This is only a preview of the June 1991 issue of Silicon Chip. You can view 41 of the 96 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Articles in this series:
Articles in this series:
Items relevant to "Four-Channel Lighting Desk, Pt.1":
Items relevant to "13.5V 25A Power Supply For Transceivers, Pt.2":
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|
Tuning In To Satellite Television
-
AUSTRALIA'S DYNAMIC
- ELECTRONICS MAGAZINE~
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Four-ehannel
light/i ng desk
►
r--Model 1122 lntergrated Telephone/Answering Machine
Telephone Features:
LIMITED STOCKS
* Ten easily programmable memories
* Last number redial
* Tone/Pulse switchable dialing
* Pause button
* Three position ringer switch
Answering Machine Features:
* Variable length outgoing message
* Play back of outgoing message
* Voice activated for incoming messages
* Call screening
* LED indicators and tone verifications
12 months warranty
Telecom approved
PIR-30 PASSIVE ~\\(.)))(J(J7,
INFRA-RED ...~~
DETECTOR ~> --- - - - - - --- -
HSA-4330P 3 WAY
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PROOF
OUTDOOR
* 12 meter range<at> 90 deg.
Walk test indicator.
* 8-18 volt DC operated.
* N.C. relay output.
*N.C.tamperoutput.
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normally $69.95
save $20
The TELE-ART RC100 Universal Remote Control Unit
can replace the infra-red remote controls of up to five
audio/video components by simply learning and then
~
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- : . , ~':,'iit'/'gt's~ away with the clutter of too many remote
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with solder tabs
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Qiil
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* for
Can memorize up to TT commands per component,
a total of 85 commands,
* LCD display Indicating function in use and clock.
* Alarm, can automatically turn ON/OFF any one of
*
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SYSTEM
five components.
Countdown timer, can automatically turn ON/ OFF
*
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any one of five components,
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A-3000 REMOTE CONTROL UNIT CT-304AUS CORDLESS
only $3.95 ea. , 10 up $3.55 ea.
You can control just about anything with this Remote Control
Transmitter/Receiver. Eg. TVs, Stereo'~ Alarms etc.
* N.0./N.C. relay output up to 5 amps.
* Receiver operating voltage: 12V DC.
* Complete with two remote keys.
* 100,000 different security code combinations. (selectable).
* Operating range up to 200 meters.
* 30/39 MHz band for clearer operation.
* Switches automatically from "Talk" to "Standby" mode when
* Operating distance: 10 meters.
was$109.95
now$89.95
handset is placed on the base unit
AVS30 VIDEO TRANSMITTER
Ideal for watching a video In the bedroom kitchen etc. without
having to move your complete VCR system or having long
extension cables runlng from one end of the house to the other
Output channel: UHF30
Transmitting distance: 10 mtr.
* Complete with connecting cables
and power supply.
*
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89.95
D.O.C. approved
* Wall or Desk mountable.
* Last number redial.
* Paging function.
Now Only
$125.00
12 months warranty
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ATTENTION VIDEO CAMERA BUFFS II ATTENTION VIDEO CAMERA BUFFS!!
AVM-3 MULTI-CHANNEL VIDEO/ AUDIO MIXER
* Mu lti-Function mixer designed for use by the
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* Ideal for adding and mixing background music or
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* Suits all current available video formats,
*
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VHS, Beto, Video 8, Super VHS, VHS-C, etc . .
Inputs ovolloble for CD Players, Camcorders,
VCR's, Cossette Players, Tuners and Microphones.
Easy to use controls and layout makes this unit
Ideal for both domestic and commercial use.
Monitor function, Stereo/Mono selectable ,
Left and Right VU meters, Phono Inputs,
Battery test, Operates from o single 9 volt
batte ry or 9 volt DC supply (not included)
only
$169.00
IVC::::,IN' AVAILABLE
JIC-678N .( LPG,LNG) ~~(.)})(J(J7,
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GAS LEAKAGE 1 ~
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'P
* Detects Propane, Butane and
~ ) WIRELESS MICROPHONE
* =~~~~~~~;-tion Meter.
Methane gases.
~
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* Inbuilt visual and audible
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10 .ulYlriZ
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alarm
The receiver is a portable DIVERSITY type powered by a 12 volt DC ba//ery.
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* N.O./N.C. output for alarm
~ c in uitry and DIVE.RS/TY reception technique providing the highest quality of
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internal processor compare_s the signal strenghts at the output of eac_h receiver
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r:;;~t'g;;}i/hen ~
section_of the receiver. This is an automatic function that can b~ monitored when
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* 9pcs. Metric Skis. (5.6 ,7,8,9,10,
11,12,13mm).
* 3pcs. Phillips Bits (#1,•2.•3).
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* Spcs. Slotted Bits (3,4,5.6,Smm).
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The ·Butane Pencil Torch• will melt solder, !iilver solder,
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49
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:~~o-! .9..::::.%~i
l. !I
· · ·,
•
June 1991
FEATURES
6 Electric Vehicle Transmission Options by Gerry Nolan
It all depends on the driving cycle
14 Tuning Into Satellite TV by Garry Cratt
The basics of satellite TV reception
PROJECTS TO BUILD
YOU CAN SAVE money by
building your own high
performance UHF TV antenna.
This corner reflector design has
high gain on both UHF bands IV
& V, and has a narrow vertical
acceptance angle to reduce
interference effects & ghosting.
Details page 24.
24 A Corner Reflector Antenna For UHF TV by Leo Simpson
Easy to build unit covers both Band IV & Band V
36 Four-Channel Lighting Desk, Pt.1 by John Clarke& Leo Simpson ,
For theatres, discos & music groups
59 Howl Suppression For PA Systems by Darren Yates
An experimental frequency shifter
64 13.5V 25A Power Supply For Transceivers, Pt.2 by John Clarke
Full construction & testing details
SPECIAL COLUMNS
54 Serviceman's Log by the TV Serviceman
Whistle's aren't always carefree
74 Computer Bits by Jennifer Bonnitcha
How to use the keyboard enhancers
78 Vintage Radio by John Hill
THIS 4-CHANNEL LIGHTING
desk boasts a host of operating
features & can control lamp
loads rated up to 3600 watts. The
first article starts on page 36 &
gives all the specifications &
circuit details.
Restoring a 4-valve Howard receiver
88 Amateur Radio by Garry Cratt
Active filter improves CW reception
Special Notice
DEPARTMENTS
3 Publisher's Letter
4 Mailbag
32 Circuit Notebook
53 Bookshelf
84 Product Showcase
90 Back Issues
2
SILICON CHIP
Ask Silicon Chip
Notes & Errata
Subscription Page
Market Centre
96 Advertising Index
92
93
94
95
SPACE RESTRICTIONS this
month have prevented us from
publishing Bob Young's remote
control column, Jim Lawler's
second article on installing
multiple TV outlets & Bryan
Maher's article on electrical
energy. We hope to publish these
three items in the July 1991 issue
of SILICON CHIP.
Publisher & Editor-in-Chief
PUBLISHER'S LETTER
Leo Simpson, B.Bus.
Editor
Greg Swain, B.Sc.(Hons.)
Technical Staff
John Clarke, B.E.(Elec.)
Robert Flynn
Darren Yates
Reader Services
Ann Jenkinson
Advertising Manager
Paul Buchtmann (02) 979 5644
Mobile: (018) 28 5532
Regular Contributors
The North Head UHF translator:
much ado about nothing
Just over a year ago, in the March 1990 issue of SILICON CHIP, I wrote a
"Publisher's Letter" commenting on the controversy over the UHF translator at Sydney's North Head. For many years, residents of Sydney's
beachside suburbs have been waiting for this installation so that they
could at last enjoy ghost-free and noise free TV reception .
This month, the North Head UHF translator is scheduled to go into
operation. We sincerely hope it does, partly because this issue features a
UHF corner reflector antenna which we think will be a timely project. It
seems as though all the conservationists who protested about the installation have finally had their fears allayed (or have gone on to oppose other
developments) and the project has come to fruition.
But consider what an enormous waste of time it has all been. The North
Head UHF translator was first planned in the mid-seventies and should
have been in operation shortly after the Kings Cross UHF translators were
installed. Has the project benefitted from the delay? Of course not and
neither have all the viewers who have waited all these years.
Which means there are some lessons to be learnt. For their part, people
concerned about the environment should not mindlessly oppose every
new development on the vague premise that some animal habitat or the
quality of life will be destroyed. That leaves them open to the latest
politicians' epithet of "greenie" or worse, "ratbag greenie". Second, any
company or organisation planning a large development should do their
homework and make sure that all the pros and cons are fully explained to
the public. If that is not done, there is bound to be a hue and cry.
Interestingly, while the North Head UHF translator was subject to a lot
of opposition, what about all the antenna towers for the burgeoning
cellular telephone networks in every Australian city? They have gone in
with hardly a ripple. And let's face it, they are ugly and they're often right
in the middle of prime residential areas.
As far as I am concerned, if the cellular telephone towers can go ahead
without problems, there is no real reason why all the other planned UHF
translators for Sydney's difficult reception areas can't be installed without further delay. Don't you agree?
Leo Simpson
Brendan Akhurst
Jennifer Bonn itcha, B.A.
Garry Cratt, VK2YBX
John Hill
Jim Lawler, MTETIA
Bryan Maher, M.E., B.Sc.
Jim Yalden, VK2YGY
Bob Young
Photography
Stuart Bryce
Editorial Advisory Panel
Phi lip Watson, MIREE, VK2ZPW
Norman Marks
Steve Payor, B.Sc., B.E.
SILICON CHIP is published 12 times
a year by Silicon Chip Publications
Pty Ltd. All material copyright ©. No
part of this publication may be reproduced without prior written consent of the publisher.
Printing: Magazine Printers Pty Ltd,
Alexandria, NSW; Macquarie Print,
Dubbo, NSW.
Distribution: Network Distribution
Company.
Subscription rates: $42 per year
in Australia. For overseas rates, refer to the subscription page in this
issue.
Liability: Devices or circuits described in SILICON CHIP may be
covered by patents. SILICON CHIP
disclaims any liability for the infringement of such patents by the manufacturing or selling of any such
equipment.
Editorial & advertising offices:
Unit 39, 5 Ponderosa Pde, Warriewood, NSW 2102. Postal address: PO Box 139, Collaroy Beach,
NSW 2097. Phone (02) 979 5644.
Fax (02) 979 6503.
ISSN 1030-2662
] UN E 1991
3
MAILBAG
Le specs
for le tuner
I have been following the AM Stereo
Tuner series with great interest and
have been just wracked with suspense
waiting to see "le specs".
Does it seem over presumptuous to
expect some figures if, as you say, we
are to line this unit up alongside our
otherwise you-beaut gear?
I happen to like a lot of AM program material but my TX 530 Yamaha
FM tuner, like most, does not seem to
make allowances for my taste, 'cos it
doesn't have a stereo AM section. But
I'm blowed if I'm going to drop $200
for a medium-fi front end that does
memory tricks.
Don't get me wrong, I'm not rubbishing your efforts; I just want an idea of
what to expect. You gentlemen have
never disappointed me yet with your
projects and I speak as one who has
been doing it for many moons. Nevertheless, I would like to know - as
would many others, I'm sure.
P. Sherwood,
Nerang, Qld.
Le specs are as follows: frequency response to BkHz at the -3dB point;
signal/noise ratio >60dB; THD < 1 %;
and separation between channels typically 30dB or better. Subjectively, the
tuner sounds every bit as good as typical FM stereo tuners.
Customer service
often neglected
I can only agree with your Publisher's Letter in the April issue. I would
add that the problem you outline is
not restricted to hobbyists. Plasma
Physics is not a bulk buyer of electronic parts and I often find that suppliers are not interested unless we
can raise an order of $50-$100. Often
this is hard to justify when all you
want is five devices that you might
use over a one or two-year period. For
this reason some of the slightly more
exotic, and very useful, devices are
denied us.
The problem is compounded by the
fact that most parts come from overseas and local suppliers are rather coy
about keeping high performance (and
4
SILICON CHIP
SILICON CHIP,
PO Box 139,
Collaroy Beach 2097.
high'er priced I suppose) parts in stock,
so most of us cannot use them without buying $100 worth. Thus, there
appears to be no market for them and
all this helps to keep the prices high
and the bits hard to get.
I reckon that many parts from manufacturers such as Burr-Brown, Analog
Devices, Precision Monolithics, Linear Technology, etc would remain virtually unknown and unobtainable except that RadioSpares Components
stock some. The manufacturers' local
agents often do not seem very interested in doing it.
I get the impression that local suppliers do not understand the meaning
of service, of creating a market or competing, and all things considered
would rather not be in business. These
are, of course, generalisations but a
cynic could be excused for thinking
that the reason local companies get
these agencies is because it looks good
in their front window and in their
advertising blurb.
Often, the way parts are advertised
is very poor too, with many agents
and suppliers being quite ignorant of
what they are selling and what they
could be selling. They will get little
sympathy from me. I'll get off my
soapbox now.
P. Denniss,
Dept of Plasma Physics,
University of Sydney.
By the way, this fax was sent to
your office using an AT-compatible
fitted with a Netcomm Fax-card direct from a word processor.
J. Harvey,
Port Macquarie, NSW.
We are not keen to take on a fax
switch as a project. Commercial units
are very complex and need to be, to
take into account all the combinations of fax and STD tones, and the
various Telecom switching requirements. For your reference, we reviewed
a PhaxSwitch in our July 1989 issue
and also a Fax Card in June 1990.
Microfiche copies
would be desirable
I would like to make a suggestion
for your magazine. I think it would be
good to produce a special (probably
subscription only) version which at a
premium price ($1-$4 per issue greater
than the standard) would also include
a microfiche copy of the magazine. I
think this would be very much liked
by corporate type subscribers. Microfiches take up so much less room than
paper magazines.
I don't know the profile of your
magazine purchasers and whether this
would be a viable option or not. I
wouldn't mind a microfiche version
though.
R. Plant,
Belgrave Heights, Vic.
Fax switch
as a project
Firstly, let me congratulate you on
your excellent magazine. May it continue for many years to come.
As a suggestion for a project could
you develop a fax switch? I feel this
would be very well received by many
of your readers (including me) when
you consider the large number of fax
machines that are now in use. Many
of these are used in domestic and
small business situations where the
cost is most important and consequently, to save a few dollars, a fax
with manual switching is purchased.
A project such as this would make an
upgrade less expensive than purchasing a new fax machine.
AM stereo
needs a re-launch
I was delighted to see our station's
callsign, 1269, featured in the recent
series of articles on your wideband
AM stereo tuner. Thank you, even
though it may have been a coincidence!
We have discussed many times the
failure of AM stations which have
converted to FM and the sad state of
so:q:ie AM operators. Unfortunately,
AM is generally treated as the poor
cousin in the broadcasting business.
It would indeed be a boost if the
industry was to relaunch AM stereo
and this time around, do it properly!
Ken Sparkes, Station Consultant,
Radio 2SM, North Sydney, NSW.
MAINS FILTER SPECIAL
Comments on
the low ohms tester
I have just completed the "Low
Ohms Tester for Digital Multimeters"
published in the February 1988 issue
of SILICON CHIP and I am quite pleased
with its performance. May I suggest
some improvements though.
After adjusting the offset on the
xlOO range, there was a significant
reading on the xlOOO range. This is
due to the drop in the wires between
the board and the Rx terminals now
carrying lOmA. The solution is to take
separate wires to the Rx terminals for
the current circuits and for the amplifier input circuits. This is easily
achieved by cutting the printed wiring around the earth side of the lOOQ
resistor and providing a bridge for the
printed wiring around it.
It would have been desirable if we
could say that any reading greater than
3V is beyond the measuring range of
the instrument. At present, however,
an anomaly exists on open circuit on
the xlOO & xlOOO ranges because the
meter is measuring the difference between the positive Rx terminal and
amplifier output which both reach
towards 5V when Rx is open. This
would not have occurred if the meter
was measuring the amplifier's output
to ground.
To achieve the 100:1 ratio would
require parallelling the 10kQ resistor
with a lMQ resistor. The low scales
switch side would need to be rewired
to accept a negative polarity reading
or alternatively make use of the third
set of contacts on the rotary switch.
V. Erdstein,
Highett, Vic.
Full steam ahead
for model sound effects
Over the Easter break, I breadboarded Darren Yates' SteamSound
Simulator featured in April's SILICON
CHIP just to see what it sounded like.
I can only use two words to describe
it: simply brilliant! I had to use the
modified version because the "track"
voltage (variable, of course) was derived from a 2kQ pot connected across
+12V and earth.
The setting of the lOkQ pot at the
base of Q2 gave some interesting effects; eg, at one setting, with a low
"track" voltage (about 2V), there
would be a fair amount of white noise,
then as the "track" voltage was wound
up it would die down just before the
chuffing began; or the lOkQ pot could
be adjusted so that at low "track" voltage the white noise would be at this
quieter level.
Thanks for a great magazine. I always enjoy the "Serviceman's Log"
and Bryan Maher's articles, not to
mention the other interesting articles
and projects featured, and John Hill's
"Vintage Radio" .
By the way, in part 21 of "The Evolution of Electric Railways", the caption for the photo of the 86 class electric loco mentions "... a full load of
fuel and ballast". I am not sure what
this means but suspect the full load
may be sand which is dropped under
the driving wheels to maintain traction when required. Another reader
did write in about this some time ago
but I cannot remember when or the
exact outcome. Oh, well!
And while I am on the subject, in
part 6, the caption for the photo of the
parcel van on page 74 mentions "its
537kW motor". I always thought that
they were fitted with two 269kW motors, as were the power cars of the
normal 1924-28 suburban electric
trains. I could be wrong of course!
The parcel vans do not seem to get
that much work around the Sydney
network any more.
P. Maljevac,
Sydney, NSW.
We're glad you 're all steamed up about
the project - it does work well. As far
as the 86 class loco is concerned, the
caption was a mistake. And you are
probably right about the electric parcel vans having two 269kW motors.
Thanks from
competition winner
As the fortunate winner of the Bose
Lifestyle Sound System in the recent
competition sponsored by SILICON
CHIP and Bose Australia, I would like
to extend my thanks to you for giving
me the opportunity to own sound
equipment of such high quality.
I would also like to mention the
high quality of assistance offered to
me by the management and staff of
Charlestown Hifi and Bose Australia.
S. McDonald,
Warners Bay, NSW.
Compact unit, about twice as lond as a
standard IEC socket. Not just a cheap
filter that has a few capacitors: This
unit includes tow 1.7mH inductors and
three capacitors in a shielded metal
can. It is 240V/3A rating which means
that it can supply up to 720 watt loads.
With every filter we will include a 140
joule varistor as a FREE BONUS! That
is about 1/3 the price that you would
expect to pay! What would you expect
to pay for this LIMITED STOCK
ITEM??
ONLY $9.90ea
This is for the mains filter and the
varistor. 10+ $8.90 (Accessories not
included).
You can easily make this unit into a
complete mains filter as shown in the
photo below:
~
~
BATTERY BARGAIN
•
~«)}£¾'< " •....
~c ff .~ ,, '1
~
$29.90 including P+P (anywhere in
Aust.). Additional BONUS. FREE
P+P for any other products ordered
at the same time if you purchase a
battery at this price.
DUAL ELEMENT
PYROELECTRIC SENSOR
Not only 1/2 price of inferior single
elements units, this unit comes with
a fresnel lens and CCT.
ONLY $9.90
10+ $9.00ea
OATLEY ELECTRONICS
PO BOX 89, OATLEY, NSW 2223
Telephone: (02) 579 4985
Fax No:
(02) 570 791 0
Certified p&p: $5 inAust. NZ (Airmail):$1 O
Fax orders are accepted with credit
card a ments.
] UNE 1991
5
Electric vehicle
transnrlssion options
Just as with motors, there are many
options when it comes to selecting the
transmission systems for electric vehicles.
There ca.n be all sorts of belt and gear
drive systems combined with one, two or
more motors.
By GERRY NOLAN
We've come to the point in our story
where we have to consider converting all of that perfectly controlled
power from the electric motor(s) to
motion of our electric vehicle.
This is an area of vehicle development that lends itself to the greatest
variety of innovations and choices.
We have to consider whether to change
gear or not, whether to use manual or
automatic gears, and whether to use
a geared transmission, direct drive,
chain drive, geared belt drive or continuously variable drive .
The number and type of wheels
and tyres are also important considerations: three or four wheels, front or
rear drive, rolling friction, tyre profiles and pressures. A great deal of
time and money can be saved by mod-
elling the drive train, taking into consideration all the variable parameters
such as: vehicle design and structure,
batteries, driveability, suspension and
steering, weight, materials, and driver
and passenger safety.
Generally speaking, the transmission parameters for an EV are the same
as for a conventional ICE vehicle with one major difference. If a petrol
or diesel engine is used, you have no
choice but to use a gear-changing
mechanism of some kind. As we found
out in the third article in this series
(March 1991), this need not be the
case with EVs as torque and speed
can be controlled electronically.
The type of transmission used will
depend on the usual vehicle weight,
size and cost parameters. Neverthe-
Table 1: Drive Cycle Comparisons
Cycle
CVS
HWY
SAE J227
TAXI
DELIVERY
SAE J227a-D
SAE J227a-C
6
SILICON CHIP
Duration
sec.
1372
865
150
1100
2500
122
80
Speed
Max.
Avg.
km/h
km/h
Power
Max.
Avg.
kW
kW
91.2
96.4
72.4
53.9
52.5
72.4
48.3
37.0
31.0
26.8
32.4
24.0
29.7
20.1
31.4
77.7
38.8
11 .1
5.6
45.0
23.4
5.6
13.8
6.5
2.5
1.1
6.9
5.2
less, the purpose for which the vehicle is designed will be the major consideration and one of the most important aspects of this is the driving cycle.
Driving cycles
Component and vehicular energy
efficiencies are obtained by adding
up the energy use as a vehicle is driven
through a particular series of driving
operations known as a driving cycle.
Typical examples are: city, rural,
commuter, delivery, taxi and so on,
all of which have their own pattern of
idle, acceleration, cruise speed, coast
and deceleration, and all of which
will have a bearing on the type of
transmission used.
Some standardisation of driving
cycles was obviously desirable from
the start so that meaningful vehicle
comparisons could be made. Several
standards are in use today, the most
common in the United States being
the Federal Urban Driving Cycle, usually referred to as the CVS Cycle (constant volume sampling of emissions),
and the Federal Urban Highway Cycle (HWY). Europe uses a composite
of these two in its ECE Cycle.
The first standard driving cycle for
EVs was the SAE J227 (1972) EV Cycle, which was designed to give approximately the same road-load energy per kilometre as the CVS Cycle
but with lower peak road-load power.
Because it soon became apparent
that many EVs already in existence
couldn't achieve the road-load power
levels required in the SAE J227 Cycle,
it was re-issued as a set of four simplified cycles, designated SAE J227a -A,
- B, - C and - D.
The various driving cycles are summarised in Table 1.
Changing gears
It might seem that, because of the
degree of motor control already mentioned, it would be unnecessary to
motor speeds. And, as well as being
one of the most reliable devices used
in vehicle drivetrains today, manual
transmissions generally have higher
energy efficiencies than electronic
controllers.
In essence, what we are saying is
that the motor required to perform a
specific task will be smaller in size,
weight and cost if gear changing is
used than the motor required if no
gear changing is used.
The advantages of selectable gear
ratios are illustrated in the graphs of
Fig.I.
Tractive Effort (N)
7000
6000
/1st
5000
4000
3000
2000
Manual or automatic
1000
0
0
20
40
60
80
Speed (km/h)
Fig.I: this graph shows the performance through the gears of the
Finnish ELCAT electric vehicle project.
use gears. However, if high loads are
expected, either because of steep terrain or heavy payloads, gears may be
advisable to reduce excessive motor
currents which can cause overheating.
We should al('>o bear in mind that
the power semiconductors used in
the controllers must be selected on
the basis of maximum armature current - even if it is only expected for a
few moments of the driving cycle.
This means that the maximum size,
cost and weight of semiconductors
must be carried at all times for a few
moments of use. The same applies to
battery requirements, although this
may be minimised by controller design, but only with the aforementioned
penalty, so we're back to where we
started.
In fact, reductions in the size and
weight of the motor and its controller
are the main advantages to be gained
from using gears, provided of course
the geartrain itself does riot outweigh
the advantage gained. Reducing motor size by including a gearbox will
nearly always result in an economic
gain, simply because motors are generally constructed from costly materials, while transmissions are among
the lowest cost devices around (on a
$/kg basis) .
With a transmission, the EV drivetrain can be operated at nearly optimum efficiency over the whole driving cycle, as the efficiency of the transmission may vary little with speed
and torque.
Using a gear-changing mechanism
also greatly enhances regenerative
braking over a much wider range of
Assuming that the above discussion has convinced you that a gear
changing transmission is the way to
go, would you choose manual or automatic?
As most readers will know, automatic transmissions are not as efficient as manual transmissions, mainly
because of losses in the torque converter. This problem has been overcome in the Nissan Miera EV-2 prototype by the use of a one-way clutch
for Ist gear and an electromagnetic
clutch, which acts as a 'binary transmitter', sending either all or no power
to the drivetrain, for second gear. Fig.2
illustrates this particular transmission
scheme.
At least one electric vehicle in Australia, a Suzuki locally built by Les
Puklowski at his Huntington Electric
Vehicle factory for a specific client,
uses an automatic transmission. According to Les , the vehicle is very
smooth to drive. On the other hand,
The Fiat Panda Elettra uses a 4-speed manual gearbox and has automatic
regenerative braking.
JUNE 1991
7
2ndGEAR
ELECTROMAGNETIC CLUTCH
lstGEAR
other types of transmissions.
The drive for the Solar Star II is
from the motor via a geared belt to a
jack-shaft and lightweight differential with a 1:1 ratio, giving an overall
ratio of 8:1 from motor to drive axles.
In-wheel electric motors
Fig.2: the 2-speed electric automatic transmission scheme used
in the Nissan Miera EV-2.
the Finnish EV-project, called ELCAT,
a lightweight delivery van which has
been converted to electric drive, has a
5-speed manual gearbox. Its performance through the gears is shown in
Fig.1.
Several vans, namely the Peugeot
JS/Citroen C25 van and the Fiat 900
E/E2 electric van use manual gearboxes. The Fiat Panda Elettra (pictured) uses a 4-speed manual gearbox
and has automatic regenerative braking.
Les Puklowski, who has built over
50 electric vehicles, the latest being
the Solar Star II, is firmly convinced
that an 80V-120V DC motor with
manual transmission is the best way
to go for small EVs.
Table 2 gives estimated weight and
energy efficiencies for 2-speed,
manual EV transmissions.
Continuously variable
transmissions
Ideally, these maximise motor/controller/battery efficiency over all the
vehicle speed and torque requirements. They improve acceleration and
give automatic control comparable to
all-electronic motor control, as well
as automatic down-shifting during
regenerative braking.
8
SILICON CHIP
A great deal of work has been done
on CVTs, particularly in America, but
most types have proven to be too
costly, noisy or inefficient for EV applications.
Nevertheless, one of the most-likelyto-succeed CVTs for electric vehicles
is the belt-type, a schematic of which
is illustrated in Fig.3.
Even as far back as 1982, the Van
Doorne CVT, which uses a metal belt
and variable-ratio conical pulleys,
achieved a zero drivetrain loss at vehicle standstill - such as waiting for a
stop light. This can result in a 10%
fuel saving over the CVS cycle, a very
desirable objective in any power train.
Final drives
Twenty-eight of the 33 solar electric vehicles which started in the 1990
World Solar Challenge, including the
winning Spirit of Biel, used chain
drives and five used toothed belt
drives. Four of the chain-drive vehicles also used manual gears .
If a 'solid' transmission such as
mechanical gearing and a tailshaft is
used, some type of differential is obviously required. The energy efficiencies of typical differentials in conventional cars are in the range of 92-95 % ,
which compares very favourably with
Apart from the obvious disadvantages of high unsprung weight and
running an electric motor in a hostile
environment of heat, dust, mud, slush
and vibration, the idea of building
electric drive motors directly into the
wheels of a vehicle has some merit.
John Hill, currently national secretary of the Australian Electric Vehicle
Association, built and successfully
raced his Dart electric car in 1988
with an in-wheel motor of his own
design and construction.
More recently, a Japanese consortium built an electric vehicle with a
motor in each of its four wheels and
achieved a top speed of 110 km/h and
a range of 240 kilometres.
Mr S. Monji, of the Kyushu Electric
Power Co. Inc, has also produced both
2-wheeler and 3-wheeler scooters using in-wheel motors. He claims considerable advantages in efficiency, as
well as weight savings and more room
for the batteries. At the other end of
the scale is the CNR-IVECO Fiat dualmode, articulated bus with integrated
wheel motors. These are powered by
an on-trolley bus line system integrated with a diesel generator unit
and a high power nickel-cadmium
battery.
How many wheels?
Because the two main energy losses
in an electric vehicle are caused by
tyre rolling resistance (or friction) and
wind resistance, any way in which
these two factors can be reduced must
be considered. For a vehicle in slow
moving city traffic, tyre rolling resistance is the greatest loss.
Readers who have seen solar electric vehicles or pictures of them will
have noticed the prevalence of skinny
wheels, often with streamlining discs
or fairings, and bicycle tyres. This
type of running gear keeps the rolling
resistance to a minimum and is suitable for lightweight vehicles, but is
fragile and susceptible to damage.
More practical vehicles need to
compromise with tyres that have
greater load bearing capability. More
research is being done with very low
Table 2: estimated weights and
energy efficiencies for twospeed manual EV transmissions
Electric motor
max. rpm
Weight
kg
6000
9000
12000
19.0
17.3
16.8
profile, high pressure tyres. For example, the General Motors Impact
uses specially developed Goodyear
G-22 tyres that operate at air pressures of 450kPa (65psi), or about twice
normal tyre pressure. This, coupled
with a narrower than usual, rib-like
tread, which has small block elements
and numerous 'sipes' (small slits in
the tread) to improve grip, gives a
rolling resistance that's about 55%
less than conventional tyres .
When deciding on the number of
wheels, wheel profile and tyres, the
preferences of the buying public will
have to be taken into consideration.
Rightly or wrongly, we more readily
accept four wheels and wider tyres
for aesthetic as well as perceived safety
reasons.
A good example of this is the Solar
Star II, which looks instantly acceptable as a road vehicle .
Front or rear drive?
With EVs, the choice between front
or rear-wheel drive is wide open. The
field covers everything from directdrive in-wheel motors to electric motors driving the rear wheels by chains
or geared belts and a conventional
ICE engine driving the front wheels
through a gearbox and differential, or
vice versa.
Efficiency
%
97
96 .8
96.4
Table 3: EPA and optimum
gear-change schedules
for a four-speed transmission
EPA
Gear change
km/h
1-2
2-3
3-4
Placing the batteries in the rear of
the vehicle and using the electric
motors to drive the front wheels, by
one of the methods we've discussed
above, would make for a , well balanced vehicle from a weight distribution point of view but then, so would
mounting the batteries in the front as BMW has done on an experimental
vehicle - and driving the rear wheels
electrically.
The choice will be determined by
many factors and can be arrived at by
experimentation or by the cheaper
method of computer modelling.
Computer modelling
Making a computer model of your
EV, taking into consideration all the
variable parameters, can save a lot of
time and avoid design problems. One
such problem is weight compounding, where an increase in battery capacity to increase range (say), results
in an increase in battery weight, which
requires a stronger, heavier frame,
which needs a larger motor to attain
the same performance, which needs
more battery capacity to reach the
same range, and so on.
As with any other system, the ap proach to the modelling system will
depend a great deal on the desired
end results.
24.0
40.2
64.4
Optimum
km/h
15.6
30.0
38.6
Some definitions will help to clarify
this:
• Performance is used to describe
vehicle acceleration - usually in the
wide-open-throttle (WOT) or maximum power condition;
• Fuel economy refers to the distance
travelled per unit of energy and is the
reciprocal of fuel consumption in kilowatt hours per kilometre;
• Vehicle range is the distance a vehicle can travel per charge of input
energy; all of which are measured for
a specific driving cycle;
• Inertia weight or test weight refers
to the vehicle weight used in testing
any of these parameters;
Energy efficiency is the ratio of the
road-load energy to input energy during a specific driving cycle. Whether
we are modelling for range and performance predictions, dynamic or economic analysis, vehicle optimisation
or component or vehicle design or
size, it is most important to consider
the following elements.
Drive cycle
This will almost certainly have been
in mind from the very beginning. If an
electric vehicle is being designed to
win competitions, the drive cycle, and
consequently the design, is obviously
going to be completely different from
Below: the Australian-designed
"Solar Star II".
'
t<:'.'\.' • <-
, ,.
*
I
COMPUTER PRINTERS/
JU NE 1991
9
Low-ratio
used is equal to a reference charge.
Gauges are becoming available that
indicate the amount of charge remaining. One type indicates the· discharge
in ampere-hours as a minus value and
adds back to zero as the battery is
recharged.
A point to remember is that the
available capacity usually decreases
as the rate of discharge increases.
Meters that indicate the vehicle range
in kilometres at the current rate of
energy use are being developed and
will no doubt be readily available as
soon as the demand justifies it.
The future ofEVs in Australia
High ratio
Fig.3: basic scheme for a belt-type constant velocity transmission
(CVT). A constant velocity transmission is just one of the many
transmission options available to electric vehicle designers.
that of an EV intended as a commuter
vehicle.
Weight considerations
These will include structural and
frame factors, which are in turn determined by the battery, its weight and
location, heat transfer provisions,
charging gas ventilation, crashworthiness, and battery maintenance requirements.
Other factors will be the size and
weight of the auxiliary power systems, driveability (including suspension and steering), weight compounding, materials selection and driver and
passenger safety.
The body design will need optimising for minimum drag, maximum
strength to weight ratio, and stability.
Th ese factors determine the materials
us ed, taking into acco unt their
strength, weight and shaping potential, and their availability.
Drivetrain control strategy
The drivetrain contro l strategy is
arrived at after considering the type
of motor and controller, and the points
rais ed in the above discussion; ie, the
number and type of wheels and tyres;
the type of transmission; gearbox or
10
SILICON CIIIP
electronic motor control or a combination of both; and how the regenerative braking is to be arranged (automatic on throttle release, brake pedal
activated or a combination of both).
Gear-changing strategy
This is the fancy name given to the
predetermined set of speeds at which
you change gear. The most commonly
used is the EPA schedule, which is
used by the US Department of Energy
for emissions and fuel economy testing of US passenger cars. However, as
Table 3 indicates, the EPA schedule
speeds are quite different from the
optimum speeds for a 4-speed gearbox.
The main criterion for selecting the
optimum gear change speeds is that
sufficient motor torque is available at
the change speeds.
Battery control strategy
The most realistic cut-off point for
a battery is that at which the battery
can no longer meet the road-load .
power required by the drive cycle. In
other words, 'the battery's flat , Mum'.
More convenient methods of indicating this are a specified minimum
terminal voltage or when the charge
After researching this series of articles, I have learnt that the technology
to make practical, economical electric vehicles is available right now.
General Motors are ready to go into
production with their Impact and literally dozens of other major vehicle
manufacturers around the world have
working prototypes. Electric vehicles
have been delivering milk in England
and mail in America for many years.
What's stopping the introduction
of electric vehicles for passenger transport then? This can be summed up in
one word: demand - or the lack of it.
Demand will increase when EV
prices drop, either through manufacturing economies or tax incentives, so
that the cost of buying and running an
EV is less than the cost of buying and
running an equivalent ICE vehicle.
Don't hold your breath waiting for
tax incentives. The Australian Electric Vehicle Association wrote to the
Federal Government in July 1989 asking it to consider removing sales tax
from electric vehicles (for 5 years, say)
to spur the development of such vehicles. The reply (dated 23 January,
1991) stated that the Government was
"reluctant to add to the number of
sales tax concessions". In short, the
answer was 'No'.
The large manufacturers are already
well down the track towards producing acceptable EVs from both aesthetic
and economic points of view. But does
this mean that the small-time manufacturers and inventors have missed
out?
Not from this writer's point of view.
Literally hundreds of opportunities
exist for improvements and innovations to make EVs more practical and
desirable. As the technology develops, there will be lots more.
SC
•
KITS
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AM STEREO TUNER QQQ [I]
Stereo AM radio can sound fantastic on the right equipment and
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Cat K-5220
12/ 24V LIGHT CHASER Q
This simple circuit can produce some pretty impressive effects! It
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4 SECTOR CAR ALARM
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Cat K-3163
Cat K-4300
April '91
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FLEXITIMER Q
Limited Stocks!
We call this little gadget the 'Flexitimer' because it uses just a
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TRANSISTOR TESTER 0
Cat K-3595
This low cost instrument will become an invaluable piece of your test
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• Tests bipolar transistors, diodes, F.E.T.s, S.C.R.s & P.U.l.s
• Powered by a 9 volt battery (not supplied)
• Includes 50mm meter, all components, hardware, pre-punched &
screened front panel, and case
Cat K-3052
s299s
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LOGIC PULSER
VK POWERMATE 25 QQQ [t]
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The ultimate power supply for amateur radio! If you have your sights set
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An aid to testing logic circuits
Use it to inject controlled pulses into circuits
Suitable for TTL and CMOS devices (5-15V)
Includes deluxe probe case, all components, test lead with clips,
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Cat K-7408
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Kits marked with this symbol involve mains power wiring.
