart. Next, he took a
bulk tape eraser, the kind you'd use
for audio tape, normally.
One quick zap and the remaining
program has a nice glitch in the
control track. He put the tape
away. No one saw this except me.
The following week, the program
ran fine for 27 minutes, then it
broke up, re-locked and so on for
the final two minutes.
The program manager ran in
screaming to go to the backup. The
director was in a frenzy, trying to
re-cue the film - he was actually
crying. The tech on duty needless to say, not the saboteur couldn't do anything with the
machine to compensate of course.
A couple of days later, the shifts
had rotated again and the saboteur
was back on afternoon shift. The
chief engineer came to him and
said: "I noticed the colour telecine
is a bit out of registration. See to it
promptly".
Now the program manager insists all film commercials go to air
in colour. They only have one colour
telecine, as you might have guessed. The poor bloke'd get his next
98
SILICON CHIP
commercial tapes up, flip a test
slide up and start to tweak, and the
director would insist he be given
control of the chain. It looked worse
later on than before - not that
I blame the tech under the
circumstances.
It turns out the chief engineer is
often away, tending to his own company's affairs. He has a business installing TV antennas, intercoms
and such. Two or three blokes work
for him doing the actual labour.
The power bill
Yesterday, things were relatively
quiet. About two in the afternoon,
the station died. Everyone was running around like chooks. The station
manager jumped in his car and
started up the laneway for the main
road, so he could contact the local
power company. A couple of hundred metres along, he saw a
linesman.
Jumping out of his car, he yelled
"I don't know what you're doing,
buster, but we just lost all our
power!"
"Yep", the man called down.
"What are you going to do about
it?"
"Leave it like it is, fella. When
you pay your electric bill, I'll reconnect it".
To add insult to injury, the
business office of the power company insisted that the station
manager in person come to them
with a cashier's cheque before
they'd restore service.
It definitely wasn't his week. He
came in today and heard some
whispering in the hallway. By and
by, he came to the realisation some
deep, dark secret existed he didn't
know about.
Finally, the chief engineer admitted the truth. The "saboteur" had
tendered a letter of resignation. Not
too unusual, at this station. What
was different about this one was
that it went into intricate detail
about the misdeeds of station personnel - and a copy was posted to
the owner!
The station manager was so
distraught, he had to leave. When
he drove away, he scraped against
a car belonging to one of the news
crew. A film cameraman saw it and
said so. When the manager returned he was confronted but denied it.
As the next part of the story goes,
it's total hearsay - but somehow I
believe it. The bloke locked himself
in his office and was talking on the
telephone to some company out in
Seattle. Suddenly there was a click
and the owner spoke up.
"Please, out west, whoever you
are, take this idiot off my hands!"
Yes, indeed, our hero was trying
to find himself a parachute. I heard
he'd had eleven jobs in as many
years, and lost every one of 'em.
The "there's never time" excuse
surfaced a couple of days ago, with
the aforementioned director. He
was trying to cut a furniture commercial. The local talent, one of the
co-owners of the furniture store,
kept blowing his lines. (Seems like
every city I've been to in the US has
a local furniture store with an enormous fat bloke trying to be a TV
star).
The theme for the current hardsell was " Christmas in July" with
our fat friend in Santa outfit. After
take 42 the fat guy said "Well, I
blew all hell outta that$/#$!"
Our harried director said he
didn't have time to re-cue the tape,
so ran on. This cut wasn't perfect
but as the commercial went to air in
about 10 minutes time, it would
have to do.
Now, it's shift change time. The
bloke going off duty mentions the
bad cut in passing; the evening man
is too rushed to pay careful attention to the fine details.
He runs to the head of the tape,
adjusts to the colour bars, zeros the
footage counter at the start of commercial video, and winds back for
the pre-roll. The tape goes to air in
the first commercial break of the
afternoon kiddies' program. I guess
a lot of tots and mommies had never
heard such language, as the station
switchboard fairly lit up!
The "bad example" director
never plans ahead. He was notorious for recording a local spot on
new tape, then when he needed a
commercial sized reel for it, he'd
spool off one of the old spots. If the
management had known how much
tape stock went out in the trash,
they would have croaked!
ed again through the glass. The
girl's skin tone was perfect both in
real life and on camera.
