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AUSTRALIA'S DYNAMIC ELECTRONICS MAGAZINE~
~icrowave Ovens: The
Risk To The Serviceman
T/4e? calf be ~t/4alt<1/4el(
t/4ilf/6'/tl t<1r-t19
Have Fun With The
Fruit Machine
~am!~ bat rlolf t loo'e
ftlC<r- 6'/41ie-t
n's Log - How Q
Supply For Laser ~abrtz Crystals
: What To Do If o·isaster
u Strikes
es - Hard
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~
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*3'.JWATTSRrv'IS
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• CJ:::M')f:,CT DESQ\J
YOJSETTI-E LEVELC%f-ELP
REQJIREDANDTI-iB\J A...AY
• 116(W) x 120(0) 106(H)mm
WAS~.(X)
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* Sl1v1 O\E RAO< PFCflLE
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We've got reels of the Stuff!!!!!!
10 metre reel ... only 99 cents
$199.00
* R.lly PlJ\CHED .AJ\ID PANTED
PANS.S
STUDIO 200 SERIES
1OOW PER CHANNEL
AMPLIFIER
$359.00
• 240 vo1tsinpu1.
• 1rd.des 2.1 mm PLUG.
"As usoo on 1IBJ7Y rrcderns, cordess
p'ones, an5Wer'rg rna::hnes, etc".
Suilatle for Netrom rrcderns.
* Coverage: 90°<at> 15 tv1etres
• Timing & Sensitivity Adjustment
• Lights can be operated manually
• / lrdepef'dent IT'00'0185.
s
' Proga'11 nm, qa:jty 45 ~ • Mode key br decirnavHexa:lr
Sta!is1i::aV Program caaaJa!ian seledion.
• Secientilic Funaion:
1/~ x', ln,e', 10', 3 \I<, ✓x, Log,sn, Cos, Tan,
Y',sil', ms' ,t:n' ;✓y, EXP, sinh,cosh, tanh,
sinh-1 , cosh·1 , 1an11·1 , nl, 9 9'9", »0'£13
• Sta1istical furctions:
Ll\ L,', LI<', Lf, "i;<y,n, X, Y, ax,iJ:i,SX, SY.
WAS$99.95
'
~
lb «,, Kg,0F «,, oc , ga1 «.. L
• AutomalcPo,ve, off.
• Very km poMlf oorsumpron.
NOW$79.95
ONLY
$48 95
•
QUARTZ HAND-HELD SPOT LIGHT
* 12 Volt operation via cigarette lighter
* 12 feet of cord. * 55 watt Beam.
WAS$19.95
NOW$12.95
ONLY
$19.95
NITE-WATCH MOTION DETECTOR with
TWIN FLOODLIGHT KIT
CITIZEN SRP-60 SCIENTIFIC
PROGRAMMABLE CALCULATOR
• 8 cljts plus 2 EXPO'IIENT cljts plus 2
regative mde cljts for scientific ard ergireerir,g
do;play, or 10 dgils plus 1 regative mde dgrt for
cfuarcase.
JUST ARRIVED!!!
10 VOLT A.C. 1amp PLUG PACK
(Floodlights not included)
MP.05 WALKIE TALKIE SET
"Great for around the field, property, for the kids, or just for fun.
It even has a morse rode function and belt dip. "
• Transmitting distance: 50 100 mts in an open field.
• Operated by six (6) "AA
batteries (not included)
• DOC approved (27.145 mHz).
Y $19.95 /pair MAKES A GREAT GI
C-400 WITTY MOUSE
LIMITED
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AT THIS
PRICE
TI--61-WDYTCXLKITcx::t.ESa::M'I..ETEIMIH
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Optical rotary encoder
Mx. tracking speed: 200mm/sec.
* Resolution: 195 dots/inch.
* Mouse drver software included.
* IBM XT/AT compatible.
*
*
VIDEO TRANSMITTER
Ideal for watching a video in the bedroom, knchen etc. without having to
move your comlete VCR system or having long ex1ension cables running
from one end of the house to the other.
•
"D" size 1.2 volt 4Ah
was $29.95/pr
Now $19.95/pr
"C" size 1.2 volt 1.8Ah
was $19.90/pr
Now $14.95/pr
"AA" size 1.2 volt 500mAh
was$4.95ea
Now$2.95ea
• Oulput channel: UHF 30
• Transmitting distance: 1Omtr.
• Com~ete wnh power supply and
connecting cables.
NOWIN STOCK
Protects Vehicle from:
CITIZEN SR-30 SCIENTIFIC CALCULATOR
FEAlllffi
ei-
~
[
-·
•·
,,_,_
i ~ -···--...
2-:.: ... _
1
1~- --~·:·-·- ·-
r-£?'~"7J.~ ~-==: ...
• Display: 8 dig! iqud aystal wnh 3 sign symbols
• Capacity: 8-dgit mantissawnh sign, and 2-dgt exporentwnh sign.
• 01e mepen::lent an.rmJairg merroy.
• Scientific notation wnh a wide range of 200 decooe (·99 lo 99)
• ~ one l<ey cperate brlrig:ro-refu
• Mixed chain calculation .
• AlgebraK,operalion for arilhma!icfurdions.
• Scientificfurctions: sin, oos, tan, sin"',oos', ta,', klg,
10', n, e', y', '(1/, b, x', [ ], EXP, 1/x.
• The mh.ts sign of the malis.sa s lba1rg mnus.
• Auloma!iopo,.,ertum off· about7-8 minutes.
• S1atislical furdions: X, on', (on) 2, DATA,
ONLV $129.00
,,
COMPUTER DISKETTES
Two charging Rates:
* Quick charge · 4 Hours
* Normal Charge · 15 Hours
Includes 2 x 'AA' nicad's FREE !!!
ARLEC - 9 VOLT NICAD BATTERY
ONLY $18.95ea
GOING OVERSEAS ???
Travel Adaptors are just what you need!
Converts Australian style 3 p\~ 240 volt plugs to:
The Korjo "British" plug.
Great Britian, Ireland, Singapore.
Parts of the Middle East, Africia,
Asia and Hong Kong.
The Korjo "European" plug.
Europe, Noumea, Tahiti,
Parts of the Middle East, Asia,
and South America.
For Japan and Hong Kong, use
w~h klcal adaptors.
ALL ONE PRICE
$7.50 EACH
Also available:
Multi reverse adaptor which
converts British, European and
U.S.A. plugs to Australian style 3 pin
plug.
ONLV $7.50
$19.95
•3Je,.,e~.
Recharges 2 or 4 'AA' size nicad batteries
ONLV$21.95
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[E._
ARLEC - COMPACT'AA' NICAD CHARGER
9 Volt 11 OmAH
*
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MULTI FUNCTION CAR
ALARM WITH WIRELESS
REMOTE
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FUJI NICAD BATTERIES - Made in Japan
* Bumping of car body.
* li .
owing.
* Window breaking.
* Forced entry of Doors,
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5.25" DSDD
$5.95 PKT 10
5.25" DSHD 1.2mb .... $12.95 PKT 10
3.5" DSDD
$12.50 PKT 10
3
3.5" DSHD 1.4mb .... $28.95PKT 10
MEGGER METER KIT
CHECKS ELECTRICAL WIRING AND
APPLIANCES
K2555
$79.00
FM RADIO MIC KIT
*
Wireless Microphone.
* Listen to the TV in the kitchen.
* Makes excellent child minder.
January 1991
THIS NICAD FAST CHARGER
is designed to run from a 12V
car battery & can safely charge
nicad battery packs up to 30V.
Construction starts on page 32.
FEATURES
6 Take Care Servicing Microwave Ovens by Jim Lawler
They can be lethal when things go wrong
14 Electric Vehicles: The State Of The Art by Gerry Nolan
New developments promise a brighter future
98 The Story Of Electrical Energy, Pt.6 by Bryan Maher
Tasmania's hydroelectric power system
PROJECTS TO BUILD
22 Have Fun With The Fruit Machine by Bruce Huguley
Just like the real 'pokies' but you don't lose your shirt
32 Fast Charger For Nicad Batteries by John Clarke & Greg Swain
FANCY A CRACK AT the pokies
but don't fancy losing your shirt?
This project will satisfy your
gambling passions. See page 22
Runs from a 12V car battery, charges nicad packs up to 30V
48 Build A Two-Tone Alarm Module by Darren Yates
Perfect for games, doorbells or as an alarm indicator
80 Build A Bigger Laser by Otto Primoj
New power supply can drive tubes ofup to lOmW rating
92 LCD Readout For The Capacitance Meter by Barry Naujok
Uses 4½-digit LCD panel & is battery powered
SPECIAL COLUMNS
42 Vintage Radio by John Hill
My fancy European models
66 Amateur Radio by Garry Cratt
How quartz crystals work
72 Serviceman's Log by the TV Serviceman
All the makings of a Chinese puzzle
88 Computer Bits by Jennifer Bonnitcha
Hard disc failure: what to do when disaster strikes
THEY MAY BE CONVENIENT to
use but microwave ovens can be
lethal for the unwary serviceman.
Our article on page 6 highlights
the dangers.
DEPARTMENTS
3 Publisher's Letter
4 Mailbag
52 Subscription Page
61 Product Showcase
86 Circuit Notebook
94 Back Issues
2
SILICON CHIP
96 Bookshelf
Ask SIiicon Chip
Notes & Errata
Market Centre
Advertising Index
107
109
110
112
NEW TECHNOLOGY has considerably brightened the prospects for electric vehicles. This
month, we begin a new series
that looks at the state of the art.
Turn to page 14.
PUBLISHER'S LETTER
Publisher & Editor-in-Chief
Leo Simpson, B.Bus.
Editor
Greg Swain, B.Sc.(Hons.)
Technical Staff
John Clarke, B.E.(Elec.)
Robert Flynn
Darren Yates
Reader Services
Ann Jenkinson
Advertising Manager
Paul Buchtmann (02) 979 5644
Mobile: (018) 28 5532
Victorian Representative
Hugh Anderson Pty Ltd (formerly
McDonald Woodside & Associates
Pty Ltd), 119 Market St, South Melbourne, Vic 3205. Phone (03) 696
5411. Contact: Ian McDonald.
Electric vehicles: the way
of the future?
We haven't heard much about electric vehicles in the last few years
have we? You'd be forgiven for thinking that the topic was dead and that
new developments were few and far between but that is not really the
case. In fact, the cars running in the annual Solar Challenge are electric
vehicles with the addition of solar panels on the roof. The average speeds
being achieved by these vehicles are surprisingly high - something that
augurs well for the future.
Over the next few issues of SILICON CHIP we are going to have a fresh
look at the subject of electric vehicles, with the first article appearing this
month. If the price of fuel continues to rise over the next few years, there
will be increasing interest in electric cars. Ultimately, electric cars could
replace most conventional cars, especially if they are helped along by
government legislation. This could well happen if governments make
concerted moves to reduce the nation's carbon dioxide emissions.
Some of the technology which will be used in future electric cars will
possibly come from the exotic motors presently being used in radio controlled electric model aircraft. We just touched on this subject in Bob
Young's Remote Control column in the November 1990 issue. And some
of the technology could also be a development of that now being used in
modern electric locomotives with 3-phase motors and solid state control,
as described in some of the later episodes of The Evolution of Electric
Railways.
Whatever the technology used and whatever form electric vehicles
finally take, we think they will be a welcome innovation on Australia's
roads. They won't produce lots of pollution when they're stuck in traffic
and with the combined effect of regenerative braking and solar cell
battery charging, their energy requirements should be much lower than
existing conventional vehicles. "What about air-conditioning?", I hear
some of you ask. Well maybe, we'll have that too.
In the meantime, read the article on electric vehicles in this issue.
Leo Simpson
Regular Contributors
Brendan Akhu.rst
Jennifer Bonnitcha, B.A.
Garry Cratt, VK2YBX
John Hill
Jim Lawler, MTETIA
Bryan Maher, M.E., B.Sc.
Jim Yalden, VK2YGY
Bob Young
Photography
Glen Cameron
Editorial Advisory Panel
Philip Watson, MIREE, VK2ZPW
Norman Marks
Steve Payor, B.Sc., B.E.
SILICON CHIP is published 12 times
a year by Silicon Chip Publications
Pty Ltd. All material copyright©. No
part of this publication may be reproduced without prior written consent of the publisher.
Printing: Magazine Printers Pty
Ltd, Rozelle, NSW 2039; Macquarie
Print, Dubbo, NSW 2830.
Distribution: Network Distribution
Company.
Subscription rates: $42 per year
in Australia. For overseas rates,
refer to the subscription page in
this issue.
Liability: Devices or circuits described in SILICON CHIP may be
covered by patents. SILICON CHIP
disclaims any liability for the infringement of such patents by the
manufacturing or selling of any such
equipment.
Editorial & advertising offices:
Unit 39, 5 Ponderosa Pde, Warriewood, NSW 2102. Postal address: PO Box 139, Collaroy Beach,
NSW 2097. Phone (02) 979 5644.
Fax (02) 979 6503.
ISSN 1030-2662
JANUARY 1991
3
SILICON CHIP,
MAILBAG
Evolution of electric
railways was good
I really enjoyed Bryan Maher's series "The Evolution of Electric Railways" which SILICON CHIP carried
from November 1987 until March
1990. As a professional writer myself, I appreciate and admire the
immense amount of work Bryan must
have put into researching, obtaining
and collating material, and finally
producing these in-depth articles. I
hope the sudden "winding up" of the
series wasn't a result of a few negative comments in the Letters columns!
I have just completed my third reading of the series, largely as a result of
a recent visit to Queensland and NSW
and having seen in action the electrification systems Bryan wrote of in
several articles, and also two trips on
the New Zealand North Island 25kV
electrification system which uses
3000kW locos. I was left with the following questions which I would be
grateful if SILICON CHIP or Bryan
Maher could answer.
(1) What was the topic of Part 3,
published in January 1988? Like most
other people who couldn't get SILICON CHIP reliably at the start, I missed
this issue as a back copy! In NZ, many
publishers of periodicals send copies
of each issue to libraries (eg, the NZ
National Library) to be held for future
research. Does SILICON CHIP do this
and if so to which libraries?
(2) Part 11 (Sept. 1988) shows a
photo of "the lightweight catenary"
... etc. "Note the negative (my italics)
return wires on the mast". Now I
thought this was an AC system! Similar wires, but called protection wires
and on much larger insulators, have
also puzzled me on the New Zealand
North Island 25kV electrification.
What is the purpose of these wires,
since the rails supply the return for
the 25kV AC? The full need for the
extensive bonding rather than just
grounding of all the structures, insulators etc (even fences!) would be of
interest. (I appreciate the safety aspects of 25kV AC!)
(3) Part 12 (October 1988, page 78)
references the distribution system in
4
SILICON CHIP
relation to the state grid and the use
of "centre tapped trackside transformers". Any chance of a diagram or more
explanation on this?
(4) Part 12 references Locotrol,
"which we will investigate in a later
episode of this series", but regrettably we never did. Any chance of a
supplement on this?
(5) Part 21 discusses the NSW 86
Class Electrics (July 1989), but the
caption under the photo at the top of
page 86 is a puzzler. "The loco weighs
120 tonnes with a full load of fuel
(my italics) and ballast. What does
that mean? (I thought an electric loco's
fuel was located some distance away
at the generating station!)
(6) While I was in Queensland I
saw and photographed some electrics
with 3900 road numbers, which appear superficially similar to the 3500
class, which Bryan discussed along
with the 3100 class in part 12. Can he
or any reader provide more information on the 3900 series?
(7) I wrote to Bryan Maher about
April 1989 suggesting he consider an
article on the New Zealand North Island 25kV electrification which, although perhaps similar to the Queensland system, would have been especially interesting to "us Kiwis"! I have
found it difficult to find technical
articles on the project here and if
Bryan or anyone else has information, I would be grateful for references to articles or even copies of
articles, if necessary on a loan basis.
In summary, I think the "evolution"
series was fascinating, and not at all
out of place in an electronics magazine. The new series on power generation promises to be as interesting
and informative.
K. MacDonald,
Silverstream, NZ.
PS: Not related to any of the above was an index ever published for SILICON CHIP Volume 1 (2 issues in 1987
and the 12 issues of 1988)? If it was , I
haven't found it!
Comment: We'll answer your questions in order. (1) The topic of the
January 1988 issue was largely on the
subject of braking, with vacuum
PO Box 139,
Collaroy Beach 2097.
brakes and the Westinghouse system
being covered. SIUCON CHIP complies
with the "Legal Deposit" provisions
of the Copyright Act 1968 and therefore sends copies of every issue to
specified State and Parliamentary
Libraries in each state plus the National Library of Australia. The index
for Volume 1 was published in the
December 1988 issue on pages 94 and
95.
(2) & (3) The explanation of the
autotransformer system for the 25kV
catenary would take up quite an
amount of space. Bryan Maher plans
to cover it in a future chapter in the
The Story of Electrical Energy.
(4) We did intend to do a story on
the Locotrol system but Bryan Maher
was not able to get sufficient material
from overseas sources. If we eventually obtain sufficient material or one
of our readers can provide it, we will
run the story in the future.
(5) We were embarrassed about the
reference to fuel in the photo caption
for the 86 class but we have concluded
that the fuel may have been meat pies
for the crew.
(6) & (7) We don't have any further
information on the Queensland 3900
class or the NZ electrification.
AM stereo radio
works extremely well
I am quite intrigued by the stereo
reception problems experienced with
the AM Stereo Radio, as outlined by
your correspondent, B. W., Bulleen,
Vic, just 13km from Melbourne city
(SILICON CHIP, November 1990, page
116).
While writing this letter, I am listening to stereo music (albeit with
some noise) from a Melbourne commercial radio station, at night, from
my home in the Blue Mountains,
NSW, on that same receiver which I
built some several months ago. Indeed, when correctly aligned, virtually every channel on the broadcast
band is occupied during the hours of
darkness , with stereo stations available by the dozen! Furthermore, because of the excellent AGC characteristic, fading is far less obvious than
any portable receiver I have encountered.
Local daytime listening shows that
ZWS (Blacktown) and the Sydney
ABC stations, all about 35km distant
(direct line), are almost noise free.
The remaining Sydney commercial
transmitters, some 45km distant, do
have a degree of audible hiss, with
ZCH and ZSM at the worst end of the
spectrum.
Like B.W., I too use the receiver
each day during my 70km rail journey into Sydney. It sits happily on
the window-ledge and does not drop
out of stereo unless bumped. The one
snag is the trains' electric motors
which generate a ringing tone at perhaps 200Hz (plus others), so judicious
choice of seating is necessary.
I should mention here that because
of my circumstances and following
listening tests in all three modes, I
chose the mid-selectivity mode when
completing the receiver. I would have
opted to incorporate a switchable selectivity facility - but backed away
from the idea on advice that performance would suffer. A further refinement would be a stereo/mono switch
because under noisy conditions there
is subjectively less interference in
mono.
I am using Koss KSPZ headphones
and concur with B.W.'s comment
concerning those supplied with the
DSE kit. I also substituted a plastic
·front panel - as opposed to the aluminium one that was provided. While
I also experience a mismatch in volume at the low end of the pot, I have
not bothered remedying this aspect.
The one hassle which beat me during construction was soldering the
3mm LED. Not owning the ultra-miniature iron needed to fit inside the
tiny gap was the cause. Even using
low temperature on my iron, several
LEDs were destroyed and finally the
track broke away from the PCB. I
simply omitted the LED from my receiver.
Should a modified unit be described in future, I would dearly love
to see a larger ferrite rod to reduce
noise level for we "out of city" listeners, a system of switching the three
selectivity options and a stereo/mono
selector.
FM/ AM comparisons notwith-
standing, those who have listened to
this radio have been immediately
struck with its fidelity and have remarked: "AM radios just don't sound
like this!"
D. Hobbis,
Winrnalee, NSW.
Comment: Your Jetter is of considerable interest and confirms that this
receiver can give a very fine performance. Next month, we hope to present
the first in a series of articles describing a fully synthesised AM stereo
tuner, for use with hifi systems. We
think it will be very popular.
Selling software
is not easy
For the last 2 months I have madly
been teaching myself BASIC, first
with Microsoft Quick Basic Version
4.5, then later on with Quick Basic
Version 7;0. The reason for this mad
rush of input is so I can develop customised software for those who need
something different and also to earn a
living at something that I find to be
totally rewarding. So far I have written an insurance program that covers
policy holders (both individual &
company), and agents' commissions
based on different things such as
month, year, etc.
My reason for writing is to find out
whether there are others around Australia and New Zealand who are doing
a similar thing to myself and whether
they have had any luck in marketing
their programs. If so, I would like to
know how they are going about it.
I look at home-grown software development as being on a par with
Australian inventors. I went to an
Inventors' Association meeting some
6-7 years ago and the most despondent thing that came of it was that all
these inventors had to go overseas to
market their design, as Australian
manufacturers were just not interested
in home-grown development.
Australia is full of exceptionally
bright people who don't win a Young
Achievers' Award every year but who
have the capacity to design software
which might only sit on their hard
disc if they don't have an avenue to
sell it here in Australia. After all,
greats such as Microsoft, Xtree and
others had to start somewhere!
If you are one of those people, I
would like to hear from you, and
maybe we may be able to do something as a group, rather than as a lone
programmer hunched over his PC,
putting the finishing touches to a brilliant program that no-one but he will
have the privilege of using.
T. Jones, 18 Boyd St,
Ingham, Qld.
Why the unbalanced line input
on the 16-channel mixer?
May I raise a question regarding
the SILICON CHIP 16-channel mixer.
Why have a "line unbalanced input"
switch position?
I am not suggesting that there is
any point now in changing the design
and labelling but I do think a 2-pole
2-position mic/line switch would
have covered all requirements. I
would be most interested to be convinced otherwise by yourself or other
readers.
My points are these:
(a) I would expect the balanced line
input of the mixer to accept the signal
from a source with unbalanced output, with no necessity to ground the
"cold" side of the input pair in the
mixer;
(b) By switching the mixer to "line
unbalanced", it is also possible that
one could be creating an earth loop
problem if there is already a conduction path between the "grounds" of
each device;
(c) There appears to be universal
agreement that pin 1 of Cannon type
connectors is for shield. However, just
to make life inconvenient there is not
universal agreement as to which of
the other two pins is "hot" and "cold".
Try using a normal Cannon connector
cable from the output of a piece of
equipment which has pin 3 grounded
to the mixer input with pin 2
grounded!
Thank you for an excellent magazine.
F. G. White,
Epping, NSW.
Comment: we expect that the signal
to noise ratio of the mixer preamplifier would be slightly better when one
input is grounded but we agree that
the circuit would function without the
line unbalanced condition. Would any
readers like to comment on the question of Cannon connectors?
JANUARY
1991
5
Take care servicing
•
m.1crowave ovens
all, the old TVs used valves in the
high voltage section, and a magnetron is just another kind of valve.
Without some knowledge of circuit
theory, one may not realise that the
high impedance of the 17kV circuit
would limit the current to a relatively
safe level.
·
On the other hand, the microwave's
high voltage is supplied via a low
impedance transformer, with only a
hundred ohms or so of resistance in
the secondary winding to limit whatever current might flow when the cirBy JIM LAWLER
cuit was completed. In normal operation, the naturally high impedance of
On 15th November 1989, a service- the Coroner's suggestions for correct the magnetron is all that prevents
catastrophic currents from wrecking
man was killed while repairing a tools and clothing are followed.
One clue to the origin of the prac- the oven.
microwave oven. To give the full deMake no mistake! The high voltage
tails, we reproduce a report by the tice came from the Service Manager
Victorian Deputy State Coroner into of a company well known in the mi- circuit in a microwave oven is lethal!
the death. We suggest that you read crowave field. He suggested that the The power transformer delivers
habit of sparking the ultor cap of an around 4000 volts AC, at anything up
the report before continuing.
It's not an easy matter to comment old black and white TV to check for to half an amp. And the high voltage
on this tragic accident, yet comment high voltage has been carried over capacitor ensures that every joule of
into the new technology by some that energy is available, ready to kill
needs to be made.
Accidents don't just happen. They people who lack proper knowledge the unwary serviceman. There is no
of the circuits they are handling.
hope of surviving contact with that
are caused by someone or something.
It might be thought that if it was sort of energy and no properly trained
And somewhere there has to be a
safe to spark the 17kV in a TV set, it serviceman would ever knowingly
cause for this one.
In preparing this article, I have must also be safe to do the same with put himself at risk by working on a
asked a number of microwave manu- only 4kV in a microwave oven. After live microwave oven.
So be warned. No matter
facturers if they had ever rehow blase anyone may be
commended the procedure folabout working on mains powlowed by the deceased at the
time of his death. None of them
ered appliances such as TV
sets, washing machines and
has done so.
dishwashers, microwave ovI have also spoken to many
technicians about their servicens are an entirely different
matter. They are extremely
ing methods and none of them
dangerous.
have ever used the method
Editor's notE:1: we do not
described in the Coroner's reagree with the coroner's recport, although one had heard
that there were those who used
ommendations for working on
the method. In fact, no-one to
live microwave ovens, in the
whom I spoke would ever conuse of insulated clothing or
sider working on a live oven in
tools. Microwave ovens are
any way, shape or form.
just too dangerous for that. In
So it puzzles me where the
our opinion, they should not
practice arose. It seems to be a The large power transformer inside a microwave oven be worked at all on while they
risk-filled procedure, even if generates around 4000V AC & is potentially lethal.
are live.
While everyone appreciates the convenience
and speed of microwave ovens, they can be
very dangerous in the wrong circumstances,
as can any electric or electronic appliance.
We feature this report as a timely reminder
that doing any service work on a microwave
oven, while it is connected to the mains
power, is extremely dangerous.
6
SILICON CHIP
The Coroner's Report
Case No. 4851/89
14th May, 1990
RECORD OF INVESTIGATION INTO DEATH
I, GRAEME DOUGLAS JOHNSTONE, Deputy State Coroner HAVING INVESTIGATED the death of JEFFREY ALLAN DOHERTY with inquest held at the Coronial Services Centre, South
Melbourne on the 7th May, 1990
FIND that the identity of the deceased was JEFFREY ALLAN DOHERTY and that death occurred on the 15th November, 1989 at
5 Harwell Street, Ferntree Gully from electrocution in the following circumstances.
(1 ). At approximately 4.30 pm on the 15th November the deceased a self employed Electrical Appliance Serviceman was called to
5 Harwell Street to repair a faulty Toshiba Microwave Oven . The deceased was repairing the oven using faulty pliers when he received a high voltage electric shock.
(2). The deceased had disconnected the cables from the high voltage transformer at the terminals of the magnetron unit and
touched the lug on the end of the cable against the magnetron terminal whilst waiting for a spark. He had undertaken this procedure on many occasions previously.
He was holding the lug with a pair of Insulated Sidchrome Combination Pliers. The pliers had a crack and small hole in the
insulation to the handle which resulted in an insulation breakdown.
The crack resulted in the insulation being ineffective with the high voltage.
The deceased was wearing jeans, a short sleeved shirt and leather boots. No insulating gloves were being worn.
(3). The deceased was the director of J. A. Appliances Pty Ltd and that company was engaged in the repair and servicing of
washing machines, dishwashers and microwave ovens.
The deceased had attended various courses on the repair of microwave ovens being run by Toshiba and National. It appears that
his general training was by practical experience in the appliance repair industry.
AND I FURTHER FIND that the deceased contributed to his own death by repairing the microwave oven using faulty pliers with the
power on and thereby receiving a high voltage electric shock.
RECOMMENDATIONS AND COMMENTS
I propose to forward my Findings, Recommendations and Comments to the Attorney-General for dissemination to the Minister
Department of Labour, the Chairman of the State Electricity Commission , the Electrical Development Association, the Electrical
Contractors Association, the Electrical Contractors Federation (Victoria), the Electrical Wholesale Association (Victoria), the Electronic Technicians Institute, the Victorian Employers Federation, the Trades Hall Council and Toshiba (Australia) Pty Ltd.
It is essential that the facts of this case be widely distributed by the State Electricity Commission to all appliance manufacturers
and distributors (especially of microwave ovens and television sets), all licensed electrical mechanics and contractors, and all persons working within the appliance service/repair industry. (An obvious source of dissemination of the information would be the
yellow pages).
There is no requirement for electrical appliance repair or service personnel dealing with plug-in appliances such as televisions,
washing machines, dish washers, microwaves and the like to have any form of State Electricity Commission License. It is noted
that restricted licenses are required where personnel are working on appliances that are permanently connected to supply.
It would appear that electrical appliance repair/service personnel learn their trade through personal experience and interest or occasional training in the event that they work with a large appliance repair company.
·
There is an obvious need as highlighted by this case for both formal training requirements followed by restricted licenses for all
electrical appliance repair/service personnel. It is understood that this matter is currently being examined by the State Electricity
Commission.
This case also highlights the dangers associated with the failure to ensure that appropriate equipment is used in all electrical work
(especially with high voltages) in that:
(1 ). It is imperative that the insulation on pliers, screw.drivers and the like be regularly checked. In the event that work is being conducted with high voltage appliances the appropriate type of pliers should be used.
(2). Insulated gloves should always be used when working with high voltage appliances.
(3) . Clothing should be appropriate for the job at hand in that the following items should be worn :
(a) long sleeve shirts and pants;
(b) insulating type shoes (not leather).
The technique used by the deceased to repair the microwave oven was also inappropriate.
Where high voltage is involved in the repair of microwaves, high voltage testers should be used. The fuse in the high voltage circuit should be tested. A failure of the fuse in the magnetron circuit indicates a failure of the magnetron.
A simple magnetic test will indicate operation or otherwise of the high voltage transformer.
It is therefore essential that all repairs be undertaken without supply connected in all high voltage situations (microwaves/TV) and
testing equipment should be used to check voltage.
Graeme Johnstone
Deputy State Coroner
JANUARY 1991
7
DUAL TRACKING
+/- 50V POWER SUPPLY QQQ[t]
CHROMAVOX QQQ [t]
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$
139
Cat K-3162
1.5V to 9VDC CONVERTER
s149s
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Cat K-3465
12V 100 WATT DC CONVERTER
Q
Frustrated at how quickly your 9 volt batteries go flat? Then switch over to
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Cat K-3230
This power supply can really deliver the goods with variable output from O
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• Variable current to 1.7A<at> 0-87V & 1A<at> 100V
• LED indicator for ripple exceeding 5mV p-p
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• Pre-punched & screened front panel
• This kit is supplied complete
QQ
Ever wished you had the power of your home stereo in the car? Well now
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Cat K-3235
~
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TRANSISTOR TESTER Q
This tester is capable of checking most discrete semiconductor
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<at>..i
DIGITAL SINE/SQUARE
WAVE GENERATOR
1--------------1
DIGIT CAPACITANCE
s399s _. 4METER
__________________
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Cat K-7350
--------::;;...,
Use it in the workshop, use it in the laboratory. This meter can measure
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means a big bright LED display, and it has an accuracy of better than +1%.
Supplied complete with all - components including plastic case, deluxe
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QQQ[t]
Cat K-7500
rz1
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Kits marked with this symbol involve mains power wiring . Take
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Degree Of Simplicity
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Simple
Intermediate
Detailed
I =1
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100 Watt
HF Linear Amplifier
10-150 Watt Speaker
Protection Relay
A wide band HF amplifier with only 3dB drop-off
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Cat K-6331
QQQ
A universal speaker protection device which can
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Cat K-4008
WAS
Ql1]
'249
WAS
Oct. '90
s3995
s199
Oct. '90
s29es
30W.Stereo Amplifier
RF Attenuator Box
From the popular Playmaster series, this 30/
30W stereo amplifier provides excellent
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Construction is made easy by mounting all
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Short form kit comes with two TDA 1514 ICs,
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Amateurs know just how valuable a good
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Q
Cat K-6323
AEM April '87
QQQ[z]
r
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l,on
1d8-2dB- 4d 8 - 8 d 8 - 1 6 d B - l bd8 -
<at>sept.'88
,')
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Only
WAS
Battery Power Supply
Walkabout Wadio
Variable supply - ideal for beginners. No
messing with mains, can be powered from a
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A portable AM radio which can breath live back
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by the station Is largely maintained and AM
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Cat K-2720 Q
QQ
mrl17r,,,---=;)
WAS
WAS
s49a5
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Oct. '90
Oct. '90
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s39es
Kits marked with this symbol involve mains power wiring. Take
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Degree Of Simplicity
Q
QQ
QQQ
Simple
Intermediate
Detailed
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RF ATTENUATOR- ""
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Oct. '90
s49es
Optical
Motion
Detector
Q
Use it as part of an alarm
or as a door minder.
Detects movement by
changes in light level.
Operates in two modes 'guard' for sensing
movement, and 'search'
for beam interruption.
O~lys19
95
2 Channel
7 Day Sprinkler Timer
DesiQn your own garden sprinkler system for a
fraction of the cost of commercial devices! With
the aid of a standard distributor tap and one or
two solenoid valves, this timer will control up to
14 sectors. The kit is mains powered and comes
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will need to supply your own taps and solenoids.
Cat K-3588
QQQ [zj
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ADCOLA RS50 SOLDERING IRON
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16 watt mains powered
SOLDERING IRON •• Reliable
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• Long-life Triclad 5mm tip
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CatT-1825 ·
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• Normal plus push-button boost temperature settings!
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CatT-1830
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CatT-1374
ECONOMY PENCIL BLOWTORCH
Great for heatsink work, silver solder, gold, silver, brazing, glass work, etc. It
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Cat T-1380
.~•.•
•,•,:.;._..,_,N,••••••• •
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JUMBO BREADBOARD KITS
• Flag mounting design with fins top
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$595ea
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PLASTIC
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s74s5
This new Australian designed case has
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$995
Cat H-2597
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Length
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METAL PROJECT CASE
An attractive two-part case with ventilating side slots finished in blue
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$995
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Cat H-2762
HEATSINK
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$
Cat X-3564
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36 pin Centronics male to
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Handy 6 foot, right-angled
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$
2495
APPLE/MACINTOSH CABLES
PRINTER/
MODEM CABLE
SLIM LINE GENDER CHANGERS
These revolutionary new slim-line gender changes are only
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9 male/9 male
Cat X-2676
9 female/9 female
Cat X-2675
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Apple IIGS, Mac Plus, SE, II/
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or LaserWriter II NT/NTX. 8
pin male to 8 pin male mini
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Cat X-2692
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cat N-1205
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Cat N-1225
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$195
s495
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a lasting but flexible bond between a Cat N-1219
large range of materials
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1995
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ectr,c
The state of the art
With the Solar Challenge race from
Darwin to Adelaide now an international
event, the prospects for electric vehicles
in the future are looking decidedly rosy.
But while solar electric vehicles are
progressing rapidly, is the same true for
conventional electric vehicles?
By GERRY NOLAN
Zero to 100km an hour in 6.5 seconds! Neck snapping acceleration
with a just a rush and a whirr!
Smooth, almost soundless, electric
driving over a range of 200 kilometres
at 90km/h for a fuel cost of around
$6.00. That's only 3 cents per kilometre! Compare this with fuel costs
of about 8 cents per kilometre for the
family car at today's prices and it all
sounds too good to be true.
These things may to be true of electric vehicles in the future but don't
rush out to your local dealer and try
to buy an electric car that will turn in
these performance figures today. Such
a vehicle just isn't available.
Recently though, I rode with David
Gosden, director of the Sydney University Electric Vehicle Research Facility. He was at the wheel of their
electric van, a Suzuki Carry Van with
a highly modified Pope electric motor. This EV (electric vehicle) recently
gained full registration with the NSW
Roads and Traffic Authority for road
use, a significant milestone in the
14
SILICON CHIP
project which was conceived by David
in 1987.
Driving in the van, the initial impression is definitely not one ofnecksnapping acceleration; more one of
surprise. After a few seconds wait
while the Toshiba portable computer
tells the controller what is expected
of it - part of the "teaching" process
that will later be encoded into the
unit's own microprocessor - there are
two decisive "clunks" as the contactors make, the computer is unplugged
and put away and ... we're moving!
There is no prelude to moving off,
no whine of the starter or revving of
the engine, no quick 'blip' of the accelerator. It's just - well - suddenly
you're moving, smartly but smoothly.
There is the expected whirr, but road
noise, which in a conventional car is
usually drowned by engine noise, is
more intrusive than expected.
No, the impression is not one of
speed. It is more like the inexorable
movement of an electric train but
without all the noise.
Of course, electric vehicles are not
new. In fact, they were around before
internal combustion engine (ICE)
vehicles and for many years were
direct competitors with them. Between 1902 and 1911, Studebaker
alone made around 2000 electric cars
and trucks. , I well remember riding
the electric trolley buses that plied
the streets of Adelaide in the 1950s
and of course every city underground
railway is electrified.
Electric vehicle advantages
The reasons for choosing EV s over
ICE vehicles read like a shopping list
for improving the environment:
(1). Reduction of noxious emissions, especially in urban environments;
(2). More efficient use of available
energy;
LEFT: THE GREEN MACHINE . the
electric-powered Suzuki Carry Van
looking as though it has just come
back from a suburban shopping trip.
This picture was taken just after it
received full registration from the
NSW RTA. The Sydney University
Electric Vehicle Research Facility
project is sponsored by Pope Electric
Motors, the Electricity Commission,
Exide Batteries, Traction Controls and
Siemens Ltd.
drive, as we approached a pedestrian
crossing, one of the potential problems of electric vehicles manifested
itself - it was very obvious that noone had heard us! David Gosden said
that it's something he has to be alert
for all the time he is driving the EV.
Perhaps we'll have to resurrect
those red flags that had to be carried
along in front of the original horseless carriages!
Why aren't they popular?
PHOTOGRAPHS BY ROBERT McDONNELL
(3). Reduction of audible noise in
urban areas;
(4). Reduced consumption of petroleum; and
(5). Greater flexibility of vehicle
design and reduc.e d vehicle maintenance costs and times.
One of the main objections to EVs
has been that they "don't have anywhere near enough range between
recharges". Like a lot of such objections, this one is usually based on gut
feeling rather than facts .
Surveys have shown that around
90% of all daily one-way car trips are
less than 35 kilometres long and over
50% are less than 10 kilometres long.
Most of these trips are made at a low
average speed and with relatively low
acceleration. Also, typically the urban vehicle carries an average of only
1.2 persons.
The Sydney University Suzuki is
designed for a top speed of l00km/h
and a range of 100km without recharging. This 100km range is expected to
later increase to 130-140km with the
addition of solar cells.
Obviously, EVs are suitable for
many driving requirements. Nevertheless, when all things are considered,
including some of the technological
developments we will be discussing
over the next few issues, the conventional motor vehicle Will probably
show an advantage over the EV for
quite some time to come.
However, the twin considerations
of greenhouse effect and the depletion of oil supplies raises the reduced
consumption of petroleum and low
emissions of EVs to paramount importance.
Just a few hundred metres into our
Apart from the politics surrounding the production of conventional
ICE vehicles, there are immense infrastructures for producing, distributing and using them and an enormous
investment in plant, equipment and
human skills. These create massive
inertia which must be overcome before a different technology, like electric vehicles, can be implemented. For
the same reason, lead acid cells will
continue to be manufactured despite
other types being more efficient.
The overwhelming majority of
people don't even think of electric
vehicles as an alternative - yet. It is
even doubtful that many realise that
the exotic, high-profile solar powered
cars are actually electric vehicles us. ing the latest technology in computer
design, batteries, motors, controllers,
construction materials and even tyres.
Continued finance for research and
the. acceptance of EVs both depend
on increasing public knowledge and
awareness. Today more and more
people worry about environmental
deterioration and hope that governments will do something about it.
When they realise that EVs are a viable alternative they will put pressure on their governments to favour
EVs and to penalise conventional
vehicles.