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SOLAREX
SA-5 AMORPHOUS
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THE SOLAR
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MSX-18L
MSX-40 FRAMED
Specifications (all <at>25 °C)
Specifications (all <at>25 °C)
Size:
Specifications (<at> 25 °C) -
Size:
Peak Watts:
Current<at> Norn. Volt.:
Volts (open circuit):
Amp Hrs/week :
(42hrs peak sun)
Watt Hrs/week:
(42 hrs peak sun)
Size:
Cat 0-1018
An encapsulated module designed
primarily for use in systems with a 12 volt
battery. In full sunlight it will produce
300mA of current at a typical charging rate.
Typical applications include electric fences ,
infrared sensors and signals, maintaining
the charge on marine and vehicle batteries,
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306mm x 346mm x
21mm
Peak Watts:
5 watts
Current<at> Norn . Volt.: 0.33 amps
Volts (open circuit):
23 volts
Amp Hrs / week:
13.86
(42hrs peak sun)
194.04
Watt Hrs/week:
(42 hrs peak sun)
Cat 0-1005
MSX-LITE SERIES
Lightweight, rugged , and extremely
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modules can be mounted easil y on most
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may be interconnected to provide
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Specifications (all <at> 25 °C)
Size:
Peak Watts:
Current <at> Norn . Volt .:
Volts (open circuit):
Amp Hrs/ week :
(42hrs peak sun )
Watt Hrs / week :
(42 hrs peak sun)
Cat 0 - 10 10
444mm x 267mm
10 watts
0.59A
21V
24.78A
346.92W
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A superb series of MEGA modules which
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MSX-18 FRAMED
Specifications (all
MXS-10L
444mm x 459mm
18.5 watts
1.13A
21V
47.46A
<at>
Size:
25 °C)
421mm x 502mm
x 54mm
Peak Watts:
18.5 watts
Current <at> Norn. Volt.: 1.13A
Volts (open circuit):
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47.46A
Amp Hrs/week:
(42hrs peak sun)
664.44W
Watt Hrs / week:
(42 hrs peak sun)
5 year limited warranty
Cat 0 - 1019
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764mm x 502mm
x 54mm
Peak Watts:
40 watts
Current <at> Norn . Volt.: 2.51A
Volts (open circuit ):
21.1 V
Amp Hrs/week:
105.4A
(42hrs peak sun )
Watt Hrs / week:
1475.9W
(42 hrs peak sun)
10 year limited warranty
Cat 0-1040
MSX-60 FRAMED
Specifications (all
<at>
25 °C)
Size:
1109mm x 502mm
x 54mm
Peak Watts:
60 watts
Current<at> Norn. Volt. : 3.76A
Volts (open circuit):
21 .1V
Amp Hrs/ week:
157.9A
(42hrs peak sun)
Watt Hrs/week:
221. 9W
(42 hrs peak sun)
10 year limited warranty
Cat 0-1060
$599
• Amp Hour ratings are based on a daily
average insolation of 600mW hr/cm 2
• Amp Hours and Watt Hours per wee k are
based on power available from the module.
VOLTAGE ~
REGULATOR - - SR8/V
A high quality regulator
designed especially for use
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also afford adequate
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volts <at> 8 amps.
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• Stuarl Pa rk 811977
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Cat T-1000
5
Spare tips for ECT60L:
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1.2mm
1.6mm
3.2mm
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259
Cat T-1002
Cat T-1008
Cat T-1004
Cat T-1006
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Cat T-1660
Spare tips for T-1374:
Hot Kn ife
Blow Torch
Hot Blow
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2.4mm tip
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4.8mm tip
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YOUR EIGHT SPECIALTY STORES IN ONE
81135/ PB
PART '1
Satellites are now
used to distribute a
raft of TV signals into
& around Australia.
This series discusses
the basics of satellite
TV reception, looks
at the signals
available, and shows
you how to tune into
these signals using a
low-cost commercial
ground station.
By GARRY CRATT
' The
;;./;~I{)
i~l~1I8:~~i~;);
This 1.8-metre dish is sited in a Sydney suburban backyard & receives good TV
pictures from Aussat 1. The programming carried includes American news
feeds (eg, CNN - Cable Network News) plus various interstation feeds between
local stations. Note the low-noise block (LNB) at the focal point of the dish.
14
SILI CON CIIII'
first man-made satellite
launched into orbit was the
Russian" Sputnik 1" in August,
195 7. It circled the Earth in a low
polar orbit that required constant
tracking adjustment to receive the
Morse code signal it transmitted. Later,
in December 1958, the US Airforce
launched a satellite named "Score"
which transmitted a pre-recorded message from the President. It too was
launched into a polar orbit.
The world 's first geostationary (or
geosynchronous) satellite was designed and built by the Hughes Aircraft Corporation in 1963. It was called
"Syncom" and had the capacity to
relay either a single TV channel or 50
separate telephone conversations from
its orbit high above the equator be-
---
axis at a fixed rate. This spin stabilisation technique was subsequently
used by most other satellites.
Subsequent Intelsat satellites
launched in 1966 and 1967
also used omni-directional
'\
antennas but were placed
\
I
in positions around the
\
I
globe as shown in Fig.1.
\
I
This enabled
the
\
I
Intelsats
to
illuminate
I
I
I more than 40% of the
I
Earth. This technique , ·
I
I
I
now known as a global
\
\
I beam, allowed Intelsat to
I
\
extend communications
I
\
services
to locations both
/
'\
north and south of the equa/
tor.
/
/
In
1965, the USSR launched a
/
/
domestic
satellite communications
/
......
system called Molniya (Russian for
lightning). It connected isolated villages and towns throughout the Soviet Union with radio and TV broadFig.1: the Intelsat series of satellites launched in 1966 & 1967 were placed in
casts originating from Moscow. But
geostationary orbit at intervals around the globe so that they covered more than
instead of using a geostationary orbit,
40% of the Earth's surface. They employed large omni-directional antennas &
carried 240 voice circuits & one TV signal.
the Russians deployed several satellites in an elliptical orbit around the
lite as it passes overhead (ie, the sateltween Africa and South America. This
Earth. As a result, ground stations
lite is fixed with respect to the Earth).
position allowed it to relay the first
had to constantly track the satellite as
it passed overhead.
real live TV transmissions between
If we were to populate the geostationary orbit with satellites spaced
North America and Europe.
The Molniya system is still used
By 1965, the scientific community at 2° intervals, we would only be able
today, distributing TV and FM radio
programs from Moscow to remote
had realised that TV sign als could be to accommodate 180 satellites. This
is the limit of the geostationary syscommunities in Russian-influenced
easily distributed over vast distances
tem. To date, there are 89 satellites in
regions of the northern hemisphere.
by using satellites in geostationary
orbit as relay stations. A geostationary geostationary orbit and orbital "slots"
Global coverage
are allocated by the ITU (International
satellite is one which remains above
Telecommunications Union), based on
the same spot on the Earth as it orbits.
By the late 1960s, Intelsat had deThis means that the time taken for a the needs of member countries. The
vised a system where spin stabilised
2° separation limit, by the way, is the
geostationary satellite to complete one
satellites were given orbital assignsmallest that can be used by small
orbit in space is the same as the time
ments over the Atlantic, Pacific and
Earth terminals on a non-interference
taken for the Earth to rotate once on
Indian Oceans to cover the entire
basis.
its axis.
globe. By this tim e, the telephone caThe distance above the Earth that a
pacity had been increased to 1500
Intelsat 1
satellite must reach to remain in
simultaneous voice circuits and one
In 1966, the International Telecom- TV circuit. In addition, those satelgeostationary orbit is about 36 ,800
munication Satellite Organisation
kilometres (22,280 miles). This aplites carried directional antennas so
plies to all geostationary satellites.
(Intelsat) launched Intelsat 1 (also
that the full available power was radi known as Early Bird) into a geoLogically, the higher an object is , the
ated towards Earth.
longer it takes to orbit the Earth; and
stationary orbit over the Atlantic
Subsequent Intelsat satellites dethe lower the orbit, the shorter the Ocean. It had the capacity to transmit
veloped in the 1970s carried steerable
240 voice circuits or a single TV sigtime. This is why satellites used for
spot beam antennas which were able
navigation purposes are located in a nal but, partly because it employed
to concentrate transmitted energy into
an omni-directional antenna, a large
low polar orbit where they can orbit
powerful beams on desired areas of
proportion of the available energy was
the Earth every 90 minutes.
the globe. Also, by the late 1970s, the
radiated in directions where it could
A geostationary orbit has two major
capacity of the Intelsat satellites had
not be used .
advantages over a polar orbit: (1) the
been improved to a level whereby
distance between the satellite and the
In order to keep the satellite an3,750 telephone circu its and two TV
receiving station is constant; and (2)
tenna oriented in the correct plane for
channels co uld be carried simultanetransmitting towards Earth, the cylinthere is no need to continuously move
ously. Of course, these signals were
drical body ofintelsat was spun on its
the ground antenna to track the sate!designed for reception by large Earth
''
"
---
"'
''',
---- -
-
]UNE 1991
15
stations having a parabolic dish antenna measuring 10-20 metres in diameter.
Home satellite TV
It wasn't until late 1975 that a British experimenter, Steve Birkill, intercepted satellite TV transmissions using a small Earth station. The signals
came from ATS-6, a satellite loaned to
India by NASA and located in a temporary orbital slot over the Indian
Ocean. It was all part of an experiment to show how satellite technology could deliver educational television to small communities scattered
· throughout India.
Using a 1.5-metre antenna made
from wire mesh, Birkill was able to
receive transmissions from the satellite in his back yard in Britain, thousands of kilometres away from the
centre of ATS-6's footprint. It is largely
due to his pioneering efforts that private individuals realised that the reception of satellite TV was •within
their means.
But Birkill wasn't alone in his efforts . Several innovative American
enthusiasts, including Bob Cooper and
Taylor Howard, were also busy developing reception techniques based on
surplus military equipment. Their efforts were directed at amateur radio
operators and experimenters alike.
By 1979, popular American electronics magazines carried designs for
do-it-yours elf Earth stations, primitive by today's standards, but neverthel ess capable of receiving satellite
TV signals. Because of the large US
population , there was some commercial motivation for networks in the
USA to utilise satellite technology to
deliver TV programming and, later,
exclusive pay-TV services. In Australia, however, the Intelsat series of
satellites was mainly used to provide
a link to the Northern Hemisphere.
It was not until 1980 that Intelsat IV
was used by the ABC to relay programming from Sydney to outback
locations in Western Australia. These
signals were received by dedicated
large Earth stations and re-transmitted terrestrially using the PAL system.
In addition, as Australian TV networks
developed, they increasingly relied
on satellites to relay US news programs.
As a result, several networks leased
transponders on a series of Intelsat
satellites which broadcast TV signals
into Australia. These signals were also
designed for reception by large Earth
stations and sometimes used scrambling techniques to ensure privacy.
By 1980, a few satellite television
enthusiasts in Australia had developed techniques which allowed them
to monitor these TV transmissions. In
addition, it also became possible to
receive a later generation of Russian
Sqtellites named Gorizont, as well as
domestic satellites serving Indonesia
(Pala pa). And as technology improved,
the cost of the receiving equipment
dropped, thus making access increasingly easier.
Receiving systems
Generally speaking, there are two
frequency bands used for satellite television reception. The oldest system
operates in the "C band" which covers from 3.8-4.ZGHz. This system re-
Fig.2: this map shows
the signal footprint
from a 12W
transponder on one
of the Aussat
satellites. The
contours indicate
lines of equal signal
strength. Note how
the signal level
decreases as the
distance from the
beam centre (or
boresight) increases.
-15
·20
I
I
I
L ____ i__,
·25
I
I
·30
.35
·40
115
16
120
125
SILICON CHIP
130
135
140
145
150
155
ANGLE OF
ELEVATIONPERPENDICULAR TO
EARTH 'S SURFACE
LINE PARALLEL TO
EARTH 'S SURFACE
(a)
Fig.3(a): the single pole fixed mount
technique is the easiest way of
mounting a dish if only one satellite
is to be viewed. The elevation is
adjusted using a turnbuckle or
threaded rod arrangement.
ANGLE OF
ELEVATIONPIVOT
MANUAL
_- Em~11g~
-
MANUAL
AZIMUTH
ADJUSTMENT
(b)
Fig.3(b): if more than one satellite is
to be viewed, the alternative El/Az
(elevation/azimuth) mount can be
used. The arrangement shown here
allows manual adjustment of both
elevation & azimuth.
quires a large dish for good reception
- about 3 to 6 metres, depending on
the satellite signal or "footprint" level.
The "footprint" is simply the illumination pattern from the satellite as
it falls on the Earth and this is often
depicted as a map with contours showing the signal strengths. But no matter
what type of beam pattern is transmitted by the satellite, the footprint provides the strongest signal in the centre of the pattern. As the distance
from the beam centre (or "boresight"
as it is often called) increases , the
signal level progressively decreases.
When planning a ground station,
the local signal strength is obviously
an essential piece of information. This
information is available in various
specialist publications which show
the orbital assignments and footprint
coverage for all international satellites.
A satellite footprint map indicates
the performance that satellite engineers expect at a particular. In some
cases the level may be higher than
indicated but more often it is lower,
especially as the output power of the
satellite drops with age. The contours
of a footprint map are expressed in
dBW (decibels referenced to one watt
power). Fig.2 shows the footprint over
Australia from a 12W transponder on
one of the Aussat satellites.
To obtain the boresight EIRP (effective isotropic radiated power) level,
the gain of the transmitting antenna
must first be added to the power level
of the spacecraft transmitter. It's then
a matter of subtracting any losses
caused by the feedline and
multicouplers on board the satellite,
and the path loss which is of the order
of 200dB or so.
Because of these losses, the signal
intensity on the Earth is often below
the level of ground noise. This is why
particular attention must be paid to
dish accuracy and size , as these two
parameters play a critical part in determining the performance of an Earth
station. For example, a 6-metre dish
typically has a gain of about 45dB as
opposed to about 40dB for a 3-metre
dish.
Obviously, a 6-metre dish installation would be impractical in a typical
backyard. However, a 3-metre dish,
using suitable electronics to provide
reasonable results, could be accommodated.
System components
This close-up view shows the general arrangement used for the single pole fixed
mount technique. Note the long threaded rod which is used for making azimuth
adjustments. The dish is clamped to the top of the pole using U-bolts.
A satellite system comprises a dish,
feedhorn , LNB (low noise block), receiver, video monitor and audio amplifier.
The dish, the most obvious component of a satellite system, is normally
parabolic in shape and made from
steel, aluminium or fibreglass sheeting
impregnated with a reflective coating. Some manufacturers use mesh
instead of sheeting, to achieve a reduction in wind resistance. The dish
must also be coated with some kind of
weatherproofing material to prevent
corrosion and pitting of the reflective
surface.
The most important parameter of
the dish is its gain, and this is dependent on the accuracy of the parabolic surface of the dish. Any imperfections or deviations of 2mm or more
from a perfectly parabolic surface can
mean a significant drop in efficiency.
Smaller dishes (up to 2 metres in
diameter) may be produced in one
piece, either spun from aluminium
or, if fibreglass, made in a mould.
However, one-piece construction is
impractical for the larger dish sizes
which are often made up of a number
of identical "petals". This makes transportation to the site far easier.
There are several methods of mounting a satellite dish, the method selected depending on the us er's needs .
If the obj ective is to view one satellite
only, then a simple single pole "fixed
mount" will be acceptable (Fig.3a).
The dish is fix ed on top of a pole and
the elevation (above the horizontal
plane) adjusted using a turnbuckl e or
length of threaded rod. Somet imes a
car jack can be used under the front of
the dish as the elevation mechanism.
Th e pole is cement ed into th e
ground, so that it is strong enough to
support the dish and also to prevent
any movement in strong winds. This
is important, as any movement of th e
dish in either the horizontal or vertical planes by more than 25cm can
caus e degradation of the picture.
For users interested in observing
more than one satellite, the "El/ Az"
mount is suitable (Fig.3b). This mounting metliod allows th e dish to be
moved from one satellite to another,
by readjusting the elevatio n and the
azimuth. Although this can be tedious, the El/Az mount is simpl er to
construct than th e "polar" mount,
which allows geosynchronous satellites to be tracked with only azimuth
ad justment to the dish.
]UNE199 1
17
F
•
F=D'/16C
Fig.4: the focal point of the dish
can be calculated by measuring
its depth (C) & its diameter (D)
& plugging these values into the
formula F = D2/16C.
In operation, the dish must be positioned so that it has a clear view of the
satellite. The view must not be blocked
by trees, buildings or any other objects, as this will eliminate all signals.
In addition, the bottom front lip of the
dish should ideally be mounted one
metre or so above gro und level. to
minimise ground noise.
Different dishes
The purpose of the dish is twofold:
(1) to collect the maximum available
signal; and (2) to focus this signal on
the feedhorn. It is therefore important
to appreciate the different types uf
dishes. A parabolic dish can have either a shallow or deep parabolic curve.
This in turn will determine the focal
point, which is important for correct
placement of the feed horn components.
Every dish has a design "focal length
to diameter" ratio. This simply means
that the amount of curvature built
into the dish establishes a relationship between the diameter and the
distance from the back of the dish to
the focal point. This ratio can easi ly
be calculated by measuring th e diameter across the front of th e dish and
th e distance from the back of the dish
to the point of intersection across the
front of th e dish.
In practice, this can be easi ly done
using a piece of string stretched across
18
SILICON CHIP
the front of the dish, and a rigid tap e
measure. Fig.4 shows the formula for
calculating the focal point. Once this
has been calculated, the F I D ratio can
be derived. One confusing aspect of
all this is that a dish having an F ID
ratio of 0.5 is actually shallower than
one having an F/D of 0.25 , although
the magnitude of the ratio might seem
to indicate otherwise.
The advantage of using a deep dish
is that it produces better side lobe
rejection, thereby reducing the effects
of unwanted terrestrial signals. This
is often quite an advantage for C-band
users, as there are often terrestrial
microwave links operating in the same
band that can cause interference.
There are still many Telecom links
operating around Australia on this
band, each operating at a signal level
hundreds of times more powerful than
the satellite signal.
It is important that the feedhorn
illuminates the entire dish, not just
part of it, to achieve maximum efficiency. Feedhorns are manufactured
to suit dishes having a particular F/D
ratio , so the choice of feedhorn is
important.
There are several different feedhorn
arrangements. The most simple and
widely used is th e "prime focus "
feed, where th e feedhorn is placed at
the focal point of the dish . Whilst this
is a simple arrangement, alignment is
critical. Fig.Sa shows the details.
Another type of feedhorn arrangement is the "cassegrain" feed (Fig.Sb) .
This system uses two reflectors - the
dish itself and a smaller second reflector at the focal point. This second
reflector has Lhe shape of a hyperbola,
and reflects the signals through a hole
in the centre of the dish to the LNB.
This system has a higher gain/noise
ratio and is superior in performance
to the prime focus system, but only on
large dishes where the dish size corn-
pensates for the aperture blockage
caused by the sub-reflector.
Just as a terrestrial TV antenna must
be connected to a receiver, the feedhorn of a satellite system must be
connected to the antenna. The dish is
really only a reflector, and the energy
from the feedhorn must be connected
to the antenna which is actually a
"probe" mounted in the mouth of the
COAXIAL CABLE
TO RECEIVER
(a)
SIGN AL FROM
/ / SATELLITE
/
(b)
Fig.5: the two different feedhorn
arrangements. The "prime focus" feed
shown at (a) uses a feedhorn at the
focal point of the dish while the
"cassegrain" feed shown at (b) uses a
second small reflector to reflect the
signal through a hole in the centre of
the dish to the LNB.
FROM LOW
NOISE BLOCK
AT ANTENNA
1450-950MHz
70MHz IF
TUN ING
VIDEO
PROCESSING
VIDEO
OUTPU T
AUDIO
PROCESSING
AUDIO
OUTPU T
DEMODULATOR
AFC
LO CAL
OSCILLATOR
Fig.6: block diagram of a typical satellite receiver. Frequency conversion from
either 4GHz or 12GHz to the first IF (1450-960MHz) is carried out in the LNB &
then applied to the receiver for conversion to a second IF at 70MHz.
I
\
-10
RECEIVER THRESHOLD POINT
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-50
30
40
50
60
70
80
90
100
110
120
5
6
1 .. POOR
FREQUENCY (MHz)
Reception techniques
These days, frequency conversion
from either 4GHz or 12GHz to the first
IF (1450-950MHz) is done in the LNB
(low noise block converter) which is
essentially a low noise amplifier and
frequency converter in one package.
This converter produces a block of
output frequencies 500MHz wide,
which is then fed via a coaxial cable
to the receiver.
The receiver contains a second frequency converter and a local oscillator which is either manually tuned or
stepped using a synthesised PLL
(phase lock loop) circuit. This provides a second IF at 70MHz which is
8
, ,. FAIR
9
1 ..
10
11
GOO□
14
15
16
EXGELLENT
VIDEO RECEPTION QUALITY
Fig.7: typical 70MHz SAW filter response. The steep
skirts ensure that signals interfering with the 70MHz IF
are substantially rejected.
LNB. To make this connection we use
a waveguide, which is far more efficient than coaxial cable because it
uses air as the dielectric. The physical dimensions of the waveguide determine the impedance.
Because the probe is fixed when
the LNB is manufactured, it cannot be
moved to allow reception of different
polarity signals. Nor is it convenient
for the user to have to rotate the LNB
every time a transponder having a
different polarity is selected.
To counter this problem, various
mechanical rotation devices have been
used over the years with varying degrees of success. One "no moving
parts" solution is to use a dual polarisation feed. This system uses the principle of Faraday rotation where an
axial magnetic field is applied to a
waveguide containing ferrite material.
A current carrying coil is wound
around the ferrite and the resulting
magnetic field changes the polarisation of the incoming signal.
7
Fig.8: the video quality drops markedly when the
relationship between the C/N (carrier to noise) & SIN
(signal to noise) ratios becomes non linear.
then amplified, filtered and detected
using a balanced demodulator to provide a baseband output.
This baseband output contains all
the video and sound subcarrier information. After further filtering to remove certain video components from
the audio subcarriers, the video is
processed using a standard video detector. The audio is demodulated using either a PLL capable of covering 57MHz or a quadrature detector operating at 10.7MHz. This second approach allows the use of standard
wideband FM filters but does not allow any flexibility when detecting either very wide or very narrow audio
subcarriers.
Fig.6 shows the block diagram of a
typical satellite receiver.
To maximise satellite use, a number
of transponders or satellite channels
are allocated within the downlink
passband. These may be either full or
half transponders, having a bandwidth
or either 36MHz or 18MHz respectively. Because the signals are FM,
every effort should be made to obtain
a signal level that's sufficient to take
the receiver into limiting. This means
making the system as efficient as possible.
One part of the receiver circuit that
plays an important role is the IF filter.
The IF filter is normally a SAW (surface acoustic wave) type, with very
steep skirts to ensure that interfering
signals to the 70MHz IF are rejected
by a substantial amount. Fig. 7 shows
a typical 70MHz SAW filter response.
This is necessary due to the large
volume of interfering signals on low
band VHF. Obviously, if the banrlwidth of the filter is 36MHz and the
bandwidth of the signal being received
is 18MHz, a considerable amount of
noise will also pass through the filter,
degrading the carrier to noise ratio (C/
N ratio) of the receiver. If a filter with
a bandwidth of 18MHz is used instead, there will be in improvement
of 3dB in the C/N ratio.
In practical terms, a half transponder signal can be received using
an IF filter having a bandwidth as
narrow as 10-lZMHz. The trade off is
less intense colour and slightly noisy
audio against what can be up to a 6dB
improvement in C/N. This is considered very worthwhi le, as most users
can tolerate a video signal of less than
This view shows the feedhorn & LNB
used at the focal point of the 1.8-metre
dish. The LNB boosts the signal &
provides frequency conversion.
JUNE 1991
19
days, noise temperatures of 25°K and
115°K are achievable in C and Kuband LNBs respectively (each costing
less than $500).
Fig. 9 shows the C/N improvement
that can be achieved using an LNB
having a lower noise temperature.
...;z
~
>
1.5
g::
1
0
~
~
0.5
0 ---~--~------'------'
60
50
70
80
90
LNB TEMPERATURE (°K)
Fig.9: C/N vs LNB temperature for
LNBs with a 120°K (top) & 100°K
noise temperature. Note that for a
20°K drop in LNB noise temperature,
there is a 0.BdB improvement in
carrier to noise (C/N) ratio.
broadcast quality, particularly if it is
to be viewed on a standard TV set.
Even so, it is important to realise
that Earth stations must be designed
to maximise the incoming signals,
whilst keeping external and internal
(semiconductor) noise to a minimum.
This relationship is expressed as the
system carrier to noise ratio, which is
calculated by adding the system noise
level an d the signal carrier level, and
dividing the sum by the noise level
alone. Every receiver has a threshold
point expressed in dB C/N. As the C/
N falls below threshold, the video
becomes increasingly noisy.
Fig.8 shows the video reception that
can be expected as the receiver drops
below threshold. The threshold of the
receiver is defined as the point at
which the relationship between the
carrier to noise ratio (C/N) of the incoming signal and the signal to noise
ratio (S /N ) of the resulting video becomes non linear.
Above the threshold point, each ldB
increase in C/N will cause a corresponding 1 % increase in S/N for the
video signal. However, when operating below threshold, a ldB increase
in C/N can cause several dB improvement in the video SIN.
Polarisation
Another important factor to be taken
into consideration is the polarisation
of th e satellite downlink. In order to
achieve some degree of frequency reuse, dual polarity is often used on
satellites. As there is sufficient isolation for opposite polarity signals to
co-exist (normally 30dB or so), this
effectively doubles the number of
transponders that can be carried
within the satellite bandwidth.
While the Australian Ku-band system operated by Aussat uses both horizontal and vertical polarisation ,
Intelsat IVA and Intelsat V both use
circular polarisation. This requires a
modification to the feedhorn, to convert from circular to linear polarisation. A righthand circularly polarised
signal possesses an electromagnetic
fi eld that rotates in a clockwise direc-
VERTICAL
HORIZONTAL
tion while a lefthand circularly polarised signal rotates anticlockwis e. The
standard scalar feed designed for linear polarisation can reduce the margin of any Earth station by 2dB unless
it is modified.
One modification technique is to
insert a dielectric plate into the throat
of the feedhorn at a 45° angle relative
to the orientation of the LNB. probe
(Fig.10). When the dielectric insert is
positioned on the righthand side of
the probe, the feedhorn will intercept
right hand circularly polarised (RHCP)
signals. Similarly, when the dielectric is placed on the lefthand side of
the probe, the feedhorn will intercept
lefthand circularly polarised (LHCP)
signals.
But while this is the simplest and
most commonly used method of converting circularly polarised signals to
linear polarisation, it is not the most
efficient. For C-band reception, where
signals are very weak indeed, the use
of a "hybrid mode" feed is recommended. This kind of feed uses a series of adjustable screws or, in later
models, transitional steps inside the
waveguide to perform the polarity
RIGHT HAND
CIRCULAR
LEFT HANO
CIRCULA.!1
Fig.10: one technique for converting from circular to linear polarisation is to
insert a dielectric plate into the throat of the feedhorn at a 45° angle relative to
the orientation of the LNB probe.
THIS END FITS
INTO SLEEVE
ATTACHED TD
WAVEGUIDE
f
SCALAR HORN
SLIDES OVER
THIS END
I
Noise temperature
As one of the contributing factors
to C/N is the internal noise generated
by the semiconductor amplifiers in
the LNB , by far the most critical parameter when selecting an LNB is its
noise temperature.
The lower the LNB noise temperature, the higher the performance. In
fact, for every 20°K drop in noise temperature, there is a co rresponding
0.6dB improvement in C/N. These
20
SILICON CHIP
1
50mm DIA.
COPPER TUBE
Fig.11: for C-band reception, the "hybrid mode" feed is used for
polarity conversion. This type of feed typically consists of a copper
tube fitted with a series of adjustable screws.
conversion. Fig.11 shows the details
of a screw-type hybrid mode feed.
Transmission modes
The three major video standards in
the world today - PAL, NTSC and
SECAM - are also used for international satellite TV transmissions. NTSC
is used by the USA and Japan; PAL by
the UK, various other European countries , Australia, New Zealand and
China; and SECAM by the French and
the USSR.
Whenever one of these video formats is uplinked to a satellite, the
downlink format uses precisely the
same standard. This means that it is
necessary to use an NTSC monitor to
observe NTSC pictures in colour, a
PAL monitor to receive PAL pictures
in colour, and a SECAM monitor to
receive SECAM pictures.
Alternatively, for international ~eception, a multi-standard video monitor is ideal as often all three video
standards can be carried on the same
satellite.
In addition to the three world video
standards, Australia has also adopted
B-MAC as a transmission standard for
the Ku-band Aussat system. B-MAC
signals use a time multiplex system to
create an audio data baseband consisting of a multilevel code that is
transmitted during the video signal
horizontal blanking period. The maximum data rate of a B-MAC transmission is 1.8Mb/s, while the overall
bandwidth of a ·B-MAC signal is just
over 6MHz.
The B-MAC system is also user
addressable and this is a great advantage for pay TV operators who can
switch off any clients who fall behind
with their payments.
Unfortunately, B-MAC is considerably more expensive than PAL, at least
as far as the user is concerned. This is
considered by many to be the reason
Australia's Aussat system has not been
as popular as predicted.
Audio services
Although television reception may
often be the prime motive for establishing an Earth station, there are also
many single channel per carrier
(SCPC) audio services that can be received. Many radio networks transmit SCPC signals by satellite to regional stations around the country. In
addition, this system is used on Aussat
by the Department of Transport and
This US news program was received from Aussat 1 using a 1.8-metre dish
linked to a low-cost satellite receiver. In addition to TV signals, the Aussat
satellites also carry numerous audio signals from radio networks.
Communications to provide communications between aircraft and ground
based control zones.
The Indonesian Pala pa series of Chand satellites also use the SCPC technique for transmitting FM radio and
TV sound signals.
SCPC signals are usually located at
evenly spaced intervals across the
transponder bandwidth. To maximise the number of signals that can be
carried, compander circuits are often
used to compress the peak deviation
level of the audio prior to frequency
modulation. This means that expander
circuits must be used on the ground
to restore the audio signals to their
original state.
Because an SCPC signal only has a
relatively narrow bandwidth, a single
transponder can conceivably carry
hundred's of different audio signals.
In practice, the bandwidth is totally
dependent on the amount of deviation. A voice grade SCPC signal may
occupy no more than 5kHz, while an
audio channel might occupy 60kHz
or so of bandwidth.
Although modern satellite receivers can usually receive SCPC signals,
older receivers cannot. However, this
does not preclude the reception of
SCPC audio services. A scanner can
easily be used for this job by connecting it directly to "tap" off the incom-
ing block of frequencies from the LNB.
These days, scanners can easily
cover the 950-1450MHz band and if
fitted with a "search" facility, as most
are, can tune SCPC signals with relative ease. Naturally, the IF feed to the
scanner must have the DC component
removed prior to connection.
Another method used to multiplex
voice and data signals onto a satellite
circuit is FDM (frequency division
multiplex). This method is primarily
used for voice grade telephony circuits and utilises SSB.
In practice, 12 individual SSB signals are multiplexed together to form
a composite baseband signal called a
"group", each group containing telephone signals spaced 4kHz apart. Several groups can then be multiplexed
together to form a "supergroup " which
can contain as many as 3600 separate
voice channels.
To decode FDM transmissions , a
scanning receiver can be ~onnected
to the baseband output of the satellite
receiver. Telephone signals can then
be received by tuning from 500kHz to
11MHz or so, using the SSB mode.
That's all we have space for this
month. Next month, we will discuss
the difference between C-band and
Ku-band reception, and look at the
programming that's available off the
satellites.
SC
JUNE 1991
21
Phone your order to us Toll Free.
We guarantee our Jetservice Courier will deliver •
to your door faster than any other Australian
supplier (including that local supplier just up the
road). If we fail I'll give you your money b~ck
~tfl
plus $5.00 for your inconvenience.~ 0 ~
Look At This!!
Just Possibly the
Ultimate Speaker
Driver
True RMS AC
Reading
Analog/Digital
Multimeter
IF YOU PUT A SOLDERING
IRON AND A SOLDER SUCKER
TOGETHER. WHAT DO YOU
GET?
DIGITAL V's ANALOG
We've solved the problem with
this one. You get both for the
price of one.
These woofer/ midrange drivers have
just arrived and are becoming all the
rage.
Built from exotic Japanese materials
eg . Woven carbon fibre co nes and
strontium ferrite magnets they are
definately not cheap (by comparison to
paper cone or poly cone drivers)
however the reproduction
characteristics are quite amazing .
Very 'tight' and clean bass register
together with the cleanest midrange ever
from an Asian driver.
Full specifications in our 1991
catalogue.
4" CARBON FIBRE DUAL CONE
WIDE RANGE SPEAKERS
Rated Input Power: 1SW. Max. Input
Power: 25W. Freq . Response: FO20kHz. Resonant Freq .: 110Hz (+/ 10Hz). Sensitivity: 96dB/W (05m) .
C 0642 8 Ohm
c 0643 16 Ohm
$39.95
6½" CARBON FIBRE WOOFER
30 WATTS RMS 70W MAX.
Rated Input Power: 30W. Max. Input
Power: 70W. Freq . Response : F0-6kHz .
Resonant Freq.: 65Hz (•/-13Hz)
Sensitivity: 97dB/ W (0.SM) . Magnet:
567gm/ 20oz.
The Altronics
Multiple DeSoldering Tool
This lightweight de-solderin~ iron
allows components to be quickly and
cleanly removed with one hand .
Naturally it's SEC approved and comes
with a c leaning wand. Can be used as
a soldering iron . 240VAC 30W. Earthed.
Simple cleaning action .
T 1255 Replace tip 1.5mm $4.95
T 1252 Spare tip 1.2mm $4.95
A truly precision 90° displacement
analog meter. Ideally suited to
laboratory and the engineering test or
design bench .
a 1090 $199.so
EVER NEEDED A THIRD HAND?
WELL CHECK THESE OUTI
PCB Stand With
Aligator Clips
Professional
Wire
Stripper
Spare Bladet
T 1525 $1.95
Screw this handy little jig to your work
bench and presto! You now have both
hands free to insert and solder
components!
C 3034 $69 .95
8" CARBON FIBRE WOOFER 60
WATTS RMS 100W MAX.
1 GHz Frequency Counter
~~";'p~~:
c 3036
Fully Portable
Multi-Purpose-Gas
Soldering Irons.
$79.oo
T 2470
UNBELIEVABLY PRICED,
Great when you're working on the
boat , car, farm , TV antenna or
a~f-/-'~li°Ei~:~h~i:ir~~iudes hot blower
head , hot knife head, polyfoam cutter
tip , burner tip. • No cords, batteries or
gas bottles • Heavy duty tip
temperature up to 400° C • Powered by
standard butane gas lighter fuel • Up
to 60 minutes continues use. Refills in
seconds. • Adjustable temperature
equivalent to 10-60 Watts. • No leakage
currents to sensitive circuits.
T 24711 .0mm
Spare tips
T 2472 2.4mm
T 2473 3.2mm
$13.95 ea
T 2474 4.8mm
T 2476 Blow torch
T 2477 Hot air blower
~
T 1522 $16.95
Designed by Elcontrol Italy. For the ,ull
time technic ian or for the discerning
hobbyist who would like a stripper to
last 20 years or more!
~~~r l~ggW'.oF~:~
t&~t
SkHz. Resonant Freq .: 50Hz (+i- t0Hz) .
Sensitivity: 98dB/ W (0.Sm ). Magnet:
848gm/ 30oz.
•
Aviation Headset
Why pay $400 or more
for a David Clarke set?
T 1450 $9.50
This new addition to the labtech range wlll astound you with
Its high accuracy and stablllty. A truely professional
Instrument that wlll perform brllllantly In the workshop,
laboratory, university etc.
$89.95
Battery Operated
Portable Passive
Infra-Red Intrusion
Alarm 1000·, ALREADY soLD
AUSTRALIA WIDE.
S 5305
$49 .00
, .·
-_ _ _-
•
-
-_-,.,
·
A ready to use
system . no
instalation
required !
Completely self
contained - No
~~~~~a~us~~~
or
required . Large
coverage, over 100
sq. metres.
Portable wall
mounting . Long
life 9V battery
operation (not
included ). Battery
low warning .
Recommended for
home , shop,
caravan or when
travelling .
Measuring Mode
Frequency Meuuremanta Channel A
t,Range: ~Oto 10MHz direct counter 10MHz to 100MHz prescaled by 10 •
Resolution: Direct counter: 1, 10, 100Hz switch selectable. Prescaled: 10, 100,
1OOOHz switch selectable • Gate time: 0.01 S, 01 S, 1S switch selectable • Accuracy:
.+:I:- f count +/- time base error x frequency.
