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Vol.5, No.4. April 1992
FEATURES
6 Understanding Computer Memory by Paul Lynch
Learn how computer memory is organised
14 Yokogawa's 100MHz Digital CRO by Leo Simpson
Features an in-built thermal printer
ADD INFRARED
REMOTE control
to your model
railroad. Our
project on p.64
has pulse power,
inertia, braking
& full overload
protection
56 The Electronic Workbench by Darren Yates
A low-cost circuit simulation package
PROJECTS TO BUILD
18 Studio Twin Fifty Amplifier, Pt.2 by Leo Simpson & Bob Flynn
Second article has the construction details
30 Build The Executive Thingie by Darren Yates
Produces four tones to calm those frazzled nerves
64 lnfrared Remote Control For Model Railroads by John Clarke
Uses the original Railpower pulse controller board
76 Differential Input Buffer For Oscilloscopes by John Clarke
Lets you observe mains waveforms in calibrated mode
SPECIAL COLUMNS
36 Serviceman's Log by the TV Serviceman
Found dead in a motel room
42 Amateur Radio by Garry Cratt
A SAMSUNG TV set "carked" it
in a motel room this month but
was brought back to life by the
Serviceman. The story starts on
page 36.
Receiving weather satellite signals - the hardware required
53 Remote Control by Bob Young
Switching frequencies in speed controllers
84 Vintage Radio by John Hill
The basics of receiver alignment
DEPARTMENTS
2
4
12
56
88
Publisher's Letter
Mailbag
Circuit Notebook
Product Showcase
Back Issues
90 Ask Silicon Chip
93 Order Form
94 Market Centre
96 Advertising Index
THIS DIFFERENTIAL INPUT
buffer will allow you to monitor
calibrated mains waveforms on
your oscilloscope & to observe
signals which cannot be
referenced to earth. Details p. 76.
APRIL 1992
1
Publisher & Editor-in-Chief
Leo Simpson, B.Bus.
Editor
Greg Swain, B.Sc.(Hons.)
PUBLISHER'S LETTER
Technical Staff
John Clarke, B.E.(Elec.)
Robert Flynn
Darren Yates
Reader Services
Ann Jenkinson
Sharon Macdonald
Sales & Marketing Mgr.
Sharon Lightner
Phone (02) 979 5644
Mobile phone (018) 28 5532
Regular Contributors
Brendan Akhurst
Jennifer Bonnitcha, B.A.
Garry Cratt, VK2YBX
Marque Crozman
John Hill
Jim Lawler, MTETIA
Bryan Maher, M.E., B.Sc.
Jim Yalden, VK2YGY
Bob Young
Photography
Stuart Bryce
Editorial Advisory Panel
Philip Watson, MIREE, VK2ZPW
Norman Marks
Steve Payor, B.Sc., B.E.
SILICON CHIP is published 12 time$
a year by Silicon Chip Publications
Pty Ltd. A.C.N. 003 205 490. All
material copyright©. No part of this
publication may be reproduced without the written consent of the publisher.
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Distribution: Network Distribution
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Subscription rates: $42 per year
in Australia. For overseas rates, see
the subscription page in this issue.
Liability: Devices or circuits described in SILICON CHIP may be
covered by patents. SILICON CHIP
disclaims any liability for the infringement of such patents by the manufacturing or selling of any such
equipment.
Editorial & advertising offices:
Unit 1a/77-79 Bassett Street, Mona
Vale, NSW 2103. Postal address:
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2097. Phone (02) 979 5644. Fax
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ISSN 1030-2662
2
SILICON CHIP
The dangers of computer viruses
Several years ago , when reports of computer viruses first began to appear
in the media, I did not take them too seriously. Of course, I could see that the
philosophy was inherently correct - any large population of complex
organisms such as animals or plants, in close contact with each other, is
always ripe for exploitation by an opportunist organism such as a predator,
parasite, bacteria, virus or whatever. That is why the human population is
so vulnerable to viruses - there are huge numbers of us and because of
international travel, any new virus can go around the world in a matter of
months.
For computers, the situation is very similar. There are now tens of
millions of computers around the world and because they are in close
contact with one another, via modems, bulletin boards and software swapping, computer viruses can go around the world and infect very large
numbers of computers in a matter of weeks or even days.
No computer can be regarded as safe. In our offices, we have already had
several occasions when we have detected viruses, once in new software
which had been sent to us in a review package. Most recently though, one
of our machines "caught" the Michelangelo virus and the reason was that it
happened a few days before we had obtained the latest virus scanning
software. As I write this, on February 25th, it is possible that millions of
computers have been infected by this latest piece of devilry.
What I want to know is this: what do the authors of these nasty little
programs think they are doing? Their germ-like creations can lead to untold
data being lost in computers and millions of man-hours in retrieving it.
They could also lead to very large losses in some companies with the result
that they may go out of business and throw all their employees out of work.
When you think about it, computer viruses are little more than economic
sabotage. If an insurance company or bank is ultimately infected, it could
have disastrous affects on the economy of any country. Think about the
billions of dollars locked up in superannuation funds and you will see what
I mean.
In my opinion, anyone who creates or knowingly passes on a computer
virus is a criminal. The ramifications of computer viruses are extremely
serious and there seems little doubt that sooner or later, a computer virus
will cause a disaster. In the meantime, be on your guard as much as you can.
Make backups regularly, keep up to date with anti-virus software and be
wary of bulletin boards and pirate copies of software.
Leo Simpson
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Mistral GyroAire
fans were crook
I hate to pull you up on your comments in the January editorial but the
Mistral GyroAire GA12 & GA16 fan
units were only box-type cooling fans
and not fan-heaters. If they had been
fan-heaters there would have been 10
times the number of fires and deaths.
These Mistral box fans were in general a shocking product-the National
Panasonic box fan was so far superior
it wasn't funny. The Mistrals rattled
badly at lower speeds and had no
provision for lubrication which they
needed regularly if they were to be a
little bit quiet. In short, they were a
typical crook product. It is a pity the
makers lasted long enough to put the
flammable plastic models on the market.
Harry Swan,
Bulimba, Qld.
Smaller inverter wanted
I wish to congratulate you on your
40W Inverter published in the February issue of SILICON CHIP. I'm going to
build this project as it is inexpensive
and it looks easy to construct. I was
wondering if you could design an even
smaller inverter that only requires a
transformer and a few components
mounted on a small PC board.
Michael Harris,
Maiden Gully, Vic.
Comment: as noted in the February
article, we now have a smaller version
of this project. It will probably be featured in the coming June issue.
Support for bulletin board
I am writing in reply to Greig
Sheridan's suggestion (February 1992)
about SILICON CHIP starting a bulletin
board service for its readers. I am in
favour of such a bulletin board service. You could set up the BBS so readers can give feedback through their
computer instead of mail (like I have
done). You may also like to include
where readers can buy components
for certain projects you publish in
your magazine.
I'm sure if SILICON CHIP did set-up
4
SILICON CHIP
a BBS, many readers and organisations would use it. I certainly would!
Glen Taylor,
Werribee, Vic.
More support for
bulletin board
I would like to throw my support
behind Greig Sheridan's suggestion
for a Bulletin Board System. I am an
assistant sysop of a BBS here in Sydney as well as being a computer engineer with a major computer firm and
a radio amateur. I think such a link
would be ideal, especially in today's
environment. I think that many would
tend to communicate directly with
you via such a medium rather than by
mail as it is simpler and easier than
having to remember to post a letter.
I am also a user of Packet Radio
BBS's and use them to send all publicity material to the WIA here in Sydney for inclusion in their regular Sunday morning broadcasts. Another
spinoff of such a system would be a
saving in time to type up everything
as items would already be in electronic format ready to edit and use.
I do hope this idea does go ahead
and look forward to its implementation.
E. van de Weyer (VK2KUR),
Vaucluse, NSW.
Drawing standards OK
So Standards Australia don't like
your zig-zag resistors? I love 'em. Anyway, what standards and for how long?
Years ago, the bloke on the wireless
would tell the central pressure of any
approaching cyclone in pounds (one
syllable) implying per square inch and
the oldies would either go fishing or
head for the hills. Then some Grand
Pooh-Bah decreed inches (two syllables) of mercury. It took a couple of
dozen cyclones to sort that one out, in
time for the next G.P-B to decree millibars (three syllables), once again
knocking the oldies for six.
Now we just stare at the box feeling
so sorry for the poor girl who has to
stumble over heck-tor-pass-kalls (four
syllables) We don't even notice the
SILICON CHIP,
PO Box 139,
Collaroy Beach 2097.
meaningless number and some boffin
tells us that "people are becoming
complacent about cyclones". Not so,
mate, we're thoroughly confused by
experts.
Getting back to the zig-zags, I'd appreciate 1k8 as an assurance that Louie
the fly has not autographed the page,
otherwise no complaints. If the standards people, years ago, had persuaded
transistor manufacturers to always put
the base in the middle and, oh rapture, distinguish PNP from NPN with
a different colour case, say black vs
grey, the millions of man-hours and
tons of paper squandered on dog-eared
equivalent books may have tipped the
whole economy of the nation into
prosperity - who knows?
Fred Hawkins,
Townsville, Qld.
Standards should stay
as they are
I feel compelled to offer my one
cents worth with regard to your drawing symbols as per Mailbag in the
Febrt1-ary 1992 issue. Basically, stay
as you are, with maybe an article giving and comparing the various symbols in use. A lot ofreaders both young
and old must understand the drawings symbols in use, in the various
English language electronics magazines, or they would soon go broke, so
why change? Keep up the good work.
Greg Freeman,
Nairne, SA.
Zig-zag resistors are correct
I wish to add some comments related to the letter by R. Lions on circuit standards, in particular the use of
a zig-zag line to represent resistors.
First, there is no such thing as "correct circuit symbols" in the absolute
sense, though there is some case for
adopting some standard conventions,
at least in some applications.
The zig-zag symbol probably goes
back to the very earliest drawing of
circuit diagrams, possibly inspired in
the first instance by wire-wound resistors which were originally the only
types used and were, perhaps, hand
made, to suit early application prototypes. On historical grounds, then,
the zig-zag has a strong claim to correctness.
I am used to dealing with both representations and can live with either.
However, the zig-zag is unique in general appearance and does suggest the
offering of resistance to the flow of
current. Probably because of this, I
find I prefer the zig-zag when assessing the design of electronic circuits perhaps there is a temporary mental
block while mentally translating the
significance of a white rectangle to
the meaning of its function . Also I
find when sketching out circuit designs by hand that the zig-zag is marginally quicker to draw.
Since the purpose of a magazine
such as yours is to instruct and to
describe the principles of circuit design, it seems to me that the zig-zag is
to be preferred. As you note, most
English language magazines use symbols very similar to the ones you use.
There may once have been a justification for the use of the rectangle for
manual drafting techniques but there
certainly is no argument in these days
of electronic drafting.
Bearing in mind the need for people to be "ambidextrous" in view of
the need to employ international
standards in international transactions, the best solution would be simply for your magazine to publish a list
of your symbols and the international
standard equivalents with explanations perhaps two or four times a year.
H. W. Holdaway,
Moonee Ponds, Vic.
Rectangles do not help
Your drawing standards (symbols)
are similar to those used by the semiconductor manufacturers and are quite
readable. They are what I have used
for years. With my experience in industry, I have found that chief draftsmen select the symbols, not the users
of the circuits. They try to simplify
everything to make their job easy but
rectangles do not help the user in
understanding the circuit.
Component values should also be
on the circuit and not on numerous
loose sheets of paper as appears to be
the current trend. Perhaps only draft-
ers sit on the standards committees
for drawing standards and so the symbols are simple but the content is poor.
One chief draftsman of a company
in which I worked disposed of all the
sc,hematics in the drawing office as he
said that they were not used in production. This attitude made his life
easy but the users suffered. These
whims are very common. With
changes of in-house standards yearly,
I find that I am now resistant to change,
especially when a significant time is
spent re-drawing schematics.
I agree with the symbols for large
digital devices as shown by the recent
changes in International Standards but
not the changes for small gates or the
use of unmarked rectangles for inductors. These do not help understanding. I believe that the maximum information should be conveyed by the
circuit.
Some government departments
have demanded some very strange
variants of logic gates and it can be
difficult to change their minds. In one
case, it took many hours of arguing
but they finally agreed to use the (previous) Australian Standards. Drawing standards do have a use.
With the emerging widespread use
of CAD packages in electronics, I have
also found that it takes considerable
time to fix the symbols, especially the
aspect ratios. I have not seen any version of CAD software that has a good
set of symbols as standard.
Leigh Brown,
Burwood, Vic.
Belated response to PCB article
I have only recently read the article
from the October 1990 issue of SILICON CHIP entitled "What You Need To
Know About PCBs". Having done so I
would like to add some comments,
not only about these products but
other chemical materials used for similar purposes.
For many years, I worked as a research scientist in various industries.
In the 1950s, we were greatly attracted
by the quoted low volatility, inertness
and flame retardance of both the chlorinated hydrocarbons and the phosphate ester plasticisers. These were
all widely used in plastics, surface
coatings and adhesives of many types
during the 1950s and 1960s.
There were some reservations about
some of the phosphate plasticisers and
in fact the 1962 edition of the "bible"
of the surface coatings industry, "The
Science of Surface Coatings" by H. W.
Chatsfield, devoted several sentences
to warnings about these materials. But
the chlorinated hydrocarbons, of
which the PCBs were only one small
group, were still extolled for their general inertness and were used as inert
plasticisers for protective coatings
used both on plant and machinery
and containers used in the chemical
and food industries, as well as for
mining machinery, water and sewerage equipment, swimming pools and
so on.
The chlorinated hydrocarbons (ie,
PCBs and chlorinated waxes) were in
use well into the 1970s at least and I
can never remember any handling
warnings associated with any of these
products, in their literature or on their
containers.
As late as 1971, when I was doing
work on RF plasmas for polymerising
surface coatings, we used PCB transformer oil to cool the plasma generator. There were no handling warnings
on the containers even then!
In a career time associated with the
chemical industry going back 50 years,
my experience has been that even the
best of chemical companies have been
loath to publicise any doubts about
their products. The worst have gone
to quite extreme lengths in cover-ups.
For example, there is a particular
group of aromatic amino compounds
which has disastrous long-term (up to
50 years) carcinogenic properties.
These compounds were sold into various industries and in various countries over a period of 100 years between the 1850s and the 1950s. Each
new introduction of the compounds
was done without any warning of the
ill-effects already known.
The 1(1.st usage was in the 1950s
when they were sold as epoxy curing
agents and were used, among other
things, in potting compounds for electrical devices. A definitive condemnation of the compounds was finally
published in the early 1960s.
R. Roberts,
Lindfield, NSW.
APRIL 1992
5
Understanding
emor
By Paul Lynch
Confused about computer memory? Learn how the memory
in your PC is organised & what the various terms mean.
SK ME THE years my parents
were born and I will consult
my memory and tell you. If I
have the same information in my computer, I won 't consult its memory I'll look on the hard disc. The stuff
there is called "storage ". It's not
memory.
"Memory" is one of the most misleading words in the computer field.
Understanding the difference between
memory and storage will make things
much clearer for computer users. Failing to understand it causes simple
errors which are hard to correct.
Here's a simple example: a colleague
some years ago bought a type-font
A
program which allowed for varying
sizes of cache. The faster the cache,
the faster the font operation. Reasoning that he had a 40Mb hard disc, he
allotted an 8Mb (eight megabyte)
cache. His system, of course, fell over.
According to his computer, all he really had was 2Mb - in RAM (random
access memory). He now has a modest 192Kb cache and things work well.
The original PC
Would that all memory difficulties
be sq simple to explain and understand. Of course, it isn't so, for two
main reasons. One is that, in 1992,
we're still trying to push back the
This EEMS RAM card accepts the DIP-style RAM chips. A total of 2Mb can be
installed on this full length card. (Electronic Solutions, PC Marketplace).
6
SILICON CHIP
envelope created for the original IBM
PC more than 10 years ago - a machine without hard discs, a machine
with an 8-bit bus, a machine designed
with the idea that it might help do
things like balance the family cheque
book.
The other reason is that software
developers .h ave run amok designing
applications, operation systems and
the like, with no common, comprehensive standard for memory usage.
So instead of an orderly traffic-like
flow of instructions and data through
such memory as your computer may
hold, you've got something closer to
the 9am rush on the first day of the
post-Christmas department store sales.
Several different applications in
your computer can demand the same
particular item - and demand it simultaneously. Sometimes there's a
winner. Often, everybody loses - the
systeip. hangs, or even crashes. This
may cost you important data. It certainly isn't what you want.
Almost certainly within the next
two years, you'll be able to buy PCs
which don 't have this problem - or at
least, don't have it nearly as often.
While they will look like today's PCs,
they will -have memory organised differently in what a number of US and
Most high density memory expansion boards use at least one VLSI (very large
scale integration) chip to take care of memory refreshes and memory
formatting. This 8Mb board uses SIMMs memory cards and is designed for the
286 bus. It features an EEPROM (electrically erasable programmable read only
memory) to store the memory configuration and will operate as conventional,
extended or expanded memory. (Pelham Pty Ltd).
European manufacturers have agreed
to call the Advanced Computing Environment (ACE).
ACE machines will be fast and
highly-optioned. Sadly, even before
the first ones hit the market, it's obvious that the companies which have
set up the standard have ever-soslightly different views of exactly how
it should work. So the millennium is
not quite as close as advertisers might
be suggesting later this year.
Let's have a look at the memory in
today's PC and examine why it's as it
is.
today the lineal descendants of that
first DOS are still used on all PC clones
today: today's machines are much
faster and more complex than the
original PC and DOS has had to become far more complex with them.
DOS originally addressed only 1Mb
--
2Mb
EXTENOED MEMORY
The DOS environment
All PCs are designed to operate in
an environment known as DOS. There
are many proprietary DOS packages,
Microsoft's MS-DOS being the bestknown. IBM's is called PC-DOS and
another leading brand is Digit al Research's DR DOS. All arise from a few
weeks' work by a young Bill Gates
back in the 1970s.
Gates was asked by IBM to figure
out an environment for a machine
that IBM never expected to be such a
big seller and so he designed an operating system for the size and capacity
of the first machine IBM had in mind.
It's a tribute to human ingenuity that
,-
1Mb
HIGH MEMORY USUALLY
HAS BIDS AT TOP,
VIOEO DISPLAY AT BOTTOM
640Kb
VIDEO DISPLAY
,_
AVAILABLE RAM
:=~
PERATING SYSTEM
Fig.1: how memory is configured
on most PCs with 2 megabytes of
RAM. All or part of the extended
memory shown could be configured
as expanded memory.
of memory, which was the amount in
the original PC chip, the 8088. It seemed generous, fabulously generous, at
the time and in terms of the simple
software available at that time, it was.
The 8088 chip stored its own BIOS
(basic input output system) at the
"top" of that 1Mb. IBM decided that
the video memory - the stuff that lets
you see on your monitor what's going
on in the CPU and your applications
- would start at hex A000, an "address" located 640Kb from the start of
the chip's memory. The space below
the 640Kb was allocated to CPU random access memory (which is what
most people mean when they talk
about "memory"). DOS itself needs
chip space, and grabs the lowest part
of that 640Kb of memory for itself.
The memory above the 640Kb limit
was called the Upper Memory (UM)
by IBM. No matter how much memory
you have in your PC today, the space
between 640Kb and 1Mb is still called
upper memory. It totals 384Kb.
This was sensational 10 years ago
and many thought it offered more than
mere humanity could ever desire.
Software complexity
They did not reckon on the increasing complexity of software. Here's an
example of that: one of the first DOS
packages was the word processor
WordStar which sold on one 360Kb
floppy disc. The last version I bought,
some five years ago, occupied 19. It
did a great deal more than the first
APRIL 1992
7
This 6Mb RAM card comes with drivers that support both EMS & LIM 4.0
operation. Also included is software to support a printer spooler & RAM disc.
The RAM disc can be configured to any size and will speed up any application
where frequently used files can be stored in RAM. (Rod Irving Electronics).
This 30-pin SIMMs (single-in-line memory module) card has a capacity of9 x
1Mb Fujitsu MB81C1000 surface-mount chips. Eight of these cards can be fitted
to the BOCA 8Mb card shown on the previous page. (Pacific Microelectronics).
version and it made major demands
on my hardware to do it.
But even this 1: 19 ratio doesn't give
you the full picture of how software is
pushing the hardware envelope. For
presentation-quality word processing,
I now use a Windows-based package
and its demands are such that no original PC can run it. I need a higher-level
CPU chip - 80286 or better - and I
need more memory than that original
1Mb. The new minimum is 2Mb of
RAM. And remember, word processing is one of the simplest data processing applications.
Now the 80286 chip is much faster
than the original 8086s and 8088s.
The 80386s and i80486s are faster
again. But all these younger chips are
backward compatible with the original PC chips. So they all have the
original 1Mb limit of chip memory
and the original 640Kb limit on RAM.
Expanded memory
So a new form of memory had to be
8
SILICON CHIP
designed for those programs that need
more RAM than 640Kb. Leading software (yes, software) companies got
together with the chip-maker Intel and
agreed on EMS - the Expanded Memory Specification. Its first version allowed software to run above the 640Kb
barrier, in upper memory spaces unused by video, BIOS and accessory
cards. Version 4, released in 1987,
allows you to run up to 32Mb of expanded memory.
This was quite an advance on the
original 1Mb but it's only a small portion of the amount of memory you can
address on the modern PC if you have
a lot of money and the burning desire
to spend it. You can address up to
four gigabytes of memory from an
80386 chip. I can't imagine that anybody would, but then, the IBM engineers couldn't imagine that anybody
would want more than 640Kb of RAM
not so long ago.
Most PC users know of one more
type of memory - extended. This is
not a particular memory type. It's simply any and all memory in the computer above the original 1Mb that the
CPU can address. Expanded memory
is usually fitted to the computer in
expansion boards. It can be converted
by software from extended memory.
Microsoft Windows allows this on
80386 and i80486 machines and other
applications allow it as well.
Software juggling of this type speeds
up the operation of most applications
and makes others possible. If you are
working in graphic-intensive applications, you want expanded memory
and software juggling can be the
cheapest way of getting it. It can also
create clashes with other applications
or your normal mode of operation.
The memory you've software-configured as expanded cannot be used
at all on an 80286 or 80386 machine
running Windows in protected mode.
You can see that a certain amount
of confusion about memory arises from
the language designed to describe
machines now almost obsolete. If you
lash out to buy an i80486 with 16Mb
of RAM, the "upper memory" finishes
15Mb below the "top" of the actual
memory present. And by software juggling, you can have either no expanded memory in the machine, or
megabytes of expanded memory,
whenever you wish it.
You may find this linguistic eccentricity irritating and confusing, but it
arises from honourable motives. The
backward compatibility of the 86 series means that no favourite old software has to be discarded as you move
up the speed slope within the family.
Shadow RAM
There are other features of memory
that the original IBM team probably
never considered. Take shadow RAM,
for example.
Much of upper memory holds Read
Only Memory files. You can read them
but you can't change them. ROM is
slow and if you're using software that
calls on your BIOS a lot, this can slow
things down. So with some of the
newer chips, you can "shadow" (or
imitate) your ROM with part of your
much faster RAM.
This gives you faster operation, at a
price: the part of upper memory you're
using for shadow RAM is no longer
available for applications to use for
RAM. So it may be to your benefit to
use shadow RAM or it may be to your
disadvantage. Only you can tell by
trial and error.
Another piece of software juggling
is the RAM disc. You've just read how
RAM can pretend to be ROM ..It can
also pretend to be a hard disc. If you
set up a "RAM disc", you have fooled
DOS into believing it's your hard disc.
You have mock tracks and sectors and
DOS can call on it just as it does on
your hard disc. But much, much faster.
When calling out information from
the RAM disc, DOS has no need to
move read/write heads, no need to
wait while the right hard disc sector
rotates under the heads, and so on.
RAM discs are usually not large. They
measure in the kilobytes or less. If
you lose power while your RAM disc
is open, you lose everything in it.
And there's a certain amount of housekeeping. The most recent versions of
DOS offer RAM discs as part of the
package.
Disc caches
More versatile for most purposes is
the software attribute called a "disc
cache". There's a DOS disc cache and
a Windows disc cache and you can go
to the computer shop and buy a specialised utility that's nothing but a
cache.
The better ones work out what you
want your computer to do and change
around to help you do it. Key in a
print instruction, for example, and
part of the disc cache switches to enlarge your print spooler. Most hard
disc users certainly have provisions
for a disc cache in their software,
whether they use it or not.
Using it reduces wear and tear on
your disc and speeds up many of your
operations. It can cause trouble in a
number of ways - especially if you
plan to compress or unfragment your
hard disc using Norton Utilities,
PCTools or some similar package. All
such packages advise you to disable
your disc cache before disc compression. If you don't do this, you run the
risk of trashing many of the files on
your disc. The easiest way to disable
it is to put a REM notation at the start
of the line establishing the RAM disc
in your CONFIG.SYS file.
I've not addressed the issue of
memory clashes in this piece. It merits a fresh start with a clear mind.
What they are, how you recognise
them, and how you resolve them, will
be the subject of a future article. SC
*** SAVE ON OUR APRIL SP
COMPUTER CONNECTOR
& CABLE SPECIALS
Quality connectors, leads and adaptors at great
prices including DB9/25 and IDC connectors, ZIF
SQCkets and many popular memory ICs.
COMPUTER CABLE SPECIAL
D25 Male to Centronics 2m/5m .... $9.95/12.95
025 Male to Male 2m/5m ............. $9.95/12.95
IBM Keyboard Extensions ........................ $7 .50
D9 Male/D25 Female Adaptors ................ $6.50
EPROM , MEMORY & RAM IC 's
4116's .... .. .......................................... ...... $2.00
4164's ...................................................... $3.45
2732/27C32's .......................................... $6.90
DB PLUGS , SOCKETS & B/SHELLS
9-pin solder type (each) ........................... $1.30
15-pin solder type (each) ......................... $1.50
25-pin solder type (each) ......................... $1. 70
TEST EQUIPMENT & MULTIMETERS
Labtech 20MHz Dual Trace O'scope ......... $594
Freq. Counter 1GHz (new model) ............. $399
Lodestar Audio Frequency Generator ....... $265
Lodestar RF Signal Generator ................... $246
Bell BC120 Multimeter ............................... $ 29
Economy Multimeters from ....................... $16
Testmate 295 Digital Autorange ............. .... $79
Economy Digital 17 Range .......................... $45
HG Autoranging Digital ............................. $114
KT65 LCR & Multimeter once-only price. $129
Panel Meters (MU45 variety) ...................... $15
CAR RADIO & CB
AM/FM A/stop Cassette/Radio .................... $39
Tenvox TXBBO Cassette/Radio
*A/rev/fader/clock/Dolby/loudness/
*Hi-power/separate bass & treble ........ $199
Fox 4-inch Dual Cone Spkrs (pr) ................ $15
Tenvox TX 2000 200 Watt Car Amplifier ... $149
4-inch Co-Axial 35-Watt Poly Spkrs (pr) .... $49
6-inch 200 Watt Tenvox Spkrs (pr) .. .......... $89
Car Radio Antennas from .............................. $4
40-Channel AM CBs from ........................... $69
□Iron CB Base Antenna (inc mount kit) ...... $65
Tenvox CB1 Extension Speaker .................. $12
5-lnch Helical Whips from .......................... $12
UHF CBs from ........................................... $289
Marine CBs from ......................................... $99
□Iron 24/12 Volt 3 Amp Converters ........... $39
CORDLESS PHONES & ANS MACHINES
Uniden, GE, Call mate, James Hardie, Phoneworld
and Panasonic - inc. the mighty KXT3000 'flip·
phone'. From single-tape home units through to
state-of-the art digital/handsfree machines.
CODE·A·PHONE 1620
Single tape answering machine ................... $99
PANASONIC KXT 3000
The smallest & best cordless phone ........ $359
JAMES HARDIE/PHONEWORLD 660AUS
Proven budget cordless ........................ ... $149
CODE-A-PHONE 3420
Digital answering service ......................... $169
KITS! KITS! KITS!
Inverters, test equipment, power supplies, alarms,
amplifiers and FM transmitters -we'll have something for you. Kits available ex stock from
Altronics, Talking Electronics, Oatley Electronics
& Drew Diamond. We also stock the Dick Smith
'Funway' Kit series.
Laboratory Power Supply 3·50V/5A ......... $187
EA 12/87 600 Watt Inverter ...................... $384
4-Digit Capacitance Meter ........................ $109
1GHz Frequency Counter .......................... $249
50MHz Frequency Counter .......................... $94
Colour TV Pattern Generator .................... $109
Screecher Car Alarm ................................... $47
High Energy Car Ignition ............................. $55
Low Voltage Cut-out For Cars & Boats ........ $22
12V Gell Cell Charger .................................. $22
2 Sector Home Alarm .................................. $84
TV Transmitter for VCRs ............................. $65
200 Watt Mosfet Amplifier Modules ............ $74
12V/2-Watt Laser & Supply ..................... $210
240VAC 2-Watt Laser .......................... ..... $229
1 & 3-Watt Intro. Laser Kits ..................... $149
5-Watt lnfrared Diode & Supply .................. $59
APRIL SPECIALS inc. soldering irons & aids,
many diecast & utility boxes and many discount
transformers. Country readers should ring for a
special price on their UHF TV Antennae - we'll
get you receiving at very competitive prices.
An extensive range of semiconductors, FETs
& special Mosfets, power & zener diodes, SCRs,
Triacs, Linear ICs, 74LS/HC & 4000 series ICs,
high-intensity LEDs and displays are available ex
stock.
Other electronic accessories inc. pots, trim·
pots, RF chokes, voltage regulators, relays, fuses,
globes, heatsinks, as well as a comprehensive
range of many popular switches, knobs, plugs &
sockets (inc. quality Acme, Cannon and Link
connectors).
There's a huge range of resistors, capacitors
and popular TV parts at competitive prices.
We now offer a speedy, courier delivered , mail order service.
Don't forget our disposals store at South Croydon. There's plenty of hard-tofind parts and help you won't get elsewhere! Phone 723 2699 (ask for Mai).
APRIL 1992
9
------,
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Give your
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Maximum load SO kg
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• MONITOR MOVER CAN ROTATE 360°
• LIFTS MONITOR WEIGHTS UP TO
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25"
• BOMM DESK CLAMP OPENING
• SCREW CLAMP CAN BE MOVER 90'
' UNIQUE CONSTRUCTION. LOCKS IN
PLACE WITH MONITOR ON TRAY.
C21082 ...........................$199
1-9
10+
C20092
$9.95
$9.50
Size: 2101111 .5 x 30m
C20094
$9.95
$9.50
Size: 210 x 25.4 x 50m
C20096
$19.95 $17.95
Size: 210 x 25.4 x 100m
C20098
$9.95
$9.50
Size: 216 x 25.4 x 30m
C20100
$11 .95 $11 .50
Size: 216 x 24.4 x50m
C20102
$9.95
$9.50
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The Fort ran C PF Filtered Electronic
Spike Protector provides a protective
electronic barrier for microcomputers.
prin ters. telephone systems and
modems electronic typewriters.
audio and s1ereo systems and other
sens,11ve elec1ron1c equipment
RIBBONS
"SI
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TO SUIT:
1-9
10+
·C:22036 ......... $19.95 $17. 95
• MX80.FX80. RX80, FX800,
MX70, MXao. LX800.
·c22~1 .........s1&.95 $15.25
• MX1 oo. FX100, RX100, LO1000
C22002 .......... $19.95 $17.95
• LX80
C22003 ..........$12.95 $11 .95
• CITOH 8510-1550
C22051.. ........$13.95 $12.50
NATIONAL PANASONIC
KXM110 PRINTER RIBBON
C22034 ............. ............$19 .95
The CPF provides pro1 ec11on from
dangerous alectncal spikes that can
cause anything from obvious damage
fhke 1mmed1ate equrpmen l !a1lure ) to
less obvious harm that can drasllcally
shorten a systems hie
CPF s superior cIrcuItry design and
sem, conductor technology responds
instantly 10 any potentially da maging
over-voltage. ensurmg sale trouble
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DELUX PRINTER STAND
C21058 .................. ...... $89.00
WIRE PRINTER STAND
021054 •• 80 col•mn ....... $29.95
C21056 •• 132 Col•mn .... $34.95
SPECIFICATIONS :
Electrical rating: 220-260 veils
(AC) SOH2 10 Amp
Splke/RFI Protection : 4.500 amps
for 20m,second pulses
Maximum clamping voltage : 275V
d1tterent1al mode
Cat.X 10088
$69.95
RITRON EXECUTIIVE CASE
X11089.
Includes power supply..... $119
NEW STYLE
MINI
TOWER
CASE WITH
POWER
SUPPLY
X11103 .................... $149
IBM COMPATIBLE
EXTENDED KEYBOARD
(101 KEYS)
g
x12022 ........................... $6
J;;;;
101 KEY TRACKBALL
KEYBOARD
Keyboard & mouH In on,
X12030.~ .. $199.95
~
KEYBOARD STORAGE
DRAWER
021083 .. ~
84.95
51/4" x 100 DISK
CAPACITY ONLY•• $6.95
31/2"x
40 DISK
CAPACITY
~
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ONLY...$6.95
MINI VACUUM CLEANER
C21087 .. ~ ... ~14.95
KEYBOARD COVERS
021089 64 KEY............ $4.50
C21088 101 KEY.........$5.95
DISK BOXES
RS232 BREAK OUT BOX
A simple way of monitoring RS232
interlace lead activity Interlace
powered , pocket size for circuit
UV EPROM ERASER
lndlcatora: Tricolour LED·s for TO
AD. RTS. CTS. DSR. CO. TC.
RC . DTR. (E)1 C
It will 1r111 up to 9 x
24 pin devlcH In complete
Hfety. In about 40 mlnUIH (1111
time for leaa chlpa)
• Chip drawer haa conducllve
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1urlace 1n1ur11 EPAOMa are
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Power : lnter1 ar.e power
Encloaure: Black h1gh ImpacI
plasttc
Without timer
X1"950 ...... ....... ........$99
\e;~~~af:!~~1; 9 (Eg~a~~~,ng
2 spares . 24 switches enables you
to break out circuits or reconfigure
and patch any or au the 24 active
positions
SPECIFICATIONS:
Connectors : D825 plug on 80mm
ribbon cable and 0825 socket
Jumper Wlrea: 20 tinned end pieces
Dlm1n1lona: 85 , 95 , 30mm
X15700
..