Only thing was, her coat - sort
of a pale orange - looked completely different, more like a hot
pink. The ad bloke asked about this
but was not particularly upset. The
tech reckoned it was the dye, probably a synthetic, having a different spectral response. The ad
person reckoned she looked so
good, they could live with it.
The first take was perfect, for
once. When the poor tech played
the tape back, the coat had changed
colours and was orange again. I
haven't the foggiest notion why it
was so and neither did the duty
tech.
Deep south scam
AY YOU'R e:~C..-i"~\C..
BIL-L-, !'L-l.. RE:CONl\lc;.c..,- 1-r"
Because of this habit, the blokes
made a spoof tape on a "Mission
Impossible" theme. We see a
shadowy figure walk through the
empty studio, into an empty control
room, stride up to the VTR and hit
the play button. The camera zooms
into the monitor and picks up full
frame dissolve to film video, a fast
montage in really neat style.
As the opening ends, we see
"Phelps" spooling the tape off into
a trash can. As you might have
guessed, somehow that bit of satire
accidentally went to air one
evening.
The empty control room is not an
exaggeration either. After the late
news, they start a local movie; then
everyone races outside to hang over
the fence, watching the big screen
of the movie drive-in close by.
Catch a falling snowflake
Last winter, they tell me they had
a bit of fun with the weather man.
Seems he predicted a snowfall one
night "so light you could count the
flakes". Unfortunately, about midnight, a fair blizzard sprang up,
leaving 9 inches on the ground. The
next afternoon, two of the techs
rummaged around in the junk pile
- and built a snowflake counter.
Sporting flashing lights, a rotating
thingo like a small butterfly net,
and sound effects, it was presented,
impromptu, to the bloke the following evening on the 6pm news.
They say he was at a loss for
words.
I'm told one of the senior men had
a great reputation with the management. Seemed like every time he
went on holiday things just fell
apart. What they didn't know was
that he helped things along - even
to the point of having a box of gassy
valves in his locker, to slip in the old
tape machines just before he left.
Not long before I arrived, they
lost one of their big local advertisers, a ladies clothing store. The
people came back yesterday. Said
the other station in town was no
better - and here, at least, they
know where the coffee machine is.
The production manager came in
to browbeat the duty tech and
warned him not to let anything go
wrong. The bloke took extra special
care with the GE cameras - colour
balance and match was perfect.
We were watching the talent in the
studio through the soundproofed
windows.
A foxy model came in wearing
some really great gear. The ad
agency bloke looked at the colour
monitor, did a double take and look-
Larry called me this afternoon.
He'd managed to get a job in the
deeper South. In less than a week,
disaster had dogged his heels
again.
Seems yet another management
had built a brand new building and
moved the old equipment. One of
the incumbent staff was more than
a bit hacked and had organised a
scam.
He'd gotten some balsa wood,
aluminium foil and weather balloons. As the motorcade with the
mayor and some other city notables
wound its way up the hill to the
building for the opening ceremony,
these ten-foot-high dollar signs rose
in the air over the transmitting
tower. They glittered nicely in the
glare of the spotlights.
The top brass burst into the control room where Larry was innocently at work, demanding to
know who the culprit was. Larry, of
course, hadn't a clue what had happened. They reckoned he must be in
on it, if he hadn't actually done it.
I think Larry ought to look for
another line of work, too. I, for one,
am quite weary of the management
attitudes in this business. And the
thrill of travelling around the country has well and truly worn off.
The computer field looks like it
might be interesting. From what
you've said of the security industry,
it looks like another thing to stay
away from. Anyhow, I must be off.
Must have a look at the job ads.
Regards, Colin.
~
MARCH 1990
99
ASK SIUCON CHIP
Got a technical problem? Can't understand a piece of jargon or some electronic principle? Drop us a line
and we'll answer your question. Write to: Ask Silicon Chip, PO Box 139, Collaroy Beach, NSW 2097.
Why does TV set blow
protection resistors?
I have a GE TV set and it has
blown resistor R731 on the circuit I
have included with this letter. It is
referred to as a protection resistor.
This is not the first time it has
blown.
I need your help with this problem because our town has no TV
serviceman. The nearest TV service business is several hundred
kilometres away. (J.J., Cunnumulla,
Qld).
• The fundamental reason why
any protection resistor fails is to
protect the circuitry it is associated
with. In this case, resistor R731 is
protecting the 1 ZOV supply and the
horizontal output circuitry involving TR60 and the tripler transformer. Evidently there is some
fault in the circuit which causes the
current to be higher than it should
be; hence the resistor cooks.