Period Meaauremanta (channel A)
• Range: 10Hz to 2.5MHz • Resolution: 10' S, 101 S, 10' S switch selectable•
Accuracy: +/- count +/ - time base error x period
- Totallze meauremanta (channel
• Range: 10Hz ·to 10MHz •Resolution:+/ - 1 couAt-of Input ·
•>
_. _
•High performance, noise attenuating
earphones •No i se cance l ling
microphone • Cushioned head pad •
Super sturdy • Great performance •
Superb, professional pilot's headset will
last a lifetime with reasonabl8 treatment
• Includes standard aircraft jacks.
c 9010 $189.oo
FIND THOSE
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HOURS OF
FRUSTRATION
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Here is a simple circuit to help you
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0
~.,°;;di~hi~~!n;f Js!;1:_ry!f'egstt~gio
motor and transformer windings and
heating elements etc.
K
IMPRESS YOUR FRIENDS WITH
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How many times have you opened up
that favourite board game to find that
someone has pinched the dice? In that
case, why not build this electronic die
which uses just two CMOS IC's? It
simulates the roll of a real die and even
turns itself off.
K
2650 $29.95
1140 $29.50
TURN YOUR OLD BEATEN UP
AMP INTO A MONSTER FOR
NEXT TO NOTHING
With this simple circuit it is possible to
make any stereo amplifier deliver four
times its single channel is,ower into a
single load . It uses just one economy
integrated circ uit and a few other
components. Full connection details
supplied with the kit.
5565 $15.95
Four Digit
Combination Lock
K
1 GHz Digital
Frequency Meter
HURRY STOCKS LIMITED
THIS PRICEI SAVE $50
AT
• Professional machined and screen
printed red perspex front panel •Easy
to assemble & construct • No special
tools required • Bright Hewlett Packard
8 digit display• Electronic switch
latch ing • High performance IC' s •
High quality components.
Transistor FET &
Zener Tester
EVERY BUDDING ENTHUSIAST
OR SERVICE TECHNICIAN
NEEDS ONE OF THESE.
New updated ci rcuit incorporates
facilities for testing transistors FET's
and Zeners etc.
·
r--.
K
Bridge Adaptor for
Stereo Amplifiers
Operates from 10-30VDC
(or 8xAA cellal
•
Fits easily to
std . electrical
swithplate cat.
P 8040. Use with
electric door
strike/ release
cat. S 4930.
This simple 4 Digit Combination Lock
uses only 3 IC's, and is bound to prove
useful in many applications. Such as
accessing alarm systems, electronic
doors, ignition ki llers or just about
anything that comes to mind .
2527 Now $45.oo
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1000's NOW IN SERVICE IN
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BENCH THROUGHOUT AUSTRALIA.
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GET AN AMAZING
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This fantastic adaptor
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amp. Unwanted audio
spectrum is
removed with
the Frequency
•
Control (c ut-off
thresho ld
adjustable 60130Hz) .
Also includes an out of phase" output
enabling the use of stereo amp in a
bridge configuration for those who really
want to rattle the floorboards.
~-2515 ~.oo $249.oo K 1925 $39.95
K 5560 $29.95
Studio 200 Series 100 Watts Per Channel Power Amplifier
The sound quality and overall specifications of this amplifier will compliment any sound system . The overall mechanical
design and pre-drilled chassis means that this kit virtually falls together and should only take the average constructor about
6 hours to build . Why pay hundreds of dollars when you can build it yourself and end up with a quality professionally
finished amplifier?
FEATURES: In-Built speaker protection , Toroidal Transformer (Low Hum ), Black Satin Finish , Low leakage power supply
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K
so10 $425.oo
Fruit Machine
WIN WIN WIN
WARNING THIS KIT IS VERY
ADDICTIVE.
The Studio 200 Stereo Control unit is companion to the studio 200
stereo power amplifier (and other power amps) . It features slim 1u
rack mount profile, treble, stereo mono switch and vo lume control.
Inputs include phono, tuner, V.C.R. & tape. Virtually all components
mount on PCB's, making assembly and construction a breeeze.
Altronics kit includes fully professionally punched and printed panels.
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K
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$599 and Save
1150 $35.oo
4tlil,O RI£)
l.4lllli/lYJl!llflll'I I I ''~
IA'I •
.....,-
174 Roe St PERTH WA 6000 Phone (09) 328 2199
PHONE ORDER TOLL FREE 008 999 007
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STANDARD DELIVERY & PACKING CHARGE $5.50 to 1Kg, $8 1 Kg-5Kg .
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OVERNIGHT JETSERVICE Up to 3Kg is $10.00, 3Kg to 5Kg is $28.00. Overnight
Jetservlce Courter for delivery next day Country areas please allow additional 24-48
~~
K
5015 $229.oo
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INSURANCE - As with virtually every other Australian supplier, we send goods at
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damage please add $1.00 per $100 of order value (minimum cha rge $1). When phone
ordering please request " Insurance".
TOLL FREE PHONE ORDER - Bankcard , Visa , Mastercard Holders can phone order
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deliver next day.
~-
AL TRONICS RESELLERS- Chances are therl! is an Altronic Reseller right
near yo u - check this list or phone us for details of the nearest dealer.
Blue Ribbon Dealers are highlighted with a ■ These dealers generally carry a
comprehensive range of Altronic products and kits or we'll order any required item
WA COUNTRY ALBANY BP Electronics ■ (098) 412681 Micro Electronics (098) 412077 BUNBURY Micro Electronics (097) 216222 ESPERANCE Esperance Communication ■
(090) 713344 KALGOORLIE Todays Electronics ■ (090) 215212 MANDURAH Micro Electronics (09) 5812206 POAT HEDLAND Ivan Tomek Electronics (O'l1) 732531 ROCKINGHAM
TV Joe's (09) 5271806 NT ALICE SPRINGS Farmer Electronics (089) 522388 DARWIN Ventronics (089) 853 622 VIC. All· Electronic Components (03) 6623506 The Electronic
Component Shop ■ (03) 6706474 BOAONIA Ray Cross Electronics ■ (03) 7622422 CHELTENHAM Talking Electronics (03) 5842386 CROYDON Truscott Elecironlcs ■ (03) 7233860
PRESTON Preston Electronics ■ (03) 4840191 COUNTRY BAIANSDALE LH & LM Crawfurd (051) 525677 BALLAAAT Ballarat Electronics (053) 311947 BENDIGO KC Johnson
■ (054) 411411 MILDURA McWilliam Electronics (050) 2354,o QLD. Del sound PL ■ (07) 8396155 NEWSTEAD ECO Electronics (07) 2541153 WEST END B.A.S. Audiotrpnics (07-)
8447566 WOODRIDGE David Hall Electronics ■ (07) ~082777 COUNTRY MAROOCHYDORE MALS Electronics ■ (074) 436119 MAAYBOROUGH.J(eller Electronics (07.1)
214559 PIALBA Keller ~1eclronics (071) 283749 ROCKHAMPTON Access Electronics (East St.) (079) 221058 TOWNSVILLE ~4p_erSolex ■,(\)77) 724466SA Force Elecironlcs ■ (08)
2125505 BRIGHTON Force Electronics ■ (08) 3770512 CHAI STIES BEACH Force Electronics ■ (08) 3823366 ENFIELD Force Ele ctron ics ■ (08) 3496340 FINDON Force Electronics
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LAUNCESTON Georg·e Har~ey ■ (003) 316533 NSW David 'Reid Electronics ■ (02) 2671385 CITY SOUTH Sheridan Electronics (02) 2817727 SMITHFIELD Chantr~nics (02)
6097218 COUNTRY COFF$ HARBOUR Coffs HabourEle9tronics (066) 525684 NEWCASTLE Novocastrlan Eleqt.Supplies (049) 621358 WARNER$ BAYVilec Distributors(0.49)
489405 WiNDSOR ~ &. E Elect. and Communications (045) 775935 WOLLONGONG Newtek Electronics ■ (042) 271620
A corner reflector
antenna for UHF TV
You can save quite a lot of money by building
your own UHF TV antenna and you will
generally get better performance into the
bargain. This corner reflector antenna covers
both UHF TV bands IV and V and should only
cost around $30 to $40 to build.
By BOB FLYNN & LEO SIMPSON
This is not the first UHF antenna
we have described. Back in the January 1988 issue of SILICON CHIP. we
described a 4-Bay Bowtie Antenna
which covered both UHF TV bands. It
has proved extremely popular and we
believe that many hundreds have been
made.
So why are we producing a different design and what was wrong with
the bowtie approach? Essentially,
there is nothing wrong with the bowtie design at all - it works very well
although it does require reasonable
metalworking skills. No, the real reason for presenting this new design is
simply that we wanted to assess a
large corner reflector design. We also
felt that it should be easier to build
than the bowtie design.
The corner reflector antenna is not
a very common design and is rarely
seen in Australia. Essentially, it consists of a single dipole element with a
large reflector immediately behind it.
The "corner" typically has an angle of
60-90 degrees.
Corner reflectors have most of the
advantages of bowtie arrays when
compared to the most common UHF
antenna - the long Yagi. The corner
reflector can be designed to cover a
wide frequency range, in this case
UHF bands IV and V, from 526582MHz and from 603-820MHz. It also
has a narrow vertical acceptance angle which is important for reducing
interference effects from aircraft (ie,
aircraft flutter and ghosting), and it
has a good front-to -back ratio.
Yet another advantage is that it can
be designed for high gain over the full
frequency range. The gain of the design presented here is close to 12dB
with respect to a simple dipole.
The disadvantage of the corner reflector design presented here is that it
is relatively large and cumbersome
and it does have relatively high wind
resistance. It will need a good strong
mast to ensure that it does not blow
down in high winds. This requirement applies to any large antenna, of
course.
Solid bowtie
This close up view of the antenna shows the triangular dipole elements attached
to the balun box. Note the pop rivets attaching the reflector elements to the two
booms. Alternatively, you can use stainless steel self-tapping screws.
24
SILICON CHIP
In our design, the dipole element is
like a large solid bowtie and is made
from two triangular sheets of aluminium. The reflector is essentially
two large grilles about 65cm wide and
60cm long which are mounted at
rightangles to each other.
Norie of the parts are difficult to
make although you will need some
basic metalworking tools. A guillotine would be nice although we did
not make use of one when we made
the prototype. At the very least, you
will need a hacksaw, an electric drill
and drill bits, a vise, tape measure or
long steel rule, various files, combi-
The corner reflector antenna works well on both UHF hand IV and hand V
frequencies and gives good reception from line-of-sight transmitters more than
100km distant. At this site in Carlingford (Sydney), good reception of
Wollongong stations was obtained.
nation square, a centre punch, scriber
and a certain amount of patience.
A pop rivet gun is also a necessity if
you are going to assemble the reflector sections with pop rivets.
Fasteners & hardware
Based on our own experience, you
are wasting your time making an antenna if you don't use the right hardware. The same applies when installing a ready-built antenna too, although
it is amazing how often you will see
antenna fittings severely corroded
after only a year or two of service.
Let's talk about fasteners first. Because aluminium is such an active
metal, 't he right fasteners must be used
otherwise corrosion will be very rapid,
especially in seaside areas. Use the
wrong types of screws in a seaside
area and they will rust out and cause
corrosion of the antenna itself in a
matter of only a few weeks or even
days. (We are especially aware of this
corrosion problem since we are situated near Sydney's northern beaches).
Therefore, we recommend only four
types of fastener for this project: (1)
Aluminium pop rivets with alumin-
ium mandrels. They may not pull up
as tight as those with steel mandrels
but steel mandrels rust out; (2) Stainless steel pop rivets; (3) Though often
hard to get, aluminium screws are
recommended although they are seldom available in self-tapping types
and so all screw holes would have to
be tapped; and (4) Stainless steel selftapping screws - these are strong, readily available and resist corrosion very
well.
Now for the junk we don't recommend (unless you are way out in the
country where it only rains once every
seven years). Avoid using galvanised,
bright zinc or cadmium-plated steel
screws. These might be OK for roofing but not for aluminium antennas.
Also , don 't use brass or mild steel
screws. When used in combination
with aluminium they corrode extremely rapidly. In fact, forget we even
mentioned brass or mild steel screws
- we know you're not silly enough to
use them!
The next item for consideration is
the antenna clamps. In the past, muffler clamps have often been used for
do-it-yourself antenna installations.
The sad fact is that many muffler
clamps are not even good enough for
mufflers let alone antennas. Try to
avoid those with bright zinc or cadmium plating. In seaside areas, the
nuts, washers and U-bolts (which are
highly stressed) are the first to corrode, followed by the brackets themselves. You have been warned - go for
the best antenna hardware you can
obtain. We prefer the use of galvanised U-bolts and V-clamps or, if you
want to be really fancy, go for ones
made of stainless steel.
The best place to buy such hardware is often not your local hardware
store or automotive accessory outlet
but a ships' chandler (ie, boating supplies). At least they know about corrosion problems and are likely to stock
suitable hardware, although their
prices can be expensive.
Making your antenna
Making and assembling this antenna is a fairly straightforward process although some steps do require a
little patience. You must first obtain
all the aluminium and hardware listed
in the Bill of Materials and make sure
you have access to all the tools listed
above.
Now let's just explain the various
JUN E 1991
25
✓ (B~
=========~=========...-(Al
II
II
11
11
II
11
II
II
I I
r--.
----
I
_.-(C)
II II I
_.!1.....1!..._..,J..--,_ _ _ _ _ _
Y<="
T
(G)
II II
'-7 rII
11
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I====
---
/(F)
-(F)
11
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IQ!
Fig.1: this diagram shows the corner reflector antenna in both front and side elevation. All the parts
labelled (A) to (F) are detailed in the other diagrams.
diagrams you need to refer to. Fig.1 is
a diagram showing the completely
assembled antenna in front and side
elevations. Note that each of the major parts is labelled and is shown in
detail on an additional diagram. For
example, note the reflector element
labelled (A). Twenty-two of these are
required and the required dimensions
are shown in Fig.2. Also shown in
Fig.2 is the reflector boom - shown as
(B) in Fig.1.
Mast mounting bracket
This edge view shows one of the mast mounting brackets which we fabricated
from 1.6mm sheet aluminium although they could also be made from angle
aluminium. Both pop rivets and screws were used in the prototype because it
had to be disassembled on quite a few occasions.
26
SILI CON CHIP
Part (C) in Fig.1 is the mast mounting bracket. This is shown in Fig.3
together with the dipole boom and
dipole boom bracket. Part (F) is half
the dipole which is detailed in Fig.4
together with the balun box drilling
diagrams. Fig.5 shows the detail of
the dipole boom, balun box and dipole when assembled together. Fig.6
is the circuit of the balun whil e Fig. 7
shows the wiring of the balun PC
board.
Having obtained all the materials,
you can start by cutting all the aluminium elements with a hacksaw.
First cut the two reflector booms (see
Fig.2) which are made of19mm square
tubing. One end of each boom is cut at
45 degrees, so you will need a combination square and a scriber to mark
the cut.
Centre punch and drill all the holes
on both booms. Make sure that all the
holes for the reflector elements are
positioned precisely as specified,
otherwise the reflector elements will
be crooked when assembled. The same
comment applies to the drilling of the
reflector elements themselves.
With the drilling of the reflector
metalwork complete, you can now pop
rivet both reflector grille assemblies.
When that is done, put them both
aside, well away from your work area
and where they are not likely to be
snagged as you pass by.
Incidentally, a point needs to be
made about the pop rivets. Nominally,
the aluminium pop rivets you buy
over the counter will all be 1/8-inch
or the metric equivalent 3.2mm, although some may be labelled as 3mm.
By contrast, stainless steel pop rivets
are available in 3mm and 3.2mm sizes.
Which ever size you buy, make sure
that you drill the correct size hole. Do
not drill 3.2mm holes for 3mm pop
rivets as they will just pull through.
"'"'
~1·
·t~
~ ~
"'"'
"'
"'"'
~~\
"'"'
4~..
♦
Dipole elements
The dipole is made from two triangular sections of 1.6mm thick aluminium sheet - see Fig.4. Note: you
could use thinner material here, say
down to 1mm thick but you will still
need 1.6mm thick sheeting for the
mast brackets (or purchase angle section aluminium).
Cutting out the aluminium dipole
sections is one of the more tedious
steps in making this antenna and this
is where having access to a guillotine
would be good. Failing that, do it the
hard way using a hacksaw and then
file all the edges clean and straight.
Don't be tempted to use tin snips to
cut them out as it is very difficult to
avoid buckling the edges.
Two holes are required in each dipole half section, drilled at 3.2mm.
After doing the dipole sections, drilling the holes in the balun box will be
dead easy (see Fig.3 again) although
here's a little tip: don't drill at too
high a speed otherwise the plastic
"'"'
~
45°
-1 ,o I.
I s s
~
(A)
REFLECTOR
22 REQUIRED
MATERIAL:- 3mm x 10mm
ALUMINIUM
I
19
FRONT
SIDE
DIMENSIONS IN MILLIMETRES
(B) RELECTOR BOOM
2 REQUIRED
MATERIAL:· 19mm SQUARE x 1.15mm WALL
THICKNESS ALUMINIUM TUBING
HOLES:- A AND B: 3.2mm DIA. FOR POP RIVETS OR TO SUIT
AVAILABLE STAINLESS STEEL SELF TAPPING SCREWS
Fig.2: cutting and drilling details for the reflector booms and elements.
Note that one end of each reflector boom is cut at 45 degrees so that it
can be correctly clamped in the mast mounting brackets. Make sure
you drill the correct size hole for the pop rivets (see text).
will tend to melt around the holes.
booms. It requires holes to be drilled
at the top and sides, as shown in the
Next, cut and drill the dipole boom
which is made from the same 19mm detail diagram of Fig.3.
You have a choice as far as the
square tubing as used for the reflector ·
JUN E 1991
27
-·A
---· --- ,
29.5
SIDE
173
TOP
(0) DIPOLE BOOM
1 REQUIRED
MATERIAL:-19mm SQUARE x 1.15mm WALL
THICKNESS ALUMINIUM TUBING
15
25
12
16
33
40
73
40
(E)
DIPOLE BOOM TO
CONNECTION BOX BRACKET
·2 REQUIRED
MATERIAL:· 1.6mm ALUMINIUM
(C) ANTENNA TO MAST MOUNTING BRACKET
DIMENSIONS IN MILLIMETRES
HOLES:· A AND B: 3.2mm DIA. FOR POP RIVETS OR TO SUIT AVAILABLE
STAINLESS STEEL SELF TAPPING SCREWS
C: TO SUIT AVAILABLE MAST CLAMP U· BOLT
2 REQUIRED
MATERIAL:· 1.6mm ALUMINIUM
Fig.3: cutting and drilling details for the mast mounting brackets, dipole boom
and balun box brackets. Note that the mast mounting brackets could be made
from aluminium angle, which would save the need for bending sheet aluminium
and give a neater job.
mounting brackets are concerned. We
made ours from 1.6mm thick aluminium sheet as noted above, but you
can save yourself some work by buying a 300mm length of 32 x 32 x 3mm
aluminium angle. You will have to
modify the drilling dimensions
slightly for the mast U-bolts.
Also shown on Fig.3 is the small
rightangle bracket (2 required) needed
to connect the balun box to the dipole
boom. These can be made from a scrap
of aluminium.
Making the balun
The balun box provides a correct
Two antenna U-bolts and clamps are required for a
secure installation on the mast. The cable is passed
through the dipole boom and is anchored to the mast with
cable ties to stop it flapping in the wind.
28
SILICO N CHIP
termination for the antenna dipole
and terminals for the 75Q coax cable,
all sealed away from the elements for
protection. Inside is a PC board which
accommodates the air-cored balun and
75Q coax connection points.
The PC board measures 40 x 34mm
and is coded SC02106911 . It has a
very simple pattern. The balun is made
of two small coils of 0.7mm enamelled copper wire, as shown in Fig.6
and Fig.7.
Another view of the balun box, showing the four screws &
nuts attaching the dipole elements. Stainless steel screws
are mandatory here, since they attach to aluminium at
one end & the copper balun board at the other.
BILL OF MATERIALS
Antenna
1.4 metres of 19mm square
aluminium tubing with
1.15mm wall thickness
16 metres of 10mm x 3mm
aluminium flat (length based
on purchasing aluminium in 2
or 4-metre lengths)
1 350mm x 150mm x 1.6mm
aluminium sheet (see text)
60 pop rivets, 3.2mm x 10mm,
aluminium or stainless steel
mandrel; or
60 stainless steel self-tapping
screws (see text)
2 U-bolts & V-clamps to suit
mast
{F)
HALF DIPOLE
2 REQUIRED
MATERIAL:· 1.6mm ALUMINIUM
Balun Box
1 plastic zippy box, 80 x 52 x
30mm
1 PC board, code SC02106911
300mm x 0. 7mm diameter
enamelled copper wire
6 stainless steel machine
screws, 3mm x 12mm
12 3mm stainless steel nuts
<at>
<at>
A
A
15
BOX LID DRILLING FOR
DIPOLE MOUNTING
+A
15
15
<at>
15
<at>
(G)
Miscellaneous
75Q semi-air spaced coaxial cable
(Hills SSC-32 or equivalent),
plastic cable ties, silicone sealant,
Delrin plugs for square tubing .
t}- .
cp ~
.
DIMENSIONS IN MILLIMETRES
BOX BOTTOM DRILLING
~
HOLES:- A. 3.2mm DIA.
B: 8mm DIA.
Use wire with self-fluxing enamel
for this job. Self-fluxing enamel melts
easily in a solder pot or with a soldering iron and is much easier to work
with than high temperature wire
enamels which must be thoroughly
scraped off before the wire can be
tinned with solder. Wind the primary
coil on a 3.2mm former (such as a
drill bit) and then tin the ends. Similarly, wind the secondary coil on a
4.76mm former (a 3/16-inch drill) and
then tin the ends.
The primary coil fits inside the secondary coil before they are both soldered to the PC board. Incidentally,
do not think that the connections to
the outer coil, as shown on Figs.6 & 7
are a mistake. They are correctly
shown, with both ends soldered to
earth.
Fig.5 , the dipole and balun box assembly, shows how the PC board is
mounted inside the plastic box. Stain-
Fig.4: cutting and drilling details for the half dipole elements, and plastic
balun box. Note that thinner material could be used for the dipole halves,
down to 1mm thick. Cut them out using a hacksaw & then carefully
smooth the edges of each dipole section using a file.
(G)
BALUN
PCB
(!)
(D)
(F)
Fig.5: this diagram shows the assembly details for the dipole boom, balun
box and dipole elements. Note that stainless steel screws must be used for
the balun PC board connections. The balun box is attached to the boom
using two right-angle brackets.
]UNE 1991
29
BALUN
&
___1-----=r"'='=°="'..
_TO RECEIVER
ANTENN~-~PR_l
___
~
SEC
PRIMARY: 12T, 0.7mm ENAMELLED COPPER WIRE
CLOSE WOUND ON A 3.2mm DIA. "MANDREL
SECONDARY . 6T, 0. 7mm ENAMELLED COPPER WIRE CLOSEWOUND
ON A 4.76mm OIA. MANDREL
Fig.6: the circuit of the balun is
typical of commercial practice and
involves two concentric air-cored
windings with the secondary being a
shorted connection.
e
COILS MOUNTED ON COPPER SIDE OF BOARD
SECONDARY SLIPPED OVER ONE END OF PRIMARY
AND BOTH ENOS SOLDERED TO EARTH
Fig. 7: wiring details for the balun PC
board. Good quality semi-air-spaced
75Q coax with a woven copper shield
is mandatory here. Aluminium
shielded cable is not suitable for this
job since you can't solder to it.
less steel screws are used to attach the
dipole halves and the PC board to the
lid of the box. The box itself is attached to the antenna using the two
brackets depicted in Fig.3(E). Don't
fit the dipole/lid assembly to the box
at this stage - that can wait until the
antenna is about to be installed.
Final assembly
Now to put it all together. The two
reflector grilles and the dipole boom
are riveted or screwed together using
the two mast clamping brackets. The
idea is to pop rivet (or screw) the two
mast clamp brackets to one of the
reflector booms first. That done, pop
rivet in the dipole boom and finally,
the second reflector boom assembly,
so that the dipole boom is sandwiched
between the two reflector booms.
You can seal the ends of the reflector booms with square Delrin plugs
which are made for the job. At this
stage, you're just about finished.
Installation
Take a lot of care when installing
the antenna. There's no point doing a
wonderful job of making the antenna
if you end up in hospital after falling
off a ladder. Believe us, climbing ladders while carrying an antenna is dangerous work,
The first step in installation is to
decide where to mount your antenna.
For best results, mount it as high as
possible and well clear of trees and
other antennas.
It is not really practical to mount
this large corner reflector antenna on
the same mast as a VHF antenna un-
_J
Fig.8: the PC pattern for the balun box
is quite simple. You can either etch
your own board· or buy a ready-made
board from the usual suppliers.
less it is vertically separated by a distance of at least one metre. In any
case, if all goes well, you should be
able to dispense with your VHF antenna altogether.
Having erected your mast or J-pole
(for barge board mounting) you should
be ready to take the antenna up and
secure it with the U-bolts. But just
before you do that, you need to terminate the 750 coax cable. Pass the cable through the dipole boom and
through the balun box. Strip the cable
and tin the centre wire and shield,
then solder it to the relevant pads on
the PC board. Finally, place a cable tie
around the cable as a strain relief (as
shown in one of the photos) and then
screw the dipole/lid assembly onto
the case. You can now bolt the antenna to the mast.
Use good quality cable
This view of the balun box lid shows how the antenna cable is soldered to the
balun PC board. A plastic cable tie around the end of the cable stops it from
being pulled out of the box.
30
SILICON Cf/11'
By the way, for minimum signal
loss and good cable life, we recomm end Hills semi-air-spaced cable
(with holes in the cable dielectric),
type SSC-32 or equivalent. It's also a
good idea to keep this cable as short
as possible to minimise cable losses,
so try to site the antenna close to your
TV set.
Secure the cable to the mast with
plastic cable ties to stop .it flapping in
the wind. You may also like to seal
the balun box and the rear cable entry
to the antenna with silicone sealant,
to weatherproof it.
Depending on where you live, painting the antenna may be worthwhile,
particularly in seaside areas or industrial areas where there is a lot of fallout. In these cases, we suggest painting the antenna with an etch primer
and then finishing with an aluminium
loaded paint such as British Paints
"Silvar".
SC
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a~lfflltD11111G
~~
-r
I
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li I h
e ep one:
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Fax: (02) 906 5222
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06/91
.CIRCUIT NOTEBOOK
Interesting circuit ideas which we have checked but not built and tested. Contributions from
readers are welcome and will be paid for at standard rates.
u 2oouii
5V SENSE
RSC
0.33!1
~
01
MR504
03
MTM20N10
05
2N3905
+12V
3.3k
5.6k
o1
2N3905
1%
1000
16VW
03
MRB50
+ 1000
_ 16VW
+
_
OUTPUT
.01
3.9k
10/i;,
4.7k
02
2N2222
15k
LIMIT
680!1
04
2N2222
IC2
555
DEAD TIME ADJ
VR110K
RSC= o.6vnsc
.01
.0056
5V switchmode
power supply
This switchmode power supply provides 5 volts at up to about 1.5 amps
with good efficiency. As presented, it
is mains-powered but could run from
a 12V battery.
The circuit consists of four sections:
a comparator (ICl), oscillator (ICZ),
current sensing (Q5) and the switching FET (Q3). IC1 is an LM311 voltage
comparator with a +5V reference at
its. pin 3 as set by trim pot VRZ. This is
compared with +5V from the output,
Discharger for
nicad battery packs
If you want to maintain the full
capacity of your nicad cells for repeated charge/discharge cycles , you
need to ensure that they are fully discharged before recharging takes place.
This can be a real problem in critical
applications such as model aircraft
where the remaining flight time needs
to be known.
32
SIUCCJ N CHIP
at pin 2, and the output at pin 7
switches high or low accordingly,
turning off Ql when pin 2 is above
pin 3.
ICZ is a 555 timer connected in
astable mode and running at about
lOkHz. It drives QZ via a 680Q resistor and this transistor controls FET
Q3. When both Ql and QZ are on, Q3
is also on. D3 is a flyback diode for Q3
and the output pulses are filtered by
toroid Ll and the two lO00µF capacitors.
Short circuit protection for the circuit is provided by Q5 and Q4. Q5
monitors the voltage across resistor
Rsc and if it exceeds 0.6V, Q5 and Q4
turn on to rob the gate voltage from
Q3 and so limit the current. This
causes Q3 to come out of saturation
(and therefore dissipate more power)
and so a heatsink will be required.
Steve Garland,
Maroubra, NSW. ($30)
Editor's note: this circuit could be
improved by changing the current
limit section to give foldback protection. This could be done by using Q5
to vary the voltage at pin 5 of ICl and
thereby vary the duty cycle of Q3 .
This circuit was designed to discharge a 4.8V receiver battery pack (4
cells) and a 9.6V transmitter pack (8
cells). In each case, the end point
voltage is considered to be 1. 1V per
cell, giving 4.4V for a 4-cell pack and
8.8V for an 8-cell pack.
The circuit can be considered to be
essentially a Schmitt trigger which
monitors the voltage of the battery
pack. It is biased so that when the
end-point of the battery pack is reach-
ed, it switches off discharge transistor
Ql. ICl is a 4011 quad 2-input NAND
gate package.
When power is first applied, the
outputs ofIClb and IClc are low and
Ql is off. Pin 1 ofICla will be low and
pin 2 will be high or low, depending
on the setting of VRl. We'll describe
how VRl is set in a moment but consider that it is set so that pin 2 is
slightly more than ½Vee.
When start button Sl is pushed,
NiC•~BATTERY
4.8V
R1
HEAVY DUTY TV/SPEAKER
WALL-CEILING BRACKETS
9.6V
R1
180 5W
390 5W
R2
3300. 0.5W
4700 0.5W
R3
6800
2.2k
R4
10k
4.7k
; ....
.
·
... ·· • ..
.
.. ....
1
pin 1 ofICla is pulled high and so pin
3 goes low. This causes the outputs of
IClb and IClc to go high and so Ql
turns on to discharge the battery pack
via resistor Rl. The LED is also illuminated to indicate that the discharge
cycle is in progress. Note that since
pin 4 is now high, pin 1 will stay high
too, pulled up via the 47kQ resistor.
And pin 2 will be pulled higher than
its initial setting because of its associated 4 7kQ resistor.
As the battery pack discharges , the
voltage at pin 2 will gradually fall
until eventually it goes below the gate
threshold. This will cause pin 3 to
switch high and, in turn, pin 10 will
go low and switch offQl, thus ending
the discharge cycle.
To set the circuit up, connect a
power supply and set it to the nominal voltage of the battery pack. Press
S1 and adjust VRl so that the LED
goes out when the power supply is
reduced to a setting which is equivalent to 1.1 V per cell.
The nominal discharge current is
around 230 milliamps.
J. Novak,
Hoppers Crossing, Vic. ($30)
The M~'-' and Mi " are
heavy duty two platform
mounting brackets
• designed for securing
small TV's and speakers
to walls, ceilings, desks or
bench tops. When
mounted both units can
~:;;_Jt~
}~'~"fit.
as well as being swivelled
up or down to any viewing
or listening angle. The
metal platforms have
predrilled holes for
mounting and are easily
adjusted with a large al/en
key supplied with the unit.
·1
Imported and distributed by:
ARISTA
ELECTRONICS
Available through the following retailers:
David J Reid
All Electronic
Electronics.
Components.
127 York Street.
118 Lonsdale St.
Sydney. 2000.
Melbourne. 3000.
NSW. (02) 267-1385.
Vic. (03) 662 3506.
D2
FR604
SOLAR P A N E L + o - - - < 1 1 - - - - - - - - - - - - - - - - - - - - - - - - - + - N - t - - ,
DISCO SPECIAL
INCREDIBLY
PRICED
R5
100k
15k
R1
100k
+
T
BATTERY :
...L.
BIGGER LASER
Put a new dimension into your
light show
Under
~1
J
R6
100k
~
10k
R2
LEk
. __,:,.
COMMON-0-----------------------------~
Shunt controller
for solar panels
This shunt regulator circuit for a
solar panel was designed in preference to a series regulator to avoid the
inevitable voltage between collector
and emitter of the regulating transistor. It avoids serial voltage loss apart
from that across the polarity protection diode, D2.
ICl is connected as an inverting
amplifier with a gain of 100. It has a
+2.5V reference at its pin 2 input while
pin 3 monitors the output of the circuit via a voltage divider consisting of
Rl and R2. Depending on how much
the voltage at pin 3 exceeds the reference at pin 2, transistors Ql and Q2
are turned on to shunt away excess
current from the solar panel.
For best results, R3, R4, R5 and R6
should be matched to within 1 % or
better. VRl is adjusted for around
14.4V across the battery at full charge.
Provided a suitably large heatsink
is fitted to Q2, the circuit can handle
the output of a solar panel rated up to
50 watts. Diode D2 must be able to
handle the full current from the panel.
Peter King,
Coffs Jetty, NSW. ($30)
½price
ONLY:
$580. 00
* 12 - 14 V D.C. supply, at approx 2A is all
youneedtopowerthis ?mW HE-NE (RED)
head and power supply. *Large head.
We have other laser accessories and lasers
both mains and D.C. powered.
They all have one thing in common :
U BELIEVABLE PRICES
only at:
OATELV ELECTRONICS
Telephone: (02) 5794985
Fax :
(02) 570791 o
Cert. Post and Packaging $5.00
Mastercard, Bankcard, Visa
Government Orders accepted
JUNE 1991
33
-:j
~~/• ~ ~
1
\ ~
"~~~ ({{j) ~~
tJL~ i /• ~ IT Ii,✓ -~ ) / ~
~ ,_ .
RITRON QUALITY RITRON POWER
~~
/ (
l
ill
,,.. . RITRON
~, ~ ~iIIUII !ii~ ,,.;J.,7,,
~ ~
80286-12 CPU
1 MEG RAM EXPANDABLE TO 4 MEG
16Mhz LANDMARK SPEED TEST
1.2M JAPANESE BRAND F.D.D
42M HARD DISK DRIVE 28ms ACCESS
101 EXTENDED "CLICK" KEYBOARD
JAPANESE KEYBOARD SWITCHES
MINI CASE & 200W POWER SUPPLY
256K VGA CARD
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LIGHTING DESK
This 4-channel lighting desk is intended
for theatre, disco and music group
applications. It has heavy duty circuitry
and is able to cope with spotlights rated
up to 1000 watts or more.
By JOHN CLARKE & LEO SIMPSON
This 4-channel lighting controll er
h as been designed and built for the
rigours of commercial use. It has been
designed in consultation w ith a professional lighting engineer and has
the features normally expected by professional users . It is not intended for
domestic use. If you want a lighting
controller which can be h ooked up to
your stereo system, check out the articles on the Discolight published in
th e July 1988, August 1988 and October 1990 issues of SILICON CHIP.
These days , no theatrical or musical group worth its salt would dream
of putting on a show without a properly set up lighting system. Instead,
the lighting is usually fully chorea-
Main Features
Operating features
• Four channels
• 60mm slider pots
• Click action flash switches with
integral LEDs
• Separate dimming for each
channel
• Master dimmer control
• Flash on each channel
• Master dimmer for flash
• 4-channel chaser
• Master dimmer for chaser
• Adjustable chaser rate
• Single step for chaser
• Chaser on and off
• Flash switch LEDs mimic lamp
display
36
SILICON CHIP
Electrical features
• 2400W or 3600W maxi mum lamp
load for 4-channels
• 2400W maximum lamp load on
each channel
• 40W minimum lamp load on each
channel
• 15A fused mains supply
• Isolated tab Triacs for safety
• 40A 600V rated Triacs
• 7.5kV optocoupler isolation
between control circuitry and
240VAC mains for e xtra safety
• RF interference suppression
• Preheat for lamp filaments
• Industry standard 0-1 0V dimming
control
graphed, with the number of lighting
or "scene" changes running into the
hundreds for a full night's show.
Normally, most of the lighti ng gear
required must be hired , along with
the services of an operator to set it up ,
run it and then take it down after the
show. This can cost heaps but by building your own professional 4-channel
dimmer and then setting up your own
lighting, you can save lots of dollars.
Features
The SILICON CHIP 4-Channel Dimmer is suitable for all types of stage
work. It is powered from a standard
single-phase 240VAC outlet and depending on wheth er it is a 10 or 15amp circuit , can control a total lamp
load of 2400 or 3600 watts. A similar
limitation applies to any of its four
output channels - ie, each channel is
rated for a maximum lamp load of
2400 watts.
The unit is easy to use, with all
controls well spaced and logically
placed on a sloping front panel. Dominating the front panel are eight fader
pots and th ese are all 60mm types to
ensure smooth control and ease of
setting. In addition, each channel can
be operated individually by means of
"flash" pushbutton swi tches. These
switch es each incorporate a LED to
show what is happening w ith the
lamps and their relative brightness.