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with 200W
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x11100 ........ .................. $199
Add1t1onat1y . CPF s hltenng capabdIty
he lps eliminate troublesome and
annoying rnterterence . genera l hash
cre.ated by small motors. lluorescenI
lamps. and the hk e that threate n the
performance and shorten equIpmenI
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components
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X11105 ... .. ....................... $199
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X11102
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ROD IRVING ELECTRONICS
HAVE THERE NEW 116 PAGE
1992 MAIL ORDER CATALOGUE
OUT NOW!!
PICK UP YOUR FREE COPY
AT ANY OF OUR STORES.
100 x 5 1/4" ECLIPSE
018042 ........................ $11.95
40 x 3 1/2.. ECLIPSE
C18040 ........................$8.99
120 x 3 1/2" LOCKABLE
016039 ........................$21.95
100 x 51 /4" LOCKABLE
016020 .................... ..... $13.95
50 x 5 1/4.. LOCKABLE
016025 .. ................:.. .. .. $11.95
120 x 5 1/4" LOCKABLE
018028 ........... .. ............ ,19.95
with Tlmer........$169
....,Jl'f:tl'!l!!,,~~-----.aii
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compatible with IBM, Pc.
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Auto return cantering
An lncredlbla •••••••••••..• $24.95
Z•NIX BUS
MOUSE ANO
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$189
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FREE mouae
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X19955 ...................... $69.95
SUPER BUS MOUSE 2
DESIGNED TO
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X19951 ... .. .... .................. $119
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X19958 ........................ ,179
IBM' CARDS
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XT HD CONTROLLER.......
AT HD CONTROLLER....... ,149
RS232/SERIAL CLOCK......49
MONO COLOUR CARD.......71
MULTI 1/OCARD................. fH
PRINTER CARD ...................29
EGA CARD..........................179
DIAGNOSTIC CARD............791
TTL PRINTER...................... '89
IM AT EX/EXP......................321
FAXCARD........................... HH
4 POAT SERIAL CARD ...... •111
2 WAY FDD CONT (3110) ......39
RS/232 SERIAL CARD .........39
GAMES CARD ..................... '21
AT 8/P/G 2 S/P/Q ................ "49
4 WAY FDD CONTROLLER
(380•1.44M).......................... 121
2 WAY FDD CONTROLLER
(380-1.44M)......................... '89
CLOCK CARD.....................31
SMART DRIVE ADAFITOR
IDE/FDC............................... "41
SMART DRIVE ADAPTOR
IDEI/OFDC......................... 189
512K/578K RAM CARD ..........
VGA CARD 18 BIT 250K.... 181
VGA CARD 18 BIT 5121<. ... $121
VOA CARD 18 BIT (1 MEO).$181 '
LEDS
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Z10150(R). S0.15 S0.12 S0.10
Z10151(C). S0.25 S0.20 S0.18 (
Z10152(Y).. S0.25 S0.20 S0.18 }
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Z10141(C).. S0.20 S0.18 S0.15
Z10143(Y).. S0.20 S0.18 S0.15
Z10145(0) .. S0.20 S0.18 S0.15
------==
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7
I
PICK UP YOUR NEW 1992 MAIL ORDER -.
CATALOGUE AT ANY Of OUR ROD IRVIIIG
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: FOR YOUR FREE COPY or WRITE TO PO aOX 620, I
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CLAYTON, MELB. VICTORIA. 3161
I ..
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Designed to transmit at
40kHz (L 19990) & recieve
at 40kHz (L 19991) withup
to 20V 1/P on the
transmitter. These units
can't be heard so are
ideal for TV remote
controls, water level
dectectors. burglar
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carriers as they can be
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Transmitter 1-9 10+
L19990 ....... $2.95 $1.95
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LOW PROFILE
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P10589 22pln 35e 30t 26e :::
P1os10 24pln ase 30e 2se
P1os12 28pln 45e 35e 30e
P1os1s 40pln 45e 40e 35e
1
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• II• oonduotor ohlelded
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CIRCUIT NOTEBOOK
Interesting circuit ideas which we have checked but not built and tested. Contributions from
readers are welcome and will be paid for at standard rates.
Scanning facility
for a CB radio
This circuit gives a scanning facility to an electronically tuned CB radio. In order to add this modification,
the radio must have a PLL chip with
either a single UP/DOWN channel control pin, or two individual pins to
control channel selection. It can scan
either up or down and will halt momentarily when it detects an audio
signal. It will then continue scanning
until it finds another signal.
The circuit can be broken into four
sections: audio detection, 555 oscillator, latches and the output interface.
Let's start at the 555 oscillator which
produces a 3Hz pulse signal which is
fed to AND gates IC3b and IC3c. NOR
gates IC5d and IC5d are connected as
an RS flipflop with UP and DOWN
buttons connected to their inputs.
If the UP button is pressed, IC5c's
output latches low and IC5d's output
latches high which enables gate IC3c
to feed the 3Hz signals through to the
output interface consisting of Ql, Q2 ,
Q3 & Q4. The 3Hz signal then causes
Ql, Q2 & Q3 to turn on and off and
thus cause the radio to step up the
band three times a second.
Similarly, if the DOWN button is
pressed, IC5d's output latches low and
IC5c latches high. AND gate IC3b now
feeds through the pulse signals to Q4 .
This causes the radio to step down
the band at three times a second.
When the radio comes to a channel
with an audio signal present, audio
detector stage ICl is driven hard into
clipping. The clipped output signal
triggers monostable IC2a which produces a pulse to disable the 555 oscillator for one second.
In practice, while ever a strong audio signal is present, the 555 will be
disabled and scanning will stop. One
second after the audio signal ceases ,
the 555 will be enabled and scanning
up or down the band will continue.
NOR gates IC5a & IC5b are connected
as another RS flipflop. One input is
connected to the STOP button while
12
SILICON CHIP
+ 5 v - - - . - - - - - - - - -.......- - - - - - - + - - - - - - .
01
1N4001
AUDIO
INPUT
~-·;,01
2
100kr
>'!..-......- ~-T
AC
06
+ SV
IC2a
4· +T 4538 iil-'7--4---'-r
R
10n
3Hz
+SY
IC4:
555
.sv-~-----,
STOP!
S3
I
3300
+13.SV
211 N4148
02
5.1k
03
DOWN,T
S2
TD
PLL
33011
04
BC547
330\l
the other input conn_ects to a diode OR
gate (D2 & D3).
If the radio scans through to a channel you want, pressing the STOP button causes the output of IC5a to go
low and thus causes the output of
IC3a to go low. This disables the 555
until the UP or DOWN button is pressed.
In use , the radio's volume is set to
the normal listening level and the
squelch control backed off so it is just
about tripping. You then adjust VRl
until the output of the LM386 begins
to clip, then wind the squelch back to
suppress any background noise.
When a signal just breaks the
squelch, a nearly-clipping waveform
will appear at the output of the audio
amplifier. A strong input signal will
produce a well pronounced clip,
which is the desired result.
Two types of PLL chips can be used
with this design. The first is the C5121
which has a single UP/DOWN pin. The
other is the SM5123A/SM5125B
which has separate pins for UP and
DOWN. If the latter PLL IC is present,
the transistor interface is not required,
and the outputs of IC3b & IC3c can be
connected directly to the PLL chip
itself. The relevant pin connections
are to pin 20 (Up/Down) for a C5121
and to pins 23 (Up) & 22 (Down) for
an SM5123A/SM5125B
Steven Merrifield,
Newlyn, Vic. ($35)
+20V
+SV
20
10~
A2
A3
A4
+10V
10k:
D1
IC2
74LS374
.01
1k
ENABLE
1k
.01
~
.,;
,.;
DIRECTION
STEP LENGTH
.,.
0
11
0
0.1
.,.
10
CLOCK ·
I
89mm
STEPPER
MOTOR
GREEN
MOTOR COIL
PHASE 2
+20V
.
0.1I
D3
_ 1N4001
10k
4.7ll
,ow.
10k
.01
1k
1k
.01 -
.,.
D4
1N4001
•SEE TEXT
T
This is the circuit for the stepper motor driver, together with its
state machine. The bubbles in the state machine describe the
output sequences from the EPROM, while the arrows joining the
bubbles show the possible paths that the state machine can move
to on the next clock cycle.
EPROM-based
stepper motor driver
A stepper motor operates by energising different coils around the armature. There are four coils and when
full stepping, each coil is energised in
turn. In the half step mode, the armature is made to stop in between two
steps by energising two adjacent coils.
(Refer to "An Introduction to Stepper
Motors", SILICON CHIP, August 1989
for a complete discussion of why this
works).
The circuit shows the state machine
for half stepping the motor. Each bubble shows one energised state of the
motor. The arrows connecting the bubbles show the possible paths the state
machine can move to next. To full
step the motor, every second bubble
is in an energised state.
If we were at state 0101 and were
half stepping in a clockwise direction, 0001 would be next. If we were
at state 1000 and were full stepping in
an anti-clockwise direction, 0001
would be next.
The EPROM is programmed with the
state machine. Any EPROM could have
been used, but 2732s and 2764s are
currently the cheapest and the easiest
to obtain.
The address pins are used as inputs
to the system. The outputs from the
octal D-flipflop are fed into the EPROM
as a feedback. The EPROM thus knows
the current state of the state machine.
The inputs, direction, step size and
enable, together with the current state,
determine the next state for the machine. When the octal D-flipflop is
edge triggered by the clock, the data
from the EPROM is loaded into the
flipflops and the state machine moves
into its next state.
An edge triggered flipflop was chosen over a bus transceiver as the circuit could race if the clock pulse to
the transceiver was too wide. Using
edge triggering, the possibility of this
occurring is reduced to a minimum.
Each time the clock is pulsed, the
motor will step according to the inputs. If the enable is high, all outputs
will go fow when a clock pulse is
received, effectively turning the motor off.
The outputs of the flipflops feed
the inputs to the LM380s that provide
the actual drive for the coils. This
part of the circuit was originally published in Circuit Notebook in July
1990. The 4. 7Q 10W resistors provide
current limiting and may need adjusting to suit the stepper motor used (the
coil current should not exceed 1A).
Virtually any state machine could
be constructed in this way. If more
inputs or outputs are needed, several
EPROMs can be cascaded together. The
program can be constructed by drawing the state machine and working
out what the inputs will be. These
will form the addresses and the desired output becomes the data to be
stored.
Marque Crozman,
SILICON CHIP.
Program For EPROM-Based Stepper Motor Driver
0000 09 09 09 09 04 06 01 09 02 0A 04 05 06 02 05 01
0010 08 09 02 06 00 00 00 00 0A 08 06 04 00 00 00 00
0020 01 05 08 0A 05 04 09 08 00 00 00 00 00 00 00 00
0030 09 01 0A 02 00 00 00 00 00 00 00 00 00 00 00 00
APRIL 1992
13
The new digital oscilloscopes
are rapidly changing the way
we think about measuring
equipment. They offer a
stunning range of
measurement options, have
large bright screens and can
be hooked up to a computer
for data acquisition. We
recently took a look at
Yokogawa's model DL1100
and came away impressed.
By LEO SIMPSON
Yokogawa's 2-channel
100MHz digital CRO
okogawa's DLl 100 digital scope
really doesn 't look like any
scope you've used in the past.
It's fairly tall but not very wide or
very deep and it has a bigger than
normal screen. The unit's dimensions
are 204mm wide, 270mm high and
333mm deep. Its overall screen size is
140 x 110mm and the graticule area is
about 110mm wide by about 93mm
deep, which is larger than a conventional scope's screen. It weighs 8kg.
But look at all those buttons. And
only one knob. At first glance, there
are so many buttons that it is a little
off-putting. What do they all do? After you get over the first bit of culture
shock, you realise that quite a few of
Y
14
SILICON CHIP
them have labelling which is more or
less self-explanatory. But to initially
display a waveform on the screen you
don't have to fiddle with all the screen
settings. You.just push the Auto Setup
button (just underneath the round
knob).
This brings up an "Auto Exec" legend up in the bottom lefthand corner
of the screen. Pressing the screen button immediately under the legend
then causes the scope to click relays
and things inside and within a few
seconds it brings up a stable display
together with the vertical sensitivity,
probe division ratio and timebase setting. Also displayed is the date and
time.
From there, you can then push the
"V/Div" button which allows you to
use the front panel knob to vary the
vertical sensitivity in the normal 1-25 sequence, (eg, lV/div, 2V/div, 5V/
div, etc). The range of sensitivity is
from 2mV/div up to 5V/div, assuming
a 1:1 probe. If you press the Input
button for either channel, you nominate the probe division ratio (1:1, 10:1
or 100:1) and the correct vertical sensitivity and probe ratio will be displayed in the top righthand corner of
the screen.
Now suppose that you want to vary
the timebase setting. To do so, press
the "Time/div" button and again you
can vary the settings in a 1-2-5 se-
~d -FEB- 199? ~Q:~7
T
ICHJ =5v--~
DL1100 CONDITI ON REPORT
Ver. 1. 00- 20H
10n s/ d
AC P*lO
:
\
2. TI ME/ di 11
I 10ns / d i vl
SAMPLE RATE
3. TRIGGER
4. ACQUI SITION
5. SAMPLING
6. DATA l ENG TH
+++
[IORMAL]
~MS
~~ InGc u r.:
?V RSHT:
[REPEAT
'
CE3Rl
The amber screen is, as with other
digital scopes, a raster scanned tube
as used in computer monitors. Thus,
the display is made up of very fine
dots. Screen resolution is very high
although this is not covered in the
specifications. By close inspection
with a weaver's pick (a magnifying
glass used by printers to examine print
quality), we were able to determine
the horizontal resolution at 500 dots
(actually 501).
Proportionally then, vertical resolution must be close to 400 dots (actually 401). When related to screen size,
this order of resolution is roughly
~
17. 0V
1~- ~ ~
8V
- 1.0V
1 .,
s:
]¼
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:
R!St,
20. 7n~
FAL
L
rD~ A
--PER l KI D ------ --
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------ ------- - -
''
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:
'
''
-
These printouts apply to the same waveform measurement. The tabulated
values on the left are printed out by asking for the measurement conditions. The
waveform on the right shows the fall time (20.7ns) of the square wave available
from the audio oscillator published in the January 1990 issue of SILICON CHIP.
Dot matrix screen
\
10Msei
P: -P
MAX
M JIM
quence from 10 nanoseconds per division (lOns/div) up to 50 seconds
per division. That last figure is not a
mistake. At the lowest timebase setting, the trace does take 50 seconds
per division and a total of 500 seconds (8 minutes and 20 seconds to
creep across the 10 divisions on the
screen.
This is just one aspect where this
digital scope is dramatically different
from conventional analog scopes. Why
would you want such long sweep
times? Well, why wouldn't you? There
are any number of occasions where it
would be nice to be able to measure
and record long term variations in
signals. Now you can do it and better
still, you can take a permanent record
with the inbuilt printer that sits in the
top of the unit.
'
:
equivalent to a VGA monitor. Suffice
to say though, the display is very fine
and most of the time you are not aware
of the dot structure.
Indeed, you have a bunch of options as to how the display is presented. Pressing the Display button
brings up a menu at the bottom of the
screen, with each menu option corresponding to one of the- six buttons
immediately below the screen. The
function of the softkeys naturally
changes for each menu and each function button that is pressed, so the
number of screen adjustable parameters runs into the many hundreds.
So back to the Display menu: this
has two options for interpolation, LINE
or SINE and the option for dot connection, ON or OFF. In addition, there are
menu selections for Grid Select and
INTensity adjust, which we'll come to
in a moment.
As we have already indicated, the
screen display is made up of dots and
so the channel traces are also dots,
with the number for a waveform cycle
being determined by the sampling rate
(up to 20 megasamples per second)
and the timebase frequency. Most of
the time though , you don't want to
look at a waveform which is just dots
so you choose one of the interpolation options which means "connect
the dots".
The LINE option connects the dots
with short vertical straight lines while
the SINE option uses an algorithm to
connect the dots still with vertical
lines but with a better approximation
to sine waveforms. In practice though,
unless the waveshape is critical and
you have keen eyesight, you won't be
able to tell the difference.
Now to the Grid Select menu; this
gives three possible graticule patterns:
Frame, Grid 1 and Grid 2. Frame just
encloses the screen area with an outline rule. Grid 1 divides the screen up
into vertical columns 11mm wide; ie,
1 division. Grid 2 is the conventional
crosshatch graticule pattern as shown
on all the screen photos accompanying this article.
Next, you have Tick and % Marker
on or off. "Tick" is (are?) the central
vertical and horizontal axes of the
graticule but divided into fifths; ie,
0.2div. "% Marker" are the conventional 0%, 10%, 90% and 100% horizontal rules that you would use when
measuring the rise and fall times of
square waves and pulses.
Finally, the INTensity option allows
you to vary the brightness of the dis- ·
played waveform, the grid and the
readout messages, either separately
or all together.
So you can see from all these functions, which are brought into play
just with the Display button, that there
are literally many hundreds of options you can play around with to
best measure and display the waveforms you are interested in.
On the rear panel of the instrument
are a pair of BNC sockets, one for a
trigger output and the other a TTL
signal used for when the DL 1100 is
configured as a GO/NO GO tester. Also
present are sockets for the IEE-448/
GP-IB (general purpose instrument
APRIL 1992
15
Worst case jitter can be easily captured on the DL 1100
using the Dynamic Accumulate mode. You just select the
period of time for which you want to accumulate data &
the jitter information is compiled on the screen.
bus) and RS-232 interface so that the
unit can be used for data acquisition
or remotely controlled by a computer.
One point about the fan should be
noted. If you are using the scope in a
quiet lab, the fan is noticeable and
can be irritating. On the other hand, if
you have computers, printers and
other fan-cooled gear around, you
probably won't notice the DLl 100 at
all.
Measurements
The "Measure" button brings into
play a lot of options. Pressing the
button brings up the first menu which
gives you options of AUTOmatic or
Manual functions. Pressing the AUTO
softkey then brings up a whole range
of on-screen measurements which are
superimposed directly over the displayed waveforms. This latter point
can be an irritation at times because
you may want to see the complete
waveform and all the relevant readings, without any interference between the two.
You can now use the softkeys to
further select which automatic measurements you want and those to ignore. If you select all the AUTO measurements, you will have displayed
readings for 13 waveform parameters,
including peak-to-peak, maximum
and minimum values, RMS, rise and
fall times and frequency.
If a waveform has a lot of noise or
jitter, you can go to the Acquisition
menu and select for normal, envelope, average smooth or decimate
16
SILICON CHIP
This photo shows a pulse waveform with accompanying
measurements for risetime & overshoot. Note that
sampling has been stopped to get a stable waveform on
the screen.
modes and these will either capture
or eliminate much of the hash, depending on what you want. You can
also use Window and Zoom modes to
extend the timebase by up to 1000
times to display glitches which may
be only 1 nanosecond long. Make no
mistake, this is a very powerful instrument.
Alternatively, you may want to
record and display all the jitter. In
this case, you call up the Accumulate
menu and you can display the jitter
over a range of times.
The Start/Stop button is also a very
useful facility. Say you are displaying
a pulse width modulated waveform
with a lot of motor commutator hash
on it. Such a waveform can be difficult to examine properly because the
hash causes it to jump around a lot,
even if it is properly triggered.
In this case, you have several options. Just pushing the Start/Stop button will freeze the display so you can
get a good look at it. Alternatively,
you might decide to go into short or
long single shot mode to capture a
picture of the waveform and store it
for later examination and reference.
And this is where the exceptional
storage capacity of this digital scope
really impresses. With a 1 millisecond time record, you can print it out
with a resolution of 1 nanosecond.
You should see the length of the printout - it runs for metres and metres.
You can use it to store and examine
long data trains, infrequent glitches,
you name it.
And to go back to that difficult PWM
waveform with motor hash on it, you
can always take the easy way out at
any instant and just take a printout. It
will also print out the scope's settings
(ie, those not already displayed on
the screen readout) such as trigger,
acquisition and sampling mode, sampling rate, data length and so on.
The question of sampling rate has
already been covered to some extent
and it varies according to the measurement conditions. Maximum sampling rate is 20 megasamples/second
(with two simultaneous phenomena).
This results in a maximum storage
(and display) bandwidth of 8MHz for
a single shot display and 100MHz
(-3dB point) for repetitively sampled
displays. The maximum memory size
is 32K words/channel for single shot
mode and 10K words/ channel in normal mode. Compared to competing
brands, this is quite an extensive storage capacity.
Settings saved
When you turn the scope off, it
automatically saves all your control
settings. In this way, if you have a
particular measurement setup, you
don't have to go through it all again
when next you switch on. On the
other hand, having all settings saved
can put a crimp on proceedings if you
weren't the last person to use the instrument. The machine may not be
able to do an "Auto Setup" in these
conditions and so the way out is to
continued on page 55
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Robust black anodised aluminium case.
size= 50 x 135 x 74mm .
12 MONTH WARRANTY
MADE IN AUSTRALIA.
ONLY
$199
Studio Twin Fifty
Stereo Amplifier, Pt.2
Last month, we introduced our new high
performance stereo amplifier and
described the circuit operation. This
month, we present the construction and
troubleshooting details.
By LEO SIMPSON & BOB FLYNN
Most of the construction of the new
amplifier is quite straightforward. The
work mainly involves mounting components on the three printed circuit
board assemblies. These are for the
power amplifiers, the phono preamplifier, and the tone control and headphone amplifier circuitry.
There is relatively little wiring inside the chassis. This is because all
the pots, the headphone socket and
the pushbutton switches (but not the
mains switch) are mounted directly
18
SILICON CHIP
on the tone control board. Similarly,
the rotary input selector switch is
mounted on a small PC board which
is then soldered at right angles to the
phono preamp board.
Mounting the switches and pots in
this way eliminates the tedium of running separate leads to the terminals of
these components. It also greatly reduces the possibility of wiring errors.
We understand that at least two
kitset suppliers, Altronics and Jaycar
Electronics, will be selling kits for
this project. Both the Altronics and
Jaycar kits will come with a prepunched chassis and the front panel
labelling will be silk-screened.
Starting construction
The first job is to assemble the
phono preamplifier board.
This board is coded SC01103921
and carries the parts for the phono
preamplifier and the RCA input and
output sockets. It also carries six sets
of stereo tracks which run between
the RCA sockets on the rear panel and
the selector switch at the front of the
board: An additional set of stereo
tracks run from the Tape In sockets to
three pins on the front of the PC board.
Before mounting any of the parts, it
is a good idea to carefully check the
copper pattern on the underside of
the board. You should especially
check for shorts between the long parallel tracks to the selector switch.
Don't just rely on a visual check
..
•
•
PHONO
CD
TUNER
VCR
AUX1
M
AUX 2
TAPE
OUT
TAPE
INPUT
Rt
GND•
TAPE
IN
L•
Fig.5: the parts layout for the phono preamplifier board. Install the 23 PC stakes
at the external wiring p~ints first, then install the remaining parts exactly as
shown. The capacitors marked with an asterisk should be close tolerance types.
here - switch your multimeter to a
high Ohms range and use it to confirm that the tracks are isolated from
each other. This test will quickly locate faults on any board that has not
been correctly etched. You will need
to go through a similar checking procedure with each of the other boards
when you come to them.
Fig.5 shows the parts layout for the
phono preamplifier board. The first
job is to install the 23 PC pins. Fourteen of these support the selector
switch assembly and these should be
installed from the copper side of the
PC board; ie, so that the shoulder of
each pin sits against its respective
copper pad.
Another three PC pins are required
for the power supply connections near
the centre of the board (+15V, 0V &
-15V), while the six remaining pins
are located at the left and right channel outputs and the tape inputs.
No particular order need be followed when installing the remaining
parts on the board but it's best to start
with the smaller parts (resistors and
wire links) first. Check the values of
all resistors with your multimeter before installing them on the board- it's
.all too easy to misread the colour
codes.
You'll also notice that four of the
capacitors (two in each channel) are
marked with an asterisk. These capacitors are in the feedback network of
the phono preamplifier and, ideally,
should be close tolerance (5% or better) types in order to obtain accurate
RIAA equalisation.
If you have a capacitance measuring function on your digital multimeter, you can specially select these
capacitors. If you are buying a kit, the
kitset suppliers may elect to supply
5% capacitors or may also hand select the capacitors.
Take care with the orientation of
the LM8 33 IC and the electrolytic capacitors. The two input inductors (L2)
are made by Philips (type 4312 020
36760) and are soldered straight into
the board. No fiddly winding is required.
Construction of the phono preamp
PC board can now be completed by
soldering in the three 3 x 2-way RCA
socket panels. One of these, adjacent
to the LM833, is cut down to a 2 x 2way, so that a total of 16 RCA sockets
is provided.
Selector switch assembly
Fig.6 shows the details of the selector switch board. Position the switch
with the locating pin towards the top
and push the body of the switch all
the way down onto the board before
soldering the terminals.
The pads along the bottom edge of
the switch board can now be soldered
to the 14 PC pins on the phono preamplifier board.
Tone control board
Fig.6: the selector switch should be
mounted on its board with the
locating pin towards the top. Check
the PC pattern carefully to ensure
that none of the input pads are
shorted together. The pads along
the bottom of the board are
soldered to the 14 matching PC
pins on the phono preamplifier
board.
·
Fig. 7 shows the parts layout on the
tone control PC board (code SC01103923). Commence assembly by
installip.g PC pins at the external wiring points , then install the wire links,
resistors, capacitors and semiconductors.
Check the orientation of polarised
parts carefully when installing them
on the board. These parts include the
three !Cs, four diodes, four transistors
and the electrolytic capacitors. The
6.8µF and 22µF capacitors are bipolar
APRIL 1992
19
15mm tapped spacers and screws.
Don't fit the dress panel to the chassis
at this stage. It should be left in its
protective wrapping for as long as
possible, to protect it from scratches.
When all the pot nuts are secured,
use your multimeter to check that all
the pot cases are electrically connected
together, via the chassis. Ifnot, it might
be necessary to remove the board from
the chassis and then take a round file
to lightly clean off any paint or oxide
from around the pot mounting holes.
The reason for making sure that the
pots are properly earthed via the chassis is to keep hum and noise to the
minimum possible.
Power amplifier board
This view shows the completed phono preamplifier board with the selector
switch board soldered to it at bottom right. The input RCA sockets are soldered
directly to the phono preamplifier board & consist of two 3 x 2-way panels plus
a single 2 x 2-way panel (cut down from a 3 x 2-way panel).
types and can be installed either way
around. Note that a short length of
shielded cable must be wired into the
board, adjacent to IC3.
The headphone socket, pots and
pushbutton switches should be left
till last. Be sure to push them all the
way down onto the board but don't
solder all the leads at this stage. Instead, tack solder diagonally opposite
pins at either end of each component.
20
SILICON CHIP
The tone control assembly can now
be tested in the chassis to ensure that
everything aligns properly. Adjust the
alignment of the pots and switches as
necessary before soldering the remaining pins.
That completes the tone control
board. It can now be mounted in the
chassis and secured using the pot nuts
and lockwashers. The rear of the tone
control board is secured using two
The power amplifier board is identical to the stereo module published
in our February 1992 issue except for
some minor details. The specified
heatsink is a 3mm-thick aluminium
angle extrusion, 60 x 60 x 290mm
long, with a cutout in the horizontal
section to accommodate the toroidal
power transformer. The component
diagram for the power amplifier board
is shown in Fig.8.
We suggest that you mount the PC
pins, resistors, diodes and wire links
Below: check the orientation of all
polarised components carefully when
installing them on the tone control
board. The pots, switches &
headphone socket must be pushed all
the way down onto the board before
being soldered.
e
GND• 1~i~\
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OUTPUT TO
POWER
AMPLIFIERS
D.5W
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Fig.7 (above): follow this layout diagram when wiring up the
tone control board. The circuit diagram published last month
shows the pinouts for the transistors. Fig.8 at right shows the
parts layout for the stereo power amplifier module. Note that
transistors Q7-Q11 in each channel are bolted to the heatsink
before being soldered to the PC board (see text).
on the board first, followed by the
capacitors. There are only two electrolytics on the board, apart from those
in the power supply. Make sure they
are mounted with correct polarity.
Most of the remaining capacitors are
MKT polyester capacitors which have
a standard lead spacing (pitch) of
5mm. We recommend against greencaps as they won't fit.
The fuses specified are M205
20mm-long types, as widely used in
commercial stereo amplifiers.
All the TO-92 transistors (Q1 -Q3,
etc) are mounted with the flat side
facing towards the front; ie, away from
the heatsink. Similarly, the TO-126
transistors (Q4-Q6, etc) mount with
APRIL 1992
21
When you have assembled the stereo power amplifier, go over the board
carefully & check that the correct transistor has been used at each location &
that it is correctly oriented. The board should initially be tested with the fuses
removed & 5600 5W resistors soldered across the fuseclips.
the metal side facing to the front. The
exception is Q7 which mounts with
its metal face to the heatsink (with a
mica washer, of course).
The 0.4 70 3-watt resistors are made
by Philips and have been specified to
save board space, being a lot more
compact than the common SW cement "bathtub" types. Mount them so
that they clear the board by about 34mm.
The 6.8µH output inductors are
each wound on a Philips 4322-02130330 or Neosid 60-601-72 coil former
using 24.5 turns of 0.8mm enamelled
copper wire. Clean and tin the ends of
the inductor before installing them
on the board.
Output transistors
The way to mount the output transistors is as follows. First, all the
Darlingtons and the two BD139s were
mounted on the aluminium heatsink.
In each case, they are mounted using
the specified mounting kit consisting
of a mica washer and plastic insulating bush for the screw. Heatsink compound is applied sparingly to both
sides of the mica washer before it is
set between the transistor and heatsink. The details are shown in the
diagram of Fig.9.
With all the transistors mounted on
the heatsink, set your multimeter to a
low ohms range and check that the
transistor collectors are isolated (ie,
22
SILICON CHIP
infinity resistance) from the heatsink.
That done, set the heatsink upside
down on your workbench and fit the
PC board over the transistor leads.
You may need to adjust some of the
transistors so that their leads line up
with the board holes. Tack solder a
couple of Darlington transistor leads
at each end so that the top board surface is about 8mm from the bottom
edge of the heatsink.
You will also need to slightly crank
the leads of the BD139s (Q7) to line
them up with their respective PC
INSULATING
MICA
WASHER
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Fig.9: transistors Q7-Q11 are
each isolated from the heatsink
using a mica washer & insulating
bush. Smear the transistor tabs &
mica washers with heatsink
compound before bolting the
assemblies together & use your
multimeter to check each
transistor as it is mounted to
ensure correct isolation.
board holes. When you are satisfied
with the lining up of the board, solder
all the transistor leads to the board
pattern.
You will also need to make some
wire connections underneath the
board, before it is installed in the chassis. These are shown in the diagram
of Fig.10. First, run a length of hookup wire between the +38.SV power
supply output and the +38.SV input
to the left channel. Second, run two
wires from the GND points to the main
board earth point between the two
4700µF power supply capacitors.
Twist the wires together as shown in
the diagram.
The next step is to install the phono
preamplifier board which has the selector switch board and RCA socket
panels soldered to it. Before doing
that though, fit the earth binding post
(near the phono inputs) and connect a
380mm length of green hook-up wire
to it. The other end will connect to
the chassis earth point near the transformer.
Now fit the two tapped spacers,
one 10mm long and one 15mm long
to the phono board. The 10mm spacer
will mount over the horizontal section of the heatsink for the power
board:
Now place the phono preamp board
into the chassis and secure it to the
rear panel by means of 12 small selftapping screws into the RCA socket
panels. Do not fit screws into the underside of the tapped spacers at this
stage.
The power amplifier board and its
Fig.10: these power
supply connections must
be run on the underside
of the power amplifier
PC board before it is
installed in the chassis.
Use insulated hook-up
wire & twist the leads to
the GND connections
together as shown.
J,: .·.
+38.5V
L
+38.5V TO LEFT CHANNEL CONNECTION MADE ON UNDERSIDE OF BOARD
LF.FT ANO RIGHT CHANNEL EARTHS MADE TO JUNCTION OF FILTER
CAPACITORS ON UNDERSIDE OF BOARD
heatsink may now be slid into the
chassis so that the horizontal portion
of the heatsink slides under the phono
board. Fit two 6mm long hollow
spacers under the board and secure it
in place with screws and nuts.
Chassis wiring
Take great care with the mains wiring -your personal safety depends on
it.
Fig.11 shows the chassis wiring
details. The mains cord enters through
a hole in the rear panel and is securely clamped using a cord-grip
grommet. Strip back the outer sheath
of the mains cord by about 35mm
before connecting the Active (brown)
and Neutral (blue) leads to the mains
terminal block. The Earth lead (green/
yellow) is soldered to one of the adjacent solder lugs.
The second solder lug terminates
the earth lead which is run along the
rear panel from the binding post terminal adjacent to the phono input
sockets. Don't alter the earth wiring you may get a hum loop if you do.
The primary leads of the transformer are connected to the mains
terminal block, while the 25V sec-
Below: this view, together with the
chassis wiring diagram (Fig.11) on the
following page, shows how everything
fits inside the case. Orient the power
transformer so that its leads face
towards the front panel this is
important to achieve minimum hum).
APRIL 1992
23
RESISTOR COLOUR CODES
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
No.
2
2
6
12
2
2
2
4
8
4
2
2
10
4
4
2
12
2
4
2
Value
4-Band Code (1%)
5-Band Code (1%)
1MO
brown black green brown
r;ed black yellow brown
brown black yellow brown
red red orange brown
brown grey orange brown
brown blue orange brown
brown green orange brown
brown black orange brown
yellow violet red brown
orange white red brown
brown grey red brown
brown green red brown
brown black red brown
blue grey brown brown
brown grey brown brown
brown green brown brown
brown black brown brown
blue grey black brown
brown green black brown
blue grey gold brown
brown black black yellow brown
red black black orange brown
brown black black orange brown
red red black red brown
brown grey black red brown
brown blue black red brown
brown green black red brown
brown black black red brown
yellow violet black brown brown
orange white black brown brown
brown grey black brown brown
brown green black brown brown
brown black black brown brown
blue grey black black brown
brown grey black black brown
brown green black black brown
brown black black black brown
blue grey black black gold brown
brown green black black gold brown
blue grey black silver brown
200kn
100kn
22kO
18k0
16kn
15kO
10kO
4.7kn
3.9kO
1.8kn
1.5k0
1kn
6800
1800
1500
1000
680
150
6.80
ondary and centre-tap leads are soldered to three PC pins on the power
amplifier board. Be careful not to
transpose the centre-tap lead with one
of the 25V secondary leads. To make
it easier to solder the secondary wires
to the amplifier board, we shortened
the leads back and then added short
extensions oflight duty hook-up wire,
soldered and sleeved for secure connections.