For example, a city council may
put a tax on all conventional motor
vehicles entering the city boundaries
JANUARY 1991
15
A CLOSE UP VIEW of the battery ventilation intakes under the registration
plate of the Sydney University EV. The battery compartment must be well
ventilated to make sure that hydrogen does not build up.
UNIQUE MOBILITY'S MODEL M-91 hybrid electric vehicle prototype is a
modified Chrysler minivan which uses a small petrol engine powered generator
to charge the batteries. This extends the driving range to more than 160km.
BATTERY TRAY
UnlQ ELECTRIC DRIVE
UNIQUE MOBILITY'S M-91 hybrid vehicle uses a large removeable battery tray
and the electric motors drive the front wheels.
16
SILICON CHIP
THE DRIVING COMPARTMENT in
the Suzuki van looks quite normal,
even to the "ignition" switch! Despite
the fact that the vehicle has no
ignition, this key-operated switch is a
requirement for registration. There is
no clutch; just the go and stop pedals.
The lever with the round black knob
between the seats is the forward/
reverse selector. The instruments and
warning lights are in the neat console
above the radio.
while, at the same time, state governments might reduce registration and
insurance costs for EVs and add an
"environment" tax to ordinary vehicle
registrations.
As far as the introduction of EV s is
concerned, initially municipalities
will lt::ad the way, then utilities and
other delivery and service organisations. Eventually, electric vehicles
will become the accepted means of
individual commuting transport and
then family transport.
As stated above, growing city pollution fears, the greenhouse effect and
oil supply worries have provided a
new impetus to EV development.
Figures released by the South Coast
Air Quality Management District in
Los Angeles and shown in Table 1
compare emissions from an internal
combustion eI).gined (ICE) passenger
car with EVs, including power generation, for every 100,000km travelled. These figures show that, in
total, electric vehicles are 98% less
polluting than ICE powered cars, per
kilometre travelled.
Early in September 1990, the city
of Los Angeles awarded a $7 million
contract to the Swedish Clean Air
Transport Company, with another $7
million expected to go to Unique
Mobility, a Colorado company, for the
design and engineering work to eventually produce 30,000 electric vehicles by 1995. These are intended
for use in private and public fleets
throughout the city.
Municipal authorities may lead the
way but no matter how economical
and pollution-free electric vehicles
may seem, the average motorist will
not accept them until they lose their
"clunky" image and offer similar performance for about the same price as
ICE powered cars now do.
L00KING INTO THE REAR of the van gives a clear impression of the size of the
lead-acid battery compartment and the great strength that has been built into it.
The size could be reduced to less than half by using more recent battery
developments such as silver-zinc, but at much higher cost. The battery charger
is mounted on the side of the van to the left and the compartment exhaust fans,
used to vent hydrogen during charging, are below the reversing light. The large
panel with heatsinks and capacitors is the power control panel.
Perhaps this is just around the corner. General Motors in the USA claim
acceleration figures of 0 to lO0km/h
in 6.5 seconds and a range of 200
kilometres at 90km/h for its 2-seater
Impact car. And they say that it is
ready to go into production as soon as
there is sufficient demand.
These greatly improved performances have been made possible by
the exciting combination of recent
developments in energy storage, rareearth magnet motors, electronic motor control technology, on-board
computers, materials technology and
by the dedicated group of people who
have continued to work steadily on
electric vehicles while they have been
out of the news.
Two key factors in improving electric vehicle performance are energy
to weight ratio (energy density) of the
storage system and power to weight
ratio of the motor and controller.
When you realise that one kilogram
of petrol stores the equivalent of
12,000 watt-hours of energy while the
trusty lead acid cell can only offer up
to 50 watt-hours per kilogram, it is
obvious that electrical energy storage
JANUARY 1991
17
Block Diagram of a Typical Electric Vehicle {EV) Drivetrain
WHEEL
SPEED OR POSITION
DRIVER ELECTRICAL
INPUT, EG
ACCELERATOR PEDAL
CONTROL
LOGIC
CURRENT LEVEL
REAR AXLE
ENERGY
STORAGE
DRIVESHAFT
POWER
CONTROLLER
DRIVE
MOTOR
DIFFERENTIAL
ENERGY
STORAGE
SYSTEM
FIG.1: THE POWER TRAIN of a typical electric vehicle. In the future, it seems
likely that electric vehicles will use mains power and solar cells to keep the
batteries charged. One of the main areas for innovation is in transmissions. The
electric motor may be used to replace an internal combustion engine, driving
through the existing tailshaft & differential, or it may be connected through a
chain drive or geared belt to the rear wheels.
systems have a long way to go to
compete.
In fact, there is an enormous research effort into energy storage
worldwide with, it seems, everyone
looking at every possibility except
lead-acid cells. Some of the combinations available, with their energy
<lensities in watt-hours per kilogram
in brackets, include: aluminium-air
(300), nickel-iron (60), nickel-zinc
(90), zinc-chlorine (90), nickel-cadmium (30), silver-zinc (100), lithium
metal sulfide (170) and sodium-sulfur (300).
Other high temperature batteries,
fuel cells and hybrid batteries are also
being researched, as well as batteries
that use liquid vanadium of different
valences as electrodes, which are
simply replaced to recharge the battery.
Flywheel energy storage
Flywheels have also been used in
vehicles for energy storage since the
1930s and as far back as 1973 researchers were predicting energy
18
SILICON CHIP
densities of 870 watt-hours per kilogram using fused silica as a material
for super flywheels,
Although research is still going on,
neither the fused silica or the high
energy densities have materialised.
Nevertheless, the availability oflight,
high-tensile fibres, magnetic levitation bearings, high vacuum enclosures
and electronic commutation and control have enabled flywheel energy
densities of more than 40 watt-hours
per kilogram to be obtained.
After the storage system, the next
links in the EV power chain are the
motor and its controller, both of which
have progressed rapidly in recent
years.
Rare earth magnets
Brushless permanent magnet motors, both AC and DC, now use rare
earth magnets such as samariumcobalt and neodymium-iron-boron
(Nd-Fe-B) with sophisticated Mosfet
controllers to replace sliprings and
commutators and to permit precise
control over motor speed and torque.
Readers familiar with the greasy
end of electronics will remember that
series DC motors, while having high
starting torque, have very poor load/
speed regulation, And DC shunt motors tend to have very good load/speed
regulation but do not have high torque
at start up and suffer from very high
starting currents, Permanent magnet
motors are virtually equivalent to
shunt DC motors in this regard.
But now, by using electronic motor
controllers, torque and speed characteristics can be optimised.
Until recently too, both AC and DC
motors needed brushes and sliprings
or commutators that required careful
bedding in and frequent maintenance,
as well as being inherently inefficient.
They also produce considerable radio frequency interference (RFI) and
are difficult to cool. With electronic
commutation, brushes and sliprings
are eliminated.
Using a permanent magnet rotor
insteai:l of a wire wound rotor also
cuts out FR losses in the rotor.
DC permanent magnet motors with
peak efficiencies of up to 97% and
power to weight ratios of up to 3,000
watts per kilogram are actually in
production. An example of these are
the UNIQ motors, produced by
Unique Mobility in Colorado USA.
These were used to power 18 of the
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Electronic Solutions
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Fax: (02) 906 5222
32 entrants, including three of the
top four finishers, in the July 1990
Sunrayce from Orlando, Florida to
Detroit, Michigan.
A similar number were used in the
second World Solar Challenge race in
November, from Darwin to Adelaide.
Its very high power density makes
the UNIQ motor ideal for solar powered vehicles and other applications
where size and weight have to be kept
to a minimum and efficiency is essential to reduce energy consumption.
(Editor's note: motors with even
higher power densities are now being
used in electrically powered model
aircraft. For information on this topic,
see Bob Young's article on Remote
Control in the November 1990 issue
of SILICON CHIP).
The powertrain
As with conventional ICE vehicles,
there is a minimum number of elements required to get the energy from
the storage unit to the wheels. Called
the "powertrain", it is formally defined as the electromechanical system between the vehicle 's energy
source and the road. In the case of
electric vehicles, we also need a path
to get the energy from the wheels back
to the storage unit during regenerative braking.
For the purposes of future discussion, we will define an electric vehicle as one in which the tractive
effort is supplied by an electric motor
and the energy source is portable and
electrochemical or electromechanical
in nature.
Fig.1 shows the powertrain of a
typical electrical vehicle. Any one or
A MAJOR DIFFERENCE between the
electric vehicle and the ICE vehicle is
the male socket for connection of
240VAC mains power.
20
SILICON CHIP
THIS VIEW SHOWS the UNIQ brushless DC motor and its controller. A motor
like this, 163mm in diameter and 147mm long, has a 15kW (20HP) power
rating.
all of the elements may be varied in
themselves and related or matched to
each other in several ways, depending on the requirements of the designer.
From the diagram we can see that
the elements in the direct chain are:
(1) energy source; (2) energy storage;
(3) power controller - with inputs; (4)
drive motor; (5) transmission; and (6)
wheels.
The powertrain may vary at almost
every point in the diagram. For example, in a solar powered vehicle,
the energy storage charger is naturally the bank of solar cells on the
roof instead of a mains powered unit.
In a hybrid electric vehicle, the
energy source is likely to be a small
petrol power generator which continually charges a small battery and
also drives the electric motor directly.
The drive controller will vary depending on the budgetted price for
the vehicle and it may or may not
incorporate circuitry for regeneration
(ie, charging the battery) during braking. Similarly, depending on price
constraints, the drive motor could be
AC or DC, brush-type or brushless.
One of the main areas for innovation is in the area of transmissions.
The electric motor could possibly just
drive the existing tailshaft and differential of a conventional vehicle or it
could be directly connected to the
wheel(s) via gearing, a chain drive or
belt drive.
No matter what the details of the
drivetrain, future electric vehicles are
likely to look fairly similar to the
vehicles we are driving today. Syd-
TABLE 1
Emission
Reactive organic gases
Carbon monoxide
Nitrogen oxides
ICE
kg
745
731
49
EVs
kg
1.5
2.6
18
ney University's electric vehicle
seems to carry this to extremes. For
example, the driver's compartment
looks quite normal, even to the extent
of having an "ignition" key.
Despite the fact that the vehicle has
no ignition system, this key operated
switch is still a requirement for registration. There is no clutch of course,
just the go and stop pedals. And in
place of the normal gearbox lever,
there is a forward/reverse lever,
mounted between the seats.
On the other hand, most of the cargo
compartment is occupied by the large
battery box. The size of the battery
could be reduced to less than half by
using more recent battery developments such as silver-zinc, but at much
higher cost. The battery charger is
mounted on the side of the van to the
left and the compartment exhaust
fans, used to vent hydrogen during
charging, are below the reversing
light.
Future articles. will look at batteries and flywheels; electronic power
controllers; electric motors and the
new generation of power transducers; transmission systems and wheels;
and the future of electric and solar
electric vehicles in Australia.
SC
Welcome to 1991 with Great Bargains
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JA N UARY 1991
21
Have fun with
the Fruit Machine
Step right up, folks. Try your hand at the amazing
Fruit Machine. You can use it just like a poker
machine but you don't have to go home in the
evening flat broke. There is a jackpot and other
winning combinations.
Design by BRUCE BAGULEY
"Gambling is a curse" , they say and it certainly sends
many people broke every week. Whether you enjoy playing poker machines or wish to demonstrate their futility,
you can have fun building and playing with the Fruit
Machine. It is economical to build and requires no coins
to be fed into it to play!
Designed by Bruce Baguley, of Kotara High School in
NSW, the Fruit Machine is also a good exercise in electronic principles. It uses timers, counters and decoders to
drive three ?-segment LED displays.
The LED displays are not wired to show digits but to
show letters of the alphabet. As wired, they can show
"A" (for Aces), "O" (for Oranges), "C" (for Cherries) and
"L" (for Lemons).
There is one jackpot combination and five other winning combinations of these displays. The jackpot is three
Aces (AAA) which, according to the front of the Fruit
Machine, gives a payout of 1000 points. No money changes
hands, of course, but it is nice to keep score.
Other winning combinations are as follows:
000 (3 Oranges) - 150 points;
CCC (3 Cherries) - 20 points;
LLL (3 Lemons) - 10 points; and
AA (2 Aces - 5 points.
All other display combinations are losing, which is to
say that they don't win any points. Sad.
Ergonomic features
As presented by the designer, the Fruit Machine is
built into a small wooden enclosure which looks like a
miniature poker machine. There is a long lever on the
righthand side to play the unit but apart from that, there
is no on/off switch or any other controls.
The front panel has the three red LED displays in a
transparent window and the winning combinations are
printed for easy reference. All you have to do is plug in a
12V DC plugpack and you are ready to play (but not lose
your shirt!).
The circuit
The circuit of Fig.1 looks pretty large but it is basically
a smaller circuit repeated (almost exactly) three times. So
to fully describe the whole circuit, we only have to
describe a third of it.
So let's have a look af the top section of the circuit,
The prototype was built into a small wooden case & fitted
with a handle, just like real pokies used to have. You can
play it just like the real thing but it won't send you broke.
22
SILICON CHIP
Fig.1 (right): the circuit consists of three almost
identical sections, each based on a 555 timer, a
4017 decade counter & an FND500 7-segment
display. When the play button is pressed, the
555 timers clock the decade counters & these
then drive the segments of the displays via
decoding diodes & driver transistors.
+
270k_
16
V+
390!!
390!!
390!!
3
14
IC2
4017
a
03
BC548
E
6
C1
01!
ef
d
fc
FND500
2d
05
BC548
E
15
.,.
+
a
4C
04
BC557
C
13
,,-:-,b
6 b
10
..,
16
470k
390\!
390U
390\!
14
IC4
4017
08
BC548
E
6b
4C
FN0500
0.1 !
+12VO
FROM
PLUG-PACK
09
BC557
C
V+
01
1N4002
2d
9
®
g
15
010
BC548
10
.,.8
.,..
o*
+
9
I
a
16
680k
390U
390\l
390\l
390\l
~1
S1
IC6
4017
9
013
BC548
E
14
0.1+
FND500
+
2d
B
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SPEAKER.,.
EOC
VIEWED FROM
BELOW
13
15
10k
g
10
B
.,.
..,
FRUIT MACHINE
JANUARY 1991
23
PARTS LIST
1 wooden case (see text)
1 PC board, code SC08101911,
138 x 102mm,
1 lever assembly (see text)
1 microswitch (S1)
1 50mm an loudspeaker
1 2.1 mm DC socket
1 12V DC plugpack and
matching DC plug
30 Molex pins
Semiconductors
3 FND500 common cathode red
LED displays
3 555 timers (IC1, IC3, IC5)
3 4017 decade counters (IC2,
IC4, IC6)
9 BC548 NPN transistors (02,
03,05,07,08,010,012,
013,015)
6 BC557 PNP transistors (01,
04,06,09,011,014)
1 1N4002 silicon diode (D1)
21 1N914, 1N4148 silicon
diodes (D2-D22)
Capacitors
1 100µF 16VW electrolytic
3 1µF 16VW electrolytic
3 0.1 µF 160VW metallised
polyester (greencap)
Resistors (0.25W, 5%)
3 3.3MQ
15 10kQ
1 680kQ
15 3900
1 470kQ
1 470
4270kn
24
SILICON CHIP
involving Ql, ICl, IC2 and an FND500
7-segment LED display.
In essence, this circuit consists of a
free-running oscillator (ICl), a decade counter and a diode decoding
net'l(Vork to drive the 7-segment display. Let's look at the decade counder, IC2, first. It is a 4017 with 10
individual outputs, which go high
successively. In our circuit, we are
only using six of these outputs and
these are connected to a decoding
network consisting of seven diodes,
D2-D8. These drive four transistors,
Q2-Q5, which then drive the a-g segments of the display.
Display decoding
Let's see how the transistors and
diodes produce the various displays.
For example, to give the display "L",
segments 'e', 'f' and 'd' need to be lit.
Segments 'e' and 'f' are connected
together and permanently connectec:l
to the positive supply via a 3900 re'~
sistor.
So the 'e' and 'f' segments are on all
the time.
For the 'd' segment to be lit, Q4
Below left: push all the parts down
onto the PC board as far as they will
go before soldering their leads. The
three FND500 displays are mounted
on Molex strips, as described in the
text. After assembly, the completed
board is secured by two screws to
wooden blocks in the back of the case,
as shown in the view below right.
must turn on and so its base must be
pulled low by pin 9 of IC2. This pin
will be low for 9/loths of the time, so
the 'd' segment will be on for the
same amount of time. This makes
sense because the 'd' segment needs
to be lit to produce the "C", "L" and
"O" displays.
The 'a' segment is driven by QZ, an
NPN transistor. For QZ to turn on,
either pin 1, 3, 4, 6, 7 or 9 of ICZ
needs to be high and so cause the
relevant diode(s) (DZ-D8) to conduct.
So the 'a' segment will be on for
6/loths of the time. Again, this makes
sense because the 'a' segment needs
to be lit to produce the "A", "O' and
"C" displays.
Now consider the 'b' and 'c' segments. These are connected together
and driven by Q3, another NPN transistor. Q3 is turned on whenever pins
6, 7 or 9 are high. The 'b' and 'c'
segments need to be lit to produce the
"A" and "O" displays.
For its part, the 'g' segment is driven
by Q5 and it can only turn on when
pin 9 of ICl is high.
From the above , we can see that to
produce the "A" display, we need all
segments on except the 'd'. So to get
an "A" display, Q4 must be off (segment 'd' unlit) and QZ, Q3 and Q5
must all be on. This condition only
occurs when pin 9 of ICZ is high.
Get the picture? Similarly, to obtain an "O" display, all segments except 'g' must be lit. For this to happen, Q4 must be off and the three
TO
S1
three separate circuits. By now, you
will probably have noted that the
three separate circuits are very similar. There are in fact, only two points
of difference. One involves the resistors associated with the lµF capacitor. In the case ofQl, there are 3.3MQ
and 270kQ bias resistors. In the case
of Q6, the resistors are 3.3Q and
470kQ, while for Ql 1 the resistors are
3.3MQ and 680kQ.
These larger resistor values mean
that Q6 stays on for a little longer
than Ql, while Ql 1 stays on for a
little longer than Q6. In practice, this
means that the LED display associated with Ql stops first, followed by
the display for Q6 and then the display for Ql 1. This simulates the action of a real poker machine whereby
the reels come to a stop in succession.
Noise source
SPEAKER
Fig.2: check that all parts are correctly oriented when installing them on the PC
board, especially the transistors. Also, be sure to use the correct transistor type
at each location. When mounting the FND500 displays, make sure that the
decimal point is at lower right.
other transistors on. This condition
only occurs when pin 6 or pin 7 of
IC2 is high.
So we can already see that there is
a "time bias" in the circuit and that
the "O" display will be lit-for somewhat less time than the "C" display
and the "A" display will be on for the
least amount of time.
So far then , we have seen how IC2
and the following components produce the various letter displays. We
now look at IC1 which functions as
the clock for IC2 . IC1 is a 555 timer
connected in astable mode. When Ql
is turned fully on, IC1 will feed clock
pulses into pin 14 of IC2 at a frequency of about 3Hz.
The lever switch
Ql is turned on whenever the Play
switch Sl is closed. This pulls the
base of Ql low via the 3.3MQ resistor
and charges the associated lµF capacitor. When the Play switch is released, the lµF capacitor then keeps
Ql turned on until it discharges via
the base bias resistors.
It is at this point that we need to
talk about the differences between the
The other differe nce in the three
circuits is that IC5 , a 555 timer and
clock source for IC6, drives a loudspeaker via a 47Q resistor and lO0µF
capacitor to give some "action" sound
- a stream of clicks of decreasing frequency as the circuit winds down.
Power for the circuit comes from a
standard 12V DC plugpack via diode
Dl which provides protection against
reverse polarity connection.
Construction
As noted above, the Fruit Machine
is housed in a small wooden case and
the circuit is installed on a PC board
measuring 138 x 102mm and coded
08101911. As much as possible, the
components on the board have been
lined up in rows which tends to make
assembly easier. All the ICs and diodes face in the same direction but
the transistors do not, so some care
will have tobe taken when installing
them.
RESISTOR COLOUR CODES
0
0
0
0
0
0
0
0
No
Value
4-Band Code (5%)
5-Band Code (1%)
3
1
3.3MQ
680kQ
470kQ
270kQ
10kQ
390Q
47Q
orange orange green gold
blue grey yellow gold
yellow violet yellow gold
red violet yellow gold
brown black orange gold
orange white brown gold
yellow violet black gold
orange orange black yellow brown
blue grey black orange brown
yellow violet black orange brown
red violet black orange brown
brown black black red brown
orange white black black brown
yellow violet black gold brown
4
15
15
JA NUA RY 1991
25
The Play microswitch is activated by a screw which is
secured to a brass rod handle via a bush. This view shows
the switch in the open position.
We would suggest that the PC board
be assembled first and checked out
for correct operation. After that, the
wooden box can be made.
The first step in assembling the
board is to check that it has no defects such as undrilled holes, shorts
between tracks or open circuits
(breaks) in tracks. You can check the
board against the pattern published
with this article.
When the handle is pulled, the brass rod rotates & the
screw closes the microswitch. The spring then returns the
handle to the rest position when it is released.
You can then start by fitting all the
diodes and the resistors. The full
wiring diagram is shown in Fig.2.
To make subsequent checking of
your work easier, install the resistors
so that their colour codes all run in
the same direction. This done, install
the three wire links and the six ICs,
then insert the three 0.1µF capacitors
and the four electrolytic capacitors,
making sure that the latter are all in-
stalled the right way around.
Now the transistors can all be installed. Those for the displays all face
in the same direction except the
BC557 PNP types which face the other
way.
Lastly, the three LED displays can
be installed. These are not directly
soldered into circuit but are inserted
into sockets made from Molex connector strip. You can buy this connector strip in long lengths.
You just snap off the
lengths you want, 5-pin in
this case, solder them into
the PC board and then snap
off the top sections.
When installing the
three LED displays into
their sockets, make sure
you install them the correct way around. When
upright, the decimal point
for each display should be
in its correct position. Note:
the decimal point is not
used in this circuit but you
still have to put the dis-
Fig.3: this is the full-size
artwork for the PC board.
You can use it to etch your
own board or to check that
the board you receive has
been correctly etched.
26
SILICON CHIP
48
◄
40
Fig.4: this diagram
shows the dimensions
of the wooden case
used to house the
prototype. The front &
back panels were made
of Masonite, while the
side panels & spacers
were made of pine.
I
~-i---- - -----,:_-_
iI
I
I
r--
--~
I
[
]
i
I
Cl
-
2xWOOD SPACERS
12x12x40
I
I
I
I
C,
""
I
I
I
I
I
DIMENSIONS IN MILLIMETRES
play in the right way otherwise it
won't work.
Now you ready to check the PC
board for correct operation. If you
want to, you can install a pushbutton
switch temporarily on the board to
function as a Play switch. You can
also temporarily connect a speaker so
that you can have sound.
. Now apply power to the circuit.
The three LED displays should light
up and they should all give one of the
designated letters; ie, A, 0, C or L.
Our prototype powers up with three
Ls.
Now operate the Play switch and
observe that all displays cycle and
that they come to a stop in sequence,
first the lefthand display, then the
centre one and last, the righthand
display. The speaker should also make
a clicking noise which slows down
and stops when the lefthand display
comes to a stop.
That being the case, you can set to
and make a box for the unit. The
prototype was made with sides of pine
and the front and back panels of
Ma-sonite. The front Masonite panel
was glued in place while the rear
panel is held on with a couple of
woodscrews.
The PC board is supported on a
pair of woodspacers 12mm thick,
immediately behind the front panel.
The full details of the timber case are
RCS Radio Pty Ltd is the only company which
manufactures and sells every PCB E, front panel
published in SILICON CHIP, ETI and EA.
651 Forest Road, Bexley, NSW 2207. Phone (02) 587 3491.
shown in the diagram of Fig.4.
As far as the Play switch is concerned, you have two options. You
can take the easy way out and just
have a pushbutton switch mounted
on the printed board and protruding
through the front panel; or you can
do it with a a little more style and
make a lever switch.
The lever on the prototype was
made from 5mm diameter brass rod
bent at rightangles and passed through
both sides of the box. A bush was
mounted on the horizontal shaft and
arranged to trip a microswitch
mounted on the side of the case (see
photos).
The knob on the lever was a plastic
ball 21mm in diameter and drilled to
be a tight fit on the rod.
The 2.1mm DC socket was mounted
on the back panel.
The front panel was made quite
simply. A layer of red Cellophane was
placed over the Masonite panel and
held in place with adhesive tape.
Then a photostat copy of the front
panel artwork was coloured in (yep,
with colouring pencils) and glued
over the panel. The whole lot was
then given a protective coating with a
clear layer of Contact covering
(simple, but effective).
SC
JANUARY 1991
27
Pocket Sized Sine/Square
Signal Generator
01542
• Frequency Range: 20Hz to 150 KHz.
Times 1; 20Hz to 1.SKHz.
Times 100; 2KHz lo 150KHz.
23 Position Pre-selected Range Switch
Advanced, Precision Analogue
eter Of This Quality Below $100.0
NOW
$89.00
Laboratory Quality Electroni
ter with Cente
• Sino/Square Wavo Output
• Output Attenuator: 2 Position OdB and
• 20dB with Fine Adjus1 Control
·
• Output Impedance: 6000
• Slnewave: 1.2V RMS Max (No Load)
• Squarewavo: 8V PTP Max (On Load)
• Sync Pulse: 1.2V RMS (No Load).
• Impedance: 1 Kn
* Compact Size: 820 x210 x 21mm
Pocket • Battery Indicator
Size Tuck This Fantastic Sine/Square
Wave Osullator Into Your Toolbox
Autoranging Multimeter a 1544 Carry Case $12.50
• Resistance; 2000 to 20Mn
, • Continuity Tester
• Comes in Folding Wallet
• 3 .5 Digit LCD
; • Automatic Ranging
• DC Voltage ; 100uV to 750V
__• AC V~ltage; 1 mV to SOOV
Save SID.DO
Q1060
NOW
S50.00
Great New Inductance
Capacitance Digital
Multimeter
S
of course, your top pocket. Excellent 'fil P,.:
Fantastic for the glovebox, too/kit snd,
for mobile field worlt A great gift idea
' for your budding genius student
s&S
Terrific New 18 Range
Digital Multimeter
From World Famous
Labtech Instruments
• 4.5" Mirrored Scale. Knife Edged Pointer
• AC/DC Voltage; 7 Ranges 0.3 to 1200V
• Input Impedance; AC 1 Mn, DC 10Mn
• ACIDC Current; 6 Ranges 0.01 uA to 12A
• Peak-to-Peak Scale
• Centre Zero Scale
• Overload Protection
Each Meter
Comes With
Free Carrying
WAS Case Worth
• 3.5 Digit LCD • Compact Design 128 x 75 x
24mm • DC Voltage 5 Ranges: 1 OOUV to
1 0OOV • Input Impedance: 1Mn• DC Current 6
Ranges; 0.1 uA to 10A • Overload Protection •
Resistance Measurement 5 Ranges; 0.10 to
2000kO
Q 1050 Multimeter
$39.95
Q 1054 Multimeter
Q 1057 Carry Case $12.50
$99.00
At Last! A True Rms Analog Digital Multimeter
At A Ve,y Competitive Price
Another Altronics Price Breakthrough
Great For The Christmas Stocking!
TRUE RMS DIGITAL
ANALOGUE MULTIMETER
Great New Digital Multimeter With
Bar Graph Display
This trully fantastic bench Digital Multlmotor + LCR, with
This popular 3.5 digit
capacitance and Inductance ranges, enables you to test a
Multimeter Is slmpttctty
wide variety
ttse/f. Full eutoranglng on
engineer, technician and enthusiast alike.
voltage and resistance
m11asurem11nts, and safe to
use. The large LCD digits
mak• taking measur•
ments quick and llfl/clent.
of components. lndlspenslblo for the design
e 3.5 Digit LCD e Tiltstand on Desktop
e
DC Voltage 5 Ranges ,oouv to 1000V
• DC Current 6 Ranges 100nA to 20A
• AC Voltage 5 Ranges 100uV to 750V
• AC Current 6 Ranges 10OnA to 20A
e 3.5 Digit LCD •
Bar
Graph Display •
Continuity Check With
Buzzer • Tilt Stand on
Desktop • Data Hold
Function • Minus
Memory to Nullify • DC
VolVAC Volt, 100uV•
e
$~
Resistance 7 Ranges t0OmO to 200Mn
• Input Impedance 1OMO
e
Capacitance 5 Ranges tpF to 20uF
• Inductance 5 Ranges 1uH to 20H
e
Q 1062
Multimeter
Diode Tosi e Continuity Test With Buzzer
• Transislor Test (hFE)
•
Includes
Deluxe
C
·
arryrng
Case
1000V • 1OM(} Input
Impedance • Low
Battery Indicator •
Sample Rate Twice Per
Second e DC/AC
Current 100uA-10A •
Resistance: 0.10 to
20MO. • Transistor Gain
hFE e Diode Checker
$12.50
GREAT SAVINGS!
WAS S/49.00
NOW $120.00
SAVE
e
.
e
True RMS AC dB Meter -45<1B
Impedance• 3.5 Digital Display•
AC Volt tOOuV-tOOOV e DC Amp/
• Resistance 0.1O·20Mae Diode
Buzzer • Automatic Polarity Rever
X 2110
20MHZ
$19.50
ANOTHER GREAT NEW
ALTRONICS IMPORT
DINKY DESK CALCULATOR
$100
FREE
BONUS
OFFER .
• 8 LARGE DIGITS 10mm HIGH
• SUPERB FEEL, TACTILE BUTTON KEYS
• BEAUTIFUL ERGONOMIC DESIGN
12 x 6cms
Q 0156 LABTECH DUAL
TRACE OSCILLOSCOPE
COMPLETE WITH TWO
10:1 PROBE KITS.
NORMALLY
$899.00
DAZZLING NE
MODEL FOR '91!
THIS MONTH ONLY
$799 .00
Feature•: Wide bandwidth and high sensitivity. Very low power consumption.
High sensitivity X-Y mode. Z axis (intensity modulation). Front panel electrical trace rotator.
Regulated power supply circuit for accuracy.
Deacrlption: This model is a dual trace 20MHz Oscilloscope using a high brightness CRT. The
vertical amplifiers have high sensitiv~y of SmV/div and a frequency characteristic response with •
s_~ t~ ~off o~ __exc~~n-~ _2~~Hz_. The hi~hest lriijgering swt,ep spe'!d:. ~ 0._2l)_S~ c/div0
Audio Oscillator & Function Generator
Fantastic Hi Tech - Hi Soec <SeeEA0ec'86)
Thi• ultra low dlatortlon oacllletor la comparable with the ~Ill laboratory atandard alne
wave oaclllatora. Aa well•• having very low diatortion It hae excellent envelope atability,
aquare wave output and output metering.
SAVE
PROFESSIONAL
CASIO PRINTING
CALCULATOR
• 12 DIGITS
• FULL FLOATING
AND FIXED DECIMAL
POINT WITH ROUND-OFF
• POWERED BY 4 x AA CELLS
OR M-9000 VOLTAGE ADAPTOR
(NOT SUPPLIED)
• NEGATIVE NUMBER HAS
00
MINUS SIGN .
5t;.\/f. S40 .
X2125
$149.00
$50.00
AVIATION
HEADAl>NES
Normally
$155 This
Why pay $400 or more for a
David Clark set?
month
only
WITH OIL FILLED EAR
CUSHIONS
$105.00
• High performance, noise
attenuating earphones. •
Noise cancelling microphone
• Cushioned head pad •
Super sturdy • Great
performance • Superb,
professional pilot's headset will
last a lifetime with reasonable
treatment. • Includes
standard aircraft jacks.
FeatuNI:
:~~~~:~ ::~ ~g~-~~~ ~~~r:.:;,9:,~: ~~~ \~v~J:n~•M_:::·uan~~~~~~ • Attenuator Odb-10db, •
• Output wavefOfms - sine and scp.iare wave All components mount on a single PCB. Kil cornea complete with
profeHional silk-screened and punch.d na~.u ■I anoci1ed alum inium front pan...
K 2540
Two Brilliant New Multitesters From
Altronics at Low Direct Import Prices
C9070
Specifications For a 1066 / Q 1070
Engineering Multimeter Testers
DC Voltage Range: 200mV, 2V, 20V, 200V, 1OOOV
Accuracy: All ranges+/· 0.5% rdg + 1dgt
·
Input Impedance: 10Mn
AC Voltage Range: 200mV, 2V, 20V, 200V, 750V
Input Impedance: 10MO
DC Cu11ont Range: 200uA, 2mA, 20mA, 200mA, 10A
AC Cur,ent Range: 200uA, 2mA, 200mA, 10A
hesistance Ra .. ge: 2000, 2kn, 20kn, 200kn, 2Mn, 20Mn, 2000Mn
Capacitance Range: 2000pF, 20nF, 200nF, 2uF, 20uF
TrHsistor hFE Base DC Current: 10uA, VCE: 2.8 +/- 0.4V
Geoeral: Display: 3 1/2 dign liquid crystal wnh maximum reading of
1999 OVerrange Indication: Highest digit of (1) or (-1) is displayed
OVER
1000
SOLDI
High Energy
Siren with
Swivel Bracket
Absolulely ear splitting SPL
Q 1068 Carry Case $12.50 (suit
Q 1066 & Q 1070)
FREE with each multimeter
ordered this month
Multimeter with Temperature Meter,
Capacitance, Diode and Transistor Tester
Temperature Range: -2o·c to 750'C O'F to 1400'F
Accuracy:+/- (3" + 1 dgt) up to 1SO'C +/- 3% rdg over
150'C +/- (15" + 2 dgts) up to 225'F
Q 1066
$149.00
Logic Tester, Frequency
Counter, Capacitance
and Transistor Tester
a 1010 $189.00
:~9J~~~~~(~~i~g7~n!~) ~.~iic 1: 2.4V
Frequency~ange: 2kHz, 20kHz ,
200kHz, 2MHz, 20MHz
Input Sensitivity : 20MHz range 1V
rms. Other ranges 35mV rms.
New Super
Loud
120db. Handy bracket for
wall mounting etc. 12V
300mA.
s 5177 $29.95
ONLY $189.00
Now available from
Altronlcs Dealers
Stereo Audio Mixer
Amo ONLY
$150.00
Allows blending of microphones, two phono inputs
and either two tape or tuner inputs. • Right and left
VU meters. • Fader control between phono pickups
for professional cueing. • Headphone monitor
• Talkover facility.
Input:
Mic o.smv 600 Ohms
Phone 3mV 50k0hms
Tape/Tuner 150mV
100k0hms
Output:
250mV
Frequency Response: 20Hz to 20kHz
Tone Control (Treble): 10kHz (plus or minus 12dB)
Tone Control (Bass):
100kHz (plus or minus 12dB
Headphone lmpedance:4
... -.
. . 16 Ohms
-~
PHONEORDER TOLL FREE ALTRONICS 008 999 007
•
•
• •
• •
• •
•
1
I
.
I
,
•
(See SC Feb'88)
LARM SYSTEM
This refined car burglar
alarm has about every
feature you could possibly
want to keep would be
thieves away.
FEATURES: e Internal &
External Sirens• Dash
lamp flasher • Battery
back up • Delayed & Non
delayed inputs• Ignition
killer• Easy to build and
install.
K4370
• Easy to operate Simplicity itself - just select
the switch to Home, Off or Away as desired. A
45 second exiVentry delay allows you to
vacate and/or re-enter your premises and
disarm the system.
• No key switches or code buttons to push.
Thus the system is ideal for families• even the
kids can operate this system.
• Facility fot external siren
• Battery back-up (battery B'C'cells not
included)
System Contents
• Master Control Unit• Front Door Bell Switch •
Panic/Emergency Switch • Three Window/Door
Reed Switches • Mounting Hardware• 20 Metres
Wire• Instruction Manual
FANTASTIC VALUE Complete System
S 5465 Normally $129.00
THIS MONTH ONLY $99.00
NORMALLY
$129.00
THIS MONTH ONLY $119.00
Earna /ta coat hunt»rda of timN o,,., In
cleaning connactora, PCB 'a, all/Ille/lea,
Je-1/ery, g/euea, watchea, drafting pena,
etc. Awarded the Good Product O.a/gn
Award for CETDC in 1987
With Wireless
Remote Control
HIGH POWER CAR ALARM
RADIO
SAVE $10.00
Pin Point
ULTRASQ NI C
CLEANER
WIii even clean YOU' teeth!
.-:-:.
. Won't saatch or damage. uses
· ~ ordinary tap water and creates
millicns of supcr·penetrating
bubble,. Hospital tests ,how that
lntruaiic cleaning produces better
results safer than convcnticmal
=
....
BLACK
II•
Earth
JOA/ FUSE
RED
method,.
Pos, +Plugs into fuse box
YELLOW
•
BLUE
Door switch circuit
Doors, trunk,, hood etc •.
((rm<at>
Remote control 'key'
This alarm system w ill be triggered by unauthorised entrance through the car doors, boot, bonnet
or removal of the car sound unit. The siren w ill sound and the headlights fla~h for 60 seconds .
Simple wiring, wire it yourself without professional assistance.
Automatic Reset
S 5220
ONLY $99 .00
High Performance
-
MULTI FUNCTION CAR ALARM WITH
WIRELESS REMOTE
\
em ('Nhere fined) . Hom
Light Rashes to indicate
Towing • Window
f door boot or bonnet
s 5225 $129.00 Direct Import Price!
Passive Infra Red Movement Detector
This Month
Featurea: Lens simply 'snaps' to
s79.oo
Buy 3 for $180
,. save $50.00
TOP VALUE
NORMALLY $199.00,
ONLY $174.OOTHIS MONTH
A 0100
Passive Infra-Red Llte
Guard Floodlight
Control
Fantastic value
and security for
only $69.00
Was $135.00
The lite Guard detects a moving person or vehicle by
comparing the background temperature with a rapid change of
temperature across the detection beams. So when Lite Guard
detects movement across the coverage area, it will turn on the
floodlight(s) for 1-20 minutes as pre-adjusted.
Speclllcatton1: Detector: Dual element pyroelectric PIA sensor
• Raintight outdoor all weather operation. • Photocell to
deactivate sensor during daylight • Operating Voltage: 240V
AC. 50Hz • Operation time: Adjustable 1-20 minutes•
SeI11ltlvlty: Adjustable 20'-50' , 30 beams• Aimable desired
direction with 2 ball joints • switching Capability: 500W max.
incandescent.• Operation Mode1: Off, Auto. Test, Manual Ont.
VERY COMPREHENSIVE
rotecte from:
In Just 3 minutes you wttl be
amazed at the difference!
Headlights
either wide angle (range 40ft.)
for normal use or Normal angle
(ran~e 80ft plus) for corridor
applications. • Snazzy integral
mounting brackets allows
corner 90 deg. mounting as well
as normal surface mount. •
"Pulse count" circuit to
eliminate false triggering. •
"tamper" contact. • 12V DC
Powered , • Built-in test lamp•
Alarm output SPOT 30V 1a.
21 st Century entertainment
- fascinate your friends
this Christmas!
PLASMA LAMP DISPLAY
Amazing! Pulsating high voltage pla1m,¾ discharge
continually changes &hape and direction . Mode selectable
to either fingertip control or sound activated. For example.
from voice or sound system . Provides endless faseination
as it sizzles and arcs.
Supplied complete with AC mains adaptor .
Imagine getting one for Chriatma11/
A0120Normally $199
SAVE $50.00
Up till now similar lamps have sold
for $1000 and more!!
THIS MONTH ONLY
Get 240V AC mains power from your car battery with these
hal'lfly DC to AC lnv.rter kit Nta.
12V DC to 240V AC Inverters
TIii• month the relNH of our updated range of lnvertera. Bealdea
technical lmprovementa. our new IMtrun.it ea- kNp theae beat aellera
looking BETTER THAN EVER!