Having said that much, we are
Another high energy
ignition won't start
I have the identical problem
with the High Energy Ignition
system as experienced by R.K. of
Darkan, WA (SILICON CHIP,
December 1989, p116). Mine is
fitted to a Toyota Lite Ace KMZO,
as per the instructions in the
article.
When cranking, the input
voltage from the ballast resistor
falls to about 8.5V. When the key
is released, the spark immediately returns, as witnessed on a timing light connected to the coil.
the points and other associated
parts have been checked.
I also primarily built the unit
for easier starting but the engine
will not fire until it has loosened
up enough after a few cranks to
fire when the voltage returns.
Removal of the unit from under
100
SILICON CHIP
not in a position to help you further,
simply because we are not experienced in TV repairs or with
your particular set and even if we
were, we would have to be lucky to
point out the exact cause of the
failure.
Continuous recording
on the digital
voice recorder
I appreciated your article on the
digital voice board in the December
1989 issue of SILICON CHIP.
However, I would like to adapt the
circuit to continuously record from
my shortwave radio. That way,
should I miss a message while I am
slightly inattentive, I could press
the recorder pause button and hold
the last 30 seconds worth of audio
output from my radio.
I could then press the replay button and replay the 30 seconds
worth as many times as are
necessary to get the message. After
the van is rather major surgery.
Can you describe a simple cure
that will not involve having the
unit on the bench for a week and
the van off the road? (D.H.,
Bathurst, NSW).
• Your problem seems to be
associated with your ignition
wiring. When cranking, the
ballast resistor is supposed to be
switched out of circuit so that
the coil is fed with the full battery voltage. We doubt whether
the battery voltage itself is falling to 8.5V when cranking.
We suggest that you closely
check the wiring to see that it
conforms with that in the article.
Note that where the circuit says
+ 12V, it means the 12V supply
from the ignition switch, not via
the ballast. Only the coil is supplied via the ballast, as in a conventional ignition system.
that, I would press the record button and recording would proceed
day in and day out until a similar
situation arose again.
The board would run off a 5V
plugpack supply with no back up
and all 5V rails would be paralleled
together. Would this create any
risks and does the board need a
start-up routine?
The board would be receiving a
substantial audio input from the
radio extension speaker output or
the earphone socket, which is currently driving a small loudspeaker.
I guess that no LEDs would be
required.
If you could suggest the circuit
changes necessary to achieve these
things particularly the continuous recording and playback
from the beginning of a 30 second
recorded message - I would be
very grateful. I believe that there is
an application for this in the shortwave radio world and that there
may be scope for a niche market.
(F.E., Weston, ACT).
• It's quite easy to modify the
digital voice board so that it
records continuously. All you have
to do is connect a lOkn resistor between pin 22 of IC7 (TMS3477) and
ground. The digital voice board will
then record continuously when the
record button is pressed. Pressing
the stop button and play buttons
will then replay the last recorded
message.
The unit can be powered continuously by paralleling the + 12V
input supply or removing one
regulator and paralleling the 5V
outputs. We do not recomend using
a 5V plugpack unless it is regulated
to within 10% of 5V.
Also, many components can be
deleted from the circuit, including
ICl to IC6 and associated components, plus the remaining three
memory ICs from ICll to IC13. The
CAS (pin 15) of IClO can connect
directly to the CASl (pin 12) of IC7
using a short length of insulated
wire.
Problem with
Pools/Lotto Selector
I have built the Pools/Lotto Selector described in the May 1989 issue
of SILICON CHIP but I am having
trouble. It does not select the right
numbers. I have checked all solder
joints and tracks and everything appears to be OK, and the voltages at
the test points are spot on.
I have used sockets and even fitted new ICs but to no avail. (A.R.,
Ingham, Qld).
• Unfortunately, your letter is not
specific about the nature of the
fault with your Pools/Lotto Selector.
If you mean that it selects numbers
above 36 when Pools mode is
selected, then there is something
wrong with the wiring of the slide
switch or perhaps one section of the
switch is open circuit.
Alternatively, if it produces more
numbers that it should for a given
game - eg, selects 7 numbers
when only 6 are required - then
there is a problem with the wiring
of Sl or the two associated 4015
chips, IC6 and IC7, or perhaps with
the associated gates in IC5.