Be sure to use mains-rated 240VAC
cable for the connections to the power
switch. We used heatshrink tubing to
cover the switch lugs and then covered the whole switch body with a
larger piece of heatshrink tubing.
The other end of the leads from the
mains switch go to the terminal block,
along with a .0lµF 250VAC "antithump" capacitor. Make sure that this
capacitor is rated at 250VAC.
Testing the board
CAPACITOR CODES (10%)
0
0
0
0
0
0
0
0
0
0
0
0
0
24
Value
IEC Code
1µF
1u0
330n
220n
150n
100n
0.33µF
0.22µF
0.15µF
0.1µF
820pF
470pF
330pF
150pF
68pF
33pF
2.2pF
820p
470p
330p
150p
68p
33p
2p2
SILICON CHIP
EIA Code
105K
334K
224K
154K
104K
821K
471K
331K
151K
68K
33K
2.2K
When the AC wiring is complete,
do not add the shielded signal cables.
The next process is to power up each
board in turn and check that it is
operating correctly. First, we do the
power amplifier board, since it is the
most involved.
Before making any connection to
the power board, check all your work
very carefully against the wiring diagrams of Fig.8 and Fig.11. This done,
remove the four 5A fuses and solder a
5600 5 watt resistor across each of the
on-board fuseholders. These are current limiting resistors which reduce
the likelihood of any damage to the
output transistors in case you have
done something silly like swapped a
TIP142 for a TIP147.
Next, solder two 2700 1W resistors
across the low-voltage supply outputs
- ie, between +15V & GND and between -15V & GND. These protect the
regulators from excess input voltage
until the tone control and preamp
board supply lines are connected.
Now apply power and check the
DC outputs at the lefthand side of the
board. The outputs marked ~38.5V
and -38.5V can be expected to be
around +45V and -45V because they
are only lightly loaded. However, the
±15V regulated outputs should be
close to their nominal values (note:
the left channel amplifier is powered
up during this test procedure) .
Now connect the positive and negative supply leads to right amplifier
Fig.11 (right): the chassis wiring
details. Exercise care when installing
the mains wiring & sleeve all exposed
terminals on the fuseholder & switch
with heatshrink tubing to prevent
accidental contact. The leads between
the mains switch & terminal block
should be twisted together & should
also be sleeved in heatshrink tubing.
REAR PANEL
SPEAKERS
RIGHT
LEFT
GNO
+
+ GND
\.__r
ACTIVE
(BROWN)
L_
COROGRIP
-GROMMET
X \~
LEFT
OUTPUT
PREAMPLIFIER PCB
6--
4--•15V
GND
5--15V
POWER AMPLIFIER BOARD
RIGHT
SPEAKER~
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GND +
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FRONT PANEL
APRIL 1992
25
running all the shielded cable and the
speaker leads, as shown in Fig.11.
You will also need to fit the extension
shaft to the selector switch. This extension shaft passes through a plastic
bush fitted to the front panel.
Troubleshooting
If the above measurements are not
OK, the most likely causes are broken
This close-up view shows the plastic bushing that's used to support the selector
switch extension shaft where it passes through the front panel.
channel. Set VRl fully anticlockwise
in both channels - this gives the minim um setting for . quiescent current
through the output transistors. Apply
power again and measure the positive
and negative supply rails. They should
be within a few volts of ±38.5V.
Now measure the other voltages on
the circuit. They should all be within
±10% of the nominal values, depending also on whether your 240VAC
mains supply is high or low (it is
above 240VAC more often then not).
The voltage at the output should be
within ±30mV of 0V. Now switch your
multimeter back to the Z00VDC range
and connect it across one of the 560Q
5W resistors. Now adjust trimpot VRl
for a reading of 22.4V. This gives a
total quiescent current of 40mA. Do
the same in the other channel.
After five minutes or so, check the
quiescent currents again and readjust
VRl if necessary to get the correct
voltage across the 560Q resistor in
each channel. (If you are doing power
tests on the amplifier and the heatsink becomes very hot, you can expect the quiescent current to at least
double. When it cools down though,
the quiescent current should drop
back to around 40mA).
Measure the voltage across each
0.47Q 3W emitter resistor. They
should all be about 9-lOmV, which
means that each Darlington transistor
is getting its rightful share of the quiescent current.
If all is well, switch off, remove the
560Q 5W resistors and the 270Q 1W
resistors, and fit the 5A fuses.
Now connect the ±15V supply wires
to the tone control board and check
the voltages on it. This done, connect
the supply wires to the phono preamp
and check the voltages on it also. If all
these checks are OK, you can complete the wiring of the amplifier by
tracks or solder bridges between IC
pins. For example, if you have the
correct supply voltages on an IC but
its output is close to +15V or -15V, it
is most likely that there is a break in
the feedback network or to the inputs
to that IC.
You can follow this up by measuring the voltage at the input pins of the
ICs. Again, these should all be very
close to 0V. If not, check for breaks in
the copper track, poor solder joints,
and that the IC is not in the wrong
way around. Note: if you've put the IC
in the right way around, it is most
unlikely that any malfunction will be
due to a faulty IC.
What happens if one of the power
amplifiers is not working? If the other
channel is working correctly, then you
have an ideal cross-check. Check the
voltages in the good channel and then
in the bad channel and you can usually get a fair idea of what the problem is. It is unlikely that you will get
the same fault in both channels, unless you have made the same assembly mistake in both!
And now we'll give you a few clues
which may help you solve any problems. First of all, let's assume that
most of the amplifier voltages are correct but that you have zero quiescent
current. Look for a short across VRl
or Q7. If you have lots of current
through the 560Q resistors and cannot control it with VRl, look for an
open circuit in the 680Q base resistor
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26
SILICON CHIP
The rear panel carries
the RCA input and
output sockets, an
earthing terminal, the
spring loaded
loudspeaker terminals
and the mains cord
grommet .
The power amplifier board is fitted into the chassis by sliding the bottom of the
heatsink bracket under the phono preamplifier PC board. A cutout in the
bracket provides the necessary clearance for the power transformer.
to Q7 or a defect in that transistor.
What if the output of the amplifier
is fully latched up at either +38V or
-38V? The most likely cause of this is
a defect in the first or second differential pair of transistors, or something
silly like the wrong transistor, say a
BF469 where a BF470 should be. Sol_der bridges between tracks can also
cause this fault.
The above are the more common
problems with build-it-yourself amplifiers. Most times though, you can
expect the unit to work perfectly at
switch on.
Listening tests
No, we're not going to listen to music - yet. The idea of the next few
checks is to make sure that everything
is really working as it should. You'll
need a pair of headphones. Plug them
into the headphone socket, turn on
the power and listen.
With the Volume control at mini-
mum setting you shouldn't be able to
hear anything. If you now select the
phono input and wind up the Volume
to maximum, you will hear some hiss
and a small amount of hum. That is
normal.
If you now switch to the other inputs (CD, Tuner, etc), the noise should
drop to extremely low levels (we doubt
you'll be able to hear anything, even
in a very quiet room).
If you now plug a pair of shorting
plugs into the phono inputs, the noise
on the phono inputs should drop to
much lower levels. If it does, pull the
shorting plugs, wind up the Volume
control and check the action of the
Bass and Treble controls. The Treble
control should boost and cut the hiss
and the bass control should boost and
cut the low frequency phono noise.
The Balance control should shift
the noise from left to right and the
Mono/Stereo switch should also work.
When in the mono setting, the noise
should appear from right in the centre
of your head. Switching to Tape Monitor should kill the noise and the Tone
Defeat switch should kill any boost
and cut effect of the tone controls.
Now if all of these things don't
check out, it is pretty easy to localise
the fault to a particular section. For
example, let's suppose that .t here is no
noise on the phono inputs, but very
faint noise on the CD and other inputs. OK, that means a fault in the
phono preamplifier but provided the
voltage measurements here were correct, then you probably have an open
circuit between the phono LM833
output(s) and the selector switch.
Remember too that if you have a
fault in.one channel, you can usually
track it down by comparing the operation of the circuitry in the good
channel with that in the malfunctioning channel.
The front panel can now be
mounted but be careful - one scratch
and you'll ruin the appearance of the
whole project. Fit the lid to the case
and the job is finished.
SC
APRIL 1992
27
.,,
Now's the perfect time to check out our new April arrivals! This month you'll find a
great range of new kits, tools and switches. As well, there's old favourites like our
sensational Shortwave receivers.
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PLAYMASTER 30/30W STEREO AMP
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QQQ
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A simple voltmeter that can save you money. It
gives a visual indication of the charging system of
a l 2V battery. The three LED's show if battery
voltage is low, correct or high. This way, you con
tell if voltage is dropping or if your battery is
overcharging. It's super easy to build, includes a
small PCB you con fit unit into a 35mm film
container, or your pocket.
£:>.
March '92 ~
Cat K-4205
$695
Exceptional performance and specifications make the Playmaster series a popular choice among
kit builders. This classic 30 / 30W stereo amp is no exception; it's superbly engineered and
designed to enhance the output of any music system. All components (including heotsinks) are
mounted on one PCB so it' s easy to build . It comes complete as a full form kit with PCB,
hardware, pre-punched rack-mounted case, pre-punched silk screened
front panel and all components.
Se !ember ,88
Cat K-5600
p
~
$249
<at>
The Go Anywhere
Receiver
It's Portable!
16 BAND
SHORTWAVE
RECEIVER
10 BAND
PORTABLE
SHORTWAVE
RECEIVER
The Songeon SG-789 is a neat and compact receiver with the power to
pull in radio broadcasts from around the worldl
• Local AM/FM bonds (FM stereo with optional headphones)
• Receives the 8 most popular international shortwove bonds
• Bondspreod tuning & LED tuning indicator
• Superb sound reproduction
• Sockets for headphones & AC adaptor
$7 995
Cal D-2834
A World Of
listening
$169
Cat D-2839
45 MEMORY
SHORTWAVE
RECEIVER
MULTI BAND
SHORTWAVE
RECEIVER
Hear the world news, as it happens, via shortwove, or your local AM / FM
stations. Listen to Commercial communications, Amateur, Morine, HF
aircraft and more.
• Backlit 5 digit LCD frequency screen
• Covers l 50kHz-30MHz, 87 .5 - l 08MHz
• 9 pre-set station memories & 24Hr clock
• 5 tuning functions including direct keypad entry
• RF gain control plus BFO for SSB reception
• Battery powered or optional AC adaptor
Cat D-2831
Listen to the world direct ... Europe, Asia, America and Australia. It covers
local AM / FM stations, longwove and 13 international shortwove bonds.
• Incredibly compact & portable
• Lorge LCD screen showing major city times
• With dual alarms, sleep timer and tuning indicator
• Electronic bond selection & volume controls
• Pop out stand for desk use
$2 9
6
Tune into the world via shortwove with the superb ATS-808 from
Songeon. With 45 memori es, stereo headphones and more!
• AM & FM-stereo bonds
• LCD signal stren~th meter
• 16 bond division with direct •
• Longwove: 150-5 l 9kHz
access buttons
• Mediumwove: 520 - l 720kHz
• Keypad, outo-sconnin~ or rotary
• Shortwove: 1.711 -29. 999MHz
tuning
continuous or in l 3 bonds
• Alarm, sleeptimer & dua l time
• FM 87 .5- l08MHz
settings
cat D-2829
$
• External antenna socket & built-in
whip antenna
299
rz1
LZJ
Kits marked with this symbol involve mains power wiring . Take
extreme care when working with this equipment .
Degree Of Simplicity
B1304/T1
Q
Simple
QQ
Intermediate
QQQ
Detailed
AND Old Favourites
AUTOMATIC
LIGHT SWITCH
With this amazing automatic light
switch,you won't be stumbling
around in the dark. It uses a
passive infrared detector to turn
the lights 'on' the moment you
enter the room. With manual and
automatic modes, 90° field of
view and a range of up to 5
metres. r:.s well, it has a light
sensitivity adjustment (so lights
switch on only at night) and a
time adjustment, which
determines how long lights
remain on.
CatM-7035
$6995
Come in and see our great range
of home electricals today!
~ _,,..., _ ,..,---··'""_;_,---~~------·;.,•-"'
TV TRANSMITTER FOR VIDEO
RECORDERS QQ
A great idea for when there's one VCR and two televisions. Now you can
play a video and watch it from another television without connection
leads from VCR to TV. All components for UHF & VHF modulator output
are included. What's more, it's simple to construct and comes as a full
form kit with PCB, all components and front panel label. You'll have to
build your own antenna, but PCB's and instructions are also included.
Cat K-5700
ffff..,i•['1.!.J~
~;JJ
DEC '91
$1 09
SINE/SQUARE WAVE OSCILLATOR
A high performance yet inexpensive benchtop audio oscillator. It covers
the frequency range from around 6Hz to 70kHz, in four ranges, with very
low distortion. What's more, in terms of practical and general use, this
oscillator really delivers. It comes as a full form kit with all components,
PCB, case and pre-punched silk screened front panel.
Cat K-7340
<at>MAR'92
$5995
• All new kits may not be available in some stores. Please check your local store for availability.
DS XPRESS PHONE & MAILORDER SERVICE
Outside Sydney (FREE Call) 008 22 6610 Sydney And Enquiries - 888 2105
FAX: (02) 805 1986 or write to OS XPRESS, PO BOX 321 N/RYDE NSW 2113
All Major Credit Cards Accepted . 0/Nite Courier Available.
24 HOUR DESPATCH OF ALL ORDERS
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ORDER BY PHONE: - SYDNEY AREA 888 22 6610 OUTSIDE SYDNEY (FREE CALL) 008 22 6610
STORES ACROSS AUSTRALIA AND NEW ZEALAND
Builld the
E,cecutive
Thingie
Exaoutiva Ihiugia
Many executives often suffer from a complaint
commonly referred to as "executive stress". If
that fits you, then you need the fast-acting
relief of the Executive Thingie! You simply tilt
the box in any direction to produce four
different and medicinal musical notes.
How many times have you walked
into the boss 's office to find him slowly
sliding under the desk with his eyes
spinning in a counter-clockwise fashion?
Believe it or not, this is a definite
case of "executive stress", the management version of "industrial disease". The question is, what can be
done about it?
We believe that the solution is as
simple as a few ICs and a soldering
iron: get · him (or her) to build the
Executive Thingie. When tilted, this
ingenious device closes one or more
mercury switches, thus triggering a
tone to calm those jangled nerves (or
make them worse)!
Apart from that, the device is completely useless although you may learn
By DARREN YATES
30
SILICON CHIP
a few things while building it. The
unit runs off a 9V battery and uses
easy-to-obtain parts. Indeed, by the
time you have it up and running, your
worries may be over!
Block diagram
Fig.1 shows the block diagram of
the circuit. As can be seen, it uses
four tone generators and these are
made using a single 4093 quad Schmitt trigger NAND gate IC.
Each generator output feeds one of
four voltage-controlled resistive volume controls. These controls are based
on the FETs found inside a couple of
4007 !;lual complementary pair ICs and
are activated by mercury switches
MS1-MS4.
The output from each volume control is then resistively mixed with the
others and fed to an audio output
stage.
In practice, the mercury switches
are split into pairs, with one pair used
to monitor the x-axis and the other
used to monitor the y-axis. When the
device is held perfectly level, all
switches are open and all the voltage
controlled resistors have a very high
resistance. Thus, no tones are fed
through to the loudspeaker.
However, when the device is tilted,
one or more of the mercury switches
will close and their corresponding
voltage controlled resistors will switch
to low resistance. These in turn allow
signals to pass from their corresponding tone generator stages to the amplifier stage.
+gv---i--1--1------.!
MS2
MS1
MS4
MS3
JQIIE.
OSCILLATOR
1
TONE
OSCILLATOR
2
TONE
OSCILLATOR
TONE
OSCILLATOR
3
4
VOLTAGE
CO~T.!ll!!J.!;I)
RESISTOR
DIVIDER 1
VOLTAGE
CONTROLLED
RESISTOR
DiVIDER 2
VOLTAGE
CONTR.OLLED
RESISTOR
DIVIDER 3
R
ij
R
Circuit diagram
OUTPUT
DRIVER
Fig.2 shows the complete circuit
details. It's easy to identify the various circuit sections. ICla, IClb, IClc
& ICld are the tone oscillator stages,
while IC2a, IC2b, IC3a & IC3b are the
voltage controlled resistors. Ql, Q2
and their associated components form
the output driver stage.
Note that the four combined tone
oscillator/voltage controlled resistor
stages are identical. To simplify the
description, we'll just concentrate on
SPEAKER
Fig.I: the Executive Thingie consists of four identical stages which
are activated by mercury switches (MS1-MS4). The various outputs
are then mixed & fed to an audio amplifier stage.
the stage based on ICla and IC2a,
since the other three stages all function in exactly the same manner.
NAND gate ICla is connected as a
square wave oscillator. Its output frequency is set by the lOOkQ trimpot
S1
<>--;]_
100 +
16VWJ
T,
B1
MS1
9V
MS4
~
i
VR1
100k
10k
.022!
322!
.022!
10
2.2
+
25VWr
10
+
390k
390k
.,.
.,.
10k
10k
10k
2.2
2.2
390k
25VWr
.,.
-:-
25VWJ_ 390k
10k
10k
-:-
':'
.,.
,--------•9V
Ic2 1Ic3
100
16VW
E
·1n
B
ELJc
VIEWED FROM
BELOW
Bll
SPEAKER
02
BC327
C
.,.
EXECUTIVE THINGIE
.,.
Fig.2: the four oscillator stages are based on a 4093 quad NANO gate IC (ICl). IC2a, IC2b, IC3a & IC3b
function as the voltage controlled resistor stages while Qt & Q2 form the basis of the audio amplifier.
APRIL 1992
31
The assembled PC board is mounted on the lid of the case using screws, nuts
& shakeproof washers, while the loudspeaker is fixed in position using contact
adhesive. Use a small piece of foam rubber to wedge the battery in position
when the lid is attached.
and the .022µF capacitor on pins 1 &
2. The resulting output signal appears
at pin 3 and is fed via a 10kQ resistor
to pin 5 of ICZa.
ICZa is a FET (field effect transistor) and is part of a 4007 complementary pair IC (ICZb is the other transistor in the package). Its gate is controlled by mercury switch MS1, a 390kQ
resistor and a 2.ZµF capacitor.
When the mercury switch is open,
the voltage across the 2.2µF capacitor
is zero and so the FET is turned off.
This means that the FET presents a
very high resistance between pins 5 &
4 of ICZa and so no signal appears
across the 10kQ resistor on pin 4.
Conversely, when the mercury
switch is closed, pin 3 of ICZa is connected to the positive supply rail and
the FET turns on. The FET now has
negligible resistance, which means
that the two 10kQ resistors connected
to pins 4 & 5 now act as a simple
voltage divider for the tone oscillator
signal.
Chime effect
The chiming effect is created when
the mercury switch opens again. Initially, the 2.ZµF capacitor is charged
to the full supply voltage (9V) and so,
when the switch opens again, the FET
is held on by the voltage across the
capacitor.
The parallel 390kQ bleeder resistor
-
This close-up view shows how the mercury switches are
installed. Bend their leads at right angles about 2mm
away from the glass bodies before mounting them & make
sure that they are parallel with the edges of the board.
32
SILICON CHIP
now discharges the 2.ZµF capacitor.
As the voltage across this capacitor
decreases, the FET resistance gradually increases, thus giving us a decaying signal amplitude on pin 4 ofICZa.
The result is that the tone volume
decreases to nothing over a period of
about one second.
This sequence of events occurs for
each of the four sections of the circuit, depending on which way you
tilt the case to activate the mercury
switches. The output signals from each
section are then mixed together via
four 10kQ resistors and coupled to
the audio output stage via a 0. lµF
capacitor.
Transistors Ql & QZ form a simple
complementary class AB audio amplifier and this drives an 8Q loudspeaker via a 100µF capacitor. The
two diodes, Dl & DZ, provide about
Mount the mercury switches so that the ends with the
leads sit slightly proud of the PC board. This is necessary
to ensure that all the mercury switch contacts are open
when the project is placed on a level surface.
PARTS LIST
=l
uF
Fig.3: install the parts on the PC board as shown in this layout diagram. Take
care with component orientation & make sure that you don't transpose Q1 & Q2.
The four trimpots (VR1-VR4) allow the tone frequencies to he adjusted.
1.2V of bias between the bases of the
two transistors to reduce crossover
distortion. Without the diodes, each
transistor would be off for the first
0.6V swing of its half-cycle.
Power for the circuit is derived from
a 9V battery via switch S1. The current consumed is approximately
0.9mA with no tone and about 9mA
with tone.
Construction
All of the components except for
the loudspeaker, power switch and
9V battery are mounted on a small PC
board coded SC08103921. Fig.3 shows
the assembly details.
When you first buy or make the
board, check it thoroughly for any
shorts or breaks in the tracks. If you
find any, use an artwork knife or a dab
of solder where appropriate to fix the
problem. It's far easier td do this now
rather than to track down faults after
the board has been assembled.
Begin the assembly by installing
the wire links. It's important to keep
these as straight as possible so that
they don't short out any other components (you can straighten the link wire
by clamping one end in a vyce and
then stretching it slightly using a pair
of pliers).
Next, install the resistors and the
four trimpots. If you are unsure about
the resistor colour codes, check them
using a digital multimeter or refer to
Table 1.
The two signal diodes are the next
to go in, followed by the capacitors
and the two output transistors (Q1 &
Q2). Check the polarity of the diodes
and transistors carefully and make
sure that you don't transpose Ql and
Q2 (one is an NPN type and the other
is a PNP). Similarly, make sure that
you install the electrolytic capacitors
the right way around.
Now for the three ICs. These are
installed in the centre of the board
and all face in the same direction. Be
careful not to overheat the ICs and
make sure that there are no solder
bridges between adjacent pins.
Finally, solder in the four mercury
switches. These must all be installed
so that the end with the leads sits up
higher off the board than the other
end. This is necessary to ensure that
the project must be deliberately tilted
in order to generate a sound output.
As a guide, if you sit the board down
on a flat table, the mercury should
run away from the contact pins in
each case.
By the way, don't play with the
mercury if you inadvertently break
any of the glass envelopes. It's highly
poisonous.
Now that you have finished the
board, check it carefully for solder
splashes, shorts between tracks and
1 PC board, code SC08103921 ,
106 x 58mm
1 plastic zippy box, 130 x 68 x
41mm
4 mercury switches (MS1 -MS4)
1 Dynamark front panel label
1 9V battery snap connector
1 9V battery
1 SPST toggle switch (S1)
1 8-ohm 57mm-dia. speaker
4 1 00kQ horizontal mount
trimpots
Semiconductors
1 4093 Schmitt trigger NAND
gate IC (IC1)
2 4007 dual complementary pair/
inverter IC (IC2,3)
1 BC337 NPN transistor (01)
1 BC327 PNP transistor (02)
2 1 N914 diodes (D1 ,D2)
Capacitors
2 100µ,F 16VW electrolytics
4 2.2µ,F 25VW electrolytics
1 0.1 µF 63VW MKT
4 .022µF 63VW MKT
Resistors (0.5W, 1%)
4 390kQ
233kQ
12 10kQ
Miscellaneous
Screws, nuts, solder, hookup wire,
tinned copper wire for links
missed solder joints. Check also that
all the components are in their correct locations and are correctly oriented.
Testing
When these checks are complete,
you can connect the loudspeaker and
battery to check that the circuit works
correctly. Initially, it's a good idea to
connect your multimeter (set to a
milliamp range) in series with your
power supply. If the current drain
TABLE 1: RESISTORS
I
a
a
a
a
No.
Value
4-Band Code (1%)
5-Band Code (1%)
4
2
12
3901(Q
33kQ
10kQ
orange white yellow brown
orange orange orange brown
brown black orange brown
orange white black orange brown
orange orange black red brown
brown black black red brown
APRIL 1992
33
...... -
I
'
ARGON
LASER
These
cooled
Argon Laser • .•. -_
.f
Heads air
have
had relatively
_
"low hours" of operation.
They are guaranteed. They
·
produce a bright blue beam
:.
(488nM) and have a power
··
output in the 10-100mW range.
Limited supplies, at a small
fraction of their real value.
The head includes power meter circuitry and
·
-
·• _
' t.
"
ONLY
saoo
~l~~i;~o~\dc~~,~~- ;ti~~~t/~i?~a~:;r;ig~~er
supply. We can provide the major components for this
supply. Enquire.
I, I.R. BINOCULAR
VIEWER
Fig.4: this full-size artwork can be used as a drilling template for the front
panel. Drill small pilot holes first, then carefully enlarge them using a reamer.
Suit teachers, doctors,
businessmen, and other
professionals. Improve
and enhance all your
presentations. Not a kit,
but a complete
commercial pen sized
laser pointer at
ONLY
~~r~ndc~~~~~eprice~199
Small pen sized body.
Runs on two small AAA
battery. Battery life: 2-10
hours. Visible 5mW red
(670nM) laser. Projects a
visible red spot at more
than 50 metres. As used
for medical treatment by
doctors and
acupuncturists.
Small black anodised
metal body. Removable
pressure switch . Vertical
and horizontal adjustments. Battery life more
than 10 hours continuous.
SmW 670nM class IIIA
laser. Range is about
150m, some would claim
three times more. Shock
tested to 2000g. One year
warr'l5'~i.v 5 299
Price includes one rifle or
pistol mount
3mW GAS LASER
~~~~7.
1
~i~~c~ra~ i1Wi
Self
powered, and originally
intended to be mounted
on a helmet. Focus is
adjustable from 1 metre
to infinity. Requires some
IA illumination. Powered
by one single 1.SV
battery. Original
,
~~;:g~~~~i~:~_Y
Limited stock.
5
649
I VISIBLE LASER •
DIODE HEAD · ,
Save, by making your
own laser pointer, laser
gun sight, medical treatment laser, etc. Produces
a well collimated beam.
Designed to be powered
directly from a 3V battery,
or from higher voltages, if
a simple constant squrce
is added. Simple circuit
included. 5mW (670nM).
At an incredible
$135
inr\~~d~f'ory
~or the head only: Add
$8 for the extra "bits"
needed to make a
complete laser diode
pointer. Case, switch,
alkaline batteries, and
battery holders.
Everything you need to
make a complete, self
contained, visible laser
pointer or gunsight.
~ l
Includes high quality low
divergence Siemens laser
head with an output at
about 3mW and one of
our reliable and efficient
12V universal laser power
supply kits. The tube is
used but it is guaranteed.
The kit comes with full
instructions and it even
includes a prewound
transformer. The applications include high power
laser pointers, surveying
equipment, optical
experiments, education,
holography, medical
~f~~ia~~citc
exceeds Z0mA, switch off immediately and locate the source of the problem before proceeding further.
If everything is OK so far, try tilting
the board in each direction. You
should hear four distinct tones. If any
of the tones fails to sound, check the
circuitry associated with that particular mercury switch.
Once you have the circuit working
correctly, the four trimpots can be adjusted to produce the desired notes.
You do this by tilting the board in one
direction to close one of the mercury
switches and adjusting the corresponding trimpot until you get the
desired tone.
Adjust VRl for mercury switch
MSl, VRZ for MSZ, VR3 for MS3 and
VR4 forMS4.
Final assembly
The PC board bolts directly to the
lid of the specified case using four
screws and nuts, with extra nuts used
as spacers. Drill these four mounting
holes first, using the PC board as a
template, then attach the front panel
label to the lid and clear the holes
using a sharp artwork knife.
This done, drill the holes for the
loudspeaker and another hole in one
end of the case for the power switch.
In each case, it's best to drill a small
hole first and then enlarge it using a
tapered reamer. The loudspeaker can
now be glued to the lid (behind its
holes) using a suitable adhesive. Wait
until the glue dries, then install the
PC board and power switch and complete the wiring.
The battery sits on the bottom of
the case and can be held in position
using foam rubber when the lid is
attached. Don't forget to switch the
unit off when it is not in use, to preserve battery life.
All that's left now is to find that
frazzled executive. The symptoms
shouldn't be too hard to spot.
SC
As per EA Oct. 91 issue.
Very small size! Complete
kit includes an objective
lens, an infra red image
converter tube, an
eyepiece, an electronics
kit and sufficient plastics
for the case. Very simple
to construct.
ONLi99
ONLY
s299
Melbourne Distributor: Electronics World
(03) 723 3860 or (03) 723 3094
OATLEY ELECTRONICS
PO BOX 89, OATLEY, NSW 2223
Telephone: (02) 579 4985
Fax: (02) 570 7910
Certified p&p: S6 in Aust. NZ (Airmail) : S10
34
SILICON CHIP
Fig.5: here is the full-size etching pattern for the PC board.
TOOL BOX
ALLEN KEYS
1:s=irmm 8" Sizes In Box
ALLEN-KEY-HT6
cumRs
HOT AIR GUN
·oua1 lleat Aof Air Gun
ARLEC-EHG998
%\U
ARLEC-DRILL~~h~~sA~itcD~~Hi
DRILL-ME12
5-14V DC Dr111
DRILL·SET·T2330 Drill Set
EZ-C7SC/1
0.70mm Carbide Dr111
EZ-CSSC/1
0.80mm Carbide Drill
EZ-C9SC/1
0.90mm Carbide Dr111
EZ-CIOSC/1
1.00mm Carbide Drill
EZ-C12SC/1
1.20mm Carbide Drtll
EZ· HSS.70
0.70mm HSS Drill
EZ·HSS.80
0.80mm HSS Drill
EZ-HSS.90
0.90mm HSS Drill
EZ-HSS1 .00
1 .OOmm HSS Drill
EZ-HSS1 .20
1.20mm HSS Drill
10.95
46.25
50.60
44.10
55.05
47.50
15.40
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16.60
8.95
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69 .95
35.00
22.95
89.95
8.70
5.55
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3.50
HOLE-PUNCH
69.95
IC EXTRACTORS
IC-EXTRCTN-TWZR 1o Pin"&traction
IC-EXTRCTN-16
IC·EXTRCTN-PLCC
IC-INSRTN-16
IC-INSRTN-28
IC-INSRTN-40
14/16 Pin Extrctn Tool
PLCC Puller
14/16 Pin lnsnn Tool
24/28 Pin lnsenn Tool
40 Pin lnsnn Tool
POWER DRIVER BITS
29.95
14.50
12.50
12.50
12.50
12.50
12.50
33.00
SD-T£ST-ES1
SD· TEST-B3226
2.50
29.75
12.50
12.50
NUT·DRIVER-HT11 r uJu~W~~o Smm
17.95
TY,
PIN INS~RT~~S
in lnsener or ype
115mm Long Nose Pliers
SnIBe Nose
12 mm Flat Nose
145mm Needle Nose
120mm Round Nose
120mm Snipe Nose
150mm Snipe Nose
150mm Snipe Nose-Bent
3.35
25(lmm·n nsnips
32.50
STRIPPER-CS200
STRIPPER-CSSOO
STRIPPER-CK3754
STRI PPER-KFLEX
STRIPPER-KOAX2
STRIPPER-W,W
f,T!JJf:1:i
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RG58/59 COAX Stripper
18.95
19.95
JO KARI Flex Strtpper
JOKARI Coax Str1pper
Wire Wrar, Strtpper
ARLEC-SUPER~ ~RTqfil-DrlWG~~~,r
ARLEC·ET612
Eraser
ARLEC-ET625
Drill Bits Pack of 4
ARLEC-ET627
Grinding Bits Pack of 3
ARLEC-ET643
Erasers
ARLEC-ET669
Eng raving Bits
ARLEC-ET688
Diamond Engraving Bit
ARLEC·ET689
Splitting Discs
ARLEC·ET722
Wire Brushes Pack of 3
3.95
11.95
2t'l,9e~K/X~ Kit
16 Piece Tool Kit
28.90
32.00
32.00
27.80
89.95
4.50
7.95
2.95
3.25
10.95
18.95
15.95
16.95
4.25
TOOL-KIT-HT11
TOOL-KIT-HT17
us
TWEEZERS-CK2302 n s-mm"""S"traight Tweezers 8.95
TWEEZERS-CK2312150mm Clamp Tweezers 19.95
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SERVIC
'SLOG
Found dead in a motel room
That heading was the gist of a garbled phone
message from one of the motel employees, under
instructions from the manager. Unfortunately, it
wasn't immediately clear just what had been
found dead.
Fortunately, it wasn't the body I
had momentarily envisaged; just one
of the TV sets. And, of course, it was I
who would have to track down the
fault and bring it back to life.
The motel manager is a long-standing customer. Most of his TV troubles
are routine and I didn't expect that
this would be anything unusual. But
it was, in a couple of respects.
For a start, it was almost a new set,
a Samsung model CB5012Z, one of a
recent batch bought by the motel and
only about six months old. More to
the point, it was a model I had never
handled before.
Second, it turned out be an extremely rare fault; the kind of thing
that is investigated only because there
is nothing left to suspect.
As with most modern TV sets, it
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36
SILICON CHIP
was fitted with remote control and
this brings me to a point I have been
meaning to mention for some time.
This fault did not involve the remote
control, so the following remarks are
more of a general nature, although
they are indicative of changing set
design.
Remote control is, of course, nothing new. TV manufacturers have now
used it in their sets for many years. In
most cases, they use a microprocessor
which is operated via the front panel
controls or by an infrared remote control unit.
Until recently, when a customer
brought a set in with its remote control unit, I would always hand the
control unit back to him - unless, of
course, the fault obviously involved a
remote control function. Experience
had taught me that it was just one
more piece of paraphernalia to keep
track of and that it could easily be
temporarily misplaced or forgotten
when the set was picked up, thus
causing a deal of inconvenience. This
is not good for PR and handing it back
was the simplest solution.