In operation, you can fl ash each
channel up to any brightness level, as
set by the "Flash Master" fader. Similarly, the "Channel Master" control
fades all lights up or down, to or from
their individual fade settings.
Chaser
The two chaser faders control the
rate and lamp brilliance when the
The 4-Channel Dimmer is built into a metal case with a sloping front panel &
features 60mm slider controls to set lamp brilliance & chaser rate. The chaser
can be set to operate automatically, or you can flash each channel manually
using separate pushbutton controls.
unit is operated in chaser mode.
Firstly, the lights can be flashed to
full brilliance or to an intermediate
setting as set by the "Chaser Master"
fader. In this mode, the four channel
faders set the minimum brightness
level.
The speed of the chaser is controlled by the "Chaser Rate" slider which
can be set anywhere between one flash
per second and six flashes per second. Pushing the "Chaser Rate" slider
down to its minimum setting turns
the chaser off and you can then flash
the lights sequentially under manual
control using the "Single Step" button. The role of the "Chaser On/Off"
button is self-explanatory.
As a matter of interest, you can
have all the above functions operating together if you wish, so the unit is
very flexible. For example, you can
set each channel to a different brightness and then you can superimpose
chaser and flash operations together.
Sound too far-fetched? Not at all. Professional operators use various combinations to obtain special visual effects.
Big Triacs
The Triacs specified in the output
stages are rated at 40 amps each and
have surge ratings as high as 600 amps.
These ratings are far greater than will
ever be needed during normal dimmer operation, even taking into account the surge currents through cold
filaments (up to 10 times normal current).
The reason why such rugged Triacs
have been specified is to cope with
the high fault currents that flow when
the filaments of large (say 1000 watt)
lamps blow. When the filament of a
large lamp blows, the loose filament
ends usually flail around and establish an arc between the main filament
stems. This arc current can be very
high - 100 amps or more - until the
stem fuses in the lamp blow.
Typical 8-amp Triacs , such as those
used in ·our Discolight, are quite adequate for normal dimming applications but they can't withstand the
heavy fault currents just described they blow before the stem fuses go. So
40-amp Triacs are mandatory.
Lamp preheat
We've just mentioned cold filament
JUNE 1991
37
SLIDERS
FLASH
BUTTONS
MAINS
OUTLETS
COMPARATORS
(IC3)
S1
each mains half-cycle to give high or
low lamp brightness. This switching
action can cause considerable interference to sensitive audio, radio and
even video equipment unless it is adequately suppressed. Naturally, our
4-Channel Dimmer incorporates suppression circuitry.
Block diagram
+10V
VR5
CHASER
(IC2b ,IC5)
RAMP
GENERATOR
(IC2a,IC1b)
Fig.1: the 4-Channel Dimmer has four mains output sockets which are
controlled by separate Triacs. The Triacs in turn are controlled by separate
comparators. In operation, each comparator compares a ramp waveform with
the DC level set by an associated slider control (VR1-VR4) & switches its Triac to
control lamp brilliance. The Flash buttons override the DC levels from the
channel faders, while the Chaser circuit can also override the DC level from the
channel master control (VR5).
surge currents and this is a really big
problem with lamps rated up to 1000
watts or more. When full power is
applied to the cold filament of a
1000W lamp, the initial surge current
can be as much as 10 or even 15 times
the normal value - up to 60 amps or
more.
While these huge currents don't last
long (less than one cycle or 20 milliseconds), they cause very high stresses
on the lamp filament, for two reasons.
First, because a lamp filament may
not have the same diameter throughout or it may be kinked (it is coiled
anyway), it will inevitably have hot
spots. As time goes on, these hot spots
get worse and become weaker, as the
filament material is boiled off.
Second, a current of around 50 or
60 amps in a coiled filament naturally
causes a high magnetic field and this
can literally shake a weakened filament to pieces - a double whammy, if
you like.
To overcome this problem of surge
current which is particularly bad during chaser operation, all lamp filaments are maintained in a preheated
38
SILICON CHIP
state, just enough to make the filaments glow a dull red but not give off
any appreciable light. This greatly increases the life of these very expensive high power lamps.
As with any mains dimming circuit, the 4-Channel Dimmer uses
phase control of the Triacs to vary the
lamp brightness. In other words, the
Triac is switched on early or late in
Warning!
This 4-Channel Dimmer is not
a project for beginners. Unless
you have already built a number
of mains-powered projects, we
advise you to leave this one
strictly alone.
Part of the circuitry is powered directly from the 240VAC
mains and therefore must be regarded as potentially dangerous.
The wiring conforms to SAA
regulations and if constructed
correctly it is a safe appliance to
use.
Although the 4-Channel Dimmer
has quite a few control features, the
basic circuit principle is fairly simple. The block diagram of Fig. l shows
the general circuit arrangement. It depicts four output sockets which are
controlled by four separate Triacs.
Each Triac is controlled by a comparator and each of these is controlled
by DC voltage from a slider.
The inverting (-) input of each comparator is connected to a decaying
ramp (sawtooth) signal which is synchronised to the 50Hz mains waveform (see Fig.2). Meanwhile, the noninverting (+) input of each comparator is connected to its own respective
slider pot, VR1 -VR4. The DC level
from the slider sets the brilliance of
the lamps connected to the output.
The comparator compares the DC
level from the slider with the decaying ramp waveform at its non-inverting input. When the DC level from the
pot is higher than the ramp waveform
voltage, the comparator output goes
high and turns on the Triac.
Fig.2 shows this comparison process in a little more detail. It shows the
mains 50Hz waveform at (a) and the
decaying ramp waveform immediately
below it at (b). Notice that the ramp
waveform starts at a high level at the
beginning of each mains half cycle
and then decays to a low level by the
end of the half cycle.
Also shown on the ramp waveform
plot (b) is the DC level from one of the
sliders (applied to the non-inverting
input of the comparator). Each time
the ramp waveform drops below the
DC level, the comparator output goes
high and turns on the Triac. This is
reflecfed in waveform (c) which shows
the voltage applied to the lamp.
Waveforms (b) and (c) are for a relatively high brightness setting so almost the full mains waveform is applied to the lamp.
Waveforms (d) and (e) show the
conditions for a low level of brightness. Here the DC level from the slider
is lower and consequently the Triac is
turned on later in each mains half
cycle.
Now refer back to the block diagram of Fig.1 and you will see that the ·
flash buttons can override the DC
levels from the channel faders (or
sliders). Each flash button is connected to the wiper of the "Flash Master" and also to the non-inverting input of its respective comparator.
Chaser operation can also override
the DC level from the channel masters. Accordingly, each of the four
outputs from the chaser circuit connect to the non-inverting inputs of
their respective comparators.
Main circuit
Now take a look at the full circuit
diagram of Fig.3. The similarities to
the block diagram of Fig.1 may not be
readily apparent but we'll point them
out. The four comparators in Fig.1 are
contained in IC3, an LM339 quad comparator, on the main circuit. The four
channel sliders (or faders) are shown
as VR1-VR4 on the main circuit, while
LEDs 1-4 on Fig.1 have the same numbers and function on Fig.3 but are
associated with a bunch of transistors.
Let's first talk about the ramp generator, which is one of the core parts
of the circuit. It is based on comparator IC2a and associated components,
at the top right of Fig.3.
In reality, IC2a acts as a "zero crossing" detector and gives a pulse whenever the mains voltage sinewave
passes through zero volts, once every
1 0 milliseconds. The zero crossing
pulses are then used as markers for
the beginning of each mains halfcycle.
Diodes D5 and D6 rectify the AC
voltage from the power transformer
secondary and apply the resulting
pulsating voltage via a voltage divider
to the inverting input (pin 6) of IC2a.
Pin 7, the non-inverting input, is connected to a voltage divider which gives
a DC reference of about +60mV.
Fig.6 shows the action. At the beginning (or end) of each mains half
cycle, the voltage at pin 6 will drop
below pin 7 and so the output of the
comparator at pin 1 will deliver a
brief +12V pulse. So you get a string
of these pulses coinciding with the
zero crossing points of the 50Hz mains
waveform.
These positive pulses are fed via
diode D7 to a .039µF capacitor which
(a)
MAINS
WAVEFORM
10V
(c)
WAVEFORM
TO
CH1-CH4 ;--•~..__ _ _ _ , _ _ _ _ __
LAMPS
(d)
FILAMENT
BRIGHTNESS LEVEL
IC1b RAMP
FILAMENT
BRIGHTNESS
IC2c
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BRIGHTNESS
LEVEL
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t--,,,___ __.
WAVEFORM
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Fig.2: this diagram shows the 50Hz mains waveform at (a), while
immediately below it is the decaying ramp waveform (b).Also shown
on the ramp waveform is the DC level from one of the channel sliders.
Each time the ramp waveform drops below the DC level, the
·
associated comparator output goes high & turns on its Triac to produce
the waveform shown at (c). Note that waveform (c) is for a relatively
high brightness setting. Waveforms (d) & (e) show the waveforms for a
low brightness setting.
is shunted by a 100H2 resistor and
10V zener diode. The resultant waveform across the .039µF capacitor is
the ramp voltage waveform depicted
in Fig.2. It is clamped to a maximum
of +10V by the zener diode and its
rate of decay is set by the 100kQ resistor. The ramp waveform is then fed to
pin 10 of IC1b which functions as a
unity gain buffer to drive the inverting inputs (pins 4, 6, 8 & 10) of IC3,
pin 11 of IC2c and pin 9 of IC2d.
10V slider supply
In the specification panel, we make
mention of the fact that this 4-channel Dimmer uses the industry stand-
ard 0-10V dimming control voltage.
What's so important about this? Well,
it could be important if you want to
use this lighting desk to control a
commercial lighting rack or "slave"
another lighting desk to it.
So all the fader controls in the circuit am fed from a common +10V
supply which is derived from the
+12V rail via 5kQ trimpot VR9 (near
IC2d). This feeds master faders, VR5,
VR6 & VR7.
The output from the wiper of each
of these master faders is buffere d by
an op amp - IC1d for VR5, IC1a for
VR6 and !Clc for VR7. Actually, IC1c
isn't really necessary but we've used
JUNE 1991
39
it anyway otherwise we would have
had an op amp left over. These buffer
op amps prevent loading effects by
the following circuitry.
ICl, an LM324 quad op amp (ie,
four op amps in a single package), is
an important choice for these buffer
amplifiers. Not only is it cheap but it
can operate from a single rail supply
and its output can go right down to
OV which is desirable for this circuit.
<at>+
Channel faders
~~
The four channel faders , VR1 -VR4 ,
all connect to the output of the master
level buffer, ICld. In turn, the wiper
of each channel fader connects to the
normally closed contact of its associated Flash switch, S1-S4. The other
side of each Flash switch connects
via a lOkQ resistor to the non-inverting inputs of IC3d, IC3c, IC3b and
IC3a respectively.
IC3 is an LM339 quad comparator.
Its inverting inputs (pins 4, 6, 8 & 10)
are fed with the ramp signal from pin
8 of IC1 b, as noted above. And as
described previously, in relation to
block diagram Fig.1 and waveform
diagram Fig.2, the outputs of these
comparators drive the Triacs to deliver high or low power to the lamps.
In practice, the IC3 comparators
don't drive the Triacs directly, as there
are gates, transistors and optocouplers
in the signal path to the Triac gates.
However, the principle is true.
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Each channel can be flashed to a
level set by the Flash Master fader, by
pressing the relevant Flash switch (S1 ,
S2, S3 or S4). These switches disconnect th e signal from the relevant channel fader pots and connect the inverting inputs of the comparators to· the
Flash Master fader output at pin 1 of
!Cla. To prevent any contact bounce
40
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Fig.3: all of the circuit elements
shown on the block diagram can be
directly related to the main circuit
diagram. IC2a & IClb form the ramp
generator, while IC2b & IC5 form the
core of the chaser circuit. IC3a-lC3d
are the comparators & these drive the
Triacs via NOR gates IC4a-1Cd,
transistors Qt-Q4 & four MOC3021
optocouplers (IC9-IC12). IC2c forms
the filament preheat circuitry, which
limits the inrush current to the lamps.
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problems, a .OlµF capacitor is connected to the non-inverting input of
each comparator in IC3.
Chaser operation
The 4-Channel Dimmer is easy to build, with most of the parts mounted on two
PC.boards. Because of the efficient switching technique employed to control the
lamps, the case provides adequate heatsinking for the four Triacs.
Fig.4: this CRO photograph shows the uncalibrated mains
waveform at top & the ramp voltage from pin 8 of IClb
immediately below (5ms/div & 5V/div). The ramp voltage
decays from a peak to almost 0V over each half cycle.
42
SILICON CHI!'
Essentially, only IC2b and IC5 provide the core chaser function but quite
a bit of gating and logic is required to
make it all work properly with the
rest of the circuit. So IC6 , IC7, IC8 and
IC2d also get into the act.
Let's look first at IC2b which provides the chaser clock function. IC2b
is one section of an LM339 quad comparator and it is connected as a
Schmitt trigger oscillator.
The 4. 7µF capacitor at the inverting input (pin 4) is charged and discharged via a 10kQ resistor which
connects to a voltage divider comprising a 22kQ resistor, the lOkQ
Chaser Rate pot (VR8) and a 2.2kQ
resistor. When the wiper of VR8 is
closest to the 2.2kQ resistor, the 4. 7µF
capacitor charges and discharges
quickly and when set near the 22kQ
resistor, it charges and discharges
slowly. But when the wiper of VR8 is
set to the minimum setting, the 4.7µF
capacitor cannot charge to the upper
8V threshold of the Schmitt trigger
(set by the resistors at pin 5) and oscillation stops. The output of IC2b
then latches high.
LED 5, driven by IC7e, indicates
when IC2b is oscillating. When IC2b's
output is high, IC7e's output is low
and the LED is off. When IC2b's output is low, the LED is on. Therefore,
the LED is off when the oscillator is
Fig.5: the top trace in this photo shows the waveform
that's applied to the lamp when the dimmer is set for a
high brightness level. Note that the mains in not switched
to the load until it is almost half-way through each cycle.
stopped and flashing when the oscillator is operating.
IC2b also drives inverter IC7fwhich
is used to clock IC5, a 4017 decade
counter. Alternatively, IC5 can be
clocked with single step switch S5
which is intended to be used when
the Chaser Rate control is set to zero.
The "0", "l", "2" and "3" outputs
ofIC5 are used for the chaser sequence,
while the "4" output at pin 10 resets
IC5 at the count of five. Thus, IC5 's
outputs go high at 0, 1, 2, 3, 0, 1, etc.
These outputs are fed to AND gates
IC6a-IC6d (4081) and these in turn
drive comparators IC3a-IC3d via diodes D8-D11.
The AND gates of IC6 work as follows. When the commoned inputs at
pin 5, 2, g and 12 are low, the AND
gate outputs are low and so chaser
operation is not enabled. Conversely,
when the commoned AND gate inputs
are high, the chaser signals are fed
through.
Chaser brightness & enable
When the Chaser mode is operating, the lamps can be made to flash at
full brightness or at any level, depending on the setting of the Chaser
Master fader (VR7) which is buffered
by IClc. The voltage from this fader
(and buffer IClc) is compared by comparator IC2d with the ramp voltage
from IClb. IC2d's output is a pulse
train which goes high either earlier or
later in each mains half cycle, depending on the setting of VR7.
.
IC2d's output controls the reset mput offlipflop IC8a. This JK flipflop is
connected so that when its Set input
is high , the Q-bar output at pin 2
follows the Reset input. The Q-bar
output is inverted by IC7c and drives
the commoned inputs of AND gates
IC6a-IC6d. When these inputs are
high, the chaser signals from IC5 are
gated through to stages IC3a-I_C3d. .
When IC8a's Set input (pm 7) 1s
low, its Q-bar output is high and the
resulting low output from IC7c forces
the IC6 AND gate outputs low. This
turns the chaser function off.
The control signal for the Set input
of IC8a is derived from IC8b, the second JK flipflop in IC8. This flipflop is
connected so that its Q output changes
state on each clock pulse to pin 13.
The Q output controls the Set input of
IC8a while the Q-bar output drives
LED 6 via IC7d to indicate when chaser
operation is enabled. The clock sig-
PARTS LIST
1 metal case, 274 (W) x 209 (D)
x 55 (H front) x 100mm (H
rear)
1 Dynamark front panel label,
271 x 206mm; or screen
printed front panel
1 PC board, code SC 10106911,
201 x 158mm
1 PC board, code SC10106912,
160 x 67mm
4 10A panel mount mains
sockets (Jaycar PS-4012)
1 15A 3AG panel mount mains
fuseholder
1 15A 3AG fuse
1 SPOT 8A illuminated mains
switch (Jaycar SK-0985)
1 2851 12.6V mains transformer
3 metres 10A mains cord
1 10A mains plug
1 3-way mains terminal block
1 mains cordgrip grommet
3 earth solder lugs
12 5mm ID rubber grommets
4 Neosid 17-730-22 iron powder
toroid cores
2 8-way vertical pin headers
(Jaycar HM-3210)
2 8-way right angle pin headers
(Jaycar HM-3215)
4 8-way connector sockets
(Jaycar HM-3220)
1 2-metre length of 12-way
rainbow cable
8 10kQ 60mm travel linear slider
pots (SV602NP 20A 1-B1 Ok)
8 knobs to suit sliders
6 PC-mount SPOT momentary
action switches with LED
indicator & 17.5 x 17.5mm
black key
1 5kQ miniature horizontal
trimpot
1 500Q miniature horizontal
trimpot
20 3mm countersunk black
dress screws
16 3mm grub screws
4 3mm cheesehead screws
20 9mm x 3mm tapped spacers
4 6mm x 3mm spacers
8 screws and nuts for mounting
mains sockets
4 screws and nuts to secure
main PC board
8 screws and nuts for Triacs ,
transformer and earth
connections
2 screws and nuts for terminal
strip
4 screws and nuts for securing
toroids
4 plastic insulating bushes for
mounting toroids
25 1mm PC stakes
6 cable ties
1 4-metre length 0.8mm
enamelled copper wire
1 1-metre length 0.8mm tinned
copper wire
4 rubber feet
Semiconductors
4 Teccor O6040J7 40A 600V
insulated tab Triacs (from
NSD)
1 LM324 quad op amp (IC1)
2 LM339 quad comparators
(IC2, IC3)
1 4001 quad NOR gate (IC4)
1 4017 decade counter (IC5)
1 4081 quad AND gate (IC6)
1 74C14, 40106 hex Schmitt
trigger (IC?)
1 4027 dual JK flipflop (IC8)
4 Motorola MOC3021 7.5kV
isolated Triac drivers (IC9-12)
1 7812 3-terminal + 12V
regulator
6 1N4002 1A rectifier diodes
(D1-06)
5 1N4148, 1N914 signal diodes
(D7-012)
1 10V 1W zener diode
4 BC557 transistors (01-04)
2 BC547 transistors (05,06)
Capacitors
1 1000µF 25VW PC electrolytic
4 10µF 16VW PC electrolytic
1 1µF 16VW PC electrolytic
4 0.22µF 250VAC mains rated
1 0.1 µF monolithic
1 .039µF metallised polyester
4 .01 µF metallised polyester
2 .001 µF metallised po lyester
Resistors (0.25W, 5%)
4 470kQ
1 3.3kQ
3 100kQ
4 2.2kQ
2 47kQ
7 1kQ
1 22kQ
8 680Q
11 10kQ
1 220Q
4 5.6kQ
Miscellaneous
Solder, heatshrink tubing, heatsink
compound , hookup wire.
JUNE 1991
43
Each of the four output channels is capable of controlling loads up to 2400
watts, while the maximum total load for all four channels is 2400 watts for a
10-amp circuit or 3600 watts for a 15-amp circuit.
nals for IC8b are derived via switch
S6 and IC7a which is connected as a
one-shot. Each time S6 is pressed, it
either enables or disables the Chaser
mode.
At power up, the RC delay at the
input of IC7b produces a reset pulse
for flipflop IC8b, to reset it to "chaser
off" mode. This means that the 4Channel Dimmer always powers up
in Dim only mode, with the chaser
function off.
Filament preheat
We 1ve already discussed the need
for th e filaments to be preheated and
you might think that this could be
easily arranged by having a fixed resistor in the earthy side of the dimmer
faders. However, it isn't quite as easy
as that since LEDs 1-4 are supposed to
indicate the lamp brightness and if
the simple approach were used , the
LEDs would also respond to the
preheat Triac trigger pulses.
Hence, the preheat facility works
in a more complicated way. lt's ·based
on comparator IC2c and the NOR gates
ofIC4 (4001).
IC2c works in similar fashion to the
comparators of IC3. It compares the
ramp voltage to a preset level from
trimpot VRl0 and produces a pulse
towards the end of each mains half
cycle. IC2c's output pulses are then
fed through to the Triac trigger circuits via the NOR gates.
Each NOR gate drives a BC557 transistor (Ql-Q4) via a 5.6kQ resistor and
the transistors each drive a MOC3021
optically isolated Triac driver (IC9IC12) via a 680Q resistor. The transis-
+12V PULSE
OUTPUT
PIN1 , IC2a
tars also drive the LEDs (associated
with Flash switches S1-S4) which
mimic the lamp display.
To isolate LEDs 1-4 from the Triac
filament preheat pulse, Q5 and Q6
come into play. Instead of the LEDs
merely being connected to the 0V line,
they all go to the collector of transistor Q6. Q5 is switched on each time
the preheat signal from IC2c is high.
This switches offQ6 and prevefits the
LEDs from being turned on.
At other times, when the preheat
signal from IC2c is low, Q5 is switched
off, Q6 is switched on and the LEDs
respond to the signals from comparators IC3a-lC3d.
Thus, the indicating LEDs are
driven only when the brightness of a
channel is set above the preheat level.
As a result, the LED display provides
a good indication of the brightness of
the lamp setting.
Each of the four Triacs in the circuit
has an interference suppression circuit involving a 0.22µF capacitor and
an inductor (Ll-L4) wound on an iron
dust toroid.
Note that our specifications show a
minimum loading on each channel of
40 watts . This is necessary because
the "holding current" specification for
Q6040J7 Triacs is such that they won't
turn on predictably for lamps oflower
rating. So if you try testing this Dimmer with 25W lamps, it probably won't
work correctly.
Power supply
Power for the dimmer circuit is derived from the mains and is applied
via a 15 amp fuse and switch S7 to
power transformer Tl. Note that the
mains supply to the Triacs does not
pass through S7 as the current would
greatly exceed the switch rating.
The 12.6V transformer secondary
drives bridge rectifier Dl-D4 and this
then feeds a lO00µF filter capacitor.
The resulting DC voltage is then applied to a 7812 +12V regulator.
Next month , we will complete the
description of the 4-Channel Dimmer
by giving the construction details.
Acknowledgements
Fig.6: this diagram shows how IC2a produces square wave pulses
which are synchronised to the zero voltage crossing points of the
mains. Each time the rectified 50Hz sinewave on pin 6 swings
below the reference at pin 7, IC2a's output switches high.
44
SILICON CHIP
Our thanks to the following companies for their assistance with this
project: Jaycar Electronics, for the
metalwork and other components;
NSD Australia, for the Q60407 Triacs;
and VSI Electronics Australia, for various Motorola !Cs.
SC
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Bishop graphics universal target 7.25
Bishop graphics tape .25" 25yd 7.25
Bishop graphics .1"
edge connector
7.25
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7.25
Scotchcal 8001 alum/red
11.95
BSD guitar effects kit
115.00
Digital capacitance meter
85.00
Super timer kit
59.00
Remote for AM/FM tuner
99.95
PC-driven lune! generator
36.95
TTL-analogue video conv
49.95
PCB shorts locater
17.95
Metronome - beat me
29.95
RTTYencoder
29.95
Super simple modem kit
85.00
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14.95
49.00
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2.95
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6.95
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44.95
Arlec fluoro lantern
99 95
Hot blow tip suit pro Portasol 15.95
Blowtorch tip suit pro Portasol 15.95
Adcola 530/CF6 tip .7mm chisel 12.95
Adcola 530/CF6 tip 1.5m chisel 12.95
6"diagonalcutter/plier
7.95
6" linesman cutter/plier
7.95
6" long nose plier
7.95
Mini drill - battery op
32.95
Bosch rotating vane 6 cyl
49.95
Lesson One learning aid
69.95
Philips 101 keyboard
99 OD
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phone
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129.50 7: KC5048 Telephone bell monitor
45.00 ) KC5049 Aux brake light flasher
22.95
} KJ6502 Synthom drum synth kit
22.95
LT3182 91 element UHF ant
19.95
LA5019 PIR pulse count
39.95
LR8834 Car door actuator - heavy duty
15.95 • MF1030 PL 12/2DVA Ferguson T/F
19.95 )MA150660Dn/60Dn4KVT/T
13.95
MA1508 600.Q/60Dn arlec mini
24.95
MM1512 Modem transformer bargain
15.95 J MM2020 C Core T/F for 60/60 amp
12.95 { MT2170 Toroidal T/F 55/0/55 SOOVA
24.95 • MS4020 Mains filter - squeeky 4 outlet
29.95 ( Ml5010 600W inverter 240 12V
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26.95
6 Channel mic mixer
149.50
Motorcycle intercom
69.95
Book: Mac Program Tech
39.95
Book: Comp Aided Logic Design44.95
Book: Understand CAD/CAM 34.95
Book: Musical Applic-Micros 59:95
Book: IC Users Casebook
22.95
Book:AudiolCOPAmpApp 34.95
Book: 555 Timer Source
19.95
Book: Regulated Power Supplies 34.95
Book: Program and lnt 6800
29.95
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44.95
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47.95
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AVAILABLE THIS MONT·H
PROFESSIONAL RACK ENCLOSURES
SENSATIONAL NEW RANGE OF PROFESSIONAL ELECTRONIC ENCLOSURES FOR 1991
In keeping with our promise to provide better and better products for you we are proud to announce a brand new range of melal cabinels thal otter oulslanding value for money In these laugh limes. These
enclosures - all metal - are inlended primarily for professional/in"duslrial applications (because of their robustness and extremely high quality) but should not be out of lhe range of the pockel of lhe
enthusiast who is looking for lhe ultimate in electronic cabinelry. The new range includes 19' EIA size rack enclosures built to professional standards and free standing bench lype melal cases.
The quality is oulslanding.
i
i PRO GRADE 19" RACK STYLE EQUIPMENT
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Complies Wilh Standard IEC 297/F.IA RS-310 C-1977 / DIN 41494
Each cabinel is made from phosphated sleel and coaled wilh dark grey enamel. The colour malched
rack Irani panel is in 3mm aluminium with exlruded handles. The rear panel is aluminium as well.
The top, bottom and sides of each cabinet are liberally punched wilh ventilation holes. All screw
fasteners are metal lhread - not self tappers. Top, bottom, front and rear of enclosures can be
separately removed without attecting the integrity of the cabinel. Each enclosure comes with punched
internal rail bars to facililale PCB, transformer, filler capacilor elc., mounling independent of cover
panels. Each cabinet also features an internal sub panel (in 1.5mm enamelled aluminium which is
adjustable from 0-20mm from the back of the front panel. This panel is ideal for mounling panel
hardware (no screws need appear on front panel). Rear panel is also adjuslable 0-20mm inwards. The
entire cabinet is packed flat for convenienl lransporl. Rubber mounting feet are provided. In keeping
with the professional nalure of the product, an extended range of cabinet sizes are slacked.
1 UNIT ENCLOSURE
Cat. HB-5120
2 UNIT ENCLOSURE
Cat. HB-5125
3 UNIT ENCLOSURE
Cat. HB-5130
4 UNIT ENCLOSURE
Cat. HB-5135
5 UNIT ENCLOSURE
Cat. HB-5140
$89
$109
$119
$139
$149
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Dimensions in mm (all unils 482.6mm wide)
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ByM CSharma
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Digital techniques are used in virtually every area ol
Twenty six projects in all
By MC Sharma
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electronics. The greatest
are included in this book.
This book lirslly explains FET characteri stics, then MOSFETs
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use is in computers. The
and on lo ampliliers using ···
··· ·
They all use the SSS timer
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aim of this book is lo
with some using lhe 556
FETs. II discusses
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present in asimple and
dual timer. Some projects
oscillators, FETs as
;AR ELECTR
practical manner the
include: dice, head light
switches, conslanl current
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principles ol digital
timer, all purpose timer,
sources and voltage
:AR ELECTR
electronics. Chapter
light llasher, siren, clock
controlled resistors. 11 lhen
:AR ELECTR
headings include logic
dimmer, voice operated
:AR ELECTR
describes 20 projects you
:AR ELECTR
circuits, flip llops,
switch, low bal!ery alarm,
can build using FETs and
:AR ELECTR
sequential circuits,
minute lo 20 hour timer,
MOSFETs. These include
:AR ELECTR
combinational circuits,
capacitance meter, super
preamps, amps, lone
:AR ELECTR
clocks and one shots and
siren alarm, e!r., etc.
control, oscillators,
:AR ELECTR
applications.
:AR ELECTR
68 pages 140 x 210mm
swi tches, voltmeters, VOX,
:AR ELECTR
112pages 140x210mm
Cal. BM -2436
clc.
:AR ELECTR
Cal. BM-2442
53 pages 137 x 212mm
:AR ELECTR
Cat. BM-2438
:AR ELECTR
:AR ELECTR
:AR ELECTR
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:AR ELECTR
:AR ELECTR
:AR ELECTR
This book is awealth ol inlormalion, ideal tor hobbyists or
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anybody interested in winding their own lranslormers, Aller
By P KAg(Jaf\.dl
:AR ELECTR
the introduction the book
Thi s book has 15 projects
:AR ELECTR
covers all ribules ol
By RO(JCr Walker
lo build using ICs. The
:AR ELECTR
coils/lranslormers, mutual
projects include: IC
This llook descrillcs how
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•AR ELECTR
inductance, reaclance,
people use computers to
regulated power supply,
•AR ELECTR
resonance, impedance,
solve protilcms.
staircase switch, electronic
:AR ELECTR
coil selectivity. 11 lhen
Applir;alio11s arc discussed
multiplier, touch switch,
:AR ELECTR
goes on lo lhe design
and actual program
sensitive doll, LEO !lasher,
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aspects - discussing coils
examples are provided. II
electronic game, slop
AR ELECTR
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in tuning circuits, types ol
watch, punlcs, quiz, magic
you arc i;,lcrcslcd i11 the
AR ELECTR
lormcrs and cores, types
switch, electricians
liasic concepts ol ~ow a
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ol winding, sell capacity,
computer can he uscct lo
companion, temp
AR ELECTR
equations, coil design,
controlled oscillator,
accompii sh parallel and
AR ELECTR
desi gn ol IF translormers
revolving display.
AR ELECTR
serial communications,
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then output and power
nct.vork communications .
44 pages 140 x 210mm
AR ELECTR
lranslormcrs.
Cal. BM-2434
lor modelling and
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SS pages 137 x 21 2mm
simulating systems and lo
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produce graphics - this
Cat. BM-2440
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IJook is lor you
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284 pages 176 x 217mm
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Cat. BM-2420
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By Russell & Dianne Slt,ilz
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Explore the expanded lunclions ol lhis lull-lealurcd word
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processing sollware using this book as your guide. Learn
AR ELECTR
By MC Sharma
how to import graphics aml manipulate the new scalable
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This boo~ does a great job ol introducing solid stal e
lonls lo give all your documents lhal
look.
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electronics lo beginners, and then builil up thei r knowledge lo
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Humlrccls ol illustrations
By Don L Cannon
.
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a level where they can easi!y understand Ille clcsign ol
and examples will have
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Digital electronics continues lo lake over clcclrical,
commercially available er,uipmcnl aml also clcsign their own
lhc novice up and
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mechanical and elect ro-mechanical system lunclions.
circuits. Many diagrams help the reade r lo understand this
in no lime. Expcricnr.cd
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Maintenance ol digital systems - the need is
· ra icll
lascinaling sullject. Chapter headings include:
users will lind this book
~R ELECTR
as systems switch lo
semiconductors, dioocs,
~R ELECTR
an imlispcnsable
rligilal clcclronics. Here is
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special purpose diodes,
rclercnce tool. From
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an easy-lo-1111clcrslaml
bipolar lcansislors. licld
macro creation lo
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lormal on Ille llasic
ellccl transistors, basic
automatic paragraph
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principles and
amplilicr circuits,
styles, use this r,ompl cle
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lrou l1leshooli11CJ
transistor amplilier
\R ELECTR
rclcrc11ce lo master you r
lecl1r1iq11es rcquirerl lo
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design, voltage amplilicrs,
worcl processing needs
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IJC(J ill cl i(J ilal cnuipmcnl
power ampliliers, video RF
with Worcblar.
IR ELECTR
repai r anrl mainl cnam:c.
aml IF amps, power
333 paqcs 153 x 224mm
IR ELECTR
Fu lly illuslralccl. lcleal tor
supplies, oscillators,
Cat. BM -2118
IR ELECTR
scll-pacc1I imliviclual
pulse circuit thyristors,
IR ELECTR
lca111ing.
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oplo devices.
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266 paiJCS 176 x 217mm
296 pages 135 x 210mm
,R ELECTR
Cal. BM -2422
Cal BM-2426
\R ELECTR
,R ELECTR
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INTO CASH!!
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Jaycar will purchase your swplus stocks ol components aml
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ENHANCED MS/DOS
BATCH FILE
PROGRAMMING
By M C Sharma
The 741 OP amp IC is very inexpensive yet its comparable lo
lhc besl in rcspecl ol versalil ily and superb pertormance We
can't list every one of the 41 kils bul here is a lew examples:
lnverling and non-inverting AC and DCamps, X'lal,
magnetic, guilar,
lelephone and mic
prea mps, 3Wand 12W
amps, inlercom, AC and
DC molor control, schmill
trigger. square wave
gcncralor, !l ashe r, timer,
light op relay, DC
vollmeler. AC
millivollmcler, RPM
counter, A lo D converter,
elc .. clc.
37 pages 140 x 21 0mm
Cal. BM-2430
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51 PROJECTS USING
CD4011
By MC Sharma
The CD4011 CMOS IC
consists ol 4 NAND gales
and can be put lo many
applications The IC can be
used as li near ampliliers,
mu llivibralors, schmill
trigge rs. pulse generalcrs
and crystal oscillators.
Some ol lhc projects
include light ll ashers,
blinkers, metronomes,
burglar alarms, voltage
indicators. timers and
games.
45 pages 140 x 21 0mm
Cal. BM-2432
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RELAYS AND THEIR
APPLICATIONS
ESIGNIN
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BUILD YOUR OWN 80486 PC
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By Aubrey Pilgrim
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220 pages 185 x 233mm
Cal. BT-1 320
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speaker conslruction •
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insl rurnenl spkrs • speaker cquipmcn l sclcclion • speaker
placemen! anrl acouslics • speaker lesling anrl
lro11 lIlcshooling
21 4 pages 187 x 233mm Cal. BT-1 322
$34.95
Ca l. BM-2110
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:J!/ii~~:~~.~~~~/{
I
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;~~ad~~
slale relays, relay
.
applicalions, ins!allalion, .
adjuslmenl and lesling. .
This is lhe lirsl book
we've seen soley on
relays.
112 pages 138 x 209mm •
Cal. BM-2428
$9 " 95
ICS jAYCA
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------ 1litiuku1,tt1idMS'll~i m~~
HOW TO BUILD A SMALL
BUDGET RECORDING STUDIO
By F Al lon Evcrcsl a111! Mike Shea
Praclical yuirlancc in Ilic design, conslruclion a111I operalion ol you r own all orrlalilc acouslics
sl11I1io. Every aspect ol designing a111I lmilrling an aurlio slurlio is lully rliscusserl: lloor plans.
conlrol rooms, wall a111! ceiling lrcalmcnls, rcvcrliera'ion lime. air co11rlilioning, olIscrvalio11
wi1111ows. room proporli ons. acouslir.al lyrcalmenl . noise wIs!rleralions a111I more. II also
shows you how lo:- • scl up alislc11ing room, a r-'corrting sl urlio, a conl rol room a11II ac:iicvc
goorl sounrl • conlrol liackgrmmrl noise • make ar:011,lical nosurcmcnls
295 pages 184 x 233mm
Ca!. BT- I324
$29.95
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;111 • · : DIS ):g! ~;~g;
By Irving M Golll ic b
A "liack-lo-liasics" guirlc lo design ing and l111ilil ing practical elect ronic lillcrs - lor engineers.
technicians and hobliyisls.