Judging resistor
power ratings
I have just finished sorting,
categorising and recording some
3000 mixed resistors that I purchased from the UK a couple of
years ago. Trouble has arisen with
a score or so, and I need your help
to identify these.
My biggest problem is how does
one recognise the wattage of a
resistor'? Technology has been
reducing the physical dimensions of
most electronic components very
rapidly over the years.
In the precision range, I was
flummoxed by the following: markings such as 1 %0.5. Does this mean
10½ % (unlikely), 1 ½ % (my choice)
or 1 % down to ½ % '?
Two conflicting guides didn't
help me in deciding values when the
fourth colour band was either
silver or gold. Leo Simpson's article
on resistors (SILICON CHIP, March
1989) directed one to divide by 0.1
and .01 which produces for a
resistor marked brown, white,
violet, gold, brown 197/0.1 =
Wants parts for
AM stereo radio
I have been trying to get either
a kit nr the vital parts in order to
build the 2-Chip AM Stereo
tuner, as featured in the
September 1989 issue of SILICON
CHIP. I want to build it as a
substitute unit in my AM/FM
tuner, using the existing tuning
gang and feeding the output to
the AM/FM switch.
I want to purchase the PCB
(code SC06108891), the main
chip (MC1 3024P), the various
Tako coils and the Murata
SFP450D ceramic filter. The
other parts I should be able to
get locally. Dick Smith has not
got the kit.
I am also after a Sony
M517252 IC (used in Goko 8mm
motorised editor) or data on
above. (E.S., Cloverdale, WA).
• Kits for the 2-Chip AM Stereo
Receiver went on sale in Dick
19700 1 %; or for orange, orange,
red, gold, brown 332/0.1 = 33200
1%.
My training directs one to multiply which gives 197 x 0.1 = 19.7k0
1 % and 332 x 0.1 = 33.2k0 1 %
respectively.
Others confusing me are:
(1). Orange, white, white, red,
brown = 39,900. Is that 39.9k0'?
(2). Orange, blue, green, black,
brown = 3650. Is that 36.5km
(3). Blue, black, yellow, black,
brown = 6040. Is that 60.4k0'?
I intend to build, some day, either
a Wheatstone bridge or an LCR
meter but that won't unlock the key
to wattages, will it'?
My particular delight in your
magazine is the cartoonist in the TV
serviceman section - not that my
knowledge of the idiot box extends
further than selecting a channel.
(L.A., Cannington, WA).
• Unless you know the source or
can physically identify the type of
resistor, it is almost impossible to
say for sure what the resistor wattage rating is. In this case you can
only take the practical approach; if
a resistor gets hot, replace it with a
Smith stores on January 15th
(two weeks after your letter was
written). You should buy the
complete kit, as it will be almost
impossible to obtain some of the
parts individually (at least
initially).
While we can understand your
desire to build it into your
AM/FM tuner, we suggest you
first build the tuner as described. Then you have the option of
using it as a portable or connecting its headphone outputs
directly to the auxiliary inputs of
your amplifier. If you are still
keen on building it into your
tuner, you will at least have the
experience of getting the unit going initially - experience that
will stand you in good stead
when modifying it.
We cannot help you with Sony
parts. We suggest you contact
your local Sony agent or Sony
(Australia) Pty Ltd, PO Box 3 77,
North Ryde, NSW 2113. Phone
{02) 877 6666.
larger unit. Wirewounds do not present a problem as they are usually
clearly labelled with their rating.
Now to those tricky resistor
codes. If the fourth colour band of a
5-band resistor is gold, then this
means multiply the preceding
figures by 0.1 (ie, divide by 10).
Thus, for a resistor marked brown,
white, violet, gold & brown, the
value is 197 x 0.1 = 19.70. Similarly, if the fourth band of a 5-band
resistor is silver, then this means
that the multiplier is .01 (ie, you
divide by 10).
A table showing how to decipher
5-band resistors appears on page
12 of Leo Simpson's article on
resistors in the March 1989 issue.
Take another look at this table - it
clearly tells you to multiply by 0.1
and .01 (not divide).
Let's take a look at another of
your examples: orange, white,
white, red & brown. In this case,
the red band means that the
multiplier is 100, so the value is 399
x 100 = 39.9k0. If the resistor is
orange, blue, green, black & brown,
then the value is 365 x 1 = 3650
(not 36.5k0). Note that the black
MARCH 1990
101
How do you
wind inductors?