But not any more. With many devices these days - both video recorders and TV sets - it is essential to have
the remote control unit in order to
work on them. Some cannot even be
turned on - at least in the normal way
- without the remote control and they
certainly cannot be programmed without it. And so, the remote control
must now be left with the set and that
means more bookwork and labels to
keep track of everything.
Anyway, after that little digression,
let's get back to the body in the motel
room. It was duly delivered to my
workshop, complete with its remote
control. I set it up on the bench and
turned on the master (mains) switch.
Nothing happened, so I tried operating one of the channel selector
switches on the front panel. Still no
joy. Finally, I tried turning it on via
the remote control. Again no response;
it was very dead.
I pulled the back off and went
through what is a fairly common routine: mains fuse; power supply; horizontal output stage for short circuit
transistor, ICs, etc. This only takes a
few minutes and is time well spent
even though, in this case, it revealed
nothing obvious.
Brownie points
Now, to award Mr Samsung a couple of Brownie points, he has made it
possible to separate the receiver from
the remote control unit to some extent: He has provided two pins on the
chassis, complete with a printed caption: "To start set, bridge these two
pins".
Suitably intrigued, I wanted to know
just what these two pins did. Unfortunately, reference to the circuit didn't
help; they weren't shown. But a spot
of tracing provided the answer. One
pin goes to chassis and the other to
pin 41 of the microprocessor IC, RIC01
(top right of IC).
From there, it was easy to see what
it did. The on/off function is controlled by transistor RQ11- to the right of
the IC. This has its collector connected
to the 16.5V rail, via resistor RR51
(2700), while its base is fed from pin
41. The collector of RQ11 provides
another supply rail - called simply
"POWER" -via a 100n resistor, RR52.
When pin 41 is high, it turns on
RQ11 and pulls its collector down
towards the emitter, which goes to
chassis. In other words, the POWER
line is turned off. But when pin 41
goes low, QRl 1 is turned off and the
collector rises towards the 16.5V rail,
thus energising the
power line. Fair
enough, so what happened when I bridged
the pins?
Well, it did turn the
set on - at least to the
point where the screen
lit up. But there was no
sign of a picture; just a
bright screen as when
on a blank channel.
There was no sound either, not even noise, but
that was normal. This
set features a muting
circuit to turn the
sound off when there
is no signal.
So, at least the major
part of the set was up
and running but that
was as far as it would
go. It would not respond to any of the user
controls, such as channel selection, brightness, colour, etc. In
short, the microprocessor was not working,
either in itself, or because of some associated component.
When a microprocessor fails, the
most likely suspect - and the easiest
to check- is its 5V supply, in this case
at pin 42. But it wasn't going to be that
easy; the 5V supply was intact.
So what next? One of the disconcerting facts about the manual and
the circuit - and for which I will have
to recall those Brownie points - is
that nowhere in either are there any
voltage references or waveforms. Nor
are there any indications as to the
state of the microprocessor pins - ie,
whether high (5V) or low (OV) - for
any particular function or operating
condition. Some makers do supply
this information and it can be very
useful.
Component checks
I went over the surrounding circuitry, checking individual components on the basis that a failure in one
of them could have upset the microprocessor. But I found nothing and, in
the absence of any more specific data,
I was eventually forced to the conclusion that it was the microprocessor.
Naturally, it was one that I didn't
have in stock, so it had to be ordered.
0001/\0'S.,.. Or HIS iV ~ s
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Or ~s?~C-C-So ..
It arrived in a few days and I went
through the routine of pulling the old
one out and fitting it. And a fat lot of
good it did; the set was the same as
before.
I took another long hard look at the
circuit and mulled over the problem
while I attended to some routine work
on the bench. This is a technique
which sometimes helps to get the grey
matter into gear and it helped on this
occasion.
A vital part of the microprocessor
circuit is its clock and the pulses from
it. In this case, the clock operates from
a 10MHz crystal (RXOl) which is connected between pins 31 and 32.
Could the crystal be at fault? That
was a long shot; a very long shot because crystals are very reliable devices. In fact, I have never encountered a faulty one in any of the microprocessor controlled sets that I have
handled over the years. Still, stranger
things have happened.
I reached for the CRO leads and
connected them across the crystal. The
result was somewhat inconclusive.
There was something there but I
needed maximum CRO sensitivity -
down in the millivolt range - to produce it. More to the point, I couldn't
resolve any waveform out of it, in
spite of my best efforts at setting the
timebase and sync controls. In short,
it appeared to be nothing more than
mush.
Been there, done that
Nevertheless, I felt that the time
had come ·to seek some help. I rang
the Samsung service department and
contacted one of technicians, who I
know fairly well. After identifying the
set, I put the problem to him along the
simple lines that the microprocessor
seemed to be totally inoperative. His
response was immediate: "Changed
the microprocessor?"
"Yeah Bill, been there; done that".
"Bet you haven't checked the 5V
rail".
"Yeah Bill, been there; checked
that".
"Oh. Er, well ... " I could sense that
he was puzzled. "What about the crystal", I prompted.
"Could be, I s'pose; but not very
likely. They don't usually give trouble".
APRIL 1992
37
of all or part of a low voltage rail. The
luminance amplifier transistor sometimes causes this symptom, or an open
circuit luminance delay line can remove the picture, though this usually
results in a white, rather than black,
screen.
Next, of course, the brightness control circuit might be faulty-that could
cause a black screen.
Anything else you can think of?
Well, there is something else but I'll
not reveal it until the end of the story.
See if your guess is correct.
The story concerns a Sony KV1830
TV set, one of the earlier versions of
this model with mostly discrete components. The lady complained that
the picture just disappeared suddenly.
The sound was OK but there was no
sign of a picture.
SERVICEMAN'S LOG - CTD
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Fig.1: part of the microprocessor circuitry in the Samsung CB5012Z. Pin
41 of the microprocessor (top right) controls transistor RQ11 which in turn
controls the POWER rail. It wasn't the transistor that caused the problems,
however.
"OK, but what waveform voltage
should I be getting across the crystal?" He thought for a moment: "About
two volts".
''.OK, I can't get anything like that;
not even a readable waveform. Better
send me another crystal".
Well, that was it. The new crystal
duly arrived, was fitted, and all the
control functions snapped back into
action.
With hindsight, I suppose, I was a
bit hasty in assuming that the microprocessor was at fault. But then, as
my mate at Samsung agreed, crystal
faults are very rare. And it might just
have been a little easier had the
manual supplied more details. It might
at least have prompted me to check
the crystal.
Southern Sony
And now, for a change of scene,
here's a story from my colleague, J. L.,
in Northern Antarctica, who appears
to have come out of hibernation after
a long absence. His story is also about
38
SILICON CHIP
a set that wouldn't produce a picture.
Here's how he tells it.
How many different ways can you
think of to kill the picture - ie, create
a black screen - on a TV set?
First, and least likely, there's a tube
failure. Next, there's an EHT or horizontal output stage failure. After that,
one is getting into the odd faults: loss
of luminance output voltage and loss
lr
In the workshop, I confirmed her
story but with one minor addition.
The screen was normally quite black
but, when the set was switched off, it
flashed briefly with a very distorted
raster. It didn't last long enough for
me to see whether there was any picture or colour on it but it was enough
to indicate that the horizontal output
stage was working.
At this , I heaved a sigh of relief.
The horizontal output stage in this
Sony ·set uses an SG613 GCS (gate
controlled switch) which is quite expensive and cannot be replaced with
anything else. Knowing that this stage
was alive and working took a great
load off my mind.
I went first to the picture tube neck
board, designated board "C" by the
manufacturer. This provides access
to the picture tube operating voltages
and also to the red, green and blue
TETIA TV TIP
AWA C620 (G chassis)
Symptom: screen shows a small,
bright raster with all four sides curved
inwards. There is no sign of convergence anywhere on the screen. The
bottom edge of the picture shows
severe vertical foldup and the whole
picture is covered with flyback lines.
Cure: in spite of the complex nature
of the symptoms, the fault is quite
simple. It is caused by the loss of
the 150V rail. The usual reason for
the loss of this rail is that D575 (UF2) gees short circuit and takes out
the safety resistor R581 (4.70 O.SW
fusible) . A DYXSS/600 makes a good
substitute for the UF-2.
TETIA TV Tip is supplied by the
Tasmanian branch of the Electronic
Technician's Institute of Australia.
Contact Jim Lawler, 16 Adina St,
Geilston Bay, 7015.
Fig.2: this diagram shows part of the "B" board in the Sony 1830AS, with the
"C" (neck) board at right. The luminance chain transistors (Q451, Q452, Q453 &
Q454) are approximately mid-way up the "B" board, while the RGB output
transistors are at the bottom of the "C" board.
output transistors (Q701, Q702 &
Q703).
The picture tube G4 and G6 voltages
were close enough to normal but the
three cathodes and the Gl voltages
were quite wrong. The cathodes were
each at 220Vinstead of the 170V nominated on the circuit. And the Gl voltage was lower than the specified 30V,
which aggravated the effect of the
higher than normal cathode voltages.
It was quite apparent that the three
output transistors were cut off and
that this was the reason for the black
screen. All that I had to do was find
out why they were cut off.
The first thing I found when I
checked the transistors, was that they
all had 200V on their collectors - the
same as on the supply rail - rather
than the 170V shown on the circuit.
This simply confirmed - if confirmation was needed - that they were not
drawing any current.
The base voltages were wrong too
(2.1 V instead of 6.3V), as were the
emitter voltages (5.5V instead of 7V).
This was more of a headache than a
help, because either voltage could
upset the other. So which one was at
fault?
I decided that ifI could make one of
detector stages were all OK. Only the
brightness control had no effect but
that was not surprising, since the battery supply would o_verride any control from the brightness pot.
Froin there, I started backtracking
into the "B" board. As already mentioned, this carries the luminance
drive transistor (Q453) and this, in
turn, is direct coupled to, and driven
by, the luminance amplifier, Q451.
Unfortunately, because of the way the
set is constructed, it is almost impossible to get at these transistors while
the set is working.
However, since the luminance am-
the voltages right, by brute force, it
might give me some idea as to which
part of the system was working, even
if it did not tell me which part was
not. And the easier voltage to brute
force was the one applied to the bases.
This is common to all three bases and
comes from the luminance (Y) drive
transistor, Q453 , on the "B" board. It
finds its way to the "C" board via pin
6 of plug B5.
And pin 6 provided an easy access
point to this line,
where I could clip a
battery box into the circuit and wind up the
voltage . The idea
worked quite well. As
the battery supply
reached about 6V, up
came the brightness
and there was a picture. Not that anyone
would want to watch
it. It was overbright,
negative and covered
with flyback lines.
..,
But it allowed me to
~ It.,~
determine that the colour and contrast con'40M0 S~RVU S, NOR"T1t&=.RN
trols were working and
AN-r'A.RCTICI\, e.U\E.ltGING
that the tuner, IF and
~ M . '-' 1~E-~i.JPtTION •••..
~v
APRIL 1992
39
plifier is direct coupled to the luminance drive, and the luminance drive
stage is direct coupled to the red,
green, and blue output stages (the ones
with the grossly incorrect voltages on
them), it seemed safe to assume that
varying the input voltage - ie, the
voltage on the base of the luminance
amplifier, Q451 - would vary the operating conditions on the "C" board.
Or so I thought.
The input to Q451 is via pin 4 of
plug B2 on the "B" board, (left side of
the circuit) and the plug pins extend
through the board, making a very convenient contact point for the battery
box lead. Unfortunately, varying the
voltage at this point had no effect the screen remained dark.
So what was the voltage at this pin?
Getting a meter prod onto it wasn't
quite so easy but an extension lead
solved the problem. And it came up
at 2.1 V, which was close enough to
the 2V specified on the circuit. This
suggested that the fault, whatever it
was, was back along the chain, in the
direction of the "C" board. In other
words, I had probably overshot.
So what about the brightness control? The brightness control works on
the base of the luminance drive transistor, Q453. The control is a 20kn
pot between the base and chassis. Its
connection is made via pin 3 of plug
B4. It was a simple matter to confirm
that this control was properly connected and working.
·
Blanking circuitry
There are two other transistors associated with the luminance stages
on this board. They are an ABL (automatic beam limiter) transistor, Q452,
and the BLK (blanking) transistor,
Q454. (Initially, I took BLK to mean
black, of which I had more than
enough. It took me a moment to translate it as blanking!)
And, by a process of elimination, it
was looking more and more likely
that the fault was in one of these two
stages. I pulled the "B" board out and
checked all the resistors and capaci-
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fv'W£. ONS: Or
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40
SILICON CHIP
tors associated with the ABL circuit.
In particular, there were several low
value electros, which are always suspect. I removed these from the board
but they all tested as perfect.
Nevertheless, I replaced them because I've been caught before with
electros that test OK - at least as far as
conventional test equipment is concerned - but simply will not work.
But fitting the new ones was a waste
of time and money; the screen remained as black as ever.
That left the blanking stage, Q454. I
pulled the board out again and
checked this transistor and its associated components thoroughly. There
was nothing wrong that I could find
but I changed the transistor on the off
chance that it might have been one of
those funny ones that check OK but
will not amplify properly.
Next I tried measuring the base voltage on this transistor, using a clip
lead from pin 6 on plug B3. This is
shown as -lV on the circuit but my
measurements were quite meaningless. Depending on which meter I used
(analog or digital), the reading ranged
from zero to 50V!
I couldn't find a convenient point
to break into the base circuit of this
transistor, so I applied my battery box
in parallel with whatever was supplying bias to the transistor. By adjusting the input voltage, I was able to
produce a white screen, but without
any trace of a picture. I wasn't sure
whether this test was pointing me in
the right direction but I decided to
investigate the blanking drive to see if
there might be something along that
road.
The horizontal and vertical blanking pulses are developed on their respective boards, and are combined in
a network of resistors and capacitors
on the "D" board. The resultant drive
exits on pin 6 of plug D4 (not shown)
and enters the "B" board via pin 6 of
plug B3.
The vertical pulses are taken directly from the vertical output, with
very"little processing. This was easy
to check and revealed nothing unusual.
The horizontal pulses, on the other
hand, arise on the "E" board and undergo considerable processing. The
network (lower right quarter of the
"E" board circuit) includes blanking
rectifier D808; blanking zener D809;
blanking amplifiers Q801 and Q802;
Fig.3: the "E"
board in the Sony
1830AS. The
horizontal
blanking
components
(transistors Q801
& Q80Z, etc) are
in the lower right
hand corner.
three fusible resistors; and C816, a
4. 7µF 250V electro.
There were plenty of opportunities
for trouble in that lot. My first checks
were on the diodes and transistors
but in-circuit meter tests, while not
conclusive, were not so unusual as to
suggest that they should be replaced
at this stage.
I would not have been surprised to
find one of the fusible resistors open
circuit - except that these units were
one and two watt types and I have yet
to find one of these go open spontaneously.
This brought me to C816, the 4.7µF,
250V electrolytic. An in-circuit test
told me that it was not shorted and so
I decided to remove it for a capacitance check.
Funny thing though; as soon as I
unsoldered the negative lead, C816
fell off the board. It had become a oneterminal device and the positive lead
was still attached to the circuit board.
And that was the cause of all the
trouble. In one way or another it had
turned the blanking circuit hard on.
After I had finished the job, I realised that I had seen something similar
26
E A· I.U.!11-05.J,A
once before. On that occasion, the set
was an HMV CZ 11 and half the screen
was blacked out because a faulty transistor couldn't switch fast enough.
This Sony was a different story altogether but, from now on, I'll have to
remember that there are more ways to
black out a screen than I had previously considered.
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•
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SC
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APRIL 1992
41
AMATEUR RADIO
BY GARRY CRATT, VK2YBX
Receiving weather satellite
signals - the hardware required
Interested in receiving off-air pictures from
the weather satellites? Here's a rundown on
the equipment that you'll need & where you
can obtain it.
Ever since the advent of weather
satellites , amateur radio enthusiasts
have been involved in the reception
of images from spacecraft. Apart from
the meteorological aspects of weather
satellite reception, there are a number
of technical challenges to be overcome if successful reception is to be
accomplished. Areas such as satellite
antennas , receivers , data processing
and storage techniques all add to the
challenge of satellite reception.
There are several levels of weather
satellite transmissions that can be received and each level provides higher
· resolution and more varied formats all at an increasing level of complication, as far as the receiving equipment
is concerned.
Some satellites produce high resolution imagery which is sent at high
speed on microwave frequencies.
Such signals require significant effort
and investment to be received. Other
satellites, such as the polar orbiting
"birds", use a much slower rate of
transmission, in the VHF bands, and
can easily be decoded using relatively
simple equipment.
These satellites use APT (automatic
picture transmission), a system devised to allow users in remote locations direct access to meteorological
data at low cost.
APT resolution is typically 2-3km,
allowing definite identification of cities, rivers, lakes and other major land
features and their proximity to cloud
masses. APT transmissions are FM,
with an audio subcarrier that has been
amplitude modulated. The amplitude
peaks on the subcarrier correspond to
white areas, while the lowest amplitude corresponds to black. Pictures
are transmitted at either 120 or 240
lines per minute.
What's needed
This German-made satellite receiver (model MR-137) & its companion decoder
unit (model FX-666) are one way of receiving weather satellite signals. Other
hardware options are discussed in the text.
42
SILICON CHIP
In order to receive APT signals from
a polar orbiting spacecraft, we need a
suitable antenna, a receiver, a decoder
and a display unit. These days, with
the cost of PC-compatible computers
reaching their lowest levels ever, most
operators will choose this kind of
hardware to handle the display and
decoding functions. However, this still
leaves the antenna and receiver, which
must both have particular performance characteristics for good reception. ·
The antenna should be horizontally
polarised and have a high angle of
radiation to allow reception for the
maximum amount of time as the satellite becomes "visible", then passes
overhead and disappears over the horizon. We discussed the construction
of a suitable turnstile antenna in the
tained. Other frequencies sometimes.
used are 137.06, 137.12, 137.15,
137.33, 137.45 and 138.8MHz.
VHF APT transmissions from these
polar orbiting spacecraft use wideband
FM with no pre-emphasis. Because
the maximum deviation (of NOAA
spacecraft) is ±18kHz, the maximum
modulating frequency is 4kHz and
the maximum Doppler shift is ±3kHz,
we need a receiver with an IF bandwidth of 50kHz. This will present a
problem to anyone proposing to use a
standard scanning receiver, as the typical NBFM bandwidth is 15kHz and
the wideband FM bandwidth is
180kHz.
Alternative receivers
A J-pole antenna is ideal for weather
satellite reception. You can either use
a commercial unit, such as the unit
pictured here, or build the design to
be published in a forthcoming issue of
SILICON CHIP.
November 1991 issue of the magazine.
The next requirement is for a good
VHF FM receiver, capable of reception in the 136-138MHz band. Many
enthusiasts use a suitable scanning
receiver which, despite not having
ideal IF bandwidth characteristics for
weather satellite reception, can be
used to produce fair results. Dedicated kit receivers are also available
at moderate prices.
Some older crystal locked 2-metre
FM receivers could also be pressed
into service, although the cost of crystals will often make the purchase of a
scanning receiver a more attractive
proposition.
The accompanying table shows a
list of current VHF channels and the
spacecraft that use them. As can be
seen, some satellites share the same
frequency (one will be turned off by
ground station command if there is
any chance of interference), so that
maximum frequency utilisation is ob-
One solution, suggested by Paul
Hayden VK4ZBV, is to use one of the
old 60kHz crystal filters from an early
commercial 2-way radio transceiver.
He also suggests an alternative approach, which is to use a crystallocked converter in conjunction with
a surplus ex-army transceiver, such
as the C45/46 or PRC9/10. Both these
transceivers have a receiver IF bandwidth of 50kHz and can be converted
to solid state operation. It is also possible to purchase a custom made
10. 7MHz filter from Hy-Q Crystals in
Melbourne.
Considering the highest altitude a
polar orbiting weather satellite is
likely to attain is 3000km, and that
the resultant path attenuation at
137MHz is likely to be in the order of
-145dB or so, the receiver must be
capable of producing 20dB of quieting for an input signal of0.5µV (based
on the spacecraft transmit power of 5
watts). This level of performance is
reasonably easy to obtain, particularly
if using a FET preamplifier at the antenna. Users should be aware of the
close proximity of TV channel 5A
and the adverse affect such signals
will have on VHF weather satellite
reception.
Software
Because we have elected to use a
computer and video monitor as the
decoder and display (and memory)
devices, the choice of a suitable software program is the next project to
tackle. There is an enormous amount
of weather satellite software available,
ranging from barely adequate to brilliant. Computer programs to suit
Amiga, IBM, Commodore 64 and
STOCK
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MC34063 IC ............ .............. $2.98
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Unit 4, 62 Gt. Western Hwy,
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Phone (02) 633 5477
Fax (02) 891 5640
Credit Cards Welcome
APRIL 1992
43
terns, Wichambrook Newmarket CB8
8QA, England. Phone (0440) 82 0040
of fax (0440) 82 0281. Their US distributor is Spectrum International Inc,
PO Box 1084, Concord, MA 01742,
USA. Phone (508) 263 2145 or fax
(508) 263 7008.
A comprehensive range of receivers, decoders, antennas, and other
hardware for both APT, GMS and
HRPT reception is available from:
Quorum Communications Inc, 1020
Main Street Suite A, Grapevine, TX
76051, USA. Phone (817) 488 4861 or
fax 817 481 8983.
For those sufficiently affluent,
Mitsubishi Electric can supply a suitable Video Copy Processor, allowing
black and white prints of any video
screen to be made for posterity. Model
P75E can produce high resolution
prints at 640 X 580 dots resolution in
handy 200 X 154mm print size - ideal
for the family album!
Next month, we will discuss hardware requirements for the reception
of GMS and HRPT satellite signals.
A turnstile antenna can also be used for weather satellite reception although the
results are generally not as good as from a J-pole. This is a commercial unit but
you could also use the build-it-yourself design published in the November 1991
issue of SILICON CHIP.
Tandy COCO computers are available,
and may also be for other types of
computer.
Perhaps the best way to evaluate
available software is to contact a local
user group or scan some of the available bulletin boards for information
on such programs.
Hopkins, 4 Handsworth Street,
Capalaba, Qld 4157. The software is
available from: Mr M. Delahunty, 42
Villiers Street, New Farm, Qld 4004.
A complete weather satellite receiving system and all discrete components including software can be obtained from Timestep Weather Sys-
Hardware guide
A suitable weather satellite receiver
kit is available from Stewart Electronic
Components, phone (03) 543 3733 or
fax (03) 543 7238. The kit was described in the February 1988 issue of
"Australian Electronics Monthly"
(which has now ceased publication).
A complete standalone receiver and
decoder is available from Mr Volker
Wraase, Kronsberg 10 D-2300
Altenholz/Kiel, West Germany. The
receiver model is "MR-137", while
the decoder is the" FX-666".
A suitable pre-assembled and tested
137MHz preamplifier is available
from: (1) SCISAT Products, PO Box
307, Kenmore, Qld 4069. (2) Vanguard
Electronic Labs, 196-23 Jamaica Avenue, Hollis NY 11423, USA.
An IBM PC/XT/ AT plug-in decoder
board is available from Mr David G.
44
SILICON CHIP
VHF WEATHER SATELLITES
Country
Satellite
Freq. (MHz)
USA
NOAA9
136.620
USA
NOAA 10
137.500
USA
NOAA 11
137.620
USA
NOAA12
137.500
USSR
Meteor 2-17
137.300
USSR
Meteor 2-18
137.300
USSR
Meteor 2-19
137.850
USSR
Meteor 2-20
137.850
USSR
Meteor 3-2
137.850
USSR
Meteor 3-3
137.300
USSR
Meteor 3-4
137.850
Further reading
(1) Communications Satellites - A
Monitors Guide. 3rd edition by Larry
V. A. Horn. Published by Grove Enterprises, PO Box 98, Brasstown, N.C.
28902, USA.
(2) US Department of Commerce,
NOAA Technical Report NESDIS 44.
NOAA Office of Constituent Affairs,
Herbert C Hoover Building, Room
6815 A, 14th & Constitution Avenue,
Washington DC 20230, USA.
(3) "TIROS-N Series Direct Readout
Services Users Guide" and "The
WEFAX User's Guide"; both available
from The Co-ordinator, Direct Readout
Services, United States Department
of Commerce, National Oceanic and
Atmospheric Administration, National Earth Satellite Service, Washington DC 20233, USA.
In addition, NOAA has a large range
of technical publications (NESS61 to
NESS115) relating to weather satellite reception. These can be obtained
by 'Yriting to the National Technical
Information Service, US Department
of Commerce, Sills Building, 5285 Port
Royal Road, Springfield, VA 22161,
USA.
Information on related subjects can
be obtained from the Environmental
Data Service, D822, 6009 Executive
Boulevard, Rockville, MD 20852,
USA.
SC
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Rei: Silicon Chip February 1992
This inverler is ideal lor use anywhere where 240V AC
power is nol available. The Jaycar kil includes an
improved and larger vers ion ol lhe lranslormer specified
lor the 40W version, which gives an exlra 20 walls lo
around 60 walls. Ideal for lax machines, elecl ric
loolhbrushes, ballery chargers for mobile lelephones,
incandescenl lamps, elc., elc. TheJaycar kil includes
PCB, box, punched and screened Iron! panel and all
specilied components including lhe larger lransrormer.
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ELECTRONICS
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JAYCAR
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TV Colour Pattern Generator Kit
Rei: Silicon Chip November/December 1991
Acolour TV patlern generator is an essenlial servicelool for lhe TV
serviceman since ii provides known and slandard pallerns. On awell
adjusled sel, each pallern will be close lo pertecl, while on a poor sel the
pallerns will be far from salislaclory. This new kit produces seven separate
pallerns: checkerboard, crosshatch, dot, greyscale, white rasler, red rasler
and colour bars. II will enable you lo set you r TVs convergence and purily
Im lhe besl possible piclures. The kil includes PC board, box, punched
and screened Iron! panel, high qualily video modulalor and all specilied
componenls. 12V AC pl ugpack is an oplional exlra Cal. MP-3020 $16.95.
Cal. KC-5103
·-·-·--------==
$11 Q ....
Infra Red Remote Control Kit for the Train Controller KC-5028
Cal. KC-5029
240V Power Relay Kit
Rei: EA January 1992
This kit
will
monilor
lhe power
drawn
from a
·masler"
power
poinl
socket.
and automalically swilch on a slave sockel. It's very
versalile because ii can monilor one or several appliances
plugged into the "masler' and switch one or several
devices plugged inlo lhe "slave". An ideal use tor lhis
projecl would be lo swilch on your Hi Fi syslem. Wilh a
lour oullel board plugged inlo !he slave sockel, lurning on
your amplilie r (in masler) will swilch on your luner, lape
deck, CD player and lurnlable elc. The kil includes PC
board, box, 240 voll sockels, lead and plug and all
specilied compo~ enls.
Cal. KA-1740
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$139.95
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Do Iby Surround Sound
Decoder Kit
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Rei: EA January 1992. Experience cinema sound in your
own lounge room. T11e Dolby "Surround Sound" process
increases Ille sensatioo ol "being lhere" by producing an
eflecls channel lo creale su rround sounds which a
convenlionals slereo syslem can'I produce. Hook lhis
simple kil in conjunclion wilh your Hi Fi VCR or slereo TV
and lake lull advanlage ol movies recorded wilh Dolby
encoding. Shor! lorm kil - includes PCB, and all on
boardcomponenls.
Cal. KA-1741
•
$39 95
Light Beam Relay Kit
Ideal Shop Door Monitor
Rei: Silicon Chip December 1991
II you are running a business you will know Iha! it's imporlanl
lo keep an eye on the door al all limes. A properly inslalled
door mooilor will lei you know lhal someone has enlered lhe
shop ii you' re working out the back. This kil allows you lo
monilor a doorway or a path
..using an inlra red lighl beam.
When someone walks lhrough
the beam, ii !riggers an alarm
tor a 1 second period. The ki l ~
includes PC board, box panel, •
buzzer and all specilied
4
semiconduclors. Oplional
exlras are12V DC 300mA
plugpack Cal. MP-3006
$15.95, Relay Cal. SY-4052
$9.95
Cal.KC-5106
$32.50
Low Voltage cutout Kit
for cars and Boats
Rei: EA January 1992
Build Ihis simple kit and avoid gelling caughl oul wilh a llal ballery. II
simply connects inlo a 12 voll accessories power line and shuls off lhe
flow if lhe balleries vollage drops lo a dangerously low level , where ii
won't slarl lhe vehicle. The shul oil voltage is adjuslable over a nominal
rangeof 10.9V lo 11 .9Vand lhe unit will reslorepower lo lhe load
aulomalically
when lhe
ballery vollage
has relurned lo
around 12.6V.
An exlremely
uselul and
practical kil.
The kil incl udes
PC board, box,
relay and all
specilied
componenls.
Cal.KA-1739
$22.95
ADJUSTABLE O • 45 VOLT 8 AMP POWER SUPPLY KIT
Rei: EA November 1991
Karaoke is a IOI of fun. Wilh !his kil you can remove lhe
lead vocal lrom almosl any recording, and replace ii wilh
your own via a slandard microphone. ll's a greal way lo
liven up a parly. Complele kil includes PC board , box,
Iron! panel and all componenls. Requires 2 x 9V 216 lype
balleries Cal. SB-2370 $2.85 each.
Cal. KA-1738
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This remole conlrol uni I is used in conjunclion wilh our Train Conlroller kil and dupticales all Ihe lunclions of lhewalkaboul lhrollle. The
receiver/conlroller box has LED acknowledgemenl and speed selling indicalion. II has an adjuslable inerlia run conlrol and adjuslable slop
inerlia. The remole conlrol has a range ol 10 melres, and has 10 lunctions: slower, lasler, stop, reverse and lorward. Theremainder are
auxi liary swilches lo swilch lighls or pcinls. The kil is
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supplied complele wilh remole conlrol and receiver
cases, plus all specilied componenls lo Iurn lhe KC5028 conlroller inlo wireless remole conlrol.
Karaoke Box Kit
<Vocal canceller>
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Cal. KC-5108
ELECTRONICS
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ELECTRONICS
Reier EA March 92
This projecl is an addilion lo our range of low cos I bench gear and is
relalively slraighttorward lo conslrucl. The kil covers lhe lrequency range
ol around 6Hz lo 70KHz in lour ranges wilh very low dislorlion (lypically
0.07%). II is based on a Wien bridge circuil, due lo ils low cosl, high
perlormance characlerislics.
The Jaycar kil comes
complelewith inslrumenl
case, Iron! panel label, plus
lhe PCB and all specified
-· · · .. . "
JAYCAR
JA YCAR
J AYCAR
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Telephone Call Timer Kit
Ref Silicon Chip March 92
This limer can save you or your business big money. II keeps
!rack of lime lor you - lor up lo 19 minules - and gives lour
warning beeps 12 seconds belore lhe end ol every minule. II
lhen lighls up one or more LEDs lo indicale lhe elapsed lime
since lhe slarl ol lhe phone call. The Jaycar kil comes wilh lhe
box, Iron! panel, PCB and all specified componEnls. 9V ballery
nol included Cal SB-2370 $2.85
Cal KC-511 1
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also supplied wilh 1%
resistors and lhe ullra-low
noise 5534 op amp.
Cal KA-1 742
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LOW COST SINE/ SQUARE
WAVE OSCILLATOR KIT
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Rei: Silicon Chip Jan/Feb 1992
This swilchmode power supply has an adjuslable
oulpul lrom O- 45 VOii DCand ii can deliver
currenls up lo 8 amps. The kit is complele with
case, punched and silkscreened Iron! and rear
panels, melers, loroidal lranstormer and al l
specilied componenls. Specifications of
prototype: Output voltage O- 45V • Output
current SA below 35V, 6A at 40V • Load
regulation 1% • Ripple and noise 5mVp-p al
6A 13V, 10mVp-p al SA 18V, 40mVp-p al SA 35V
• Current llmll SOOmA lo 8.6A • Overcurrent
llmll 9A • Foldback current <2A
Cal. KC-5109
--------------------..
$399
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I
REMOTE CONTROL
BY BOB YOUNG
Switching frequencies in speed
controllers - which is optimum?
This month, we will be taking a close look at the
topic of switching frequency and how it affects
the design and operation of speed controllers.
Some designers use 50Hz as the switching
frequency while others prefer 2.5kHz
As noted in an earlier column, it is
most important to switch the FETs in
the fractional throttle range to avoid
overheating them and wasting undue
power. What we have yet to discuss is
the question of what frequency do
you run the chopper at?
Here we have a philosophical argument of the utmost subtlety and with
far reaching consequences ifwe are to
believe the proponents of the 2.5kHz
school. Much ink has been spilled by
the electric modelling fraternity arguing over the merits of 50Hz, 2.5kHz,
quency we run at. If the FETs and
motor are on 50% of the time and off
for 50% of the time, the current consumption and thus FET and motor
heating · should be a constant. The
same applies for all other pulse widths
and by definition this must be so, for
this is exactly how the system works.
A 50-50 duty cycle gives half power,
75-25 three quarter throttle and so on,
regardless of the chopper frequency.
Add to this the fact that most modellers have a desperate need for speed
and jam the throttle wide open for
"The basic argument runs that the 2.SkHz
switching rate is more efficient than 50Hz
switching in that the motor runs cooler. Also, at
very small pulse widths (low throttle), the
control is much smoother and more precise".
or frequencies in between. Some stalwarts have even changed sides and
renounced their earlier views and
have thus added additional confusion
to an already perplexing argument.
50:50 duty cycle
So what is the argument all about?
At first glance it appears a storm in a
teacup for a 50-50 duty cycle is a 5050 duty cycle regardless of what fre-
most of the motor run anyway. At this
point, the controller moves out of
pulse (or switch) mode into straight
DC and one really must wonder just
what the fuss is all about when, for
about 90% of the time, there is no
pulsing in the system at all. The motor is running flat out.
The basic argument runs that the
2.5kHz switching rate is more efficient than the 50Hz switching in that
the motor runs cooler and is therefore
subject to less demagnetising from
heat. Also, at very small pulse widths
(low throttle), the control is much
smoother and more precise. There is
also some talk of the 50Hz pulsing
being more destructive to the magnets than the higher frequencies.