Using simple mal hcmalics and slraighllorwarrl proccrlurcs. Irving M Goll lich promo!cs a
thorough unrlcrslanrling ol lillcr componcnls, inclurling how lo determine !hei r exact values arnl
connccl !hem properly. You'l l learn common techniques tor laying 0111all(! assc mliling
• low pass lillcrs • bandpass tillers • M..dcrivcd tille rs • crystal tille rs • high-pass tillers •
band-rejection lillcrs • composite lillcrs • crossove r networks • a1111morr.I
Most imporlanll y, you'll learn lhe dillcrenccs ticlwccn real-world a111I ·IcxllIook' lillcrs dsicovcring why tille r designers are so ollen led aslray by heavi ly mall1cn:alical lcxls - a111I how
lo avoid lalling inlo Ilic same !rap with you r own tiller designs
185 pages 185 x 235mm
Cal. BT-1326
ELECTRONICS JAYCAR
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By MC Sharma
The aim ol lhis book is lo explain in a simple language, lhe
variely, complexily, proper application , care a111I
mai11lenance ol relays. This knowler.ge is also usc l11I tor
selccling lhc righl relay lor a spcr.ilic job and lo gel a long
lroulile-lree service lrom all lypes ol relays. Chapier
heaIlings include: eleclromaynelic relays , relay
J;).
New and Bargain Books
advertise d last month • full
specs in those ads
IONICS JAYCAR
IONICS JAYCAR
IONICS JAYCAR
IONICS JAYCAR
IONICS JAYCAR
ION'CS JAYCAR
ELECTRONICS JAYCAR
ELECTRONICS JAYCAR
ELECTRONICS JAYCAR
ELECTRONICS JAYCAR
41 PROJECTS USING
741 IC
By Dan Gookin
Best selling book - supplied wilh sollware disk.
Balch iiles are the lastesl. mosl reliable way tor you lo cul
produclion timewhen
pertorming sollware
installations, ti le
backups, or any olher
repetitive computer
chore. You can bui ld a
versatile library ol balch
tiles lhal lake lull
advantage ol new DOS
lealures. commercial
balch tile exlenders. and
uli ti lies lhal you write
yoursell using C and
Pascal.
• Customise keyboard
inpu l, cursor movcmcnl. menucs, and screen output •
Simplily disk opcralion, tile manipulalion. and menu and
screen conlrol • Make balch tiles in!o execulable tiles using
the Builde r utility • Learn !he hidde n potential ol lhe eight
major DOS balch file commands • Create your very own
balch lang uage
336 pages plus 5 1/4" di sk Size 186 x 2 3 3 m m *
Cal. BT-1318
MS DOS/PC DOS Quick Rclcrenr,e
ll lusl ralcd Lolus 1-2-3 Release 22
Praclir.al Translorme r Design Book
The Encycloperlia 01Electronic Ci rcuils
Teach You rscl1 DOS
386 Compuicr Ha111llIook
Understandi ng Digital Troulilcshooling
Towers Digilal IC Sclcclor
Towers lnl 'I Microprocessor Sclcclor
Towers OPamp and Li near IC Sclcclor
Scmicon·s lnrt Trans lnrlcx Data anr1 Equi
Microprocessor Dala Handliook
ELECTRONICS JAYCAR
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Al last a tow cost quality, portable butane powered !tame torch.
Ideal !or the hobbyist and professional. Adjusfable!lame,
complelely portable, up lo 90 minutes use per !ill, adjustable
temperature control, mini size, uses standard butane oas
li ghter fuel. Ideal for shrinking hea lsh rink lubing.
Cal.,TS-1410
ONLY $12.95
DC
SOLDERING OPTION
Cat. TS-1412
Fluoro Inverter Kit
Ref: Silicon Chip Feb 1991
This kit
enab les
you to
build a
high
power
inverter
suitable
for
driving a 20 watt fluorescent light from a 12V
car battery. Short form kit. Sec catal ogue
for full details.
Cat. KC-5091
$9.95
ONLY
$8.95
SAVE $4
$32.95
STEAM SOUND
SIMULATOR KIT FOR
RAILMASTER TRAIN
CONTROLLER
INTELLIGENT GEL BATTERY CHARGER BARGAIN
Wehave a limited quanti ty of these quality chargers availat1le. They are
240V ope rated with an oulput ot 14.2V al 1.6A max. II is an inlelligenl
charger, wh ich means !hat when fhe ball ery is charged lhe unit will
autom atica ll y swi tch itself to tri ckle cha rue saving damage to the batlery
21111 charger Most Get chargers 1lo!i'I have this feature
ii will 1.naroc our 5.SAh tiatlcries i11 about 10 hours an11ou r 15Ah cells :n
atioul 20 hou rs. Outpul load lo t1alie ry is a 3 pi n Carmon type wl1ich in
most r.;iscs will need lo be removed. Mains leail lonol h 2 moires, oulput
leail lcnglh 1.8 melres. Si1e t75(L) x 115(W) x 60(H)mm.
Cal. MB-3507
SAA APPROVED
Rei Silicon Chip April 1991
Had enough ol thal silly whine
coming out ol your HO-scale
'38" loco? This sleam sound
si m,,tator makes a reali stic
"chulling· sound that keeps
pace with the loco speed.
Kil includes PC board al l
specilied components and !he
expensive 82mm loudspeaker
Cat. KC-5093
AN ABSOLUTE BARGAIN
AT $69.95
it
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BARGAIN
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We had a quantify ol these some lime ago, a11d we still get
aske1f ii we have any more availat1te. They are 11sed in
televisions. They have roll su rroumls a111I are QUALITY small
speakers.
TYPE 1
NOW
ONLY
$19.95
SAVE AN
AMAZING
$40
Oval speaker. rubber roll
surround. Size: length 68mm.
width 34mm, heiglil 33rmn.
Impedance 7n. Power handling
1 wall.
Cal. AS-3020
$3.95
TYPE 2
CRO ADAPTOR KIT
QUAD 'DI' BOX KIT
Rei EA Ju ne 1991
Thi s simple kit wil l ,eplacelour separate 1lirecl injeclion (DI )
txms. 11111at a lroclion ol llJCi r lol"l cost. II oilers excel lent
perlor111ance a111J,s ideal lor co11necli11g a t1a nk ol musical
i11slri11w:11l•; to a sla 111lanl mixi ng 1lcsk.
T!1e J;1;car kil i11cl111lcs PCB. i11slrumcnl case. ca1111on type
cc,rir,ecrors pl1or10 skis anil all spec,tir:11 eu111pown1s to
CDITlt:lele the fHC1J[;Cl
Cal. ~A-1734
$79.95
-t!llfii,
SMALL- SPEAKERS
IA
Phil ips list price $59 95
'$~ ..
Railmasler Trai n Conlroller
kit Cal. KC-5028 $89. See
catalogue for lull details.
Don·1 r11iss !his onc 1
ll's a higl1 quality stereo conrlcnser cieclrel micropl1one. Phili ps came to
Jaycar to clear their excess slock. Thei r lisl price !or !his unit is S59 9511 1
Features incl111le·• Uni-1lirecliona l polar pallern
• Des igne1t in wi111ls hie l1I lor ilislorlion lree sound
• For slu1lio aml home recorclmg
• Tat1lc stan1l a1111 vinyl carrying case inctu1Je11
Spccilicalions
Freq uency Range 50-18,000H!
lmpo,1a111:e
Goon
Scnsil1v,1y
471l8 ±3118
Connec tor
6.Smrn plug
Aila plor
6 5 lo 3.5mm supplic1I
Coril Le ngth
3 metres
1.SV AA require1t
Ballery Suppl y
Cal AM4085
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BUTANE MINI TOOL
We recen tly received a delivery of speakers irom our
overseas suppli ers. They were supposed to be Cat.
CE-2320 6" round twincone widerange. We received
5· sing le cone 10 watt wide range in the pin cushion
frame style, as our AS-3012 is.
These speakers are worth $13.95 less $1 for no twin
cone - so let's say S12.95.
You can purchase these for the crazy price of on ly
$8.95 each. Saving
you S4 off the usual
price.
Cat. AS-3012
Rei EA March/June 1991
This project is a fully lealured oscilloscof'I) Iha! uses a lowcost co11ve11lional computer rno11itor as the llisplay. It's not
you r ave rage CRO adaptor eillier! II can display wavelorms ol
ove r 1MH1. can meas ure DC volt s, (not display, aclually
measure). me asure lrcq uc11cy and peak lo peak vollage and il's
a storage CRO '
TIieJaycar kil i11cl 11,fes 3 PC t1oants, mains lranslorme r, IC
sockets. swilclies. sockets . knot1s anil all specified
compo11c 11ls. No t1ox supplied.
Cal. KA-1735
$179.50
Oval speaker, but wit h 4 holes !or
standa:d type mounling. Roll
surround. Si1e: length 70mm,
wi1llh 40mm , he igh! 29111m.
l111pe1lance 12Q Power handli ng
3 walls.
Cal AS-3021
$3.95
TYPE 3
Oval speaker with 4 holes for
mounling Same dime nsions as
lype 2. Impedance SQ. Power
handling 5 walls.
Cal AS-3022
$5.95
TYPE 4
Smal l round speaker wi th an
impe1lance ol soon Cou ld
poss ihty be usc11 as a small a11don tweeter !or ra1lio or TV elc.
40mm iliameter. Mounlino holes
are 47mm apart. Depth 13mm.
Cal.AS-3024
$1.95
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ROFESSIONAL
BENCH ENCLOSURES
Great new range
• Are you sick of buying a so-called 'professional' box only lo
find you STILL have to drill !he mounting holes for the lid?
• This new rangeof bench cabinels features prfe-punched
• venlilation holes, metal thread faslening screws, aluminium
• pre-painled front and rear panels, up lo the minute styling,
• facilities to mount internal hardwarewithout recourse to
• drilling lids - and great prices!
• Apart from lhis, the enclosure fealure cabinet heights that
comply with standard IEC297 rack heights. Even though they
are not rack cabinets many components (especially
transformers) are made lo comply lo these height dimensions.
This slandardisalion is a good thing.
Cal. HB-5550 88.1(H) x 177(D) x 203(W)mm
$34.95
THROMATIC
SECURITY SENSOR
This great product utilises a passive inira red detector which
controls 240V lights to ill uminate al nigh! when a person
comes within range. A typical examplewould beon a
verandah. When someonewallks within range (up to 15m
away) the verandah Is Ill upfor a period of 5 seconds to 10
minutes, or more. Suitable for entrances, porches, patios,
stairways, garages, attics, basemenls, hallways, close ts,
showrooms, ware houses,
workshops, etc.
WAS $69.50
SAVE $30
over
previous
models
$44.95
• $44.95
Cal. HB-5570 132.6(H) x 279(D) x 304(W)mm
$54.95
ICONDUCTOR
PACK
Available once again
Pack contains 100 pieces. May include transistors, diodes,
IC's, computer chips, RAM, TTL, CMOS, etc. We cannot
guarantee that all items above will be included but we can
guarantee at least 100 brand new prime spec sem is and $1O
will represe nt an absolute bargain.
$1,-.
Cal ZP-8990
•
.
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Ideal for students or anybody who wants lo learn about solar energy. This ki t shows you how lo make a solar syste m.
• make a solar circuil
• make an electrical ci rcuit
Cat. KJ-6692
• learn how to increase vol tage
• learn how to increase current
• learn how to make a solar panel
• use solar power lo produce energy for a
radio, calcu lator, ballery charger and 1.5V
casse lle player.
The kit includes 8 solar cells, which fit into a
plastic housing and can be connected up in
either series and parallel, a molor and
mounling bracket, a fan, tool for connecting
solar cells and a1opage bookie! explaining
lhe why's and how's of
solar energy.
$24.95
•
LOWER PRICES ON HIGH
BRIGHTNESS LED's
all 5mm round styles
500mCd RED WATER CLEAR
cat.ZD-1792 NOW ONLY
1OOOmCd RED WATER CLEAR
cat. ZD-1793 NOW ONLY
$1 ea
140 walls rms per channel. See calalogue for lull
delails.
Cat. KA-1725
$599
$2 ea
3000mCd RED WATER CLEAR
cat. ZD-1796 NOW
ONLY $3.25 ea
160mCd YELLOW WATER CLEAR
Cal.ZD-1795NOW ONLY
BOmCd GREEN WATER CLEAR
cat. ZD-1794
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JAYCAR ELECTRONICS
JAYC AR ELECTRON ICS
JAYC AR ELECTRONICS
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JAYCA R ELECTRONICS
JA'l'C.ABJ:LECTBONICS
JAY CAR
JAYC AR
JAYCAR
JAYCAR
JAYCAR
JAYCAR
ELECTRONICS
ELECTRONICS
ELE CTRONICS
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Catalogue
price ( 1990)
$169.50 SAVE42%
ONLY
$99.50
JUNE
BARGAIN
ONLY
$49.50
. Cal. HB-5565 132.6(H) x 279(D) x,203(W)mm
AST CHANCE
METEX TRUE rms
AUTORANGE DMM
WAS
$169.50
Cal. LA-5129
Cal. HB-5555 88.1(H) x 279(D) x 304(W)mm
ELECTRONICS JAYCAA
ELECTRONICS JAYCAR
ELECTRONICS JAYCAF
E_LECTRONICS JAYCAF
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\JIGS JAYCAF
;-JIGS JAYCAF
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ICS JAYCAI
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ICS JAYCA
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BOOKSHELF
Assembly language
for 386 computers
80386 Assembly Language - A Complete Tutorial & Subroutine Library,
by Penn Brumm & Don Brumm. First
edition 1988, published by Tab Books
Inc, Blue Ridge Summit, PA, USA.
Soft covers, 234 x 189mm, 626 pages.
ISBN 0-8306-9347-5. Price $59.95.
Before we start, .we must say that
this book is only for the serious programmer who knows which end of
his keyboard is up. It assumes that
you have already done some assembly language programming using MSDOS and also that you understand
how assembly language works. But
with that in mind, it is a goldmine of
information and a must for anyone
who wants to program for a 386 machine.
The book starts off by introducing
the topic of "efficient programming",
a few of the things that should and
shouldn't be done and an overview of
program design. There's a chapter on
Reference on
VHF-UHF techniques
VHF-UHF Manual, edited by G.
R. Jessop, G6JP. 4th edition published 1983 by the Radio Society
of Great Britain. Soft covers, 184
x 184mm, 505 pages. ISBN-0-9006
12-63-0. Price $48.00.
This is an oldie but a goodie.
Now in its fourth reprinting, this
book has been a noted reference
text on RF reception for amateur
radio operators for many years although much of what it contains
can also be applied to the wider
VHF/UHF scene, including scanners and TV reception.
With over 500 pages and 11
chapters, the text goes into the subject material in considerable depth
and for the most part, mathematical descriptions are avoided - it is
"' 81381
ASSEMBlY LANGUAGE
Peon Br..inlln ard Don Brumm
using MS-DOS more efficiently, too.
Chapter 3 moves onto programming
the 386, noting such things as registers, privileges and protection, debugging and testing. Chapter 4 contains a
number of useful assembly language
procedures, including one that subtracts and adds 63-bit numbers.
Chapters 5 through 7 talk about interrupts and masking, as well as bit
and string manipulation and 32-bit
code conversion.
G. R. JESSOP, GGJP
FOURTH EDITION
strictly a practical text although
there is a good portion of theory
included. There are quite a few
practical circuits presented too although some of these, involving
valves, are now getting a little long
in the tooth. And as you might
The topic of the 386's I/O port is
discussed in chapter 8 which also
describes how to read and write from
files . Some well-known algorithms,
including shell and binary sort are
laid out in chapter 9, including program examples.
·
Elementary graphics programs are
provided in chapter 10 which also
briefly mentions the character matrix.
More technical information is provided in the appendices, including
an architecture overview and informadon on the registers , flags and bits
in appendices A and B. Appendices C
and D give the complete 386 and 387
instruction set, appendix E the ASCII
characters and keyboard codes, appendix Fan overview ofOS/2, appendix G an overview of BIOS/MS-DOS
interrupts and calls, and appendix H
debugging tools.
All in all, this is a book well worth
the cover price and definitely worth
having as a reference work. Our copy
came from Jaycar Electronics and sells
for $59.95. (D.Y.)
expect, with a publication date of
1983 for the 4th edition, it does
not feature many modern ICs that
are now very commonplace.
The 11 chapter titles are as fol lows: 1. Historical Perspectives; 2.
Propagation; 3. Tuned Circuits; 4.
Receivers; 5. Transmitters; 6. Integrated Equipment; 7. Filters; 8.
Antennas; 9. Microwaves; 10.
Space Communications; and 11.
Test Equipment.
We don't have space to go
through the contents in any detail
but we can highly recommend this
text if you have any involvement
or interest in radio communications.
Our sample copy came from
Stewart Electronic Components, 44
Stafford Street, Huntingdale, Victoria 3166. Phone (03) 543 3733.
(L.D.S.)
JUNE 1991
53
SERVICEMAN'S LOG
Whistles aren't always carefree
As a kid, I had quite a repertoire of whistles. I
could whistle on a gum leaf, I could whistle
through my teeth, and I could whistle through
my hands. Unfortunately, not all whistles bring
such simple pleasure.
critical, due to standing waves in a
room and the disposition of furniture
and curtains. In addition, the actual
level itself can vary due to temperature changes and other factors.
All of which can easily add up to
situation where a customer can hear
it and a salesman, or serviceman, cannot. It's not so bad if the salesman or
serviceman knows that this can happen. But if he doesn't, it can lead to
serious misunderstandings and to a
totally dissatisfied customer. More
about that later.
In this case, the set belonged to a
young couple, was about one year
old, and was still under warranty. The
wife rang me and complained about
an "annoying noise" coming from the
set but without much indication as to
the nature of the noise.
This was important because I had
recently had a similar complaint about
the same model set,
which turned out to be
a noisy power transformer. And I do mean
noisy ; it c ould be
' 1: I
heard in the next room.
It was obviously due
to loose laminations
but there was little I
could do to tighten
them. The transformer
I
is enclosed in a steel
.
.
case, so I simply replaced it under war-.,.,---::-;:_-:::-·
)
ranty.
.::------_
I
After some questionCf-,_:),r1'1 v§r-.".
ing on my part as to
whether it was a high
pitched or low pitched
I CP.Rf:FUl-L'-f ?OS I'll ONW
sound, and a consulM'-f GOOD E:.P..'R ••. _
And that's the theme of my main
story this month. It is about a Samsung
colour TV set, a 34cm model (type
CB336H), and a fault which is now
relatively rare. It was not always so.
In the early days of TV, it was a common problem which plagued many a
salesman and, in some cases, lost sales.
I'm talking, of course, about the
high pitched 15,625Hz whistle which
emanated from the horizontal output
transformer. This whistle was caused
by the magnetostriction effect; ie, the
physical distortion of the transformer
core due to the magnetic field.
One problem with this fault is that
there are a number of variables which
can make it difficult to pin down. Not
everyone can hear frequencies this
high. In general, young people are
more sensitive to it than older people,
and women more so than men.
The listening position can also be
~~
ex~
it
L
51
---
~nr-z
54
SILICON CHIP
tation with her husband, she replied
that it was high pitched. And it then
transpired that, contrary to the usual
rules, it was the husband who found
it most annoying, while his wife could
hear it only occasionally. I advised
her to bring the set in.
In the event, there was someone
else who had difficulty hearing it yours truly. Age has taken its toll and
these tired old ears have not had much
to do with that part of the spectrum
for some time now. That's not to say
that I am totally unaware of the problem, if it exists. I can hear something
but I doubt ifit is at 15,625Hz. I think
it is more likely that there are some
lower frequency components present
- sub-harmonics if you like - and they
serve the purpose.
Initial checks
Anyway, when the set arrived I
plugged it in and made a preliminary
check. Initially, none ofus could hear
anything. Then the husband said he
could hear it faintly but his wife could
not, and neither could I. Then, according to the husband, it vanished
but then re-appeared again a few minutes later. I suggested they leave it
with me.
Later, when I had (literally) a quiet
moment, I pulled the back off the set,
plugged it in, and let it run for about
half an hour. This, according to the
husband, was when the whistle was
most likely to appear. I then positioned my best ear as close as safely
possible to the horizontal transformer.
And yes, I could sense something.
More importantly, by probing around
the area near the transformer, I could
make it come and go. So, there seemed
little doubt that this was the offender.
Nor was there any doubt as to the
cure; a new transformer. I've never
encountered any satisfactory repair
technique for this fault. In any case,
the set was under warranty. So a new
transformer was ordered, duly arrived
and was fitted to the set
So what did that leave? As far as I
could see, only the side pincushion
transformer, T402, which is effectively
in series with the deflection coils. My
suspicions were further aroused by
the fact that this transformer sits close
alongside the horizontal output transformer; so close , in fact, as to make it
difficult to differentiate between the
two on an audible basis.
On the other hand, if this was the
culprit, it also would be a first in my
experience. And that left me wondering ifl could risk replacing it on spec,
having already made one mistake with
the horizontal output transformer.
Technical help
And that did seem to fix it. I certainly couldn't hear anything, nor
could the husband when he came in
to check it at my request. So he tucked
the set under his arm and went on his
way.
Sam still whistles
All was quiet - at my end, anyway for about a week. Then the lady was
back on the phone. All was not so
quiet at her end; the fault was back.
As she described it, "the set still does
it a bit", although it was not nearly as
bad as before. But they were worried
that it might get worse.
Privately, I was worried too, but
suggested that they try it out for a
couple more weeks and see what happened. What I really wanted was for it
to become bad enough so that there
could be no doubts about the problem.
And that's more or less what happened. Several weeks went by and
then the lady was on the phone again.
It was now much worse; in fact, according to her husband, it was as bad
as it was originally. So I said, "bring it
in and we'll have another look at it".
It didn't take me long to confirm
their observations, which put me in a
bit of a quandary. If it wasn't the horizontal output transformer (two dud
units in a row would be too much of a
coincidence), then what was it?
The diagnosis boiled down to nominating all those components which
handled this frequency, then considering each in turn and questioning
whether it could be the culprit.
My first suspect - but one which I
discounted almost immediately - was
the horizontal driver transformer,
T401. Granted, it handled this frequency but at much too low a level to
be a serious candidate.
At the other end of the chain was
the horizontal deflection coil assembly. Well, there was plenty of energy
there but, ifit was the culprit, it would
be a first in my experience. In any
case, the location was wrong. Even
with my limited hearing, I could not
reconcile what I heard with these coils;
the source was somewhere on the
board , near the horizontal output
transformer.
Finally, I decided to play it safe and
tackle the Samsung service department with the problem and my theory.
So I rang them and asked for one the
technicians who has proved to be
helpful in the past. And even while I
was describing the problem, I had a
feeling that he was way ahead of me.
When I eventually asked if my diagnosis was correct, his reply was immediate: "that is the problem. We've
had a few of these, but only on the
chassis fitted to that model set".
(He was alluding to the fact that the
same chassis is used in several models, of different sizes and with varying refinements).
Just why the fault should occur in
only this model is not clear. My tip is
that this pincushion transformer is
different, either by design or, more
likely, nominally the same but from a
different manufacturer or even from a
different batch.
Anyway, that was the solution. A
new transformer arrived a couple of
days later, I fitted it, and could detect
no sign of the trouble. More importantly, neither could the customer, in
spite of prolonged observation before
he took it away. That was several
weeks ago now and, at a recent check,
everything is quiet.
So make a note of that one and
don't write off a customer's complaint
just because you can't hear it.
The bush serviceman
This brings me to the point I made
earlier, about sales being lost because
TV salesmen did not always understand the problem. It reminded me of
an actual incident , in the early days
of TV, in which I was involved.
It was shortly after TV had started,
JUNE 1991
55
SERVICEMAN'S LOG - CTD
at a time when the first country services - one commercial station and the
ABC - were being set up. At that time ,
I worked for a sales/service organisation in a large country town. My role
was primarily that of a serviceman
but there was always the opportunity
for a spot of sales work on the side.
The reward was a modest but worthwhile commission; a very welcome
addition to the regular pay packet.
I had scored a few such sales but
one family that I had set my sights on
were proving hard nuts to crack. They
were a nice couple, long standing customers of the firm, and I had come to
know them well on the basis of various radio and other appliance repairs.
But the expense of a TV set was not
something they were prepared to rush
into.
Against that background, my sales
pitch was too much of a soft-sell. It
often amounted to nothing more than
a half joking, "when are you going to
buy that TV set?", which invariably
prompted a similarly lighthearted re-
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ply, "aw, someday". It became a ritual
that went on for several months.
Then one day, returning from a service job out in the bush, I passed their
house on the outskirts of town. They
were both in the garden and waved
cordially when they saw me. Somehow I sensed it might be a good time
to stop and have a yarn - a popular
pastime in the country.
It was only after I had left the van
and was walking towards them that I
realised there was a TV antenna on
the house. This was a bit of a blow to
my ego because it meant that the opposition had scored where I had failed.
But that's the luck of the game and I
was careful not raise the matter.
So we yarned about the weather, its
effect on the crops, and the season
generally, in the usual way, until the
woman said, "would you mind having a look at our TV set. We got it from
your opposition but it's driving me up
the wall. It has a terrible piecing whistle".
Her husband's response was imme-
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diate and somewhat spirited. "Ya got
whistles on the brain, woman. There's
nothing wrong with it".
By mutual consent, we ignored him
and the lady ushered me inside. She
switched on the TV set and we waited
for it to warm up. I had a good idea of
what to expect but I was a little worried that it might be too subtle for me
to be sure about it, although my ears
were better tuned to 15,625kHz in
those days. But I needn't have worried; the thing was screaming its head
off, as bad a case as I had heard.
In the circumstances, I had no hesitation in advising the lady that she
should insist that the trouble be fixed
- or the set replaced if necessary. But
no way should she tolerate it. And I
gave her some background and a few
pointers to let the salesman know she
knew what she was talking about.
So she thanked me, made me a
"cuppa" and I took my leave. It would
be wrong to say I didn't think anything more about it, because I was a
bit miffed with myself for not doing a
better sales job.
How to blow a sale
It therefore came as complete sur-
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TETIA TV TIP
Hitachi CEP288, CEP289
(PAL3A chassis)
Symptom: Reduced height, about
25mm of black at top & bottom of
screen. No colour. The picture can
recover to normal after 10 minutes but the fault does not appear
to be heat sensitive.
Cure: C753 (1 00µF/25V electro)
open circuit. This capacitor is the
input to the filter on the 20V rail
and its loss causes the rail voltage to drop, in this case to 14V.
The rail shows, no unusual ripple;
just a lower than normal voltage.
TETIA TV Tip is· supplied by the
Tasmanian branch of the Electronic Technicians' Institute ofAustralia. Contact Jim Lawler, 16
Adina St, Geilston Bay, 7015.
prise when, a couple of weeks later,
the lady phoned and asked me to bring
out a TV set for demonstration. Naturally, I had a set loaded and was on
my way in nothing flat, but I was very
curious as to what had happened.
It was only after the set had been
installed and running - without any
whistles - that I learned the full story.
What I hadn't known before was that
the opposition's set was only on demonstration; no sale had been made.
And, acting on my advice, the lady
had made it plain that she wanted the
trouble fixed.
And that was where the salesman
blew it. Whether he couldn't hear the
whistle or could hear it but didn't
know what to do about it, I don'.'t
know. But he insisted, apparently
quite curtly, that, "there's nothin'
wrong with it".
To which the lady replied that, if
that was his attitude, he had better
take the set away. And here he blew it
again. He could still have salvaged
the situation by offering another set.
But no; he had apparently shifted into
"high dudgeon" mode, loaded the set
into his van, and gone on his way.
Of course, his loss was my gain.
The lady and her husband were both
delighted with my set and, after a
couple days' demonstration, the sale
was concluded. So I scored a lot of
goodwill for both myself and the firm,
plus a very welcome commission.
And now, in lighter vein, here's
another off-beat story from my southern colleague, J.L., of Tasmania. Why
do all the funny stories seem to come
from down there? Is it because ... ?
Anyway, here's how he tells it.
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Built-in Meter to check EHT
transformers including split
diode type, yokes and drive
transformers.
The reluctant golf buggy
Well, now I reckon I've done just
about everything in the electronics
repair field.
A customer came in a week or two
back and pleaded with me to repair
the "volume control" on his golf buggy.
Now this chap is well educated and,
over the years I've known him, he's
never been known to say something
he didn't mean. So I had to believe
that he really did have a volume control on his golf buggy and, because it
involved electronics, I would have to
try to fix it for him.
In greater detail, as he explained
the set-up, he had a motorised golf
buggy and the so-called volume control was actually a speed control. That
afternoon, during practise for the next
day's championship match, the buggy
had dug its wheels in and refused to
follow him any more.
He fiddled with the control and the
buggy made "trying-to-work" noises,
but didn't move an inch. He had to
drag it around the final holes, and he
didn't feel inclined to drag it around
18 holes the next day. So could I please
do something about it?
He had dismantled the buggy and
had brought with him only the handle and the control. He handed me a
short length of square section metal
tubing with a black cable running
through it.
On one end of the cable was a
6.5mm stereo phono socket; on the
other end, a perfectly conventional
5kQ linear switch pot. It certainly
looked as though it should be part of
some kind of audio system, hence his
description of it as a "volume" control.
I used a multimeter to check the
5kQ pot section and it appeared to be
OK. Nevertheless, I opened it and
checked the condition of the track. It
looked perfect so I simply wiped it
gently with a soft cloth moistened
with contact cleaner, then reassembled it.
Unfortunately, the switch part of
the device was tightly clamped together and I feared I might not be able
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~~
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-a-
JUNE 1991
57
SERVICEMAN'S LOG - CTD
to refit the cover if I took it to pieces.
It was a 2-pole, single throw switch
and one pole was wired to the cable.
This pole turned out to be faulty, being open circuit most of the time and
closing only briefly as the contacts
moved from off to on, or vice versa.
Fortunately, the other pole was in
perfect condition so I merely changed
the wiring over to these terminals. I
checked the cable for continuity, and
the stereo socket for clean and firm
contacts. All were in order, so I waited
for the customer to return with the
buggy.
This proved 'to be a fairly conventional type of 2-wheel trolley with
straps to hold the golf bag and a single
handle with which to guide it. On the
axle, to one side, was a surprisingly
small DC motor geared to the axle.
And on the other side, a battery box
about the size one might expect to see
on a motor bike. All in all, a most
effective way to transport a golf bag.
The motor speed control was obviously electronic and was housed in a
small box mounted on the motor. The
skQ pot was no more than a regulator
and on-off switch but, being mechanical, was subject to wear, and it was
this that had let the customer down.I haven't heard how he went in the
championship match but I'm sure that
he had no trouble with his buggy. Just
the same, I thought the idea of playing golf was to exercise.
Buggy fever
But that wasn 't the end of the story.
Last week he was back again, not with
58
SILICON CHIP
his own buggy, but that of a friend
with whom he plays each week. This
time he brought the entire outfit,
which appeared to have suffered the
same fault as his had done earlier. It
was a different brand from his but
used an identical arrangement of parts
and controls.
I first tested the switch, which was
perfect, then the continuity of the cable down the handle to the stereo
socket. This differed a little from his,
in that the socket was only a 3.5mm
type as opposed to 6.5mm. But there
was no problem anywhere to be found.
I moved my attention to the short
lead attached to the motor control box
and, at first, I couldn't see any problem here either. Then I noticed that
the tip was missing from the 3.5mm
stereo phono plug. I wasn't certain
which part of the circuit was involved
with the tip, but it was obvious that
the system wouldn't work with it broken. So I fitted a new plug.
Now, if you ever repair one of these
things, don't ever reassemble it on the
bench. I made the mistake of reconnecting the battery while the control
was switched on and advanced to top
speed. The buggy took off along the
bench and leapt into space before I
could get my brain into gear. Fortunately, its wheels are very resilient
and it bounced once', then headed for
the door.
I caught it before it got clean away,
but the experience has taught me to
be more wary of golf buggies in the
future. I mean, TV sets and video recorders don't take off on their own, do
they?
It could'a been worse
Fair enough J.L., and I'll take good
care if ever one of these monsters
finds its way onto my bench.
But I can't help speculating on the
scene had you not caught it. Where
would it have finished up? Tearing
down the main street, scattering pedestrians and vehicles in all directions? Or perhaps you don't have a
main street, and it would have gone
bush and never been found.
Anyway, thanks again J.L.
SC
Howl suppression for
public address systems
Acoustic feedback is a problem with sound
reinforcement systems. At a particular sound
level, enough of the signal will be coupled back
to the microphone so that a positive feedback
loop is set up. This experimental circuit reduces
this problem by shifting the whole audio
spectrum up by 10Hz.
By DARREN YATES
If you've ever been in a lecture
theatre or even at a concert, then
you've probably heard the loud squeal
that can occur due to acoustic feedback. This effect limits the number of
locations where you can place loudspeakers, as well as how loud you
can drive them.
Acoustic feedback occurs when the
resonance of a room at a particular
frequency induces a positive feedback
between the microphone and loudspeaker. Since theory says we only
need a gain of slightly more than unity
to start and sustain oscillation, the
inevitable effect is that the PA system
turns into a high power oscillator at
the particular frequency of resonance.
35
0
30
25
a,
~ 2ll
--- - -
~
n
I
n(\
MEANJlESPONg_
How it works
This circuit concept was originally
a design idea published a few years
ago in "Electronics & Wireless World".
That circuit used a couple ofMC1495
analog multipliers. We recently decided to take another look at the concept and use some lower cost and
more readily available devices such
as the LM13600/LM13700.
A simplified block diagram of the
frequency shifter is shown in Fig.2
while the full circuit is shown in
Fig.3.
It consists of, firstly, an audio stage
using IC1a and IC1b, which incorporates a passive quadrature filt er net-
t---
r
"'
z
0
c..
~
The common way used by PA operators to overcome this problem is to
introduce a dip in gain at the frequency of resonance, using a parametric equaliser or a one-third octave
equaliser. This lets the overall gain of
the system be raised until acoustic
feedback again becomes the limiting
factor. In practice , several dips may
have to be used to make the system
work at a sufficiently high level.
This article discusses a different
technique. If we take the entire audio
frequency spectrum and shift it up by
about 10Hz, we change the frequency
response relationship of the amplifier and the room so that what used to
be a frequency of resonance now becomes a frequency of something like
"anti-resonance".
To make this a little clearer, the
graph in Fig.1 shows a typical room
response to a section of the lower
audio spectrum. As you can see, some
of the p eaks are well above the average room response. It is at these fre quencies that we're likely to get feedback.
You'll also notice that every few Hz
or so above each frequency of resonance there is one of anti -resonance;
ie, a dip. The idea behind this circuit
is to shift the frequency spectrum up
so that the frequency which is accentuated by the room response is now
reproduced as a frequency which corresponds to a dip in the response, or
so the theory goes.
The end result is that we can increase the gain further before instability occurs.
/
.-----ix
15
"'
10
\I
V
OUTPUT
500
AUDIO
MIXER
AUDIO
STAGE
0
520
540
560
580
FREQUENCY=
INPUT•+ 1OHz
600
FR EOUENCY (Hz)
'-----.-tX
Fig.1: this graph shows a typical room
response for the lower part of the
audio spectrum. Acoustic feedback
problems occur at the peaks.
XY/101-----'
Fig.2: block diagram of the frequency shifter. It shifts the
incoming frequency by lOHz.
JUN E 1991
5!
al
Q
,--------------<l>------+12V
CJ)
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.001
0.1
10k
.001
VR3
50k
- 12V
0.1
+12V
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202
560k
01
WI,,
r270k
.,.
VR6
100k
270k
270k
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-:120k
270k
...
011'.
-1 2V
- 12V
01!
VR5
50k
+12V
D1
1N4002
OUT
12VAC
PLUG -PACK
,I:-
I
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+12V
0.1
100
-
D2
1N4002
.1
I
---
o,Il
OUT
GNO
I
I I
....
I
+V
- 12V
Fig.3: ICla & IClb generate two quadrature signals which drive the X inputs of 4-quadrant
multiplier stages IC2a & IC2b. The Y inputs are driven by a lOHz quadrature sinewave
oscillator consisting of IClc & ICld & the outputs then mixed & fed to amplifier stage IC3.
- 12V
0.47
OUTPUT
V
OUTPUT IC2a
OUTPUT IC2b
Fig.4: trimpots VR3 & VR5 should be
adjusted to obtain amplitude
modulated waveforms at pins 8 & 9 of
IC2, as shown here.
work. The two quadrature signals (ie,
out of phase by 90 degrees) are then
connected to the X inputs of two 4quadrant multipliers, IC2a and IC2b.
A quadrature sinewav·e source of
about 10Hz is produc ed by IClc and
ICld , and is fed into the Y-inputs of
the two multipliers (IC2a & IC2b). The
outputs are then mixed together and
amplified by IC3 , where the final output is then connected directly to the
PA system.
In more detail, the input signal is
amplified by the non-inverting amplifier ICla and an inverted copy is
produced by inverting buffer IClb.
IC1 is an RC4136, chosen for its low
noise and low cost.
The passive wideband quadrature
network is connected between the two
outputs of ICla and IClb. This produces two copies of the input audio
signal which are 90 degrees out of
phase.
IC2 is a dual transconductance
amplifier package, the LM13600. Each
amplifier is connected as a 4-quadrant analog multiplier. The outputs
from the two passive networks are
connected via 4. 7kQ resistors to the
X 0 inputs , which in this case are the
inverting pins of IC2a and IC2b .
10Hz oscillator
ICl c and ICld form the 10Hz quadrature sinewave oscillator. Th e two
6.8V zener diodes provide amplitude
regulation and the amplitude itself is
governed by the 100kQ pot, VR4.