I need your assistance with
the design of inductors. I see in a
number of magazines they give
directions about winding inductors for particular projects. An
example might be as follows:
"13, 214µH, 61 turns 1mm wire
on a 10mm high former R 0.220".
How do they come to that
conclusion?
The reason I would like to
learn how to do this is that occasionally I see some projects incorporating inductors but with
no winding specifications. The
only way I can build these particular projects is to have the inductors professionally made and
that's expensive.
I suppose it would be cheaper
to buy the module complete but
half the joy of a hobby is knowing
that you did it all yourself. (B.C.,
Grange, SA).
• We quite agree, B.C. There is
a formula for winding single
layer coils but where several
layers are involved, the going
gets messy. for a single layer
coil, the formula for inductance
is approximately:
band signifies a multiplier of 1.
In any case, we suggest that you
check all resistors with a digital
multimeter. Some colours can be
quite difficult to decipher and a
DMM will remove any lingering
doubts.
As far as resistors marked
"1 %0.5" are concerned, they really have us tricked. You appear to
have a real mixture of resistors
there and it seems as though some
may be early metal oxide resistors
which had the values printed on
them. In this case, the 0.5 designation may refer to a rating of ½ W
but we cannot say for sure.
Wants heart
rate monitor
I would like to build a heart rate
monitor to assist me while exercising. I can't find a suitable circuit
and was wondering whether you
102
SILICON CHIP
L = 5a2n2~3a + 9b)
where a = diameter of coil (mm)
n = number of turns
b = length of coil (mm)
Most designers would decide
on a value of inductance and
then do an approximate calculation of the number of turns required on a given size former or
bobbin, based on their past experience. Then they would
measure the resulting inductance using an inductance tester
or Q-meter, and then adjust the
number of turns until the required inductance was obtained.
In fact, you don't even need an
inductance meter to measure inductance. If you have an audio
oscillator and an AC millivoltmeter or oscilloscope, you can
resonate the coil with a known
value of capacitor and then
calculate the inductance by using the formula for parallel
resonance:
F = 1ij27fLC.
Alternatively, if you are
measuring coils for RF use, you
can use a grid dip oscillator to
measure the resonance. You can
find out more about using a dip
oscillator in the RSGB Handbook.
would consider this as a project in
the future?
I think that to be useful it should
be portable and give a continuous
readout so that it could be worn
while cycling or jogging. In the
meantime, I would like to have a go
at it myself and would appreciate it
if you could help me with the
following.
I can see how a timer circuit using a crystal control could be used
to time between successive heartbeats (using a suitable triggering
device), giving a readout in say
milliseconds. There appear to be
numerous circuits around to do
this, however I can't find anything
to convert this readout to beats per
minute.
Could you tell me how this could
be done or advise where I can
locate a suitable circuit?
The advantage of a continuous
readout is that you can adjust your
exercising to maintain a pulse rate
to give optimum aerobic results,
while keeping the heart within safety limits. (B.D., Caringbah, NSW).
• The problem with measuring
and displaying heart rate is that the
circuitry has to perform a reciprocal calculation for each and
every measurement. One way to do
this is to take the measured time interval between beats and refer it to
a "look up" table in an EPROM so
that the correct heart rate can be
displayed. This is the method used
in a number of commercial heart
rate monitors. We don't know of
any easier way of doing it.
Confusion on
PCB code numbers
Not long ago, I phoned RCS Radio
to see if they had the PCB for the
40-metre HF receiver (code
SC06111891, December 1989) and
was told that this number was for
the FM Radio Intercom published in
October 1989. I subsequently went
through the magazine and sure
enough, they both have the same
code number.
Could you please tell me which is
the correct number for the HF
receiver so that I can obtain a
board? Also do you know of anyone
who makes your PCBs in Victoria?
(B.B., Vermont South, Vic).
• Our apologies for this mix-up.
We've allocated a new code
number to the 40-Metre HF
Receiver as follows: SC06112891.
Your nearest PCB supplier is
Electronic Toy Services, 2/111
Glynville Drive, Hackham West, SA
5163.