50Hz advantages
Against this, the proponents of 50Hz
systems claim quite rightly a lower
component count and therefore higher
reliability, smaller size and weight,
and lower cost. The lower component
count derives from the fact that the
50Hz is generated by th~ Rx decoder,
whereas in the 2.5kHz system the
50Hz must be converted into 2.5kHz
by a separate 2.5kHz oscillator.
It is safe to say that it is the choice
between these two fundamentals that
shapes the basic design of any speed
controller and the argument rages on,
still unresolved. So who is right?
That is what I have been trying to
establish for the past three months. I
must point out here that the problem
is a lot more complicated than you
might think and I can understand why
it has never been fully resolved.
To begin with, the motor is an inductive load when running and thus
subject to the effects of frequency on
impedance. This is compounded by
the fact that the armature is switching
at a rate related to the RPM and the
number of poles in the commutator.
The net result is a complex network
of switching transients, back EMF
transients and spark generated noise,
all of which are changing in relation
to one another as the chopper pulse
width modulation and motor RPM
vary.
APRIL 1992
53
This means that the analysis is well
out of the domain of the average electronics buff as it requires some quite
specialised test equipment. For my
tests, I set myself up with some quite
basic equipment and it was not until I
attempted to analyse the very surprising results that I realized how difficult a full analysis would be if the job
was to be done correctly.
My initial test set-up involved a
heavy duty battery (on float charge) , a
pulse generator which could be varied over the full range of wanted frequencies, a tachometer, a moving coil
·ammeter to monitor the current, and a
storage oscilloscope to monitor the
various voltage and current waveforms.
The pulse generator was checked
carefully for pulse width against frequency and gave a consistent 52-48
duty cycle over the usable range of
the FETs. The tachometer was a photocell type. Two IRFZ44 FETs were
used without base stopping resistors
to drive a Leisure 05 stock motor and
an 8 x 4 propeller (direct drive).
Straight DC drive current was 28 amps,
at 10,500 RPM.
You can now
afford a sate II ite
TV system
For many years you have probably
looked at satellite TV systems and
thought "one day".
You can now purchase the following K-band system for only:
$995.00
Here's what you get:
*
A 1.8-metre prime focus dish
antenna, complete with all the
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* One super low-noise LNB (1.4dB
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* One
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*
* lnfrared remote control satellite
receiver with selectable IF audio
30 metres of low-loss coaxial
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&
bandwidth, polarity & digital readout.
Your receiver is pre-programmed
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memory. This unit is also suitable
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Test results
Table 1 gives the test results. As
you can see, the revs and current drain
are reduced as the frequency is raised,
being a minimum at a pulse switching frequency of lkHz. Above that
frequency, the revs rise but the current stays lower than at 50Hz.
I am at a loss to present a definite
solution to the curious results shown.
Call, fax or write to:
AV-COMM PTY LTD
PO BOX 386, NORTHBRIDGE
NSW 2063.
Phone (02) 949 7417
Fax (02) 949 7095
All items are available separately.
Ask about our C-band LNBs, NTSC 0
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I
I
II
----------YES GARRY, please send me more information on K-band satellite systems.
Name ..............................................
I
I
II
.___________ .
54
Phone ..............................................
ACN 002 174 478
SILICON CHIP
01/92
Frequency
RPM
Current (A)
50Hz
500Hz
1kHz
1.5kHz
2kHz
2.5kHz
3kHz
5kHz
7600
7500
6800
6900
7200
7400
7500
7700
16.5
12.0
7.0
7.3
7.8
8.0
8.5
9.0
the 5kHz point but it must be remembered that I was only using two FETs.
Six FETs will provide a much greater
input capacity which will cause problems at the higher chopper frequencies.
There is little doubt that the efficiency improves with frequency. Reference to Table 1 shows the current at
2.5kHz is approximately half that at
the 50Hz figure for virtually the same
RPM. On the other hand, I am not sure
that the meter reading is a true indication of the current drawn. It was similarly difficult to interpret the current
waveforms taken at various frequencies and I will need to take more definitive measurements before I can be
sure of the relative merits of switching at 2.5kHz.
Temperature measurements
In view of the doubts about the
current meter, temperature measurements taken after four minutes of run-
"So there you have it - just as the argument
for 2.SkHz switching predicted. It gives greater
efficiency, cooler running and smoother
control. Just don't ask me to explain it".
I Address........................................... I
I
I
I ........................... P/code ................ I
II
I
TABLE 1
II
I
Although I did not think it important
at the time to record the battery terminal voltage, I did note it mentally and
the higher currents were associated
with a lower terminal voltage, longer
run times and longer charge times
between runs.
I also made a measurement at lOkHz
but the reading was to my mind suspect, in that FET gate capacity was
starting to distort the input. There
was however no sign of distortion at
ning gave a case temperature of 51.4°C
for 50Hz operation and 37.7°C for
2. 5kHz operation. These case temperatures (maximum) were measured after the cooling effect of the propeller
wash stopped and the internal heat
had soaked through to the case.
So there you have it - just as the
argument for 2.5kHz switching predicted. It gives greater efficiency,
cooler running and smoother control.
Just don't ask me to explain it. But in
spite of the above results, I find myself leaning very heavily towards the
concept of a 50Hz controller. The resulting controller will be simpler and
much less expensive than a 2.5kHz
design.
In my experience, these are very
important points and as I have pointed
out above, the controller will spend
most of its time flat out anyhow.
Other approaches
Now let us discuss the ways other
designers have approached the problem. The first example is a simple
2.5kHz controller with no braking.
This controller is very smooth and
quite linear in operation. It has six
FETs which provide ample current
for most applications. A voltage tripler
provides 12.5V at the gates from the
4.8V Rx battery. It is a very nice little
controller.
I also have a circuit of European
origin using the least components I
have ever seen in any controller. One
wonders how well it works. This is an
opto-coupled unit to minimize noise
fed back into the Rx from the motor
drive circuit. It is fitted with a backEMF brake (dynamic braking) and
again one wonders just how well that
brake circuit works.
From bitter experience, I have
learned that the ON resistance of the
transistor across the motor must be
less than 100 milliohms for any braking effect to be achieved, which means
that it must be driven hard. It has no
voltage tripler and the drive voltage
for both the forward and braking FETs
is derived from the motor battery
which is in this case quite adequate,
being in the range of 10-35V. The disadvantage is that as the motor volts
fall, so do the drive and braking
voltages.
Noise is also a bigger problem as
the motor battery is coupled into the
drive electronics and so an optocoupler is almost mandatory. It was obviously designed with model aircraft
usage in mind, as a 7.2Vbattery would
not provide sufficient drive to turn
"From bitter experience, I have learned that
the on resistance of the transistor across the
motor must be less than 100 milliohms for any
braking effect to be achieved, which means
that it must be driven hard".
the FETs hard on. It is typically European in approach, showing concern
over feedback noise but unusual in
using 50Hz.
Another circuit uses 50Hz operation and has several clever features,
including braking. Separate decoders
drive the forward and braking FETs
so that the brake cannot come on
whilst forward is energized and vice
versa. If this did happen, it would
provide a dead short through the braking and forward FETs and destroy the
controller. The circuit also has a voltage tripler which provides heaps of
drive to both sets of FETs.
This unit has been designed specifically for cars and uses a battery
eliminator. The problem with battery
eliminators is that the Rx runs off the
motor drive batteries which eventu-
Yokogawa DL1100 Oscilloscope - continuedfromp.16
press the "Initialize" button. This
brings up an "Initial Exec" message
on the screen, prompting you to press
one of the softkeys (by the way, they're
called "softkeys" because their function changes with each new screen
menu).
You might wonder why you have to
press two keys to initialise the scope
when it would be easier to press one.
The same comment could go for the
Auto Setup routine . And for that matter, you might ask why the machine
could not initialise itself automatically at switch on.
The scope could undoubtedly have
ally go flat and thus all control is lost
- not good in an aircraft. This type of
Rx supply must also be filtered very
carefully if motor noise is to be kept
out of the circuit.
There are also reversing controllers
but these have a fundamental problem. The drive motor is included in a
bridge circuit (similar to the Rail power
controller featured in this month's issue) and thus there is double the volt-
been made to automatically initialise
itself at switch on but then there would
not have been the convenience of having the last used settings saved. And
the idea of making you press a soft
key after pressing a front panel button
stops you from accidentally wiping
out existing settings . If you do press
the wrong button and it brings up a
screen menu that you don't want, all
you do is press "Menu Off" and that
clears it. Pressing it again brings the
last menu back.
From the foregoing it should be clear
that the Yokogawa DLl 100 2 channel
100MHz digital oscilloscope is a
age drop across the FETs as there is
always one set of FETs on either side
of the motor. For this reason, reversing controllers are not popular with
the speed fraternity. They are, however, a must where total control over
the model is called for.
The final design
Note that none of these circuits has
all of the features considered desirable by the modern modelling fraternity so there is plenty of scope for
new designs. Drawing from the above ,
our proposed design is a now a little
firmer in that it will use 50Hz switching, dynamic braking, drive electronics working from the Rx battery, a
free-running voltage tripler and, as a
result of this battery isolation, no optocouplers.
SC
highly flexible and powerful instrument. It takes some time to become
familiar with all its features and use
them to the fullest. We had only a few
days with it but in that time we have
been very impressed. It is a fine instrument.
The DL 1100 is priced at $4900
which includes the GP-IB interface,
while the optional built-in thermal
printer is an additional $750, as is the
RS232 interface. These prices do not
include sales tax. For further information, contact Tony Richardson at
Yokogawa Australia Pty Ltd,
Centrecourt D3, 25-27 Paul Street
North, North Ryde, NSW 21_13. Phone
(02) 805 0699.
SC
APRIL 1992
55
I
PRODUCT SHOWCASE
I
The Electronics Workbench
This software package from Emona Instruments
is designed to enable on-screen simulation of
analog and digital circuits, complete with testing
by simulated instruments. It could be highly
effective as a teaching aid for schools and
technical colleges.
By LEO SIMPSON
One of the major problems in teaching electronics is the need to spend
large amounts of time in setting up
circuit demonstrations for or during
classes. Most circuit princi ,Jes are
best taught using theoretic l examples which can then be bacJ....ed up by
practical circuit examples. However,
the time spent setting these up can
often make this impracticable.
This Electronics Workbench package , produced by Interactive Image
Technologies of Canada, enables circuits to be simulated on the computer
screen, giving lecturers and teachers
more time to spend on other things.
Our review copy was of the profes-
sional version which provides a VGA
display and unlimited components
in a circuit. The software comes on
four floppy discs and the auto-installation system makes loading the software into your computer simple.
The Electronics Workbench comes
as two modules: analog and digital.
The analog section provides you with
four test instruments, as follows: a
voltmeter which can show volts ,
amps, ohms and dBs; a 2-channel oscilloscope which operates in a way
similar to a real one; a function generator which produces sine, triangle
and squarewave signals from lHz to
999kHz; and a Bode plotter for dis-
playing frequency responses.
Once the software is running, the
right-hand column of the screen shows
a 'parts bin' which contains the icons
to all the available parts you can use
in circuit. You have an unlimited
number of each component so you
don't have to worry about running
out of circuit parts. In fact, the limit
on circuit complexity is more a matter of computer speed rather than the
allowable number of parts; larger and
more complex circuits take longer to
simulate.
To lay out a circuit, you simply
click on the desired component with
your mouse and drag it to the desired
location on the screen. To join up
components, you move the mouse to
one of the ends of the component
until the connector of that component lights up as a small black box.
You then click and drag a connecting
wire between that component and the
next component.
Both the analog and digital sections
use the same layout procedure. The
digital section's parts bin contains all
the basic gates and flipflops, again in
lr
Ji l 00
-r =
=
1 (,(1
l
I,,,~~:
~t .:~. oow,n '
. .f
1)0 l-< f \ :
·$_; 1 0 0
kO
;-,: ~c• ;
-~ \.:..... __
This 3-stage common emitter amplifier is one of the
sample circuits provided and has both the dual trace
CRO and the function generator connected in circuit.
Note that the CRO shows input and output traces.
56
SILICON
CHIP
i
This circuit demonstrates the software's ability to provide
Bode plots of a Wien bridge network. The right hand
column shows the analog parts available. These are
brought to the screen by clicking and dragging.
unlimited quantity. The test instruments in this section include a word
generator which can hold 16 8-bit
words; an 8-channel logic analyser;
and a truth table/symbol converter
capable of turning truth tables into
circuit representations.
This allows you to set up a digital
circuit and go through the analysis
showing all the possible states.
The package also includes what is
called a Hypertext help system, which
can be tailor-made to suit your requirements. All you do is to type the
text you wish to appear on screen in
an ASCII-format file on any wordprocessor. This feature makes it suitable for use alongside most textbooks.
Components such as op amps and
transistors are assumed to have standard parameters but you can customise
these to simulate virtually any device. One point we should make is
that this software package is not like
some of the more expensive circuit
simulation packages which have comprehensive libraries of most commercially available op amps and transistors. Instead, it is intended more as a
teaching and tutorial package rather
than for design testing simulation, although it can do this to a limited
extent.
It is not possible to link analog and
digital components together. In a classroom situation, where analog and digital electronics tends to be segregated,
this would not cause a problem but it
makes it difficult, if not impossible,
to analyse many of the circuits de-
scribed in SILICON CHIP.
Some of the supporting literature
which comes the Electronics Workbench suggests that this software package is ideal for practical classes with
students because it allows them to
build. circuits without the need for
components, test instruments and the
like, saving the school or college
money.
We hesitate to fully agree with this
because as useful as the package may
be, it cannot fully demonstrate to electronics students the practical problems that come up in circuit design
and layout; eg, earth loops in amplifier design or over-biasing a class AB
audio amplifier so that the output transistors blow up. Interestingly though,
if the input of the simulated oscilloscope is not grounded, 1 volt of 60Hz
signal is added to the output waveforms. This simulated hum pickup by
the circuit is a small but practical
point which would often be overlooked by students.
The Electronics Workbench comes
in three versions: the personal version which has a monochrome display and can run circuits with up to
30 components, and costs $149; the
personal plus version which has unlimited components, retailing at $299;
and the professional version with both
EGA and VGA capabilities for $429.
Each comes complete with a useful
reference manual which shows how
to install and operate the software, as
well as explaining briefly how the
software simulates the circuits.
-
ii
····- • .. ~- . ....
. -
Our first full catalogue of our huge
range of electronic components and
kitsets is nearing completion and will
soon be delivered to those requesting
a copy - FREE!
To secure your copy, please fill in the
coupon (or copy details), send together
with 3 x 45<1: stamps for postage and
we'll send a catalogue, hot off the
press!
You'll also receive updates, bonus
offers, specials, etc. during the year
AND each month until June you will be
in the draw for a free SCOPE PH20
soldering iron!
.::,
=:.
Q
'eLJ / Please send me a FREE catalogue
0:;)t
I have enclosed stamps for postage
Name: .
Address ..
.. . .. Postcode
,\
ALL ELECTRONIC COMPONENTS
l i 118 · 122 Lonsdale Street. Melbourne. V,c 3000
l:L.. Telephone (03)6623506 Fax (03)6633822
Our conclusion: this software could
be very useful to students and lecturers in a structured electronics course.
For further information, contact
Emona Instruments, PO Box 15,
Camperdown, NSW 2050. Phone (02)
519 3933.
- -
. .·.... . . ==~~~"';:=J;&c-~=:-, ~='.'- - - · ·;:'.::.::: ,:;-:=;0=2:s~:'.-;=:-·:- - - - - -~
----··- C·---c_,--, ··
-
-=---=-=:--:
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<at> ..
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< .
<
-:
1
i:
..-
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-~~,:~~~-cc=~. -.··
---l~;-~:8? ~~~~-·-~---r-:-·_ ,- - . . _J -~ _J·!··-11!,' ....-I.••.···.· .i.~ .,._·_:_···r· .·_
•..·
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r - -> :::-' ------
.
I
.. +·· ·,,,..,--;:::;_--::>--.~·-t-~~
A logic analyser and word generator make it easy to step
through a 7-segment display driver. These instruments
are brought down by clicking and dragging them from the
top screen row.
-x-_,,...:::1-.,\.. ...._
'--_,..:-·
,,- ··-:=::,-~;;:,
-
1:
i v.,· -t'.· '.,:. ·r.·
.~
l
Complex digital circuits can be simulated by the
Electronics Workbench. This circuit is a BCD decoder
which is based on simple logic gates. The right-hand
column shows the components "parts bin".
APRIL 1992
57
PC-compatible
prototyping cards
Rod Irving Electronics has a new
range of prototyping cards that are
double-sided with plated-through
holes. The range consists of three
boards, the first two having 5-volt
and ground rails around the outside of the board and access to all
pins on the bus. One is designed
for an 8-bit or XT bus and the other
HP's basic
instrument line
for a 16-bit or AT bus. Both boards
retail for $59.95.
The third card is designed for a
16-bit bus but also has a bl!lilt-in
address decoding circuit and data
buffer. It sells for $84.00.
All boards have provision for a
DB socket with up to 37 pins for
an external port. For more information, contact Rod Irving Electronics, 74 Parramatta Rd, Stanmore, 2048. Phone (02) 519 3134.
products. The new line of basic instruments has the same philosophy
but has been engineered to keep product costs and prices down without
compromising performance.
In the past 12 months, a general
purpose voltmeter, an oscilloscope, a
power supply, a dynamic signal analyser, an LCR meter and a milliohm
meter have been released. The intent
is to expand the range across the entire HP product line.
For more information, contact the
Customer Information Centre, Hewlett
Packard Australia, 31-41 Joseph St,
Blackburn, Vic 3130. Phone (008) 03
3821 or in Melbourne (03) 272 2555.
New Digitor
multimeters
In response to customer need, HP
has been working on a series of new
test instruments under the banner of
"the basic instruments program". The
program's aim was to develop affordable test instruments with the same
quality and reliability as the existing
HP range.
HP's traditional focus has been to
develop state of the art test instruments, not only in design, but also in
the manufacturing and testing of its
58
SILICON CHIP
Dick Smith Electronics has recently
released a new range of high quality
Digitor multimeters. The meters are
built to survive professional use under harsh conditions. A high impact
Valox case protects against accidental
damage and an 'O' ring seals the case
against the ingress of moisture and
dust.
The multimeters comply with MIL
STD 28800 Class 11 lA and IEC 348
specifications and have both fuse and
transient voltage protection on the
inputs. Additionally, the meters will
give a loud beep should they come in
contact with dangerous voltages.
The range includes a true RMS
digital unit with
analog tone (Q1586, $215); a 29range digital unit
(Q-1584, $179); an
autoranging digital unit (Q-1582,
$149); and a pencil style digital unit
with data hold (Q-1580, $149). The
latter is designed mainly for electricians and servicemen.
For further information, contact Bill
de Rose or Rex Callaghan at Dick
Smith Electronics on (02) 888 3200 or
see the range at your nearest Dick
Smith Electronics store.
Safe & effective
video head cleaner
The new Trackmate TM271 VHS
maintenance cassette solves the problem of cleaning fragile and inaccessible VCR parts by using a system of
three brushes rather than tape. Being
much wider than a video tape, the
brushes clean not only the areas of
normal tape contact but other regions
where dirt can accumulate, such as
the drum cooling grooves.
The brushes are made from thousands of flexible filaments which are
claimed to absorb dirt six times more
effectively than conventional cotton
buds. ,
Using the cleaner is simplicity itself. Isopropyl alcohol is applied to
the brushes via a special pen and the
cleaning cycle is set by twisting a
"timer" switch. The cassette is then
inserted in the VCR and "played".
The cleaning cycle automatically
stops if there is a problem or if the
user gives the VCR an incorrect instruction. A built-in counter notes the
number of applications and after 10 uses it reminds the
user to wash the fibre brushes, which are mounted on
removable cartridges.
The Trackmate TM271 retails for $39.95 . For more
information, contact Chantal Dray at Trackmate Australia, PO Box 652, Avalon, NSW 2107. Phone (02) 973
1807.
Electronics
Workbench®
Personal torches from Rod Irving
Rod Irving Electronics has a nifty range of personal,
go-anywhere touches. They are made of corrosion resistant, machined aircraft aluminium and are waterproof.
All seals are fitted
with o-rings to make
the torch completely
watertight.
They come with a
spare bulb in the battery compartment
and feature a twist
on/off switch. Turning the lens further
adjusts the focus of the beam. Complete removal of the
lens turns the torch into a mini beacon.
Two sizes are available, the smallest containing a single AAA cell and the larger one, two AA cells. Both retail
for $11.95. Also available is a rechargeable key ring torch
suitable for finding your car and door locks at night. For
more information, contact Rod Irving Electronics, 74
Parramatta Rd, Stanmore, NSW 2048. Phone (02) 519
3134.
NW.OGCIRCUn,~
;:;; GD
■
o- ,
.'
D>
•
.........
CS)
0
66060000 """'
Build and simulate both analog and
digital circuits, complete with simulated
instruments on your computer!
FEATURES
• Quick and simple circuit entry • Digital and Analog
Modules included, complete with all components • Simulated
instruments: dual trace scope, spectrum analyser, function
generator, multimeter, digital word generator and logic
analyser • Complete control over all component values and
parameters • Print: circuit schematics, parts list, instrument
readings, macros • Logic conversion -truth table to Boolean
formula to logic gates • Customisable hypertext help system
THREE VERSIONS
Variable gain amplifiers for AGC
The new AD600 and AD602 ICs from Analog Devices
are monolithic, dual-channel, low noise variable gain
amplifiers, featuring wide bandwidth and low distortion
for use in AGC (automatic gain control) and programmed
gain applications.
Gain characteristics
for the AD600 are 0
te +40dB and -10 to
+30dB for the
AD602.
Each channel of
the amplifier employs a patented
variable attenuator
and a high speed
fixed gain amplifier. The signal to noise ratio for a 1V
RMS output at 1MHz is -76dB for the AD600 and -86dB
for the AD602.
With relatively few additional components, amplifier
sections can be cascaded for a total gain control range of
80dB. For applications such as analog weighing systems,
each channel can be turned off by a TTL-compatible
gating signal which prevents signal transmission and
sets the DC output to ground.
The AD600 and AD602 are available in either 16-pin
DIP or SOIC. For more information, contact NSD Australia, 205 Middleborough Rd, Box Hill, Vic 3128. Phone
(03) 890 0970.
SC
• Professional Version: EGA/VGA colour display;
unlimited components
• Personal Plus Version: Monochrome display; unlimited
components
• Personal Version: Monochrome display; limited to 20
----------------I
YES
■
I want ELECTRONICS WORKBENCH
in my computer
Professional Version
Personal Plus Version
Personal Version
$429
$299
$149
Plus$7
Delivery
Enclosed is my cheque/money order for $_ _ _ _ _ or
Please debit my
Ca
rd
No.j
O
Bankcard
O
Mastercard
IIIIIIIIIIIIIIII
Signature _ _ _ _ _ _ _ _ Expiry Date _. _
/_ _
Name _ _ _ _ _ _ _ _ _ _ __ _ _ __ _
Street _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
Suburb/Town _ _ _ _ _ _ _ _ Postcode _ __
Send to: Emona Instruments,
PO Box 15, Camperdown, NSW 2050.
Tel: (02) 519 3933 Fax: (02) 550 1378
·-----------------~
APRIL
1992
59
AL TRON/CS 24 HOUR EXPRESS DELIVERY
'Our customers are often amazed at the speed and efficiency of our Jetservice Courier delivery. Phone your order Toll Free 008 999 007 and presto
we can deliver your order next working day (country areas 24-48 hours later).
Our famous 14 day satlslactlon money back guarantee protects your hard earned
$$$'s should ever a purchase be unsuitable for your needs. I invite you to try
Australia's best electronics phone order service soon.'
Regards, Jack O'Donnell
The All New Powerhouse 1200W Inverter
This new design of Power Inverter will provide 1200 Watts of power from a heavy duty 12
or 24V battery. Usln9 the latest Mosfet output stage and toroidal transformer this inverter is
efficient and will deilver high surge currents.
The Powerhousa has been designed not only for rugged bullet proof operation but for ease
of construction, two PCB's hold all circuitry with one inter-connecting cable. (7 wires).
Thll kit come, lo you In • luHy drilled, pre punched chUIII complete with lllk ICrH ned
front panel. Auembly of the kit 11 1lmplllled e1 the majority of component, mount on e
llngle PCB. Thul vlrtually e llmlnetlng all external termln1l1. Sulteble for UNI In camping,
boetlng, ll1hlng, mining, remote Mlllement1 etc.
F11lure1: • Massive 1200W continuous 2400W surge will run
almost anything • 12 or 24V operation selected via internal wiring
• Low battery cut-out • Over temp cutout • Circuit breaker for
overload protection • Auto start circuitry for standby operation •
Easy to construct
Compact 40 Watt Inverter
(SC Feb '92)
- --
K8710 $79
-- - ~
.00
This fantastic little unit is ideal for use with
incandescent globes, (note this model
inverter will not run fluorescent lighting)
electric shavers, small radios and some plug
pack operated devices, ie charging cord less
drills and other rechargeatle battery
appliances etc.
Feeturea: • Operates off 12V DC • Battery
connection leads provided • Light weight •
Uses Mosfet devices • High efficiency • Low
heat dissapation
Baby Room Monitor
(S.C. Jan '91)
(SC Dec '91)
This TV transmitter
enables you to
transmit signals from
the output of your
VCR to a second TV
set in the housa
without messy splitters
and cables. Two versions available for videos
with UHF or VHF outputs.
K
5880 UHF Version
K 5885 VHF Version
$74
.95
Digital Altimeter
for Gliders
and Ultralights
(SC Sep/Oct '91)
K11790 Kit Version $799.oo
6792
Built & Tested 12V Input $999
6793 Fully
Fully Built Tested 24V Input
K
K
1180
$24.9s
Using state of the art
circuitry this supply will be a
great asset to the enthusiast
and professional alike. It
uses switch mode principles
which allows for smaller
transformers, and
heatsinking which means
greater efficiency, less heat
and lighter weight.
Feature1: • Variable output • Variable current limit • Separate Earth Terminal •
Individual Volt and Amp Meters • Constant 13.SV setting • Short circuit proof
Speclllcatlon1: • Output voltage 0-45V • Output current SA <at> 35V, 6A <at> 40V •
:e8~~~tb~~r~;;; ~i~/f~t ;~~l~~~scek~Ou~~~t~e~s8t~a3,,5~,'7 Current limit SOOmA-
Low Voltage Cut-Out for Cars and Boats
This Baby Room Monitor allows you to
listen to your baby from a remote
location using a conventional FM
receiver. It runs from a single 1.5V AA
battery and includes a muting facility
so that it only transmits sounds above
a certain level.
(SC Jan '92)
Build this simple little device, and avoid getting
caught out with a flat battery duri ng your
holidays. It simply connects into a 12V
accessories power line, and shuts off the flow if
the battery voltage drops to a dangerously low
level. Ideal for battery powered camping fridges
etc. Adjustable Cutout Variable from 10.9V to
11.9V. Includes Automatic or Manual Voltage
Reset Function.
K
4328 $24.ss
Infra-Red Light Beam Relay
7
·,1:::;. _--_;;_.,--.",,.En·....:-,- ~
~ :
·\_~
,-.'~ _vU#lf.-,•----- ---l
This compact digital altimeter
·
can display altitude up to 19,990 feet with 10 feet
resolution. Accurate to better than 3.5 percent. A must for
hang-gliders, ultralights etc. Operates on 9V battery.
(SC Dec '91)
This simple project allows you to
Low Cost
'Karaoke'
Adaptor
~!ilfa!~!i~~~~~~:
~~:"b~:i:~
it triggers an alarm for a 1 second
period. Ideal door monitor for
shops or for security around home
or office. Requires 12V DC
plugback (M 9002).
.
.l1
_Kz_sao_$_2_9_9_.oo________-+-_K1_,2_0_$_3_2_.9_s----lh,;~~;:-;.Colour TV Pattern Generator
is new colour TV
ttern generator
oduces saven
parate patterns: •
heckerboard • White
ter • Crosshatch • Red
ster • Dot • Colour bars
Greyscale
will enable you to set your TV's convergence and purity
r the best possible pictures. Requires 12V AC plugpack
9020 $16.95.
.00
Adjustable 0-45V, 8 Amp Bench Power
Supply (SC Jan/Feb '92)
$375 .00
K 3380
~i~
K
&
4 Channel Guitar Mixer and
Preamp
K5535 $49.9s
(SC Jan 1992)
This unit features saparate bass, midrange and treble
controls, very low noisa and distortion, separate Input
level controls plus an output level control. Ideal for usa
with most musical instruments from keyboards to guitars
to tape decks. In fact, you can feed it with just about any
audio signal - it's not just limited to guitar outputs.
• Dl1tortlon: (at lkHz and 100mV input) less than 0.0075%
• F~uency Re 1po1111: 18Hz-35kHz (+/ -3dB) .
The kit includes PC Board, potentlometres, input sockets
and all specified components. The kit does not include
the optional ground plane, nor the 1SV power supply
board.
It's time to bring out all those hidden vocal
talents that you've al ways known were there. With
this project you can remove the lead vocal from
almost any recording, and replace it with your
own via a standard microphone. It's a great way
to liven up a party!
.K 1110
$34.9s
Hlah Power Car Alarm
With" lrelest Remote Control
125dB siren. Flashes headlights and sounds
siren when unauthorised entrance through
the car doors, boot, bonnet (negative trigger
inputs) or removal of the car stereo (normally
closed input to earth). Automatically resets
after 60 seconds.
10 watt, 8 ohm.
Ideally suited to
S 5460 siren cover
and our alarm
panels. This horn can
deliver in excess of
120dB when driven by
an appropriate driver
circuit.
Protects external siren from
tampering, weather etc. Also
ideal for mounting strobe. Suits
C 2015 horn speaker. Tamper
switch available.
s5220$99.oo
$29
S 5221 Anditional Remote Control
.95
Economy Alarm System
This system comes complete with the
following components: • One Alarm Panel •
One Passive lnfrared Detector (P.I.R.) • One
AC Power Pack • One 8 Ohm Horn Speaker
• Three pairs of Magnetic Reed Switches •
One 12V/1.2AH Rechargeable Back Up
Battery • Emergency Panic Button
Alarm Panel Feature•:• 5 Protection Circuit Loops • Independent Connections for
N.C. and N.O. Sensor Switches • Arm - Disarm by Digital Access Key-Pad • MultiStation Remote Control • Warble Tone - Steady Tone Siren Driver • Adjustable
Timers for Entry Delay and Siren Duration • " Latch" and "Timing" Output Relays •
Remote and Local Alarm Status indication
This system is easily installed by the Home Handyman No special tools or
equipment are required. Comprehensive mstallat1on 1nstruct1ons suppiled.
s 5470 Normally $~00 Thlt Month Only $299.oo, Save $50.oo
s 5480 Cl:28.s5
S 5180 Tamper Switch $1.85
Alarm Strobes
Uses Xenon Strobe •
tube for high energy
flash . Output rate
approx 1 per
second. 12V DC,
320mA. Dimensions:
97mm diam, 50mm
High.
·
$F"s5, Now
S 5455 Blue
S 5450 Red
$20.oo
C 2015
$15 .95
Super Small PIR
11
I sC11•
Incorporates Pulse Count
:C;edib \;.
1
Trig9ering which virtually
eliminates false alarms.
QI"
Operates on 8-16V DC.
Features : walk test LED,
wide 12x12m detection, N.C.
tamper switch, interfaces
with most alarm panels. See
AL TRON/CS '92 catalogue
for f•JII details.
S 5302 Normally
$}4oo
This Month $69.oo
UHF Microprocessor ControUed .Wireless Security System
.
.
Apart from the flawless operation of the system one of the great features Is its appl1cat1on with rented or leased premises - let's face It, money spent on installing a wired
system in your home or office, factory, etc is irrevocably lost when you move on. With this system you simply take it with you. Ultra high-tech and push button operation
makes this unit a bre,eze to install and operate. Features 6 sectors plus 2 x 24 hour fire and tamper circuits. The S 5240 system includes main controller, 1 Passive Infra
Red Movement Detector, 1 window or door Reed switch, wired siren, power supply, back-up rechargeable battery, and a special personal remote. All sensors are radio
transmitters which means no wiring is neccessary (except for the plug pack and siren) . The whole si·stem is coded so it can not be interfered with and can be changed
any time by the owner. Each individual sensor can be easily set to operate on any sector. The main controller utilizes latest EEPROM technology which means things like
selecting user on/ off codes, isolating sectors are a breeze. Includes a myriad of other amazing features, too many to mention .
Call AL TRON/CS today tor a ,,.. colour brouchure.
Wireless Remote Keypad
Complete ay1tem lncludea:
External Siren
S 5255 $135.00
I
Red Detector/Transmitter C 2015 $15.95
1 x Door/Window reed Switch/Transmitter
1 x Hand Held remote Control/ Transmitter
1 x Horn Speaker - 10 watVwired
1 x 240V AC adaptor
1 x 1.2Ah Back-up Battery
Passive Infra Red
1 x Set of batteries for all transmitters
i : ~~;;i~~ in~~:
12" Guitar
Soeaker
Attention all guitarists and keyboard
musicians. Th is fine
USA designed
speaker is
supplied as
standard
equipment to the
\liorld famous
brand name series
of Guitar Amps.
• Impedance: 8
Ohm • Sensitivity:
101dB/W (0.5m) •
Weight: 2400'gm
c 3102 $99.00
8" PECC Woofer
60 Wattt RMS, 100 Walla Max.
These Poly Emulsion
Coated Cone (PEGG)
Speakers utilize the
development of high
grade driver components
in Japan , such as
Barium ferrite magnets
and specially formulated
paper cones
impregnated with poly
emulsion. The result is a
driver of quite
remarkable power
handling , performance
and extremely low
distortion .
Redford 4" Carbon Fibre
Speakers
These 4" Dual Cone drivers are built from the latest
technology in magnets, voice coils and carbon fibre
cone material. They exhibit quite outstanding
reproduction from the low frequency register through
to quite remarkable mid range performance. The
Carbon Fibre Cone is lightweight yet rigid, greatly
reducing cone breakup and distortion. Musically,
carbon fibre reproduces sound with a much smoother
frequency response. Available in 8 or 16 ohm
impedances, making them ideal for multiple speaker
applications.
Rated Input Power. . . . . . .