PowerhouN 800W Inverter
Tllla l n - r h• the capacity to produce 600 watts of mains power which will
run a fantaatlc array of appllancet. Ideally aulted to running power tools,
lighting (Including fluroa) electric motor, and much more. It can be uaed ea a
portable or permanent fixture. • Manual or Auto Start lacilltlea • Low battery
cut-out.
DISCOLITE
(See SIiicon Chip July/Aug '88)
GrNt for partiea, allop dlaplaya and apec:lal llahtlng ellec:ta.
The DISCOLITE liulln party llghta on and oll in beat with the mualc from
your aound ayatam. • 4 light channela controlled by 4 aeparate audio channela
• Forward, reverN & auto-reveralng cllaNr petterna • Slmultaneoua atrobe on
all 4 channel• • Alternating light pattiama • Muak: modulation available on
chaeer atrobe and eltemete patteme • Inbuilt microphone for beet triggering or
audio modulation of llghta • Dll'Kt lnputa • Senaitlvtty control • Preaelteble
aanalttvtty lew9la for Nd! Cflannel • Front panel LEDa mimic light dlaplay •
Altronlca kit p,e-punched and acrNned.
K 5805 $151.50
12 or 24 VOLT DC
INPUT GrNt for
that truck
around the farm.
UN with
(See EA Dec '87)
Beat Triggered Strobe
(See AEM July 1985)
Add some Ille to your next party. Designed by
Australian Electronics Monthly. Flashes In time to
your music plus It will work aa a normal strobe.
Exclusively customised by Altronica Into our
.
H 0480 Instrument case, making construction a
breeze and Improving 1tabilfly and overall
appearance. Includes silk screened panel.
•300• Watt
• •Inverter
• • •with•
K 5790 was $79.95
NOW $70.00 SAVE $10.00
TWO TUBE OPTION FOR
INCREASED POWER
K 5795 $18.50
Auto Start
Auto start draws power from
your battery only when
appliance ia plugged in and
"turned on", that is battery can
be left permanently connected ii
required. • Voltage regulated •
Current regulated • Current
overload unit self limits.
Complete kit K 6750 $279
Fully built and tested K 6755
$379
WANT MORE POWER FROM YOUR
AMPLIFIER? LOOK AT THIS!
Bridge Adaptor for
Stereo Ampllflers
(See EA June '85)
This simple circuit makes it poaaible for any
stereo amplifier to deliver lour times the single
channel power into the same single load.
Frequency response is 10Hz to 300kHz and
harmonic distortion is leas than 0.001'!1o at 8V
RMS.
Gre~t for powering small appliances eg .
lIghtIng , record player, CD etc. Fantastic
for camping.
K 6705 Value $89.
K 5565 $15.95 VALUE
MORE AL TRONICS DEALERS WANTED
If you have a Retail Shop, you could increase your income
significantly by becoming an Altronics Dealer, Phone Chris
Campbell (09) 328 2199 for Details.
174 Roe St. Perth W.A. 6000
PHONE TOLL FREE 008 999 007
Perth Metro (09) 328 1599
ALL MAIL ORDERS
P.O. Box 8350 Stirling Street Excl'lange Perth W.A.6000
AL TRONICS RESELLERS
Chances are there 1s an Altronics Reseller right near you - check this list or phone
us for details of the nearest dealer. PI••• Note: Resellers have to pay the cost of
freight and insurance and therefore the prices charged by individual Dealers may
vary slightly from this Catalogue - in many cases. however, Dealer prices will •till
represent a significant cost saving from prices charged by Altronics Competitors.
Don't forget our E1prn1 Mall and Phone Order Service- for the coat of a local call,
eankcard, Visa or M•l•rcard holder• can phone order for same day d•epatch.
Blue Ribbon DHlera are highlighted with
a ■.
These Dealers generally carry a
comprehensive range of Altronic products and kits or will order any reQuired
item for you.
WA
STANDARD DELIVERY & PACKING CHARGE $5.50 to 1Kg $8 over 1Kg
AUSTRALIA WIDE - We process your order the day received and despatch via.
Australia Post. Allow approx 9 days from day you post order to when you receive
goods
OVERNIGHT JETSERVICE Up to 3 Kg is $8.00 • 3Kg to 5Kg is $20.00- We process
your order the day received and despatch via. Overnight Jelffrvlc• Courier for
delivery next day Country areas please allow additional 24-48 hours.
HEAVY HEAVY SERVICE -All orders of 10Kgs or more must travel Express Road
• Please allow 7 days for delivery. $12.00 to 10Kgs, $15.00 over 10Kgs.
INSURANCE - As with virtually every other Australian supplier, we send 11oods at
consignees risk. Should you require comprehensive insurance cover against loss
or damage please add 1% to order value (minimum charge $1 ). When phone
ordering please request " Insurance ".
TOLL FREE PHONE ORDER - Bankcard.Visa, Mastercard Holders can phone
order toll free up to 6pm Eastern Standard Time. Remember with our Overnight
Jetaervlce we deliver next day .
COUNTRY ALBANY BP Electronics ■ 412681 ESPERANCE Esperance Communications 713344 GERALDTON Bird
Electronics 641631 KALGOORLIE Todays Electronics ■ 212777 PORT HEADLAND Ivan Tomek Electronics 732531 WYALKATCHEM D & J
Pease 811132
NT ALICE SPRINGS Farmer Electronic ■ 522388 DARWIN Ventronics 853622
ACT CANBERRA Bennett Commercial
Electronics 805359
VICTORIA CITY All Electronic Components 6623506 The Electronic Component Shop ■ 6706474 SUBURBAN
CHELTENHAM Talking Electronics 5842386 CROYDEN Truscott Electronics ■ 7233860 PRESTON Preston Electronics ■ 4840191 COUNTRY
BENDIGO KC Johnson ■ 411411 SHEPPARTON Tattersal Sounds 8212892 MILDURA McWilliam Electronics 236410 WARRNAMBAL Kovoit
Electronics 627417QUEENSLAND CITY
Delsound P/ L 8396155 SUBURBAN
CAPALABAKingsway Electronics 3902399 WOODRIDGE David Hall
Electron,cs 8082777 COUNTRY
BUNDABERG Bob Elkins Electronics 721785 GLADSTONE Supertronics 724459 MACKAY Phiitronics
■ 578855
ROCKHAMPTONAccess Electronics (East St.) 221058
TOOWDOMBA Hunts Electronics ■ 329677 TOWNSVILLE Solex
■ 7724466 MAROOCHYDOREMals Electronics 436119
SA CITY Force Electronic ■ 2125505 SUBURBAN BRIGHTON Force Electronics
■ 3770512
CHRISTIES BEACH Force Electronics ■ 3823366 ENFIELD Force Electronics ■ 3496340 FINDON For.ce Electronics
■ 3471188 LONSDALE Force Electronics ■ 3260!101 COUNTRY
MT.GAMBIER South East Electronics 250034 WHYALLA Eyre Electronics
■ 454764 TASMANIA HOBART George Harvey ■ 342233 LAUNCESTON George Harvey ■ 316533 NSW CITY David Reid Electronics
■ 267 1385 CITY SOUTH Sheridan Electronics 281 7727 CARINGHAH Hicom Unitronics 524 7878 BLACKTOWN Sheridan Electronics 621 1494 COUNTRY
COFFS HARBOUR Cofls Harbour Electronics 525684 GOSFORD Tomorrows Electronics 247246 GRAFTON East Coast Electronic 431250 NEWCASTLE
Novocastrian Elect. Supplies 621358 RAYMOND TERRACE Alback Electronics 873419 WINDSOR 11, ·, E Electronics 775935 WOLLONGONG Newtek Electronics
■ 271620 Vimcom Electronics 284400 WAGGA WAGGA Philli s Electronics 216558 ·.
FAST CHARGER
NICAD BATTER!
This Nicad Fast Charger is designed to
operate from a 12V car battery. It can
charge nicad battery packs from 6-12V
at currents up to 6A, or you can wire
the circuit to charge battery packs up
to 30V at reduced current.
and that ultimately leads to cell damage and loss of performance.
According to the battery manufacturers, the correct way to recharge a
nicad battery pack is to first discharge
each cell in the pack to its end point
(about 1. 1V) and then recharge it at
the 10-hour rate for 14 hours. Clear as
mud? OK, let's say that we have a
battery pack rated at 1300mAh. This
should ideally be recharged at a
130mA rate for 14 hours.
So why fast charge nicad batteries?
Well, there are many situations where
you may want to recharge a nicad
pack quickly, particularly if you are
involved with radio controlled models. For these applications, the bat-
Nicad battery packs are expensive
but many people risk damaging them
by using primitive fast charging techniques. At its crudest, a fast charger
consists simply of a pair ofresistive
leads connected to a car battery. The
idea behind the resistive leads is to
limit the charging current into the
battery but that doesn't stop overcharging if you don't constantly monitor the battery and disconnect the
leads at the correct time.
The same goes for many commercial fast chargers on the market. Often, there is no automatic shut-off
feature or the shut-off feature is unreliable. Instead, the charger just carries on pumping current into the cells
FUSE
+12V
PUSH-PULL
OUTPUT
VOLTAGE
CONVERTER
STOP
FIXED
VOLTAGE
DROP
NICAO
BATTERY
FEEDBACK
CURRENT
SENSING
RESISTOR
8-BITUPONLY
ANALOG TO
DIGITAL
CONVERTER
Fig.1: basic configuration of the Nicad Fast Charger. Power for the circuit comes
from a 12V battery & this drives a DC-DC converter which charges the battery
pack. The analog-to-digital converter, together with comparator IC8b, functions
as a peak detector & shuts down the converter at the end of the charging period.
32
SILICON CHIP
tery packs can handle considerably
higher charge (and discharge) currents
than ordinary nicad cells.
Of course, the risks of overcharging
and irreversible cell damage are much
greater if fast charging is employed.
And that's where this project comes
in. It detects when the battery is fully
charged and automatically switches
the unit off to prevent overcharging.
Unlike previous designs (eg, our
Megafast Nicad Charger in June 1988),
this charger uses digital circuitry to
detect when the battery is fully
charged. This ensures more reliable
operation than analog detection techniques - in fact, it's virtually foolproof. In operation, the circuit will
recharge a typical nicad racing pack
in about 20 minutes.
Large battery packs
There are several other features
which make this charger an attractive
unit. First, it can be switched in five
1.2V steps so that it can fast-charge
any nicad battery pack from 6-12V at
6A (ie, 6V, 7.2V, 8.4V, 9.6V & 12V).
The 6th switch position is labelled
"Custom" and that's the position you
select if you want to recharge a battery pack to greater than 12V (up to
about 30V).
It's this ability to recharge large
numbers of series-connected cells to
voltages greater than 12V that really
gives this unit the edge over previous
designs. For example, you may be
involved with electric flight models
and need to recharge a string of 24
cells to 28.8V. To do this however,
you have to change the number of
turns on the secondary of a transformer during construction from the
value normally recommended. In this
case, the lower ranges will still work
The Nicad Fast Charger is built into a standard plastic
instrument case. It can charge nicad battery packs from
6-12V at 6A or you can wire the circuit to charge a
custom battery pack (eg, 24 cells in series) at reduced
current.
but the current capability will be
greatly reduced. We'll say more about
this in Pt.2 next month.
The Nicad Fast Charger is also more
efficient than other fast charger designs we have seen. That translates
into more charges from the car battery. It also features reverse polarity
protection and there is provision for
trickle charging as well as fast charging. In addition, the circuit features a
low-voltage cutout feature to prev:ent
you from flattening your car's battery
- the usual source for most radio control modellers.
Note, however, that the circuit does
not feature automatic shut-off in the
trickle charge mode. That feature is
reserved for the fast-charge mode only
where it is much easier to detect the
fully-charged condition.
Charge status
Three LEDs on the front panel indicate the operating status of the
charger. When the Start button is
pressed, the Charging LED comes on
and remains on until the batteries are
fully charged. At this point, the Charging LED goes out and the End Of
Charge LED turns on.
·' The third LED is the Error indicator. It lights if the wrong charging
voltage is selected for the battery
connected.
In practice, the unit is very easy to
use. You simply connect the battery,
select the appropriate voltage and
press the Start switch. After that, it's
just a matter of waiting until the End
Of Charge indicator comes on.
Block diagram
Now take a look at the block diagram of Fig.1. This shows the basic
configuration of the Nicad Fast
Charger.
Power for the circuit comes from
the 12V car battery. This drives a DCDC converter circuit, the output voltage of which is controlled by the current through a current sensing resis-
tor in series with the nicad battery
pack. In operation, the output voltage
of the converter automatically adjusts
to maintain a constant voltage across
the resistor and thus a constant current through the nicad battery.
For example, if the nicad battery is
almost completely flat, then the output voltage of the converter automatically adjusts to maintain the correct
current. The advantage of this scheme
is that the power dissipation of the
circuit is low, with losses occuring
only in the push-pull converter driver
stages and across the current sensing
resistor. The ability of the converter
to produce an output greater than 12V
also makes it possible to charge nicad
battery packs to voltages greater than
the 12V produced by the battery.
The remaining circuitry is used to
monitor the charge on the nicad battery and shut the charger down when
the battery is fully charged. The full
charge condition is detected by the
small drop in battery voltage that
JANUARY 1991
33
;-
1.8
1.7
~
1.6
~=....
g
1.5
1.4
1.3
0
~
/
IC4
---G
CLK
MSB
OUT
BINARY COUNTER
IC 5
R
LSB
RESET
INPUT
07 06 05 04 03 02 01 00
/
I 8-BIT
I DIGITAL
I OUTPUT
I
81 82 83 84 85 86 87 88
REFERENCE
DAC
IC6
10
15
20
CHARGE TIME (MINUTES)
Fig.2: typical charging curve for a
single cell in a 7.2V 1300mAh racing
pack. Note how the voltage falls at the
.end of the charging cycle. This voltage
drop is detected by the AID converter,
which then shuts the circuit down to
prevent overcharging.
occurs as the battery heats up under
overcharge conditions - see Fig.2. ·It
works like this.
First, the battery voltage is dropped
by a fixed value and then applied to
the inverting input of a comparator
(IC8b) and also to an up-only 8-bit
analog-to-digital (AID) converter. The
output of the AID converter then
drives the non-inverting input of the
comparator.
Thus, IC8b compares the analog
input and output voltages of the AID
converter. Normally, the output of
IC8b is low but if the battery voltage
falls, the voltage on the inverting input ofIC8b will fall below the voltage
on the non-inverting input (since the
AID converter can only count up to a
peak). The output of IC8b will thus
switch high to shut down the pushpull converter circuit and end battery
charging.
Fig. 3 shows the basic arrangement
of the up-only AID converter. It consists of comparator IC8a, a gated clock
(IC4), and a binary counter (IC5) with
its 8-bit output connected to the 8-bit
input of a digital-to-analog converter
DAC (IC6). This produces an analog
output which corresponds to the
count provided by the binary counter.
Thus, when the binary counter has
a count of 00000000, the analog output will be at 0V. Conversely, when
the counter has a count of 11111111,
the analog output will be at its maximum - say 5V. For the remaining 254
counts in between these two extremes,
the analog output is incremented by
34
BATTERY
SAMPLE
I
~
GATED
CLOCK
COMPARATOR
SILICON CHIP
Fig.3: block diagram of the up-only AID converter. When the output ofIC8a is
high, IC4 clocks binary counter IC5. This counter then drives digital-to-analog
converter IC6 and this produces an analog output which corresponds to the
count in the binary counter. As soon as the sampled battery voltage drops below
the DAC output, IC8a's output goes low & stops the clock, thus freezing the DAC
output at its peak.
about 20mV for each count.
Because of the very small increment between each count, it is necessary to include a reference voltage for
the DAC so that the analog output is
repeatable and accurate.
The analog output from the DAC is
fed to the inverting input of comparator IC8a where it is compared with a
sample of the battery voltage on the
non-inverting input. This comparator
controls a clock circuit. When the
DAC output is lower than the battery
voltage, the comparator output is high
and so the clock signal is applied to
the binary counter. This in turn increments the binary counter and so
the analog output voltage from the
DAC rises.
When this voltage just exceeds the
sampled battery voltage, IC8a's output switches low and stops the clock.
Thus, the DAC analog output voltage
is held (or frozen) at its peak.
Fig.4 shows the waveforms involved in this operation. Note that
the steps shown for the DAC output
are not to scale, since in reality, they
only increment in 20mV steps. When
first powered up, the DAC output is
at 0V because the binary counter (IC5)
is initially reset. Thus, the comparator output is initially high, the clock
is enabled and the DAC output steadily increases until it just exceeds the
sampled battery voltage. The comparator output then goes low, the
clGJck stops and the DAG output remains steady.
If the battery voltage later rises
again due to charging, the comparator again switches high and restarts
the clock to increment the DAC output voltage. However, when the battery voltage subsequently falls (ie,
when it is being overcharged), the
DAC output remains as it is since the
comparator output stays low. Thus,
the DAC is a peak hold circuit which
registers the peak battery voltage and
holds it until the counter is reset.
Circuit details
Fig.5 shows the final circuit of the
Nicad Fast Charger. Despite the apparent complexity, it's really quite
straightforward. In fact, you should
be able to identify most of the circuit
COMPARATOR
OUTPUT
CLOCK
OUTPUT
ANALOG
VOLTAGE
(DOTTED)
_____
~---_,,.,.
✓--,
' .....
__ _
Fi'g.4: these waveforms
show how the DAC output
increases until it just
exceeds the sampled battery
voltage during charging.
Notice how the comparator
output again switches high
& enables the clock when
the battery voltage later
rises due to charging. The
DAC output then rises until
it again exceeds this new
level.
functions by comparing it with Fig.1
and Fig.3.
The push-pull converter circuit is
right at the top of Fig.5 and includes
ICl (TL494), Mosfet transistors Q1Q4, transformer Tl, and rectifier diodes D4 and D5.
ICl is really at the heart of the converter circuit. This is a dedicated
switchmode IC from Texas Instruments and it includes all the necessary circuitry for generating complementary square wave pulses at its pin
9 & 10 outputs. These outputs are
pulse width modulated by internal
error amplifiers to regulate the output voltage of the converter.
The inputs to the internal error
amplifiers are at pins 1 & 2 (+Cl &
-Cl) for one amplifier, and at pins 16
& 15 (+CZ & -C2) for the other. In addition, the IC contains an internal
sawtooth oscillator, a 5V reference
(pin 14) and a "dead time" control
comparator. The latter is included to
prevent the push-pull outputs at pins
9 & 10 from rising and falling at exactly the same time.
The dead time input is at pin 4 and
is tied to the 5V reference at pin 14
via a 4. 7µF capacitor. When the dead
time input is at the reference voltage
(5V), the output transistors are off and
as this voltage drops to ground, the
dead time decreases to a minimum.
In this circuit, the dead time control is used to provide a soft start.
When power is first applied, the 4.7µF
capacitor pulls the dead time input
(pin 4) to +5V and thus prevents the
output transistors inside ICl from
switching on. The 4. 7µF capacitor
then charges via the 4 7kQ resistor on
pin 4 and as it does so, the duty cycle
of the output transistors gradually
increases until full control is gained
by the error amplifiers.
Error amplifiers
Now let's look at the role of the two
error amplifiers.
The first error amplifier, with inputs at pins 1 & 2, is primarily used to
shut down the converter when the
nicad battery is fully charged. Its noninverting input (pin 1) is connected
to the +5V reference while the inverting input (pin 2) is connected to a
control line which, in turn, is controlled by comparator IC8lr.
When this control line is above +5V,
the converter functions normally.
However, when the line drops below
PARTS LIST
1 Plastic instrument case, 259 x
190 x 82mm
1 PC board, code SC14101911,
167 x 222mm
1 Dynamark front panel label, 249 x
75mm
1 metal rear panel, 249 x 76 x
1.5mm
1 finned heatsink, 110 x 74 x 33mm
1 Neosid 17/742/10 iron powder
ring core
1 Siemens EC-41 N27 ferrite
transformer kit
1 panel mount 3AG fuse holder
1 10A 3AG fuse
2 cordgrip grommets
1 SPOT miniature momentary
pushbutton switch (S1)
1 2-pole 6-way rotary switch (S2)
1 DPDT miniature toggle switch
(S3)
4 5mm red LEDs (LED1-LED4)
3 5mm LED bezels
5 T0-220 insulating mounting kits
6 10mm-long screws and nuts to
suit insulating bushes
26 PC stakes
2 battery clamps to suit 12V battery
1 polarised socket (to suit nicad
battery pack)
1 1-metre length twin of automotive
wire (1 0A or greater)
1 3.5-metre length of 1.25mm
enamelled copper wire
1 450mm-length of 0.8mm tinned
copper wire
1 1.5-metre length of light-duty
hookup wire
4 self-tapping screws
4 rubber feet
2 10kQ miniature horizontal
trimpots
Semiconductors
1 TL494 switchmode IC (IC1)
1 4050 hex buffer (IC2)
1 LM833 dual op amp (IC3)
1 555 timer (IC4)
1 4020 binary counter (IC5)
1 DAC0800 DIA converter (IC6)
+5V, the output of the error amplifier
switches high and reduces the pulse
width to zero, thus effectively shutting the converter down to end battery charging.
A secondary function of this control line is to shut down the converter
1 TL072 dual op amp (IC?)
1 LM393 dual comparator (IC8)
4 BUZ71, MTP3055 Mosfets
(Q1-Q4)
2 BC337 NPN transistors (Q5,Q6)
1 BYX98 10A stud mount diode
(D1)
21N40021A diodes (D2,D3)
2 BYW29, MBR1645 16A Schottky
diodes (D4,D5)
1 15V 5W zener diode (ZD1)
2 30V 1W zener diodes (ZD2,ZD3)
1 3.3V 400mW zener diode (ZD4)
2 5.6V 400mW zener diodes
(ZD5,ZD8)
1 9V 400mW zener diode (ZD6)
1 zener diode (ZD7 - see text)
1 LM336-2.5V reference diode
(REF1)
1 MCR100-6 SCR (SCR1)
Capacitors
1 2200µF 50VW PC electrolytic
1 2200µF 16VW PC electrolytic
1 47µF 16VW PC electrolytic
5 10µF 16VW PC electrolytic
5 4. 7µF 16VW PC electroly1ic
1 2.2µF 16VW PC electroly1ic
2 1µF 16VW PC electroly1ic
1 0.47µF 16VW PC electrolytic
2 0.1 µF monolithic
1 0.1 µF metallised polyester
3 .022µF metallised polyester
1 .01 µF metallised polyester
1 .001 µF metallised polyester
Resistors (0.25W, 5%)
1 2.2MQ
2 4.7kQ
1 470kQ
2 4.7kQ 1%
2 220kQ
5 3.3kQ
5 100kQ
1 1.5kQ
2 47kQ
31kQ
1 33kQ
1 820Q
1 22kQ 1%
1 680Q 0.5W
1 20kQ 1%
2 47Q
1 15kQ
410Q
12 10kQ
1 1Q 1W
1 6.8kQ
2 0.22Q 5W WW
Miscellaneous
Solder, heatsink compound.
if the voltage on the 12V car battery
drops below a preset level. This is
achieved by connecting the control
line to the +12V supply via a voltage
divider consisting of a lkQ resistor
and an 820Q resistor. Thus, if the battery voltage drops below 11 V, the
JANUARY 1991
35
junction of the voltage divider drops
below 5V and the error amplifier turns
off ICl.
The second error amplifier, with
inputs at pins 15 & 16, is used to
regulate the output voltage of the
converter. In operation, the voltage
across the current sensing resistor (2
x 0.22Q 5W resistors in parallel) is
fed to the non-inverting input at pin
16 and compared with a sample of
the +5V reference on the inverting
input at pin 15.
Thus, if the current through the
0.22Q resistors (and thus through the
nicad battery) rises above a preset
value, the output of the error amplifier also rises and this reduces the
width of the pulses from ICl to bring
the current back down again. Conversely, if the current falls below the
desired value, the error amplifier output also falls and the pulse width
increases.
The gain of this error amplifier is
set by the 4 70kQ feedback resistor
between pins 3 and 15. Trimpots VRl
& VR2 are used to set the voltage on
the inverting input (pin 15) , with S3a
used to select either trimpot wiper to
provide fast or trickle charging.
The complementary PWM outputs
from ICl appear at pins 9 & 10 (El &
E2) and are switched at a rate of about
20kHz. This frequency is determined
by the 33kQ resistor and .00lµF ea~
pacitor on pins 5 & 6, which set the
frequency of the internal oscillator to
about 40kHz.
Actually, El & E2 are the uncommitted emitter outputs of complementary switching transistors inside ICl.
These emitters drive paralleled buffer
stages IC2a, IC2b & IC2c on one phase
of the output waveform and IC2d,
IC2e & IC2f on the other. Their outputs then drive Mosfet transistors Ql ,
Q2 , Q3 & Q4 which in turn switch the
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which is a dedicated sw itchmode
device to drive Mosfet transistors Q1Q4 in push-pull mode. These then
drive step-up transformer Tl, the
output of which is rectified to produce
a DC voltage to charge the battery.
IC8a, IC4, IC5, IC6 & IC7 form the AID
converter shown in Fig.3. As soon as
the sampled battery voltage falls by
80m V from its peak, the output of
IC8b switches high & turns on SCR1 to
shut down the converter circuit (ICl,
Q1-Q4 & Tl).
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IC8b, even if the nicad battery pack is
completely short circuit.
The output of the fixed voltage drop
selected by S2 represents the battery
voltage and is applied to pin 3 of
comparator stage IC8a. Its pin 1 output controls the reset input (pin 4) of
555 timer IC4 which is wired as an
astable oscillator with a frequency of
about 100Hz. This frequency is set by
the two associated lO0kQ resistors
and the .022µF capacitor on pins 6 &
2.
The finned heatsink is fastened to the rear panel via the mounting screws used
to secure the four Mosfet transistors. Its job is to substantially increase heat
dissipation & thus keep the Mosfet transistors cool.
primary of transformer Tl.
Thus, when pin 10 of IC1 goes high,
Ql & Q2 turn on and switch the Sl
terminal of the transformer primary
to ground. When pin 10 goes low
again, these transistors switch off and
Q3 & Q4 switch on and drive the
other half of the primary. The lOQ
resistors in the gates of the Mosfets
are there to ensure that the paralleled Mosfet pairs share the current
equally, while DZ, ZD2, D3 & ZD3
protect the Mosfets by suppressing
spikes generated by the transformer.
In summary then, the power
Mosfets in each phase of the circuit
alternately switch the Sl & F2 terminals of a centre-tapped transformer
primary to ground, so that the transformer is driven in push-pull mode.
The resultant AC waveform is then
stepped up by the secondary of the
transformer and rectified using
Schottky diodes D4 & D5 .
Inductors 11 & 12 and the associated 2200µF capacitor filter the diode
outputs and the resultant DC output
is then applied to the nicad battery.
This battery (which may consist of
many individual cells) is connected
across the converter output in series
with the parallel 0.22Q current sensing resistors.
Thus, the voltage developed across
the 0.22Q resistors depends on the
current through the nicad battery. This
voltage is filtered using a 10kQ resis40
SILICON CHIP
tor and 0. lµF capacitor and fed back
to one of the error amplifiers to regulate the converter output, as described
previously.
In addition to the nicad battery
pack, the converter output also drives
the Charge LED (LED 1) via S2, a
fixed voltage drop , a 680Q resistor
and transistor Q5. During charging,
SCR1 is off and Q5 is turned on via
the lkQ resistor connected between
Sl and the anode of SCRl. Thus,
when Q5 is on, LED 1 lights to indicate that charging is in progress.
Fixed voltage drop
Switch S2 selects the fixed voltage
drop and this in turn sets the charging voltage to suit the nicad battery
pack. In position 1, the voltage drop
is provided solely by the lO0kQ resistor on the anode of D6. This is the 6V
range for charging a 6V battery pack
or five 1.2V cells in series.
The remaining switch positions
select LED4-ZD7 for the 7.2V, 8.4V,
9.6V, 12V and custom ranges respectively. These selected voltage drops
are there simply to reduce the voltage
applied to the inverting input of
comparator IC8b, since the DAC tracking circuitry can only operate from a
range of 5 to 9.5V.
Because of this limited operating
range, D6 and its associated components are included to ensure that there
is always at least 5.6V on pin 6 of
Normally, the output of IC8a is high
and so IC4 is enabled and it clocks
binary counter IC5 via diode DlO. DlO
and the associated lOkQ pullup resistor ensure that this clock signal swings
only between +5V and+ 12V to match
the supply rails to IC5.
In order to operate correctly, the
DAC requires a reference voltage to
provide a fixed current via the 1 %
4.7kQ resistor to its VREF+ (pin 14)
input. The 9.55V reference used is
derived from the +5V reference of IC1
via op amp IC3b which has a gain of
1.91. In addition, the +5V reference
from IC1 is buffered using unity gain
non-inverting stage IC3a to provide a
+5V supply rail for IC5 & IC6.
IC7a (TL072) converts the output
current from pin 4 of IC6 to a voltage
output and applies this to the inverting (pin 2) input of IC8a. The 1 %
4.7kQ feedback resistor across IC7a
ensures that its output voltage is
within the 5V to 9.55V range.
As soon as the DAC output exceeds
the sampled battery voltage, IC8a
switches its pin 1 output low and
stops the clock (IC4). This freezes the
binary counter and thus also freezes
the DAC at its peak count as described
previously. However, if the battery
voltage subsequently rises again (ie,
as charging proceeds), IC8a will again
switch its output high and the DAC
output (pin 1, IC7a) will again increase to slightly greater than the battery voltage before freezing at this new
level.
End-of-charge detection
In addition to driving ICBa, the
output of IC7a is also reduced by
80mV and applied to the pin 5 input
of IC8b. This 80mV reduction in level
is derived by using IC7a to drive a
voltage divider network (3.3kQ &
100kQ) which is connected in parallel with a 2.5V reference diode (REF1).
The resulting 80mV-reduced signal is
A single large PC board makes it easy to build this project, despite the circuit
complexity. There are just two trimpot adjustments to make when the assembly
is completed: the fast & trickle charge rates.
then derived from the tap of the voltage divider and applied directly to
IC8b where it is compared with the
sampled battery voltage.
As stated earlier, when the nicad
battery is fully charged, further charging results in a slight reduction in
output voltage (see Figs.2 & 4). So, as
soon as the nicad battery voltage falls
by 80mV from its peak value, pin 7 of
IC8b goes high and turns on SCRl via
D9 and a 3.3kQ resistor. This then
pulls the control line to pin 2 of ICl
to about 3.4V (1V across the SCR +
1.8V across LED 2 + 0.6V across D7)
and so the converter shuts down and
battery charging ceases.
Because it is now forward biased,
LED 2 lights to indicate the end of
charge condition. At the same time,
the SCR pulls the base of Q5 low and
this turns off to extinguish charge
indicator LED 1.
Once triggered, the SCR can only
be switched off by reducing the curr!;lnt through it to zero. This task is
performed by Reset (Start) switch Sl
which also resets binary counter IC5,
by pulling its reset pin to +lZV. S3b
disables the AID converter circuitry
by holding the reset line to IC5 high,
when the trickle charge mode is selected.
This means that the batteries are
left on charge when trickle charge is
selected. There is no automatic shutdown for this mode. This is not a
problem though because trickle charging is not likely to cause cell damage.
Error detector
Comparator IC7b provides an error
warning if SZ is set to a range that is
too low to suit the battery on charge.
When this happens, IC7a's output will
eventually rise above 9.3V and this
triggers IC7b which switches its output high. This triggers SCRl via ZDB
& DB to shut down the charger and at
the same time lights the error LED
(LED 3).
Note that ZD8 is necessary because
IC7b's output does not go fully .to
ground since it is an bp amp rather
than a comparator. Without the zener
diode, the SCR would be triggered by
IC7b as soon as power was applied to
the circuit.
The output ofIC7b also drives transistor Q6 via ZD8 and a 15kQ resistor.
When IC7b's output switches high,
Q6 turns on and pulls pin 4 of IC4
low to prevent further clocking of IC5.
What about the reverse situation,
where the range selected is too high
for the battery being charged? In this
situation, the battery will never fully
charge and LED 1 (Charge) will usually remain off or be very dim.
That's all we have room for this
month. Next month, we will give the
full construction details.
SC
JANUARY 1991
41
VINTAGE RADIO
By JOHN HILL
My fancy European models
All the radios in my collection were Australian
made until a few months ago when, suddenly,
two additions changed all that. It happened
when a friendly retired farmer knocked at my
door.
Don had heard that I collected radios and, as he was selling up and
moving into town, it seemed that he
would have no further use or room
for his valve receivers. He thought I
might like to buy them. Being interested in any valve radio, I went out to
his utility to inspect the sets he had
to offer.
I found myselflooking at two of the
most impressive receivers I had ever
seen. One was a dual-wave, 5-valve,
Dutch Philips receiver with tuning
indicator and twin speakers; the other
a German Nordmende receiver.
The Nordmende is a large table
model; correction, a very large and
heavy table model. It is multi-band
and covers all the frequencies one
would expect of such a receiver.
However, the big bonus with this set
is the fact that it has an FM band as
well. Not only is it capable of tuning
in FM stations, but it does so in stereo
as well.
A valve count reveals that the Nordmende has 11 valves plus a tuning
indicator. As six of the valves are twin
types the set has, in reality, 17 valve
functions.
The Nordmende receiver is a large & impressive table model. It has four
loudspeakers and two push-pull channels for stereo FM or for an external
stereo turntable.
42
SILICON CHIP
Each channel has an ELLB0 (twin
power pentode) in the output stage
which drives two speakers in pushpull. The set has four speakers in all.
Although I have no specifications on
the set, eight watts per channel seems
a realistic figure. The Nordmende is
quite a radio!
When I first saw these sets in the
back of the ute I was impressed, but
deep down inside I thought that they
would be too expensive to buy. However, the prices were not as bad as I
thought they would be and when I
was told "$10 for the small one and
$40 for the big one", it seemed to be a
reasonable price. I hoped Don
wouldn't change his mind while I
fumbled for my wallet.
$50 for two imported receivers in
excellent condition and working order was a good buy. Both sets have an
up-market look about them that makes
them quite desirable from a collector's point of view.
Of the two, the Nordmende is the
more outstanding. Apart from the FM
stereo aspect, it also has other features that seem to be typically European.
The large full-width dial is one such
feature. All the major stations are
marked with the name of the city from
which they broadcast. Place names
such as Frankfurt, Budapest, Berlin,
Brussles, Belgrade, and many others
cover the dial. There is little doubt as
to the market for which the set was
made.
At the push of a button, one can
change from the receiver's internal
aerial to an external aerial if so desired. The built-in aerial is a ferite
rod which can be rotated through
nearly 360 by turning a control knob
on the front panel. There is also a
visual indicator to show the rotary
aerial's position. This feature seems
Service Tips
This imported Dutch Philips set is an up-market 5-valve receiver. It has
separate bass & treble controls, three shortwave bands and a tuning indicator.
This additional European-made Philips receiver was acquired from a country
junk shop. When fully restored, it will make a very worthwhile addition to the
author's collection.
to be fairly common on the better class
of European receivers.
The aerial for the FM tuner is also
built into the set and takes the form of
a foil ribbon attached to the inside of
the cabinet. A directional aerial for
FM reception would have been a good
idea but has not been incorporated
into the design. There is a socket for
an external aerial if required.
Pushbutton switches
An_other feature is the set's pushbutton switches. All wave-change and
on/off functions are carried out by a
block of pushbutton switches at the
front of the receiver. While these
switches are working at the moment,
the mind boggles at the thought of
what might happen when they wear
and do not switch in and out properly.
Tone control on the Nordmende is
better than average. There are two
controls; one for bass, the other for
treble. Very few radios have separate
bass and treble controls. It also has
provision for a pickup, which means
Instability Problems ·
Most cases of instability (hollow sounding reception and/or
whistles when tuning across a
station) can be traced to faulty
electrolytic filter capacitors. Another cause can be poorly earthed ·
or missing valve shields, particularly around the IF valve.
Always suspect Philips "metallised" valves - these were sprayed
with a gold or red metallic paint
which was earthed via a thin wire
around the valve at the bottom of
the painted section (just above
the bakelite base). This wire went
down into the socket and connected to a valve base pin which
was earthed. The red valves, such
as ECH33, ECH35 & EBF35, frequently have paint which is
cracked & flaking.
Bases can also become loose.
Repairs can be attempted with
Araldite® & by hand painting with
a metallic conductive paint. If
problems persist or if the old paint
has flaked badly, replace the valve
or fit a shield.
Alignment of Early Receivers
Many early superhets are
aligned using trimmer capacitors
accessed through holes in the top
or (less frequently) bottom of the
IF cans. The trimmer across the
primary often has full high tension
voltage on the adjusting screw
and this is easily shorted to the
can by a metallic screwdriver
blade. Use a sharpened knitting
needle as an alignment tool. It will
also eliminate any detuning which
can be caused by a metallic blade.
that records and tapes can be reproduced in stereo if required.
It is fairly obvious that the Nordmende, with its two (stereo) channels, is- a fairly late model valve radio. Although old valve receivers are
generally considered more collectable
than modern ones, I do not believe
this to be the case with my twinchannel German model. I consider it
to be very collectable because of its
rarity.
The 5-valve Dutch Philips is also
from the tail end of the valve era and
JANUARY 1991
43
Pushbutton switching was popular in Europe at the time the Philips &
Nordmende receivers were made. It works well but could be troublesome to
repair if anything goes wrong.
good secondhand replacement soon
solved that problem.
A good point with both of these
imported radios is that they are built
with quality components. There are
no horrible paper capacitors, as in
older sets, which frequently break
down and give trouble. The sets
needed very little work done on them
apart from a good clean up.
In keeping with many other European sets, both receivers can be
plugged into a wide range of power
supplies. A rotary -switch selects one
of a number of power transformer taps
from 90V to 220V. The 220V tapping
worries me a little, for the reason that
the local supply is around 250V. As a
result, everything lights up fairly
brightly. Hopefully there is sufficient
tolerance in the design to accommodate the difference.
Another Philips
it looks a very modern radio. This is
in spite of the fact that it has a timber
cabinet; something we have come to
expect with older models, rather than
with modern sets. Its shape is long
and narrow, with a 7 x 5-inch oval
speaker housed behind a plastic grill
at each end. The cabinet stands on
short legs and the overall effect is
quite stylish.
The dial has only the appropriate
frequencies for the broadcast and
three shortwave bands. The large dial
glass occupies almost the entire front
of the set.
Like the Nordmende, the Philips
receiver has separate bass and treble
controls. These two radios are the only
ones in my collection that have this
refinement.
Pushbutton switches must have
been the in thing in Europe at the
time, and the Dutch seemed to have
been just as keen as the Germans to
use them. A cluster of switches at the
front of the receiver controls the on/
off and band-switching functions.
Removing the chassis revealed that
the receiver is a fairly standard five
valver. The valve complement is:
ECH81, EF89, 6BD7, 6BQ5 and 6V4.
The tuning indicator is a type EM84
and is situated at the left hand side of
the control panel. This indicator was
not working when the set was bought
but what can you expect for $10! A
This close-up view shows the righthand control knobs on
the Nordmende. The inner knob is for tuning, while the
outer knob rotates the internal aerial. The rotary aerial
position indicator is above left of the control knobs while
the tuning indicator is to the right.
44
SILICON CHIP
My wife keeps telling me that things
always happen in threes and this time,
she was right. Personally, I consider
such happenings to be coincidental.
Nevertheless, while browsing
through a country junk shop, there it
was - another Dutch Philips receiver.
Once again it was a large table model,
only this one was in Bakelite, or so I
thought at the time. Removing some
of the grime revealed a dark brown
plastic - definitely not Bakelite!
Anyway, I can't complain too much.