Notes & Errata
Alarm-Triggered Telephone Dialler, September 1989: the alarm input polarities are shown transposed on both Fig.2 (page 30) and Fig.3
(page 33). The circuit diagram
(Fig .1) is correct.
Simple 40-Metre Receiver, December 1989: identical PCB codes
were inadvertently allocated to this
project and to the FM Radio Intercom For Motorbikes (SILICON CHIP,
October & November, 1989). To
avoid confusion, a new code has
been allocate to the 40-Metre
Receiver PC board as follows: SC
06112891.
CEN'l
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FOR SALE
PROJECT PCBs. Talk to the outside
world. ETl-1643 PC 1/0 card,
PC 1 6ADC 1 6 -channel 8-bit. Both
$39.95 each . Rear bracket & DB25
cable $16 . 6502, 6809, Z-80 miniprocessor with 2 x PIA, RAM, ROM, expansion bus $49.95. Intel 8039/48/49
with wire wrap area B&T $199.
Digi-125 125W power amplifier PCB
$4 .95. P&P $2.00. PC Computers, 36
Regent St, Kensington, SA 5068 .
BELT KITS FOR VCRs. Please supply
brand & model number & $12 .00 for
each kit required. Prompt dispatch
assured. James Cotterill, PO Box 44,
Farrer, ACT 2607.
PCB ETCHING TANKS. Upright style,
glass. Suit PCBs to 125 x 150mm,
$29.95 kit, $39 .95 assembled. P&P
$6 .00. Other sizes on request. 5V
500mA plugpacks $9.95, p&p $2 .50.
Kit repair and build service $1 5 per
hour or set rate. Phone (08) 382
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5163.
USED EPROMS, 5 MIXED for $6. 00
plus $2.00 p&p. Used 27MHz remote
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p&p any quanity. Many other products
available. Send SAE for detailed list.
Electronic Toy Services, PO Box 491,
Noarlunga Centre, SA, 5168. Phone
(08) 382 8919.
TOSHIBA LCD SCREEN. Originally to
suit T1500 desktop. 240 x 180mm,
640 x 200 pixels. Uses 5V supply &
TTL drive signals. Suit experimenter.
$150. Import Technologies (07) 372
5138.
LEADER AUDIO GENERATOR, Model
LAG-120A. 1OkHz to 1 MHz, variable
attenuator, sine & square wave. As new
$269 . Tech RF signal generator, model
TE-20D, 120kHz to 500MHz. Good
condition, $75. Phone (02) 969 2160,
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NEW SERVICE - PARTS location and
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Send SSAE with requirements to Part
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SATFAX: NOAA, METEOR & GMS
weather satellite picture receiving program for IBM XT/AT. Displays in 64 colours. Needs EGA colour monitor & card
and "Weather Fax" PC card. $45 plus
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MARCH 1990
103
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1 year (12 issues)
D $A42
2 years (24 issues)
D $A84
NZ & PNG (airmail)
D $A65
Overseas surface mail
D $A62
D $A 1 20
D $A130
D $A130
D $A240
Australia
Overseas airmail
Enclosed is my cheque/money order for $ _ __ _ or please debit my
D Visa Card
CJ Bankcard
Card No
D MasterCard
.I'---~~~ _,I I'------"--_,_-'-- ] I
I '-I___,_____,_____,___,
Signature _ _ _ _ _ _ __ _ _ _ _ Card expiry date_ __,_ _
Advertising Index
Access Communications ... ...... 3
Allied Capacitors ...... .. ......... . 4 7
Altronics .. .. .. ...... .. .. .... .... 76- 79
Arista .. .. ... ... ...... ... ........ ..... . 27
Board Solutions ..... ..... .... 40 ,41
Dauner Electronics .......... .. .. 73
David Reid Electronics ......... . 33
Dick Smith Electronics ... .. 49-55
Electronic Solutions ........ 18, 19
Elmeasco .. .. .. ...... ... ......... OBC
Energy Control ...... .. ........ .. .. 7 3
Force Electronics .............. .. 85
Geoff Wood Electronics ...... .. 29
Harbuch Electronics ...... .. 38,84
Hycal Instruments ............ .. 1 03
Jaycar Electronics .......... 70- 71
Jiloa Pty Ltd .. .. ................. ... 95
Lawson Radio .. .. .. .. .. .. .. .. .. .. . 1 7
PC Marketplace .. .. .. .. .......... IFC
Pelham .... ..... ............ ... .. .. . 103
RCS Radio ..... .... .. .. ...... .. .. .. . 94
Resurrection Radio .. .. .. .. .. .. .. 1 7
Rod Irving Electronics ..... 92,93
Sheridan Electronics .......... .. 65
Silicon Chip Binders ....... ..... IBC
Tandy Electronics .. .. .......... .. 1 3
L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ __ _ _ J
r~--------------- ---- -- ,
SILICON CHIP BINDERS
Yes 1 Pl ease send me _ _ __ SILICON CHIP binder(s) at $A 11.95 plus
$A3 p&p each (NZ p&p $A6).