15W
Max. Input Power. . . . . . . . . 25W
Freq. Response ....... FO-20kHz
Resonant Frequency .... . . 110Hz
Sensitivity . ............. 96dB/W
Magnet ......... . .. . 226gm/8oz
~95, Now
s 5245 $155.oo
Redford PECC
Woofers
NEw
FO R
•92
50 \van, RMS, 100 Watt, Max.
C 0641 8 Ohm
C 0643 16 Ohm
Movement Detector
Door/ Window Reed
Switch & Transmitter
S 5247 $72.95
s 5240 complete System
79
Only $ 6
.oo
$24
.95
12" PECC Woofer
80 Watts RMS 160W Max.
Impedance (300Hz) . .
. . 8 Ohm
Frequency Response ...... FO-4kHz
Resonant Frequency. 60Hz (+/ -12Hz)
Sensitivity
....... 98dB/W(0.5m)
Magnet.. . .
. . 848gm
Impedance (300Hz)
.... 8 Ohm
Frequency Response
. FO-3kHz
Resonant Frequency .. 25Hz (+/ -5Hz)
Sensitivity . . . . . . . . . . . 98dB/W(0.5m)
Magnet.
................. 1408gm
c 3024 $68':oo,
c
Now $54.95
3030 $'125.oo, Now $99.95
10" PECC Woofer
15" PECC Woofer
80 Watt• RMS, 130 Wattt Max.
Impedance (400Hz)
.. 8 Ohm
Frequency Response .. . ... FO-4kHz
Resonant Frequency .. 28Hz (+/-5Hz)
Sensitivity .
. .... 97dB/W(0.5m)
Magnet.
. 1170gm
100 Watt, RMS 200W Max.
Impedance (400Hz) . .
. ... 8 Ohm
Frequency Response ...... FO-3kHz
Resonant Frequency .. 25Hz (+/ -5Hz)
Sensitivity ............ 98dB/ W(0 .5m)
Magnet..
. .... 1835gm
c 3026 $90"95 , Now $79.95
c 3032 $)a5oo,
Now $ 1 9 9 .95
Sensational New
Dome Tweeter
Ferro
Fluid60
cooled
voi
ce coil.
watts
•
power capability.
smooth
response Silky ·..
1.5kHz to 20kHz. Wide '
angle dispersion. In
comparitive tests we
rate this fantastic new
Dome Tweeter
superior to the VI FA
D19! (which costs $45 or
more). Incredible low
price!
C 3018 Normally $~.50
Introductory
:tee
.
NEW
FO R
'92
$ 2 7 .50 ea, or $ 5 2 pair
Save your valuable CD's from
finger prints and some fine
scratches with this wet type
cleaner. Includes brush and
cleaner spray. A bargain at this
price.
Excellent
Clarity
And
Performance
A 9220 Normally $)'1'.95
Range: Depending on conditions approx.
300M Requires 8 x AA batteries.
A 1980 Normally
This month Only $9.95
This Month $ 9 9 .00
$1.Nf.oo
Amazing Nicad Battery Bargain
from $2.oo
.,
~~
All full specification premium quality. Good for up to 1000 recharges.
unm
lf(lll
~~
1-9
S 5020
S 5022
S 5023
A/B Computer
Switch · · ·
Box
$2.95
$8.oo
$14.oo
AA 500 MAH
'C' 1.8AH
'D' 4 AH
Built in ignition cap • Uses standard butane gas • Comes with safety
bench stand• Supplied with 2mm soldering tip and blow torch tip•
Adjustable temperature from 400°C to 12000C • Can be easily refilled with
standard butane lighter gas • Replacement tips are less than half price of
some other brands!
T 2452 Replacement 2mm Tip $4.95
T 2455 Replacement Exhaust Port $4.95
T 2450
.50
T 2448 Weller Butane Gas Refill $5.95
This universal infra-red
remote control makes all
other remote units
superfluous. Will control
CD players, videos, TV' s
and stereos etc. Controls
up to 6 different
appliances. Easy to use
and programme from an
existing functional remote.
With this simple device you can monitor
any door in your house. This two piece
alarm consists of control box and
magnet. The magnet simply mounts onto
the door frame while the unit is mounted
on the door so that when closed, the
magnet and control box are opposite.
Easy to use on/ off switch. Built in
beeping buzzer sounds when tripped.
Requires 9V battery.
s 5315
'92
u1ea elate ot the art ceramic healing
element. T 2446 Normally $ ~ 5
Micron Mk II
Soldering Station
I
Electronic Temperature Controlled,
Temperature Selectable, Soldering
Station. The MICRON T 2440 soldering
station offers the ultimate in controlled
temperature hand soldering.
Feature,: • Variable Temperature Control
• LED Temperature Readout• Zero
Voltage Switching protects CMOS
D<,vices • Grounded Tip • 48 Watt
Element • Thermocouple lmbedded in Heating Element for Precise
Temperature Control • 24V Low Voltage Element • Rubber Silicon Lead •
Chrome Plated, Iron Clad Ultra Long Life Tips • New Improved Ceramic
Element
$139
T 2440 Normally $J.i9'.95, This Month Only
.95
G pfllCE!
$15
This Month $ 3 9 .95
,-MAz.1N
Thie le the 1992 model of our fantaatlc Labtech Dual Trace 20 Meg Scope. There are over 3000 now In ,.,.lca throughout
Auetral/e - Our cu1tomera Include Unlvare/tlu, R-arch E1labll1hmenla and lnduetry
Famous Labtech 20MHz Dual Trace
Oscilloscope
J
The '92 model is a dual trace 20MHz oscilloscope using a
high brightness CRT. The vertical amplifiers have high
sensitivity of 5mV/ div and a frequency characteristic
response with smooth roll off exceeding 20MHz. The TV
sync. signal operator circuit is provided to ensure stable
observation of video signals. Triggering is obtained by
'
sampling the AC power waveform, external waveform or
internally generated trigger . Highly recommended for
\
Two Channel Pro Power
Amp 90 Watts Per
Channel
SENSATIONAL VALUE
NORMALLY
$699.oo
THAT's i100 OFF
k«&w.JUJJIAA,, ,•~,
~~
i:
_
'.'· --·- _!_.c-'c ' I < '\WW
:r~J~-
Thi• 1tereo amp 11 ldaal tor
background/foreground appllcallon,.
Fantattlc tor reetauranta, 1hop1, dleco'1,
aerobic, , PA t0und 1y1tem1 and home.
5e,.1ce Wortlbench, De,lgn Laboratory, Manutacturero,
Unlveroltle1 and the dedicated enthullHtlc.
Q
NO~ ~AC~ IN STOCKI
Amazing value! 240V AC inbuilt neon
glows red . Panel cutout 18.6 x 13mm.
• 90 watts RMS per channel minimum into 8
Ohms from 20 to 20,000Hz with less than
0.05% THD • 2 large power meter indicators
• EIA Panel with handle device • XLR socket
for speaker terminal • Output relay to
eliminate turn-on and off transients •
Dimensions: (W x H x D) 482 x 92 x 295mm •
Weight: 10.5kgs • Ideally suited to A 2210
stereo tuner.
S 3218 $1.50 u, or 10up $1
A 2040 $~ Thie Month $599.oo
0156 This Month Only $599.oo
Ideally ·suited to Q 0156 (2
required) . Superb quality.
DC to 80 MHz, Max 600
Volts DC. Lead length
approx 1.5m.
Q
Screwdriver temperature adjustable
between 2500C and 450' C enabling very
delicate soldering on low settings with
surprising heat energy reserve on
maximum setting. Relative temperature is
indicated by LED lamp brightness. Now
$39
Scoop Purchase On
Door Alarms
► OR
H 0236 Double $5.50..
:.,;rr
~
I .•
H 0235 Single $ 4 .95 ea
11
rfb~~~~
c:t ~~~na~y~~ePe~~g ~r.a
~~wgas soldering iron. Feature••
See through gas chamber (no more guessing how much gas is left!) •
Universal Remote
Control
NEW
25+
$2.oo
$ 6 .oo
$ 12.oo
~ t~
~....J
·.: : ~ -, ~
~~
All New IRODA Gas Soldering Iron
Two way printer/ peripheral computer
switch with D25 sockets. Allows two
printers to be run off one computer and
individually selected or allows one printer
to be run off two computers and
individually selected.
NEW
D 1570 Normally $J8".95
FOR
'92
This Month $ 3 9 .95
A 1000 $69.95
10-24
$ 2 .50
$7.oo
$1 3 .oo
lnterlocklng Part, Drawer•
Unique design allows units to be
'dove-tailed' together. Drawers
will not stick or seize. Single or
double drawers available.
0175 $49.95 ea
Illuminated SPST
Rocker Switches
Auto-Ranging Multlmeter with Bar
Graph Readout for Just $99.oo
Compar~s Very Favourably to Fluket or Beckmant
at a Fraction of the Cost!
Feature,: • 42 Segment Bar Graph Display • Auto-ranging on Voltage and
Resistance • Memory Mode • Low Ohm Range • Hold Facility •
Automatically indicates negative inputs • Low Battery Indicator •
Continuity check with Buzzer
Speclllcallone: DC Voltage Ranges: 5 (200mV, 2V , 20V, 200V, 1000V) Input
Impedance: 100m Ohm, 200mV Range, 10M Ohm. the other Ranges AC
Voltage Range: 4 (2V, 20V, 200V, 750V) Input Impedance: 10M Ohm DC
Current Ranges: 200mA, 10A AC Current Range: 200mA, 10A RHl1lance
Ranges: 200 Ohm. 2K Ohm 20K Ohm 200K Ohm. 2M Ohm , 20M Ohm
Ganeral Display: 3½ digit LCD
Q 1075 Normally $1$.'oo Now $99.oo
Q 1077 Protective Holster $12.50
Q 1078 Carry Case $12.50
t
TM
ea
Our Top Selling 17 Range Dlgltal
Multimeter for
an Amazing $39.95
With quality and features you would expect only
on expensive meters the Q -1 056 represents
ex cellent value fo r money.
Specltlcallone:
DC Voltage: Ranges 2-2000V
AC Voltage: Ranges 200V, 500V
DC Current: Ranges 200mA, to 10A
Re1l1tance: 5 Ranges 200 Ohm, to 2M Ohm
Diode Teal: Test Current 1.0mA
Test Voltage 3.2V Max
Battery Te,t: Ranges 1.5V, 9V
Loaded Current: 1.SV 100mA, 9V 6mA
Q 1058 Normally ~
95
Thi s Month $ 3 9 .95
Q 1057 Carry Case to Suit $12.50
~
TRANSFORMER SALE Save Up To 30%
All Altronics Mains Transformers are now wound on segregated nylon 66 flame retardant
bobbins. Models M 2851 - M 2855 and PCB Transformers M 7112 - M 7130 are fitted with primary thermal fuses.
All comply to the latest (and very stringent) Australian Standard Code AS 3108
Customers please note -
ALL MAINS TRANSFORMERS PRIMARIES 240v SPECIFICATIONS LISTED REFER TO SECONDARY
WINDINGS
Torlod Power Transformers
Multlpurpose SOVA
80VA Model•
160VA Modela
300VA Modela
500VA Model•
Dlmenalona and Weight
9, 12, 15, 18, 21, 24, Volts at OOVA output
M 2165 Normally $26.so Thla Month $2O.oo
SOVA
Multlpurpose 100VA
Normally All $49.95
Now$45.ooaa
12, 15, 24, 27, 30, Volts at 100VA output
Model
M 31)20
M 3025
M 3030
M 3035
M 3040
M 2170 Normally $29.95 Thi• Month $ 2 2 .oo
Multipurpose 120VA
12, 15, 24, 27, 30, Volts at 120VA output.
M 2175 Normally $39.95 Thi• Month $3O.oo
12.6V CT
150mA
M 2852
12.6V CT
300mA
M 2853
12.6V CT
500mA
M 2854
24V CT
150mA
M 2855
30V CT
150mA
M 2154
12V, 15V, 18V
1 Amp
M 2155
6V3, 7V5,8V5
Norma lly All $65.oo
M 2156
M6672
6, 9, 12, 15V
Normally
1-9 ea
10+ea
$7.30
$7.65
$8 .20
$7.65
$7 .65
$11.00
$6.00
$5.00
$6.00
$5.00
$6.00
$5.00
$6.0 0
$5.00
$6.00
$5.00
$9 .00
$8.00
$9.00
$8.00
2 Amps
$10.95
$17 .95
$15 . 0 0
$13.00
1 Amp
$16.50
$15.00
$13. 00
9V5, 12V6, 15V 1 Amp
· Now $60.oo aa
Model
M 3055
M 3060
M 3065
M 3075
M 3080
SEC.
6+6
7.5+7 .5
9+9
12+12
15+15
Normally All $129.oo
Now $110.oo ea
Model
M 3085
M 3086
M 3088
M 3090
M 3092
M 3100
M 3105
Model
M 3120
M 3125
M 3130
M 3135
M 3140
M 3145
M 3150
M 3155
SEC. V
12+12
18+18
25+25
30+30
35+55
40+40
45+45
r
t
~~
Normally $13 .95
i
28mm
SEC 1
$1O.oo
$9.oo
SEC 2
240V
Microphone Type
Primary: 200 Ohm
Secondary: SOK Ohm
1 •l ~•~•
Ngrmally All $12.95 Thla Month
10+
MU Metal Shielded
Audio
•~~
•••
FUSE
1-9
M 0701 Normally $34.95
1O.oo aa
Thi• Month $25.oo
Or buy 10 or more for $ 8 .oo aach.
174 Roe St . Perth W.A. 0000 Phone (09) 328 1599
PHONE TOLL FREE 008 999 007
MAIL ORDERS C/ - P.O. Box 8350 Stirling Street PERTH W.A. 6849
STANDARD DELIVERY & PACKING CHARGE $5 .50 to 1Kg. $8 1 Kg-5 Kg AUSTRALIA
WI DE_ we process your order the day received an d despatch via . Austra lia Po st. Al low
approx g days from day you post order to when you rece ive goods.
SEC. V
30+30
35+35
40+40
45+45
50+50
55+55
60+60
65+65
.
....
Impedance: 600 Ohm line/600 Ohm
equipment Tuma Ratio: 1:1
7VA PCB Mount Mains
Transformers From $8.00
Model
M 7112
M 7115
M 7118
M 7124
M 7130
SEC. V
18+18
25+25
30+30
40+40
45+45
Normally All $89 .95
Now$80.oo ea
Telecom Type Line
Isolating Transformer
15, 17V5, 20,
24, 25V5, 30V
300VA
160VA
Mini/Medium Mains Power
M 2851
SEC. V
12+12
18+18
25+25
30+30
35+55
-~'
~%::' ,_-
~
"'
~,'-''"''''"''""-% ~
M 1000
Bridging laolallng Type
Used for coupling audio
modules. Prevents earth loops,
hums etc . Essential coupling
device where DC isolating is
required.
Nominal Impedance ratio:
10K: 10K (1:1)
M 0702 Normally $34.95
Thi• Month $ 2 5.oo
HEAVY HEAVY SERVICE -All orders of 10Kgsor more must travel Express Road - Please
allow 7 days for delivery . $12.00 to 10Kgs. $15.00 over ;QKgs .
INSURANCE - As w ith virtuall y ever y other Australian suppl ier, we send goods at
consignees risk . Should you require comprehensive insurance cover against loss or
damage please add $1 .00 per $100 of order value (minimum charge $1) . When phone
order ing please request "Insurance"
TOLL FREE PHONE ORDER - Bankcard . Visa. Mastercard Holders can phone order toll
free up to 6pm Eastern Standard Time . Remember with our Overnight Jetaervlce we deliver
next day .
AL TRON I CS RESELLERS
you -
Chances are there is an Altronic Reseller right near
check this list or phone us for details of the nearest dealer .
OVERNIGHT JETSERVICE Up to 3Kg is $10 .00, 3Kg to 5Kg 1s $23.00 - We proce ss your
Blue· Ribbon Dealer, are highlighted with a ■ These dealers generally carry a
order the day received and despatch via. Overnight Jetaervlce Courier for deliver y ne xt day
Country areas please allow addit ional 24 -48 hours.
comp rehensive range of Altronic produ c ts and kits or will order any required item fo r
you .
WA COUNTRY ALBANY BP
Electronics ■ (098) 412681 Micro Electronics (098) 412077 BUNBURY Micro Electronics (097) 216222 ESPERANCE Esperance Communications (090)
713344 KALGOORLIE Todays Electronics ■ (090) 215212 MANDURAH Lance Rock Retravision (09) 535 1246 Micro Electronics (09) 5812206 PORT HEDLAND Ivan Tomek Electronics
(09 1) 732531 ROCKINGHAM TV Joe's (09) 5271806 NT ALICE SPRINGS Farmer Electronics (089) 522388 DARWIN Ventron ics (089) 853 622 VIC All Electronic Components (03)
6623506 BORONIA Ray Cross Electronics ■ (03) 7622422 CHELTENHAM Talking Electronics (03) 5842386 CROYDON Truscott Electronics ■ (03) 7233860 PRESTON Preston
Electronics ■ (03) 4840191 COUNTRY BAIRNSDALE LH & LM Crawford (051) 525677 BALLARAT Balla rat Electronics (053) 311947 BENDIGO KC Johnson ■ (054) 411411 MILDURA
McWill iam Electronics (050) 236410 OLD Delsound PL ■ (07) 8396155 WEST END B.A.S. Audiotronics. (07) 8447566 WOODRIDGE David Hall Electronics ■ (07) 8082777
MAROOCHYDORE MALS Electronics ■ (074) 436119 MARY BOROUGH Keller Electronics (071) 214559 NAM BOUR NambourElectronics (074) 411966 PIALBA Keller Electronics (071)
283749 ROCKHAMPTON Access Electronics (East St.) (079) 221058 TOOWOOMBA Hunts Electronics (076) 329677 TOWNSVILLE Super Solex ■ (077) 724466 SA Force Electronics ■
(08) 2125505 BRIGHTON Force Electronics • (08) 3770512 CHRISTIE$ BEACH Force Electronics ■ (08) 3823366 FINDON Force Electronics ■ (08) 3471188 HOLDEN HILL Force
Electronics ■ (08) 2617088 LONSDALE Force Electronics ■ (08) 3260901 ENFIELD Aztronics ■ (08) 3496340 COUNTRY WHYALLA Eyre Electronics (086) 454764 TAS HOBART
George Harvey ■ (002) 342233 LAUNCESTON George Harvey ■ (003) 316533NSW David Reid Electronics ■ (02) 2671385 SMITHFIELD Chantronics (02) 0097218 COUNTRY COFFS
HARBOUR Cofls Habour Electronics (066) 525684 NEWCASTLE Novocastrian Elect.Supplies (049) 621358 WARNERS BAY Vilec Distributors (049) 489405WINDSOR M & E Elect. and
Communications (045) 775935 WOLLONGONG Newtek Electronics ■ (042) 271620, Vimcom Electronics (042) 284400.
• • •••
•• A.UXlUAJJV
=Sll:1.TJ111E \li FRAREl
D/J{ ·-··-
REMOTE R,._ILPOWER
r
I .
TIU.CK
M \ti
MAX
mm.
•
>
•
•
OL
INFRARED REMOTE
CONTROL FOR
MODEL RAILROADS
This infrared remote controller is based on our
veiy popular Railpower walkaround throttle.
All the features of the original circuit,
including pulse power, inertia, braking and
full overload protection are retained, and a
few more have been added to make this a
really deluxe model railroad controller.
By LEO Sll\1PSON & JOHN CLARKE
64
SILICON CHIP
Over the years, we have seen a
number of solid state throttles for
model railroad layouts but none
matches the circuit presented here for
features and versatility. While our
Railpower circuit, published in the
April and May 1988 issues of SILICON
CHIP, featured a walkaround throttle,
this new circuit goes one better with
full infrared remote control.
Walkaround throttles are a great idea
because they allow you to follow the
train closely around the layout while
you control it. The walkaround throttle concept is simple - just a small
box on the end of a lead which has a
knob to vary the speed and perhaps a
couple of switches to provide direction (forward/reverse) and braking. So
it is simple and inexpensive.
But for some time now we have had
requests for an infrared remote controlled version of the Rail power? Why?
Well, apart from the fact that so many
appliances these days have remote
control (and therefore it is fashionable), it does have distinct advantages
when applied to a model railroad controller. There are no trailing cables to
trip over and there is no need to plug
and unplug the throttle as you move
around a large layout.
Apart from remote control, the new
circuit has an impressive range offeatures, as listed in a panel accompanying this article. Before we describe
the features, we should note that this
series of articles will present a complete model railroad controller and
then describe what you have to do to
upgrade our original Railpower controller to full remote control. You can
retain virtually all of the earlier circuit and just build the remote control
section.
Pulse power
The IR Rail power uses pulse power
to control the model locomotive
motor. This is essentially the same
method as used in switchmode power
supplies whereby a DC voltage is varied by rapidly switching it on and off.
This means that the peak voltage
across the track is always the same,
regardless of the speed setting. Varying the width of the pulses applied to
the loco varies the speed.
In our circuit, the track voltage is
about 17 or 18 volts peak. This relatively high voltage is better able to
overcome poor contact resistance between the loco wheels and track and
so gives much better low speed running and starting.
Features
• lnfrared remote operation with 10metre range.
• Pulse power for smooth and reliabte low speed operation.
• Excellent speed regulation.
• Adjustable inertia (momentum) .
• Adjustable braking.
• Full overload protection including
visible and audible overload indicators (short circuit duration: one
minute).
• Adequate power for double and
triple heading of locos.
• Track/direction LED indicator.
So the circuit monitors the backEMF of the motor and if this voltage
drops, as it tends to when the loco
starts lugging up a slope or whatever,
the circuit actually increases its output voltage to help maintain the selected speed.
We haven't overdone this feature
though, so that a loco will still tend to
slow down as it is loaded, but the
speed regulation is certainly better
than if this feedback was not included.
Inertia or momentum
Real trains have inertia, hundreds
or thousands of tonnes of it. When the
driver opens the throttle(s) on his
• Acknowledge LED.
• Preset maximum and minimum
track voltage.
• Meter to indicate speed setting.
• 2 momentary auxiliary outputs.
• 3 momentary or latched auxiliary
outputs.
• Forward/reverse control lockout
to avoid derailments.
• Zero track voltage when first powered up.
• Several different IR remote controllers can be used on the same
layout.
loco(s) very little happens at first. It
may take many kilometres for the train
to get up to operating speed and similarly, when he applies the brakes, the
speed does not slacken very rapidly.
By contrast, model trains have no
inertia at all and when full power is
applied to the track, they accelerate
like drag racers. Similarly, if power is
abruptly removed from the track, they
skid to a stop, which is hardly what
you'd call "prototype operation".
For this reason, the Railpower controller incorporates inertia circuitry
so that the track voltage builds up
slowly when the speed control is
wound full on and drops slowly when
Speed regulation
Another worthwhile feature of our
circuit is its excellent speed regulation. This helps the loco to maintain
its speed even though the gradient
may change or the load may change,
as in shunting. What happens is that
the circuit monitors the back-EMF of
the motor. This is the voltage that all
motors generate to oppose the current
through them and, as it happens, the
back-EMF is proportional to the motor speed (EMF stands for electromotive force , another term for voltage).
All the controls (except for the inertia control) are on the infrared remote
control handpiece. These include the throttle (Faster & Slower), braking (Stop)
& direction controls, plus five auxiliary outputs for switching relays.
APRIL
1992
65
MAINS INPUT
A
N
E
FUSE, SWITCH AND
TRANSFORMER
SLOWER
TRAIN
CONTROLS
FASTER
0
12VAC
0
STOP
0
CONTROL
INERTIA
CONTROL
i-----OUTPUT
INFRARED
RECEIVER
PCB
,
0
AUXILIARY
CONTROLS!
0
2
4
RAILPOWER
PCB
INFRARED
SIGNAL
0 00
3
5
+12V
MOMENTARY
3
4
5
Overload protection
All model train controllers need
some sort of short circuit protection
because short circuits can occur quite
frequently. Whether it's because a loco
is derailed, or because points are
faulty, or because someone deliberately shorts out the rails with a screwdriver, overloads do occur. The Railpower controller has "foldback" short
circuit protection (we'll explain that
later) plus a LED indicator and a
buzzer to indicate that an overload
has occurred. Thus, it will indicate
even when momentary shorts occur,
as can happen when a loco is crossing
points.
Power output
While model loco motors rarely pull
much more than one amp, some model
locos can pull considerably more than
this, depending on whether they have
smoke generators, sound systems and
lighting. So if you want to double or
triple-head locos or have lots of track
lighting, you'll want plenty of amps.
The Railpower controller has plenty,
around 4 amps or so with the specified 60VA transformer. In fact , we have
tested the Rail power with as many as
five locos pulling 60-plus wagons
around a large layout. The Railpower
SILICON CHIP
OVERLOAD LED
OVERLOAD BUZZER
LATCHED OR
MOMENTARY
Fig.1: this block diagram shows all the control features of the new Railpower
model train controller. The circuit has a current capacity of 4 amps, enough to
power five or more typical locos to pull very long and heavy trains, and features
track and overload indicator LEDs and a speed meter which indicates the
throttle setting.
the brake is applied. It makes the trains
look a whole lot more realistic. You
can adjust the amount of inertia with
a knob on the front panel.
TRACK INDICATOR
LED
OV
AUXILIARY OUTPUTS
WITH LED INDICATION
2
66
TRACK
SIGNALS
FORORO
RE~SE
handled it without a murmur and
without even getting warm.
Current output is not the only important parameter though. While most
model locos are specified to operate
at a maximum of 12V DC, some manufacturers specify less voltage and this
should not be exceeded, to safeguard
their motors. For example, Marklin Zscale (1:220) locos are specified for a
maximum of 8V DC. Most N-scale
locos run best with around 9V DC
maximum. On the other hand, Lionel
and LGB trains need around 15V to
really perform. The Railpower controller can be easily adjusted for these
specified maximum voltages.
Transmitter and receiver
Now let us look at some of the operating features of the Railpower. The
features are depicted in the block diagram of Fig, 1. There are two separate
units, the handheld IR remote control
transmitter and the Railpower unit
· itself which combines the infrared receiver PC board and the pulse power
PC board. The pulse power board is
identical to that used in the original
Rail power described in April and May
1988.
The handheld transmitter is just
like the handheld remote for your
VCR, CD player or TV set. It has 10
buttons which are in two groups of
five. The top five buttons are for controlling the locomotive. There are buttons labelled Slower, Faster, Stop, For-
ward and Reverse. The other five buttons are used to control five auxiliary
outputs on the Railpower. These may
be used for controlling lighting, signalling or points on the layout. Two
infrared light emitting diodes (LEDs)
protrude from one end of the handheld
unit.
When you press a button on the
handheld unit, the Acknowledge LED
on the front panel of the Railpower
will flash or will light up for as long
as you hold down one of the buttons.
If you press the Faster button, the
pointer on the meter will move up the
scale. This indicates the speed setting
for the loco. If the meter indicates full
scale, then you are asking for full speed
from the loco. Just how long it takes
for the loco to reach full speed will
depend on how you have set the Inertia control.
If you have set the Inertia control to
off (ie, fully anticlockwise), the loco
will have no inertia at all and will
respond immediately to any increase
in the speed setting. You might want
this when performing shunting manoeuvres. On the other hand, if you set
the Inertia control fully clockwise,
the loco will take three or four minutes to reach the set speed, depending on how much load it is pulling.
If you press the Slower button, the
meter reading will immediately begin
to reduce to zero but again, the loco
may take several minutes to reach the
new speed you have set, depending
on the Inertia setting.
Pressing the Stop button will cause
the loco to come to a complete stop
and this will take between zero and
about 10 seconds, depending on how
you have set the braking adjustment.
Forward/reverse lockout
Pressing the Forward or Reverse
buttons will cause the Acknowledge
LED to light but you will get no other
response unless the loco is stopped or
running at a very low speed which is
set by you. The reason for this feature
is simple. If you switch any normal
speed control from forward into reverse (or vice versa), it will usually
derail the whole train.
If your train consists of 60 wagons
and several locos and the layout is a
metre or more above ground level,
such a derailment can be more than
just a hassle - it can cause expensive
damage to your rolling stock. Our IR
Remote Rail power cannot cause these
derailments.
If you do want to change the direction of the train, the procedure is as
Below: the circuitry in the Railpower
unit is accommodated mainly on two
PC boards: the original Railpower
pulse power board at left (mounted on
the lid) & the new Infrared Receiver
board which mounts on the bottom of
the case. The potentiometer on the
front panel allows the amount of
inertia to be adjusted.
follows . First, hit the Stop or Slower
button and allow the train to come to
a complete stop. You must wait until
the FR/OFF LED on the front panel is
extinguished. When that happens, you
can press either Forward or Reverse
to change the direction of the train.
You then briefly touch the Faster button and the train will build up to the
previously set speed.
A 2-colour LED indicates the track
voltage and train direction. Green is
used for Forward and Red for reverse
and the LED glows more brightly as
the track voltage increases.
Auxiliary outputs
As already noted, the new Railpower has five outputs and these are
designed to operate external relays.
Two of the outputs, 1 & 2, are momentary which means that they operate
only while buttons 1 or 2 are pressed.
The other three outputs, 3, 4 & 5, can
be either latched or momentary. If they
are set up as latched outputs, you
press the appropriate button once to
turn them on and once again to turn
them off.
Each output has an associated LED
on the front panel which lights when
the output is activated.
Multiple remote controls
Some readers will no doubt ask
This is the board for the handheld
remote control unit. The various
linking options allow you to use up to
three otherwise identical transmitters
which all operate independently on
the one layout (see text).
whether they can have more than one
of these infrared remote train controls
on the one layout. After al( on a big
layout divided up into blocks, you
might want three, four or more controllers. The answer to the question is
yes.
In fact, the handheld remote control transmitter has three internal coding options which allow you to have
APRIL 1992
67
PICK UP A. FREE RIE 1992 MAILORDER CATALOGUE FROM ANY OF OUR STORES NOW!
,
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--~~~
WELLER
SOLDERING
STATION
with temperature
controlled soldering iron.
!:~- ~ -~~ \ 11111)
~
~
THE POWERMATE
"GREAT 8"
with Overload
Protection.
..
A tramsformer power~d soldering station, complete with a low voltage,
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(operating appliances that totally exceed 2400 watts or 10 amps). The
overload swtch will trip, automatically turning off all appliances plugged
into the Powermate. If it does overload you simply push the reset button
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and power is restored.
NEW POLYESTER CAPACITORS
Introducing the latest range of Wima Capacitors. They all have the same
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as they all have the same 5mm spacing for all Values in the series.
Cat No.
Description
1-9 10-99 100+
R15210 .001uF 1nF Polyester 100V
$0.40 $0.30 $0.25
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CITIZEN™ PN48TM
Notebook Printer
W•loom"• <h• ,.. wo,10
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Cat No.
R15230
R15232
R15234
R15236
R15240
R15244
R15248
R15250
R15252
R15254
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1.0uF
1.5uF
2.2uF
3.3uF
4.7uF
Description
33nF Polyestor 63V
47nF Polyestor 63V
68nF Polyester 63V
100nF Polyester 63V
220nF Polyester 63V
470nF Polyester 63V
1000nF Polyester 63V
1500nF Polyester 63V
2200nF Polyester 50V
3300nF Polyester 50V
4700nF Polyester 50V
1-9
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10-99
$0.40
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100+
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~
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,,..,,.::5®74 -•;;J
The PN48 Notebook Printer is the first printer
that is every bit as portable as the new notebook
computers. Weighting approximately two pounds
without the battery (2 1/2 pounds with the battery).
you can add the PN48 to your portable office and hardly know it's there.
PN48 FEATURES:
Despite the remarkable small size (11 518" x 31/2"), the PN48 is the worlds first
truly portable laser quality printer, offering the same versatility and superior
printing quality made famous by other Citizen printer. The Notebook Printer Is
compatible with Citizen GSX· series 24•wire printers. Has two built-in fonts,
Roman and Courier; live pitch selection; and the ability to print on overhead
projector transperancles. You will find the PN48 easy and fun to use. It's simple
to operate, connecting your computer Is a snap, and both print cartridges are
designed for long and dependable trouble free wear.
• Graphic resolution as high as 360 x 360 dpl:
C22199 ........................................... $799
CORDLESS
TELEPHONE
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IBM VGA-COMPATIBLE VIDEO GRAPHICS
CONTROLLER
The VP442 Is a multifuncion card that consists of a high resolution VGA
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floppy disk controller and an IDE hard disk controller. It off6rs enhanced
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• Comes complete with: • VP442 Card
• Users Manual • 2 Diskette (driver & utility)
• Two 10 to 9/25 Interface cable for COM 1 & COM 2
• 34 way flat cable tor FOO • 40 way flat cable for IDE.
• 16 to 15 Interface cable for GAMES PORT.
X18066 ............................................................ $139.00
CODE-A-PHONE
PERSONAL ANSWERING MACHINE
r
• Full Two-way Intercom
• Paging
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• ln•usa Indicator
• Automatic return to standby mode when
remote phone Is In charge
A94200 ........................was $179,99
Special Aprll price $169.00
FEATURES:
MESSAGE LIGHT
STOP
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MESSAGES
I
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M1cRoPHONE
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d'\l.?--+-.l...L.S
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10+
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8 pages per minute!
<>N'EYEAR ..
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6 Pages per Minute!
The EPL-4000 Is the latest EPSON high performance laser printer, combining
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The EPL-4000 combines a semiconductor laser with the electrophotographic
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The imaging system used by the printer is driven by a powerful processor that allows
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found on other types of printers, Including the ability to mix text and graphics, create
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materi$ 1 5 9 5
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51/4"DD$12.95
51/4"HD $19.95
KYOCERA
LASER F-8001.