The two quadrature sinewaves are
taken from output pins 10 & 12 and
are connected to the Y-inputs of the
two multipliers via two 50kQ pots,
VR3 and VR5. These are really the
inputs to the amplifier bias network,
which control the gain of the amplifier and make it act as a multiplier.
The output of each amplifier section
is then connected external ly to the
internal buffers (from pin 5 to pin 7
and from pin 12 to pin 10 of IC2) to
provide a low -impedance output.
The signals from each of the multipliers are then AC-coup led and mixed
together via 100kQ pot VR6. IC3 is a
TL071 FET-input op amp connected
up as 'a mixing amplifier with a gain
of about four. The output signal at
pin 6 is then connected straight to the
input of the PA system.
The power supply is ±12V DC and
can be derived from a 12VAC plug
pack using a 7812/7912 3-terminal
regulator combination.
Setting up
The setting up procedure is as follows:
(1) Adjust VR4 so that the amplitude of the sinewave outputs at pins
10 and 12 of IC1 is about 9 volts p-p
(about 3 volts RMS).
(2) Connect a lkHz sin ewave source
to the input of ICla. Adjust VR1 and
VR2 so that the respective outputs at
pins 8 and 9 of IC2 are as symmetrical
as possible about the centre-line.
What you'll find is that these outputs
will tend to skew either up or down
initially' and as you rotate the pot,
they will quickly come into line.
(3) Adjust VR3 and VR5 so that you
get an amplitude modulated waveform at the respective outputs . The
signal envelopes you end up with
should be similar to those in Fig.4.
As you adjust VR3 and VR5, you
should get a normal amplitude modulated waveform and as you turn the
pot, the waveform should appear to
fold on top of itself, to produce a
"bow-tie" effect (as in Fig.4).
If you have a CRO handy, connect
one probe to the output at pin 8 ofIC2
and the other to pin 9. What you
should see are two similar waveforms,
except that where one waveform appears to be at a min imum , the other
should be at its maximum amplitude
as shown in Fig.4.
Finally, adjust VR6 so that the output of IC3 has as little or no 10Hz
modulation as possible. Because the
outputs of the two multipliers have
the 10Hz carrier suppressed, mixing
the output should give a steady amplitude signal with its frequency equal
to the input+ 10Hz; ie, 1010Hz.
Note that wh il e this frequency shift
concept do es work, in practice we
found that it was critical to set up and
produced frequency non-l ineari ties of
its own.
SC
PHONE LINE AND MAINS
FILTER/SURGE PROTECTOR
Protection for
•Answering machines
•Cordless phones
,,Facsimiles
· •Computers
•Modems
•Telex
The Arista model CPEP-1
ensures that
lightning, power surges
and spikes do not
reach your costly
communication
equipment as it
constantly monitors the
PHONE line and
the MAINS power line.
Simply connect
to any existing power point,
plug in your fax, phone, video, Hi Fi or any other
240 VAC operated equipment and a series of
indicators shows the status of the mains
power point while several MOV's and gas
arrestors prevents access to damaging energy
sources. The CPEP-1 is fully Telecom and Dept.
of Minerals and Energy tested and approved.
Imported and distributed by:
.ARIST1\
ELECTRONICS
Available through the following retailers:
Telegrafax PIL.
305-307 Sailors
Bay Road.
Northbridge. 2063.
NSW. (02) 958 5137
Geoff Wood Elec.
229Burns
Bay Road.
Lane Cove. 2066.
NSW. (02) 427 1676.
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e
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3M Scotchal Photosensitive
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All prices are plus sales tax if applicable
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(03) 497 3422
(03) 497 3034
Fax (03) 499 2381
ELECTRONIC COMPONENTS & ACCESSORIES
e SPECIALIST SCHOOL SUPPLIERS
Ju,w: 1991
61
~""c_y ~, \
~·~~ ~~". "\..., / ,~ 1 .
.i'ilY
~
t
• ••
-\_) ~
. . . ~,·.~<·_,: (I ,) \ .
~~
. ,
'
•
'/ y"_\-,--~-~~-~,REAT RANGE!
N ITOR M OVER ARM
\
\%
)
\~
)
A-.
l
ROD'S
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IBM ·, XT·, TYPE
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84 KEY KEY BOARD
x12020 .. .. .•........ .......•.... ••s109
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HOW TO INSTALL
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Head
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It will erase up to 9 x
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The Fortran CPF Filtered Electronic
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• Thrity-two shades of grey.
• Built in scanner view
window for accurate
scanner placement.
X19945 ...................$295
OS·123 PC IBM PACK
INCLUDING JOYSTICK
ADAPTOR CARD (15 PIN)
C14217..........$74.95
Be the first in your office to
ha ve a mouse that every one
will want use. This cute little
mouse cover puts a bit of fun
and colour onto your desk
whil e keeping your mouse
free of dust!
C21069. w... .. "• :..
L.F
. ... $7.95
·
!//)
MOUSE
CLEANING KIT
\ '~ ~ \
THE BUTTON
SPIKE PROTECTOR
Surges and spikes are caused not
only by hghtrnng strik es and toad
sw1tch1ng but also by other equipment
bemg switched on and ott. such as
lluorescen! lights . electric motors.
fridge freezer s. air cond11toners. etc
For eHect1ve protec1,on such spikes
must be s10pped belore they reach
your equipment s ,mply plug The
Bun6n into an out1el and 11 will protect
all equ,pmenl plugged In10 ad1acen:
oullels on !he same br anch cIrcuIt
The Bunon employs umque me!al
OK1de varisler technology and w,11
dIss1pa!e 150 1oules ol eleclncal
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SPECIFICATIONS :
Voltage 240V Nominal .
GENI SCAN
COLOUR SCANNER
The GS-C1 05 Colour
scanner scans any colour
or black & white image into
your IBM PC AT, PS-2 or
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FREE SOFTWARE!
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oblee1s alter colours & edit
a palette of 256 colours
using the commands on
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• 105mm scan width , multi
scan up to 300mm
• 64 shade levels
X19930 .. ......... .. ...... $795
Keep dust and dirt from
damaging your mouse with
this handy mouse cleaning
kit. This special rounded tool
will find its way into all the
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also comes with clea nin g
fluid and 5 soft cloths to keep
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C21071 ...... ..... ... ... $9.95
El
MOUSE KIT
Everything yo u need to keep
your mouse happyl You get a
mouse pad, a mouse holder, a
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described) and a cute little
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C21072 ... ................ $16.95
C14214 .......... $39.95
A working bench for your Mouse.
•High qu!l,lity ABS plastic and
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DUST COVER
Keep your compu ter and
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XT• Cover Set
C21066 .... ....... ....... $14.95
AT• Cover Set
C21068 .... ... .... ....... $16.95
•Stationary holder
•Includes pull-out shelf for
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•Dimensions : 280 x 260 x 25mm
MOUSE GIFT SET
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C21074 .. ..... ... ...... .. $19.95
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C14209 .......... $39.95
POCKET AUTO AB
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• Pockel size, auto-sca nning
• Allows 2 PCs to share one
Printer
Ll
I ..
Serial model :
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X19150 ... ............... $79.95
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X19155 .. ..... ....... ....$89.95
~-t:****
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279mm x 241 mm
500 sheets
C21007......... $16.95
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296mm x 210mm
250 sheets
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C21009 ......... $19.95
~
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High quality 70 gsm,
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279mm x 241mm
250 sheets
EXTENSION LEAD
$42.95
MAGIC STAGE
Introducing
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~~~~!~se:o/i: ;ir1~n~ 50 1ou1es
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C14205 ............ $49.95
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patterns.
,_"_
C14216 ..........$59.95
tores up to 120 M/Byte
• 100/200/300/400
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• Four ericoded modes:
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C14211 ..........$62.95
OS113PC IBM PACK
INCLUDING JOYSTICK
ADAPTOR CARD (15 PIN)
DAT ALIFE DL-600
DATA CARTRIDGE
HS-3000
HANDY SCANNER
INCLUDES FREE
~~~~ia':1~ ! ~~iJ ( ~ ~a~~~ing.
2 spares. 24 switches enables you
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free operation
Addition~lly. CPF's liltenng capabd11Y
e
lamps, and the like thal threaten the
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SPECIFICATIONS :
Electrical rating : 220·260 volts
(AC) 50Hz 10 Am p
Spike/AFI Proteclion : 4.500 amps
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Maximum clamplng voltage: 275V
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COMPUTER
CLEAN ING KIT
SPECIFICATIONS:
• Electrical rating : 240V AC. 50Hl,
10A
• 3 x Metal Oxide Varislors (MOY)
• Maximum clamping Voltage :
each MOY: 710 volts at 50 amps
• Response time: Less than 25
Nanoseconds.
QS.131 NEW BASIC
ATARI / COMMODORE .g
PIN
C ! 2560 ....... ...... .. .. $6.95
·ro gain optimum performance
and pre vent damage to
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kit has all you need to keep
your computer in top notch
performance. Anti-static
cleanin g pads, cleaning
swabs, cleaning solution, 5
1/4.. & 3 1/2.. cleaning
diske ttes.
• S 1/ 4"
C210'tl .. ..... ....... ..... $19.95
X10086 .....................$69.95
C14218 ..... .....$1 9.95
C ! 2555 ... .... ..... ..... $6.95
6 PROTECTED POWER OUTLETS
kJeat for protecting personal
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graphk: equalisers, CO players etc
• j
1/ 2"
ELECTRONICS
SYDNEY : 74 Parr amana Ad
Stanmore 2048.
Phone 102) 519 3134
Fax (02) 519 3868
MELBOURNE: 48 A'Becken S1
Phone (031663 615 1
NORTHCOTE : 425 High S1
Phone (031 4898866
CLAYTON: 56 Renver Rd
Phone (03) 543 7877
MAIL ORDER &
CORRESPONDENCE:
P 0. Box 620. CLAYTON 3168
Order Hothne 008 33 5757
(Toll free . stnctly orders only)
lriqumes . (03J 543 7877
Telex AA 151 938
HEAD C I. EA1'F.R DISKS
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Fax· (03) 543 2648
All
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56 Ren ver Road. Clayton
Phone (031543 21 66(3 lines)
Fax (03) 543 2648
For postage r1te1 re fer to other
R.1.E. advertisement
Errors and omIss1ons excepted
Prices and speohca11ons subject 10
change.
:=.:IQ~T~~!.;.:is•~.: ::I•=•"::~
,eg,s1ereo r,aoem,,.., ·0eno1n r~ s•erto
11-aru o, , - ,- ,,..e ow,,.,s
JllffiZ
\I
13.5V 25A power supply
for transceivers, Pt.2
In this second article on our 13.5V 25A power
supply we give the construction details and
the setting up procedure. Most of the work
involves assembling the PC boards and
mounting the hardware in the chassis, there
being relatively little wiring required.
By JOHN CLARKE & LEO SIMPSON
Because this power supply uses
Triac control for regulation, it is quite
efficient and therefore dissipates a
relatively small amount of power in
the chassis. This means that big
heatsinks and fans are not necessary
and as a result, the overall construction is quite simple. It uses a conventional 3-unit high rack-mounting case
with two PC boards mounted on the
base panel.
There are two transformers, one a
large 625VA toroidal type and the
other a miniature conventional type.
There are also the two iron-cored
64
SILICON CHIP
chokes and the four stud type rectifiers which mount on heatsinks on the
rear panel.
Although two PC boards have been
designed for this project, you may
end up using only the control board,
depending on your constructional
approach. The control board is coded
SC14105911 and measures 165 x
125mm. As its name suggests, it carries all the control circuitry.
The second PC board is coded
SC14105912 and measures 180 x
176mm. We used it to mount the two
80,000µF banks of capacitors which
were all PC-mounting types. However,
if you purchase chassis mounting filter capacitors, this board would not
be necessary and the capacitors could
all be har:d-wired. We'll talk more on
this aspect later but from here on,
we'll assume that both boards are to
be used.
PC board assembly
You can begin construction by assembling the control board. First of
all, inspect it carefully for any defects
such as breaks in the tracks or shorts
between adjacent tracks, undrilled
component holes and so on. Correct
any of these before you install any
components.
Follow Fig.4 carefully when assembling the control board. You should
check your work against this diagram
and the circuit diagram (Fig.2) published last month.
If you look at the PC board depicted
in Fig.4, you will notice that the components in one corner are rather
sparsely laid out; ie, they seem to
occupy more than their fair share of
12.6V
_.......
D5
fl
06
---t:a----
7805
7905
•G•
I 0
• I•
10uF
10uF
•
Fig.4: here's how to
install the parts on the
control PC board. Note
that the Triac is
installed from the
copper side of the
board (see text) and
that IC3 faces in the
opposite direction to
the other ICs. The SCR
is initially left off the
PC board & is installed
only after the crowbar
circuit has been
adjusted for correct
operation.
•
G 0
·O ·O
LJ
MOC30218
1
space. There is a good reason for this
because these components (ie , the
MOC3021 optocoupler, the Triac ,
toroidal inductor L3 and the associated resistors) all operate at mains
potential (240VAC).
Begin the board assembly by installing the 12 PC stakes. These are
for the external wire connections and
for the indicator LEDs.
Next, install the low profile components such as the ICs, resistors, diodes and links. Be sure to orient the
ICs correctly (note: IC3 is oriented
differently to the other four ICs). Take
care also with the diode orientation
and be sure to use the correct diode
type at each location. Diodes D5 , D6
and D14 are 1N4002s, while the remaining diodes are all 1N4148s.
When installing the three 1W resistors in the mains section of the PC
board , push some clear insulating
sleeving over the each resistor body
and its wire leads. This will prevent
accidental contact and the possibility
of electric shock.
Now you can install the capacitors.
All the electrolytics, except for th e
2.2µF bipolar type , must be oriented
correctly as shown on the overlay diagram. This done, install the regula-
1
.~
t
...
i
9iii¥t:. J·'~
.) 1t
t lT
'_ '
----......
"i--.--- --··~-~· ---
- 'Ii.ii-·-
~~
-.- '
rfi ._.__-._._-J
1a r~ IIII I
;ij.
The parts at the top lefthand corner of the control board all operate at mains
potential so be wary of this part of the circuit. Note that plastic sleeving has
been fitted to the three 1 W resistors to reduce the possibility of electric shock.
tors and transistors , making sure that
you install the correct transistor type
at each position.
Do not install the MCR69-2 SCR at
this stage. This will be don e after the
crowbar circuit has been adjusted for
correct operat ion. Also, the two LEDs
should be left off until the PC board is
JUN E 1991
65
0
TOL2
...
◄
~
TO ANO OES,OF 03 , 04 ~ -
\
TO NEGATIVE OUTPUT
TERMINAL VIA
CURRENT SENSE
TO GNO OF
CONTROLLER
BOARD
TO FEEDBACK INPUT
OF CONTROLLER BOARD
Fig.5: the capacitor bank board carries the 16 10,000µF capacitors plus the four
560 5W resistors. Mount these four resistors slightly proud of the PC board to
allow the air to circulate under them for cooling. The current sense resistor
consists of a 150mm length of 1.25mm enamelled copper wire (see Fig.6).
which is so ldered to two points on
the board.
Installing the Triac
to be final ly install ed into th e case.
Trim pots VR1, VR2 and VR3 plu s
th e va ri stor can now be so ld ered into
pl ace.
Winding the toroid
Inductor L3 is wound with 45 turn s
of 0.63mm ename ll ed co pper wire on
a Neosicl 17/.742 / 22 toroid al former.
Cut a 2- met re length of th e wire an d
s trai ghten it by anc horing one end in
a vycc and pu lli ng th e oth er end with
pliers. Pul l th e wire just enough so
that it gives a littl e and bec omes d ea d
s trai ght. Thi s removes a ll th e littl e
kinks and hends an d gives yo u a ni ce
strai ght length of wire to work with.
The toroid is th en wound in two
stages. working from th e cen tre of th e
wire, as it wore. Fend one metre of
wirr! through tlw cent re of th e toroid
and w ind (or thread throu gh) about
66
SII.IC:() ,\ ' Cl/11'
22 turns, as even ly spaced as possible. Thi s d one, w in d the other en d of
the wire onto the toroid to make up
the full 45 turns .
Cut th e ends of the winding to a
reasonable length, remove the enamel
in su lation by scrap ing it down to bare
copper w ith a utility knife, and then
sol der the inductor to the PC board.
The inductor is th en furth er secured
using a tinn ed copper w ire strap
The Triac is mounted on the u nderside of the PC board w ith its leads
bent upwards into the mounting h oles .
Bend the leads at right angles so that
the lower face of the Triac body is
6mm below the bottom of the board.
This w ill all ow it to be bolted directly
to the base of the chassis when the
board is mounted on 6mm spacers.
That completes the control PC board
assembly for the moment. You can
now start work on the capacitor board.
Capacitor board
CAPACITOR CODES
0
0
u
;_j
[.J
Value
IEC Code
EIA Code
0.1µF
.027µF
.022µF
.01µF
100n
27n
22n
10n
104
273
223
103
This PC board accommodates the
16 10,000µF capacitors plus four 5W
resistors. Begin construction by checking the hole sizes for th e five heavy
cables. Th ey should all be drilled to
3mm - see Fig.5 .
The assembly of th is PC board is
straightforward, since the capacitors
can only be installed one way due to
the fact that each can has three leads.
The third short lead is actually a support lead and is not electrically connected to the capacitor. It must be
soldered to the PC board though, to
properly anchor the capacitor in place.
Due to the large copper area of this
PC board , you may have problems
soldering with a normal low power
(30W) soldering iron. If this is the
case, try to obtain a 60W heavy duty
iron for the job. Be careful not to overheat the capacitors when using this
iron, though.
The four 56Q 5W resistors should
be installed so that each resistor body
sits about 1mm above the board surface. This will allow better ventilation for the .r esistor and avoid any
tendency to char the board - these
resistors do get very hot.
Finally, install three PC stakes to
terminate the external connections .
This close-up view shows how the wiring to the binding post terminals is run
using heavy-duty cables and connectors. Note also the enamelled copper wire
loop that forms the current sense resistor. It runs between the capacitor PC
board and the negative output terminal (right).
Chassis preparation
Fig.6 shows where the various components are mounted in the case. Start
by temporarily placing all the heavy
hardware items in position on the
base plate. These include the two
transformers, the two iron cored
chokes and the two PC boards.
Once everything is in position, mark
out the various mounting holes, then
remove the parts from the chassis.
The holes can then be drilled and
deburred .
Make sure that the mounting area
for the Triac is clean and abso lutely
free of metal swarf and paint. The
paint can be cleaned away using fine
grade emery paper. Because the Triac
normally only becomes slightly warm
during operation, you might think that
heatsinking it to the chassis is not
really necessary. However, if it is
subjected to a quick series of power
up/down cycles or if a fault condition
occurs, the Triac may become hot and
this is when the heatsinking is required.
After you have cleaned the paint
away-from the Triac mounting area,
do the same for the chassis area around
the main earth lug (near the mains
cord entry point). This must be done
to ensure a good earth connection to
the chassis.
The rack case specified is supplied
unassembled. This means that you
can mount all the base panel hard-
RESISTOR COLOUR CODES
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
No.
9
1
2
3
9
2
1
5
5
3
4
Value
470kQ
150kQ
100kQ
47kQ
10kQ
4.7kQ
3.3kQ
2.2kQ
1kQ
680Q
560Q
390Q
330Q
100Q
56Q
47Q
4-Band Code (5%)
5-Band Code (1%)
yellow violet yellow gold
brown green yellow gold
brown black yellow gold
yellow violet orange gold
brown black orange gold
yellow violet red gold
orange orange red gold
red red red gold
brown black red gold
blue grey brown gold
green blue brown gold
orange white brown gold
orange orange brown gold
brown black brown gold
green blue black gold
yellow violet black gold
yellow violet black orange brown
brown green black orange brown
brown black black orange brown
yellow violet black red brown
brown black black red brown
yellow violet black brown brown
orange orange black brown brown
red red black brown brown
brown black black brown brown
blue grey black black brown
green blue black black brown
orange white black black brown
orange orange black black brown
brown black black black brown
green blue black gold brown
yellow violet black gold brown
JUNE 1991
67
<at>
\ _ BxHEATSINK SEQIB!!fG
/
SCREWSAll!)_<at>.!§_
<at>
L2
BROWN
MAINS
ERMINAL
BLOCK
CONTROLLER PCB
LE01
<at>
LE02
•K •A •A •K
- - - - 7.SA MAINS RATED WIRE
===
3.2mm2 INSULATED COPPER WIRE
FRONT PANEL
+
Fig.6: here's how everything fits together inside the rack-mounting case. This
circuit carries quite high currents, so be sure to use the correct gauge of wire
where this is indicated. Sleeve all mains connections with heatshrink tubing to
avoid the possibility of electric shock.
ware before the side panels are fitted.
The front panel can be now be
drilled to accept the power switch ,
the two LEDs, the binding post terminals and the fuse holder. You can use
th e front panel artworks to guide you
when marking the positions of thes e
components. Note that th e holes for
68
S1uccm
C111P
the LEDs must be drilled so that they
line up with their mounting positions
on the control PC board. Make these
holes big enough to accept the clip-in
bezels.
To make the rectangular cutout for
the power switch, drill one large hole
in the centre and a series of closely
spaced smaller holes around the inside perimeter. You can then file out
the hole so that the switch fits neatly
in position, with the plastic side lugs
holding it securely.
Once all the holes have been drilled and deburred, the self-adhesive
Dynamark labels can be attached to
the front panel. Check that they are
correctly aligned with the holes and
that they are square with the panel
before sticking them down (once the
e
(l)
e~SECURING
SCREWS TO
REAR PANEL
HEATSINK
-
INSIDE
CASE
Fig.7: the four studmounting diodes must be
isolated from the heatsinks
using mica washers &
insulating bushes as shown
here. Smear both sides of
the mica insulating washers
with heatsink compound
before bolting the diodes in
position, then use your
multimeter to check that the
diodes are correctly
isolated from the heatsink.
Be sure to use the correct
diode type at each location.
GROMMETS FOR
LEADS THROUGH
REAR PANEL
adhesive grabs, that's it). The holes in
the two panels can then be cut out
with a sharp utility knife.
You can now install the front panel
components and attach the front panel
to the case.
Rear panel
The rear panel must be drilled to
accommodate the fuse holder, the
mains cordgrip grommet and four
6mm ID rubber grommets. In addition, you have to drill eight mounting
holes for the heatsinks plus clearance
holes for the four stud-mounting diodes (D1-D4).
The first step is to drill the heatsinks - see Fig. 7. There are four mounting holes on the outermost fins plus
two diode mounting holes for each
heatsink as shown. Make the diode
mounting holes large enough to accept the insulating bushes and carefully deburr the holes to avoid puncturing the mica insulating washers.
Once the heatsinks have been
drilled, you can use them to mark out
the rear panel mounting holes and
diode clearance holes. Use a small
pilot drill to drill the diode clearance
holes to begin with, then carefully
ream them out to 25mm using a
tapered reamer.
heatsink carries two 70HFRZ0 (reverse
polarity) diodes. If you mix them up,
you will blow fuses and maybe even
blow the diodes.
Note that stud diodes D1 and DZ on
the main wiring diagram (Fig.6) are
"R" types (reverse polarity}, while D3
and D4 are normal polarity types.
Normal polarity stud diodes have the
cathode (K) connected to the threaded
stud and the anode to the centre lug.
Reverse polarity stud diodes have the
anode connected to the stud and the
cathode to the centre lug (see Fig.7).
The diodes specified (ie, 70HFZ0)
are rated at 70 amps and have a Z0V
inverse rating. However, you can also
use higher inverse voltage versions
such as the 70HF40 (40V) or 70HF60
(60V).
To wire the diodes, you will need
the diode mounting hardware, four
Utilux lugs and heavy duty cable. The
cable we used is actually figure -8
speaker cable w ith a conductor cross
section of the 3.2 square millimetres
(DSE Cat W-2015 or Jaycar Cat WB1732). You will need one metre of this
figure-8 cable which can then be split
into two lengths.
Mounting the stud diodes
Once all the drilling has been completed, the four stud diodes can be
mounted on the heatsinks. There is a
trap here for young players, so pay
attention . One h eatsink has two
70HFZ0 diodes on it while the other
The four stud-mounting diodes pass through 25mm-diameter clearance holes
drilled in the rear panel. The connections to these diodes are run using heavy
duty (3.2mm 2 ) cable and are made using a heavy duty iron before the diodes are
attached to the heatsinks.
JUNE 1991
69
Smear heatsink compound on the back surfaces of the heatsinks before bolting
them to the case. The heatsink on the left carries the 70HFR20 diodes while the
one on the right carries the 70HF20s (make sure that you don't get them
transposed). Tighten the diode nuts firmly to hold them in position.
The Triac is installed from the copper side of the control board & bolted directly
to the chassis. No mica insulating washer is necessary here since the Triac
specified is an isolated tab type.
70
SIUCON CH71'
It is necessary to solder the leads to
the diode lugs before mounting them
on the heatsinks. If you don't, the
heatsinks will draw too much heat
away from your so ldering iron for reliable soldering. Note that the bared
ends of wire should have their plastic
tracer inserts cut before the wire is
twisted and inserted into the lugs. To
make for a professional job, we used
heatshrink tubing over each lug.
The diodes can now be mounted on
the h eats inks as shown in Fig. 7. Before bolting each diode down , smear
both sides of the mica insulating washers with heatsink compound to improve heat transfer. Each diode is supplied with a star washer but this
should be discarded since it does not
allow enough thread length for the
diode stud. Do not overtighten the
nuts.
Once the diodes are mounted, use
your multimeter to check that the diode bodies are indeed correctly isolated from the heatsink. Note that the
heatsink is anodised and that this provides some degree of insulation. For a
good multimeter probe contact, use
the exposed aluminium in the mounting holes.
If everything checks out OK , the
heatsinks can be bolted to the rear
panel. Once again, it's a good idea to
use heatsink compound on all mating
surfaces to improve thermal transfer.
Feed the diode leads through the
grommets in the rear panel, then screw
the rear panel to the case.
Wiring
All that remains now is the chassis
wiring. Strip back the insulation on
the mains cord so that the Active
(brown) and Neutral (blue) wires are
about 35cm long, to reach the power
switch with slack to spare. The Earth
(green/yellow) lead is cut back to about
10cm and soldered to the earth lug
near the cord entry point. Secure the
earth solder lug to the chassis with a
machine screw and nut plus a star
washer.
The brown Active lead connects
directly to the fus eholder on the rear
panel. Pass this lead through some
heatshrink tubing before soldering the
wire to the fuse holder. This done,
solder the remainder of the Active
Below: all the major hardware items
are easily accommodated inside the
rack-mounting case. Use cable ties
where necessary to keep the wiring
tidy & be sure to install the mains
wiring in a professional manner.
13.SV 25A POWER SUPPLY
POWER
OUTPUT
REGULATED
CROWBAR
+
'----13.SV _
___.I
30A FUSE
Fig.8: these artworks can be used as guides when drilling the front panel.
JUNE 1991
71
.I
a
Fig.9: check your control board against this full-size pattern & repair any defects before mounting the components.
wire to the second terminal of th e
fus e holder and pass it through the
tubing. Now the tubing can be pushed
onto th e fuseholder to cover th e terminals and shrunk down using a hot
air gun.
Before soldering th e leads to th e
pow er switch (S1), slide some large
diameter insulating tubing over the
wires so that it can be shrunk right
ov er the switch body (see photo).
Th e transformer secondary wires
are terminated in Clipsal 563k16 connectors. As suppli ed, these connectors have a blind end on the plastic
insulation and this will have to be cut
off to allow wire entry from both ends.
Strip the enamel away from the transform er secondary wire ends before
securing them in th e connectors.
Th e wires from th e cathodes of diod es 03 and 04 and the anodes of
diodes 01 and 02 al so terminate in
the: C:lipsal connectors. As noted previousl y, be very careful to ensure that
this wiring is correct.
The 2111£2 current sensr: rnsistor from
72
SIUCO N C/111'
the capacitor PC board to the negative
output terminal consists of a 150mmlength of 1.25mm enamelled copper
wire. This wire is simply formed into
a single large loop and soldered to the
PC board and to the output terminal
lug. Note that the eyelet lugs supplied
as part of the binding post terminals
are inadequate for the current rating
of the power supply. Use heavy duty
eyelet lugs for all connections to these
terminals.
Transformer T2 (2851) has a centretapped secondary, although the centre tap (blue) is not used. The two
yellow wires from the transformer
connect to the controller PC board.
Cut back the ce ntre tap lead so that it
cannot accid entally contact any part
of the chassis or PC board.
The remaining wiring can now be
completed as shown in Fig.6. Use cable ties and clips where necessary to
keep the wiring neat and tidy.
Testing
Now that th e wiring is complete,
the power supply is ready for testing.
Do not apply power yet! First, rotate
trim pots VR1 and VR3 fully anticlockwise and set VR2 almost fully clockwise.
Before switching on th e supply, we
recommend that you secure the lid to
the cas e. This will protect you against
any catastrophic fault which may
cause molten material to be ejected
from the power supply. Does this
sound silly? No it isn't because there
is a large transformer in the supply
which can deliver very high currents
in the event of a wiring fault or malfunctioning component. For this reason, go back and check all your wiring very carefully against the wiring
diagrams.
When you are satisfied that everything is correct, install the two fuses,
switch off power switch S1 and plug
the mains lead into the wall. Connect
a multimeter to the output terminals
of the supply, set to read up to 20VDC.
Now apply power. The DC output
voltage should increase slowly up to
The controller PC board can now
be secured in position and the Triac
bolted to the chassis. Use heatsink
compound between the Triac mounting tag and chassis. No mica washer
is required here since the Triac specified is one with a fully insulated tab.
Overload current setting
Fig.10: this is the pattern for the capacitor bank PC board, reproduced
here at half size. The full size board measures 180 x 176mm.
somewhere around 14V. If there is no
voltage or the fuse blows, switch off
immediately and unplug the supply
from the mains. Be sure to sort out the
problem before reconnecting the
mains power.
If you are getting voltage from the
supply, then it is probably operating
correctly. To check this, adjust VR1 to
see if the voltage at the output can be
Sleeve the body of the mains switch
with heatshrink tubing after the leads
have been attached to prevent
accidental contact with the mains.
varied. While adjusting VR1, check
that the "Output Regulated" LED
lights for output voltages between 11.8
and 14.4V.
The current overload can be adjusted in one of two ways. The first
method simply adjusts the voltage at
the wiper of VR2 while the sr,cond
method requires a 25A load.
A 25A load can be made up using a
number of 12V automotive light bulbs,
conn ected in parallel to give 350W.
When the power supply is loaded by
these, trimpot VR2 is adjusted so that
the current limit is just above the 350W
load. At the onset of limiting, the voltage will fall suddenly. When this point
is found, rotate VR2 slightly anticlockwise.
To adjust without a load, connect
your multimeter between the wiper
ofVR2 and ground and adjust VR2 for
a reading of 60m V. This will set the
current limit to about 30A.
Your new power supply is now
ready for use.
SC
UHF HIGH GAIN ANTENNAS
Crowbar trip point
Disconnect power and temporarily
connect a 47kQ resistor across the
47kQ resistor associated with trimpot
VR1. This w ill allow the output voltage to be adjusted above 15V.
Now rnr:onnr,r.t powr,r and adjust
VR1 for an output voltage of 15V. This
done, adjust VR3 by rotati ng it slowly
clockwise until the crowbar LED just
lights. The crowbar LED can be -reset
by switching off power and leaving it
off for a minute or so. Now, leaving
the VR3 trimpot setting as is, reduce
the output voltage using VR1 and then
slowly increase it to check that the
crowbar trip point occurs at 15V. If
not, readjust VR3 and check it again.
Once the crowbar level has been
correctly set, the SCR can be installed
on the PC board. Now check that when
the output voltage reaches 15V, the
crowbar operates by pulling the output voltage to about 1V.
The temporary 47kQ resistor can
now be removed and the output voltage reset to give 13.5V with no load.
antenna
existing
systems.
triangula
powder
coated
receiving
elements ensures excellent UHF reception
compared to other UHF antennas of similar size
and price. Two models are available: the TVA 14
for Band Four and the TVA 15 /or Band Five UHF
reception. Both models are supplied with back
reflectors to prevent ghosting as well as a
waterproof entry box designed to accept 75 ohm
coaxial cable without the need for addittional
baluns. They also have predrilled holes for
securing the tilt adjustable metal mounting
bracket in either a horizontal or vertical position.
Imported and distributed by:
ARISTA.
ELECTRONICS
Available through the following retailers:
Bernys.
Bridgepoint.
Military Road.
Mosman. 2088.
NSW. (02) 969 1966.
Ritronics.
56 Renver Rd.
Clayton.
Victoria. 3168.
(03) 543 2166.
JUNE 1991
73
COMPUTER BITS
BY JENNIFER BONNITCHA
Configuring your computer
using the keyboard enhancers
This month, we continue our tour through the
ANSI.SYS driver and look at ways to make
typing easier using the keyboard enhancers. A
couple of sample batch files are included for
you to try.
.In addition to changing screen colours and cursor location, ANSI.SYS, in
conjunction with other DOS functions,
·enables you to customise the keyboard
for your convenience. You can reprogram some of your keys to type commands or phrases. You could define
any of the ASCII (standard) keys or the
ex-tended keyboard keys (Fl-FlO ,
Home, End and so on) to edit the
current line, or recall, edit and enter a
previous command line.
MS-DOS function keys
MS-DOS has a special set of editing
keys which enable you to type the
same sequences of keys repeatedly,
because the most recently typed command line is automatically placed in
a special storage area called a template.
When you use the template and the
special editing keys , you can take advantage of the following features:
• repeat a command instantly by
pressing just two keys;
• correct a mistake at the command
line by editing rather than re-typing
the entire line;
• edit and execute a command line
similar to the previous one with a
minimum of effort.
When you type a command and
press the Enter key, MS-DOS automatically sends it to the command processor (COMMAND.COM) for execution.
74
SILICON CHIP
At the same time, MS-DOS also sends
a copy of this command to the template. You can then recall or modify
the command by using the MS-DOS
special editing keys. The standard DOS
editing keys are:
Fl - Copies the next character from
the template (previous line) to the
current command line. The right arrow key performs the same function.
F2 - Copies all characters from the
previous command line, up to but not
including the character typed from
the template, to the current command
line.
F3 • Copies all remaining characters
from the template to the current command line.
Del • Skips over (does not copy) a
character from the template.
F4 - Skips over (does not copy) the
characters in the template up to the
character specified.
Esc - Cancels the current command
line and leaves the template unchanged.
F5 - Makes the new line the new template.
F6 - Produces the end of file marker
AZ (Ctrl Z)
Backspace - Deletes the previous character from the command line. The left
arrow key performs the same function.
Other than the Backspace and En-
ter keys, the F5 and F3 keys are probably the most widely used. If you
reassign the six special function keys
(covered a little later), you lose their
editing functions.
DIR TEST.BAT displays the directory information for TEST.BAT and the
command is saved to the template. To
repeat the command, press F3 and
MS-DOS repeats the entire command
on the screen. Press Enter to continue.
F2 B displays the information from
the previous template up to the specified character, B. Note that F2 does
nothing until you type the character
you want MS-DOS to copy up to. Type
the asterisk (*) then press Enter.
You can mix and match the Function key and Insert/Delete operations;
eg:
F2. Ins 5 F3
F2 5 Del F3
The first command copies the information from the previous template
(F2) up to the specified character (.),
activates Insert mode (Ins) , adds the
number 5 to the template and continues the copy to the end of the line
(F3). The second command once again
copies up to (F2) a specified character
(5), deletes the current character (Del)
then continues the copy to the end of
the line (F3).
You can use the Function keys to
go.ad advantage when cleaning up
your directories. Before issuing a multiple DEL command, it is a good idea
to see a directory listing of the files
you want to delete. For example:
DIR *.RPT
DEL F3
The first command displays all the
RPT files in the current directory while
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e
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SERVICE IS THE DIFFERENCE • SERVICE IS THE DIFFERENCE • SERVICE IS THE DIFFERENCE
Computer Bits - using keyboard enhancers
for the second command you type the
letters DEL then press F3 and Enter to
complete the deletion.
These special editing keys do give
you more power and flexibility when
you are typing but MS-DOS has control characters to help you control the
output from a command or control
the contents of the current command
line.
turn. If DOS sees Ctrl C as the only
character in the keyboard buffer, it
executes interrupt 23, otherwise Ctrl
C is treated just like any other keyboard character.
The simple explanation is that Ctrl
C is position sensitive while Ctrl Break
is not.
Reassigning the keyboard
Just as you can design screen attributes, you can reassign a key operaCtrl C - Aborts the current command. tion. Each of the 10 function keys may
Ctrl Break (front face of the PAUSE or be used alone or in conjunction with
SCROLL LOCK key) performs a similar the Ctrl, Alt and Shift keys . Table 1
shows the details.
function.
Ctrl S - Suspends output display on
The ability to reassign key comthe screen. Press · Ctrl S again to . mands means that you can make almost any key combination type ·alresume. The PAUSE key on the 101
most any sequence of characters. If
keyboard performs the same function;
you frequently use a specific key sepress any key to resume.