$25 for a 6-valve receiver, with a tuning indicator and in working order,
wasn't an unreasonable price to pay,
even if it was a bit shabby.
This second Philips receiver has
These are the lefthand control knobs on the Nordmende.
The large inner knob is for volume while the outer knob is
the stereo balance control. The two smaller knobs to the
left are the bass & treble controls.
Resurrection
Radio
Vin
N1 eless
Specialists
Repairs r tion Sales
Our skilled technicians offer QUALITY repairs
and restoration.
We also have a large stock of Bakelite and
Timber radios fully restored and for SALE.
Many European sets have odd (by Australian standards) valves in them. The
ECC808 valve is just one example and those shown here had to be imported at
considerable expense.
many of the previously mentioned
features of the other two European
sets: separate bass and treble controls,
pushbutton switching for on/off and
shortwave bands, and an inbuilt ro,
tating ferrite rod aerial. But unlike
the Nordmende receiver, there is no
FM - stereo or otherwise. At the time
of writing, this receiver has not been
restored and is currently waiting its
turn.
Parts are available for the enthusiasts
including over 900 valve types, high voltage
capacitors, transformers, dial glasses,
knobs, grille cloth etc.
·
Circuit diagrams for most Australian makes
and models.
Send SAE for our catalogue.
WA TED
pur 1
Rad o , etc.
u CASrl
Call in to our Showroom at:
51 Chapel Street, Windsor,Vic 3181
PO Box 1116
Telephone: (03) 529 5639
HEAVY DUTY TV/SPEAKER
WALL-CEILING BRACKETS
The MB~ and "'1u5 are
heavy duty two platform
mounting brackets
designed for securing
small TVs and speakers
10 walls, ceilings, desks or
bench tops. ~en
mounted both units can
Disadvantages
So far I have painted a fairly colourful picture of these imported European receivers. Readers could be
forgiven for thinking of them as the
Mercedes or Volvos of the vintage
radio world. While they are unquestionably good quality receivers, there
are a few unfavourable aspects about
them.
First, these up-market radios are
not that good to work on. Many of the
sets in my collection can be separated from their cabinets simply by
removing the control knobs and two,
or perhaps four, screws. Not so with
some of the European varieties - there
are lots of things to remove or disconnect before the chassis can be removed.
Second, these European receivers
invariably have a few (to us) nonstandard valves. The valves used may
be reasonably common on the Continent but here, in the land of Oz, they
can be virtually impossible to obtain.
You want proof? Well try this. The
The 220V transformer tapping on the
Nordmende set is a bit low for
Australian conditions. Hopefully,
there is enough tolerance built into
the set to withstand the extra voltage.
be
360rotated
degrees ~
·
Nordmende has two ECC808s in its
circuit. Try finding a calalog listing,
then try to locate a couple of valves.
Or, if you think that's an easy one, see
how you go with the EMM803 tuning
indicator. If you find a supplier of
these I would like to know who and
where.
The big plastic-cased Philips has a
UL41 valve. Although not unobtainable, it is by no means a common
valve. An EM80 tuning indicator may
also be a bit elusive to track down.
Anyway, despite the good points
and bad, my European receivers perform fairly well and are worthy additions to my collection. A good collection needs some variety and a few
unusual receivers from abroad can
provide just that.
SC
p.:.·::;('brs;,: ~
a~~~
,l"4--_Jvi
as well as being swivelled
up or down to any viewing
or listening angle. The
metal platforms have
predril/ed holes for
mounting and are easily
adjusted with a large a/fen
key supplied with the unit.
~
Imported and distributed by:
AlUS'.l'A
ELECTRONICS
Available through the following retsilers:
David J Reid
Electronics.
All Electronic
Components.
127 York Street.
Sydney. 2000.
NSW. (02) 267-1385.
118 Lonsdale St.
Melbourne. 3000.
Vic. (03) 662 3506.
JANUARY
1991
45
Why replace your
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2C87-8MHz (equiv 80287/8)
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695.00
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D8040 2195.00
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For Amiga 500, 1000, 2000,
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For Amstrad PC1512/1640,
3.5in 720K
For IBM XT, 3.5in 720K XT
For IBM AT, 3.5in 1.44MB
For IBM XT, 5.25in 360K
For IBM AT, 5.25in 1.2MB
For TOSHIBA laptop series,
5.25in 360K
For TOSHIBA laptop series,
5.25in 1.2MB
Joystick PC/XT/AT
3 Button Serial, Champ & Mat
Mouse Mat
D9500
249.00
D9510
299.00
D9520
D9530
299.00
299.00
D9540
299.00
D9550
D9560
D9570
D9580
D9590
269.00
299.00
329.00
299.00
329.00
D9600
349 .00
D9610
399.00
J1000
J1030
J1040
34.95
99.95
7.50
MONITORS
Monitor, 14in TTL, Amber
Monitor, 14in TTL, Green
Monitor, 14in TTL, Paper White
Monitor, 14in VGA 640 x 480
Monitor 14in VGA 1024 x 768
Monitor, 14in Multisync
M9000
M9010
M9020
M9040
M9060
M9050
249.00
249.00
249 .00
749.00
799.00
899.00
1/0 CARDS
2 Ser. 1 Parallel
Games, Parallel & 2 x Serial
Chip Set & Cable suit 11040
Multi 1/0 Card XT only
Multi 1/0 Card, 2 Ports all 4 drive
types supported (XT Only)
Parallel Printer Card (XT/AT)
Serial PortCard X 1 (XT/AT)
Serial PortCard X 2 (XT/AT)
1/0 Plus Card - XT Only
Serial/Parallel Card - XT/AT
2 Serial, 2 Parallel, AT
Multi-Serial Card , 4P-AT
i1080
i1110
i1041
i1000
69.95
74.95
24.95
129.00
i1010
i1020
i1030
i1040
i1050
i1060
i1070
i1090
164.95
29 .95
54.95
64.95
99.00
64.95
84.95
245.00
VIDEO CARDS
VGA Card, 800 x 600 (256K)
VGA Card, 1024 x 768 (512K)
Magic Combo CGA Card
EGA Card
Mono Hercules Card, 16MHz
operation + Parallel Port
V1000
V1010
V1020
V1035
199.00
299.00
V1040
89.95
129.00
179.00
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Worried about the cost? Worry no
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IDE
IDE
IDE
IDE
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IDE
25ms
28ms
19ms
19ms
25ms
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D8012
D8013
D8014
D8020
D8030
D8040
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695.00
795.00
1195.0(;
1395.00
2195.00
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I
POWER SUPPLIES
L2-30- W-att
- P-SU
- S-ui_tT
_o_w_e_r -C-a s_e_ P_2_0-20- 19_5__,
.oo
220 Watt PSU Suit Baby T Case
150W PSU, Circuit Board
150W Switching PSU - XT
200W Switch PSU - Baby AT
200W PSU, Baby AT, L Type
230W Switching PSU -AT
200W PSU With Battery Backup
150W PSU Cap. 220n F/200V
P2030
P1500
P1510
P2000
P2010
P2200
P2040
P9000
149.00
85.00
124.00
149.00
149.00
195.00
695.00
3.95
KEYBOARDS
101 Key Keyboard, XT/AT
101 Key Keyboard + TrackBall
99.95
174.95
K1010
K1020
RAM CARDS
RAM Card, OK RAM, XT only
2MB RAM Cd-, OK LIM/EEMS AT
2MB RAM Cd, OK LIM/EEMS XT
6MB RAM Card, -OK RAM
8MB Fast Card Suit 20MHz +SX
32 Bit RAM Card 25 + 33MHz
R1000
R1010
R1020
R1030
R1040
R1050
99.00
265.00
245.00
295.00
299.00
349.00
DISK CONTROLLER CARDS
Floppy Disk Card, 4 Ports 360K
Disk Cont 4 port, 2In 2Ex or 4In
Floppy Disk Card All Drives
ESDI Hard Disk Cont Card -AT
ESDI HOD/FOO Card - AT
Hard Disk Cont, 1 :1 lnt. AT
HOD/FOO Cont, 1 :1 lnt. AT
Hard Disk Cont, 1:1 lnt. ALL, AT
HOD/FOO Cont, 1:1 int, ALL, AT
SCSI HOD/FOO for AT
Hard Disk Controller, XT
Hard Disk Controller, RLL-XT
/DE (AT BUS) HDDIFDD Card
IDE(ATBUS)
E1000
E1030
E1010
E1040
E1050
E1060
E1070
E1080
E1090
E1105
E1110
E1120
E1200
55.00
134.95
99.00
349.00
425.00
245.00
275.00
249.00
285.00
275.00
134.95
154.95
89.95
HDDIFDDl2S11P/ 1GCard
I
E1210
149.00
C1000
C1005
C1010
C1020
C1030
C1040
C1050
C1070
C1080
C1090
125.00
CASES
Hinged, Baby AT
Full Size Hinged AT Case
Hinged Baby ATw/200W PSU
Slimline 'XT' or 'AT' with PSU
3.5in Hard Disk Ext. + Cable
5.25in Floppy Disk Ext. + Cable
5.25in Full Height Ext. + Cable
Baby Tower Case AT
Baby Tower Case+ 200W PSU
Tower for 6 Dev. (4 front, 2 rear)
Tower for 6 Dev. (4 front, 2 rear)
& 200W PSU
Tower for 6 Devices, (6 front)
Tower for 6 Devices, (6 front)
+ 200W PSU
Case, hinged XT
199.00
249.00
295.00
99.00
134.95
125.00
189,00
325.00
399.00
C1100
C1120
499.00
C1130
C1140
499.00
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If you're looking for the ultimate in
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144cps
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330cps
192cps
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9 pin 80 col
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9 pin 80 col
9 pin 132 col
24 pin 80 col
24 pin 132 col
24 pin 132 col
P5000
P5010
P5020
P5030
P5040
P5050
P5060
$349
$449
$499
$949
$649
$1099
$1249
BUILT, TESTED AND FULLY GUARANTEED!
286 12MHz SYSTEM
Includes
•
•
•
•
•
•
•
•
8112MHz (Landmark 16MHz)
1MB RAM on board
1.2MB (5-1/4in) Floppy Disk Drive
42MB 28ms Hard Disk Drive
Serial, Parallel and Games Ports
Floppy Controller
Enhanced 101 Key Keyboard
Hinged "Baby AT" case and 200W
power supply
• 14in Paper White Monitor & Mono
Hercules Card
399.00
95.00
INTERFACE CARDS
48 Line 1/0 Card
F1130
Serial RS-422 Adaptor
F1140
Industrial 1/0 Card
F1150
Universal Wire-wrap Card
F1030
Dual Serial RS-422 Card
F1040
80286 Speed-up Card
F1050
IEEE 488 Interlace Card
F1060
IEEE 488 Interface Card- National
Compatible
F1070
A-D/0-A Converter, 12 bit, 1 Ch. F1080
Clock Card - XT
F1100
EPROM Writer Card
F1110
Games Card- 'XT'& 'AT'
F1120
X2859
110.00
135.00
445.00
125.00
195.00
495.00
445.00
399,00
499.00
12.75
• 14 day money-back guarantee (except
software)
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• All prices INCLUDE sales tax
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and Post Office COD
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• Leasing facilities available: just ask!
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request.
• KEY tor products on these pages:
BOLD products are new products,
BOLD prices are new low prices.
ENHANCEMENT COMPANY
$
1795
386SX 16MHz SYSTEM
•
•
•
•
•
•
•
•
•
8116MHz (Landmark 21 MHz)
1MB RAM on board
1.2MB (5-1/4in) Floppy Disk Drive
Hard/Floppy Controller
42MB 28ms Voice Coil Hard Disk Drive
2 Serial, 1 Parallel Ports
16 Bit 256K VGA Card (exp to 512K)
Enhanced 101 Key Keyboard
Mini Tower C;ise with LED display and
200W power supply
• 14in Super VGA 1024 x 768 Colour
Monitor, 0.28mm dot pitch
NETWORK
SK Ethernet 8 bit with 'T' Adaptor N1000
16K Ethernet 16 bit with 'T'
Adaptor
N1017
Ethernet 50 Ohm Terminator
N1020
All this for only
Includes
595.00
199.00
49.95
245.00
35.00
CALL (02) 906 5696 FOR THE DEALER NEAREST YOU!
PRINTERS!
...······································..• HIGH QUALITY
.•• JSE SYSTEMS
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•
X3862
All this tor only
$
2995
386 25MHz SYSTEM
Includes
•
•
•
•
•
•
•
•
•
•
8125MHz (Landmark Speed of 47MHz)
32K SAAM Cache
1MB RAM on board
1.2MB (5-1/4in) Floppy Disk Drive
Hard/Floppy Controller
42MB 28ms Voice Coil Hard Disk Drive
2 Serial, 1 Parallel Ports
16 Bit 256K VGA Card (exp to 512K)
Enhanced 101 Key Keyboard
Midi Tower case with LED display and
200W power supply
• 14in Super VGA 1024 x 768 Colour
Monitor , 0.28mm dot pitch
$
3995
X3865
All this for only
FOR MS-DOS please add $100
ALL SYSTEMS INCLUDE A 12 MONTH
"BACK TO BASE" WARRANTY
·····································J
~SHUt4,4,
BOARD SOLUTIONS
Ply Ltd
PO BOX 1120, LANE COVE NSW 2066
TEL (02) 906 5696 FAX (02) 906 4592
Build this 2-tone
alarin Inodule
You've just finished designing an alarm
project and you need an ear-catching alarm
to go with it. If that's the case, then this
alarm sounder is the go. It produces a
melodic 2-tone sound, packs quite a punch
for its size and uses only a few parts.
By DARREN YATES
This circuit was basically designed
for all those times we needed a simple
circuit that made an "easy on the ears"
sound. It's very similar to the alarm
siren in the Egg Timer project published in the November 1990 issue of
SILICON CHIP. It's perfect for any alarm
type application such as a water level
monitor, automotive gauge monitor,
or in a kid's game to indicate a winner.
The module uses "easy to get" parts,
can be built in a couple of hours and
shouldn't cost any more than about
$10 to make.
It has only one input point and is
simple to operate. Just connect the
control input to the positive supply
rail to make the alarm sound, and
ground it to turn the sound off again.
Circuit diagram
Let's take a look at the circuit diagram in Fig.1 and see how the circuit
works. The module uses a single 4093
Schmitt trigger NAND gate IC, a few
transistors, a couple of diodes and
little else.
Gate IC1a is connected up as the
control oscillator. This determines
how fast the circuit toggles between
the two tones. If pin 1 is connected to
the positive supply rail, the gate is
enabled and the circuit begins to oscillate.
If you look at the truth table in
Table 1, this will show you why. If
one of the input pins of the gate is
low, then it doesn't matter what you
do with the other, the output will
always remain high. This corresponds
to lines 1 and 2 of the truth table as
well as lines 1 and 3 since it doesn 't
matter which input is taken low.
However, once you take one of the
input pins high , the output then becomes the opposite of the value on
the other input pin, matching lines 3
and 4 as well as lines 2 and 4 in the
truth table.
The NAND gate here is a special
type known as a Schmitt trigger gate.
Normal gates have a very small threshold area or "hysteresis" level where
an input voltage causes a change in
the output level. For a normal 4011
NAND gate, the threshold level is
about half the supply voltage plus or
minus a few millivolts.
The Schmitt trigger gate, however,
The parts for the 2-tone chime are all
installed on a small PC hoard. The
project can drive a small loudspeaker
to good volume & is ideal for a wide
range of applications requiring an
audible alarm (eg, door chimes, games
& automotive monitors).
48
SILICON CHIP
----------------------+3V-15V
16VWI
10
+
01
.,,
1 PCB,codeSC08111901, 73x
46mm.
5 PC pins
1 8Q 57mm loudspeaker
47k
1M
120k
Semiconductors
1 4093 quad 2-input NANO
Schmitt trigger (IC1)
1 BC558 PNP transistor (01)
1 BC338 NPN transistor (02)
1 BC328 PNP transistor (03)
3 1 N914 signal diodes (D 1-D3)
-:-
150k
B
ELJc
VIEWED FROM
BELOW
TWO-TONE CHIME MODULE
Fig.1: the circuit is.based on three Schmitt trigger NAND gates: ICla, IClc &
ICld. ICla is the control oscillator & sets the rate at which the circuit toggles
between the two tones generated by IClc & ICld. The outputs from the tone
oscillators are then mixed & fed to an audio amplifier (Ql, Q2 & Q3).
has a fairly large area, usually about
1/3rd of the supply voltage. This
means that the input voltage must go
below 113rd of the supply voltage before the gate recognises it as a low
and above 2/3rds of the supply rail
for it to be seen as a high. So, if we
have a 9 volt supply rail then the
upper threshold is about 6 volts and
the lower threshold is about 3 volts,
giving us a hysteresis level of about 3
volts.
By adding just two components, we
can turn this gate into a simple squarewave oscillator. Looking back at the
circuit diagram , notice that there is a
lMQ resistor connected between the
output and one of the input pins (pin
2), and a 0.lµF capacitor from that
input pin to ground. Ifwe assume the
other input is held high, then this is
how the oscillator works.
Initially, the capacitor has no voltage across it and the gate recognises
this as a low. If you look back at the
truth table in Table 1, you can see
that one high input and one low input gives us a high output. The capacitor now begins to charge up via
the current flowing from the gate output and through the lMQ resistor.
The output remains high until the
voltage across the capacitor reaches
2/3rds of the supply voltage. When
this happens, the gate realises it now
has a high on both inputs, and so
pulls the output low. (Check this again
PARTS LIST
on the truth table shown below).
The capacitor now begins to discharge through the lMQ resistor, out
through the low output. Once the
voltage falls below 113rd of the supply voltage, the gate sees a low on one
of its inputs and so sends the output
high again. The capacitor again begins to charge up through the lMQ
resistor until it reaches the upper
threshold level and so the cycle c.ontinues.
There are three of these oscillators
in the circuit, formed by gates ICla, c
& d. ICla forms the control oscillator
while IClc and ICld are the two tone
oscillators. The frequency of ICla is
much lower than the other two so
that the two tones can be easily distinguished. The frequency of this type
of oscillator can be easily varied by
changing either the resistor or capacitor value. Reducing the value of either component increases the frequency and increasing the value decreases the frequency.
TABLE 1
INPUT A
INPUT B
OUTPUT
(pin 1)
(pin 2)
(pin 3)
Low
Low
High
High
Low
High
Low
High
High
High
High
Low
Capacitors
1 100µF 16VW electrolytic
1 10µF 16VW electrolytic
1 0.1 µF metallised polyester
(greencap)
2 .018µF metallised polyester
1 .0039µF metallised polyester
Resistors (0.25W, 5%)
1 1MQ
2 10kQ
2 150kQ
1 1kQ
1 120kQ
1 68Q
1 47kQ
Miscellaneous
Hookup wire, solder, etc
The outputs from these two oscillators are then coupled together by
two lOkQ resistors to a common
.0039µF capacitor. These components
form a very simple audio mixer. The
signal is then fed to the base of transistor Ql, which is biased on by the
4 7kQ resistor.
Transistors Ql-Q3 together form a
low-power audio amplifier. Ql provides the voltage gain and biasing for
the push-pull output stage based
around transistors Q2 and Q3. The
68Q resistor and diode D3 provide a
voltage drop of about 1 volt between
the bases of transistors QZ and Q3 to
reduce crossover distortion, to provide a clean output signal. They also
set the quiescent current to about
5mA. (You could even use this amplifier circuit for your own projects!)
The amplified audio signal appears
at the junction of the emitters of Q2
and Q3 and is coupled to the loudspeaker via a lO0µF capacitor.
Construction
If you make or buy the PC board,
check that there are no shorts or
breaks in any of the tracks. If there are
JANUA RY 1991
49
Fig.2: be sure to orient all polarised parts correctly
when installing them on the PC board. These parts
include the IC, transistors, diodes & electrolytic
capacitors.
any, correct them now before you do
any soldering.
Once you're happy that everything
is OK, solder in the PC pins and the
wire links. Next install the resistors
and the greencaps. Use the wiring
overlay diagram to make sure you
have them in the right place on the
board.
Now install the electrolytic capacitors. Check that you have them correctly installed before you solder them
in. Once you've done that, solder in
the diodes, transistor and the IC.
Testing
If you're happy that everything is
OK, you can now test the circuit operation. First, connnect a wire link
between the control pin and the posi-
CAPACITOR CODES
0
0
0
0
Value
IEC Code
100n
0.1µF
.018µF 18n
.0039µF 3.9n
EIA Code
104
183
392
Fig.3: use this full-size artwork to etch your own PC
board & to check the board for etching defects.
tive supply pin. If you now connect
up a voltage supply of between 3 and
15 volts, you should get an instant
chime from the speaker.
Disconnect the power and remove
the link between the positive supply
and control pins and replace it with a
link from the control pin to the ground
pin. If you again switch on the power,
you should hear nothing.
If this doesn't work, disconnect the
power and check the board for any
accidental solder splashes between
the tracks. You should also check that
you have all the components correctly
installed.
Experimenting
Since we are using only dirt-cheap
and common components, you may
like to experiment a bit with the circuit in the following way:
To increase the frequency at which
the circuit cycles between the two
tones, decrease the lMQ resistor connected to ICla. You will notice some
strange effects, the lower in resistor
value you go, but don't go below about
lOkQ otherwise the gate begins to
dissipate too much power. You can
decrease the frequency also by increasing the resistor value.
If you want to change the frequency
of the actual tones themselves, you
can increase or decrease the value of
the 150kQ and lZ0kQ resistors connected to IClc and ICld respectively.
As before, increasing the resistor value
decreases the frequency and decreasing the resistor value increases the
frequency. Again, don't go below
l0kQ.
The volume of the chime can be
increased by replacing the .0039µF
capacitor with a larger value - say
.0082µF. Be careful though, as this
increases the current consumption of
the amplifier from about 30mA to
90mA. Don't go above .0lµF or you
may end up damaging the output transistors.
Most importantly, do not take the
control input higher than the circuit
supply voltage otherwise you will kill
the IC. What you can do is to run the
chime module from an existing power
supply and generate the control signal from that supply voltage.
SC
RESISTOR CODES
0
0
0
0
0
0
0
0
50
No
Value
4-Band Code (5%)
5-Band Code (1%)
1
2
1MQ
150kQ
120kQ
47kQ
10kQ
1kQ
68Q
brown black green gold
brown green yellow gold
brown red yellow gold
yellow violet orange gold
brown black orange gold
brown black red gold
blue grey black gold
brown black black yellow brown
brown green black orange brown
brown red black orange brown
yellow violet black red brown
brown black black red brown
brc,wn black black brown brown
blue grey black gold brown
1
2
SILICON CHIP
For Features and
Performance ...
Upgraded tor The Nineties!
T
D
z
For Features and
Performance ...
Prices
include
TWO
x1/x10
switch
probes
3 1/2 digit large LCD display
Memory for relative measurements
Data hold function
Diode and Transistor testing
◄ ff~
4 1/2 digit large LCD display
Measures capacitance
200kHz frequency counter
Diode and Transistor testing
· High sensitivity- 1mV/div
Stable low drift design
8 divisions of displayed
dynamic range with accurate
distortion-free waveform
measurement
Special TV sync separ11tion
circuits for measurement of
video signals
Delayed sweep function
(OS7040A)
±3% accuracy
Cursors for direct
measurement of waveform
voltage, time and frequency
20MHz bandwidth
Convenient XY operation for
measuring phase differences
between two waveforms
Variable sweep control
incorporating x10 magnifier
Uncal and trigg-er warning
lights
TV-V & TV-H triggering
Trigger hold-off
3 1/2/digit large LCD display
Measures capacitance
Measures Temperature-20 to +15ffC
0S7020A $650 ex tax $773.50 inc tax*
0S7040A $1045 ex tax $1243.55 inc tax•
1mV max sensitivity
Similar performance
to OS7020A
0S8020R $1045 ex tax $1243.55 inc tax•
- ·supported &Serv.iced Australia-wide by
Elmeasco Instruments Pty Ltd
N SW (02) 736 2888 Vic (03) 879 2322 Old (07) 875 1444
S.A. (08) 344 9000 W.A. (09) 470 1855
3 1/2 digit LCD display
Memory mode for relative measurements
Data hold function
Slim, compact construction
Supported & Serviced Australia-wide by
Elmeasco Instruments Pty Ltd
N SW (02) 736 2888 Vic (03) 879 2322 Old (07) 875 1444
S.A. (08) 344 9000 W.A. (09) 470 1855
You've Gotta Getta Goldstar from:
You've Gotta Getta Goldstar from:
A.C.T. John Pope Electrical 80 6576N.S.W. D.G.E. Systems (049) 69 1625e W.F.Dixon (049)
A.C.T. John Pope Electrical 80 6576 !iJ....W,. D.G.E. Systems (049) 69 1625 • W.F.Dixon (049)
69 5177 • Macelec (042) 291455 • Newtek (042) 271620 • Novacastrian Electronic Supply
[0_§)_62 1358 e Obiat Pty Ltd 698 4776 e Digitel 709 6511 e Geoff Wood 427 1676
OUEENSLAN!l St Lucia Electronb 252 7466 • B.A.S. Audiotronics 844 7566 • The Electronics
Shop (075) 32 3632 • Solex (Townsville)(077) 72 4466 • Xanthos Electrical (079) 27 8952
S.AUSTRALIA Force Electronics (08) 212 5505 VICTORIA G.B. Telespares 328 4301 e The
Electronic Components Shop 670 6474 • Factory Controls (052) 78 8222 • Mektronics 587
3888 • Truscott Electronics 723 3094 W AUSTRALIA Atkins Carlyle 481 1233 • Leda
Electronics 361 7821 PAPUA NEW GUINEA TE (P.N.G.) Pt Moresby 25 6322 Lae 42 6246
69 5177 • Macelec (042) 291455 • Newtek (042) 271620 • Novacastrian Electronic Supply
(049) 62 1358 e Obiat Pty Ltd 698 4776 e Digitel 709 6511 e Geoff Wood 427 1676
QUEENSLAND St Lucia Electronics 252 7466 • B.A.S. Audiotronics 844 7566 • The Electronics
Shop (075) 32 3632 • Solex (Townsville)(077) 72 4466 • Xanthos Electrical (079) 27 8952
S.A!ISTRALIA Force Electronics (08) 212 5505 VICTORIA G.B. Telespares 328 4301 e The
Electronic Components Shop 670 6474 • Factory Controls (052) 78 8222 • Mektronics 587
3888 • Truscott Electronics 723 3094 W AU.s.TRALIA Atkins Carlyle 48 1 1233 • Leda
•Electronics 361 7821 PAPUA NEW GUINEA TE (P.N.G.) Pt Moresby 25 6322 Lae 42 6246
*Recommended prices only
*Recommended prices only
I
I
I
I
I
I
ORDER FORM
I
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ISSUE
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52
SILICON CHIP
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No stamp required in Australia
I
PRODUCT SHOWCASE
I
Squeeky clean filters
from Jaycar
Concord, NSW 2137. Phone (02) 747
1888.
vacuum pickup and place and has
slots for extraction tools. Optional
polarising pegs can be provided and
the socket is available in 20, 32, 44,
52 and 68 terminal versions.
For further information, contact
Adilam Electronics Pty Ltd, PO Box
131, Bulleen, Vic 3106. Phone (03)
846 2511.
Whether you have a computer system or a hifi, these two or four outlet
power filters from Squeeky Clean will
help protect your equipment from
mains hash or voltage spikes. Both
are rated at 10 amps maximum and
contain varist'ors as well as filter
components.
The two-outlet job sells for $109
while the bigger four-outlet model is
$269. Check them out at your nearest
Jaycar Electronics store or obtain
yours by mail order from PO Box 185
Surface mount chip
carrier socket
Portable tape streamer
for data backup
This new low profile PLCC socket
has visible internal solder tails, making for easy solderability with all
common reflow processes. It uses a
high pressure contact system which
is claimed to eliminate the need for
gold plating while assuring a reliable
cost effective surface mount socket
for leaded chip carriers.
The socket has a centre pad for
Most of us have suffered the problem of losing data through system
corruption or just a bad floppy. The
new BIT tape streamer from Banksia
Information Technology is designed
for quick large-quantity data storage
on cassette - up to 60MB!
File-by-file backup can take place
at up to 5MB/minute and the whole
system is menu driven. It even takes
High capacity
laser printer
This new printer from Facit, designated the model P8100, is suitable for applications ranging from
word processing to graphics and
desktop publishing. Its standard
features include dual Centronics
parallel and RS-232C serial interfaces, 512 kilobyte memory, 200
sheet paper tray and 300 dots per
inch resolution. Emulations provided in the base unit are HP Laserjet II, IBM Personal Printer Data
Stream (PPDS), and the IBM 7372/
HP7475A (HPGL) Graphics Language.
Options include memory expansion of 1, 2 or 3.5Mb, a 500-sheet
document feeder, 75 envelope
feeder, a wide range of font cards
and soft fonts for the HPLJII and
PPDS emulations, and a special
input paper tray for A5 size sheets.
Also available as an option is the
original Adobe Postscript language
in either 17 or 39 font versions.
Although designed as a heavy
duty "work horse", the P8100 takes
up only a small amount of space
and has a low noise output
(50dBA), making it ideal for the
normal office in LAN, mini or
mainframe applications.
For further information, contact
Elmeasco Instruments Pty Ltd, 18
Hilly Street, Mortlake, NSW 2137.
Phon!:) (02) 737 2888.
JANUARY1991
61
once only investment of $33.50 from
Microtroriics Pty Ltd, 305 Morphett
St, Adelaide, SA 5000.
Remote control tester
from J. V. Tuners
Acoustimass system for
professional use
Bose has brought out a professional version of their Acoustimass subwoofer and
satellite system which is called the Bose 403. While their domestic version has a nondescript bass enclosure, the 403 has a sculptured suitcase
look about it, with the base ports underneath the rugged carrying
handle.
The satellite speakers use four tweeters, each of which can be separately angled to give an overall wide dispersion of the sound. Crossover
frequency from the bass to treble enclosures is at 180Hz. Maximum
power input is 250 watts RMS or 400 watts peak. Overall frequency
response of the system.is quoted as 45Hz to 20kHz.
For further information, contact Bose Australia Inc, 11 Muriel Ave,
Rydalmere , NSW 2116. Phone (02) 684 1022.
care of when the cassette is full.
The tape streamer doesn 't require
an extra power supply, as it obtains
this via the BIT controller card, which
just fits in the back of any PC. It also
supports MS-DOS 2.0 and higher.
It is available as a package containing software, controller card and
manual for $1296 plus tax.
For further details, contact Banksia
Information Technology on (02) 418
6033 or Fax (02) 428 5460.
AM/FM receiver for
alternative lifestyles
Are you "going bush" where you'll
be out of reach of normal mains power
or even supplies of batteries? If so,
this little AM/FM receiver could be
for you.
It has four possible sources of
power. You can use it with ordinary
AA cells but why would you want to?
Instead, most people would use the
top- mounted solar cells to keep its
internal rechargeable cells up to
62
SILICON CHIP
scratch. Or if you have mains power
available, you can put the radio on
charge for a few hours.
Finally, if you are out "in the sticks"
and the you want to listen in the clead
of night, a few cranks on the handle
of the internal dynamo will make a
few minutes of listening available.
Frequency coverage is 88-108MHz
on the FM band or 525-1650kHz on
the AM band.
Never buy a battery again, with a
Designed to test any infrared or
ultrasonic remote control, this unit
confirms their operation with a light
emitting diode and a piezo speaker.
Quite a handy unit for the TV and
video serviceman, the unit is priced
at $85 plus $4 postage and packing
from J.V. Tuners. Contact them at 216
Canterbury Road, Revesby, NSW
2212. Phone (02) 774 1154.
Weller Pyropen has
piezoelectric lighter
Here is a deluxe portable gas powered soldering iron for servicemen
and technicians. Beautifully made
and housed in a steel carrying case, it
has pushbutton lighting by means of
a piezoelectric element. It comes with
a number of bits and a blowtorch fitting and has a foam pad inside the
case for wiping the bit clean.
Priced at $169.95, the Weller Pyropen is available from David Reid
Electronics, 127 York Street, Sydney,
NSW 2000. Phone (02) 267 1385.
486 upgrade for
386 computers
Do you have an application where
a 386 computer is still not fast
enough? You'd like a 486 motherboard
_but can't afford it, right? Well now
there is a 486 daughterboard upgrade
at a much lower price. Called the
GO!486, it can plug into the socket of
your 16, 20 or 25MHz 386 and 387
processor to deliver zero wait state
processing while allowing the motherboard to run at its original speed.
While doing so, it is claimed to deliver 97% of the performance of a 486
motherboard.
Installation can be done in minutes
and there is no need to reformat the
hard disc or to transfer data.
For further information, contact
· Computer Connection, Level 3, 220
Pacific Highway, Crows Nest, NSW
2065. Phone (02) 957 6719.
Low cost multimeter
fits in your pocket
This compact digital multimeter
slips easily into your shirt pocket yet
has just about all the functions you
want, at a low price too. It has a 3½digit readout, ±0.7% accuracy for DC
voltage measurements, ±1 % accuracy
for DC current and ±1.2% accuracy
for AC voltage (two ranges: 200V and
750V).
There are five resistance ranges,
2MQ, 2ookn, 20kQ, 2kQ and 200n.
As well, there is a diode test range
and a 10 amp DC range.
And the price? Just $39.95 from
Altronics of Perth. Phone (09) 328
1599.
HP's most powerful
desktop computer
Hewlett Packard has introduced
its most powerful desktop personal computer, the 25MHz 80386
based Vectra 386/25.
The new machine employs high
performance embedded controller
hard disc drives, HP 's super VGA
display with extended resolution,
two megabytes of near-zero wait
state memory and a 32K memory
cache. It is claimed to be capable
of running applications up to 25%
faster than 20MHz cache-based
386 systems and up to 50% faster
than non-cached systems.
12-bit analog to
digital converter
Now available is a new 12-bit
10MHz sampling analog to digital
converter which incorporates
subranging, · sample-hold, internal
reference and 3-state output buffers.
Laser trimming and customised gate
arrays deliver a high performance
such as total harmonic distortion and
signal to noise ratio of 70dB and 2-
Hard drive capacities of 42, 84,
170 and 340 megabytes, with access times of 17-19 milliseconds,
are available. A single 3.5-inch or
5.25-inch floppy drive may be fitted. Memory is expandable from
the base of 2 megabytes to a maximum of 32Mb, using single inline
memory modules (SIMMs).
Base price of the new HP Vectra
386/25 , with no hard drive, is
$9145. With an 84MB drive, the
price is $11 ,870 and with a 170MB
drive, the price is $13,574.
For further information, contact
Hewlett Packard Australia Ltd, 3141 Joseph St, Blackburn, Vic 3130.
Phone (008) 033 021.
tone intermodulation distortion of
75dB. A small signal bandwidth of
65MHz and a full power bandwidth
of 40MHz assure fast response to transient signals.
Integral and differential nonlinearity are specified at ±1LSB for input
frequencies up to 5MHz, while offset
and gain temperature coefficients are
specified at ±25ppm/°C typical. Input voltage range is ±1.25 volts while
power requirement is for ±15V and
JANUARY1991
63
Good quality project kits
from Dick Smith Electronics
Pictured here are two of the recent kits produced by Dick
Smith Electronics for SILICON CHIP projects. Good quality
components are used throughout and the presentation is topped
off with fine screen printed panels. Dick Smith Electronics
kits are outstanding not only for their component quality but
also for their instruction manuals which usually provide diagrams and information not in the original project articles.
While the SILICON CHIP Dual 50V Power Supply and Digital
Capacitance Meter are highlighted here, Dick Smith Electronics has a large range of other kits originally developed and
published in this magazine. See them at your nearest Dick
Smith Electronics store.
Australia. There are steel speaker
grilles to suit various sizes, chrome
catches, plastic corner pieces, different styles of handles, and steel dishes
to suit XLR sockets.
The prices are quite reasonable. To
find out more, contact Sound Australia, 28 Walker Street, Dandenong, Vic
3175. Phone (03) 7911622.
±5V rails. Typical applications include spectrum, transient, vibration
and waveform analysis.
The device is also suited to infrared imaging, radar, sonar, video digitisation, medical instrumentation
and high speed data acquisition systems.
For further information, contact
Elmeasco Instruments Pty Ltd, PO Box
30, Concord NSW 2137. Phone (02)
736 2888.
Hardware for PA
loudspeaker systems
If you are building a PA system for
road use, you'll be interested in this
range of cabinet hardware from Sound
64
SILICON CHIP
New inkjet printer
from Hewlett Packard
Hewlett Packard have replaced
their Deskjet and Deskjet PLUS printers with the new HP Deskjet 500
model which offers more fonts, better
font spacing, water-resistant ink and
compatibility with Microsoft Windows 3.0. As with previous models,
it has 300 dots per inch resolution
and uses plain paper. It outputs text
at three pages a minute and graphics
at two pages a minute.
The Deskjet 500 has four internal
fonts: CG Times, Letter Gothic, Portrait and Landscape Courier. Each
typeface has medium, bold, italic and
bold italic treatments and comes in 6
and 12 point sizes except for Landscape Courier which also comes in 24
point. Kerning is available for a more
professional look.
As well, there are four new font
cartridges offering two decorative
fonts, Dom Casual and Brush, in addition to Garamond, CG Triumvirate
and Century Schoolbook typefaces.
For a really quiet printer then, have
a look and a listen to a HP Deskjet
500. It is priced at $1266.00. Enquiries to your HP printer dealer or to
Hewlett-Packard Australia Ltd, 31-41
Joseph St, Blackburn, Vic 3130. Phone
(03) 895 2676.
Heavy duty relay
from Takamisawa
This heavy duty SPST relay
from Takamisawa has a 12V coil
and 25 amp 250VAC contacts.
It could be used as a power
supply crowbar, for motor starting or for other heavy duty applications. It's available from
David Reid Electronics, marked
down from $13.95 to $7.50. Get
'em while you can.
The address: 127 York St,
Sydney, NSW 2000. Phone (02)
267 1385.
wpoD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS .. . WOOD FOR: C
COMPUTER BITS & PIECES
Cables
Null Modems
Switchable
RS-232 Lead
Printer LNds
IBM Parallel lyf/1/
1.8m
4.0m
10m
Easy and ~utck to change
configurations with DIP" switches
built mto both 25-pin ·o· plugs.
Allows various combinations of
TXD and RXD as well as
025 Type Male to Female
025 Cable type 2m long
114.95
29.95
75.00
~'{%, 1¥f:! type. Male to Female
2m
ffl4 .95
~~fttt~ni ~~~~~tiler end
5m
.oo
ana pins 2.3.4d5.s.a.11.14.19 & 20
10m
75.00
at terminal en .
Extension Leads
Five connecting wires Including
025. Male/Female Male/Male
ground, two wires connected
Female/Female. All 2m long $24.15
0
MonltorLNds
i~a~:d ~o~Tucts.
09. Male/Female Male/Male
Length 2m
$39.95
Female/Female. All 2m long 124.95
. - - - - - - - - - - Sm long
$29 .95
Keyboard Extensions
1.Sm curly cord
$9.95
Stir/al to 09 Convetter
D 9Female to 025 Male
2m long
$19 .95
/EC Power Cord
1.8m
~
er:
0
I.I..
Cl
0
~
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ter:
0
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Cl
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·o·
■
FAX/Modem/
Phone Protec or
Protects both telephone line and
f&;:~ ~~k~~~~~ul)g~!n~Pso
0
I.I..
Cl
0
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~
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er:
Centronics 50 Wi!.'f. Male to male,
female to female or male to female.
All 1.Sm
$34.00
9 PI r to 25 PI n
Adapto
I
er:
I.I..