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Compact & economical 8 page per minute laser printer. Ideal for a first time user or
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You can print on paper, Lables, overhead transparancies and envelopes or single
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at an economical price, made by one of the world's most reliable manufactures.
only
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Double your disk
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Features:
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Will BOOT MS.DOS using either 20MB, or 1.44MB or 720. KB disketts
DOS compatible with MS.DOS 3.3, 4.01 and 5.00
BIOS compatible with PHOENIX 286 and 386 ver 3.10
AWARD 286 and 386 ver 3.02
20MB Diskettes can be bought pre~ow~evel formatted
Low•level formatting can be done with LFMT program supplied or using DEBUG
"G:CD80:6"
The unit can BOOT the system as drive ·' A:" or "B:" In either 720K, 1.44MB or 20MB
ormat ........................................... Drive $849.00
20 M Discs to Suit. .......................$39.00 Each.
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+11v---.---------,
Fig.2 (left): the pulse power circuit is
virtually identical to the Railpower
circuit described in the April & May
1988 issues of SILICON CHIP. All the IC
and transistor numbers correspond to
those shown in Figs.2 & 4. IC2c and
IC2d provide the foldback current
protection while ICs 3 & 4 provide
logic switching to the H-pack output
stage (Q1-Q4).
+12V
+12V
100k
VT
VP
1\/V\
OSCILLATOR
three otherwise identical transmitters
all operating independently. And if
you install different ceramic resonators in the circuitry, you could have
virtually unlimited numbers of independent infrared remote train controllers.
Pulse power principles
Now let us describe the operating
principles of the pulse power circuitry
of Fig.2. This is virtually identical to
the Railpower circuit published in
the April and May 1988 issues of SILICON CHIP.
The circuit of Fig.2 is pretty daunting at first so let's have a look at the
core of the circuit which is shown in
Fig.3. This depicts the two key op
amps which provide the pulse power
output or more specifically, pulse
width modulation.
IC1d is wired as a Schmitt trigger
oscillator while IC2a is wired as a
comparator. ICld oscillates by the following action. When power is first
applied, Cl has no charge and the
output ofIC1d is high. Consequently,
Cl is charged via R1 until the voltage
at pin 6 exceeds the voltage at pin 5.
This causes the output at pin 7 to
switch low and so Cl is now discharged via R1.
So Cl is alternately charged and
discharged via Rl and the resulting
waveform is a triangle (sawtooth)
waveform, shown as VT in Fig.4. This
waveform has an amplitude of between two and three volts peak-topeak and a frequency of about 200Hz.
This triangular waveform is applied
to pin 13 of IC2a which compares it
with the speed voltage Vs fed to pin
12. Since IC2a is wired as a comparator, its output can only be high or low,
so when VT is above Vs, the output
will be low and when VT is below Vs,
the output will be high.
The interaction of VT and Vs via
IC2a is shown in Fig.4. Fig.4(a) shows
.,.
Fig.3: this is the basic pulse power control circuit. ICld is wired as a
Schmitt trigger oscillator while IC2a is wired as a comparator. The
output (Vp) is a 200Hz pulse waveform with pulse width determined
by the setting of the speed control pot.
VT
n?WITT
/'(
/\ /\
VP-
(a) HIGH VOLTAGE
(b) LOW VOLTAGE
Fig.4: how the output of IC2a varies with the setting of the speed
control pot. At higher speed settings, the output pulses are longer.
that when Vsis set for high speed, the
output from IC2a is a series of fairly
wide pulses. These give an average
DC voltage across the track which is
quite high, say around 9 or 10 volts.
Similarly, in Fig.4(b), when Vs is set
for low speed, the output from IC2a is
Vp, a series of narrow pulses which
have quite a low average DC voltage,
say around 2 or 3 volts.
H-pack output
So th e pulse waveform Vp is eventually delivered to the track and loco
motor via IC3, IC4 and output transistors Q1-Q6 , as shown on the circuit
diagram ofFig.2. Again, comprehending how all th ese devices work together is not easy so we have reproduced the output circuit in Fig.5.
This shows the four power transistors, Q1-Q4, in an "H" configuration
with the motor of the loco connected
between the two sides of the "H". IC3
and IC4 are depicted as a logic block
with three inputs, one for speed which
is Vp and two for direction (forward
and reverse).
Fig. 5 is really quite a lot more corn-
plicated than it needs to be. Instead of
using six transistors and two logic
ICs, we could have made do with one
small signal transistor, a power transistor and a heavy duty relay, which
would have reversed the track voltage
for the forward reverse mode.
But while the circuit is a little complicated, it does have the advantage
of being cheaper and more compact
than the relay/transistor combination.
It also has the advantage of having
memory for the direction setting. This
is important if the circuit is to be used
with a walkaround control as originally described or, as now, when the
circuit is married to the remote control board.
The H-co.nfiguration of Fig. 5 is commonly used in industrial circuits for
motor speed and direction control. To
make the motor go in one direction,
Q1 and Q4 are turned on while Q2
and Q3 are kept off. To reverse the
motor, Q2 and Q3 are turned on and
Q1 and Q4 are turned off.
Putting it another way, for the forward motor direction, current passes
through Q1 and Q4; for reverse , curAPRIL 1992
71
VP
LOIIIC
IC3, IC4
FORWARD
o.m
REVERSE
CURRENT
SENSE
...
Fig.5: the H-pack output circuit. To make the motor go in one direction, Q1 &
Q4 are turned on while Q2 & Q3 are kept off. For the reverse direction, Q2 & Q3
are turned on and Q1 & Q4 are turned off.
spikes from their commutators and
from the pulse waveform.
The Darlingtons come in a TO-220
plastic encapsulation but have a collector current rating of 16 amps peak
(8 amps DC).
rent passes through Q2 and Q3.
In practice, for the forward direction, Q4 is turned on fully and Ql is
turned rapidly on and off by the pulse
waveform Vp, to give speed control.
Similarly, for the reverse function, Q3
is turned on continuously and Q2 is
modulated by the pulse waveform Vp
to give speed control. Natty, huh?
Q5 and Q6 are there solely to provide voltage level translation between
the logic block, IC3 and IC4, and the
output transistors. This is necessary
because the logic circuitry runs from
+12V while the output transistors run
from +17V.
Q1-Q4 are Darlington transistors
which incorporate flyback diodes connected between their collectors and
emitters. These diodes are necessary
when driving inductive loads such as
motors which will tend to generate
;,
Main circuit
Now let us relate the circuits of
Fig.3 and Fig.5 to the pulse power
circuit of Fig.2. The circuit of Fig.5
can be seen at the righthand side of
the main circuit while ICld and IC2a
are roughly in the centre of the circuit. In the top lefthand side of the
circuit is a box marked infrared receiver board. Signals from the receiver
board are connected at the six points
shown in the box.
Now have a look at ICla and IClb,
at the lefthand side of the circuit.
These two op amps are connected as
:il ~ -
.,HJ=5 ~0mV
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OG P*1
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T" ff
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SILICON CHIP
·-
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window
2ms/d
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Fig.6: this
oscilloscope
waveform shows
the voltage across
the track at a low
speed setting. Note
that the pulses
have an amplitude
of about 17V. The
waveform between
the pulses
represents the
motor back-EMF.
The hash on the
waveform is
caused by the
commutator of the
loco motor.
voltage followers. Their function is to
buffer and reproduce the voltage from
the wipers of VRl and VR2. VRl .sets
the maximum voltage applied to the
track. This is important, particularly
for Z-gauge, as mentioned earlier.
VR2 sets the minimum track voltage. This is necessary because all locos have some minimum voltage below which their motors will not run.
So VRl and VR2 set the overall speed
range which is provided by the infrared receiver board at terminal 6.
The speed setting voltage from the
infrared receiver board is fed to the
47µF capacitor at the non-inverting
input (pin 3) of IClc. The voltage
across the 47µF capacitor is buffered
by voltage follower IClc which feeds
IC2a, via pull-down diode Dl. So IClc
and Dl provide the voltage Vs fed to
IC2a, as shown in Fig.3.
Back-EMF monitoring
As already noted, the pulse voltage from IC2a is fed via logic circuits
IC3 and IC4 to the H-pack output stage
but let's ignore those for the moment.
Instead, let's flick down to the backEMF monitoring circuit provided by
diodes D4 and D5 and transistor Q8.
What this circuit does is monitor
the voltage across the motor when the
output transistors are providing no
power. In other words, the speed
monitoring circuit looks at the motor
in between each pulse delivered by
Darlington transistor Ql or Q2. How
does it do it?
Well, remember that for the forward
motor direction, Q4 is continuously
on while Q3 is off. This means that
virtually the full voltage appearing
across the motor appears at the collector of Q3. So the motor voltage is
fed via D4 and a 2.2kQ resistor to the
non-inverting input of IC2b (over on
the lefthand side of the circuit).
But D4 feeds the voltage down the
2.2kQ resistor all the time so it gets
the pulse voltage as well as the motor
back-EMF which is not what we want.
So every time a pulse is delivered by
Ql, the pulse waveform Vp also turns
on Q8. So the pulse voltage never gets
to the input of IC2b.
Similarly, for the reverse direction,
Q3 is always on and the full motor
voltage appears at the collector of Q4
and is fed via D5 to the 2.2kQ resistor
and thence to the input ofIC2b. Again,
whenever pulse voltage is present
across the motor, Q8 is turned on, to
The remote control unit is built into a standard plastic case which is cut in half
to produce a slimline unit that's easily held in the hand. Note the two infrared
LEDs protruding through the end of the case.
shunt it to ground. So the voltage fed
to ICZb truly represents the motor
back-EMF and therefore is an indication of the motor's speed. It is a train
of pulses, because of the switching
action of Q8.
ICZb is a non-inverting amplifier
with a gain of 3.2, as set by its 220k.Q
and lOOk.Q feedback resistors. Its output is a pulse waveform which is filtered by a 22k.Q resistor a'nd 2.ZµF
capacitor. This smoothed DC voltage,
representing the motor's actual speed,
is fed to the reference input of ICld,
the triangle waveform generator.
This h&s the effect of raising the
overall voltage level of the triangle
waveform VT, while its amplitude and
frequency remain the same. So what
happens if the back-EMF generated
by the motor for a certain speed suddenly drops? The effect is to lower
the overall voltage level of VT, the
triangle waveform.
As can be seen from Fig.3, if VT is
lowered in leve_l with respect to Vs,
the pulses delivered by ICZa will be
longer and so the power delivered to
the motor will be increased and the
desired speed will be restored.
Overload protection
Two op amps, ICZc and ICZd, provide the short circuit protection and
both of these are wired as comparators. The current passing through the
motor is monitored by the 0. 1.Q 5W
resistor connected to the commoned
emitters of Q3 and Q4. The voltage
developed across the resistor is fed
via a lOk.Q resistor to the inverting
input, pin 2, of ICZc. The voltage at
pin 2 is then compared with a reference voltage at pin 3, which is approximately 0.6 volts.
Normally, the voltage at pin 2 will
be well below 0.6 volts and so the
output of IC2c will remain high, as
will the output of IC2d. Therefore,
operation of the controller continues
as normal.
When an excessive current flows in
the controller output, a large peak
voltage will be developed across the
0. 1.Q sensing resistor and the voltage
at pin 2 will rise above the threshold
of comparator ICZc. This will cause
the output to go low which then pulls
pin 12 ofICZa low, via diode DZ. This
has the effect ofreducing the width of
the output pulses and so the fault
current is reduced.
ICZc also turns on the overload LED
to indicate the fault condition.
ICZc's action in reducing the fault
current tends to cause a "hunt" condition whereby as the current is reduced, the voltage at pin 2 reduces
and so the controller again delivers
the full pulse width. This causes the
current to increase again and ICZc
again switches on.
This "oscillation" is slowed to some
extent by the O.lµF filter capacitor at
pin 2 of ICZc, so that the action of
ICZc is adequate to cope with shortterm overloads and short circuits
which may occur when a loco is crossing points.
For longer term short circuits
though, ICZd comes into play. This op
amp monitors the output of ICZc via
LED 2 (the overload indicator). When
a long duration short circuit occurs,
the capacitor at pin 5 is discharged so
that its voltage is below the reference
voltage at pin 6. This causes ICZd's
output to go low which then also pulls
pin 2 ofICZa low, via diode D3.
So ICZc and ICZd together act to
reduce the pulse width and thereby
control the output current. ICZd thus
provides a 'foldback" current limiting
action.
ICZd also drives Q7 which sounds
the buzzer whenever a short circuit or
overload occurs. This very effectively
draws your attention to any overloads,
whether momentary or otherwise, so
that any faults can be corrected.
Just a small point of explanation
here: the reference voltage at pin 3 of
ICZc is 0.6V which may lead you to
conclude that current limiting will
occur for currents in excess of 6 amps
peak (ie, 0.6V across the O. 1.Q sensing
resistor). In practice though, the O. lµF
filter capacitor at pin 2 allows higher
peak currents to pass before limiting
occurs.
The output Darlington transistors,
Q1-Q4, are fitted with small heatsinks
which normally stay quite cool. If a
short circuit is maintained across the
track for any length of time though,
the transistors will rapidly become
very hot. They can withstand this condition for several minutes although
the overload buzzer will be sounding
stridently and the short should be
removed as soon as possible.
Logic circuitry
Now we come to the part of the
circuit which looks quite tricky but
isn't; if you have stuck with the description as far as this point you will
have no trouble with the logic.
IC3c and IC3d are the key to it all;
they are coupled together as an RS
flipflop which is controlled by the
APRIL 1992
73
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INFRARED TRANSMITTER BOARD
Fig.6: this is the circuit for the remote control transmitter. It uses an MV500
transmitter chip (IC1) to drive two LEDs via switching transistor Ql. The
pushbutton switches connected to the row & column address pins select the
output code.
forward/reverse switch S2. When S2
is set to the forward condition, it pulls
pin 5 low (normally held high by a
10kO resistor). This causes the output
at pin 4 to go high while the output at
pin 3 goes low.
The flipflop will then remain in
this condition until S2 is switched
over to the reverse condition. When
that occurs, pin 1 will be pulled low
and the flipflop will change state. Pin
3 will now be high and pin 4 will be
low. (If you want to better understand
this type offlipflop, have a look.at our
series on Digital Electronics, in the
February 1988 issue) .
The flipflop determines which output transistor remains on continuously - ie, Q3 or Q4. For the forward
setting of S2, pin 4 of IC3c will be
high and pin 3 will be low. As a result, the outputs of inverters IC4c and
IC4d will be low and Q3 will be off.
Conversely, the outputs of inverters
IC4e and IC4f will be high and so Q4
will be on.
IC3a and IC3b gate through the pulse
waveform (Vp) signals from IC2a, depending on the setting of the flipflop.
Thus, ifQ4 is turned on continuously,
pulse signals are fed via IC3a, inverter
IC4a and transistor Q5, to turn Q1 on
and off at 200Hz. Similarly, if Q3 is
74
SILICON CHIP
turned on continuously, for the reverse condition, Vp signals are gated
through IC3b, inverter IC4b and transistor Q6, to turn on Q2 at the 200Hz
rate.
Power supply
The power transformer is a 60VA
multitap unit available from Jaycar
(Cat. No. MM-2005) or Altronics (Cat.
No. M-2165). It is connected to provide a 12V AC output which feeds a
bridge rectifier and two 2200µF 25VW
electrolytic capacitors. This produces
smoothed but unregulated DC of about
17-18V.
This unregulated DC is fed to the
output stage (Ql-Q4) and also to a
7812 3-terminal regulator to produce
a regulated+ 12V rail which is used to
power all the op amps and logic circuits.
Remote control
And now let's have a look at the
infrared remote control side of the
circuit. This is based on a 3-chip set
from GEC Plessey. The remote control
transmitter uses an MV500 while in
the receiver we use an SL486 amplifier and MV601 receiver.
The MV500 and MV601 !Cs are designed specifically for infrared or di-
rect wire link transmission using PPM
(pulse position modulation) signals.
When connected to a suitable keypad,
a maximum of 32 different codes can
be transmitted.
Each IC is set to the same transmit
frequency, anywhere between 400kHz
and 1MHz, with the frequency set by
a ceramic resonator. For a given ceramic resonator frequency, it is possible to have three different transmitters and · each will have their own
unique coding.
The transmitter circuit ofFig.6 comprises the MV500 transmitter IC, the
ceramic resonator (Xl) and infrared
LED driver transistors Ql and Q2.
The circuit operates from a single 9V
battery and draws so little standby
current (2µA) that an on/off switch is
unnecessary.
Ten pushbutton switches are connected between four of the row input
pins (5, 7, 8 & 9) and either the column output pins (10, 11 & 12) or the
+9V rail. When a button is pressed, a
unique code is delivered from the output, pin 1. It drives transistor Ql via a
lkO resistor. Ql then drives the base
of transistor Q2 via a 1000 resistor.
The 8200 resistor from Q2's base to
the 9V rail ensures that Q2 turns hard
off when Ql is off. Transistor Q2 drives
infrared LEDs 1 and 2 via a 2.20 current limiting resistor.
The peak current through the LEDs
is around 1.3 amps although the pulses
are very short at around 15 microseconds long and the duty cycle is quite
low, at under 20%. The 220µF capacitor across the 9V battery supply helps
supply the peak currents to the LEDs,
while the 0. lµF capacitor provides
supply decoupling for ICl.
!Cl 's internal oscillator runs at close
to 615kHz, as determined by the ceramic resonator (Xl) connected between pins 16 & 17. The l00pF capacitors at these pins provide the correct circuit loading for the resonator.
The A and B inputs at pins 14 and
15 set the transmitter coding, as mentioned earlier. They can be independently connected to either the +9V rail
or to ground. In our circuit, we show
both inputs connected to the +9V rail
via links LK3 and LK4. Note that the
transmitter will not operate with both
the A and B inputs tied to ground.
Next month, we will continue with
the infrared receiver circuitry and its
interfacing to the pulse power circuit
described above.
SC
Both drives include all cabling and
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Each kit has been specially prepared to ensure you are able to build the
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I
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This is a fully featured kit
The Comma Fax/Modem is a commercially designed kit you can
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Send faxes from hom.e
The Com.m.a Fax/Modem is a fully featured fax machine similar to
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• Voice recording and reproducing LSI using an ADM algorithm.
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The CMOS chip used in thi s kit is a surtace mounted device, and
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Prefined CMOS Surface mount Chip
The CMOS LSI chip used tor this project uses a minimum of
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Ilifferential input
buffer for oscilloscopes
This simple circuit will allow you to measure
mains waveforms on your oscilloscope and to
observe signals which cannot be connected to
earth. It has a differential input and it provides
7 .5kV isolation between the input & output by
means of linear optocouplers.
By JOHN CLARKE
Measuring mains voltages on most
general-purpose oscilloscopes is a
dangerous and inaccurate procedure.
Unfortunately, it's not simply a matter of connecting the CRO probe to the
mains, selecting the appropriate voltage division ratio and observing the
waveform on the screen. Instead, there
are at least two problems that must be
overcome.
First, you must connect the probe
earth clip to Neutral. Connecting the
probe the wrong way around, with
the earth clip to Active, will not only
blow a fuse but could also give you a
nasty shock. In addition, the Neutral
is not necessarily at earth potential
which means that a large current may
flow in the earth lead, even if the
probe is connected correctly.
The second problem you will probably run into is that the CRO lacks
sufficient voltage division ratios. Most
general purpose oscilloscopes can
only be switched to a maximum of
5V/division, which corresponds to
50V/division when the probe is set to
a 10:1 ratio. Because there are only
eight divisions on the screen, it follows that only waveforms up to 400V
p-p can be displayed in their entirety.
A 240V mains waveform is about
680V p-p which means that it is much
too big to fit on the screen.
Of course, the variable VOLT/DIV
control can be used to reduce the size
of the waveform so that it does fit.
However, the waveform then becomes
uncalibrated and no worthwhile voltage measurements can be made.
Difficulties also occur when measurements are to be made on Triac and
SCR phase control circuits, or where
you wish to monitor the current
through a mains appliance (via a suitable shunt).
Because the earth lead of the probe
can no longer be used in these cases,
the oscilloscope must be used in differential mode. This involves using
both inputs of the CRO to measure a
single waveform (ie, we must use a
dual-trace unit). However, the waveform will again be too large to fit on
the screen unless we are prepared to
settle for an uncalibrated display.
Differential input buffer
The Differential Input Buffer divides the input signal by 1000, which means that
you can now monitor calibrated mains waveforms. The unit also makes it
possible to measure signals which cannot be referenced to earth.
76
SILICON CHIP
This Oscilloscope Differential Input Buffer solves all these problems.
Because it has a differential input, no
earth lead is required on the probes
and so it is impossible to incorrectly
connect the earth to Active. In addition, the circuit divides the mains
voltage by 1000, so that the vertical
attenuator can be set to 1V/DIV to provide a fully calibrated waveform
which easily fits on the screen.
The input buffer also allows measur.ements of mains AC waveforms and
__
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The assembly of the unit is straightforward since most of the parts are mounted
on a single PC board. Power is derived from two internal 9V batteries & this,
together with the use of linear optoisolators in the signal paths, provides a
nominal 7.5kV of isolation between the input & output sockets.
other signal waveforms which cannot
be referenced to earth. These include
measurements at the outputs of bridged amplifier circuits and across motors driven by H-pack output circuits.
Fig.1 shows how the Differential
Input Buffer is used in a typical situation, in this case to monitor the output of a bridged audio amplifier. The
unit has two inputs, one inverting(-)
and the other non-inverting (+), and
these are simply connected across the
output'. The output of the input buffer
is then connected to the CRO input in
the conventional manner, leaving the
second input of a dual-trace CRO free
for other measurements.
To ensure operator safety, the metal
case of the input buffer is earthed
back to the oscilloscope case earth
and the rated isolation between the
inputs and the output is 7.5kV. This
isolation is provided by using optocouplers in the signal paths and by
running the circuit from 9V batteries.
Note that this figure is based on the
rated isolation of the optocouplers and
is a nominal value only. In practice,
the true isolation is likely to be somewhat less than this figure due to the
BNC input and output sockets.
The complete circuit is housed in a
metal case measuring 95 x 52 x
151mm. The front panel carries the
OSCILLOSCOPE
+
DIFFERENTIAL
INPUT
OSCILLOSCOPE
BUFFER
•
OUTPUT
FRAME
Fig.1: this diagram shows how the Differential Input Buffer can be used
to monitor the output of a bridged audio amplifier, where no earth can
be connected.
two BNC input sockets and an on/off
switch, while the rear panel carries
the BNC output socket. Also on the
back panel is an earth socket and this
is connected to the earth terminal on
the CRO via a banana plug lead (see
Fig.1).
Note that conventional CRO probes
are connected to the two BNC input
sockets and these should be set for 1:1
division. However, the earth clips on
the probes are no longer used. In fact,
depending on your application, it
would be better to remove the clips
altogether (or at least tape them up) to
avoid accidental contact with the
mains.
How it works
We've used a very interesting new
device in this circuit - an 11300 linear
optoisolator from Siemens. In fact,
the circuit uses two such devices, one
for each input. In addition, there are
five op amps, two transistors and a
handful of minor parts - see Fig.2.
Before we get fully immersed in the
circuit description though, we'll first
take a closer look at the 11300. There's
a very interesting twist to this device,
as we shall explain.
In the past, optocouplers have been
used mainly to isolate digital control
circuits from Triac circuits operating
APRIL
1992
77
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DIFFERENTIAL INPUT BUFFER FOR OSCILLOSCOPES
Fig.2: the differential input signals are first divided by 1000 & then applied to
buffer stages ICla & IClb. These op amps in turn drive linear optoisolators IC2
& IC3 via current amplifiers Ql & Q2. Finally, the outputs of the optoisolators
drive differential amplifier IC6a which produces the output signal.
at mains potential. These optocouplers usually contained an internal
LED and a photodiode detector. To
activate the device, the LED was simply driven at a level sufficient to fully
saturate the detector, which meant
that the device was either on or off.
We cannot use this type of optocoupler in an analog circuit however
- at least, not if we expect good performance. That's because their output
characteristics are far from linear and
are subject to wide variations with
changes in temperature. We cannot
apply feedback either, since that
would defeat the purpose of the
optoisolator.
And so we come to the 11300. Here's
the twist: it overcomes the above problem because it has not one photodiode
but two. One photodiode (on the iso78
SILICON CHIP
lated side) is used to provide the output as before, while the second is
used to provide the feedback to the
LED driver circuit that's so necessary
to ensure good linearity. In fact, the
output sensor can be driven with a
linearity of .01 %.
Now let's get down to the circuit
details. Op amps ICla and IClb are
used to buffer the differential input
signals. In each case, the incoming
signal is.attenuated by a factor of 1000
using a voltage divider network consisting of a 1.ZMQ input resistor, a
1. lkQ resistor and a ZO0Q calibration
trimpot.
ICla and IClb drive optocouplers
ICZ and IC3 via buffer transistors Ql
and QZ. These transistors are wired as
emitter followers and ensure sufficient current drive for the optocou-
1/2 SUPPLY AMPLIFIER
pler LEDs via series ZZ0Q resistors.
Feedback from the optocouplers is
derived from the non-isolated detectors and is applied to the inverting
input of each driver op amp. Since we
want each optocoupler to operate with
an AC signal, it is necessary to bias
them so that their internal LEDs are at
about "half-brightness" when no signal is applied to the inputs. This bias
is derived from a constant current
sink (IC5) which pulls 50µA via each
of the 10kQ resistors connected to the
inverting inputs of ICla and IClb.
Essentially, ICla and Ql operate as
a class-A amplifier, with the emitter
of Ql sitting at close to half-supply
(ie, 0V) under no-signal conditions.
As the signal increases, Ql turns on
harder and increases the drive to the
LED. Conversely, as the signal decreases, Ql throttles back and the LED
output decreases.
IClb and QZ operate in exactly the
same fashion.
This CRO screen
photograph shows the
waveform across a 'Ii:iac
'in a typical phase control
circuit. The vertical
attenuator was set to 0.lV/
division and this,
combined with the 1000:1
attenuation of the
Differential Input Buffer,
gave a display calibrated
to lO0V/division.
IC5 (the constant current sink) is an
LM334 3-terminal device. Its operating current is set by the 680Q resistor
between its "R" input and V-. In this
circuit, the current is set at lO0µA
and is equally divided between the
inputs of ICla & IClb.
IC4 is used to derive a half-supply
rail from 9V battery BATT1. This op
amp is wired as a voltage follower
and derives its input from a voltage
divider consisting of two 10kQ resistors. The resulting mid-point voltage
is then decoupled by a l0µF capacitor
and buffered by IC4, the output of
which connects to the signal ground.
The positive terminal of the battery
thus becomes the +4.5V supply (V+),
while the negative terminal becomes
the -4.5V supply (V-).
These rails power all the circuitry
on the non-isolated side of the 11300
optocouplers.
The outputs from the isolated detectors in IC2 and IC3 are used to
drive differential amplifier IC6a. VR3
and its series 8.2kQ resistor set the
voltage between the inverting input
(pin 2) and the output (pin 1), while
VR4 and its series 8.2kQ resistor set
the voltage on the non-inverting input (pin 3).
In operation, IC6a acts as an inverting amplifier for signals from IC2 and
as a non-inverting amplifier for signals from IC3 . VR3 sets the overall
Specifications
Frequency response: DC to 100kHz
Input impedance: 1.2MQ
Input attenuation: 1000:1
Isolation: 7.SkV
Power supply: 2 x 9V batteries
PARTS LIST
gain of this stage, while VR4 is an
offset adjustment that's used to compensate for the extra gain in the noninverting path.
IC6 is powered from 9V battery
BATT2. In this case, voltage follower
stage IC6b and the 10kQ voltage divider resistors on its input are used to
derive a half-supply rail. This stage
works in exactly the same manner as
IC4.
The output of IC6b connects to the
signal ground and also to the case.
The positive terminal of BATT2 thus
becomes the +4.5V rail (Vl+) for IC6,
while the negative terminal becomes
the -4.5V supply rail (Vl-).
Double-pole switch S1 provides
power on/ off switching. S la switches
the BATT1 supply while Slb switches
the BATT2 supply.
Construction
The circuit is assembled on a PC
board coded SC04204921 and measuring 121 x 84mm. This fits neatly
into a standard metal case (see parts
list) that's also large enough to accommodate the various input/output terminals and the on/off switch.
Fig.3 shows the parts layout on the
PC board. Start construction by installing PC stakes at the six test points
and all external wiring points. Once
this has been done, install the passive
components (links, resistors, capacitors & trimpots), then the transistors
and ICs. The LM334 can also be installed at this stage. Make sure that
you don't confuse this device with
the two transistors.
The board assembly can now be
completed by installing the two battery holders. Secure them using 2mm
screws and nuts, then check the board
assembly carefully against Fig.3 be-
1 PC board, code SC04204921,
121 x84mm
1 Dynamark front panel label, 92
x51mm
1 K&W instrument case, 95 x 52
x 151mm
2 216 9V PCB-mount battery
holders
2 216 9V batteries
1 double pole rotary mains
switch (must be mains-rated)
1 knob for switch
3 BNC panel sockets
1 banana earth terminal
4 6mm standoffs
5 3mm x 9mm screws plus nuts
& shakeproof washers
6 2mm x 6mm screws plus nuts
1 solder lug
15 PC stakes
1 150mm-length 0.6mm tinned
copper wire
1 250mm-length blue mains wire
1 250mm-length brown mains
wire
1 100mm-length green/yellow
mains wire
2 10kQ miniature horizontal
trimpots (VR3,VR4)
2 220Q miniature horizontal
trimpots (VR1 ,VR2)
Accessory leads
2 oscilloscope probes
1 BNC to BNC plug lead
1 banana plug to banana plug
earth lead
Semiconductors
2 TL072 dual op amps (IC1 ,IC6)
2 IL300 linear optocouplers
(IC2,IC3 - Siemens)
1 TL071 op amp (IC4)
1 LM334 3-terminal current
source (IC5)
2 BC548 transistors (Q1 ,Q2)
Capacitors
2 10µF 16VW PC electrolytic
4 0.1µF monolithic
2 10OpF ceramic
Resistors (0.5W, 1%)
2 1.2MQ Philips VR37 0.5W
610kQ
21 .1kQ
2 8.2kQ
1 6800
2 4.7kQ
2 220Q
Note: do not substitute for the
Philips VR37 resistors as these
are necessary to ensure an adequate voltage rating.
APRIL 1992
79
SOLDER
LUG
FRONT
RTH
~TERMINAL
REAR
Fig.3: install the parts on the PC board as shown in this wiring diagram & be
sure to use the specified 1.2MQ input resistors (see parts list). All external
wiring from the board must be run using mains-rated cable.
fore moving on to the next stage.
Once you are satisfied with the
board assembly, the adhesive label
can be attached to the case and holes
drilled to accept the two BNC input
sockets and the on/off switch. This
job is best done by drilling small pilot
holes first and then carefully enlarging them to the correct size with a
tapered reamer. You will also have to
drill holes in the rear of the case to
accept the output BNC socket, earth
terminal and earth screw, plus four
mounting holes in the base for the PC
board.
Position the PC board towards the
back of the case as shown in the photograph, to provide clearance for the
OSCILLOSCOPE DIFFERENTIAL INPUT BUFFER
·- .
~N=
·.·c_ __
+
(+)
OFF
+
+
(-)
on/ off switch on the front panel.
The various items can now all be
mounted in position and the wiring
completed as shown in Fig.3. Note
that the earth lug is secured to the
case using a screw, nut and shakeproof
washer. The PC board is mounted on
6mm spacers and secured using
screws, nuts and washers.
Use mains-rated cable for all the
internal wiring.
Checkout & calibration
Before applying power, doublecheck your work to make sure that
there are no wiring errors. When you
are satisfied that all is well, install the
two 9V batteries and apply power.
Use your multimeter to check that
there is 9V between pins 4 & 8 of both
IC1 & IC6 and between pins 7 & 4 of
ON
OUTPUT AT REAR 1V:1000V; 7.SkV ISOLATION
CAPACITOR CODES
o
Value
IEC Code
EIACode
D
D
0.1µF
100pF
100n
100p
104
101
Fig.4: this artwork can be used as a drilling template for the front panel.
RESISTOR COLOUR CODES
D
D
D
D
D
D
D
D
80
No.
Value
4-Band Code
5-Band Code
2
6
2
2
2
1
2
1.2MO
10kO
8.2kO
4.7kO
1.1kO
6800
2200
brown red green yellow
brown black orange brown
grey red red brown
yellow purple red brown
brown brown red brown
blue grey brown brown
red red brown brown
not applicable
brown black black red brown
grey red black brown brown
yellow purple black brown brown
brown brown black brown brown
blue grey black black brown
red red black black brown
SILICON CHIP
r.
\ I
-•
el
N
0,
0
N
•
0
u
en
•
0
Fig.5: check your PC board against this full-size pattern before
mounting any of the parts.
IC4. The output ofIC4 at pin 6 should
be at half-supply. You can check this
by measuring between the positive
terminal of BATTl and TP3, and between the negative terminal ofBATT1
and TP3. You should get readings of
+4.5V and -4.5V respectively.
The output of IC6b should also be
at half supply. This can be verified by
checking for +4.5V between the positive terminal of BATT2 and chassis
and for -4.5V between the negative
terminal of BATT2 and ground.
To calibrate the instrument, first
connect TP4 to TP5 so that a voltage
is applied to the input of IC1a. Measure this voltage by connecting your
multimeter between TP1 & TP3.
Now connect your multimeter
across the output BNC socket. Adjust
VR3 so that the reading is the same as
that just measured between TP1 &
TP3.
Next, disconnect TP4 from TP5 and
connect TP6 to TP7 so that a voltage
is applied to the input of IC1b. Check
this voltage by measuring between
TP2 & TP3, then connect your multimeter to the output BNC socket again.
Adjust VR4 until the output voltage
matches the previous reading (ie, the
voltage between TPZ & TP3).
VR1 and VR2 are now be adjusted
to provide an exact 1000:1 division
ratio for the input signals. These adjustments must be done with the
power switched off.
To make these adjustments, first use
your digital multimeter to check the
resistance of the 1.2MQ resistor between the inverting input and TP1.
Note the value. This done, connect
the multimeter between TP1 & TP3
and adjust VR1 for a reading which is
111000th the previous value.
For example, if the 1.2MQ resistor
measures 1.195MQ, adjust VR1 for a
reading of 1.195kQ.
This procedure is now repeated for
the non-inverting input. Measure the
value of the 1.2MQ resistor connected
to this input, then connect your multimeter between TP2 & TP3 and adjust VR2 to the correct value (ie, 1/
1000th the previous reading).
The circuit is now calibrated and
ready for use. As a final c}:ieck, connect the unit to an oscilloscope as
shown in Fig.1 and connect the test
probes to mains Active and mains
Neutral. Check that the mains waveform can now be displayed on the
oscilloscope screen with the vertical
attenuator switched to the 1V/DIV setting.