Ctrl C is recognised by DOS rou- quence, you can assign the string of
tines, while Ctrl Break is recognised
characters to a certain key. The actual
by ROM BIOS keyboard routines. The business of reassigning the keys is an
effect of the two may not always be easy process, similar to changing the
screen colours. Once again the
the same and one may work when the
other doesn't. Whenever you press a ANSI.SYS device driver must be installed in the CONFIG.SYS file for the
key, the keyboard handler from ROM
BIOS generates a hardware interrupt reassignment to work.
which is generally deferred until DOS
Just as the screen attributes use a
special symbol for the Esc key ($e)
is ready. Certain keystrokes, such as
Ctrl Alt Del and Ctrl Break are procand continue with the left bracket([),
essed immediately. When Ctrl Break you can reassign the function keys
is detected, the keyboard routine that using the ANSI command:
signals interrupt 1Bh is invoked.
ESC[#;# ... ;#p
The keyboard routine does not do
or
anything special if Ctrl C is detected ESC[#;"string";p
and the keystrokes are left in the keyYou can think of keyboard reassignboard buffer for DOS to process in
Control character effect
ment as a kind of DOS macro operation. If you frequently change to a
particular directory, you could use
ANSI.SYS to assign the command to a
function key. The first ASCII code (the
first#) defines which key or keystrokes
(such as a CTRL key combination) are
being reassigned. The remaining (#)
or characters within the "string" are
the replacement characters typed
when that key or keystroke combination is pressed. You could use the
keyboard reassignment capabilities to
automatically type a command such
as:
ESC[0;68;"dir/p";13p
or
PROMPT $e[0;68;"dir/p";13p
The above command assigns the
DIR/P command to function key 10
(reassignment code 68) . ESC[ or $e[
tells DOS that an ANSI command is
being entered while the O (zero) tells
DOS that the key to be redefined is
part of the extended keyboard. If the
first code is O (zero) or 224, DOS assumes that an extended key or Enhanced Keyboard extended key will
be used - this is the more usual goal
rather than a standard key reassignment. The next number, 68, is the
redefinition code for the Fl Okey while
the string in quotes "dir/p" is the text
of the command.
Finally, code 13 is the ENTER key
code - if you omit the code, you need
to press the Enter key yourself to execute the command. The last character in a key redefinition is always
lowercase "p", just as the last character in the screen redefinition is "m".
TABLE 1
Function
Redefinition
Keycode
Shift
Function
Redefinition
Keycode
Ctrl
Function
Redefinition
Keycode
Function
Alt
Redefinition
Keycode
F1
59
F1
84
F1
·94
F1
104
F2
F2
85
F2
95
F2
105
F3
60
61
F3
F3
96
F3
106
F4
62
F4
86
$7
F4
97
F4
107
F5
63
F5
88
F5
98
F5
108
F6
64
F6
89
F6
99
F6
109
F7
65
F7
90
F7
100
F7
110
F8
66
F8
91
F8
101
F8
111
F9
67
92
F9
102
F9
112
F10
68
F9
F10
93
F10
103
F10
113
76
SILICON CHIP
You can assign up to 128 characters to a single key. If
you redefine several keys you can either create a batch
file to automate the reassignment, or include the code in
your AUTOEXEC.BAT file.
Sometimes you may want to include an Enter, space or
double quotation mark within the key reassignment.
Since ANSI does not recognise these characters, within a
string, you need to use the appropriate numeric code:
Enter 13
Space 32
Double quote mark 34
Supposing you wanted to assign the message "This is a
test" to the F10 key, you could use the following:
ESC[0;68;34;"This";32;"is ";32 ;"a";32;"test";34 ;13p
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You assign a key its original code value in order to
reset it. A useful feature of the key redefinition process is
that the reassignment requests are cumulative - you can
issue any number and they accumulate. Each key retains
its new definition while ever you are at the DOS prompt
level.
Note that some programs reset the function key definitions when loaded. If you reassign the keys and start
WordPerfect, for example, the WordPerfect function keys
work as normal. However, when you exit to DOS, your
key reassignments will still function.
You could even assign graphic characters to function
keys such as:
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ESC[0;68;"<Alt 201>"p
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This command assigns the double-line , top left box
corner to function key F10. Where <Alt 201> appears in
the sequence, hold down the ALT key and type 201 on the
numeric keypad then release the ALT key and type the
remainder of the command.
Custom menu system
You could really jazz-up your standard computer by
including a custom menu system using the screen control, keyboard reassignment and Prompt command capabilities. Here's something simple to try:
PROMPT $e[H $e[1m Directory-Fi $e[8C Lotus-F2 $e[8C
Word Processing-F3 $e[24;1H $e[25;1H PRESS REQUIRED
KEY $e[0m $e[K
Your screen should display three messages at the top
of the screen and a message at the bottom of the screen.
Include the prompt command in a batch file such as
the one following , together with the appropriate key reassignments and away you go!
<at>ECHO OFF
CLS
PROMPT $e0;59;"dir/p";13p
PROMPT $e0;60;"cd\lotus";13p$e[0;60 ;"lotus";13p
PROMPT $e0;61;"cd\wp51 ";13p$e[0 ;61; "wp ";13p
Include the prompt from above at this point
CLS
While DOS is dominant, Windows is rapidly gaining
wide acceptance. Therefore, for the next couple of months,
we will take a look at Microsoft's Windows 3.0 fro m
installation and customisation , through to tips and tricks
to help you get the best from your computer.
SC
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] LIN E 1991
77
VINTAGE RADIO
By JOHN HILL
The 4-valve Howard receiver
Last month, I mentioned that I had bought an old
Howard, a mains powered 4-valve reaction set
from the early 1930s. The Howard is a mediumsized console model of relatively square
proportions which stands on turned legs. It was
the latter feature that prompted me to buy this
particular receiver.
Console rec eiver cabinets with
turned legs are comparatively rare.
Turned legs were in for only a short
period and were popular around 1930,
give or take two or three years.
Unfortunately, cabinets mounted on
turned legs, particularly long turned
legs, are relatively weak and the legs
do not give rigid support. Shifting the
set incorrectly can damage or loosen
the legs and the cabinet can become
quite rickety as a result. It was perhaps because of these problems, as
well as the additional cost of turned
legs, that cabinet makers turned away
from this style to the legless console
models of the mid-1930s onwards.
However, regardless of their shortcomings, console radio cabinets with
turned legs have particular appeal and
some are quite elegant to say the least.
Whether weak, impractical or otherwise, turned legs look great and any
receiver with this style of cabinet is a
highly collectable item. It was the
turned legs on the Howard that per-
The cabinet has been knocked around a fair bit and will require a considerable
effort to restore. Fortunately, the damage is all repairable.
78
SILICON CHIP
The Howard cabinet is fairly typical
of the consoles made around 1930,
although the turned legs are quite
rare. These legs and the fretwork
speaker grill give the radio a certain
amount of charm .
suaded me to buy it and it is the first
complete set I have been able to obtain with this style of cabinet.
Unfortunate ly the Howard's cabinet was only in fair condition. It has
received many knocks over the years
and some of the veneer has chipped
away at the edges. Someone has also
attempted a half-hearted refurbishing
job which was far from professional.
Nevertheless, the cabinet is restorable
although it will require more than the
normal amount of work.
The circuit is of simple design, even
for a regenerative receiver, and consists of a detector followed by two
audio stages. The first one is resistance/capacitor coupled, while the
conventional shield but the set works
just as well without it.
Although the receiver was in working order, there were a few major items
that needed attention. The volume
control was very noisy, the dial cord
was slipping, the detector and rectifier valves were not the original types ,
and there was the usual dust, rust and
lack-lustre appearance of the chassis
in general. There were numerous oth er
incidentals that also needed looking
into. The repairs all seemed to be
straightforward enough but little did I
know what was in store.
Broken dial drum
The chassis cleaned up surprisingly well for an old-timer. Note the cast
aluminium shields over the power and audio transformers. A shield was also
fitted over the detector valve, although the set works just as well without it.
This end view of the chassis shows three of the valves (from left to right): 245
output, 227 first audio & 224 detector (in shield). The fourth valve in the set is
the 1651 rectifier (behind the audio transformer at top left).
other is transformer coupled . The output valve (a 245 triode) drives an 8inch electrodynamic loudsp eaker. Not
all of the valve sockets had the right
valves in them but more about that
later.
Reaction control
A l00pF variable capacitor is us ed
as a reaction control and the audio
from the detector is fed to the first
audio valve via a 0.5MQ potentiometer. This volume pot, when used
in conjunction with the reaction cap-
aci tor, gives good vo lume control
regardless as to whether th e set is
tuned to strong or weak signals. Th ere
are also three aerial tappings , so the
effect of local station swamping can
be minimised by se lecting the appropriate aerial tap and reaction/volume
control settings.
Component shi elding on the Howard is elaborate - even where it is
probably not required. The power
transformer is encased in a cast aluminium cover, as is the audio transforme r. The detector va lve has a more
First , the di ecast dial drum had a
buckle in it. However, it could not be
removed unless the tuning capacitor
was also removed. This was essential
anyway because the capacitor was a
plain bearing type and it nee ded attention in the bearing department.
With the dial drum free from th e
capacitor, the reason for the buckl e
was fairly obvious: the centre had broken out at some time and had be en
cemented back into place with epoxy.
The joint was broken again, reglued
with superglue and reinforced with a
steel plate. This repair was much
stronger than before but the drum stil l
ran with a wobble because the hole in
th e centre had nev er been drilled
straight in the first place.
Not to be beaten , I decided to set
the drum up in my lath e, re-bush th e
centre and drill it out again so that th e
new hole was both concentric and
square to the face of th e drum.
The chuck jaws had hardly tou ched
the dial drum when it fell into th e
tray of the machine in four pieces.
Th ey don't call old diecast aluminium
"muck metal" for nothing.
Modern epoxy resins are very us eful adhesives and th e four pi eces were
all glu ed back together again - and the
damn thing still runs with a wobbl e !
Th e tuning capaci tor was much
easier to fix. The loose front bea ring
was adjustable and a good fit on th e
shaft was obtained in no tim e at al l. A
piece of thin cardboard was also used
to pack th e front bearing so th at the
plates were more centra lly positioned.
th e cardboard a ll owing for the wear
in the thrust bearing.
By the way. tuning capac itors am
much easier to cl ean and 1,,vork on
when they aro removed from the chassis. The chassis is also much eas im to
] U,\J E 1991
79
rectifier socket with a low -value
wirewound resistor (0.6Q - 2 x 1.2n
in parallel) to drop the 5-volt filament
supply down to about four volts. The
big old 1651 looks great and is a better
substitute for the 280 than the 80GT.
Incidentally, an 80 still works reasonably well despite the lower filament
voltage.
Several other parts needed attention underneath the chassis and the
first job was to replace the volume
control potentiometer. The reaction
capacitor was also cleaned up and a
drop of oil on its spindle made it
much smoother to turn.
Dangerous aerial
The rear of the chassis carries sockets for the phono pickup (left) and for the
aerial taps (right). There are only three aerial taps - the other two holes once
accommodated an external aerial & the mains aerial plug.
clean and paint while the capacitor
(and any oth.er components) are removed. This was the case with the
Howard and the chassis was rubbed
down and painted while the capacitor was on the workbench.
Ring-in valves
Cleaning down the chassis revealed
the original valve markings that were
stencilled on when the receiver was
made. The detector socket was supposed to have a 224 valve but an F242
had been fitted at some stage instead.
This valve was so weak it tested at
only 15%, compared with the 80% of
the 224 that replaced it.
Although supposedly the wrong
valve, the F242 looked exactly the
same , both internally and externally,
as the 224 valve and was no do\lbt a
satisfactory substitute apart from the
poor emission problem.
The 227 (first audio) and 245 (output) valves both tested OK, as did the
80GT rectifier.
Using a GT valve in an ancient regenerative set looks terrible - even if
it does work OK. The originally specified 280 rectifier with its bulbous
shaped glass envelope looks far more
appropriate but, unfortunately, I did
not have a spare one to use in the
Howard.
However, in my "odd valves" box
there were a couple of 1651 valves
which are similar rectifiers in shape
and performance to the old 280. The
only real difference is that they are 4volt valves whereas the 280 was a 5volt type.
One of these 1651s was fitted to the
At one stage, the
loudspeaker refused
to work and the
problem was traced
to an open circuit
speaker transformer.
Once it was replaced,
the problem was
solved. The 8-inch
electrodynamic
loudspeaker works
quite well for its age.
80
SILICON CHIP
One particular capacitor also
seemed to be in an odd place and after
checking it out, I decided to remove it
from the receiver altogether. It was
the mains aerial capacitor.
The purpose of a mains aerial is to
use the power supply wiring as an
aerial and there was a connection from
the primary side of the power transformer to an aerial plug, with only an
ancient capacitor in between to isolate the circuit from the mains. It's a
dangerous arrangement and this is the
second such aerial I have removed
from an old receiver.
The set's original electrolytics had
long been replaced and these too were
now in need of replacement. Replacing electrolytics is a fairly standard
procedure with radios as old as the
Howard.
Checking out the only two carbon
resistors in the receiver revealed that
they had both gone high with age.
The worst one was the 2MQ grid leak
resistor - it had risen to 6.5MQ Oddly
enough, the replacement resistor
seemed to make little or no difference
to the set's performance.
There was still another resistor to
check out and that was the high tension voltage divider. Past experience
has shown that these wirewound voltage dividers can give a lot of trouble
when the contact areas at the various
taps no longer make a good connection. As far as I am concerned, it is
standard procedure to remove each
tap and thoroughly clean it and the
resistor wire before reassembling it
again.
Cleaning the resistor taps prevents
the poor performance and high tension crackles that can be caused by
dirty, ill-fitting connections.
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Radio
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Our skilled technicians offer QUALITY repairs
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This underneath view shows the high tension voltage divider, coil, reaction
capacitor and volume control.
Parts are available for the enthusiasts
including over 900 valve types, high voltage
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Circuit diagrams for most Australian makes
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The dial drum broke into three separate pieces and was repaired using
Superglue. They don't call diecast aluminium "muck metal" for nothing.
Underneath the chassis, there are
three initialled dates pencilled in (all
within a week of each other), with the
last one being the 21/3/32. It would
appear as though these were put there
by inspectors at the Howard factory
when the set was made.
These dates are interesting because
one would expect that only TRF and
superhet receivers were being made
in 1932. However, the cheap er regen erative sets were also still being mad e
at the time. It must be remembered
that 1932 was in the depression years
and not many could afford a top of the
range superhet receiver. Perhaps there
was a greater demand for cheap er radios?
Crook loudspeaker?
The Howard 's loudsp eaker presented an unusual problem because it
had decided to stop working some
time between when it was removed
from the cabinet and when it was
connected to the restored chassi s. A
check with the multimeter soon revealed that the primary of the speaker
transformer had become open and the
transformer needed replacing. Once
this simple repair was done the set
burst into life and worked quite well.
One odd aspect of these simple regenerative receivers is that there is
nothing in them to align. In a superhet
receiver, the intermediate frequency
(IF) transformers require alignment ,
as do the oscillator and aerial circuits.
A simple reaction set requires no such
adjustments - it just goes and that's
that! There is nothing to tune but th e
stations.
At this stage of the story, the Howard
is as good as it has ever been and is
working very well considering its age
and antiquated regenerative circuit.
However, the chassis and speaker will .
have to remain on the bench for a
whil e until I find time to restore the
cabinet, which will be quite a big job.
When that task has been completed,
the set will join the rest of my co llection and will have the distinction of
being the only one of my consoles
with turned legs and a regenerative
circuit.
A good vintage radio collection
needs a wide variety of receivers to
make it int eresting and the Howard
certainly is an interesting old set. SC
JUNE 1991
81
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DISPLAY: 3 1/2 DIGIT
BASIC ACCURACY: 0.5% DC
DC VOLTAGE: D-1000V
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CONTINUITY TEST, DIODE TEST
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Switch c omes standard w ith
fem ale connector.
RS232· 2 way .. .. ..... ... .... .... $39
AS232· 4 way...
......... $59
RS232- X over ...
........ .$69
AS232· 2 way auto .. .. ....... .$69
Centronics- 2 way ... ... .. ...... $49
Centro nics- 4 way ... .........$69
Cenlronics• X over ....... ... ..$69
Centronics- 2 way auto . .... $79
• DE 9P 9 pin plug
P1 2 166 $ 2.95 S 2.50 $ 2.00
. DA 15P 15 pin plug
P 121 70
Z10143(Y) ... .$0.20 $0 .15 $0.12
LEDS
1----------e---t
SIMMS
CITY: 48 A' BECKETT ST, MEL BOURNE
W . ( NORTHCOTE: 4 2 5 HIGH ST, NO RT HCOTE
:Z ~ SVD NEV: 74 PARRA MATIA RD, STANMORE
~ ..._, o,o, ~" "
1.951.80
1.95 1.80
2.95 2.75
2.95 2. 70
3.95 3.50
3.95 3.50
40 Din 4.95 4.50
Description .... ...... $
2114 ................ $6.20
2716 ........... ... $12.50
2732-200.... .... $6.25
2764-250 ........ $8.115
27128 .............. $8.00
27256-250 .. .. .. .$9.50
27512-250 .. ... $1 4.95
27-lMEG ....... $29.50
27C64-200NS . $8.95
27C128 ........ . $12.50
27C256/
250NS ........ .. . $15 .50
27C512 ......... $22.50
27C 1 MEG .... $34.50
4164-10 ........ .. $4 .gij
4464-10 .......... $5.50
4464-08 ........... $5.g()
4 1256-10......... $4 .96
4 1256-08......... $5.50
44256-10 ....... $13 .95
44256-08 ....... $14 .95
44256-07 ....... $15. 95
6116 ............. $5 .50
6264LP-10 .. $ 19 .95
62256LP-10 .. $39.95
8088 .... .. ....... $ 12.50
lM-10 ........... . $ 13.95
lM-08 .......... .. $14.gij
Z10141(GJ ... $0.20 S0.25 S0.12
SWITCHES
wire wrap sockets are
16pln
18 pin
20 pin
22pin
24 pin
28 pin
111-88 100+
Z10140(R) .... $0.15 $0.12 S0.10
RECTANGULAR
DATA ~
IC SOCKET S
,,,,,,,, , .
I-
35e
These quality 3 level
$3.95 $2.95
• ~ l it
~:
WIRE WRAP
10+
, .9
~•~:~g
'1 fTT?" '! l ! 1 1
1-9
10+ 100 +
P10U62 $3.50 $2.95 $2.50
. , a:
f'•~' f◄ lI
1·9
22':
i,;m,m,
information carriers aS'
they can be either
pulsed or used in a
PIN CHASSIS
Oimmens ions :115x32x44mm
Weigh! : 220grams
1~ 15e
18t 1-6e
25(:
1 - - - - - - - - - - - 1 A10452 ...... ......... $99
L 19990..... $3.95 $2.95
CANNON TYPE 3
~]?;
~i
;: ::~:. ·.: ~
p 10575 40 pin .... ~
water level detectors ,
burglar alarms , motion
detectors and
·Transmitter
ID
/
14 pin . ... 2()e
16 pin . ... 2Qe
18 pin .... 30e
20 pin .... lSe
22 pin .... 3..Se
continues wave mode .
:z
ii:
:
40e
10.eG 100.
8 pin ......1se 12e 10t
~~~~;~
These units can't be
heard so are ideal for
TV remote control 's ,
SOLDERLESS
TWIST ON PLUG
'- <
Designed to transmit at
40kHz (L 19990) and
(L 19991 )with up to 20V
1/P on the transmitter.
BNC
1-9
P
, .,
ULTRASONIC
BNC CRIMP PLUG
30e 2Se
30e 26e
MICROPHONE SPECS :
Transmilling Frequency :
37 .1MHz
Transmitting system :
Crystal oscillation.
Microphone : Elecftet
condenser
Power supply :9V battery
Range : 300 feet in open field
RECIEVER SPECS :
Receiver freq : 37 .1MHz
O u!put level : 37mV(max)
Receiving sys : Super crystal
o scillation
p
y b
v~~:es~~~~rol :
Led
Cat. No. Descript ion
DB25 CONNECTOR
.
SPECIALS
===t-►-
~~
QUALITY 3MM LEDS
1-8
RECIEVER
Save• small fortune on these
" Direct Import" low prollle le
sockets ! PCB mounting solder
ta il. All lin plsled phosphor
bronze or berrylllum and dual
wipe lot reliability.
P10550
P10560
P10565
PlD567
P10568
PtOS69
===1.,;
( C RYSTAL LOCKED
WIRELESS
MICROPHONE &
LOW PROFILE IC
SOCKETS
improve s heat tran s fer
from the device to the
LEDS
!
E ffil
Heatsink compound is
BNC MALE PLUG
1:
. IC SQ_CKETS '
HEATSINK
COMPOUND
,.,. A . ., __J::,) -..,~... ·,
All sales tax exempt orders and
wholesale inquiries to :
~ITRONICS WHOLE SAL E
56 Renver Road, Clayton
Phone 103) 543 21 66 13 hnes 1
Fax 03 543 2648
Errors and om1ss,ons excepled
Pnces and spec1hcat1ons subject to
change
,01,1· PC · •1 · .,, . -'' l! ' "9•ste<1!<1 ll,IOllm1, • sn l
,.,1. n,uon,1 8u S"'CS\ MK/'l.~ s · ~ t ,s ,1
,119s11,ec
1o ~
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•1,1dma,'l, s o' tt,e,, ,e _ . 1.,.1!' OWf>el ~
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I
PRODUCT SHOWCASE I
Multi-channel mixer
from Arista
This AVM3 multi-channel mixer is
ideal for both professional and amateur camera operators. It has audio
adding and mixing facilities for add ing voice-overs and music to existing
recordings. It's compatible with all
video formats and inputs can be selected from CD players, camcorders,
VCRs, tuners and microphones .
A monitor function allows you to
hear the mix through headphones. It
also features left and right VU meters
and the unit can be operated from
either a 9V battery or a plug pack.
The cost of the unit is $169 from
David Reid Electronics, 127 York St,
Sydne~Phone(02) 2671385 .
bles, terminal blocks, mounting plates
and a pair of headphones for $84.95.
For more details, contact Philips
Accessories on (02) 742 8437.
Headphone adaptor
for car radios
Do you find it distracting when others in the car want to listen to the
stereo system while you just want to
concentrate on the road? Philips can
eliminate this problem with their new
Car Headphone Adaptor which connects straight to the speaker wiring.
Because of its convenient size, the
adaptor can sit on the parcel shelf or
between the front seats. It can switch
PC suppliers
announce merger
the car speakers in and out and has
two independent volume controls.
The kit comes complete with ea-
Compact 100W
12VDC-240VAC
inverter
If you've been looking for a compact car voltage inverter but you're
not keen to build one of the kits
available, then this compact unit
from Jaycar is a handy solution.
Measuring only 120
95 x
35mm, it will supply 100W at
240VAC, enough to power a portable TV and VCR.
It features electronic circuit protection and low-battery shutdown
(below 10V). It's also capable of
providing 200W of peak power to
Cellular radio
lightning protector
x
84
SILICON CHIP
Board Solutions and Electronic Solutions have announced their merger,
effective on May 1st, 1990. The strategy for the new company, Electronic
Solutions, is to provide a larger array
of high-quality low-cost PCs and addon cards.
For more information on any of their
products, please contact Jeremy Smith
on (02) 906 6666.
start difficult loads such as motors
and lamps, yet its quiescent current is only 60mA.
The unit retails for $189.50 and
is available from any Jaycar Electronics store.
The aerials of cellular radio base
stations are prime targets for lightning strikes, which are quite capable
of destroying the expensive equipment on the other end.
Huber & Suhner have come up with
a lightning protector specifically designed for those base stations transmitting and receiving signals between
797MHz and 1016MHz.
It 's an in-line quarter-wave shorting
stub design which produces no
ELECTRONICS
WORLD
Reproduction
vintage radios
There's nothing like sitting back
and relaxing to the sounds-of an
old but lovingly-restored virttage
radio. However, they can be hard
to get and involve a lot of work, so
Resurrection Radio has come up
with an alternative - reproduction
models with old fashioned looks
but today's performance.
The Model 411 is an AM/FM
solid-state unit with the added extra of a built-in cassette player.
Frequency reception ranges are
530-1610kHz for AM and 88108MHz for FM; with sensitivities
of 45dBm AM and lOdBm FM.
The price for the Model 411 is a
very reasonable $199 and it comes
intermodulation effects, is waterproof,
easy to mount using common brackets or clamps and has an impedance
match of 50Q.
For further details, contact Huber &
Suhner (Australia) Pty Ltd, Unit 1, 1
Vuko Place, Warriewood, NSW 2102.
Phone (02) 913 1544.
9-channel
data recorder
This 9-channel multi-purpose data
recorder is suitable for recording all
sorts of measurements from high to
Hobbyist Tacho/Multimeter
for model aeroplane
enthusiasts
- 3.5 Digit display .
- Tach2 Propellor 100 - 60,000rpm
3 Propeller 100 - 40,000 rpm
4 Propeller 100 - 30,000 rpm
- DCV (0-2, 0-20 volts)
- Continuity (0 - 2KQ )
Now $99.95
IDEAL batteries for glowplug
with a 5-year guarantee. For further information, contact Resurrection Radio, 51 Chapel St, Windsor, 3181. Phone (03) 529 5639.
low speed. The T-938 operates using
216mm wide chart paper and can
place any number of channels between
1 and 9 across the paper to give a
divided display.
The sample speed can be selected
between lµs and one hour, thus accommodating slow-changing temperature measurements, as well as noise
and vibration measurements.
Input modules are available for both
analog and digital inputs. The unit is
also fully portable with a built-in DC
supply and shoulder carry strap.
For futher information, contact
Anitech Pty Ltd, 52/2 Railway Pde,
Lidcombe, NSW 2141. Phone (02) 749
1244.
2 Volt 2.5Ahr D cell$ 7.95
2 Volt 5.0Ahr X cell $11.95
Powersonic sealed lead acid
rechargable betteries
$22.95
$24.95
$27.95
$31.95
$32.95
$35.95
$15.95
$14.50
$15.95
$18.00
$21.95
$25.00
$29.95
12 volt 0.7Ahr
12 volt 1 .2Ahr
12 volt 1.9Ahr
12 volt 3.2Ahr
12 volt 4.0Ahr
12 volt 6.5Ahr
6 volt 0.5Ahr
6 volt 1.0Ahr
6 volt 1.2Ahr
6 volt 3.0Ahr
6 volt 6.5Ahr
6 volt 8.0Ahr
6 volt 10.0Ahr
Arlec remote control door chime
$26.95
Piezo siren with backup battery ideal for car alarms
$59.95
Digital AM/FM car radio/Cassette
$69.95
12 volt cig lighter soldering iron
New delay timer
from Philips
Philips Components has released a
new programmable CMOS timer, capable of producing delays of between
100ns and several days .
Designated the 74HC5555 and 74HCT5555, the IC contains a 24-stage
binary counter, an oscillator, a retriggerable monostable, and power on
and master resets. It accepts an external clock signal or operates using an
RC network or external crystal.
Positive and negative edge triggering are also available. The output drive
current is 20mA maximum while the
quiescent current is less than 500nA.
For further information, contact
$ 9.95
NOW OPEN our new:
Electronics Disposal Store
27 The Mall
Sth. Croydon, Vic, 3136
Telephone: (03) 723 2699
Many great bargains for
enthusiasts
Mail Orders Welcome
Electr.c;>nic World
30 Lacey St, Croydon
VIC, 3136.
Telephone:
Fax:
(03)723 3860
(03)723 3094
(03)725 9443
] UN E 1991
85
Realtime interface
for PCs
This computer interface system,
the RIM-1000, designed in Australia by Novatech Controls, will
allow connection of temperature
sensors, pH meters, proximity detectors, limit switches, relays and
power meters through one of the
Philips Components, 34 Waterloo Rd,
North Ryde, NSW 2113. Phone (02)
805 4455.
Bulk-pack
desoldering braid
17 analog or 14 digital inputs.
The unit then connects to any
computer via the RS-232C serial
port. It also has modem facilities,
allowing the user to "ring up" remote locations for monitoring and
control purposes.
For more information, contact
Novatech Controls (Aust) Pty Ltd
in Melbourne on (03) 645 2377.
and with the open construction of the
socket, it permits a full view of each
solder joint.
The Samtec range is available for
chip carriers with 28, 32, 44, 52, 68
and 84 leads.
For more information, contact NSD
Australia toll free on 008 335 623.
Transistor and
continuity tester
new 20-metre length reels.
The new pack features a snap lock
to ensure the braid is kept out of the
atmosphere in a dust-free container.
The Tech-Wick Fast braid is also
available on 7.5-metre rolls. For more
details, contact Scope Laboratories,
PO Box 63, Niddrie, Vic 3042. Phone
(03) 338 1566.
Surface mount
PLCC sockets
Samtec, through NSD Australia,
have realeased a series of PLCC sockets which are precision stamped and
have a full pin contact to provide a
The Tech-Wick range of desoldering highly reliable socket.
braid has been extended to indude
The body is made using a liquid
economy bulk packs, giving savings_ crystal polymer (LCP) which permits
of between 15% and 20% with the
high temperature infrared soldering
!.E:.,.;. ;r.:~1;:.:.1.~
RCS Radio Pty Ltd is the only company which
manufactures and sells every PCB f., front panel
published in SILICON CHIP, ETI and EA.
651 Forest Road, Bexley, NSW 2207. Phone (02) 587 3491.
86
S ILICO N CHIP
In the field or even on the workbench, the need often arises for a simple transistor checker that doesn't
need an instruction manual to figure
out.
This unit from Jaycar Electronics is
compact and easy to use. You can
select either transistor or continuity
functions with the switch and then
use either the four pin socket, which
handles all types of transistors, or the
two probes for continuity testing.
The transistor checker indicates
whether or not the test transistor is
either NPN , PNP or crook, while the
continuity tester has an audible beep
as well as a LED indicator.
It is available from all Jaycar Electronics stores for $22.95.
SC
WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS ... WOOD FOR CHIPS .. . WOOD FOR CHIPS . . WOOD FOfi :
c
LOOK!
Take a close look at APPA
multimeters. Look familiar? That's
because they're sold under diffetent
brand names. And that means you
:e~
0
fgu~t-:l ~ ~~'t~~htrt~~~i~:ed
model selling at ar.ound $150 more
than our price. So you're paying that
much extra just for the brand la""bel!
Look at the maturw, • Largs high contrast dlsp/'f ThB 96 and 98 havs analog bar
graphs too
• Colour codsd input tsrmlna/s
and function switch tor sasy
sstting
• Probs storage cl/ps built in tor
easy two handsd msasursmsnts
• Ths 96 is watsr rwsistancs for
Industrial uss
• Shockproof for a drop of 1.5ml
• Built-in till stand
: ~J~f/tg'i4i~~Jf~t and
UL1244 standards for safs
opsration
Mods/93
e 1999 count
• Large 20mm high contrast LCD
readout
• 8 Functions - Vdc, Vac, Ade, Aac,
Ohms, Diode. Frequency,
Capacitance
• 0.5% de accuracy
Rangss
Vdc 200mV, 2V, 20V, 200V, 1OOOV
Vac 200mV, 2V, 20V, 200~0V
Ad~l_~ilt· 2mA, 20mA,
A,
~
0
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0
lJ
C)
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Please ring for
wholesale pricing on
larger quantities
or tax free pricing
Aac 200uA 2mA, 20mA, 200mA,
2A, 20A
Ohms 2000, 2kQ, 20kQ, 200kQ,
2MQ, 20MQ
Frequency 2kHz 20kHz, 200kHz
Ca~acitance 2nF, 20nF, 200nF, 2µF,
Also~ailable Mods/ 93Twith transistor tester in
place of 2A range
$142.£0
Mods/ 96
• 3 1/2 digit plus 41 segment
analog bar graph
• Autoranging or manual selection
• 6 functions - Vdc, Vac, Ade, Aac,
Ohms, Diode
• Water resistant
• Data hold
• Memoiy offset
Gtg~'t:Jmv, 2v, 20v, 200V, 1000v
Vac 200mV, 2V, 20V, 200V~OV
Ad~l_~ilt• 2mA, 20mA, 2
A,
Aagl_°?bt• 2mA, 20mA, 200mA,
. Ohms 2000, 2kQ, 20k'1, 200k'1,
2MO. 20MQ
$166.80
Model 98
• 3 1/2 digit plus 41 segment
analog bar graph
• Autoranging or manual selection
• 8 Functions - Vdc, Vac, Ade, Aac,
Ohms, Diode, Frequency,
Capacitance
• Data hold
• Memory offset
Rangss
Vdc 200mV, 2V, 20V, 200V, 1000V
Vac 200mV, 2V, 20V, 200V~OV
Ad~l_~ilt• 2mA, 20mA, 2
A,
Aagl_°?bt• 2mA, 20mA, 200mA,
Ohms 2000, 2kQ, 20kQ, 200kQ,
2MQ, 20MQ
Frequency 2kHz 20kHz, 200kHz
Ca~acitance 2nF, 20nF, 200nF, 2µF,
OµF
$214.80
Mods/ "76 Component Taster
Does the things your multimeter
doesn't!
• Capacitance 200pF to 20uF
• Resistance 2000 to 20MQ
• Transistor hie and lceo
• Diode displays VI at 1mA
• LED disr,1ar:s VI at 2Ma and 1OmA
: ~~e~as~~~iT¥e:rd 1.SV cells
$142 .80
~
The NEW
SCS000A DIC
Desoldering
Tool.
Now fitted wi th SOW heater, NEW
Hot air nozzle makes it easier to
remove surface mount devices.
Price is unchanged at $399 ex tax
($4 78 inc tax}
If you're working on surface mount
SMli°Reemoeva I
Kit.
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Squeeky Clean
Mains Filters
~
a
Provide comprehensive protection
for PC's, videos, tv, office
equipment etc against surges and
interference. Response time is less
than 20ns! Peak impulse current is
2500A for 20µs!Clam ps at
250Vrms. 1OA continuous rating.
Will not trip earth leakage devices.
Made in Australia and fully
0
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a~~~~I~
f~~?bii1i i~'fo
~witched
power point
$115.00
:.·::•y':.:!" LF-4 has 4 independent filtered
,
outlets and 10A breaker $250.00
Wsllsr . t"7'1'
/ , ••
. _-- Variable Transformsrs
So/dsring ··
·:
Easy way to 'adjusr the mains.
Stations
• ..
1.2A open
$97 .70
WTCPS
·.
2.5A open
1122.20
- -·
SA enclosed
159 .60
Transformer powered low voltage
7A enclosed
187.30
soldering station. Features Welrer
13A enclosed
314.65
closed-loop method of controlling
maximum tip temperature to
protect temperature sensitive
components.
• Grounded tip protects voltage
and current sensitive
The latest high-tech w;tt to clean
PCB's, switches, watches, drafting
0
• ~g(lfs ~~1~·s steel heater
pens - even your dentures! Let the
construction
millions of tiny cavitation bubbles
• Non-burning silicon rubber cord
clean the surface 40000 times per
e 15 tip sizes. 0.8mm to 6.00mm
second. 16Sx90x50mm container
• 11secs to recover for 37' C drop
holds half a litre and is made of 304
• Choice of tip temperatures
stain less steel. Some people are •
315' C/600' F, 370' C/70"F,
charging a lot more.
430°C/800' F
$137.00
Our's are only $150
Ultrasonic
Cleaner
(!11121 H!,hl ltM ,p., r choice wi th tho: " """ Oeyl •"' ,,..., 1~m1. or'""" the
f ,etl lttler o>I' ,p,r cho ice 11,e [ES( ) ~ . , . ~ i.,
\ o c"\
••t<I
• Writes cap tu red data di rectlv to
disk to allow maximum capture
buffer
• CRC checksum calculations
• Auto-configuration to any of the
comms ports 1 to 4
• Time-stamping (absolute and
relative) including delta time
calcula!ions
e Split line DTE ~~s°~~sd!!f~~ytax
Send $10 for a demo tsk,
refundable on purchase.
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GEOFF WOOD ELECTRONICS PTY LTD
229 Burns Bay Road , (Corner Beatrice St .) ING IN Nsw
Lane Cove West, N.S.W. P.O. Box 671 , Lane Cove N.S.W. 2066
Telephone: (02) 428 4111 Fax: (02) 428 5198.
8.30am to 5.00pm Monday to Friday, 8.30am to 12 noon Saturday.
Mail Orders add $_5 .00 to cover postal charges.
Next day delivery in Sydney add $5.00.
\I,...,..,.
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All prices INCLUDE sales tax.
Tax exemption certificates accepted if line value exceeds $10.00.
BANKCARD, MASTERCARD, VISA , CHEQUES OR CASH CHEERFULLY ACCEPTED
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AMATEUR RADIO
BY GARRY CRATT, VK2YBX
Build this active filter &
improve your CW reception
One parameter of receiver performance that is
difficult to achieve is good selectivity. For years,
designers have tried a variety of techniques
including stagger tuned IF stages, LC filters,
cascaded crystal filters, mechanical filters and
multipole quartz filters in the quest for the perfect
(rectangular) response curve.