Cl
0
~
Vdc 200mV, 2V, 20V, 20CN. 1000V
Vac 200mV, 2V, 2rN. 200V,J~rN
Ade 20011A. 2mA. 20mA. 2u...-nA.
2A. 20A.
Aac 200uA, 2mA. 20mA. 200mA.
2A. 20A
Ohms 200!1, 2k{l 20k{l 200kn, '
2MQ, 20MO
Frequency 2kHz 20kHz, 200kHz
ciacitance 2nF. 20nF. 200nF, 2µF.
$6.95
A IGA
Extension able!i
D23 Male/Female. Mate/Male.
Feniale/Female. All 2m tong $29.95
Data Switch
Boxes
ComTHt-The Ultimate/
If you're a professional user get the
data sheets from us. There's a
1
Mght for you.1315.00
COMTEST 212
285.00
COMTEST 225
425.00
Made To Order
$7.50
Compu er aper
$6.95
$7.95
60osm bond, 66 lines per Pi!ll~J
2000 sheets
$41.95
1th
00
analog bar graph
e Autoranging or manual selection
• 8 Functions • Vdc, Vac. Ade, Aoc,
Ohms, Diode, Frequency,
Capacitance
Data hold
• Memory offset
Ranqs
Vdc 200mV, 2V, 20V, 20CN. 1OOOV
Vac 200mV. "N, 2(N, 200V, 75(J,/
Ade 20011A. 2mA. 20mA. 200mA.
2A, 20A.
Aac 200uA. 2mA. 20mA. 200mA.
2A, 20A
Ohms 200!1, 2kQ 20kn, 200kn,
2Mn, 20MO
Frequency 2kHz 20kHz, 200kHz
ciacitance 2nF, 20nF, 200nF, 2µF,
Custom Cable
Service
Available
MEMOREX
GE0
Mod 198
e 3 112 digit plus 41 segment
·o•r,,,.
510 terminator
"T" pieces
3 females
2 females. 1 male
GENUINE PREMIUM GRA
SKS
51/4 2S/2D
$16.95 per 10
5 1/4 2S/HD
$24.95 per 10
3 1/2 2S/2D
$24.95 per 1O
31/2 2S/HD
$49.95 per 10
$166.80
Gender Changers
25pin i!:lmale to Female or
Male to Male
Rigid
$12.95
Flexible
$12.95
9pin Female to Female or
Male to Male. Rigid
$7.95
C.ntron/cs
36pin Female to Female or
Male to Male
$16.95
ffl.00 Ethernet Cab1es
~
od tq6
e 3 1/2 digit plus 41 segment
analog bar graph
e Autoranging or manual selection
6 functions• Vdc. Vac, Ade. Aac,
Ohms, Diode
Water resistant
e Data hold
• Memory offset
Ranqss
Vdc 200mV. 2V, 20V. 20CN. 1000V
Vac 200mv. "N, 2rN, 2ooy,J_SrN
Ade 20011A. 2mA. 20mA. ,w:nA_
2A, 20A.
Aac 200uA. 2mA. 20mA. 200mA,
2A, 20A
Ohms 200!1, 2k{l 20k{l 200kn,
2Mn, 20Mn
We have 2 wide range at prices to
suit any budget, incfuding
~rofessional"ComTest models.
ri~1E~f
ly
We are stocking the UPS501 which
will provide up lo 7 minutes battery
supply for a SOON load. This gives
you ample time to power down
your system in the event of a mains
failure. Instant switch-over. Battery
~~~~:ri~J~~~i~fi);~ed. ~!~i~~8
Allow $20 P&P ($680.00 ex tax)
Six models to choose from
"O"Ty,,.
9 pin 2 wey
25pin 2way
.00
25ptn 3wey
.DO
25pin 2wey automatic
.OD
Centron/cs
36pln 2wey
$45 .DO
36pin 3wey
$65.00
Also°!tailable with transistor tester
in place of capacitance ran_ges.
(Model 93T)
$1k80
$99.95
'~
0
• 1999 count
• Large 20mm high contrast LCD
readout
• BFunctions• Vdc. Vac, Ade, Aoc,
Ohms, Diode, Frequency,
Capacitance
e 0.5% de accuracy
·o'
indicate standard activities. 2 spare
LEDs for miscellaneous lines. 24
DIP switches for configuration.
Patch into any of the 2~ active lines
~
G
Modo/93
In Un• 025 Patch Box
Quick and simple to wire internal
pcb pads connected to pins on
connectors.
Solder leads provided to make up
any configuration.
$16.95
c~n\~~~~-~i~~i~!~~~ tf8~n "D"
Save Problems and Cos
~
and
UL1244 standanlr larra/1
Of/Bratian
1~~ 8:!ls
0
I.I..
Cl
0
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Flat Ribbon Cables
025 Male & Female to D25 Male/
Female. Yes both sexes each end!
0
rnhcoo~~g~~~;c~g~~l~J~~ower.
male to male, fem!:t,DO
Arrestor tor maximum protection.
female or male to female.
Fully
2m Cables
$19.95
._
_approved.
_ _ _ _ _ _$64.95
___, All
SCSI
checks for proper earJ:ing etc. us
Modular type plugs and sockets for
3112" or 5114"
er:
9aand 98 hav, ana/lJfl bar
• &Jfu~s:3,d Input tannlnalr
and function switch /or ,asy
111/t/tig
• Pro/la 11Dra,1 c//fll built In for
,asy_ two handad m,asu,.m,ntr
• 11111 96 is wat,r /Wslslanc, far
Industrial us,
• Shackpraal /or a drop of 1.5ml
• Built-In till s/and
Ran11u
Disk Cleaners
~
Look at lhl llahl/81• Laro, hiah contrast display • Th,
Min/Tester
7 dual colour LEDs monitor TD,
RD, RTS CTS. CD. DSR & DTR.
25pin
plug and socket $24.95
In Un• 025 Wiring Box
~:\~~I~ above but with spring
Tinned leads supplied
$25.95
9pin male to 25pin female
rigid
$10.50
9pin female to 25pln male
rigid
$10.50
9pln female to 25pln male
2m long cable
$19.95
~
$12.95
$11.95
ln-Une Switch Box
Handy for reconfiguring cables.
25pin
plug and socl<et $14.15
:~fJ~1W:. 881~
~
Why pay up to $150 for a label?
Take a close look al APPA
muttimeters. Look familiar? That's
because they're sold under different
brand names. And that means you
could pey a lot more than you need
to. We've seen the top of the tine
model selling at around $150 more
than our price. So you·re peying that
much extra just for the brand label!
ClJ,F
$214.80
Model 76 C""'pon•nt Te t•r
Does the things your multimeter
doesn't!
• Capacitance 200pF to 20uF
• Resistance 2000 to 20M'n
• Transistor hie and lceo
• Diode displays VI at 1mA
e LED dls~;r; VI al 2Ma and 10mA
= ~ierass~ai~:rd 1.SVcells
If you can't find what you
want, n'// make It for you/
Our servlcll now Includes
• •o· type connect"'• with
eh/aided cable
• 1oc types onto flat cable
• BNC ty,,.s onto coax.
C1111 ·us for II quote!
$142.80
LEC R0NICS PTY LTD
229 Burns Bay Road, (Corner Beatrice St.) iNc IN Nsw
Lane Cove West, N.S.W. P.O. Box 671, Lane Cove N.S.W. 2066
Telephone: (02) 428 4111 Fax: (02) 428 5198.
8.30am to 5.00pm Monday to Friday, 8.30am to 12 noon Saturday.
Mail Orders add $5.00 to cover postal charges.
Next day delivery in Sydney add $5.00.
All prices INCLUDE sales tax.
Tax exemption certificates accepted if line value exceeds $10.00.
~!!!f!!:=:'.~....--~-__,.
►
~
!.
10
au~
BANKCARD, MASTERCARD, VISA, CHEQUES OR CASH CHEERFULLY ACCEPTED
-~0
c:,
.,,
o.
::0
2
~
AMATEUR RADIO
BY GARRY CRATT, VK2YBX
How quartz crystals work
One of the most common components
encountered in amateur radio, yet possibly
the least understood, is the quartz crystal.
This article sets out to explain some of the
mysteries behind the quartz crystal.
Quartz is a piezoelectric material.
Piezoelectricity is literally "pressure
electricity", the prefix piezo being
derived from the Greek "to press".
The direct piezoelectric effect was
discovered in 1880 by the Curie brothers and refers to the electric polarisation of these materials brought about
by applying mechanical strain. Conversely, piezoelectric materials can be
deformed by applying voltage to them.
Many different substances have
been investigated as possible piezoelectric resonators. Compared to other
resonators - eg, LC circuits, mechanical resonators such as tuning forks,
and piezoelectric resonators based on
ceramics or other single crystal mat-
erials - the quartz resonator has a
unique combination of properties.
The material properties of single crystal quartz are both extremely stable
and highly repeatable from one specimen to another.
The acoustic loss or internal friction of quartz is particularly low, leading to one of the key properties of a
quartz resonator: its extremely high
Q factor. The intrinsic Q of quartz is
around 107 at 1MHz. Quartz crystals
typically have Q factors ranging fro~
tens of thousands, to hundreds of
thousands; ie, thousands of times
better than the best LC circuits. Because of their inherently high Q,
quartz crystals are also very stable.
Quartz is a crystalline form of silicon dioxide, SiOz·. It is a hard, brittle,
transparent material, with a density
of 2649kg/m3 and a melting point of
1750dC. Quartz is insoluble in ordinary acids but soluble in hydrofluoric acid and in hot alkalis. Despite
the natural abundance of quartz (sand
is largely made up of grains of quartz),
it is surprising that quartz crystals of
sufficient size and purity for processing are very rare.
Cultured quartz
For all but exceptional requirements, natural quartz has now been
superseded by cultured quartz for the
manufacture of resonators. Cultured
quartz is now routinely grown from
aqueous alkaline solution, under
conditions of high pressure and temperature in massive underground steel
autoclaves. The lower part of the auto-
z
y
-10
A, B, C constant
T : Temp,
Fig.1: this diagram shows how the various blanks may be cut from a quartz
crystal. The AT cut is the most common but other cuts can also be used,
depending on the characteristics required for the cystal.
66
SILICON CHIP
To : Reference Temp.
Fig.2: temperature vs frequency
characteristics for various cystal cuts.
As can be seen, the AT cut is the most
stable.
+18
ABCDE
F
J
GH
K
+60
+50
L
FREQ.
+40
CHANGE
PPM
+30
M
+20
N
0
-10
- 20
0
- 30
- 40
-50
-60
- 54
-44
-34
-24
- 14
-4
+6
+16
+26
+36
+46
+56
+66
+76
+86
+96
+106 +116 +126
+136
TEMPERATURE °C
Fig.3: the temperature performance of a quartz crystal is governed by the angle
at which the blank is cut from the crystal. These "S" curves show the expected
frequency vs temperature variation for AT cut crystals.
clave is maintained at a temperature
of about 400°C and contains nutrient
in the form of pure silica.
At this temperature and at pressures in the order of a thousand atmospheres, the solubility of silica is
relatively high and a saturated solution is formed. Convection currents
transport the saturated solution to the
upper part of the autoclave, which is
maintained at a slightly lower temperature-of aociut 350°C. At this lower
temperature, the solution is supersaturated and the quartz is deposited
on seed crystals suspended in the
cooler region of the autoclave. Over
periods of many days or weeks, crystals of substantial size can be grown
for use in the manufacture of resonators.
By slicing the raw crystal at various angles with respect to its axis, it
is possible to obtain a variety of blanks
having different vibration modes and
different temperature characteristics.
The most commonly used type of
resonator is the "AT" cut, where the
quartz blank is in the form of a thin
plate cut at an angle of about 35 degrees to the optic axis of the crystal.
The AT cut has a frequency/temperature coefficient which can be precisely controlled by small variations
in the angle of the cut.
Various cuts
Fig.1 shows how various blanks are
cut from a quartz crystal, while Fig.2 ·
shows the variation of temperature/
frequency characteristics of various
cuts. As you might expect, the performance of a quartz crystal over a
temperature range is governed by the
angle at which the blank is cut versus
the axis of the quartz.
The "S" curves shown in Fig.3 form
a useful guide to the expected variation of frequency versus temperature for the commonly usEd "AT" cut.
For crystals falling in the range 1MHz
to 150MHz, a frequency tolerance of
±0.0005% over a temperature range
of-55 to +105°C is readily achievable.
The final essential characteristic of
the quartz resonator is related to the
stability of its mechanical properties.
Short and long term frequency drifts
of only a few parts per million per
year are readily available from commercial units. The highest degree of
"ageing" occurs in the first week after
manufacture. After this time, the ageing process decreases logarithmically.
Precision crystal units manufactured
under closely controlled conditions
are second only to atomic standards
in their frequency stability.
The first step in manufacturing a
crystal resonator involves processes
similar to those involved in the manufacture of optical lenses. Initially, the
crystal "bar" is oriented using x-ray
diffraction techniques, to determine
the precise angle at which the blank
must be cut. The crystal bar is then
cut into wafers by a precision sawing
machine, using a lapping technique,
where the bar of quartz is cut by a
series of steel blades driven in a reciprocating motion, while being continuously flooded with an oil based
slurry.
After the wafers have been sawn
from the quartz bar, they are lapped
JANUARY
1991
67
Co
---,I
.---------i - (
~~
c,
R,
L,
Fig.4: the crystal equivalent circuit.
Co represents the static (shunt)
capacitance & is the sum of the
capacitance between the electrodes
plus that added by the wire leads &
holder. The Rl, Ll, Cl branch is
· known as the "motional arm" (see
text).
and polished, as any irregularities in
the surface of the wafer must be reduced to a small fraction of a wavelength to keep losses to a minimum.
The thickness of a typical AT blank
can range from 2mm down to 33µm ,
with the required tolerance being
0 .1 % , so a high degree of polishing is
necessary, just like an optical lens.
After the mechanical processes are
complete, the blank must be carefully
cleaned. This is achieved by a combination of ultrasonic washing, rinsing
in de-ionised water, etching in ammonium biflouride solution, then
radiating the blank with ultraviolet
light in the presence of oxygen. This
final process is known as UV-ozone
cleaning, as ozone is produced by the
action of ultraviolet light on oxygen.
trade is defined by using photo-etched
plating masks. The electrodes are
normally made from gold, silver, or
aluminium, and this material is deposited using an evaporation technique.
The crystal is now ready to be
mounted. There are several methods
of mounting the crystal which allow
good electrical connection, as well as
adequate mechanical support. The
most commonly encountered system
is the "spring mount", which uses
two gold plated springs similar in
appearance to a watch hairspring,
which hold the blank at the electrical
connection points. These springs are
secured with a small amount of silver
loaded epoxy resin, which is applied
by a syringe.
After the cleaning stage, the blank
frequency is typically left 1 % higher
than the desired frequency, which is
compensated for by the loading effect
of the electrodes. After mounting, the
crystal will typically be within ±0.2%
of the desired frequency. The final
adjustment can be made either by
plating additional electrode material
onto the blank in order to bring the
frequency down or by etching away
some of the previously deposited electrode material, in order to take the
frequency higher.
Other more complex mechanical
systems have also been developed for
mass production.
The equivalent circuit of a crystal,
shown in Fig.4, can be used to explain the basic concepts governing
the performance. "Co" represents the
static (shunt) capacitance and is the
total of the capacitance between the
electrodes and the capacitance added
by the wire leads and the holder. The
Rl, Ll, Cl branch is known as the
"motional arm". Cl represents the
"motional capacitance", or the elasticity of the quartz. L1, the "motional
inductance", corresponds to the oscillating mass of the quartz, and Rl is
the sum of the bulk crystal losses.
The values of "motional capacitance" are very small compared to
the values of capacitance normally
used in oscillator circuits in amateur
radio, and can be calculated for the
"AT" cut as follows:
Cl (pF)
= 0.22 x Ax F/1670
where A = the area of the electrode in
square metres and F = the resonant
frequency (Hz).
The value of Cl can be changed for
a particular resonant frequency, by
varying the electrode area. This, in
turn , is determined by the diameter
of the quartz element. For AT cut crystals, this value is normally 10 to 30
femtofarads.
The static parallel capacitance, Co,
is the capacitance between the vacuum deposited metal electrodes and
the quartz material as a dielectric. The
Attaching electrodes
At this stage the blank is ready for
the attachment of electrodes. This is
done using vacuum deposition techniques, where the shape of the elec-
+iX
I
I
f,
~Dr-°
lp
-iX
f
o-!HOf-o +;X ~
+jx
I
: fp
CL
/
I
-jX
- jx
i
Fig. 2
fs:
f p:
Series Resonance
anti Resonance
t 0i;x
,
/
v'
fL
~
,I
/
I
I
I
CL
<
Fig.5: the impedance graph for a quartz
crystal. There are two resonant frequencies:
the series resonant frequency fs at
impedance = 0 & the parallel resonant
frequency fp at impedance = =.
68
SILICON CHIP
Fig.6: the quartz crystal may be connected.in either series
resonant mode (centre) or parallel resonant mode (bottom).
In practice, the capacitor (CL) is used for fine adjustment of
the crystal frequency.
Fundamental Mode Oscillator
15
E
0. 10
0.
~
5
---
•-10MH,:
"I
0
I0~ 20MH1
-5
'C1: 560PF
C1, JOO pF
C,; 270pF
C1;
C
1'
1
C.~
-10
,1
C,+C2 + 5 (pF)
- --·-+ -- C, +C, C, C2
CJ<<C2
-15
0.1
0.01
1
10
lOOrnw
Overtone Mode Oscillator
1
Nq--~
Fig. 7: the effect of high drive level on the resonant
frequency of a crystal. The resonant frequency changes
prior to destruction due to heating of the quartz.
f,
value of Co and Ll are as follows:
Co(pF) = 40.4 x Ax F/1670 + 0.8pF
For typical AT crystals, this value
ranges from 1-7pF.
Ll(H) = 4.22 x 104 x (1670)3/[P x A]
Fig.5 shows the impedance graph
for a typical quartz crystal. Neglecting losses, two resonant frequencies
result, namely the series resonant frequency (Fs) at impedance = 0, and
the parallel resonant frequency (Fp)
at impedance = infinity. The mathematical formulae for calculating those
two resonant frequencies are as follows:
Fs = 1/21t✓L1.C1
= 1/21t✓L1.C1.Co/(C1 + Co)
The parallel and series resonant
frequencies are related by the equation:
Fp
= Fs✓ l
+ Cl/Co
and the relative frequency interval
between the two resonant points is
equal to half of the ratio of Cl to Co,
as shown by the equation:
(Fp - Fs)/f = C1/2Co
By series connection of a load capacitor with the crystal, the series
resonance mode occurs. By connecting the capacitor across the crystal,
the parallel resonance mode occurs.
= 2 ir ✓ L,C,
ex .
Fig.6 shows the result from the connection of either a series or parallel
capacitor. In practice, this capacitor
is used to provide a means of adjusting the crystal frequency. It can either
be a fixed capacitor, with or without a
trimmer, for fine frequency adjustment.
One of the important points when
using a crystal oscillator is the amount
of drive signal applied across the crystal itself. The amplitude of the mechanical vibrations of the crystal is
proportional to the amplitude of the
current flowing through it. If sufficiently high current is allowed to flow,
the tensile strength of the quartz will
be exceeded, causing it to fail.
Fig. 7 shows how, just prior to destruction, the resonant frequency of
the crystal changes due to heating of
the quartz. Suffice to say, the drive
level (normally expressed in milliwatts) should be kept to the minimum necessary to ensure stable oscillation. Excessive drive can result
in excessive frequency drift and poor
ageing.
Typical levels used with AT cut
crystals are in the order of 1-ZmW.
Crystals are made in a large variety
of shapes and sizes, depending upon
the application. To meet these applications, a range of standard case sizes
has been developed. Each case houses
a crystal of a particular blank size,
which then determines the lower end
< f. ' CJ< <C.
f0 ;47MHz
C,; 150pF
C,; 1 00pF
C3; 5pF
L,; 0,56µ H
L,; NON
L,
Fig.8 (right): typical circuits for fundfamental & overtone crystal
oscillators. In overtone operation, the crystal is made to oscillate
at an odd harmonic (3rd, 5th, 7th etc).
Fp
~
C .1
6 MHz JOpF
J. 6 - 20 MHi 20 pF
150 pF
C,;
C,;
1 0pF
20pF
of the frequency range for each type.
The cases are sealed using .the resistance welding technique which has
replaced the earlier solder seal and
cold weld methods.
While a discussion on the merits of
various oscillator circuits is beyond
the scope of this article, we will just
briefly mention the two modes of
oscillation, fundamental and overtone. Fundamental operation is self
explanatory - the crystal is made to
oscillate at its fundamental frequency.
In overtone operation (3rd, 5th,
7th), the crystal is driven to oscillate
at the overtone frequency, while still
within the drive limitations previously mentioned. Either series or parallel resonance modes can be used
for fundamental or overtone crystals,
but a crystal designed for fundamental operation cannot be used sucessfully for overtone operation. Fig.8
shows circuits for fundamental and
overtone operation.
References
(1). Hy-QHandbook of Quartz Crystal
Devices by David Salt, 1987.
(2). Kookje Electrical Industrial Co
Ltd, Korea - data sheets.
(3). Harmony Electronics Corp., Taiwan - data sheets and catalog.
(4). Ilshin Communication Co Ltd
Korea - data sheets and catalog.
(5). Hy-Q Crystals Pty Ltd - Quartz
Crystal Product Guide.
SC
JANUARY1991
69
1-9 ..... 10+
31 /2"OD $19.95 $18.95
31 /2"HD $39.95 $37.95
31/2"HD $45.95 $42.95
51 /4"OD
$8.95
51/4"OD $14.95 $12.95
51 /4"HD $19.95 $17.95
5 1 /2"HD $23.95 $22.95
$9.95
DYSAN
VERBATIM
1-9 .._ 10+
31 /2"OD $22.95 $21.95
1-9 ..... 10+
31/2"OD $29.95 $27.95
1-9 ..... 10+
3 1/2"OD $28.50 $27.95
31 /2'"HD $39.95 $37.95
3 1/2'"HD $49.95
$47.95
31/2"HD $53.50$52.50 3 1/2"HD $69.95 $67.95
51 /4'"OD $19.95 $18.95
51/4'"OD $19.95
$17.95
51/4"OD $22.95$21.95 5 1/4'"OD $19.95 $18.95
51 /4'"HD $31.95 $29.95
5 1/4"HD $29.95
$27.95
5 1/4"HD $24.95 $23.9
ALL PRICES PER PKT/BOX OF TEN
5 1/4'"HD $39.95 $37.95
SERVICEMAN'S LOG
All the IDakings of a Chinese puzzle
Servicing often involves more than electronic
expertise, experience and a set of service
manuals. Knowing what to expect in particular
sets often means knowing something of the
manufacturer's history and even, as in this
case, where the set was made.
This was brought home quite forcibly by a recent experience with two
TV sets, supposedly identical but
actually as different as chalk from
cheese. Both were 36cm GC-149 colour sets, made under the General
label.
Now the General label has had a
somewhat chequered history. Originally a modest-size Japanese company
in its own right, its sets were very
popular and they appeared on the
Australian market with the introduction of colour TV.
More recently - about five years ago
- the company was taken over by
Fujitsu and many models are now
sold under the Fujitsu General label.
On the other hand, and rather
strangely, some still carry the simple
General label.
(The company is represented in
Australia by General Corporation
Australia Pty Ltd , 10-16 South St,
Rydalmere, NSW 2116).
Routine but interesting
The first set did not present any
complex problems and was fairly
routine in fact. But it was interesting
in other ways. It was a faily new set,
only some six months old and still
under warranty, and was owned by
one of my long-standing customers.
More importantly, in this context, he
is one of those loyal customers who
would never consider taking a set to
anyone else.
The complaint was straightforward
enough: sound and raster, but no picture. I pulled the back off the cabinet
and this gave good access to several
72
SILICON CHIP
useful check points. These included
the R,G,B stages and I checked the
voltages on the relevant transistor
collectors. These all came up very
close to the 123V shown on the circuit.
I checked these same points with
the CRO and wasn't particularly surprised to find no signal. Nor was there
any signal on the bases of these stages.
Again, no great surprise.
From here I jumped back to the
luminance circuit and, specifically,
to the video drive stage, Q201
(2SA733AP), which is fed from pin
48 o( the jungle IC, IC201
(UPC1420CA) - see Fig.1. An output
is taken from the emitter of this stage
but there was no luminance signal at
TETIA TV TIP
Rank C-1851
Symptom: weak sync. Flagwav•
ing at top of picture on reception
of TV channels, total breakup of
picture when viewing video recordings.
Cure: C556 (10µF 16V electro)
dried out. This capacitor passes
pulses from the AFC pulse amp
(TR505) to the flywheel discriminator ahead of the line oscillator.
TET/A TV Tip is supplied by the
Tasmanian branch of The Electronic Technicians' Institute of
Australia. Contact Jim Lawler. 16
Adina St. Geifston Bay, Tasmania
7015.
this point. Nor was there any at the
base, which couples to pin 48.
Back tracking from here took me to
transistor Q3, the first video amplifier. There was luminance signal at
the base of this stage, and also at the
emitter, from whence the signal goes
to pin 42 of the IC.
So yVe had signal into the IC but no
signal out. Before jumping to conclusions, I checked the voltages on the
IC pins. These voltages did not tally
exactly with those on the circuit they seldom do - but there were no
gross abnormalities, and I felt my
original suspicion was justified; the
IC was crook.
I didn't have a replacement and it
is a type I don't normally stock. The
failure rate is low and it would be
stock lying idle. Nor was I keen on
buying a replacement since, under
warranty, I would not be reimbursed
financially but only with a replacement device - which I might not use
for years. So the plan was to remove
the suspect unit and return it to the
local company for direct replacement.
A real mess
It was only then that I removed the
main board and turned it over to attack the IC connections. And what a
sight met my gaze. If I hadn't known .
the set's history and the honesty of
the owner, I would have assumed that
some striped apron merchant had
been at it with his traditional tools of
trade.
Not to put too fine a point on it, it
was a right proper mess. And since I
did know its history, it was obvious
that this was the way it had come
from the factory. Now it is not unusual to find, in any new set, that
there has been some additional work
done in the factory. As sets come off
the production line and are given a
preliminary test, there will inevitably
be a small proportion that don't work. ·
These will be diverted to a production service bay, the faulty compo-
3 /l4BLII
C15
NA TERM! NAL
o.o,
·o
Cl
51
1------1
CHROMA PROCESSOR VIDEO AMP
SYNC AMP.VERT OSC.HOR.OSC
IC201
UPC1420CA
R.l06
s.&<
C31 \
\!S(]P
C3\2
\!S(]P
C3\3
1110P
n~
~~,...~-it-.-_-_-_-r--.-v-------i~---0-~
.
Fig.I: relevant portion of the General GC-149 circuit. The jungle chip is at the bottom, the video driver stage (Q201)
at left above it, and the 1st video amplifier transistor (Q3) at top centre. The problem turned out to be simple
enough, although the PC board on which the parts were mounted was a real mess.
nent or connection tracked down and
replaced or repaired, and the set returned to the testing line. And one
can usually spot such work; a hand
soldered connection will leave a ring
of rosin flux - something which
doesn't happen with the flow soldering process.
Nor is there any objection to this
procedure. After all, it would be stupid to discard a whole board, simply
because one minor component was
faulty.
But there was nothing minor about
what had happened to this board. For
starters, cuts and scratches had been
made in the board between most of
the pins of the IC in question, and
pretty roughly at that. The green varnish which normally covers the board
had been scraped and cut, and some
of the cuts were quite deep. But it
wasn't only around the IC. There were
quite a number of cuts at odd random
spots on the rest of the board.
The meaning of life
What did it all mean? Was I wrong
in my diagnosis of a faulty IC? Was
there some more subtle fault, possibly intermittent, which had eluded
the factory tests and was now in my
court?
JANUARY
1991
73
arrived and was fitted. And that was
it, the set worked first time and turned
in a first class performance. Beauty
really is only skin deep!
So the set was duly returned to the
customer, who was delighted with the
performance. But he was quite
shocked to learn that it had been made
in China, rather than Japan, where he
imagined it had been made. Truth to
tell, I doubt if he would have bought
it had he known.
On the other hand, there was no
point in worrying him unnecessarily
- the set could go for years and never
miss a beat. So I kept my findings and
impressions to myself, simply answering his inevitable question with the
truth; it was a faulty IC.
SERVICEMAN'S LOG - CTD
Perish the thought! In any case, the
IC would have to come out and be
replaced. If my worst fears were realised, someone else, like the local
General Corporation, could take on
the job.
But the whole situation alerted me
to something I had overlooked up
until this point. The set had not been
made in Japan - they would never
allow a set like this to reach the market. Nor had it been made in Korea,
where the quality control, while not
quite as good as that in Japan, would
never pass anything like this.
No, the fine print on the spec. plate
indicated that this set had been made
in The People's Republic of China.
This was the first time I had encountered anything from this region and,
superficially at least, it appeared to
be exactly the same as the versions
made in Japan - even down to the
components used.
A grotty effort
There was only one exception; the
printed circuit board. Forced to look
at it closely I realised that it was a
pretty grotty effort, with very rough
edges and dags on the copper tracks.
While the other major components
had obviously been imported, I tip
that the board had been made in
China.
And this, I suspect, was the reason
for all the cuts and scratches; the
rough copper pattern had resulted in
bridges between tracks, preventing the
set from working in the first place.
There may have been only one or
two such bridges, but the technician
had adopted a blanket approach, cutting and scratching between all suspect tracks until the set came good.
This, in turn, suggested a fairly low
level of service expertise, low labour
cost, and a situation where time was
of little consequence. And in support
of that last point I would judge that
several hours had been spent working on that board; a lot longer than
would be tolerated in most factories.
Nor was this service confined to
cuts between tracks; closer investigation revealed that several copper
tracks had been cut and subsequently
bridged. Obviously another blind
approach to solving the problem. And
in a couple of cases, the tracks haq.
been cut and left cut; apparently part
of some modification process which
must have been legitimate, because
the set had ·worked (and eventually
worked again).
Anyway, there was little I could do
about that; time did not permit a detailed analysis of situation. I simply
pulled the IC out and sent it back to
the company for replacement. Then I
went over the board and did my best
to clean it up. There wasn't a great
deal I could do but it did look a little
better when I'd finished. Granted, it
wouldn't make the set perform any
better, but it did give me some satisfaction.
In due course, the replacement IC
Dropped General
And that brings me to the second
version of this set. In fact, it came
into the workshop while I was still
working on the first one. The owner
is another regular customer and he
was somewhat agitated. He was leaving on an extended caravan holiday
the following day and was loading
the set into the van when he dropped
it. Now it didn't go! Could I have a
look at it and perhaps do an emergency repair?
Surprisingly, there wasn't a mark
on the cabinet even though, by all
accounts, it had taken a pretty hard
knock. But one glance inside told the
whole story and points up what I
consider is a serious weakness in
many sets on the market today.
The main board sits in the bottom
of the cabinet, supported by its right
and left hand edges, which slide into
0
••• ~-r TM~ TV
,
1'HE 'PEOPLES 'RePUSt.-1C OF ClilN~ ••
74
SILICON CHIP
slots moulded in the cabinet. And
that's all the support there is. When it
receives a jolt, even a relatively mild
one, the weight of the horizontal output transformer is just too much, and
the board cracks.
That was exactly what had happened in this case, which didn't really surprise me. In fact, I already had
an AWA Mitsubishi in the workshop
which had suffered the same fate.
Again, there was no damage to the
cabinet and, as far as I could determine, the drop had been quite moderate. Nevertheless, the board had
cracked under the horizontal transformer, severing about 10 tracks in
the process. But that's another story.
The damage to the General was
more severe. It had cracked roughly
diagonally across the rear right hand
corner, under the transformer. Fortunately, it had not cracked right across,
so there was still some mechanical
support. I went over it with a glass
and, at a rough count, there were 37
broken tracks. And those were only
the ones I could be sure of. I shook
my head; even assuming that I could
find time to do the job in the few
hours available, there was no way that
I could guarantee it, with the set being
jolted around in a van.
To have any chance of a permanent
cure I would need to run it on the
bench for a substantial period, give it
a good shaking from time to time and,
ideally, subject it to a range of temperatures. And even then, we'd both
have to accept that it might bounce
after several months. But a quick fix
for use in a van? No way.
When I made these points to the
owner, he accepted the situation
philosophically. "I'll go out and buy
another portable. You hang on to that
one and see what you can do with it
while I'm away. See ya in a few
months".
Easier than I thought
And so the set was pushed into a
corner until such time as things were
slack; an ideal way to tackle a job like
this. In fact, the repairs to the board
took less time than I had anticipated
and went without any problems. But
I couldn't help noticing the difference between this board and the previous one. Both sets were made in
China but this one was as neat and
well made as any I have seen.
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to reserve this space.
So I pass. More to the point, the set
functioned at first switch-on, which
was more than I had hoped for.
Unfortunately, after my initial elation, I realised that all was not perfect. It was exhibiting more than normal purity error in the top left corner
(bluish) and about halfway down the
right hand side (magenta).
Apparently, the fall had moved or
distorted the shadow mask slightly,
and there is little that one can do
about that, at least directly. The real
solution would be a new tube but the
cost would be hard to justify.
The best I could do was give it a
purity adjustment and hope that I
might score some improvement. So I
slackened off the yoke retaining screw,
and juggled the assembly for the best
result. I didn't score a great deal but
any improvement was worthwhile.
Then I re-converged it and this
came up very well. So the final result
was usable even if something less than
perfect. To tell the truth, I imagine
most viewers would probably be unaware of the fault unless their attention was drawn to it.
And there this job rests, still in the
workshop, waiting for the owner to
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SHORTED TURNS TESTER
Built-in Meter to check EHT transformers
including split diode type, yokes and drive
transformers .
$78.00 + $3.00 p&p
HI-VOLTAGE PROBE
Built-in meter reads positive or negative 0-
S0kV. For checking EHT and focus as well as
any other Hi-tension voltages.
$98.00 + $5.00 p&p
LOW VOLTAGE PROBE
Ideal for checking microwave ovens and
TVs. The ranges are from 0 to SkV Negative
and from 0 to 10kV Positive. Double
insulated for safety.
$84.00 + $5.00 p&p
&p
. $75. •
,....
DEGAUSSING WAND
7,700 apere turns. Strong magnetic field, larger
than usual coil with multicore centre. Double
insulated for safety with momentary on/off switch.
240V NG 2.2 amps.
This one is just about as impot1ant as having a
soldering iron in your toolbox!
... ..,.
<REMOTE CONTROL TESTER
. (INFARED OR ULTRASONIC)
$85.00 + $4.00 p&p
TUNER REPAIRS
TV
.
Designed to test any lnfared or Ultrasonic
control units. With the extension lead you can
also test infared units which cannot be placed in
front of the testing unit. Requires a 9V battery .
Output is via the LED diode and piezo speaker.
trom only
.
we also repair most tuners on an exchange basis.
"•
•
s11.oo + p&p
Cheque Money Order
Bankca;d or Masterca~d
11JNER51\216 Canterbury Road, Revesby,
~
NSW, 2212, Australia
Telephone (02) 774 1154
JANUARY 1991
75
~
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return from holidays. I hope he won't
be too disappointed. But the moral is
obvious; TV sets don't like being
dropped.
The ghostly antenna
And now, for a change of scene,
here's a funny one from my southern
correspondent, J. L. of Tasmania. And
when I say "funny" , it was more
"funny peculiar" than "funny ha ha".
Here's how he tells it.
This is a tale about a ghostly car
radio installation. It comes from a
colleague who runs a small business
specialising in mobile communications. To appreciate the story, it is
76
SILICON CHIP
first necessary to understand how an
automatic radio antenna works.
These systems usually have two
leads (plus an earth) attached to the
antenna actuating motor. One is a
permanent connection to the 12V
supply while the other is a control
line and is usually connected to a
switched 12V output from the radio.
This operates a DPDT relay to control
the direction of current flow through
the motor. When the control line is
low (ie, at 0V), the relay connects the
antenna motor in the "down" configuration and the antenna retracts
until, in the fully retracted position, a
limit switch is activated.
Conversely, when the control line
is energised, the relay switches the
motor to the "up" configuration and
the antenna extends until, at full
height, another limit switch is activated (see SILICON CHIP, March 1990,
page 30, for additional details),
In the ideal case, the control line is
connected to the switched 12V output on the radio. This is energised
when the radio is switched on, thus
causing the motor to run forward and
raise the antenna. If the radio has no
such outlet, an alternative approach
is to connect the control line to the
accessory position on the ignition
switch. In this case, the antenna will
be raised whenever the ignition
switch is in the running or accessory
position, and will be retracted when
the ignition is turned off.
Now to the story. It seems that a
new radio had just been fitted to a
vehicle, along with an automatic antenna, when the customer arrived to
take delivery. The last connections to
the antenna control circuit were still
to be made and the installer was working against time.
And, since this radio did not have
an automatic antenna power outlet,
the control line had to be connected
to the accessories terminal of the ignition switch.
The installer turned on the ignition
and searched for an active 12V line.
He found one and connected the control line to it. The antenna worked
perfectly, and so did the radio - for
about three days.
Then the owner found that whenever he turned sharply left the antenna retracted, then went up again
as he straightened up. The same thing
happened when he accelerated - the
antenna would retract and then shoot
up again as he eased off the pedal. It
reached the point where, in stop-start
traffic, the antenna was continually
winding itself up and down, which
made reception virtually impossible.
This pattern continued for a couple
of days then cleared up, only to show
up again later in the week. The owner
wasn't too happy about it and brought
the car back to have the antenna system checked.
Just fill 'er up
This time it was examined by a
technician, rather than the installer,
·and he found a most bizarre reason
for the problem. The 12V control line
had not been connected to the accesories side of the ignition switch,
as intended, but to the petrol gauge
line. At the time the installation was
done this line measured 12V, but this
value was fated to vary as the fuel
level dropped.
With a full tank the system worked
normally but, as the level dropped,
the fuel sloshing about put lower and varying - voltages on the antenna
control line, which eventually
dropped below the hold-in level of
the relay. Hence the mysterious effect. In fact, if the tank had been taken
down to nearly empty the antenna
would not have worked at all.
The symptoms cleared each time
the tank was filled but, in between,
the owner thought his car was
haunted!
Which just goes to show that it
doesn't pay to rush any job that even
remotely involves electrical connections.
Serviceman's boo-boos
Thank you J. L. That's a new one on
me. Very early in my career I earned
HAUN"i'E.D( NO StR;
'(OUR CAR IS ~ST
E.X_C-1 i""E:-D
:I
my bread and dripping fitting car
radios to the then popular vehicles like the Austin A40 and the first
Holden. And we had our fair share of
boo-boos.
I once witnessed an incorrect connection behind the dash destroy a
whole wiring loom on a brand new
car. What the boss said to the hapless
perpetrator doesn't bear repeating.
At a personal level, the worst experience was more painful than anything. Groping behind the dash for a
connection I managed to bridge an
active terminal to chassis via the metal
strap on my wristwatch. Almost before the pain registered it had melted
two links out of the strap, and left
their imprint burned into my wrist.
The scar has now faded but was visible for several years.
But patching into the petrol gauge no, we never did anything like that;
that takes the prize.
Correspondence
And finally, I feel bound to reply to
a reader, R.W.H. of TasmanJa, who
has written to the editor, questioning
some points raised in my October
notes. His letter was reproduced on
the Mailbag page of the November
issue, together with a brief editorial
comment. I refer readers to this for
the full text.
As far as the transformer is concerned, there is little that I can add to
the editorial comment; my sentiments
entirely. However, the transformer in
question is sitting on my desk as I
w:&ite and, if R.W.H. would like to
conduct his own research, he can have
it for the price of postage and packing!