Name _ __ __ _ _ _ _ _ __ __ __ _ __ _ _ __
(PLEASE PRINT )
Street
Suburb/town _ _ _ _ _ __ _ _ _ _ _ Postcode _ __ _ __
Enclosed is my cheque/money order for $ _ _ _ _ or please debit my
D Bankcard
□
Visa Card
u MasterCard
PC Boards
Printed ci rcuit boards for SILICON
CHIP projects are made by:
• RCS Radio Pty Ltd , 651
Forest Rd , Bexley, NSW 2207.
Phone (02) 587 3491 .
• Jemal Products, 5 Forge St,
Welshpool , WA 6106 . Phone
(09) 350 5555.
• Marday Services, PO Box
19-189, Avondale, Auckland,
NZ. Phone 88 5730.
• Electro nic Toy Services,
2/11 1 Glynville Drive, Hackham
West, SA 5163.
Uses normal or thermal paper. $175.
Import Technologies (07) 372 5138.
Signature _ _ _ _ __ __ __ __ Card expiry date_ ---''---
L- -------------- --~-----J
decoder. Also "RF2HERC" &
" RF2EGA" , same as RADFAX2 but
suitable for Hercules & EGA cards
respectively. $35 plus $3 postage.
All programs are on 5.25-inch 360K or
3 .5-inch disc & include full documentation . Only from M. Delahunty, 42 Villiers
St, New Farm, Qld 4005 . Phone (07)
358 2785.
WOW! DRAM PRICES have dropped .
Now is the right time to build your own
104
SILICON CHIP
parallel printer buffer. Advertised since
January 1985. Featured in AEM in
March 1987 and SILICON CHIP in October 1989. Over 2500 units sold .
Same kit, just updated. Now 8K-1 M. No
obligation . For a free catalog send a
41 c stamp to Don McKenzie, 29
Ellesmere Crescent, Tullamarine 3043 .
EPSON P80 PORT ABLE battery
rechargeable 80-column printer. Serial
interface. Very compact & light. 1.1 kg .
TOSHIBA T31 00 CO-PROCESSOR kit.
This piggy-back board enables the fitting of a 80287 -8 to the early T3100 .
Two types available, solder in & plug in.
Solder version $250.00. Plug-in version $375 .00 . Import Technologies
(07) 3 7 2 5 138 .
LOGIC ANALYSER. Gould Instruments
K40 stand alone analyser. Eight nonvolatile memories, 7-inch CRT, 4 x 2K
sample memories, 2 x 1 6 -channel , probes up to 100MHz, asynchronous capture . Weighs 7.7kg. $1345.00. Import
Technologies (07) 372 5138.
Sit.ICON CHIP BINDERS
A VAILABLE
NOW
.
* High quality
* Holds up to 14 issues
* 80mm internal width
* Gold printed with
SILICON
logo on spine
and front cover
CHIP
These beautifully made binders will protect your
copies of SILICON CHIP. We are especially pleased
with their look and quality. As soon as the first batch
came in, everybody on our staff wanted them to store
their own personal issues. You will too.
How J:o
ORDER:
Phone (02) 979 5644
Fax (02) 979 6503
Made with a distinctive two tone green high-quality
vinyl specially selected for SILICON CHIP, and with
heavy board covers, each binder holds a year's issues
(the 14 issues of Vol. I or the 12 issues of Vol. 2). They
will look really smart on your bookshelf.
To order your binders, fill in the coupon on page 112 and send it to
SILICON CHIP, PO Box 139, Collaroy Beach, NSW 2097. Alternatively phone
(02) 979 5644 and quote your credit card details, or fax your order to
(02) 979 6503. Price: $AU.95 plus $A3 each for postage and packing. (NZ
postage and packing $A6).
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