The compromise required to ensure
stable, reproducible filters has always
been poor shape factor. The result of
imperfect filters in shortwave receivers, in practical terms, is the inability
to resolve signals on adjacent channels without interference.
Although amateur texts are full of
comp lex LC audio filters, which are
capable of improving reception by tailoring the audio response, very few
simple filters which will do the job
have been published.
Our design provides a dramatic
improvement in the resolution of CW
signals and is also quite useful when
resolving SSB. The heart of the circuit
is the commonly available 741 op amp,
which is configured as a multiple feedback bandpass filter.
Circuit details
Fig. 1 shows the circuit. Bandpass
filters provide significant attenuation
TP +5V
15k
~-------+--',Mh---0+9V
10
+
16VWl
Cl
0.1
o--1------1,.-----1
. 001
I
AUDIO
INPUT
+
I
I/
TO
I HEADPHONES
CW FILTER
Fig.1 : the circuit consists of a bandpass filter based on a 741 op
amp (ICl). Note the unusual bias arrangement. This has been
employed so that the op amp runs in starved current mode.
88
SILICON CHIP
at very high and very low frequencies
and much less attenuation to frequencies within the passband.
Some explanation of terms is now
appropriate. The "bandwidth" of a
filter is defined as the difference between the upper and lower points
where the filter response falls and
remains below the 3dB peak amplitude. The "centre frequency" is the
geometric mean of the upper and
lower 3dB cutoff points.
The "resonant frequency" of a single pole bandpass filter is the centre
frequency of the filter, but this is not
half the difference between the upper
and lower cutoff frequencies; rather it
is the square root of the product of the
upper and lower cutoff frequencies.
The "fractional bandwidth" is the ratio between the bandwidth and the
centre frequency.
Our simple 741 op amp bandpass
filter has a Q of 20, a gain of 15, and a
bandwidth of 35Hz or so. Purists will
immediately note that the 741 is not
biased in the conventional manner
using a voltage divider to obtain a
½Vee reference from the single supply.
Instead, the non-inverting input, pin
3, is biased from the OV rail so that the
7 41 is throttled right back to the point
where it consumes a lot less than its
normal current .
This starved current mode means
that the cheap old 741 can be economical to run from batteries if required. (Note: this circuit is only suitable for tone signals; it would be no
good for speech or music).
Current dr~in is around 300µA
which can be easily supplied by a 9V
battery (Eveready type 216 or equivalent).
15k
.------------.--------------u+9V
PARTS LIST
10!1
1 PC board, code SC06106911 ,
50 x 48mm
1741 opamp(IC1)
1 100Q trimpot (VR1)
100
25VW!_
0.1
o--jl--WA-+--11....__-=-t
AUDIO
INPUT
220
.0471 t6V)W
r
o,
SPEAKER
10ll
.,.
Capacitors
1 10µF 16VW electrolytic
2 0.1 µF metallised polyester or
ceramic
1 .001 µF metallised polyester or
ceramic
Fig.2: a simple audio amplifier based on an LM386 IC can be added to the active
filter if you don't wish to use headphones.
Resistors (0.25W, 5%)
1 82kQ
1 2.7kQ
1 15kQ
1 47Q
VRl is used to adjust the centre
frequency of the filter, which should
be tuned to the offset frequency of the
receiver. Most CW operators seem to
use 700-B00Hz. There is sufficient
range in this control to vary the centre
frequency from 600Hz to 1.ZkHz. This
is even useful when copying SSB signals , as the filter is capable of rejecting adjacent channel heterodynes,
whistles and noise.
The circuit values for our filter were
determined by solving the three simple equations below:
Miscellaneous
Battery, zippy box, hookup wire,
solder, etc.
= R3 X 7t X fc X C = 84.9kQ
(2) Gain A = R3/ZR 1 ; therefore R1 =
R3/ZA = 2.83kQ
(1) Q
(3) VRl
=
Q/(ZQ2-A)27t x fc x C = 54Q
where C2 = C3 = C = 0.1 x 10- 6 and fc =
750Hz
As can be seen, we selected 0. lµF
as the value for CZ and C3, merely
because it is a convenient value. This
enables us to calculate R3, as we already know the target centre frequency
and Q. Simple multiplication and division allows us to calculate the Rl
and VRl values. We used 0. lµF as the
input coupling capacitor, and .00luF
as the output capacitor, which ensures a good match to a pair of high
impedance headphones, or external
audio amplifier.
Of course, the unit could be expanded to include a simple audio
amplifier as shown in the circuit of
Fig.2. This configuration would require an external power supply connection to run the audio amplifier,
anq obviously a larger enclosure to
house the sp eaker.
The values for Rl, RZ, and R3 have
been rounded off to the closest preferred value resistors but, to be precise, two discrete values could be used
to make up the exact value calculated, if you wish. Provision has been
made on the PC board to use two
resistors in each position. RZ is selected as having a value of twice the
Q, to ensure minimum offset.
Building it
The PC board measures just 50 x
48mm (code SC06106911) and is small
enough to be built into either a plastic
zippy box or inside the actual receiver
with which it is to be used. An easy
way to mount the PC board is with a
piece of double-sided tape, either inside the plastic box or the receiver
itself.
Fig.3 shows the parts layout on the
PC board. You can install the parts in
any order you wish but take care with
the polarity of the IC and the lOµF
electrolytic capacitor.
Alignment of the filter is simple.
You just connect the audio output of
the receiver to the filter and, while
listening to a CW or SSB signal, carefully adjust VRl for the clearest sigcontinued on page 93
The book of facts!
FERROMAGNEIIC CORF.s
• Materials
• Design
• Applications
ill Amidon
I
Ie-[Due
~
__.:- o.,
AUDIO
J
INPUT_....--.
&
I
.__.,.--
~Ou
.E
o1
_!- HEADPHONES
....----
n
0,~
Mo,
GDe ~·~
~t;J
\ -r
GND
+9V
OUTPUTTO
Fig.3: here's how to install
the parts on the PC board.
Note that Rl, R2 & R3 have
been rounded off to the
nearest preferred values but
you can use two discrete
resistors to make up the
exact value of each if you
wish. The second resistor
simply replaces a wire link
in each case.
Complete data on over 500 types of Iron Powder
and Ferrite cores and assemblies, all available
in Australia!$,~
paid from:
5•n
U. Upost
STEWART ELECTRONIC
COMPONENTS Pty. Ltd.
ACN 004 518 898
P.O. Box 281 Huntingdale 3166
PH (03)543-3733 FAX (03)543-7238
]UNE 1991
89
Silicon Chip
BACK COPIES
May 1988: Optical Tachometer For Aeromodellers; High Energy Ignition For Cars; Ultrasonic
Car Burglar Alarm; Walkaround Throttle For Model
Railroads, Pt.2; Designing & Building RF
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July 1988: Stereo Control Preamplifier, Pt.2; Fitting A Fuel Cut-Off Solenoid ; Booster For TV &
FM Signals; The Discolight Light Show, Pt.1; Tone
Burst Source For Amplifier Headroom Testing;
What Is Negative Feedback, Pt.3; Amcron MA1200 Power Amplifier Review ; Amplifier Headroom - Is It A Con?
August 1988: Building A Plasma Display; Universal Power Supply Board; Remote Chime/Doorbell ; High Performance AC Millivoltmeter, Pt.1 ;
Discolight Light Show, Pt.2; Getting The Most Out
Of Nicad Batteries; Data On Insulated Tab Triacs.
September 1988: Hands-Free Speakerphone ;
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AC Millivoltmeter, Pt.2; Vader Voice; Motorola
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tions; What Is Negative Feedback, Pt.4.
October 1988: Stereo FM Transmitter (Uses
Rohm BA1404); High Performance FM Antenna;
Matchbox Crystal Set; Electronic House Number;
Converting A CB Radio To The 28MHz Band ;
Queensland's Powerful Electric Locomotives.
November 1988: 120W PA Amplifier Module
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The Speakerphone; How To Quieten The Fan In
Your Computer; Screws & Screwdrivers, What
You Need To Know ; Diesel Electric Locomotives.
December 1988: 120W PA Amplifier (With Balanced Inputs), Pt.1 ; Diesel Sound Generator; Car
Antenna/ Demister Adaptor; SSB Adaptor For
Shortwave Receivers; Electronics & Holden's New
V6 Engine; Why Diesel Electrics Killed Off Steam;
Index to Volume 1.
January 1989: Line Filter For Computers; Ultrasonic Proximity Detector For Cars ; Simple Computer Sound Repeater; 120W PA Amplifier (With
Balanced Inputs) Pt.1; How To Service Car Cas-
sette Players; Massive Diesel Electrics In The
USA; Marantz LOSO Loudspeakers.
February 1989: Transistor Beta Tester; Minstrel
2-30 Loudspeaker System ; LED Flasher For Model
Railways (uses LM3909); Build A Simple VHF FM
Monitor (uses MC3362) , Pt.1; Lightning & Electronic Appliances; Using Comparators to Detect &
Measure.
March 1989: LED Message Board, Pt.1 ; 32-Band
Graphic Equaliser, Pt. 1; Stereo Compressor For
CD Players; Map Reader For Trip Calcu lations;
Amateur VHF FM Monitor, Pt.2 ; Signetics NE572
Compandor IC Data; Electronics For Everyone Resistors.
April 1989: Au xiliary Brake Light Flasher; Electronics For Everyone: What You Need to Know
About Capacitors; Telephone Bell Monitor/ Transmitter; 32-Band Graphic Equ aliser, Pt.2; LED Message Board, Pt.2.
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SILICON CHIP
ers Compared) ; What To Do When Your Computer Goes Bung, Pt.4.
September 1990: Music On Hold For Your Telephone; Rem·ote Control Extender For VCRs;
Power Supply For Burglar Alarms; Low-Cost 3Digit Counter Module; Voice Mail For Your Computer; Simple Shortwave Converter For The 2Metre Band; How To Make Dynamark Labels.
October 1990: Low-Cost Siren For Burglar
Alarms; Dimming Controls For The Discolight;
Surfsound Simulator; DC Offset For DMMs; The
Dangers of Polychlorinated Biphenyls; The Bose
Lifestyle Music System; Using The NE602 In
Home-Brew Converter Circuits.
May 1989: Electronic Pools/Lotto Selector; Synthesised Tom-Tom; Biofeedback Monitor For Your
PC; Simple Stub Filter For Suppressing TV Interference; LED Message Board, Pt.3; Electronics
For Everyone - All About Electrolytic Capacitors.
,!une 1989: Touch -Lamp Dimmer (uses Siemens
SLB0586); Passive Loop Antenna For AM Radios; Universal Temperature Controller; Understanding CRO Probes; LED Message Board, Pt.3;
Coherent CW - A New Low Power Transmission
Technique.
July 1989: Exhaust Gas Monitor (Uses TGS812
Gas Sensor) ; Extension For The Touch-Lamp
Dimmer; Experimental Mains Hum Sniffers; Compact Ultrasonic Car Alarm; NSW 86 Class Electric
Locomotives ; Facts On The PhaxSwitch - Sharing Your Phone Line With A Fax Machine.
August 1989: Build A Baby Tower AT Computer;
Studio Series 20-Band Stereo Equaliser, Pt.1;
Garbage Reminder - A 7-day Programmable
Timer; Introduction To Stepper Motors; GaAsFet
Preamplifier For The 2-Metre Band; Modern 3Phase Electric Locomotives.
September 1989: 2-Chip Portable AM Stereo
Radio (Uses MC13024 and TX7376P) Pt.1; AlarmTriggered Telephone Dialler; High Or Low Fluid
Level Detector (Uses LM1830N); Simple DTMF
Encoder (uses Texas TMC5089) ; Studio Series
20-Band Stereo Equaliser, Pt.2; Auto-Zero Module for Audio Amplifiers (Uses LMC669) ; A Guide
To Hard Disc Drives.
October 1989: Introducing Remote Control; FM
Radio Intercom For Motorbikes (Uses BA1404 &
TOA 7000) Pt.1 ; GaAsFet Preamplifier For Amateur TV ; 1Mb Printer Buffer; 2-Chip Portable AM
Stereo Radio , Pt.2; Installing A Hard Disc In The
PC; A Look At Australian Monorails.
November 1989: Radfax Decoder For Your PC
(Displays Fax, RTTY and Morse); Super Sensitive FM Bug; Build A Low Cost Analog Multimeter;
FM Radio Intercom For Motorbikes, Pt.2; 2-Chip
Portable AM Stereo Radio, Pt.3; Floppy Disc Drive
Formats & Options; The Pi lbara Iron Ore Railways .
December 1989: Digital Voice Board (Records
Up To Four Separate Messages, Uses Texas
TMS3477NL and 256K . RAMs); UHF Remote
Switch; Balanced Input & Output Stages; National
Semiconductor LM831 Low Voltage Amplifier IC
Data; Install A Clock Card In Your PC; Index to
Volume 2 (January- December 1989).
January 1990: Service Tips For Your VCR;
Speeding Up Your PC; Phone Patch For Radio
Amateurs ; High Quality Sine/Square Oscillator;
Active Antenna Kit; The Latest On High Definition
TV; Speed Controller For Ceiling Fans; Designing
UHF Transmitter Stages.
February 1990: 16-Channel Mixing Desk; High
Quality Audio Oscillator, Pt.2; The Incredible Hot
Canaries; Random Wire Antenna Tuner For 6
Metres; Phone Patch For Radio Amateurs, Pt.2;
PC Program Calculates Great Circle Bearings;A
Look At Computer Interfacing.
March 1990: 6/12V Charger For Sealed LeadAcid Batteries; Delay Unit For Automatic Antennas; Workout Timer For Aerobics Classes; 16Channel Mixing Desk, Pt.2; Using The UC3906
SLA Battery Charger IC; Digital Waveform Generation Using a PC; The Controls On A Model
Aircraft.
April 1990: Dual Tracking ±50V Power Supply;
VOX With Delayed Audio ; Relative Field Strength
Meter; 16-Channel Mixing Desk, Pt.3; Simple Service Tips For Your Microwave Oven; Model Aircraft
Aerodynamics; Active CW Filter For Weak Signal
Reception.
May 1990: Build A 4-Digit Capacitance Meter;
High Energy Ignition For Cars With Reluctor Distributors; The Mozzie CW Transceiver; Waveform
Generation Using A PC, Pt.3; 16-Channel Mixing
Desk, Pt.4; What To Do When Your Computer
Goes Bung , Pt.1; Electronic Load For Checking
Power Supplies.
June 1990: Multi-Sector Home Burglar Alarm;
Low-Noise Universal Stereo Preamplifier; Load
Protection Switch For Power Supplies; A Speed
Alarm For Your Car; Design Factors For Model
Aircraft; Fitting A Fax Card To Your Computer;
What To Do When Your Computer Goes Bung,
Pt.2.
July 1990: Digital Sine/Square Generator, Pt.1
(Covers 0-S00kHz); Burglar Alarm Keypad & Combination Lock; Simple Electronic Die ; Low-Cost
Dual Power Supply; Inside A Coal Burning Power
Station; What To Do When Your Computer Goes
Bung, Pt.3; Digital Waveform Generation Using A
Computer, Pt.4; Weather Fax Frequencies.
August 1990: High Stability UHF Remote Transmitter; Universal Safety Timer For Mains Appliances (9 Minutes) ; Horace The Electronic Cricket;
Digital Sine/Square Wave Generator, Pt.2; The
Tube Vs. The Microchip (Two Shortwave Receiv-
November 1990: Low-Cost Model Train Controller; Battery Powered Laser Pointer; A Really
Snazzy Egg Timer; 1.5V To 9V DC Converter;
How To Connect Two TV Sets To One VCR;
Introduction To Digital El ectronics; Simple 6Metre Amateur Transmitter.
December 1990: DC-DC Converter For Car Amplifiers; The Big Escape - A Game Of Skill; Wiper
Pulser For Rear Windows; Versatile 4-Digit Combination Lock; 5W Power Amplifier For The 6Metre Amateur Transmitter; The Green CD Pen
Controversy.
January 1991: Fast Charger For Nicad Batteries,
Pt.1; Have Fun With The Fruit Machine; TwoTone Alarm Module; Laser Power Supply (For
Tubes With Ratings Up To 10mW); LCD Readout
For The Capacitance Meter; How Quartz Crystals
Work; The Dangers When Servicing Microwave
Ovens; Electric Vehicles - The State Of The Art.
February 1991: Synthesised Stereo AM Tuner,
Pt.1 ; Three Inverters For Fluorescent Lights; LowCost Sinewave Oscillator; Fast Charger For Nicad
Batteries, Pt.2; How To Design Amplifier Output
Stages; Tasmania's Hydroelectric Power System.
March 1991: Remote Controller For Garage
Doors, Pt.1; Transistor Beta Tester Mk.2; Synthesised AM Stereo Tuner, Pt.2; Multi-Purpose 1/0
Board For PC-Compatibles; Universal Wideband
RF Preamplifier For Amateurs & TV ; A Look At
Config.Sys & Ansi.Sys; High-Voltage DC Transmission Systems.
April 1991: Steam Sound Simulator For Model
Railroads; Simple 12/ 24V Light Chaser ;
Remote Controller For Garage Doors, Pt.2; Synthesised AM Stereo Tuner, Pt.3; A Practical Approach To Amplifier Design, Pt.2; The Easytune
FSK Indicator For HF Transmissions; Playing With
the Ansi.Sys File.
May 1991: Build A DTMF Decoder; 13.SV 25A
Power Supply For Transceivers; Stereo Audio
Expander; Fluorescent Light Simulator For Model
Railways; How To Install Multiple TV Outlets, Pt.1;
Motors For Electric Vehicles; High-Power DC
Transmission- Lines.
PLEASE NOTE:
All issues from November 1987 to April 1988, plus
June 1988, are now sold out. All subsequent issues are presently in stock. For readers wanting
articles from issues out of print, we can supply
photostat copies (or tearsheets) at $5.00 per article, including postage. When supplying photostat
articles or back copies , we automatically supply
any relevant Notes & Errata, at no extra charge.
JUN E 1991
91
ASK SILICON CHIP
Got a technical problem? Can't understand a piece of jargon or some technical principle? Drop us a line
and we'll answer your question. Write to: Ask Silicon Chip, PO Box 139, Collaroy Beach, NSW 2097.
How secure is the
Garage Door Opener?
The Garage Door Opener in the
March issue looks like a very useful
circuit but I wonder how secure it is.
For example, the transmitter and receiver have 312 possible unique codes
that can be used (531,441). Couldn't
someone wanting to break in adulterate a transmitter by hooking the encoding chip up to a Tristate counter
so that it transmits all 531,441 codes
in sequence, each in a short burst?
I'm only guessing how long it would
take to transmit each code. If the time
taken to transmit each code was, say,
10 milliseconds or less, then perhaps
breaking in this way could be possible.
Is this actually a problem or is there
something in the circuit that would
prevent this happening? Ifnot, would
it be possible to make the circuit "lockout" any further data for a period if
any incorrect codes were received?
Another way someone could break
in would be to build the receiver por-
Flashing lights for
technical frippery
I know you like to create electronic projects of excellence, which
equal or outperform their commercial equivalents, but could I suggest a project which is universally
deemed to be the most useless,
frivolous waste of electronic components one could imagine for a
hifi system? That project, of course,
is a spectrum analyser; ie, that component which displays the power
strength of each band of a channel
(using at least 100 LEDs per channel - 10 bands of 10 LEDs each).
The reason I ask is because some
people like myself want to' "flash
up" their hifi system with something more than the occasional
power LED, and to be able to see
92
SILICO N CHIP
tion of the circuit and make a tape
recording of the output. They could
then wait until the garage owner left
and make a recording of the detected
UHF transmitter signal as the owner
closed the door. They could re-transmit this recording through the Hartley
oscillator of the transmitter and the
door would open. Why not? (R. J.,
Toowoomba, Qld).
• It is true that someone who wanted
to break in could have a computer
program or other circuit which transmitted all possible codes. Supposedly,
that is how some car thieves manage
to overcome UHF remote control burglar alarms although we believe that
these alarms have far less code combinations.
If this was perceived to be a problem, an additional circuit which
senses that wrong combinations are
being tried could be used to lock the
system up.
In reality, though, we think that
someone who was that keen to break
into a house would take a much
quicker route and break a window or
the hifi actually doing something!
Please give it some thought, as I
can't imagine it would be too difficult or terribly expensive. (DSE
sells bags ofl00 LEDs for 30 bucks).
I remain your most avid reader.
(M. B. South Yarra, Vic).
• It is true that you would need
around 100 LEDs per channel and
the driving circuitry itself would
not be particularly expensive.
However, the full circuit of a stereo
audio spectrum analyser is quite
complex and would be very expensive to publish.
In fact, we did hav·e a look at
this project idea quite some time
ago and concluded that it would
not be viable. However, we will
have another look at the suggestion and see if it can be done in a
simpler way.
door. And don't forget, gaining entry
via a garage door would not get you
past a house burglar alarm, if one was
installed.
Cure for amplifier
thump at switch off
I was interested to read a letter in
the "Ask Silicon Chip" pages of the
April issue about amplifier thump at
switch off. Some time ago, I built a
100 watt amplifier with power supply. And for a long time (years), the
beast thumped at switch off. Then
one day I found that making the transient suppression capacitor across the
mains switch bigger (was .033µFwent
to about .047µF or .068µF) cured the
problem completely. (R. P., Belgrave
Heights, Vic).
• As far as your amplifier is concerned, increasing the suppression
capacitor may solve the turn off thump
but it may also leave the amplifier
partly energised permanently. You can
check this by checking the supply
rails of the amplifier when it is supposed to be off. We're betting that it
will have quite a high supply voltage,
maybe as much as ±10V, which means
that the amplifier hasn't thumped because it ain't really off!
PAL systems are
incompatible
One of my friends brought a National NV777 VCR from South Africa.
Due to the Australian system, he is
unable to use that here. I would like
to know whether you can give me any
constructive ideas to convert to Australian standards. (K. P., West Ryde,
NSW).
• Unfortunately, the Australian and
South African systems are not really
compatible, even though they are both
based on PAL. Your best chance is to
contact a local serviceman or National
Panasonic Australia Pty Ltd direct at
95 Epping Road, North Ryde (phone
887 5454) and see if they can re-align
the VCR to suit Australian standards.
Moveable targets
for a pistol range
I wish to set up a pistol range.
What is required is a set-up of five
turning targets. There are systems
on the market which have a target
of about 600 sq cm for shooting
from 25 metres. What I need is a
system using a target of about 150
sq cm to allow me to shoot from 10
metres with an air pistol.
The system needs to allow all
five targets to turn together and be
controlled from 10 metres away.
Targets should turn in 0.2 seconds
and need to be faced at the shooter
for variable times, to suit rapid
Notes & Errata
Garage Door Controller, March &
April 1991: two lOµF capacitors associated with IC7 need to be changed to
lµF to make sure the controller always comes on in the Down mode
when power is reconnected. They are
the capacitors connected to pins 3
and pin 5 of IC7.
The designer has advised us that
the timing resistor between pins 15
and 16 ofICl in the transmitter should
now be lMQ while the equivalent
resistor between pins 15 and 16 ofIC2
in the receiver should be 1.2MQ. The
higher resulting transmitter code frequency allows for the inevitable drop
in battery voltage. IC2 can cope with
the different code frequency.
A 4.7kQ supply decoupling resis-
fire, standard gun and centre fire
shooting.
Do you have any suggestions and
some idea of costs? (J. S., Casuarina, NT).
• The project you propose is a
little beyond what we would normally publish in the magazine. The
timing and control circuit could
be fairly simple though and you
could probably use standard servodrives, as used in radio controlled
cars and planes, for turning the
targets. These are relatively cheap
and can be used in conjunction
with a radio controller which
would suit your purpose for remote control.
tor was not shown on the UHF receiver circuit but was included on the
PC overlay diagram although it is
shown unlabelled. A 4 70kQ resistor
from pin 11 of IC la to OV was omitted
from both the circuit and PC overlay
diagram. It will need to be soldered
onto the copper side of the board.
A small section of PC track is missing from the pattern near TPl. It joins
the 4.7MQ resistor and 15pF capacitor together.
Only one of the two diodes associated with the paralleled relays RLAl
and RLA2 is needed; the other one
can be omitted. The same applies for
the diodes associated with relays
RLA3 and RLA4.
Also, for best operation, roller doors
should have a 2kg to 3kg weight added
adjacent to their bottom edge.
SENDINYOUR
APPLICATION
For your share of the
prizes
In the March and April issues of
Silicon Chip we published the
RemoteControllerfor Garage
Doors. The feedback from this
project has been enormous.
You have to send in your
application of how else this kit
canbeused.Plusacoupleofphotos
if you actually put the application
into practice.
In conjunction with Oatley
Electronics this is your
opportunity to share your
application and possibly pick up a
prize as well. Even if you have not
built the Garage Remote you can
still send in an entry.
Entries close on the 30th ofAugust
1991, and will be judged by the
technical staff at Silicon Chip.
What you could win?
1st Prize. 7mW HE-NE Laser
and Inverter. All you need to power ·
this unit is 12-14VDC. This is a red
Laser and is valued at:
$580.00
2nd Prize. Infra Red Night
Viewer.See in the dark with this
great night viewer. In this kit you will
get a NEW 6032 Image converter tube,
Case and the components kit. This
prize is valued at:
$339.00
Amateur Radio - continued from page 89
nal. In the case of a CW signal, as the
centre frequency of the filter is adjusted to match the receiver offset frequency (700-800Hz), the level of recovered audio will dramatically increase as the audio signal enters the
bandpass of the filter. This will make
signals far easier to copy, even in the
presence of strong adjacent signals or
noise.
References
Active Filter Cookbook, by Don Lancaster. Published 1975 by Howard W.
Sams & Co. Inc; The ARRL Handbook;
Ham Radio Magazine, January 1990.
3rdPrize. lmWLaser head with
a commercial inverter. All you
need is a 12V supply. This prize is
valued at:
$309.00
SC06106911
I
Fig.4: here is the full-size pattern for
the PC board. Alternatively, the
circuit could be built on Veroboard.
Plus 10 Ultrasonic movement
alarm kits valued at $50.00 ea. ·
SEND ENTRIES TO:
GARAGE DOOR
COMPETITION
P.O. BOX 139
COLLAROY BEACH NSW 2097
JUN E 1991
93
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Silicon Chip Publications
PO Box 139
Collaroy Beach NSW 2097
No stamp required in Australia
MARKET CENTRE
Cash in your surplus gear. Advertise it here in Silicon Chip .
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CLASSIFIED ADVERTISING RATES
FOR SALE
WEATHER FAX programs for IBM XT/
ATs *** "RADFAX2" is a high resolution,
shortwave weather fax, Morse & RTTY
receiving program. Needs CGA, SSB
HF radio & Radfax decoder. Also
"RF2HERC", "RF2EGA" & "RF2VGA",
same as RADFAX2 but suitable for
Hercules, EGA & VG A cards respectively. $35. *** "SATFAX" is a NOAA,
Meteor & GMS weather satellite picture receiving program. Uses EGA &
VGA modes, needs EGA or VGA colour monitor & card, plus "WEATHER
FAX" PC card. $45. *** All programs
are on 5.25-inch or 3.5-inch discs (state
which) & include documentation . Add
$3 postage. ONLY from M. Delahunty,
42 Villiers St, New Farm, 4004 Old.
Phone(07)3582785.
Advertising rates for this page: Classified ads - $7.00 for up to 15 words plus 40
cents for each additional word. Display ads (casual rate) - $20 per column
centimetre (Max. 10cm).
Closing date: five weeks prior to month of sale. If you use a PO Box number, you
must include your permanent address and phone number for our files. We
cannot accept ads submitted without this information.
To run your classified ad, print clearly on the lines below or on a separate sheet of
paper & send the form together with your cheque or credit card details to : Silicon
Chip Classifieds, PO Box 139, Collaroy Beach, NSW 2097. Or fax the details to
(02) 979 6503.
LAB LASERS . 0.5mW to 2mW HeNe
lasers complete. Ideal for students or
hobbyists. Australian made. $440- $640.
Phone M.C.E. Lasers (03) 357 0055.
CIRCUIT DESIGN SOFTWARE. Design your own .008% THD Sinewave
Generator from 90Hz-30kHz using the
PCB in SILICON CHIP, February 1991 .
$20 inc. p&p.
Design & build you own Audio Power
Amplifier up to 20W. On-screen circuit
diagram and hardcopy facilities. Instructions included. $30 inc. p&p.
Custom-make your own SLA Battery
Charger using the UC3906 IC (4-30V).
Designed by the author of the SILICON
CHIP March 1990 project. $20 inc. p&p.
Enclosed is my cheque/money order for $_ _ _ _ or please debit my
O Bankcard
o Visa Card
0 Master Card
Card No.
Signature_ _ _ _ _ _ _ _ _ _ _ Card expiry date_____ _
Name _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
Street _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
Suburb/town _ _ _ _ __ _ _ __ _ _ Postcode_ _ _ _ __
XI
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DIGITAL WAVEFORMS
FROM A PC
As described in SILI CON CHIP in
March, May & June 1990. The software can also be used for the similar
project (Simple PC Function Generator) described in Electronics Australia
in January 1989. Software & PC
Board: $39.95 incl. p&p. Software
only: $32.50 incl. p&p. Money order
or cheque. M. Radvanyi, PO Box 49,
Kingswood , NSW 2749.
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JUN E 199 1
95
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MEMORV·EXPANSION
Advertising Index
Prices at May 10th 1991
DRAM DIP ZIP SIMM & SIP
SPEED lns)
TYPE
120
2.20
1.80
100
2.35
2.00
2.50
6.10
80
70
4164
2.20
2.40
41256
2.75
41464
411000
7.30
7.90
38.00
1MBx4 (Static)
256K x 9
20.50 21.00 22.50
62.00 72.00 81.00
1MBx9
295.00
4MB X 9
SimmSockets30 X 1Vertical
1.70
Simm Sockets 30 x 2 Angle
3.50
Simm Sockets 30 x 2 Vertical
3.20
~PELHAM
CO-PROCESSORS
INTEL CYRIX
8087
8087-1
8087-2
80287-8
80287-10
287XLT
287XL
387DX20
387DX25
387DX33
387SX16
387SX20
120.00
175.00
175.00
272.00
275.00
285.00
285.00
550.00
693.00
848.00
432.00
510.00
ETS, PO BOX 491,
NOARLUNGA CENTRE, SA 5168.
Phone: (08) 382 8919
Antique Radio Restorations ....... 96
IIT
Arista ............................... 33,61,73
Back Issues .......................... 90,91
178.00
David Reid Electronics ........ . IFC,1
Dick Smith Electronics .. .. ...... 11-13
510.00
640.00
780.00
406.00
440.00
480.00
600.00
670.00
395.00
Electronic Solutions ................ .. . 31
Electronic Toy Services ............. 96
Electronics World ....................... 85
Sales Tax 20%. Overnight Delivery.
Credit Cards Welcome 1st Floor, 100 Yarrara
Road , Pennant Hills, N.S.W. 2120
Tel(02)980-6988
MODEL TRAIN CONTROLLER project, SILICON CHIP, November 1990,
$19.95 plus $2.50 p&p. Plugpack,
12VAC, 1.7A, suitable for the above
(use rectifier) , $29.95 plus $4.00 p&p.
Kits built & repaired. Prototype production board supplier to the hobbyist
& supplier of SILICON CHIP project
PCBs.
Altronics ...................... .......... 22-23
Fax(02)980-6991
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FIX-A-KIT
$20.00 PER HOUR LABOUR
3 MONTHS WARRANTY ON REPAIRS
12 MONTHS WARRANTY ON CONSTRUCTION
Service to most types of electronic equipment
TECHNICAL ASSISTANCE
HYCAL ELECTRONICS
Design, Manufacture & Repair of Electronic
Equipment
Trading Hours 8am to 3pm, Monday to Friday
(02) 633 54 77
Elmeasco ................. .... .......... OBC
Geoff Wood Electronics .. ... ........ 87
Harbuch Electronics .. ................ 56
Hycal Instruments ............. .... ..... 96
Jaycar Electronics ................ 45-52
J.V. Tuners ................. .... ... ... ... ... 57
Kalextronics .... .. .. .. ... .... ........ ...... 61
M. Radvanyi .............................. 95
Oatley Electronics ............ . 5,33,93
PC Computers .. ...... .. .. .. ............. 96
PC Marketplace .... ..... .. ..... .. ....... 75
Pelham ............................... ... .... 96
Raytec Data Systems ...... ... ....... 56
MAX 1/0 Board
Kit $149.00. Built & Tested $269.00.
• 7 x Relays SPST 2 amps each
• 8 x Switch inputs (TTL)
• 1 x DAG (Digital to Analog converter)
• 1 x ADC ( Analog to Digital converter)
• 4 x Motor Drive outputs (40mA ea.)
• 1 x Programmable timer output.
MAX includes a 20-page manual with all schematics, parts
layout etc., a 360K PC-compatible floppy with diagnostic
and sample software in GW-Basic. MAX runs from a PC
compatible printer port for full compatibility with a large
range of computers. Same day dispatch of orders. Credit
cards or personal cheques welcome.
Phone (08) 332 6513 or Fax (08) 364 0902 (24 hours)
PC Computers, 36 Regent St, Kensington, SA.,
Buy all three for $50 and save $20!
IBM/XT/AT compatible, 5 .25-inch 360K
disc only, CGA/EGA/VGA, MS-DOS 3.2
or later. Send cheque/ money order to:
D . Yates, PO Box 134, French's Forest, NSW 2086.
WHOOPS! MY Z-80 BASED PBUFF
printer buffer just doubled its memory
capacity again. Over 3000 kits now sold.
Combinations of DIP/SIPP/SIMM DRAMS
in 9 memory sizes up to 2Mb. Rev J
board, Ver 4.3 EPROM & instructions
$39. Cable board $9. P&P $3. Serial
board & many other options available.
Send a 43c stamp for a free catalog to:
96
SILICON CHIP
TRANSFORMER REWINDS
ALL TYPES OF TRANSFORMER REWINDS
TRANSFORMER REWINDS
Reply Paid. No.2, PO Box 438, Singleton, NSW
2330. Ph: (065) 761291. Fax: (065) 761003.
RCS Radio ........ .... ........ ........ .. .. 86
Resurrection Radio .................... 81
Rod Irving Electronics .......... 34 ,35
62,63,82,83
Sheridan Electronics .......... .. ..... 77
Don McKenzie, 29 Ellesmere Crescent,
Tullamarine 3043.
ANTIQUE RADIO
Silicon Chip Binders .............. .. IBC
Stewart Electronics ............. .. ..... 89
Subscriptions ........................... .. 94
Transformer Rewinds .. .... .......... 96
ANTIQUE RADIO restorations. Your
one-stop radio repair shop. Specialising
in restoring vintage radios including
chassis rewiring, re-condensing, quality new parts, valves, valve sockets,
speakers, power & audio transformers.
Secondhand radio dials & parts for most
brands & models. About 400 radios in
stock for sale, restoration & parts. Every
restored wireless is covered by a 2year warranty on parts & labour. We
restore damaged woodwork & cabinets
& French polish (approx. 40coats). Vintage car radios available for sale or
restoration. Repairs done on tape decks
& amplifiers. Open Sat. 1 Oam-5pm;
Sun. 12.30-5pm. 109 Cann St, Bass
Hill, NSW 2197. Phone (02) 645 3173
BH or (02) 726 1613 AH.
SC
PC Boards
Printed circuit boards for SILICON
CHIP projects are made by:
• Electronic Toy Services, 2/ 111
Glynville Drive, Hackham West, SA
5163. Phone (08) 382 8919.
• Jemal Products , 5 Forge St ,
Welshpool, WA 6106. Phone (09)
350 5555.
• Marday Services, PO Box 19-189,
Avondale, Auckland, NZ. Phone 88
5730.
• RCS Radio Pty Ltd, 651 Forest
Rd, Bexley, NSW 2207. Phone (02)
587 3491.
* High quality
* Holds up to 14 issues
•
* 80mtQ. internal width
* Gold printed with SILICON
logo on spine
and front cover
QHIP
These beautifully made binders will protect y,ou.r
copies of SILICON CHIP. We are especially })leased
with their look and quality. As soon as the first batch
came in, everybody on our staff wanted them to store
their own personal issues. You·will too.
How To
Phone (02) 979 5644
Fax (02) 979 6503
ORDER:
Made with a distinctive two tone green high-quality
vinyl specially selected for SThIOON CMIP, and with
heavy board covers, each binder holds a year's issues
(the 14 issues of Vol.l or the 12 issues of N'ol.2). They
will look really sma:ut on your bookshelf.
To order your binders, fill in the coupon on page 94 and send it to SILICON
CHIP, PO Box 139, Collaroy !Beach, 'NSW 2097. Alternatively phone (02)
979 5644 and quote your eredit card details, or fax your orders to (02)
979 6503. Price $Al 1.95 plus $A3 each for postage and pack'.ing. (NZ postage
and packing $A6.)
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