And the supposed excessive
charges? Nowhere in my notes did I
state that the customer was charged
for the replaced driver transistor,
Q501. Experimental replacement of
minor components like this are a normal part of everyday sevicing. If it
cures the fault, well and good; if it
doesn't, one writes it off as a few
cents - or even dollars, sometimes well spent. And it is a lot cheaper
than wasting hours using alternative
approaches.
In fact, all the customer was
charged for was the transformer and
the output transistor, Q551. And, yes,
the customer was told to " ... bring the
set in right away"; and he agreed to
do that. I rest my case.
SC
PHONE LINE AND MAINS
FILTER/SURGE PROTECTOR
Protection tor
swering machines
rdless phones
csimiles
The Arista model CPEP-1
ensures that
lightning, power surges
and spikes do not
reach your costly
communication
equipment as it
constantly monitors the
PHONE line and
the MAINS power line.
Simply connect
to any existing power point,
plug in your tax, phone, video, Hi Fi or any other
240 VAC operated equipment and a series of
indicators shows the status of the mains
power point while several MOV's and gas
arrestors prevents access to damaging energy
sources. The CPE P-1 is fully Telecom and Dept.
of Minerals and Energy tested and approved.
Imported and distributed by:
.A1USTI\
ELECTRONICS
Available through the following retailers:
Telegrafax PIL.
305-307 Sailors
Bay Road.
Northbridge. 2063.
NSW. (02) 958 5137
Geoff Wood Elec.
229Burns
Bay Road.
Lane Cove. 2066.
NSW. (02) 427 1676.
GOOD NEWS FOR
USERS OF PLASTIC
CABLE TIES
$100.00 value for only $30.00
THIS IS A GENUINE OFFER
Sound Australia has secured a VERY
LIMiTED QUANITY of plastic cable ties
which are priced at very competitive
prices. As well we have added a FREE
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With each purchase of a packet of plastic
cable ties at the SPECIAL PRICE below
you will receive a 12 month subscription to
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Sound Australia.Why do we make such an
offer? We want you to try us at least once,
even if it costs us money to do so.
If you already have a subscription we will
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Telephone: (03) 7911622
JANUARY 1991
77
CITIZEN CX-70
PRINTING CALCULATOR
A-3000 REMOTE CONTROL SYSTEM
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* Rea:!iver relay output: N.OJN.C. up to 5 afl'lE. * Rea:!iver operating voltage:
12 'AJlts DC * Complete with two (2) remote keys (batteries included) *
* 10 Digit LCD display
* Memory Function
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* Date Function
Q)erating Distance: 10 meters * Frequercy: 300- 310 MHz
* Accepts standard paper (58mm)
Battery or mains adaptor operated
(not included)
NORMALLY $109.95
*
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BAND SHORTWAVE RECEIVER
STEREO SOUND FEEDER
"Play your portable CD player or cassette through your
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Model SG-789
* MW/SW1/SW2-8/FM
Bands
* Battery or plugpack
operation
* includes soft
carry case.
* Simply plug
into the lighter
socket. No hard wiring required.
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(3V, 6V, 9V) for most portables.
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Now there's a simple and inexpensive way to add narration , sound effects, and background music to your
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SPECIFICATIONS
uto and Manual range operation.
Miclnput?:
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arrpere mea5UrE!ll1el7I
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Output Imped:
300mV <at>600 OHM
ictestfundion (CMOS'TTL)
Signal to Noise:
55dB
hold and diode test functions.
Frequency Resp:
20Hz to 20KHz +i-2dB
300mV
Output Level:
continuity bJzzer.
0VDC 006P Battery
Power Sup~y:
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igit LCD display.
Convert your Oscilloscope to a
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' '
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Model: VOS 107 ( As Featured in Silicon Chip Nov. '90)
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~
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~
Diners Club
International
s time goes on more and more
people are deciding to have a
dabble in the fascinating world
of laser light. Whether they want to
set up a high speed data link, experiment with optics or put on laser light
shows, there is a great deal of interest. And who are we to argue with
this trend?
In fact, this particular laser power
A
supply and laser tube combination
has been used as the basis for a simple
light show. More about this later.
Bigger power supply
The design featured in our November 1990 issue is suitable only for low
powered laser tubes, rated at less than
1.5 milliwatts. To get more laser light,
you n eed a bigger supply and the bat-
Build a
bigger laser
tery powered approach is no longer
really practical.
The unit presented here could be
run from a car battery but we expect
that most people will want to run it
from a DC power supply which needs
to be able to deliver about two to
three amps.
Without beating around the bush,
let's now have a look at the circuit
Design by OTTO PRIMOJ
Did you see the laser featured in the November
issue but decided against it because you
wanted more power. Now here's your chance: a
laser power supply which will drive tubes with
up to 10 milliwatts rating.
80
SILICON CHIP
+ 1 2 V O - - - - - - - - - - - - - - - - - - - - - -.....- - - - - a ~ - - - - .
470
+
16VWI
05
06
- - - - - - - - - , - I I - - - H.....+-+N-,1-+__.,,¼---0+V
TO
LASER
TUBE
.,.
+OV
ZD1
5.1V
56n
G
10k
LASER POWER SUPPLY
Fig.1: the circuit is essentially a DC to DC converter with feedback via optocoupler IC2. The 555 timer drives Qt which switches transformer Tl. The
transformer output then feeds a Cockcroft-Walton rectifier/multiplier stage.
shown in Fig.1. As you can see, there
is quite a bit more to it than the circuit featured in our November issue
although there are some similarities.
First, the circuit is essentially a DC
to DC converter, stepping up the
nominal 12 volts DC input to the thousands of volts needed to fire and run
the laser tube. The circuit has a major
refinement though, because it has
negative feedback to adjust the high
voltage output, depending on whether
the tube has fired or not.
modes of operation of the 555. In the
start mode, it delivers a frequency of
around 13kHz with a pulse duty cycle
of about 70%, as determined by the
setting of trim pot VR1.
Normally though, it stays in the
start mode for only a few milliseconds after which the laser tube fires.
When that happens, current passes
through the tube and back through
the negative return side of the high
voltage rectifier circuitry and transformer secondary.
555 timer
Optocoupler control
The core of the circuit is ICl, a 555
timer, and Ql which is a BUZ10
Mosfet. ICl is connected as an astable
timer and its output pulses from pin
3 drive the gate of the Mosfet transistor, Ql, via a 560 resistor. This Mosfet
then pulses the transformer Tl which
steps up to high voltage AC on its
secondary side. These high voltage
pulses are rectified and further
stepped up by a Cockcroft-Walton rectifier/multiplier circuit comprising
diodes D3-D10 and the associated
.0lµF/3kV capacitors.
The output voltage from the secondary side of the transformer is controlled by varying the frequency and
pulse width of the signal to the gate
of the Mosfet. In effect, there are two
In doing so, the laser tube current
must pass through the light emitting
FACING PAGE: the laser tube and its
power supply. The holes drilled in the
plastic tube let you see when the tube
is operating.
diode of ICZ and the associated 1000
resistor (see the lefthand side of the
circuit of Fig.1). ICZ is an optocoupler and when current passes through
its LED section (pins 2 & 1), its Triac
section, between pins 6 & 4, conducts.
This brings trimpot VRZ into play and
so the frequency of the pulses from
ICl rises markedly, to around Z0kHz
or so. Also, the duty cycle is now
close to 50% (set by diodes D1 & DZ)
so that the efficiency of the inverter is
close to optimum.
Hence, the inverter (consisting of
ICl and Ql) provides a lot of herbs to
the laser to start it and then is throttled
back to sustain the laser discharge at
a set current level, in this case, around
5 milliamps.
Current drain of the DC-DC con-
The laser tube in its naked form: even though it is quite big, its rating is modest
at 4 to 5 milliwatts. The anode is at the right hand end.
JANUARY 1991
81
verter, with the laser tube running , is
around 1.6 to 1.8 amps. This can be
supplied by a 12V battery or DC power
supply.
Construction
A number of prototypes were built
for this article, two of which are
shown here. The first is the simpler
.01.t7ffliFH!.I
.o3,\ Jiic:::o,i~ I-
PARTS LIST
1 SmW laser tube
1 plastic utility case , 130 x 68 x
41 mm (Altronics H-0203)
1 PC board, 105 x 59mm , (cut to
suit plastic case)
1.ferrite transformer core, Philips
FX3720 or Siemens B66 337G-X 127
1 plastic former to suit
transformer, Philips DT 2723
or Siemens B66 272-C-1001T1, with prewound secondary
(see text)
1 TO-220 mini heatsink (for 01)
1 405mm length of plastic tube,
50mm O.D.
1 40mm-length of 15 x 10mm
Handitube
2 metres of EHT cable (see text)
1 plastic cable clamp
1 nylon screw and nut (to suit
cable clamp)
1 1.5-metre length of 0.8mm
enamelled copper wire
Semiconductors
1 5_55 timer (IC1)
1 MOC3021 optocoupled Triac
(IC2)
1 BUZ10 or BUZ71 Mosfet (01)
2 1N914 silicon diodes (D1, D2)
8 1N4007 silicon diodes (D3 to •
D10)
1 5.1 volt zener diode (2D1)
Fig.2: the wiring diagram of the laser power supply. Note that an additional
ballast resistor (2 x 22kQ 2W in parallel) is mounted at the anode of the laser
tube, in series with the 68kQ resistor from the power supply board (the scheme
is similar to that used for the laser described in the November 1990 issue).
of the two and is the one which we'll
highlight. It is built in two parts: a
plastic tube containing the laser and
a separate plastic case to contain the
DC-DC converter.
Inside.the plastic case is a PC board
w hich accommodates the inverter
transformer and the rest of the components .
Before assembling any components
onto the board, we suggest you check
it for any faults in the copper pattern
or undrilled holes. These should be
fixed before going any further
This done, check that it will fit
securely into the base of the specified
plastic u tility box. This is important
because it is desirable that no screws
be used to mount the board into the
box, especially at the high voltage
end of the PC board.
That point confirmed, we suggest
that you then wind the transformer.
Winding the secondary winding,
which goes on first, is not an easy job.
There are 700 turns of 0.2mm enamelled copper wire required. These
must be carefully layer wou nd, with
Mylar insulation between each layer.
Fortunately, kits for this project will
be supplied with the transformer secondary already prewound. All that
you will have to do is to add the
primary winding, which is 15 turns
of 0.8mm enamelled copper wire. The
start and finish of the prinary winding should come out of the former on
the opposite side to the secondary
winding terminations.
Make sure that the primary and
Capacitors
1 470µF 16VW electrolytic
1 .039µF metallised polyester
1 .01 µF metallised polyester
4 .01 µF 3kV ceramic
Resistors (0.25W, 5%)
1 68kQ SW wirewou nd
2 22kQ 2W (on laser tube)
110kQ
1150!2
1 100!2
256!2
1 2kn cermet trim pot (VR 1)
1 2kQ multiturn trimpot (VR2)
82
SILICON CHIP
Inside the laser power supply case, showing the general arrangement of the
components. Be careful not to work on this equipment when it is powered up,
as the circuit generates very high voltages to fire the laser tube.
Inside the deluxe version of the laser showing the arrangement of the mains
power supply and the motor driven mirrors to deflect the beam. The laser was
compliantly mounted inside metal clamps using silicone sealant. Note the
finned heatsink for the Mosfet switching transistor.
secondary winding start and finish
leads are thoroughly scraped clean
and tinned with solder. The transformer is then installed on the PC
board. The lower core half is placed
onto the board, then the wound former placed into it and the top core
half placed over that. Finally, a long
screw is passed through the whole
assembly and fixed with a nut and
nylon washer to secure it.
Do not over-tighten the nut, otherwise you run the risk of the core cracking or being distorted which will increase the current drain.
Solder in the four transformer leads
and then proceed with assembly of
the remaining components, except for
the Mosfet, Ql. This is mounted on
the outside of the plastic box, together
with its own TO-220 heatsink.
Note that the eight high voltage
rectifier diodes are mounted in pairs,
This is an end-on view of the case for
the simpler version, showing how
Mosfet Qt is mounted. The heatsink is
necessary to ensure adequate cooling.
with their flying ends covered with a
short length of plastic sleeving.
You will need to drill four holes in
the plastic box, two in each end. At
the low voltage end of the case, you
will need a single 3mm hole to mount
the transistor and its heatsink and a
10mm hole for the transistor leads.
At the other end of the case, you will
need a 3mm hole to mount the cable
clamp and a 6mm hole for the high
voltage output cable.
Mounting the laser
As mentioned above, this version
of the laser uses a simple presentation 'with the tube itself housed in a
length of 50mm OD plastic tubing.
This is fitted with Perspex end pieces,
with a hole drilled in the output end,
to offer :p.o obstruction to the laser
light. The laser tube is compliantly
mounted in the plastic tube by means
of short lengths of 15mm (ID) by
10mm (wall thickness) Handitube, a
foam rubber commonly used for lagging hot water pipes, padding for roof
racks and so on. A short length is
placed over each end of the laser tube
before it is put into the plastic tube.
A nice touch with the plastic tube
is to drill a number of holes along its
length. This is not necessary for ventilation but lets you see the tube "lazing" away. It is also a good idea to
spray the tube and its endpieces matte
black, for the sake of appearance.
The EHT cable from the power
supply to the laser tube was merely
coax cable in the prototype but two
lengths ofEHT cable will be supplied
with kits. An additional ballast resistor, in the form of two paralleled ZZkQ
2 watt resistors, needs to be attached
to the laser anode, before the cable is
connected.
Setting up
When all the circuitry is assembled
and connected (and checked for errors!), you are ready to set the laser
power supply. Set trimpot VRZ for
maximum resistance by rotating the
screw adjustment clockwise until it
clicks. Set VR1 fully anticlockwise,
then adjust VR1 until the tube just
fires.
Measure the DC voltage across the
100Q resistor and adjust VRZ until
the voltage is 550 millivolts. This corresponds to a tube current of 5.5 milliamps.
By the way, there is a choice of two
tubes for this project. One is rated at
Where to get the kit
A full kit of parts for the laser described here (mounted in a plastic tube)
is available from Oatley Electronics who also own the design copyright on
the printed circuit board.
The laser power supply kit, complete with plastic utility box, PC board,
and transformer with prewound secondary, is available for $59.90.
Oatley Electronics have two tubes to suit the power supply: a 2-3mW
tube at $177 and a 4-5mW tube (same physical size) at $259.00.
Alternatively, Oatley Electronics can do a package deal comprising the
laser power supply kit as described plus the 2-3mW laser tube, plastic tube
and all hardware, for $240. Certified postage on any of the above items is
$5.00.
For further information, contact Oatley Electronics at PO Box 89, Oatley,
NSW 2223. Phone (02) 579 4985.
JANUARY 1991
83
'MUSIC-ON-HOLD' KIT
Comercially this unit could cost 1000's of dollars. Simply press the 'Hold' button
and your caller is able to listen to your selection of radio music or tape. Press the
release button to resume the conversation. When the line is captured there is an
audible pulser and a flashing LED, to remind you. Connects across your existing
phone line.
~
As featured in
fllMl!!!!f
September '90
SPECIAL JANUARY PRICE $39.95
,~
.
Price does not include radio. sec approved 12V DC plugpack $14.90.
LASER PRODUCT ACCESSORIES
X·Y SCANNER with Dielectric Mirrors for 633nm (He-Ne). These units work great
for
Beam Positioning
Impedance:
8 ohms & Low Speed Scanning.
Input Power: 2 Watts
Angle of Deflection: ± 12°
Frequency Response: DC • 120 Hz
~--~·,,
ONL V $220.00
POLYGON SCANNER comes complete with motor and driver. Has LED indicator
which lights when the motor speed is locked at 4667 RPM. The deflection is 90°
and the mirror is 8 sided coated aluminium.
Input Voltage: 18 · 24 VDC (Fuull Speed)
~
Input Current: 200mA
Sweep Frequency: 622.3 Hz
Q
.
Q
ONL V $129.50
COLLIMATOR which can be used to reduce the laser beam width $79.00
TV TRIPLER
The deluxe version of the laser project was built into an
aluminium case fitted with a small fan for cooling. The
keyswitch was fitted to stop unauthorised use.
2-3mW while the other is rated at 4-5m W. Both tubes are
identical in appearance and required current. The difference in rating comes about from the quality of the mirrors
and the precision of their adjustment, which affects the
total light output.
Deluxe version
Used in a well known late model TV, should also be a suitable replacement for
many other units.
WE HAVE A SMALL
QUANTITY AT A SPECIAL
PRICE OF ONL V $12.90 ea
SEE IN THE DARK!
with our INFRA RED NIGHT VIEWER .
We have good stock of the 6032A tubes. This is your opportunity to build a prod·
uct which commercially cost 1000's of dollars at a fraction of the cost. We supply
the electronic kit, a 6032A Image Intensifier tube, and the case components for
only.
As mentioned earlier, two versions of this laser have
been built. We'll make a few comments on the more
deluxe version now. It was housed in a substantial case
made from sheet aluminium. The case houses a mains
power supply which provides 12 volts DC to the laser
power supply board. The photos show the details.
Also included in the case are a pair of motors at the
business end of the laser tube. These drive compliantly
mounted alumininised mirrors which deflect the beam.
By feeding the motors with different levels of DC they
run at different speeds and thereby generate all sorts of
interesting Lissajous patterns - great for a simple laser
light show.
SC
ONLY $339.00
BRAND NEW TUBES
The 6032A tubes are BRAND
NEW and perform well with a
good infra red torch.
Torch and Lenses are not supplied
NICAD BATTERY PACKS
HIGH QUALITY JAPANESE 500mAH penlight batteries for under $2.00 ea. These
are 7.2V multipurpose "Six Packs" that you can easily reduce in size, or dismantle
to individual cells. BULK ENQUIRIES WELCOME.
$10.90 per Pack
These will not last at this price
so get your order in quickly
1.5V to 9V Convertor in 'Silicon Chip' November
1990, uses only 3 components and has multipurose a lications, $7.99, a bar ain at this rice.
OATLEY ELECTRONICS
fiiiii!!!iil
l--1
84
rili:5J
PO BOX 89, OATLEY, NSW 2223
Telephone: (02) 579 4985
~
Fax No:
(02) 570 7910
Certified p&p $4-$6 Aust. NZ add $2
SILICON CHIP
A closer view of the motors and their compliantly
mounted aluminised mirrors which are used to deflect the
beam. By operating the motors at different speeds, you can
use the laser to generate all sorts of interesting patterns.
Save $491.00 on an upgrade of
your XT to an AT
Are you tired of waiting for your present computer to get things done? But you don't want to throw out a
good reliable machine! This solution could be the answer.
We will supply a conversion kit which includes a state-of-the-art 20MHz motherboard, fast memory and a 16-bit controller
card for your present hard disk. This kit will bring up the performance of your machine to those costing $4,000 to $5,000. This
will improve the speed of your new machine by as much as 20 times that of your present machine.
THE UPGRADE INCLUDES:
A 'Rocket-Fast' 20MHz 'AT' motherboard,
complete with 1MB of high speed RAM.
This can be expanded to 2MB (at additional
cost). Full LIM EMS 4.0 additional memory
support built-in (which means no need for
expanded memory cards. Normally this
unit sells for $745.00
As well: A fast 1:1 interleave 16-bit disk
controller. This means a data transfer speed
6 times faster than with an XT controller on
the 8-bit bus. Normally this unit sells for
$245.00
Your price for both of these
units is only:
$499.00
SAVE $491.00
•rzi
Due to Technical advances, products we supply may in some cases
vary from those pictured. In all cases the products supplied are guaranteed to perform to an equal or higher standard than those pictured
SEE OUR OTHER ADVERTISMENT IN THIS ISSUE
FOR THE FREE CATALOGUE OFFER
Electronic Solutions
5 Waltham St Artarmon 2064 PO Box 426 Gladesville 2111
Telephone: (02) 906 6666 Fax: (02) 906 5222
JANUARY 1991
85 .
CIRCUIT NOTEBOOK
Interesting circuit ideas which we have checked but not built and tested. Contributions from
readers are welcome and will be paid for at standard rates.
1.2k
Constant volume
amplifier
The basic idea of using a Fet to
control the gain of an op amp was
gleaned from "110 Operational Amplifier Projects For The Horne Constructor", by R.M. Marston (pp 2932), but this circuit differs significantly in two respects. One involves
the derivation of the control voltage,
and the other is the use of a single
sided power supply, in place of the
original dual supply.
The op amp functions as an inverting amplifier whose gain is controlled
by a dividing network in the feedback loop, formed by Fet Ql (MPF102)
and a 330kQ resistor. With zero bias
on its gate, the Fet's source to drain
resistance is low. As the gate is made
negative, relative to the source, the
Fet's resistance increases, becoming
virtually an open circuit at large negative voltages.
The output from the op amp is fed
to emitter follower stage Q2 (BC548)
and the buffered output signal then
rectified by D1 & D2 to produce a
negative control voltage. This control
voltage is fed to Ql's gate. Thus, if the
signal input to the op amp increases,
an increasingly negative voltage is fed
to the Fet's gate.
This increases Ql 's resistance
which in turn increases the feedback
applied to the op amp input and thus
Diode test adaptor
for multimeters
If your ageing analog multimeter
doesn't have a diode test facility,
this simple circuit can be whipped
up to do the job. What it lacks in
sophistication is made up in cost
effectiveness - after all, a new meter will set you back $50.
The circuit consists of nothing
more than a swich in series with
an 820Q resistor and 3V battery. It
86
SILICON CHIP
47k
G
0.1
INPUT <>--fl-➔YMr-+---9
47k
Fig.t: the constant volume amplifier is based on op amp ICt whose gain is
controlled by Fet Qt in the feedback loop. Q2 buffers the op amp output & this
signal is then rectified by Dt & D2 to produce a control voltage for the Fet (Qt).
reduces the op amp gain. The time
constant is determined by the value
of the capacitor following the diode
network. The value shown (lµF) is a
good compromise between speed and
recovery time.
The circuit handles input variations
of about 30dB for an output variation
of just 3dB. Once the maximum signal input is exceeded, signal distortion occurs but without further increase in output. The input resistor
"R" is selected to handle the likely
maximum input; a value of 200kQ
per 1V RMS is a rough guide.
o----r----o
s1\
TO
PROBES
-1
TO
MULTIMETER
3V..Z..
o----I---o
simply connects across the meter
input and is used to measure the
foward voltage drop of the diode
The prototype was used to provide
automatic gain control in the audio
stage of direct-conversion 40-metre
receivers, including one based on the
suggestion by Garry Cratt, VK2YBX,
in the October 1990 issue of SILICON
CHIP. It gave very gratifying results,
by levelling the output and preventing "blasting" on very strong signals.
The circuit could also be quite useful as part of a microphone amplifier
chain, such as one feeding a modulator.
C. Wallis, VK2DQE,
Miranda, NSW. ($30)
under test. When the diode is forward biased, you should get a reading of about 0.65V. With nothing
connected or if the diode is reverse biased, the meter reads the
battery voltage.
S1 is included for convenience
and allows the circuit to be
switched out so that the multimeter functions normally without
unplugging any leads.
David Eather,
Brisbane, Qld. ($10)
.12v-----------4.,_.---------..----------,
16
IC5a
4069
2.7k
IC5b
14
IC1
4040
1
OUTPUT
...
2.7k
11
1
8
.,.
+12V
10
16
M2851
·:l
+12V
12V
IC2
11
4040
•
..,.
..,.
01
1N914
10k
.,.
...
Precision timer
goes to 46.6 hours
This timer runs from the mains and
uses two cascaded 4040 12-stage
ripple carry counters. The desired
time interval is obtained by summing
selected counter outputs in two 4input NOR gates.
In more detail, the circuit works as
follows. A 50Hz signal is obtained
from the transformer secondary winding and is squared by IC5a and IC5b,
two sections of a hex inverter.
The 50Hz squared signal is fed to
the clock input, pin 10, of ICl. Each
of the 12 outputs goes high for twice
as long as the succeeding output.
Accordingly, each output goes high
as shown in Table 1.
With eight of these outputs summed
by NOR gates IC3a and IC3b, almost
Table 1
IC1
pin
pin
pin
pin
pin
pin
pin
pin
pin
pin
pin
pin
IC2
9
7
6
5
3
2
4
13
12
14
15
1
20ms
40ms
80ms
160ms
320ms
640ms
1.28s
2.56s·'
5.12s
10.24s
20.48s
40.96s
pin 9
pin 7
pin 6
pin 5
pin 3
pin 2
pin 4
pin 13
pin 12
pin 14
pin 15
pin 1
81 .92s
163s
328s
655s
21.84 mins
43.69 mins
87.38 mins
175 mins
349 mins
11.65 hrs
23.3 hrs
46.6 hrs
any time interval can be precisely
obtained.
Bill Jolly,
Nambucca Heads, NSW ($30)
Wanted: Your Circuit Ideas
Have you got a good circuit idea languishing in the ol' brain cells. If so, why
not transfer it to paper, send it into us. You'll not only make a few dollars but
you'll also help save us from "circuit burnout" syndrome which happens to
anyone who has to generate too many circuit ideas in too short a time.
We'll pay up to $50 for a really good circuit. So sketch your circuit out, write a
brief description of how it works and send it to: SILICON CHIP, PO Box 139,
Collaroy Beach, NSW 2097. Or fax (02) 979 6503.
Claytons alarms
with no IC drivers
If you want a
.12v
simple LED flasher
there is no need to
resort to a 555 timer
or LM3909 IC. You
LED1
can do it with a
(10mm)
flashing LED which
has its own inbuilt
LED2
RED
driver. The first cir- FLASHING
cuit is the simplest
and flashes two
=II
LEDs in unison.
LED 2 is a flashing LED while
LED 1 can be a 10mm jumbo
LED. This is an eye-catching
and effective flasher.
Circuit 2 flashes two LEDs
alternately.
+12V
When the
flashing
LED 2 is off,
conventional LED 1 is
LE02
RED .
on and vice
FLASHING
versa.
LED1
K. Young,
Nunawading, Vic.
CHASSIS
($20)
JANUARY 1991
87
COMPUTER BITS
BY JENNIFER BONNITCHA
Hard disc failure: what
to do when disaster strikes
"Hello, is that Support? I'm having a
problem with my computer. Something about
a no-longer existent directory in WordPerfect
not able to be read. I also get a message
telling me there is a general failure reading
drive C. What's the problem?"
All hard discs fail eventually. Most
can be expected to last for many years,
however some will fail after only a
few month's use for various reasons
such as power spikes, faulty controller card, poor maintenance, the current bogey man - the virus, and just
plain bad luck.
Nothing can destroy one's faith in
technology faster than the news that
the last year or more of work has been
lost. Be sure that your data is secure
by making backups and keeping them
in a safe place. The more diligent
among you will more than likely have
a backup procedure already in place.
If you don't, consider implementing
one immediately.
Although any system can be
"fixed" , the technician's idea of fixed
and your idea of fixed will usually be
totally opposite. You can replace any
part of the computer and thus "fix" a
problem - unfortunately you can't
always keep any data stored on the
computer. Recovering lost or damaged
data is almost an art as it can be very
time-consuming, difficult and in some
situations, nigh on impossible.
You can put it off until tomorrow,
next week or next month but if you
do, eventually you will lose valuable
data and realise the folly of your ways.
88
SILICON CHIP
Take the case of a very busy public
relations company. Even though they
backed up their data regularly to disc,
this did not include their spreadsheet
data since they "hadn't gotten around
to it". Hard disc problems surfaced
and there was no backup to save them
endless hours of work (and dollars).
BACKUP!!
BACKUP!!
BACKUP!!
BACKUP!!
So let's look at the current backup
options and ways of decreasing the
anguish caused by a hard disc crash.
When to backup
All users should have a plan for
regular backups of data. Perform the
backups at an interval suitable to the
amount of activity on the system.
Some users will find that daily backups are required (especially with ac-
counting systems, etc) while others
will find that a weekly arrangement
is more suitable.
Using your backup system to its
full advantage, make a complete
backup of your computer once a year,
including all program and data files .
This way, you will be able to quickly
rebuild your hard disc structure. If
you add or delete applications from
your computer, perform the entire
system backup again. Make a point of
taking monthly backups of all data
directories. Lastly, make a backup of
your most popular applications on a
weekly basis.
This may seem like a lot of time
and effort, particularly if you use
floppy discs to backup. However, it
is nothing compared to losing months
of accumulated work. How then to
stay out of trouble?
How to backup
Backups ,should always be performed to a removable medium. Don't
be lulled into a false sense of security
if your word processing system has
backup options for timed backups
(like WordPerfect) or creates "backup"
files i(like WordStar and MS Word).
Thes~ are in fact either temporary
backtips of the current file which are
deleted when the program is exited
norm~lly (WordPerfect), or. an older
version of the current file (WordStar,
MS Word).
When performed to a removable
medium, you have fewer worries if
the computer is stolen, a fire breaks
out, the office sprinklers are accidentally activated, or the desk holding
your computer collapses, etc.
Backups should be performed on
That's fine, so long as you don't have
a faulty DMA chip. Many of the diagnostic utilities will check the DMA
chip and thus report whether your
computer can reliably support these
fast backups.
The humble DOS backup and a
large pile of diskettes is the only way
for a large number of computer users.
If you take the time to explore the
command, you will find that, apart
from increased operator interaction
and the number of diskettes, it can
perform just as well as the tape
backup.
Using DOS backup
For most users, backing up the hard disc involves copying the hard disc files
onto one or more floppy discs using the DOS Backup command. By using the
parameters shown here, the entire hard disc contents will be backed up.
the chosen media on a rotating basis.
If using a weekly tape backup system,
a set of three tapes should suffice. A
daily backup system would require
five tapes. When restoring data, problems can occasionally arise with the
tape backup itself. If you use the same
tape each time, you can go no further
- if you use several tapes you can at
least recover some data rather than
nothing at all.
Try to think of every possible problem and plan your backup system
accordingly. Thero is little point having a wonderful backup system in
place if the tapes/ diskettes are stored
right next to the computer. Fire, flood
and thieves are not selective.
Tape backup
This is a reliable and effective
method of preserving data. You
should never have to lose more than
one day's work under normal circumstances. Investigate thoroughly the
tape backup system you fancy - it
should be easy to use and as bulletproof as possible. Use the system regularly and try restoring data on a semiregular basis to satisfy yourself that it
is working reliably.
Bernoulli box
Provided you use the Bernoulli box
cartridge in this instance for archiving purposes alone, you should have
no problems. Although it provides a
convenient removable storage medium and has performance similar to
a hard disc, the cartridges do wear
out when continually used as a hard
disc substitute. Thus, the reliability
of the device as both a "hard disc"
and backup medium should be
viewed with caution.
Floppy discs
The time-honoured method of backing up hard disc data is the humble
diskette. With backup programs like
DS Backup, Fastback etc, you can
squeeze your data so it takes much
less space than the traditional DOS
backup. However, the quality of the
backup depends on several factors.
First, this style of program typically uses Direct Memory Access
(DMA) to transfer the data. DMA is
the process of using chips inside the
computer to send data to and from
memory without using the CPU. The
backup program can be sending data
to the diskette while it talks about
readying another diskette, so the computer is literally doing two things at
the same time.
Data is always on the move and so
the backup process just flows along.
The Backup command copies one
or more hard disc files to diskette in a
special format that allows a single
file to occupy more than one diskette.
Files copied with this command may
only be used again once they have
been processed using the DOS Restore command. The general syntax
of the Backup command is as follows:
BACKUP [d:][path][filename][.ext)
[d:) [IS] [JM) [/D:date) [/T:time) [/L] [d:]
[filename)
Backup, like many DOS commands,
refers to both the source and destination file(s). The parameters or
switches, which may be entered in
any order, have the following meaning:
d: this is the disc drive. Drive specifications differ between DOS 2.x and
3.x:
DOS 2.x - unless the computer has
a second hard disc, the first drive
specification is C. If the system has
only one diskette drive, the second
drive is A. Note that the second drive
specification must be used in this
command.
DOS 3.x - source and target drives
may be of any type; ie, diskette to
diskette, diskette to hard disc, hard
disc to diskette etc.
Path designates a specific directory
in the directory hierarchy where the
file or files may be found . If no directory is specified, the current directory is assumed.
Filename can be used to specify
single files or global file characters. If
the filename and extension parameters are omitted, the entire directory
is copied.
Ext specifies the filename extension and may be a global character.
/S is a switch. Osing this switch,
JANUARY 1991
89
You may think that your hard disc will never crash but rest assured that, sooner
or later, it definitely will. Backing up can save you time & dollars.
filename, Backup places a file called
Backup.Log in the root directory of
the disc containing the files being
backed up. The log file contains a
record for each file processed and
identifies the diskette number of the
backup-up file.
If the backup log file already exists,
Backup appends the current entry to
the file. You can use the backup log
file when you need to restore a particular file from a floppy disc, but
you must specify which disc to restore so that the Restore command
does not have to search for files.
Backup now writes only two files
on each backup diskette (Control.nnn
and Backup.nnn, where nnn is the
diskette backup sequence number)
and for this reason, you cannot use
an old version of the Restore command for files backed up with the
DOS 3.3 command.
DOS 3.3 Restore can, however,
restore backup files generated by previous versions of the Backup command. Restore also no longer restores
the COMMAND.COM or system
files IBM.COM, IQ.COM, IBMDOS.COM and MSDOS.COM, thus
enabling Restore to load files onto a
hard disc without the often undesirable result of replacing the operating
system files.
The global characters referred to
above are the wildcard characters *
and ?. The ? character may replace
any individual character; eg, SU??
would act on files called SUSI, SUZY,
SUZE, etc; whereas SU* would act
on files called SUSI, SUZY, SUZE,
SUSAN, SUZANNE etc.
Using the Restore command
Backup also copies all subdirectories
below the directory level specified in
the path parameter. It's particularly
useful if you have several sub-subdirectories. Thus, to backup the entire
hard disc specify Backup C: \ A:/S
/M is another switch. Following a
full backup, this switch is useful since
only those files that have been modified since the last backup are copied.
Sometimes this is called an incremental backup.
/A: DOS normally erases all the
existing files on a backup diskette
before commencing the new backup.
Using the /A switch, you can add files
to the diskette's existing files. This is
often used in conjunction with the
/M switch.
90
SILICON CHIP
ID: the date switch enables you to
backup only those files you modified
on or after a certain date. For example,
to backup only those files created
since May 15, 1990, the parameter is
/D:5-15-90. This switch is often used
in conjunction with the /M switch.
/f: similar to the date switch, it
backs up only those files that you last
modified at or after the specified time.
/F: new to DOS 3.3, this switch
causes the target diskette to be formatted if it is not already. For the
switch to function, the Format command must be accessible by the current path since it is an external command.
/L makes a backup log entry in the
specified file. If you do not specify a
This command restores files from a
backup diskette to their original condition. Restore is used to place one or
more files copied by the Backup
command back onto the hard disc. If
a file is accidentally destroyed, it may
be recreated with this command if it
has been copied onto a diskette using
Backup. If a hard disc fails, this command restores the Backup copies after repair. Backup and Restore are also
useful for transferring an entire subdirectory to another hard disc.
The syntax of the Restore command
for DOS 3.3 is as follows:
RESTORE [d:](path] [filename] [.ext]
[d:] [IS] [IP] [/B:date] [/ A:date] [/E:time]
[/L:time](/Ml[/N]
d: this specifies the first source
drive and then the target drive. Note
that the source drive must be included
in the command.
path: this is the directory to which
the file or files are to be restored. If no
path is specified, the current directory is assumed.
filename: single files or global file
characters may be specified. If the
filename and e~tension parameters
are omitted, all files in the directory
are restored.
ext specifies the filename extension
and may be a global character.
/S all subdirectories below the directory level specified in the path
parameter are restored.
IP when you include this parameter, DOS displays a prompt before
restoring files that have been changed
since the last backup, or files which
have the Read Only attribute on. Use
this switch when you want to perform a partial restoration from a complete backup of a directory or all hard
disc files. For example: RESTORE A:
C: \/SIP restores all files from Drive A
to the hard disc Drive C, starting at
the Root Directory, including subdirectories as appropriate and prompting for each file.
/B:date restores only those files last
modified on or before the specified
date.
/A:date restores only those files last
modified on or after the specified date.
/E:time restores only those files last
modified on or at an earlier time than
specified.
/L:time restores only those files last
modified on or at a later time than
specified.
/M restores only those files modified since the last backup.
IN restores only those files that no
longer exist on the target disc.
Notes on Restore
Restore was modified in DOS 3.3
so that it no longer restores
COMMAND.COM and tpe system
files IBMIO.SYS, IO.SYS, IBMDOS.SYS and MSDOS.SYS. This
allows Restore to be used to load files
onto a hard disc without overwriting
these vital files.
An interesting feature of the Restore command is its ability to recreate deleted subdirectories if you
specify the IS switch. This is sometimes desirable when you restore an
application and require certain data
TRIM
files, for example. Fortunately, this
doesn't have any serious side-effects
since the directory can be deleted if
its restoration was unintentional.
As with Backup, Restore returns
exit codes upon completion which
could be tested in a batch file using
the Error level condition of the IF
command:
0 Normal completion
1 No files were found to restore
3 Terminated by user
4 Terminated due to error
If you need to restore data to a hard
disc, generally start with the oldest
discs first, particularly if partial backups have been made since the last
full backup. This process adds to the
hard disc all those backup files that
have been created or modified since
the last full backup. If the hard disc
contains new files that are not on the
backup diskettes, they are not erased
since unlike Backup, Restore doesn't
erase files on the disc before copying
the backup files from the diskettes.
The importance ofregular backups
cannot be stressed strongly enough.
You may think serious data loss will
never happen to you - rest assured it
definitely will!
SC
E-1 LAMINATED POWER
TRANSFORMERS
PCB MOUNT
STOCK RANGE
PCB mount ex-stock in sizes
from 2.5VA to 25VA with secondary voltages from 2 x. 6V to
2 x 20V. Triple output models
also available for logic circuits.
Chassis mount manufactured to
order in sizes from 2.5VA to
1KVA in E-1 and C core.
CHASSIS MOUNT
TO ORDER
1NN EA
Wl N 0 !NG
We are the largest ex-stock supplier of toroidal power transformers
in Australia. Our standard range consists of the U.K. manufactured
ANTR_IM range in 10 VA sizes from 15VA to 625VA. All have a
single 240V primary and dual secondary windings ranging from
2 x 6V to 2 x 55V. Our local manufacturing facilities supplement
this range by manufacturing specials to order. Models are available
from stock to suit most project kits. Comprehensive data sheets
are available on request. Enquiries from resellers and manufacturers are welcomed. Prices are extremely competitive and generous
trade discounts apply for quantity.
HARBUCH ELECTRONI
JANUARY 1991
91
LCD readout for the
digital capacitance meter
Did you decide not to build the 4-digit
capacitance meter published in May 1990
because it was mains powered? Did you
want a liquid crystal display too? If so, have
a look at this re-design of the circuit which
uses a 4½-digit LCD panel.
By BARRY NAUJOK
The heart of this new design is the
74C946 (IC3). It is a 4½-digit LCD
counter and decoder/driver which is
used to drive the LCD panel. It replaces the 74C926 (IC3) used in the
original design.
Because the new circuit uses a
liquid crystal display instead of the
4-digit LED display, its power requirement is greatly reduced and it can be
supplied by batteries (or an external
DC plugpack).
Since the design uses batteries, a
"low battery" indicator has been
added to the circuit.
Let's see how the new circuit works.
The nulling circuit, using IC1, is
still the same as the LED version and
the reference oscillator is also the
same.
Gating oscillator
The gating oscillator (IC2, IC8d and
IC7b), wired for monostable operation as before, measures capacitors
up to 19,999µF compared to 9999µF
for the LED version. To charge a capacitor which is twice the value in
the same time as for the previous version, the timing resistors have been
halved to keep reading updates at a
reasonable rate (45 seconds for a
20,000µF capacitor is quite a long
time). But when this gates the reference oscillator (IC4), a capacitor of
say 6800µF would read 3400µF. To
overcome this, the clock frequency
from Slc is fed via exclusive-OR (XOR)
gate IC10c and the associated RC network. IC10c operates as an edge detector and effectively doubles the
92
SILICON CHIP
clock frequency which feeds pin 32
of the 74C946.
Latch and reset
The 74C946 control inputs for
latching and resetting are different to
the 74C926.
To reset IC3, the reset pin (33) must
be brought low (normally it is held
high). Pin 10 ofIC6 has a signal opposite to that required by IC3, so the
signal is inverted by IC9d.
To latch the display, the store pin
(34) must be brought high. To achieve
this, pin 4 ofIC6 has to be inverted by
IC9e.
Over-range indication is also entirely different to the LED version.
The over-range is driven by the Carry
Out (CO) and the half-digit outputs of
IC3.
During each cycle, the CO output
goes high when (and if) a count of
9999 is reached. This goes low again
on the next clock pulse. It always
goes high every 10,000 counts. Because the meter has a "full scale" of
19,999, the over-range needs to trigger on the second CO pulse so the CO
signal is fed into a NAND gate, consisting of D5, D6, Q3 and two 10kn
resistors. The other signal to this NAND
gate, fed via D6, is the half-digit signal which is demodulated from the
backplane.
The output of the NAND gate is
connected to the clock input of a Dtype flipflop, IC7a, and the output is
latched high until it is reset by IC6. If
the output goes high, it is modulated
with the backplane signal (BP; pin 5
ofIC3) by IC10b which drives the"+"
segments on the LCD.
Battery power
The circuit of the LCD version
needs about 9V DC. Ideally, this could
be supplied by 6 AA cells in a suitable holder, inside the case. This 9V
DC supply is fed to two 78L05 5V
regulators (REG1 & REG2) to drive the
circuitry.
If the battery voltage drops below
6.6V (1.1V per battery), the regulator
outputs start dropping below 5V and
also become unstable. This condition
means that some sort of low-battery
indicator is needed, because low batteries can lead to inaccurate capacitance readings. Therefore, battery
indication is provided by IC12, ZD1
and their associated resistors.
The first stage in the battery indicator (IC12a) is a voltage comparator. A
3.3V reference is generated by ZD1
and is fed into the non-inverting input of IC12a. The unregulated power
supply (nominally 9V) is divided by
two by the two 100kQ resistors and
fed into the inverting input of IC1a.
Normally, the output of IC12a is low
as the input at pin 2 is higher than the
3.3V reference. When the battery
supply drops below 6.6V, the output
goes high.
The second stage of IC12 is configured as an XOR gate. One of the inputs
(pin 6) is the backplane signal while
the other is the output of IC12a. The
output of this is used to drive the
"arrow" symbol on the LCD. This
then, is the "low battery" indication.
Brief LCD operation
For anyone who is confused by the
operation of the LCD, it requires an
continued on page 96
Fig.1 (right): the LCD version of the
capacitance meter is similar to the
LED version, but uses an LCD panel
instead of the original 7-segment LED
readouts & a 74C946 LCD decoder/
driver instead of a 74C926 LED driver.
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Silicon Chip
BACK COPIES
or Car Alarms;
ss Loop Tape
·
ox; New Life
yers; Old-Time Crystal
Doorbell; High Performance AC Millivoltmeter,
Pt.1; Discolight Light Show, Pt.2; Getting The
Most Out Of Nicad Batteries; Data On Insulated Tab Triacs.
May 1988: Optical Tachometer For Aeromodellers ; High Energy Ignition For Cars; Ultrasonic Car Burglar Alarm ; Walkaround Throttle
For Model Railroads, Pt.2; Designing & Building RF Attenuators; Motorola MC3334P High
Energy Ignition IC Data.
September 1988: Hands-Free Speakerphone;
Electronic Fish Bite Detector; High Performance AC Millivoltmeter, Pt.2; Vader Voice ;
Motorola MC34018 Speakerphone IC Data;
National Semiconductor LM12 150W Op Amp
Data & Applications; What Is Negative Feedback, Pt.4.
June 1988: Stereo Control Preamplifier (Uses
LM833), Pt.1; Brea
ition For Cars
Using Hall
·
a-Fast Nicad
Battery Cha
ht Controller
(Uses PIA D
Probe & Preamplifier; What Is Negative Feedback, Pt.2.
October 1988: Stereo FM Transmitter (Uses
Rohm BA1404) ; High Performance FM Antenna; Matchbox Crystal Set; Electronic House
Number; Converting A CB Radio To The 28MHz
Band; Queensland's Powerful Electric Locomotives.
July 1988: Stereo Control Preamplifier, Pt.2;
Fitting A Fuel Cut-Off Solenoid; Booster For
TV & FM Signals; The Discolight Light Show,
Pt.1 ; Tone Burst Source For Amplifier Headroom Testing; What Is Negative Feedback,
Pt.3.
November 1988: 120W PA Amplifier Module
(Uses Mosfets); Poor Man's Plasma Display;
Automotive Night Safety Light; Adding A Headset To The Speakerphone ; How To Quieten
The Fan In Your Computer; Screws & Screwdrivers, What You Need To Know; Diesel Electric Locomotives.
March 19 ·
Telephone
Player; Bui!
For Radio-Ca
Radio.
August 1988: Building A Plasma Display; Universal Power Supply Board ; Remote Chime/
December 1988: 120W PA Amplifier (With
Balanced Inputs), Pt.1; Diesel Sound Generator; Car Antenna/Demister Adaptor; SSB Adaptor For Shortwave Receivers ; Electronics &
Holden's New V6 Engine; Why Diesel Electrics Killed Off Steam; Index to Volume 1.
January 1989: Line Filter For Computers ; Ultrasonic Proximity Detector For Cars ; Simple
Computer Sound Repeater; 120W PA Ampl ifier (With Balanced Inputs) Pt. 1; How To Service Car Cassette Players ; Massive Diesel Electrics In The USA; Marantz LD50 Loudspeakers.
February 1989: Transistor Beta Tester; Minstrel 2-30 Loudspeaker System ; LED Flasher
For Model Railways (uses LM3909) ; Build A
Simple VHF FM Monitor (uses MC3362} , Pt. 1;
Lightning & Electronic Appliances; Using Comparators to Detect & Measure .
March 1989: LED Message Board , Pt.1 ; 32Band Graphic Equaliser, Pt.1 ; Stereo Compressor For CD Players ; Map Reader For Trip
l
,---------------------------- - -- -- Use this handy form to order your back copies
Please send me a back issue for:
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0 July 1989
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0 September 1990 O October 1990
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O October 1988
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Enclosed is my cheque/money order for $_ _ _ _ _or please debit my:
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Or call (02) 979 5644 & quote your
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--------------------------- - 94
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O July 1988
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x
I
I
----------~--
Calculations; Amateur VHF FM Monitor, Pt.2;
Signetics NE572 Compandor IC Data; Electronics For Everyone - Resistors.
April 1989: Auxiliary Brake Light Flasher; Electronics For Everyone: What You Need to Know
About Capacitors; Telephone Bell Monitor/
Transmitter; 32-Band Graphic Equaliser, Pt.2;
LED Message Board, Pt.2.
May 1989: Electronic Pools/Lotto Selector;
Synthesised Tom-Tom; Biofeedback Monitor
For Your PC; Simple Stub Filter For Suppressing TV Interference; LED Message Board, Pt.3;
Electronics for Everyone - All About Electrolytic Capacitors.
June 1989: Touch-Lamp Dimmer (uses
Siemens SLB0586); Passive Loop Antenna
For AM Radios; Universal Temperature Controller; Understanding CRO Probes; LED Message Board, Pt.3; Coherent CW - A New Low
Power Transmission Techniq1-1e.
July 1989: Exhaust Gas Monitor (Uses
TGS812 Gas Sensor) ; Extension For The
Touch-Lamp Dimmer; Experimental Mains Hum
Sniffers; Compact Ultrasonic Car Alarm; NSW
86 Class Electrics; Facts On The PhaxSwitch Sharing Your Phone Line With A Fax Machine.
August 1989: Build A Baby Tower AT Computer; Studio Series 20-Band Stereo Equaliser, Pt.1; Garbage Reminder - A ?-day Pro:
grammable Timer; Introduction To Stepper
Motors; GaAsFet Preamplifier For The 2-Metre
Band; Modern 3-Phase.Electric Locomotives.
September 1989: 2-Chip Portable AM Stereo
Radio (Uses MC13024 and TX7376P) Pt.1;
Alarm-Triggered Telephone Dialler; High Or
Low Fluid Level Detector (uses LM1830N);
Simple DTMF Encoder (uses Texas TMC5089);
Studio Series 20-Band Stereo Equaliser, Pt.2;
Auto-Zero Module for Audio Amplifiers (Uses
LMC669} ; A Guide To Hard Disc Drives.
October 1989: Introducing Remote Control;
FM Radio Intercom For Motorbikes (Uses
BA 1404 And TDA?000) Pt.1; GaAsFet Preamplifier For Amateur TV; 1Mb Printer Buffer; 2Chip Portable AM Stereo Radio, Pt.2; Installing A Hard Disc In The PC; A Look At Australian Monorails.
November 1989: Radfax Decoder For Your
PC (Displays Fax, RTTY and Morse); Super
Sensitive FM Bug; Build A Low Cost Analog
Multimeter; FM Radio Intercom For Motorbikes,
Pt.2; 2-Chip Portable AM Stereo Radio, Pt.3;
Floppy Disc Drive Formats & Options; The
Pilbara Iron Ore Railways.
December 1989: Digital Voice Board (Records Up To Four Separate Messages, Uses
Texas TMS3477NL and 256K RAMs); UHF
Remote Switch; Balanced Input & Output
Stages ; National Semiconductor LM831 Low
Voltage Amplifier IC Data; Install A Clock Card
In Your PC; Index to Volume 2.
January 1990: Service Tips For Your VCR ;
Speeding Up Your PC ; Phone Patch For Radio Amateurs; High Quality Sine/Square Oscillator; Active Antenna Kit; The Latest On High
Definition TV; Speed Controller For Ceiling
Fans; Designing UHF Transmitter Stages.
February 1990: 16-Channel Mixing Desk; High
Quality Audio Oscillator, Pt.2; The Incredible
Hot Canaries; Random Wire Antenna Tuner
For 6 Metres; Phone Patch For Radio Amateurs, Pt.2; PC Program Calculates Great Circle
Bearings.
March 1990: 6/12V Charger For Sealed LeadAcid Batteries; Delay Unit For Automatic Antennas ; Workout Timer For Aerobics Classes;
16-Channel Mixing Desk, Pt.2; Using The
UC3906 SLA Battery Charger IC; Digital Waveform Generation Using a PC; The Controls On
A Model Aircraft.
April 1990: Dual Tracking ±50V Power Supply; VOX With Delayed Audio ; Relative Field
Strength Meter; 16-Channel Mixing Desk, Pt.3 ;
Simple Service Tips For Your Microwave Oven;
Model Aircraft Aerodynamics; Active CW Filter
For Weak Signal Reception .
May 1990: Build A 4-Digit Capacitance Meter;
High Energy Ignition For Cars With Reluctor
Distributors; The Mazzie CW Transceiver;
Waveform Generation Using A PC, Pt.3; 16Channel Mixing Desk, Pt.4; What To Do When
Your Computer Goes Bung, Pt.1 ; Electronic
Load For Checking Power Supplies.
June 1990: Multi-Sector Home Burglar Alarm;
Low-Noise Universal Stereo Preamplifier; Load
Protection Switch For Power Supplies; A Speed
Alarm For Your Car; Design Factors For Model
Aircraft; Fitting A Fax Card To Your Computer;
What To Do When Your Computer Goes Bung,
Pt.2.
July 1990: Digital Sine/Square Generator, Pt.1
(Covers 0-500kHz); Burglar Alarm Keypad &
Combination Lock; Simple Electronic Die; LowCost Dual Power Supply; Inside A Coal Burning Power Station; What To Do When Your
Computer Goes Bung, Pt.3; Digital Waveform
Generation Using A Computer, Pt.4.
August 1990: High Stability UHF Remote
Transmitter; Universal Safety Timer For Appliances; Horace The Electronic Cricket; Digital
Sine/Square Wave Generator, Pt.2; The Tube
Vs. The Microchip (Two Shortwave Receivers
Compared); What To Do When Your Computer Goes Bung, Pt.4.
September 1990: Music On Hold For Your
Telephone; Remote Control Extender For
VCRs; Power Supply For Burglar Alarms; LowCost 3-Digit Counter Module; Voice Mail For
Your Computer; Simple Shortwave Converter
For The 2-Metre Band; How To Make Dynamark Labels.
October 1990: Low-Cost Siren For Burglar
Alarms; Dimming Controls For The Discolight;
Surfsound Simulator; DC Offset For DMMs ;
The Dangers of Polychlorinated Biphenyls; The
Bose Lifestyle Music System; Using The NE602
In Home-Brew Converter Circuits.
November 1990: Low-Cost Model Train Controller; Battery Powered Laser Pointer; A
Really Snazzy Egg Timer; 1.5V To 9V DC
Converter; How To Connect Two TV Sets To
One VCR ; Introduction To Digital Electronics;
Simple 6-Metre Amateur Transmitter.
December 1990: DC-DC Converter For Car
Amplifiers; The Big Escape; Wiper Pulser For
Rear Windows; Versatile 4-Digit Combination
Lock; 5W Power Amplifier For The 6-Metre
Amateur Transmitter; The Green CD Pen
Controversy.
PLEASE NOTE:
November 1987, December 1987, January
1988, February 1988, April 1988, & June 1988
are now sold out. All subsequent issues are
still available but stocks of March 1988 are
now low. Order now if you want this issue.
JANUARY 1991
95
BOOKSHELF
Computers and Music:
an introduction
Computers and Music, by R. A. Penfold. Published 1989 by PC Publishing, Kent, UK. Soft covers, 138 x
216mm, 174 pages. ISBN 1 870775 07
4.
This book is entitled "Computers
and Music" but it could just as well
have been "Computers & MIDI" because that is largely what it is about,
as you would expect. It is written for
people who know nothing about
computers and so a fair amount of the
book is solely devoted to talking about
computer hardware. It is only when
you are a fair way into the book (page
53) that MIDI gets a reasonable mention.
There are six chapters in all, with
their titles as follows: Computer' Bas-
LCD capacitance meter
- ctd from p.92
AC signal to drive it. The backplane
is an AC signal running at about 55Hz
in this case. If a segment is to go
black, the segment input has to be out
of phase with the backplane. If it is to
be transparent, the segment has to be
in phase so that the potential difference across the segment is zero. These
circuit functions are provided by the
74C946 (IC3).
Parts availability
At the time of writing, no kit is
96
SILICON CHIP
ics, Storage Media, Ports and Peripherals, Real Computers, About MIDI
and Music Software. As well, there
are three appendices: one is a glossary of all the technical terms in the
book, the second is a listing of hexadecimal numbers, and the third is
entitled "checklists" and is in fact a
list of desirable specifications for
computers and equipment to be purchased with musical activities in
mind.
Overall, while the book is reasonably good as a primer for anyone new
to computers, it is not so good as far
as musical applications and MIDI are
concerned. It never quite comes to
grips with the MIDI standard for example, and nowhere that I could find
does it give the technical specifications for MIDI (ie, baud rate, data
frames, number of channels), even
though it talks about the MIDI specification in a number of places.
And if you want to run a MIDI system with your Commodore or IBM
clone, there is very little help.
In conclusion, if you want a basic
primer on computers and some background on musical applications, this
book is OK but it certainly won't make
you an expert.
We received sample copies from
Altronics (Cat. B-2210) and Jaycar
Electronics (Cat. BP-1216) and the
price is $19.95.
available for this LCD version of our
capacitance meter, nor do we expect
that any kit supplier will provide one.
Both the 74C946 and the 4½-digit LCD
panel are available as stock parts from
Dick Smith Electronics. All the other
parts are stock items from most electronic parts retailers.
A PCB artwork and layout plans
are available for $1.50 including postage from the author. Finished printed
circuit boards are also available for
an additional $12. Send all orders,
together with cheque or money order,
to Barry Naujok, 7 Admella Court,
Portland, Vic 3305.
SC
Computer Viruses:
with anti-virus disc
Computer Viruses, Jonathon L. Mayo.
Published 1989 by Windcrest Books,
Blue Ridge Summit, Philadelphia,
USA. Soft covers, 232 x 189, 160
pages with 5.25-inch anti-virus disc.
ISBN 0 8306 3382 0.
Are you frightened of a virus getting into your computer and corrupting all your valuable data? If you are
not, you should be, especially if you
ever borrow a disc from a friend. It
can happen so easily and your
"friend" may not even know that the
disc is infected.
When it happens, you really do
have problems. This book talks about
the subject in easy to understand language and tells you the commonsense
ways of protecting your computer
from infection, before it happens.
Mainly, the safeguard is to backup all
your data and programs and then put
write-protect tabs on all the original
(master) and backup discs. That way,
the computer cannot corrupt the
backed up data if it does suffer an
attack.
As a bonus, the book comes with a
floppy disc with quite a few antivirus programs on it. We did not have
time to check it through and in any
case, we don't have copies of virus
programs (as far as we know)! Even
so, a disc of anti-virus software could
be very handy and so the book is well
worth considering.
Our copy came from Dick Smith
Electronics and is priced at $49.95
(Cat. B 6052).
SC
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VISA
SERVICE IS THE DIFFERENCE • SERVICE IS THE DIFFERENCE • SERVICE IS THE DIFFERENCE • SERVICE IS THE DIFFERENCE
The Story Of
Electrical Energy, Pt. 7
Tasmania, our smallest state, is
renowned for its extensive hydroelectric
power system. While the hydroelectric
system has been the subject of
controversy in the past, it uses no fuel
and emits no greenhouse gases.
By BRYAN MAHER
Converting the energy of falling
water into useful work is an age-old
art. The water wheel has been known
since about 200BC in the ancient
world, where it was used to turn millstones for grinding corn. Water wheels
can be up to 80% efficient and they
are long lasting. Some are still going
after 150 years of use.
Early efforts to generate electricity
by the energy of water from a high
dam commonly used the horizontal
shaft impulse water wheel, known as
the Pelton. In this type, a high veloc-
Inside Liapootah Power Station. This station is unusual because the alternators
are mounted above the main floor level. More common practice is to have the
alternators and their turbines below the floor. Commissioned in 1960, the three
alternators are each rated at 27.9 megawatts.
98
SILICON CHIP
ity stream of water impinges upon
cup-shaped buckets mounted around
the periphery of a large diameter
wheel.
One of the world's earliest hydroelectric generating stations was built
by the Launceston City Council in
1895, almost a century ago. The South
Esk River was dammed and a penstock (a large sloping pipe) carried
water down to the Duck Reach power
station. Originally commissioned
with a capacity of 450 kilowatts, the
station was progressively enlarged to
2.2MW by 1919. This plant was retired in 1955, after 60 years of continuous service.
How the HEC started
In 1909, an ambitious scheme to
generate electrical power using water
from Tasmania's Great Lake was privately floated by the Hydro-Electric
Power and Metallurgical Company
Ltd. Government concessions
prompted an optimistic start in 1910
when a canal was dug from the lake
to Penstock Lagoon, the headwaters
of the future power station.
Access and transport difficulties in
this rugged isolated region were formidable, as no road existed to the
power station site at Waddamana.
Therefore in 1911, a 27km horsedrawn tramway was built to transport materials and machinery.
Sawn hardwood was used for the
rails which were laid over rough log
sleepers. A number of creeks and one
river, the Shannon, required the construction of wooden bridges. The
tramway operated return trips every
second day, with loads varying from
5-10 tonnes, pulled by a team of 15
Clydesdale horses , harnessed single
file.
Newly arriving workmen were required to walk to the power station
site, a 2-day trek from Deloraine. The
pay was 8 shillings per day, with a
tent and strawfilled sleeping-sack
Hydro electricity is the cleanest form of power available to the human race.
While it looks quite modern, the power station at Tarraleah was actually
commissioned over 50 years ago, in 1938. It uses six Pelton water turbines, each
driving a 15 megawatt alternator.
provided free. All excavation work
was-done by the time-honoured pick,
bar and shovel method.
By 1914, costs had escalated and
the private company appealed to the
government for financial assistance.
The Tasmanian Hydroelectric Department was then set up by the state to
take over and complete the project
which was finally commissioned in
May 1916.
By the following August, almost
2000 electricity consumers in Hobart
were supplied from Waddamana.
So successful was the venture that
the station was expanded progressively. The level of Great Lake was
raised 12.5 metres by the building of
the Miena Dam. Seven extra machines
were installed, raising the station's
output to 49 megawatts, a considerable figure in those days.
Between 1939 and 1949, an additional station, Waddamana B, was
constructed next to the old plant. This
new station contained four 12MW
alternators, also driven by Peltonwheel turbines.
In 1988, the old Waddamana A
power station was made into a museum as a Bicentennial project.
Hydro philosophy
In comparison to fossil fuel burn-
ing power stations, hydroelectric installations have many advantages:
(1) The source of energy is free and
wholly renewable, depending only on
regular rain and snowfall.
(2) Although hydroelectric schemes
involve the considerable loss of trees
when they are built, once they are
operating they cause no pollution,
emit no carbon dioxide nor other gases
and therefore do not further contribute to the Earth's greenhouse effect.
This factor alone strongly favours
hydroelectric power generation.
(3) Low shaft speeds (100-500 rpm)
are usually used. Therefore, hydroelectric power stations are comparatively quiet.
(4) The low shaft speeds are conducive to long machinery life. Many
plants run successfully for 50 years
and more.
(5) Though in the past hydroelectric schemes were more costly than
coal burning power stations, today
this is no longer true.
(6) Dams associated with hydroelectric schemes can be indispensable in
river flood control. As well as saving
lives and farm livestock, this gives
big benefits in avoiding damage to
property and crops.
(10) Hydroelectric turboalternators
can be started from rest, brought up
to speed and synchronised on line in
just a few minutes. Thus, hydroelectric schemes cope excellently with
varying electrical loads over a 24-hour
day. In this respect, hydroelectric
machines are far superior to steam
turboalternators which take many
hours to come up to full power after
cold start.
Energy and efficiency
The dammed water flows downhill
via penstock pipes to the water turbine. Thus, the potential energy of
water at a height becomes the kinetic
energy of high velocity falling water
(see Table 1).
To give the greatest possible power
output, designers aim for the greatest
possible head. If the penstocks can
drop vertically from a dam to an
underground power station, water
friction losses are minimised.
Where terrain dictates penstocks
running long distances down a mountain slope, some energy will be lost in
pipe friction (turbulence).
This fact places an economic limit
on the distance from a dam down to
JANUARY 1991
99
Inside Tungatinah Power Station, commissioned in 1955. This station uses five
alternators rated at 25MW each and driven by Francis turbines. All that is
visible here are the housings for the exciters and sliprings.
the power station. The energy advantage of a high head may therefore be
partly cancelled out by turbulent
losses in long pipes.
So instead of building one dam high
up in a river's headwaters and one
power station far down below, we
often see a multiple installation. Many
dams are constructed along the same
river. At each dam, the water is piped
through a power station to be returned
to the river below the dam.
Thus, the same water passes
through many power stations, generating electrical energy in each.
Hydroeiectric systems may then
consist of six or more small or medium size power stations spread along
100
SILICON CHIP
the length of a river. This contrasts
with the coal-fired steam power station philosophy where economies of
scale tend to concentrate one or two
very large installations close to mines.
The Derwent scheme
An excellent example of the repeated use of the same water flowing
downstream is the River Derwent
system. In the upper headwaters, the
Tarraleah power station was built in
1934/38, during the Great Depression.
At that time, 25% of Tasmanians
were unemployed. In the inaccessible
mountainous regions of the upper
Derwent, the first task was the building of an access road known as the
"14 mile". For five months through
winter and spring, labourers toiled,
cutting a track from the old West Coast
Road to the power station site.
Tarraleah power development obtains its water from the upper Derwent catchment area. A weir was built
to raise the natural level of Lake St
Clair by 2.4m, which greatly increased
the water storage capacity. The water
released flowed down the Derwent,
then via a canal and penstocks to
Tarraleah power station.
February 1938 saw the first three
15MW machines in operation at Tarraleah. Work then continued slowly
on the installation of a further three
units. All use Pelton type turbines
which are shaft-coupled to low speed
alternators. By 1951, the 6th generator was in operation, bringing the station capacity to 90 megawatts.
To increase the water storage supplying Tarraleah, the Clark Dam was
built in 1951. A second system of
flumes and tunnels added in 1955
feeds water from the dam to the Tarraleah headstock at Mossy Marsh.
The 67-metre high Clark dam, closing Butlers Gorge on the Derwent
(downstream from Lake St Clair)
forms man-made Lake King William
which is some 42km 2 in area. These
two lakes together can store 740 million cubic metres of water.
Included in the Clark Dam structure is the small Butlers Gorge power
station, where one Francis-type turbine drives a 12.2MW alternator.
A very unusual situation evolved
when the 125MW Tungatinah hydroelectric power station was built in
1953. This station is driven by water
from a chain of six lakes fed from the
Pine Tier Dam on the Nive River. As
the Nive is itself a tributary of the
Derwent, Tungatinah power station
was built adjacent to Tarraleah.
The exit tailraces from both stations enter the Nive river almost at
the same point, though each station
is driven by water from different
catchments.
From its confluence with the Nive,
the Derwent continues down the
mountain, the water flowing through
a further six plants: Liapootah,
Wayatinah, Catagunya, Repulse,
Cluny and Meadowbank power stations.
None of these plants on the Derwent system is very large, with capacities ranging from 12.2MW to
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This photo inside Tasmania's Waddamana A power station gives a graphic view
of a Pelton wheel water turbine. Now turned into a museum, the Waddamana A
station was the first built by the Hydro-Electric Commission.
125MW each. Nevertheless, the total
output of all 10 stations exceeds 500
megawatts - all from the one river and
its tributaries!
sliprings seen in the photo. Like an
iceberg, most of the machinery mass
is out of sight below, with only the
exciting generators visible.
Vertical shafts
Types of turbine
Most modern medium to large
hydroelectric generators use the vertical shaft construction. Tungatinah
is an example, with five 25MW machines installed.
Each has a Francis type water turbine installed deep in the bowels of
the station. Above the turbine, but on
the same shaft, is mounted the main
alternator; in this case, still below the
turbine room floor. Above the floor
level are the exciters and main
Three types of water turbines are in
use: the Pelton, Francis and Kaplan.
Which of these is chosen for a power
station design depends primarily on
the water head height available. A
secondary consideration is the variation-of efficiency with load changes.
The Pelton wheel, with many buckets mounted around the periphery of
a large wheel, is the oldest. Modern
Pelton designs apply the water
through adjustable flow nozzles and
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$ 89.95
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Mail Orders Welcome
30 Lacey St, Croydon
VIC, 3136.
Telephone:
Fax:
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(03) 723 3094
(03) 725 9443
JANUARY 1991
101
BNC PLUGS
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~~::_~~~:~1~:~~
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~$0.15 $0,12 ...
$0.11 $0.12
1·9
10+
2155 24-0V 6-15V 1A
Ca t M12155
$8.95 $7.95
2156 24-0V 6-15V A2
Ca l M12156
$13.95 $12.95
2840 24-0V 9VCT
Cat M12840
$4.15 13.IS
MOSFET
2851 24-0V 12-6V CT 250mA
SPECIALS
CalM121151
$4.95 $4.50
2860 240 V 15VCT 250m A
1-9
Cat M 12860
$4.95 $4.50
2SJ49
$7.50
6672 24-0V 15 30Yc 1 A tapped
2SJ56
$10.00
Cat M16672
$12.95 $11.95
2SK134
S&.90
2SK176
$9.50
25 pin aodlet
. 08255
each $8.95
==19;
Receiver freq : 37.1MHz
Output feveJ:· 37mV(max)
Receiving sys: Super crystal
PNTERLOCKJNG ENOS)
~
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10UALITY SMM LEOS
condenHr
Power supply:9V battery
Range: 300 feet In open lletd
RECIEVER SPECS,
Th ■N
CANNON TYPE 3
PIN CHASSIS
FEMALE
,.g
10. ·.,oo+
:
( CRYSTAL LOCKED
WIRELESS
MICROPHONE &
RECIEVER
DATA (R:SFEi
SWITCHES
These quality 3 level
10. 100.
$2.9$ $2.50
CANNON TYPE 3
PIN LINE FEMALE
.....
...
..........
...
18 pin .... 30<
22<
20 pin.
30< 25t
22 ptn
30< 26<
24 p6n
30< 26<
28 pin .
30<
40pin
35<
WIREWRAI>
IC SOCKETS
·Transmitter 1·9
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. ... .
,., ,, ,,...
8 pin .. ....,
12<
14ptn. ...l!Of ,
15<
16pin ... l!Of ,
K<
Cat.No. De.crlption
P10S16 S2.SO S2.2S $1.50
LEDS
I
~a;
LOW PROFILE IC
SOCKETS
effk:iency.
1·9
,
sff&¥
He1t1ink comPQund is
applted to the bHe and
mounling studs of
transistors and diodes. It
maintains I positive
he■tsink seal that
improves he■t transfer
from the device to the
H11801l..10g .. .... $2.00
H11810.. 1
.... $14.95
BNC PANEL
SOCKET
IC SOCKETS
ONLY .........., .........$9.95
~~
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10W HORN
."'
SPEAKERS
$8.90
White durable pl astic . 8 ohms
Cat. c12010 Normally St 1.95
W12670 . CIC&
IDC CENTRONICS 36
WAY PLUG & SOCKET
• Plug
P12200
Pl ■ lltlc bo•■ with pl■■lc
$3.95
$3.00 $ 2.95
IOp• ■ nd H■ ll■ bla In s
aim ■. y_., popula, fro
profecta & very economkal
•150x90x50ft'l'l'I
10+
• Sor:ket
80 • 80 1 25.4mm
12V DC . 1.7 Wan . 0.14 Amps
100.
H10111 ..... $4.95
10 .
T12469 ............ ...... $12.95
10+ tans only $11 .95 each
,oo.
$3.95 $3.00 $2 .95
FANS
Quality, tans tor uu in power
$4.75
• 185 x 113 x IOnvn
H1D112..... $5.75 '$5.25
• 130 l 68 l 41nvn
H10113..... $2.95 · ,2.so
• 83 l 54 l 28nwn
H1D1 15 ..... $2.25 $1.95
• 120 l 65 l 38nvn
H10120..... $2.95 $2.50
12V DC FANS
.
ELECTRET MIC
INSERTS
IWll h pins lo, easy boa10 ,ns~n ,,.
·c:a, C 10 ,10
,
S1 .20
•OO •
VOLTAGE
REGULATORS
BARGAINS
Dffcrlptlon
7805UC
7812UC
7815UC
7905UC
i mps. computers. hotspot
7'12UC
cooling ale . Anywhere you nHd
pl• nty ol air.
7915UC
2.ov • s,s·· T12461 ..,12.H
11 SV • •·•·· T12463 .. ,12.H
240V 3 t 2·· T12465 .. • 12.15
115V 3 , 2"' T12467 .. ·•12.15
78L05
78L12
LM324
555
741
1·9
10+
so.so
so.so
so.so
S0.45
S0.45
S0.45
S0.55
S0.55
S0.55
s1 .oo
so:eo
S0.50
S0.511
S0,50
-40 to.30
"1.40 to.30
$0.40
$0.50
MAIL ORDER &
CORRESPONDENCE
(Toll ,,_ Sb1cdy
POSTAGI!
$1- $9.99.
$10 • 24
$25$50
$
so.
S0.90
<at>
Po
FREE PACK & POST ON ALL ORDERS OVER $25,00 IN JANUARY. EXPIRES MIDNIGHT 31-01-91.
LFREE
PACK & POST ON ALL ORDERS OVER $25.00 IN JANUARY. EXPIRES MIDNIGHT 31-01-91 .
...._
,
IBM* CARDS
~
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T"'"4
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Cf')
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A simple way of monitoring AS232
interlace lead activity. Interlace
powered, pockel size for circuit
The Fortran CPF Filtered Electronic
~8a5~~9nar~~:J ~eg.~a~~~ing .
2 spares. 24 switches enables you
Spike Protector provides a protective
electronic barrier for microcomputers.
printers. telephone systems and
modems electronic typewriters.
audio and stereo systems and olher
sensitive electronic equipment.
The CPF provides protection trom
dangerous eleclncal spikes !hat can
c ause anything from obvious damage
(like Immediate equipment failure) to
less obvious harm that can draslicaRy
shorten a system 's lile
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CPF"s superior circuitry design and .
semi conductor technology re sponds
mstanlly to any.potentially damaging
over-voltage. ensuring safe trouble
lree operation
CJ)
~
~
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IJ;J
Additlonally. CPFs filtenng capab1hty
helps eliminate troublesome and
annoying interlerence. general hash
cre.ated by small motors. fluorescent
lamps. and the like that threaten the
perlormance and shorten equIpmen1
life of unprotected electronic
components.
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··SPECIFICATIONS:
Electrical rating: 220-260 volts
(AC) 50Hz 10 Amp
SpikelRFI Protection: 4.500 amps
for 20mlsecond pulses.
Maximum clamping voltage: 275V
differential mode.
~
~
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Cat.X10088
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$69.95
• Keeps your paper and print-outs·
•
~~a~s~~i~1~~:er makes 11 easy
SPECIFICATIONS:
Connectors: 0825 plug on 80mm
ribbon cable and 0825 socket .
Indicators: Tricolour LED's tor TD .
RD. RTS. CTS. DSR. CD . TC.
RC. OTA. (E)TC.
Jumper Wires: 20 tinned end pieces
Power: Interface power.
Enclosure: Black. high 1mpact
plastic.
Dimensions : 85 x 95 x 30mm
X15700
g
. $19.95
Surges and spikes are caused not
only by lightning strikes and load
switching but also by other equipment
being switched on and off. such as
fluorescenl lights. electric motors.
fridge freezers. air conditioners, etc.,
For effective protection such spikes
must be stopped before they reach
your equipment . Simply ptu~ The
Button into an outlet and it wlll protect
all equipment plugged into adjacent
outlets on the same branch circuit.
The Button employs unique metal
oxide varister technology and will
dissipate 1 50 jo"ules of electrical
energy. (nearl y twice that of ·
comparable surge arreslers .)
SPECIFICATIONS:
~~,:~~;::~:::li~8~~
Voltage : 240V Nominal
$36.95
..
.
RIBBONS
..
fiiiiiij~,
COMPUTER PAPER
Quality paper at a low price ! 2.000
sheets of 70 gsm bond paper .
Cat.C21003 11 ,9 1,2··
Cat.C21005 15x W ....
$41.00
$67.95
PRINTER RIBBONS TO
SUIT:
• CPBO, SXBO, DPBO. BX100.
ex100. MB100
1-9
C22036 .. $19.95
KEYBOARD
EXTENSION LEAD
5 Pin Din plug and socket
• MXBO, FXBO, RXBO, FXBOO.
MX70. MXBO, LXBOO
1·9
• MX100. FX100, RX100 ,L01000
P19038 .. ,...........•.... $9.95
1-9
..
NEW 1 The ideal solut1on I Features
gold plated pins
X 15668 089 Plug to 0825 Socket
X 15669 089 Socket to 0625 Plug
each
$8.95
~
~
10+
C22002 ....$19.95 $17.95
C22051 .. $13.95
9 PIN TO 25 PIN
CONNECTOR ADAPTORS
10+
C22031 .... $16.95 $15 .25
$69.95
~
10+
$17.95
• LXBO
1·9
• C ITOH 8510·1550
1·9
DELUXE PRINTER STAND
• Restores order to your work area
w1lhout occupying ex!ra space
• i::eeds and refolds paper under
the printer aulomaI1cally
• Ad1usIable paper deflectors
en sure smooth flow o! paper
• Made of mo\Jldcd plasI1c
• Suitable for most printers
10+
$11.95
10+
$12.50
:'.:L ~ ~
anti-static rubberised top
•Stallonary holder
E-
C
• IBM · compat,ble
34
lo
way edge
• Lenglh O 5 metres
~
•~~;:::,~I:
~
3½"" FLOPPY DISK DRIVE
EXTENSION CABLE
U
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~
fT1
,....
~
P19045
$99.95
SURGE BUSTER
6 PROTECTEO POWER OUTLETS
=lputo:e:~!~ngeqs:irsopme
, ~t,
colour TVS, amplifiers, tuners,
graphic eqoatl,e,s. CD
• IBM · compai,01e
*****
• D83 7 Male to 34 IDC connector
~~9<5;;·Smetres
$99.95
2&4WAY
CENTRONICS DATA
TRANSFER SWITCHES
Save time and hassles of constantly
changing cables and leads around
with these inexpensive data transler
switches. These data switches
support the 36 pin centronic interlace
used by Centronics, Printronics.
Data Products. Epson. Micronics.
Star , and many olher printer
manufacturers.
• No power required
• Speed and code transparent
• Two/Four position rolary switch on
front panel
• Three/Five interlace connections
on rear panel
• Switch comes standard with
female connector
• Bale locks are standard
2 WAY (X 19130)
4 WAY (X19 135)
only$49
only$59
et=.· A~
UV EPROM ERASER
Erase your EPROMs quickly and.
safely. This unit is the cost
effective solution to your
problems. 1, will erase up to 9 x
24 pin devices in complete
safety, in about 40 minutes (less
lime for less chips)
• Chip drawer has conductive
foam pad
• Mains powered
• High UV intensity at chip
surface ensures EFROMs are
thoroughly erased
Without timer
X14950 ................... $129
With built-in timer
X14955 ...........•....... $159
Keep your computer and
accessories frH ot dust and
grime while not in use
POCKET AUTO AB
SWITCHES
Serial model :
MS-201 - Host-powered
X19150 .............•....$79.95
Parellel model: MP-201
Protocol transparent
X19155 .••...•..........•$89.95
C/",
~
only $49
DUST COVER
• Pocket size, auto-scanning
• Allows 2 PCs to share one
Printer
Mouoe
5¼""FLOPPYDISKDRIVE
EXTENSION CABLE
only $39
.... ... .:.:~.~
...:~
\
.
XT HD CONTROLLER $129
AT HD CONTROUER $199
RS232/ SERIAU
CLOCK •••••.•.•••••••.•••••••. .. $511
MONO/ COLOUR CARDi9&
MULTI 110....................... $99
512K RAM ...................... $59
DIAGNOSTIC ................. $8411
TTU PRINTER. ............... $89
RAM 2M AT EXTIEXP •. $225
BM AT EXT/EXP ••.••••.••• $325
,u.
LEADS
r, .
VGA 1MEG
......... $495
VOICE MAIL ................... $245
PRINTER CARD•.•.•......... $35
EGA CARD..................... $1 39
2 WAY FCO CONT.
(360K) ........•.•..........•.•.••••. S411
RS232 SERIAU
CARD ••••. ......................... 149
GAMES ....•... •.•. .....••••....••• $29
AT SIP GAMES ................ S35
4 WAY FDD CONT.
(3S0·1 .44 M) ••••••••••....... •...:$129
2 WAY FDD CONT.
(3G0·1.44M) •••.......••••.••.. .. $80
CLOCK CARD ................. S411
SMART DRIVE
ADAPTER IDEIFDC .......... $89
SMART DRIVE
ADAPTER IDE 1/0 IFDC .•• $119
p1aye"' etc
RIPPER STRIPPER
• 3 x Metal Oxide Vartstors (MOV)
Remove ugly paper feed edges
•MaximumclampingVottage:
each MOY: 710 vol1s at 50 amps
quicklyandcleanlywllhthis
simn.l rttl
d t
~=?.:.:.~=~.:~::.95
C21085.~.~.~ ..~.~·······$14.95
Only $24.95
RS232 GENDER
CHANGERS
• Saves modifying or replacing
non-mating RS232 cables
• All 25 pins wired straight through
Cat· X 15650 Male to Male
Cat X 15651 Male to Female
Cat X 15652 Female to Female
Normally $14 .95 each
OnlY$8.95
MOTHERBOARDS
XT 10M MINI ••.....•••.••••••.•••• $120
XT31M,_ _ _ _ _ _..,199 I
XT 12M STO. SIZE.. ••••••••••• S199
SUNTEC AT12M. ...............$375
80386-25... .!!'~M~.... $2,695
8D386- 33 ••• 1!-!:~l'.'1!L.$2,995
RODIRVING
ELECTRONICS
SYDNEY: 74 Parramatta Rd
Stanmore . 2048
Phone (02) 519 3134
Fax (02) 519 3868
MELBOURNE: 48 ABeckett SI.
Phone (03) 663 6151
RS232 MINI TESTER
• Male to female connectmns
• All pin wired slra,ght through
• Dual colour LED Ind1cates ac1tvIIy
and direction on 7 Imes
• No batteries or power requi red
T.D. TransmI1 Data
O.S.R. Data Set Ready
A.O. Receive Data
C D. Carrier Detect
R.T.S. Request to Send
O.T.A. Data Termmal Ready
C .T .$. Clear to Send
C at. X15656
Normally $39.95
s
NORTHCOTE: 425 H,gh SI
Phone (03) 489 8866
CLAYTON: 56 Renver Rd
Phone (03) 543 7877
MAIL ORDER &
CORRESPONDENCE:
P.O. Box 620. CLAYTON 3\68
Order Hotline : 008 33 5757
(Toll
free , strictly· orders only)
lr,quiries : (03) 543 7877
Telex : AA 151938
Fax: (03) 543 2648
I
MELBOURNE DEALERS
MICRODOT
177 SPRINGVALE ROAD
NUNAWADING. Pll.894 1255
GREENSBOROUGH
COMPUTERS
87 GRIMSHAW ST
(en, Howard et) Ph: 434 S1SS
COPYHOL.D E 7
(YU-H32)
• Adjustable arms allows.
ea1y positioning
• Copy a re■ 91 /2" x 11"
• Sliding line guide
• Clamp mounting
BRISBANE DEALER
VRC COMPUTER SERVICE
147 LUTWYCHE RD .
LUTWYCHE, 4030
ADELAIDE DEALER
M CROTRONCS
C21062 ••.....•••. $39.95
305 MORPHETT ST
ADELAIDE, 5000
All sales tax exempt orders and
wholesa~ inquiries to:
RITRONICS WHOLESALE .
56 Renver Road. Clayton
Phone: (03) 543 2166 (3 lines)
Fax: (03) 543 2648
PRINTER LEAD
Suits IBM• PCIXT, compatibles
• 25 pin "O" plug (computer end)
to C entronlcs 36 pin plug
SPECIFICATIONS:
. Electrical rating, 240V /1,C, 50Hz,
10A
XT' Cover Set
C21066 .......•......•... $14.95
AT' Cover Set
C21068 .•..•.............$16.95·
CENTRONiCS GENDER
CHANGERS
• Female to Female .
• Saves modifying o r replacing
non-mating Cenlronics cables
• All 36 pins wired straight through .
Cal . X15663 Male to Male
Cat . X15661 Male-to Female
Cat. x15664 Female to Female
_Normally $33.95.
4 PORT SERIAL •••.••... .•••• S89
VGA 2561<. ••••••••••••.....••••. S199
VGA 512K....................... $299
SPECIAL. ONLY $32.95
C~1
•Includes pull-out shelf tor
~
2'~m;~e ~°;;7;~~~r20
4 WAY Cat.X 19125
I
$69.95
C21058 (80 column)
•High qu.iity ABS plastic and
0
• Two/Four position rotary switch on
front panel
• Three/Five interface connections
on rear panel
• Switch comes standard with
NATIONAL PANASONIC
KXM110 PRINTER
RIBBON
C22034 ............ :.....$19.95
A working bench tor your Mouse.
z
• No power required
• Speed and code transparent
DUST COVERS
MAGIC STAGE
<
RS232 DATA TRANSFER
SWITCHES
If you have two or lour compatible
devices that need to share a third or
fifth, then these inexpensive data
transfer switches will save you the
time and hassle of constantly
changing cables and leads around .
.
C22003 .. $12.95
....,:.. -.
50 JOUies
Protection Level : 350V peak
to check on paper supply
• Paper can be fed from the cen tre
or the rear according to !he design
of the p·nnte,
• Removci.ble drawer which allows
paper to be changed w11hout
moving the pnnler
• Retrac table reaI basket makes
print-out collec tion fa st and
convenienl
• Suitable for mos! printers
~ ,._,
0
positions .
ENCLOSED PRINTER
STAND
..
. ..
·-
~
f~;~~o~~W~!e
Q~
CJ)
0
1
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RS232 BREAK OUT BOX
CPF
CONTINUOUS POWER
ALTER SPIKE ARRESTOR
THE BUTTON
SPIKE PROTECTOR
l1~4~A~ II
··--···-
.: .. ..
• . metres
18
P1 9029.................. $ 14.95
3
• metres
P19030 ...•..•• ••.•..••.• $1 9.95
•10metres
P19034
$39 95
.•••.•..•.•..••.••
•
Errors and om1ss,ons
· ·
excep ted .
Prices and specifications sulijectto
COPY HOLDER
(YU H33)
:;,i;.a~\, .. ,,-..,.,,..,.,.,.,.;,...,..,,
intem11iona1 BusM>Hs Macn,nes
c~~bs~albase
"AWe " •
;=°'~.,.;.~
•Copyarea9 ' ,.;"x11..
• Sliding tine guide
'-~::z
rei,ster&d
.
$39.95
vJ
~
Q
.....
~
~ FREE PACK & POST ON ALL ORDERS OVER $25.00 IN JANUARY. EXPIRES MIDNIGHT 31-01-91.
· J;"_R_J;'~
PAr'T< lr POCT ON
AT
f
ovn:coc:...n,,-co c,:-,c: llft_I_~
T.A 11i.TT I A.D'-l r.vnn-.r.c
••n·, ... n,..TT'T' ... 1
n1
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UHF HIGH GAIN ANTENNAS
antenn
existing
systems
triangu/
powder
coated
receiving
elements ensures excellent UHF reception
compared to other UHF antennas of similar size
and price. Two models are available: the TVA14
for Band Four and the TVA 15 for Band Five UHF
reception. Both models are supplied with back
reflectors to prevent ghosting as well as a
waterproof entry box designed to accept 75 ohm
coaxial cable without the need for addittional
baluns. They also have predrilled holes for
securing the tilt adjustable metal mounting
bracket in either a horizontal or vertical position.
Imported and distributed by:
~
ELECTRONICS
Available through the following retailers:
Bemys.
Bridgepoint.
Military Road.
Mosman. 2088.
NSW. (02) 969 1966.
Ritronics.
56 Renver Rd.
Clayton.
Victoria. 3168.
(03) 543 2166.
CHRISTIAN
BLIND
MISSIQ~ ·d
Re,8totiKf t~~~,, be1K
COUPON
Please cut and send to :
CHRISTIAN BLIND MISSION
INTERNATIONAL. P.O. Box 5,
1245 Burke Road. KEW. Vic. 3101
Phone: (03)817 -4566
D
e
Please send me further information
about CBMl's work.
As long as it is possible for me, I will help:
D monthly D quarterly D annually
D to prevent blindness
D to restore eyesight
D to rehabilitate the blind
Enclosed is my gift of$ _ __ _ __
Mr; Mrs . Miss,
s,~~t, .. .
City,
104
SILICON CHIP
Devils Gate Dam in flood. Measuring 84 metres high and 1,34 metres long, this
concrete arch dam was built in 1969. Water from the dam feeds a Francis
turbine which in turn drives a 60 megawatt alternator.
are used with water heads of 200 to
2000 metres. Pelton wheels may be
used with vertical or horizontal shafts.
The Francis water turbine , used
exclusively with vertical shafts, is
suitable for water heads from 35 to
550 metres. In this type, the water is
admitted via a spiral casing and circulates around the turbine rotor while
falling to the tailrace directly below.
The water's momentum is thus transferred to the rotor which in turn drives
the alternator above. When the electrical load increases, more water is
admitted to provide more power.
Because of the water's pathway,
partly circular and partly downwards,
the Francis is called a mixed flow
turbine. This appears to be the mostused type worldwide, probably because many dam systems yield head
in this range.
The Kaplan water turbine is almost
identical to a ship's propellor
mounted on a vertical shaft. Water is
admitted to a chamber above from
whence the water falls vertically
through the propellor blades, so turning them.
This type is used for small heads
up to about 60 metres and is preferred in 'run of the river' systems. In
these plants, the aim is to maintain
the river flow rate. This is often necessary to meet irrigation and city
water supply requirements, or additional hydroelectric power stations
further downstream.
The use of variable pitch blades in
the Kaplan turbine allows the power
produced to vary according to the
electrical load, without changing the
water flow rate.
In-the Derwent river system, Kaplan
turbines are used only in the downstream Repulse, Cluny and Meadow-
---------- ------1·-------- --!
l
_____J
2
8
----=-----=--- --==--==-----==---
This cross-sectional diagram shows a "run of river" power station driven by a
variable pitch Kaplan turbine. Variable pitch turbines allow the river flow to be
maintained at a constant rate. The key to the diagram is as follows: 1 - water
turbine; 2 - normal level of water on upstream side; 3 - water turbine pressure
oil unit; 4 - alternator; 5 - indoor switchgear; 6 - transmission line to the outdoor
step-up substation; step-up transformer; normal level of water on the
downstream side.
bank power stations. The latter is only
50km upstream from Hobart city
which demands a continuous and
ample water supply.
By contrast, Francis turbines are
preferred in the mountains where water heads are generally higher. Also
in these power stations, the water flow
rate can be adjusted as the electrical
load demands, as ample water storage exists downstream.
Efficiency
Water turbine efficiency varies with
the electrical load on the driven alternator. The Francis turbine is the most
efficient at full load but shows poor
efficiency at low load.
Table 1: Power Generated By Hydro Stations
The power generated by any hydroelectric scheme is given by:
P = DgWHE watts, where:
P = electrical power output in watts
D = density of water = 1.0t/m3
g = acceleration due to gravity= 9.81 m/s 2
W = water flow rate (in m3/s)
H = head; ie, vertical height of dam water above the turbine (in metres)
E = efficiency factor to account for energy losses due to: (a) turbulent
friction in penstocks and turbine; (b) mechanical bearing friction;(c)
electrical losses in generator and transformer. This reduces to:
P = 9.81 WHE (kW)
Pelton and Kaplan turbines exhibit
top efficiency over a wide range, from
0.3 to 1.2 times full load. Fig.1 gives
some indication of these comparisons.
Underground power stations
Tasmania first ventured into underground power station design and
construction at Poatina, at the northern end of Great Lake.
From this high water storage, over
1000 metres above sea level, a 6km
sloping tunnel, a hillside penstock
and a 153-metre vertical shaft carries
water to the power station built deep
within the mountain.
The extra cost and work involved
in burrowing through solid rock, cutting out a suitable cavern and installing large machinery is formidable. But
this cost is offset by the energy gain
due to the very great head of water
and the reduced friction losses
through using a short vertical penstock.
Because of its high water head of
over 800 metres, Poatina uses vertical
shaft Pelton water turbines. Six turboalternators, each of 50MW capacity,
were installed and commissioned in
1964.
The turbine room, cut out of the
solid mountain interior, is 91 metres
long, 14 metres wide and 26 metres
JANUARY1991
105
This view inside Tungatinah Power Station while an alternator undergoes a
major overhaul shows the very large diameter of these machines, relative to
their power output of 25 megawatts. Water turbine powered alternators are
always very much larger than steam powered alternators because they run at
much lower speeds. Steam turbines run at 3000 rpm (to generate 50Hz AC)
whereas water turbines run at between 100 and 500 rpm. This means that their
alternators must have many poles and therefore a very large diameter.
high. Above run the heavy-lift cranes
used during installation and maintenance.
The outflow water from the turbines runs via a tunnel and an open
cut channel to Brumbys Creek, thence
into the South Esk River, eventually
to be reused by Trevallyn power station 60km downstream.
Poatina, contributing 300MW to the
state grid system, is remotely controlled from Palmerston, 6km distant.
Access to the power station is by a
vertical lift shaft and a 1km long roadway tunnel.
100
To increase the available
water storage for Poatina, the
water level of Great Lake was
90
raised in 1981 by increasing
the height of Miena dam by 6
metres. This rockfill dam, 28
metres high and well over a l 80
kilometre ' long, contains c..,>
nearly half a million cubic ;:;i::i
metres of solid material. The ~ 70
present capacity of Great
Lake is over 3000 million
cubic metres of water.
60
106
SILICON CHIP
50
h/1/
--"
,,,,.
'I
r/
~
~
"I
Glacial lakes
:r'he Tyndall Ranges, 800m above
sea level, enclose many glacial lakes
at approximately 500 metres elevation. The Anthony River drains this
area before plunging down through a
gorge to 240 metres elevation.
This is one of the state's wettest
areas, with rainfall averaging 3800mm
annually. The catchment will be held
in Lake Anthony by a 47-metre high
concrete-faced rockfill dam.
A pressure tunnel 5.5
metres in diameter and 7.5
kilometres long will carry the
water down to the new Anthony underground power
station. With a water head of
267 metres, a single 86MW
Francis turbine and alternator will come on line in 1991.
Next month we will look
at the Gordon River system,
where Tasmania's largest
hydroelectric machines were
installed underground.
I
Mersey Forth system
Between 1968 and 1973 ,
the Hydro Electric Commission brought into operation a
system of seven dams and
seven power stations which
were all driven by the one river and
its tributaries. This construction
stretches from Lakes Rowallan and
Mackenzie through Lakes Cethana
and Barrington and Devil's Gate Dam.
Finally, the water flows via Lake Paloona to the sea through Mersey Forth,
near Ulverstone on Bass Strait.
These seven power stations contribute a total of 308 megawatts to the
state grid.
Presently, construction is progressing on the Anthony River development in the Tyndall Ranges in north
west Tasmania. A system of five small
dams and one power station will generate 83MW.
White Spur dam, rising 43 metres,
will contain 140,000 cubic metres of
rockfill with concrete facing. The
smallest will be Henty, a 24-metre
high concrete mass gravity dam.
0
Acknowledgements
20
40
60
80
100
120
LOAD(%)
Fig.I: this graph shows the efficiencies of the three type
of water turbine, Pelton, Francis and Kaplan.
Special thanks to the Public Relations Office of the
Tasmanian Hydro-Electric
Commission, to Liz Emson
and ABB journal.
SC
ASK SILICON CHIP
Got a technical problem? Can't understand a piece of jargon or some technical principle? Drop us a line
and we'll answer your question, Write to: Ask Silicon Chip, PO Box 139, Collaroy Beach, NSW 2097.
Increasing battery
charger output voltage
I am writing to ask for help with
your DC-to-DC battery charger published in the September 1988 issue of
SILICON CHIP. I have constructed the
project to the letter twice and the
maximum output voltage I can get is
11. 75V with an output current of 1.56
amps. I have checked and rechecked
every step and still get the same results. On my first attempt at the project, I used a BUZ71L power FET
which blew when the circuit was
connected.
On the next attempt, I used a
BUZ71A with no dire results. I wondered if in the first attempt I could
have damaged the PWM IC. When I
connected a 20 watt 12V globe to the
output and adjusted VRl for minimum current drain, the LED seemed
to not really change, except that in
the fully clockwise VRl position the
LED goes off completely. I have put
an ammeter in series with the globe
and get only 1.57 amps - adjustment
of VRl makes no difference.
I have been battling with this project for two months now and would
Queries on the
train controller
I first started reading your magazine because of the articles on electric locomotives and found them
very informative and interesting. I
don't profess to know much about
electronics but am interested in
model railways and from time to
time have built up a few circuits
which have been used in model
railways.
I very much like the controller
featured in the November 1990
issue but would like to query one
or two of the features:
(1) All the way through the article
and on the circuit, Q2 is given as
TIP41 but on page 45 it is referred
be grateful for any advice. (B.A.,
Croydon, Vic).
• It is relatively easy to increase the
output voltage of this charger circuit
to the desired figure. The output voltage is a function of the internal 5V
reference (pin 16), Rl, R2, R3 and R7.
You can easily increase the output
voltage by increasing R7 to 1 lkQ or
12kn. It's unlikely that you have
damaged the IC or any other components.
FM pickup on the
AM stereo radio
Thanks for publishing my letter
praising the AM Stereo Radio in the
September 1990 issue. The only problem that I have with it (there's always
a catch) is that I live too close to the
ABC tower for its liking. As a result,
you are able to pick up ABC FM and
JJJ if the headphone leads lie in a
certain way.
So, if you know how to cure this
RF signal from getting into the headphone amplifiers, please let me know.
I bet that you never thought that
your design would pick up FM as
well.
to as a TIP32. Which is correct?
(2) 200 square centimetres is an
awful big heatsink.
(3) The wiring for the tracking
switch appears to be wrong. I think
it should be the other way around
with the outputs from the controller going to the moving contacts of
the switch.
Finally, a germ of an idea: is it
possible to apply 12 volts DC uncontrolled to the track on a model
railway and build the control
equipment into the loco or wagon
attached to the loco to be operated
by remote control by radio or some
other means? (R.H., Cape Paterson,
Vic).
• First of all, Q2 should be a TIP41.
The TIP32 reference is wrong. 200
Perhaps it might be a good idea to
publish an article on stopping RF signals from sneaking into anything
electronic, especially hifi systems.
(M.A., Gore Hill, NSW).
• Being very close to the transmitters,
it is not surprising that you have a
problem with FM pick-up from the
ABC towers. This should be cured by
using a .0lµF ceramic capacitor directly between ground and the left
channel output and a second .0lµF
ceramic capacitor between ground
and the right channel output. This
should be done directly at the headphone socket.
The idea of this is to shunt the
interfering signals to ground before
they enter the audio amplifiers. Don't
use greencaps for this task; it is unlikely that they will work.
What about a double
stereo cassette deck?
After talking to many friends, they
all agree as I do that all the electronic
magazines have produced many and
various preamps and power amplifier combinations, but as we all know
they are rack mounting. I have built
square centimetres is not a particularly big heatsink considering
that it is a single sheet. A conventional finned heatsink of the same
effective area would be very much
smaller.
The wiring for the forward/reverse switch is correct. It can also
be wired the way that you suggest,
which is also correct.
It is possible to have 12V DC on
the railway tracks and have the
control equipment built into the
loco or wagon. This could be done
two ways: either via radio control
or command control which is a serial data system similar to that
used on radio controlled cars. We
hope to do something on this idea
in 1991.
JANUARY 1991
107
CD labels are
prone to damage
I have just finished reading the
article on CDs and green pens in
the December 1990 issue and must
admit I found the whole subject
intriguing. However, one point in
particular I could not swallow. In
one of the captions on page 16 you
state that "A worse problem is
scratches on the label which make
the disc unplayable." Surely, you
have made a boohoo on this point.
(P.G., Lane Cove, NSW).
• Nope, it isn't a mistake. It's true.
When compact discs are pressed,
they start as a blank of clear polycarbonate. This is then pressed
with the master which puts in the
microscopic track pattern of pits.
Then, the pressing is placed in a
vacuum chamber and a very thin
layer of aluminium is sputtered
onto what will be the label side.
Then a clear lacquer coating which
is cured under UV light is placed
over the metallisation. Finally, the
label is screen printed over the
lacquer.
So if the label is scratched, nine
times out of ten the scratch goes
through to the metallisation layer.
Once that happens, the laser not
only does not reflect from the mir-
my own rack and so have lots of
people I know.
There is now a need for a good
cassette tape drive including front
door mechanism as a complete unit.
Then you could design a rackmounted twin deck (cassette) recorder, so we can all have one, with
simple no-nonsense controls, but of
high quality reproduction. How about
it? (no address - signature illegible).
• No doubt it would be possible for
one of the kitset suppliers to source a
twin player mechanism and then we
could design the electronics to go
around it, as you suggest. We doubt
whether many people would be willing to pay the price for the resulting
kit though, as it is likely to be more
than a fully built-up unit.
There is another particular problem too, with kit-built cassette tape
decks. We would naturally wish to
include Dolby B and C noise reduc108
SILICON CHIP
This photo shows the final step in the making of compact discs - the
screen printing of the label over the protective layer of clear lacquer. If
the label and the underlying clear lacquer are damaged, it is highly
likely that the disc will be unplayable.
ror layer but the very surface carrying the microscopic pits is damaged. In these cases, you can see
right through the disc when you
hold it up to the light.
Where the damage to the label
is minor and consists only of pit
holes or fine scratches, the player
will generally play the disc without problems although there will
be interpolation errors. However,
more severe scratches, especially
those that go round the disc rather
tion but it is not possible to simply
buy Dolby chips. A licence fee has to
be paid. That is an area that kitset
suppliers would avoid.
So really, a good quality cassette
deck is unlikely to ever be a viable
magazine project. However, we can't
see why it would not be possible to
rack mount a cassette deck. Some
brands even have optional rack
mounting brackets.
Floppies
in conflict
I have a CCS IBM XT turbo clone
computer and have been given a coexistent multi-format floppy drive
controller card and a 1.44M 3.5-inch
drive. The card has jumpers for 360K,
720K, and 1.44M and three different
address settings.
On first setting it all up, I could
read and write to a 1.44M disc , and
than radial scratches, can stop the
player from even loading the disc.
If you attempt to write on the
label of a compact disc with any
sort of ballpoint pen or a pencil,
you are highly likely to damage
the disc so that it becomes unplayable. This fact may not be
widely known but it is true.
So scratches on the undersides
of your compact discs are bad
enough but scratches on the label
are far worse.
format a disc as well, but often it
would show a ridiculous number of
bytes when you did a directory, like
99M for one file of only BOK, on a
1.44M disc. Now that's what I call
cramming.
Then out of the blue, it would not
write to or format or CHKDSK but
would read the 1.44M disc; then
sometimes it would not read 1.44M
but would read 720K.
But the biggest problem is that, no
matter if it is behaving itself or not,
all the while the card is installed and
whenever either delete button is
pressed (by itself), the computer instantly resets itself as if you pressed
alt-ctrl-delete, which means that if I
want to use the 1.44M drive and card
I can't use any software that uses the
delete button and there is a heck of a
lot that does use it.
So far, I've only used DOS 3.1 but
would DOS 4 be advantageous to solv-
ing my problems? Could redefining
my delete keys help and how do I do
this?
Can I change the addresses to help?
(The three address jumpers don·t
help). Are there any jumpers I could
change on the original 360K card that
would solve my problem?
Can you tell me if there is a way to
connect my XT directly to my brotherin-law's AT? Example: can I connect
both, back to back, with a cable from
serial port to serial port and would I
need software to do this?
Can you tell me where to get the
necessary gear to link two computers
and a rough price. (R.B., Port Douglas,
Qld).
•Unfortunately, we are not in a position to make detailed comments on
hardware or software problems in
computers. In general though, we can
make the following observations:
We think you have a problem with
contention between your original
controller card and the new multidrive card. Why not use the new card
to control your existing floppies and
the new 3.5-inch drive?
It is possible to link two computers
together using the RS-232C port but
you will need commup.ications software to enable the systems to work.
We suggest you contact your closest
computer user club for more help with
these questions.
Remote control
extender for VCRs
I have a Yamaha RX730 Remote
Control Stereo Receiver with remote
speakers in the study and headphones
in the bedroom, so when I read the
article on the Remote Control Extender for VCRs in your September
1990 issue, I thought this is just what
I need. I am very enthusiastic about
getting this project to work but at the
moment I'm stuck and running out of
ideas.
I bought the project as a kit from
Jaycar. Assembly of the kit was no
problem but when I first powered it
up the 7808 regulator and Ql started
getting hot so I checked for a short
and found one. After correcting this,
the circuit operated with LEDl flashing as expected. Testing the project
(as a bare PCB) gives very frustrating
results. At times the project seems to
work but at other times it doesn't.
Even when it works, it is nowhere
Overkill on the
alarm power supply
Isn't the burglar alarm power
supply described in the September 1990 issue a bit of technical
overkill? I run my alarm from a
car battery float charged to about
13V by a very simple trickle
charger and this has proved reliable over many years. Since the
battery must be able to supply the
alarm anyway, what is the point of
having a regulated mains supply
as well? I don't mean to sound
near reliable enough. From this point,
I have done quite a bit of testing:
(1). I borrowed a CRO from work
and the pulses appear clean and
square from ICl pin 9 through to the
base of Ql. There is a slight degradation of the sharpness of the pulses
(+ 7V) at the collector of Ql. I've replaced Ql but no change.
(2). The power supply is OK, bang
on +8V.
(3). I've replaced IRLEDl but no
change.
(4). I noticed with the CRO that
with a long twin speaker cable, there
is 50Hz mains interference present.
I've used shielded audio cable which
reduced the 50Hz interference but
doesn 't improve the performance of
the project.
(5). I disconnected the circuit that
drives LEDl at A of DZ but no change.
(6) . I've tested the project with my
NEC N9033A Remote Control VCR,
my Yamaha KX230 Remote Control
Tape Deck and my Yamaha CD1050
Remote Control CD player, all with
similarly poor results.
(7). I've mounted the PCB in the
small jiffy box as recommended with
no improvement in results.
(8). With the CRO, I measured the
voltage drop across the 4. 7Q resistor
as about 4V. This gives a pulse current of about 850mA which seems a
little high for the specifications of the
CQY89 (max IF of 50mA) so I put a
lO0kQ resistor in series with the 4. 7Q
resistor with no change in performance.
So after all this testing I'm running
out of ideas as to why the project
doesn't work. All I can think of doing
now is stripping the PCB and then re-
churlish but I am interested in the
rationale. (A.M., North Turramurra, NSW).
• The alarm power supply has a
number of features such as mains
power dropout detection, a 12V
supply and a charger for the
backup battery. The supply also
switches over from mains power
to battery power without glitches
to prevent false triggering the
alarm. These facilities have made
the circuit more complicated but
we do not see it as technical overkill.
building the project with new parts
but this seems a little drastic. Can
you help please? (R.T., North Rocks,
NSW).
• First, we suggest that you do not
buy all new parts for the project since
it is unlikely that there is any problem with the components themselves.
When testing the Remote Control
Extender, it is important that the unit
is far away from the VCR or TV which
is under control and preferably in
another room. This is because the IR
transmitter signal can otherwise be
detected by both the VCR or TV and
the Remote Control Extender, causing problems with reliable decoding.
The Remote Extender IR LED
should be located near the sensor of
the TV or VCR for testing purposes.
The 4. 7Q resistor which provides
current limiting for the IR LED should
be left at that value. The 50mA maximum current which you quote is for a
DC driven LED. For our circuit, the
LED is pulsed for about 15µs at a rate
of around lkHz and consequently, the
LED pulse current can be considerably higher. The 850mA used is well
within the IR LED ratings.
If the Remote Control Extender still
is unreliable, we suggest that you
remove the 56pF capacitor at pin 9 of
ICl . This will allow faster rise times
at the amplifier output.
Editor's comment: this reader has
since written to say that he was able
to effect a cure by increasing the
0.15µF capacitor at pin 8 of ICl to
lOµF. Apparently, this prevents an
AGC effect which was reducing the
gain of the circuit. We don't recommend this as a modification unless
necess~ry, howe; er.
JANUARY
1991
109
MARKET CENTRE
Cash in your surplus gear. Advertise it here in Silicon Chip.
r-------------------------,
FOR SALE
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Advertising rates for this page: Classified ads - $7.00 for up to 15 words plus 40
cents for each additional word. Display ads (casual rate) - $20 per column
centimetre (Max. 10cm).
WEATHER FAX programs for IBM XT/
ATs *** "RADFAX2" is a high resolution,
shortwave weather fax, Morse & RTTY
receiving program. Needs CGA, SSB
HF radio & Radfax decoder. Also
"RF2HERC", "RF2EGA" & "RF2VGA",
same as RADFAX2 but suitable for
Hercules, EGA & VGA cards respectively. $35. *** "SATFAX" is a NOAA,
Meteor & GMS weather satellite picture receiving program. Uses EGA &
VGA modes, needs EGA or VGA colour monitor & card, plus "WEATHER
FAX" PC card. $45. *** All programs
are on 5.25-inch or 3.5-inch discs (state
which) & include documentation. Add
$3 postage. ONLY from M . Delahunty,
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Phone (07) 358 2785.
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(02) 979 6503.
CANNON PLUGS and receptacles,
series MS & PT. Many types available.
Send SASE for list to PO Box 87, Mt
Evelyn, Vic 3796 or phone (03) 736
3445.
THE FOLLOWING EQUIPMENT is
now surplus to requirements:
• 1 x HP41 0C voltmeter. 20Hz -700MHz
with probe, operating/service manual,
$350.
• 6 x TF2002 Marconi signal generators. Solid state, AM/FM, 100mV-.01 µV,
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PHONE (02)957 67
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r
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CREATE YOUR OWN DIGITAL
WAVEFORMS
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MAX 1/0 Board
Kit $169.00 Buitl & Tested $269.00
• 7 x Relays SPST 2 amps each
• 8 x Switch inputs (TTL)
• 1 x DAC (Digital to Analog converter)
• 1 x ADC ( Analog to Digital converter)
• 4 x Motor Drive outputs (40mA ea.)
• 1 x Programmable timer output.
MAX includes a 20 page manual with all schematics.
parts layout etc .. a 360K PC compatible floppy with
diagnostic and sample software in GW·Basic. MAX
runs from a PC compatible Printer pert for full
compatibility with a large range of computers. Same
day dispatch of orders. Credit cards or personal cheque
welcome.
Phone: (08) 332 6513 or Fax: (08) 364 0902 (24 hours)
(.) ><
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M. Radvanyi, PO Box 49, Kingswood,
NSW, 2749
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Guaranteed delivery within 14 days
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Software and PC Board $39.95 inc. P&P
Software only $32.50 inc. P&P
.J N
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(I)
As described in 'SILICON CHIP 'in March90,
May90, June90 & July 1990. The software, can
also be used for the similar project (simple PC
function generator) described in Electronics
Australia in January 1989.
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KIT REPAIRS
Kits repaired from all
magazines. PCs and
peripherals also repaired
Ring anytime 9am - 9pm
EEM ELECTRONICS
1O Bouverie Place
Epping Vic. 3076
(03) 401 1393
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TOROID POWER
TRANSFORMERS
From quality UK manufacturers.
Available from stock at discount
prices, 15VA to 625VA. Send
SSAE for data & prices to:
Transformer Discounters,
PO Box 542, Wahroonga 2076.
ACTIVE SHORTWAVE ANTENNA
PC Computers 36 Regent St,Kenslngton, SA,
SILICON CHIP, JAN 1990. Complete kit $59.00, Built and
Tested $119.00, Case $10.00.
MODEL TRAIN CONTROLLER project
Silicon Chip November 19~0, $19.95 plus
$2.50 p&p. Plugpack, 12VAC, 1.7A, suitable
for the above (use rectifier), $29.95 plus
$4.00 p&p. Kits built & repaired. Prototype
production board supplier to the hobbyist &
supplier of SILICON CHIP project PCBs.
ELECTRONIC TOY SERVICES, PO BOX
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Phone: (08) 382 8919
FIX-A-KIT
$20.00 PER HOUR LABOUR
3 MONTHS WARRANTY ON REPAIRS
12 MONTHS WARRANTY ON CONSTRUCTION
Service to most types of electronic equipment
TECHNICAL ASSISTANCE
COMPACT INDOOR FM ANTENNAS
Two models to choose from , Terk FM2000 a passive loop
FM antenna for $69.95 or the Terk PI2 powered FM
antenna with wideband low noise filter for $199.00.
HYCAL INSTRUM.ENTS
We can also provide assembly facilities for small
production runs at competitive prices
Design, Manufacture & Repair of Electronic
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Trading Hours 8am to 3pm, Monday to Friday
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(02) 633 5897
10kHz-72MHz. Needs 24V DC regulated. Very good condition, $650.
• 1 x Collins 51J4 communications receiver. Ready for restoration. Good
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• 2 x HP 1740A dual trace 100MHz oscilloscopes, 8x1 OCRT, 1mV/div deflection in x5 mode, selectable input Z, 3rd
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• 1 x Alinco DJ-SOOT UHFNHF amateur transceiver, with AC adaptor, nicad
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incl. rubber antenna, earpiece, 9V battery, frequency list. 12-months warranty.
See review CB Action Jan/Feb 1991.
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LOOP ANTENNA
Improve signal strength & quality with this portable
anlenna. Kit $44.00, Built and Tested $69.00
• Brand new UHFNHF mobile airband
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Call, write or fax Av-Comm Pty Ltd, PO
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Bankcard welcome.
WHOOPS! MY Z-80-BASED PBUFF
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Combinations of DIP/SIPP/SIMM
PO Box 73, Glenhuntly, VIC 3163.
Telephone: (03) 571 6303
LEARN WITH UCANDO TRAINING
COMPUTER ANIMATED VIDEOS
VT201 53 Mins DC Circuits
VT202 71 Mins AC Circuits
VT203 54 Mins VCR Maint.
VT204110 Mins VCR Repair
VT205 47 Mins Semiconductors
VT206 55 Mins Power Supplies
VT207 54 Mins Amplifiers
$75.42
$79.54
$75.42
$114.97
$75.42
$75.42
$75.42
MastercardNisa/NZ Cheque to:
Electronics Assembly Company
PO Box 21191, Christchurch,
New Zealand. Phone (03) 79 5570
Price includes postage & packing.
JANUARY 1991
111
MEMORY EXPANSION
SIMM & SIP
9
X 256
9 x 1MB
8 x 1MB(MAC)
9x4MB
-120ns
-100ns
- sons
- ?Ons
- 60ns
-100ns
- BOns
- ?Ons
- 80ns
- ?Ons
- 80ns
N/A
23.00
23.80
24.70
30.00
79.00
81.50
89.50
76.50
82.00
528.00
-100ns
- 80ns
- 80ns
- 80ns
- 80ns
2.10
2.40
2.50
7.65
7.65
Prices At Sept. 13, 1990
CO-PROCESSORS
INTEL
8087-2
80287-10
80C287-12
387SX-16
387DX-16
387SX-20
387DX-20
387DX-25
387DX-33
175.00
308.00
390.00
435.00
478.00
490.00
538.00
680.00
835.00
387SX-16
387DX-20
387DX-33
400.00
490.00
750.00
CYRIX
2MB
515.00
340.00
2MB
2MB
340.00
2MB
340.00
2MB
340.00
3MB
570.00
2MB
340.00
2MB
340.00
COMPAQ
386-20, 386-25, 386-20E, 386-S, 386-33
4MB MODULES
680.00
4MB BOArds
798.00
IBM PS/2
DRAM/DIP
4164
41256
41464
4 x256
1MB
Advertising Index
TOSHIBA LAPTOP
T1000SE
T1600
T3100E
T3100SX
T3200SX
T3200
T5100
T5200
PELHAM
WEITEK
3167-20
3167-33
4167-25
4167-33
820.00
1010.00
1500.00
1780.00
30/286,50
70E61,121
70A21
2MB
2MB
2MB
250.00
280.00
280.00
Sales Tax 20%. Overnight Delivery. Credit Cards Welcome
1st Floor, 100 Yarrara Road, Pennant Hills, NSW 2120.
Tel (02) 9·9 0 6988 Fax (02) 980 6991
DRAMs in 9 memory sizes up to 2Mb.
Rev J board, Ver. 4.3 EPROM & instructions $39. Cable board $9. P&P
$3. Serial board & many other options
available. Send 43c stamp for a free
catalog to: Don McKenzie, 29 Ellesmere Crescent, Tullamarine 3043.
Phone (03) 338 6286.
ANTIQUE RADIO
ANTIQUE RADIO restorations. Your
one-stop electronic repair shop. Specialising in restoring vintage radios including chassis rewiring, quality new
parts, valves, valve sockets, speakers,
transformers, cabinet restoration. Quality secondhand radio dials & parts for
most brands & models. About 400 rad-
ios in stock for restoration & parts.
Every restored wireless is covered by a
2-year warranty on parts & service.
French polishing of timber cabinets
available. Vintage car radios in valve &
transistor types available for restoration. Repairs done on tape decks,
amplifiers, TVs & videos . Open Sat.
10am-5pm; Sun. 12.30-5pm. 109 Cann
St, Bass Hill, NSW 2197. Phone (02)
645 3173 BH or (02) 726 1613 AH.
WANTED
FOR WW2 ARN-7 radio compass restoration project: Control Box C4/ARN-7
and 22-pin female plug type PL-122.
John VK3XAO (03) 736 3445 or write
to PO Box 87, Mt Evelyn, Vic 3796.
r-------------------------,
SILICON CHIP BINDERS
To: SIiicon Chip Publications, PO Box 139,
Collaroy Beach, NSW 2097, Australia.
Yes! Please send me _ _ _
$A3 p&p each (NZ $A6 p&p).
x
I
SILICON CHIP binder(s) at $A 11.95 plus
Enclosed is my cheque/money order for $_ ____ or please debit my
0 Bankcard
0 Visa Card
0 Master Card
Card No.
Signature_ _ _ _ _ __ _ _ _ _ _ Card expiry date_ _~ /_ __
Name _ _ __ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ __ __ _
Street _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ __ __ _
Suburb/town _ _ _ _ __ _ _ __ ___ Postcode_ _ _ _ _ __
L - - - - - - - - - - - - - - - - - - - - - - - - -~
112
SILICON CHIP
Adroit Electronics .. ...... ............ 111
Altronics ................................ 28-31
Arista .. .. .. .. .. .. .. .. .. .. .. .. .. .. 45, 77, 104
Back Issues .......................... 94,95
Board Solutions ........... ... .... .. 46,47
Cad Connection .. ... .. .. ... ... .. ... .. 11 O
David Reid Electronics ........ IFC, 1
78,79
Dick Smith Electronics ............ 8-13
EEM Electronics ...................... 111
Electronic Solutions .............. 19,85
Electronic Toy Services ............ 111
Electronics World .................. 101
Elmeasco ..................... ............. 51
Geoff Wood Electronics............ 65
Harbuch Electronics ................ 91
Hycal Instruments .................... 111
Jaycar Electronics ................ 53-60
Jiloa .......................................... 111
J.V. Tuners ... ................ ... .......... 75
M. Radvanyi ............................ 111
Oatley Electronics .................... 84·
PC Computers .......................... 111
PC Marketplace .. .. .. ... .. .. ... .. ..... . 97
Pelham .. ................................ 112
Philips T&M .. ... ..................... OBC
RCS Radio .. .. .. ... .. .. .. .. .. ... .. .. .. .. 27
Resurrection Radio ... ............... 45
Rod Irving Electronics .... ...... 38,39
70,71,102,103
Sheridan Electronics .. .. ..... ....... 21
Silicon Chip Binders .... ........ .. IBC
Subscriptions ... .. .. ... .. .. .. .. .. ... .. ... 52
Sound Australia ..... ............. ...... 77
Transformer Discounters .......... 111
PC Boards
Printed circuit boards for SILICON
CHIP projects are made by:
• Electronic Toy Services, 2/111
Glynville Drive, Hackham West, SA
5163. Phone (08) 382 8919.
• Jemal Products, 5 Forge St,
Welshpool, WA 6106. Phone (09)
350 5555.
• Marday Services, PO Box 19-189,
Avondale, Auckland, NZ. Phone 88
5730.
• RCS Radio Pty Ltd, 651 Forest
Rd, Bexley, NSW 2207. Phone (02)
587 3491 .
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