If you are not going to be checking
mains voltages, you can modify the
input attenuator circuit so that you
can observe low-level signals in differential mode. For example, to divide the input signal by 100, increase
the 1.1kQ resistors at TP1 & TP2 to
10kQ and increase VR1 & VR2 to 5kQ.
Finally, exercise great care when
measuring mains voltages. Make sure
that the input probes & leads are in
good condition and are rated for mains
operation. Remember - contact with
the mains can be fatal!
SC
.1.~~.r..1;ti:.~:
RCS Radio Pty Ltd is the only company which
manufactures and sells every PCB [, front panel
published in SILICON CHIP, ETI and EA.
651 Forest Road, Bexley, NSW 2207. Phone (02) 587 3491.
APRIL
1992
81
RITRON QUALITY
RITRON
ADD PRICE TO BASE SYSTEM COST.
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TO CHANGE A B5M HARP PRTVE TO A
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21Mhz LANDMARK SPEED TEST
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< 200m HD add $675
80386SX-16 CPU
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SOUND COMMANDER ..................... $149
THUNDER BOARD ......... ................. $199
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SPEADSHEET, WORDPROCESSOR & DATABASE
SOFTWARE INCLUDED. •SHAREWARE SOFTWARE
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$1,895
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$2,795 TAXINC.
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111P
··::\\\
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EXP TO 32 MEG
75Mhz LANDMARK SPEED TEST
85 MEG HARD DISK
1.2M JAPANESE BRAND F.D.D
101 EXTENDED "CLICK" KEYBOARD
SERIAL, PARALLEL, GAMES PORTS, 1MEG VGA CARD
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SOFTWARE INCLUDED. 'SHAREWARE SOFTWARE
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WIT H 200 MEG DRI V E
$2,195 T:2
$2,945 TAXINC.
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80486-33 CPU
256K ON BOARD CACHE. 1 MEG OF RAM
157Mhz LANDMARK SPEED TEST
85 MEG HARD DISK
1.2M JAPANESE BRAND F.D.D
101 EXTENDED "CLICK" KEYBOARD
SERIAL, PARALLEL, GAMES PORTS
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MINI CASE & 200W POWER SUPPLY
3 YEAR PARTS & LABOUR WARRANTY
SPREADSHEET, WORDPROCESSOR & DATABASE SOFTWARE.
$2, 795 TAXINC.
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WITH
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MELBOURNE DEALER: BLUESTAR COMPUTERS: 271 MAAOONDAH HWY, RINGWOOD, 3134.
PHONE: (03) 870 1800 FAX: (03) 879 3927
200 MEG D R IV E
$3,595 TAXINC
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Dot Pitch: 0.28" ...... $469.00
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VINTAGE RADIO
By JOHN HILL
The basics of receiver alignment
There is little point in restoring an old valve
radio unless the receiver is accurately aligned
afterwards. If you don't, it's like putting a
reconditioned engine into a car without fitting
new spark plugs or tuning the carburettor.
then convert the detected signal to
sound. However, whereas a crystal
set has only one tuned circuit, a multivalve receiver has many tuned circuits, all of which need to track accurately with each other if the set is to
perform well. The alignment of these
circuits is what this article is all about.
The subject of receiver alignment
has been "waiting in the wings" for
quite some time, simply because it is
a fairly difficult subject to cover in
detail. Radios from different eras use
different types of components and
therefore require different alignment
techniques. Some receivers require
more alignment than others, while
odd sets need no alignment at all.
Perhaps the best way to approach
the problem is to start at the beginning and work our way through. It
looks like a project that will run over
several months, so let's commence by
studying the simplest of radio receiv-
Tuned amplifier circuits
ers, the humble crystal set.
A basic crystal set consist_s of a coil
of copper wire, a variable capacitor, a
crystal detector and a pair of headphones. The coil and variable capacitor together form a tuned circuit. When
tuned to a station, the radio frequency
(RF) energy from the resonant coil is
passed to the crystal detector, where
it is rectified to audio frequencies
which are then turned into audible
sounds by the headphones.
These same basic functions can be
found in more elaborate receivers. All
radio receivers select various radio
frequency signals, detect them and
It was discovered long ago that there
were certain advantages if the feeble
RF signals from the aerial were amplified (using valves) and selected by
tuned stages before being fed to the
detector stage.
Early radios from the mid-1920s
often had two or three dials on the
control panel which indicated the
number of tuned amplifier circuits.
Unless these separate circuits were
all tuned to the same frequency, the
set would perform poorly because it .
was out of alignment. To tune such a
receiver from station to station required accurate adjustment of up to
three individual tuned circuits.
However, many operators were intimidated by these multi-dial receivers and three tuning dials were more
than some people could handle.
Naturally, the move to single dial
tuning was a logical next step. No
longer were there two or three separate tuning capacitors. Instead, they
were "ganged" together to form a single unit. During the transition stage,
there were various attempts at ganging
by connecting single tuning capacitors together, using gearing, metal
belts, or some other mechanical
means.
Ganged capacitors
This simple crystal set is from the very early days of radio. It has only one
tuned circuit and thus requires no alignment.
84
SILICON CHIP
Around the 1930s, ganged capacitors made single knob tuning possible
for as many as four tuned circuits. It
was from this point on that receiver
Trimmer capacitors are often built
into the tuning capacitor. They can
also be separate units installed
elsewhere in the circuit.
the aerial tappings can have a considerable affect on the set's selectivity.
This old UDISCO receiver from the mid 1920s has three tuned circuits as
indicated by the three tuning dials. Alignment of the three circuits was part of
the "tuning" procedure. Failure to correctly adjust any of the three tuning
capacitors would degrade the signal.
Early receivers used only single tuning capacitors (left) and it was not until the
late 1920s that single knob tuning became common. Single knob tuning required
ganged tuning capacitors, as shown at right. From this point on, receiver
alignment became important.
pacitors were built into early tuning
alignment became important.
With the old setup of separate dials gangs, so that the capacitance could
and tuning capacitors, it did not mat- be varied slightly on each section. In
ter greatly if the capacitors were not later years, it became more common
closely matched in value because each to fit the trimmers into the circuit
tuned circuit could be peaked indi- · rather than to the tuning capacitor.
As far as the TRF receiver is convidually to the chosen signal.
However, with a ganged tuner, each cerned, the alignment procedure is
section must be very closely matched limited to the adjustment of these trimto the others over the full range of its mers. This should be done at the high
travel, otherwise it will not track ac- frequency end of the tuning range and
curately. Even then, stray capacitance each trimmer peaked for maximum
due to wiring and minor coil varia- audio output.
The only other adjustments that can
tions can upset tracking at the high
be made to a TRF receiver are to the
frequency end of the band.
To correct this, small trimmer ea- tappings on the aerial coil. Changing
Superheterodyne receivers
With the advent of the superheterodyne receiver, alignment procedures
became more involved and a really
good job requires special equipment
- namely an RF generator and an output meter. But before going on to a
describe superhet alignment, there are
a few things to discuss first.
The superheterodyne circuit differs
from the simple TRF receiver in that
it converts each incoming signal, as
selected, to the same frequency. This
is called the "intermediate frequency"
(IF) and is produced by a frequency
converter stage which mixes the incoming RF signals with a frequency
produced by an internal "local oscillator". The IF chosen varied greatly,
depending on the design of the receiver, and ranged from 175-465kHz
in domestic receivers.
The intermediate frequency is the
difference between the signal frequency and the local oscillator frequency. In theory, the local oscillator
may be higher or lower than the signal frequency but, in practice, it is
normally higher.
Thus, a signal of 600kHz would
need an oscillator at 600 + 455 =
1055kHz in order to produce a 455kHz
IF. And a signal at 1500kHz would
need an oscillator at 1955kHz to produce the same IF.
The vital point about these figures
is that, while the signal range is 2.5:1,
the oscillator range is only 1.85:1. Yet
these two frequency ranges have to be
provided by two identical ganged tuning capacitors; one tuning the aerial
circuit and the other tuning the oscillator circuit.
APRIL
1992
85
This photo shows a selection of old IF transformers. The early types were
adjusted by built-in trimmer capacitors while later versions used adjustable
iron cores.
This under-chassis view shows the aerial and oscillator coils (black objects)
in a 1950-model Radiola. The larger of the two (at left) is the aerial coil. Many
receivers have these coils encased in metal cans, which makes their
identification more difficult.
This is done by connecting a carefully chosen value of capacitance in
series with the oscillator tuning capacitor, which reduces the capacitance
range of this section. This capacitor is
called a padder and may be fixed or
made adjustable for alignment.
Adjusting these two circuits - aerial
and oscillator - so that each tunes
exactly to the required frequency at
each point across the tuning range is
called tracking. It can be the trickiest
part of the whole alignment procedure and must be done properly for
best results. More about this later.
In the majority of domestic receivers, the IF is amplified by one valve
86
SILICON CHIP
(sometimes two) and this valve is coupled into the circuit by IF transformers. These IF transformers are (naturally) designed to work at the receiver's IF and can be adjusted to ensure
that the transformer windings are
peaked for maximum signal transfer.
The type of IF transformer adjustments vary depending on the age of
the receiver, so a quick look at these
would be appropriate for those who
are unfamiliar with old radios.
Early IF transformers are adjusted
by small trimmer capacitors which
are built into their metal shields. Ac~
cess to the trimmer screws can be
through holes at the top of the shield
can, on the sides of the can, or from
underneath. In all cases, adjustments
are made using a non-metallic screwdriver, as the adjustment screws may
have a high voltage applied to them.
Apart from the possibility of an elec-:
tric shock, a short circuit between the
adjusting screw and the metal shield
could damage the fine windings of
the transformer.
More recent IF transformers (from
the late 1930s) feature adjustable ironcore tuning. The iron cores, or slugs,
are attached to slotted brass screw
threads which protrude from each end
of the transformer.
IF transformers made from around
1950 onwards are more likely to not
have brass adjustment screws. Instead,
these are adjusted via a slot in the
iron core itself and these slotted slugs
are easily damaged if they are stiff to
turn. Once the slot has been gouged
out it is impossible to adjust the transformer unless other techniques are
used (see Vintage Radio, July 1990).
Other parts of a superhet that need
to be recognised are the aerial and
oscillator coils. These are often open
coils mounted on the underside of the
chassis or they can be enclosed in a
shielded can, which makes identification a little more difficult.
If the coils are visible, then the aerial
coil is usually the slightly larger of
the two. If the coils cannot be seen,
just trace the aerial through from the
aerial terminal. The aerial goes to the
aerial coil, which means that the other
coil must be the oscillator coil.
Most aerial and oscillator coils have
adjustable iron cores but occasionally
only the oscillator coil will be adjustable. However, very early receivers
will have no slugs at all. (No wonder I
have put off writing about receiver
alignment for so long).
Trimmer capacitors
The next components to find are
the aerial and oscillator trimmers and
these can be found in a number of
places. Some , as previously mentioned, are built into the tuning capacitor or soldered onto it. They may
be fitted into the circuit close to the
aerial and oscillator coils. They may
even be bolted to the front, rear or top
of the chassis with a small hole in the
chassis for adjustment purposes.
Sometimes they may even be labelled
so that they are readily identified (but
not often).
RESURRECTION
RADIO
Vintage Wireless Specialists
'Irimmer capacitors come in all shapes & sizes. But regardless of their physical
differences, they all perform the same basic function.
Some trimmer capacitors don't even
look like trimmer capacitors. One type
consists of a central insulated wire
with a coil of much finer wire wound
around the outside. This type -which
I understand was made by Philips - is
inconvenient to work with because it
is not easily adjusted. The capacitance of the trimmer is decreased by
removing some of the outside coil.
However, if the capacitance has to be
increased, then wire has to be soldered to the outside coil and a few
extra turns wound on.
Another type consists of a long brass
rod that slides in, but is insulated
from, a metal tube, and is held in
place with a locknut. While these are
much larger than the compression
type, they had much to recommend
them. They were used by AWA, HMV
and many other makers for many
years.
Unfortunately, without the proper
tool, they can be difficult to adjust
but, with it, they work well. The avail-
able movement is quite large for a
given capacitance range and, once
adjusted, they are very stable - much
more so than the compression type.
The alignment tool used to adjust
these was a composition rod with a
box spanner at one end - to adjust the
locknut- and a right angle hook at the
other. The hook was used to engage a
hole in the end of the brass rod, enabling it to be moved in and out of the
insulator.
It is unlikely that such tools would
be encountered these days although it
should be possible to make one with a
little ingenuity.
The final alignment component to
identify is the padder capacitor. In
early superhets, this takes the form of
a compression type variable mica capacitor and is adjusted with a screwdriver. Many are made of white porcelain and these are easy to recognise.
The padder capacitor is part of the
local oscillator circuit and the correct
value is important for accurate tracking. In later model
sets , the padder capacitor was a fixed
type, tracking adjustments being made by
an adjustable iron
core in the oscillator
coil.
So far, I have tried
to keep this article as
simple as possible
and for good reason.
Nearly
all the vintPadder capacitors in old radios usually take the form
age radio collectors I
of a compression mica type which can be adjusted
with a screwdriver.
know cannot do their
Repairs - Restoration - Sales
Our skffied technicians offer QUALITY repairs and restoration.
We also have a large stock of bakelite and
timber radios fully restored and for SALE.
Parts are available for the enthusiast, including over 900 valve types, high voltage
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own repairs. They have had little or
no electrical or radio experience prior
to becoming collectors and these people need precise directions if they are
to align their receivers.
It is pointless discussing alignment
procedures if the reader is unsure of
what he is doing. However, now that
the preliminaries have been dealt
with, I hope to be able to cover the
subject more fully. From this point
on, if I refer to the padder capacitor or
the oscillator trimmer, I expect the
reader to have some idea of what it
looks like and where it might be found.
Incidentally, there are two ways of
doing an alignment job. One way is to
use alignment equipment such as a
radio frequency generator and an output meter; the other method is to do
the job wjthout them. Although the
right equipment makes the task easier,
a reasonable job can still be done without it.
In the next few months, Vintage
Radio will cover both methods. So if
you are about to tune up a recently
restored receiver, then you will have
to wait until then for the finer points
on alignment.
SC
APRIL 1992
87
July 1988: Stereo Control Preamplifier, Pt.2; Fitting A Fuel Cut-Off Solenoid; Booster For TV &
FM Signals; The Discolight Light Show, Pt.1 ; Tone
Burst Source For Amplifier Headroom Testing ;
What Is Negative Feedback, Pt.3; Amplifier Headroom - Is It A Con?
August 1988: Building A Plasma Display; Universal Power Supply Board; Remote Chime/Doorbell; High Performance AC Millivoltmeter, Pt.1;
Discolight Light Show, Pt.2; Getting The Most Out
Of Nicad Batteries; Data On Insulated Tab Triacs.
September 1988: Hands-Free Speakerphone;
Electronic Fish Bite Detector; High Performance
AC Millivoltmeter, Pt.2; Build The Vader Voice;
Motorola MC34018 Speakerphone IC Data; What
Is Negative Feedback, Pt.4.
October 1988: Stereo FM Transmitter (Uses
Rohm BA 1404); High Performance FM Antenna;
Matchbox Crystal Set; Electronic House Number;
Converting A CB Radio To The 28MHz Band;
Queensland's Powerful Electric Locomotives.
November 1988: 120W PA Amplifier Module
(Uses Mosfets); Poor Man's Plasma Display;
Automotive Night Safety Light; Adding A Headset
To The Speakerphone; How To Quieten The Fan
In Your Computer; Screws & Screwdrivers, What
r
You Need To Know; Diesel Electric Locomotives.
December 1988: 120W PA Amplifier (With Balanced Inputs), Pt.1; Diesel Sound Generator; Car
Antenna/Demister Adaptor; SSS Adaptor For
Shortwave Receivers; Why Diesel Electrics Killed
Off Steam; Index to Volume 1.
January 1989: Line Filter For Computers; Ultrasonic Proximity Detector For Cars; Simple Computer Sound Repeater; 120W PA Amplifier (With
Balanced Inputs) Pt.1 ; How To Service Car Cassette Players; Massive Diesel Electrics In The
USA; Marantz LD50 Loudspeakers.
February 1989: Transistor Beta Tester; Minstrel
2-30 Loudspeaker System ; LED Flasher For Model
Railways (uses LM3909); Build A Simple VHF FM
Monitor (uses MC3362), Pt.1; Lightning & Electronic Appliances; Using Comparators to Detect &
Measure.
March 1989: LED Message Board, Pt.1 ; 32-Band
Graphic Equaliser, Pt.1 ; Stereo Compressor For
CD Players; Map Reader For Trip Calculations;
Amateur VHF FM Monitor, Pt.2; Signetics NE572
Compandor IC Data; Electronics For Everyone Resistors.
April 1989: Auxiliary Brake Light Flasher; Elec-
Ironies For Everyone: What You Need to Know
About Capacitors; Telephone Bell'Monitor/ Transmitter; 32-Band Graphic Equaliser, Pt.2; LED Message Board, Pt.2.
May 1989: Electronic Pools/Lotto Selector; Synthesised Tom-Tom; Biofeedback Monitor For Your
PC; Simple Stub Filter For Suppressing TV Interference ; LED Message Board, Pt.3; Electronics
For Everyone - All About Electrolytic Capacitors.
June 1989: Touch-Lamp Dimmer (uses Siemens
SLB0586); Passive Loop Antenna For AM Radios; Universal Temperature Controller; Understanding CRO Probes; LED Message Board, Pt.3.
July 1989: Exhaust Gas Monitor (Uses TGS812
Gas Sensor); Extension For The Touch-Lamp
Dimmer; Experimental Mains Hum Sniffers; Compact Ultrasonic Car Alarm; NSW 86 Class Electric
Locomotives.
August 1989: Build A Baby Tower AT Computer;
Studio Series 20-Band Stereo Equaliser, Pt.1;
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SILICON CHIP
tributors; The Mazzie CW Transceiver; Waveform
Generation Using A PC, Pt.3; 16-Channel Mixing
Desk, Pt.4; What To Do When Your Computer
Goes Bung, Pt.1.
May 1991: Build A DTMF Decoder; 13.5V 25A
Power Supply For Transceivers; Stereo Audio
Expander; Fluorescent Light Simulator For Model
Railways; How To Install Multiple TV Outlets, Pt.1;
Setting Screen Colours On Your PC.
June 1990: Multi-Sector Home Burglar Alarm;
Low-Noise Universal Stereo Preamplifier; Load
Protection Switch For Power Supplies; A Speed
Alarm For Your Car; Design Factors For Model
Aircraft; Fitting A Fax Card To A Computer; What
To Do When Your Computer Goes Bung, Pt.2.
June 1991: A Corner Reflector Antenna For UHF
TV ; 4-Channel Lighting Desk, Pt.1 ; 13.5V 25A
Power Supply For Transceivers; Active Filter For
CW Reception; Electric Vehicle Transmission
Options; Tuning In To Satellite TV, Pt.1.
July 1990: Digital Sine/Square Generator, Pt.1
(Covers 0-500kHz); Burglar Alarm Keypad & Combination Lock; Simple Electronic Die; Low-Cost
Dual Power Supply; Inside A Coal Burning Power
Station ; What To Do When Your Computer Goes
Bung, Pt.3; Weather Fax Frequencies.
July 1991: Battery Discharge Pacer For Electric
Vehicles; CD Error Analyser, Pt.1; Loudspeaker
Protector For Stereo Amplifiers; 4-Channel Lighting Desk, Pt.2 ; How To Install Multiple TV Outlets,
Pt.2; Tuning In To Satellite TV, Pt.2; PEP Monitor
For Transceivers
August 1990: High Stability UHF Remote Transmitter; Universal Safety Timer For Mains Appliances (9 Minutes); Horace The Electronic Cricket;
Digital Sine/Square Wave Generator, Pt.2; What
To Do When Your Computer Goes Bung, Pt.4.
August 1991: Build A Digital Tachometer; Masthead Amplifier For TV & FM; PC Voice Recorder;
Error Analyser For CD Players, Pt.2; Tuning In To
Satellite TV, Pt.3 ; Installing Windows On Your
PC; Step-By-Step Vintage Radio Repairs.
September 1989: 2-Chip Portable AM Stereo
Radio (Uses MC13024 and TX7376P) Pt.1; AlarmTriggered Telephone Dialler; High Or Low Fluid
Level Detector; Simple DTMF Encoder; Studio
Series 20-Band Stereo Equaliser, Pt.2; Auto-Zero
Module for Audio Amplifiers (Uses LMC669).
September 1990: Music On Hold For Your Telephone; Remote Control Extender For VCRs;
Power Supply For Burglar Alarms; Low-Cost 3Digit Counter Module; Simple Shortwave Converter For The 2-Metre Band.
September 1991: Studio 3-55L 3-Way Loudspeaker System; Digital Altimeter For Gliders &
Ultralights, Pt.1 ; Build A Fax/Modem For Your
Computer; The Basics Of AID & D/A Conversion;
Windows 3 Swapfiles, Program Groups & Icons ;
How Glass-Mount antennas Work.
October 1989: Introducing Remote Control; FM
Radio Intercom For Motorbikes (Uses BA 1404 &
TDA7000) Pt.1; GaAsFet Preamplifier For Amateur TV ; 1Mb Printer Buffer; 2-Chip Portable AM
Stereo Radio, Pt.2; Installing A Hard Disc In The
PC; A Look At Australian Monorails.
October 1990: Low-Cost Siren For Burglar
Alarms; Dimming Controls For The Discolight;
Surfsound Simulator; DC Offset For DMMs; The
Dangers of Polychlorinated Biphenyls; The Bose
Lifestyle Music System ; Using The NE602 In
Home-Brew Converter Circuits.
October 1991: Build A Talking Voltmeter For
Your PC, Pt.1; SteamSound Simulator Mk.II; Magnetic Field Strength Meter; Digital Altimeter For
Gliders & Ultralights, Pt.2; Getting To Know The
Windows PIF Editor.
November 1989: Radfax Decoder For Your PC
(Displays Fax, RTTY and Morse); Super-Sensitive FM Wireless Microphone; FM Radio Intercom
For Motorbikes, Pt.2; 2-Chip Portable AM Stereo
Radio, Pt.3; Floppy Disc Drive Formats & Options; The Pilbara Iron Ore Railways.
November 1990: Low-Cost Model Train Controller; Battery Powered Laser Pointer; A Really
Snazzy Egg Timer; 1.5V To 9V DC Converter;
How To Connect Two TV Sets To One VCR;
Introduction To Digital Electronics; Simple 6Metre Amateur Transmitter.
November 1991: Colour TV Pattern Generator,
Pt.1 ; Battery Charger For Solar Panels; Flashing
Alarm Light For Cars; Digital Altimeter For Gliders
& Ultralights, Pt.3; Build A Talking Voltmeter For
Your PC, Pt.2; Error Analyser For CD Players
Pt.3; Modifying The Windows INI Files.
December 1989: Digital Voice Board (Records
Up To Four Separate Messages); UHF Remote
Switch; Balanced Input & Output Stages; Data
For The LM831 Low Voltage Amplifier 'IC; Install
A Clock Card In Your PC; Index to Volume 2.
December 1990: DC-DC Converter For Car Amplifiers; The Big Escape -A Game Of Skill; Wiper
Pulser For Rear Windows; Versatile 4-Digit Combination Lock; 5W Power Amplifier For The 6Metre Amateur Transmitter; The Great Green CD
Pen Controversy; Index To Volume 3.
December 1991: TV Transmitter For VCRs With
UHF Modulators; Build An lnfrared Light Beam
Relay; Compact Solid-State Laser Pointer; Build
A Colour TV Pattern Generator, Pt.2; The Miracle
Piano Teaching System; Windows 3 & The
Dreaded Unrecoverable Application Error.
January 1991: Fast Charger For Nicad Batteries,
Pt.1; The Fruit Machine; Two-Tone Alarm Module; Laser Power Supply; LCD Readout For The
Capacitance Meter; How Quartz Crystals Work;
The Dangers When Servicing Microwave Ovens;
Electric Vehicles - The State Of The Art.
January 1992: 4-Channel Guitar Mixer; Adjustable 0-45V 8A Power Supply, Pt.1 ; Baby Room
Monitor/FM Transmitter; Automatic Controller For
Car Headlights; Experiments For Your Games
Card; The GPS Satellite Navigation System .
Garbage Reminder - A 7-Day Programmable
Timer; Introduction To Stepper Motors; GaAsFet
Preamplifier For The 2-Metre Band; Modern 3Phase Electric Locomotives.
January 1990: High Quality Sine/Square Oscillator; Service Tips For Your VCR; Speeding Up
Your PC; Phone Patch For Radio Amateurs; Active Antenna Kit ; Speed Controller For Ceiling
Fans; Designing UHF Transmitter Stages.
February 1990: 16-Channel Mixing Desk; High
Quality Audio Oscillator, Pt.2; The Incredible Hot
Canaries; Random Wire Antenna Tuner For 6
Metres; Phone Patch For Radio Amateurs , Pt.2;
PC Program Calculates Great Circle Bearings.
March 1990: 6/12V Charger For Sealed LeadAcid Batteries; Delay Unit For Automatic Antennas; Workout Timer For Aerobics Classes; 16Channel Mixing Desk, Pt.2; Using The UC3906
SLA Battery Charger IC.
April 1990: Dual Tracking ±50V Power Supply;
VOX With Delayed Audio; Relative Field Strength
Meter; 16-Channel Mixing Desk, Pt.3; Simple Service Tips For Your Microwave Oven; Active CW
Filter For Weak Signal Reception; How To Find
Vintage Radio Receivers From The 1920s.
May 1990: Build A 4-Digit Capacitance Meter;
High Energy Ignition For Cars With Reluctor Dis-
February 1991: Synthesised Stereo AM Tuner,
Pt.1 ; Three Inverters For Fluorescent Lights; LowCost Sinewave Oscillator; Fast Charger For Nicad
Batteries, Pt.2; How To Design Amplifier Output
Stages; Tasmania's Hydroelectric Power System.
March 1991: Remote Controller For Garage
Doors, Pt.1; Transistor Beta Tester Mk.2; Synthesised AM Stereo Tuner, Pt.2; Multi-Purpose 1/0
Board For PC-Compatibles; Universal Wideband
RF Preamplifier For Amateurs & TV ; A Look At
The Config.Sys & Ansi.Sys Files.
April 1991: Steam Sound Simulator For Model
Railroads; Remote Controller For Garage Doors,
Pt.2; Simple 12/24V Light Chaser; Synthesised
AM Stereo Tuner, Pt.3; A Practical Approach To
Amplifier Design, Pt.2; Playing With The Ansi.Sys
File; FSK Indicator For HF Transmissions.
February 1992: Compact Digital Voice Recorder;
50-Watt/Channel Stereo Power Amplifier; 12VDC/
240VAC 40-Watt Inverter; Adjustable 0-45V 8A
Power Supply, Pt.2; The Mobile Telephone Revolution; Designing A Model Speed Controller.
March 1992: TV Transmitter For VHF VCRs; Studio Twin Fifty Stereo Amplifier, Pt.1 ; Thermostatic
Switch For. Car Radiator Fans; Telephone Call
Timer; Updating The Resistor/Capacitor Scene;
Coping With Damaged Computer Directories
PLEASE NOTE: All issues from November 1987
to June 1988 are now sold out. All subsequent
issues are presently in stock. For readers wanting
articles from sold-out issues, we can supply photostat copies (or tearsheets) at $5.00 per article,
including postage. When supplying photostat articles or back copies, we automatically supply any
relevant Notes & Errata at no extra charge.
APRIL 1992
89
ASK SILICON CHIP
Got a technical problem? Can't understand a piece of jargon or some technical principle? Drop us a line
and we'll answer your question. Write to: Ask Silicon Chip, PO Box 139, Collaroy Beach, NSW 2097.
Audio expander
might overdo it
Having built the Audio Expander
described in the May 1991 issue and
checked its performance against your
specifications (near as dammit!), I find
it does not enhance the effect of much
program material because of the "surging" or "rushing" characteristic it introduces. My assumption is that it
relates to the attack and release times.
The capacitors concerned have been
tested and are within tolerance (10%).
There has been no reference to this
aspect since the project but it is very
unpleasant.
All being well, a second unit is to
be built and incorporated in equipment having dynamic noise reduction, simulated stereo and dynamic
range expansion when transferring
early 78rpm recordings to tape. To
this end, I will need to vary the degree
of expansion as required.
Several attempts to do this have
been unsuccessful. The circuit presented in May was modified to control the audio input to pins 3 and 13
(IC2a & IC12b), assuming the resulting effect on the rectified DC control
voltage would have the desired result. The original specifications could
24V operation for
fluorescent inverters
I am interested in the three inverters for fluorescent lights published in the February 1991 issue. I
currently live on a ·boat and have
decided to ditch most ofmy incandescent globes and put in fluoros,
and would like to construct some
different size inverters myself.
The power on my boat is the
problem. The DC supply is 24V
and I do not want to tap half of my
battery bank or run a separate DC
to DC converter. Could you please
supply me with the relevant
90
SILICON CHIP
not be obtained at the appropriate
setting of the potentiometers - in fact
they were vastly different. Not having
the internal IC circuitry, the resistive
loading on pins 3 & 12 (ICla & IClb)
or from pins 3 & 13 (IC2a & IC2b) must
upset the "applecart".
Another modification was to alter
the circuit so that the pots were lifted
from ground and used as a variable
series resistances - none were satisfactory. Can you help? I'm obviously
on the wrong track! (R. C. Narara,
NSW).
• From your description it does not
appear that the attack and release
times of the expander are incorrect
but that perhaps the amount of expansion is too much for the program
material you have. Furthermore, the
relatively high residual noise of 78rpm
records may make the "rushing" or
"breathing" effect more noticeable.
You can reduce the overall gain range
by inserting a resistor in series with
pin 7 (and pin 9) of IC2 . We suggest
you try a value of 3.3kQ to start with.
Speed control for
model boats
My son has been a model boat enthusiast for a few years now and is
changes to the three inverters to
run them from a 24V DC supply?
I also have a few transformer pot
cores (ferrite) - the round type with
two halves and bobbins - and am
wondering whether I could use
some of these without too many
changes other than the mountings.
Would it be easier to buy the Siemens E cores? Seems a pity to waste
the others. (R. T., Geeveston, Tas).
• It should be possible to adapt the
fluorescent inverter circuits to 24V
operation merely by doubling the
number of turns on the primary
and feedback windings. You should
be able to fit the extra turns on as
setting a more exacting standard for
himself with each model built. So far,
he has failed to achieve reliability,
economy of operation and light weight
for radio speed control. I want to ask
if you can advise as to the best approach and if a design can be obtained, or even a kit of the necessary
bits. (A. M., Edgecliffe, NSW).
• As you've probably noticed by now,
the latest articles in Bob Young's Remote Control column are leading up
to a design for a completely new R/C
speed control. We hope to publish the
final design soon. It will probably use
some surface mount components to
keep the size down.
Combining the audio
expander & compressor
I have constructed the audio compressor described in the March 1989
issue and the audio expander described in May 1991 · and I am very
happy with them. My problem is that
I would like to put them into one box
connected to one power supply and I
would like to use one set of input/
output sockets.
The only way to do this would be to
use extra switches. Would you have
any advice on hooking these up the
the bobbin is not crowded in the
original form. We must stress that
we have not tried this although it
should work.
We don't think it would be easy
to make the inverters function properly with the round ferrite cores.
The inverters would certainly run
but they would probably not produce sufficient spike voltage to fire
the tubes. That is why the E cores
have been specified; so they can be
fitted with an air gap. This alters
the saturation characteristic of the
ferrite core and allows the transformer to produce a spike at the
switch-off point of each transistor.
correct way and can I insert a pot to
control the signal on both the compressor and the expander?
Regarding your comment in the articles about using the recommended
PC boards, to avoid problems such as
ground loops and hum, what is the
cause of these - placing the components too close together or too far
apart?
Could you also please advise if it is
wise to substitute 1 % resistors for
0.5% resistors in the circuit for the
electronic-scale (project 1523) in the
July 1984 issue in the magazine Electronics-Today-International. If I cannot substitute, where can I obtain
them? I have contacted several stores
in Melbourne.
Are you going to publish a circuit
for a digital recording amplifier with
phono preamp and straight onto the
recording head for normal reel/reel
recorders. (F. F., North Box Hill, Vic.)
• It is possible to connect the compressor and expander in the way you
envisage. We suggest that you install
both boards side by side in a suffi~
ciently large case. You will have to
run shielded cables from the input
sockets to the inputs of both the compressor and the expander.
You will also have to substitute a 2pole 3-position rotary switch for Sl.
This should be wired so that its three
positions correspond to settings for
Compress , Bypass and Expand. In effect, you will combine the 2-position
switch S1 in each circuit into a single
3-position switch.
And since both boards use the same
±lZV supply rails, you could eliminate the power supply components
from one board and run it from the
±12V regulator outputs of the other.
Our comment about using the recommended PC boards is a general one
which applies especially to audio circuits. Ground loops are caused when
currents from the output of a circuit
are injected into the signal earth as
can happen easily. That is why audio
amplifiers commonly have star earth
systems; they keep signal earths and
output earths strictly separate.
As far as your request for 0.5% resistors is concerned, we don't know
of any retail output which has them
in stock. But never fear. All you have
·to do is substitute 1% resistors. More
than 75% of any batch of 1% resistors
can be expected to fall within ±0.5%
of their nominal value, so you could
How to select
polyswitches
I want to provide effective loudspeaker protection for my 40 watt
RMS guitar practice amplifier. I've
decided to use a polyswitch protector device due to simplicity,
space saving, etc. The problem I
have is in correct selection of the
polyswitch.
According to data in the Dick
Smith catalog, the "hold current"
is the current the device will pass
while maintaining a low resistance
condition. Both hold and trip current are reduced by increased ambient temperature - hold current
by as much as 20% at 40°C. Such a
temperature is usual in a poorly
ventilated instrument amplifier
enclosure.
Do these polyswitches go high
in resistance above the hold current or when they reach the trip
current, or somewhere in between?
Are these figures RMS or peak values? Maximum transformer secondary current is 1.29A RMS.
Maximum output current from the
class AB push-pull output is 40
watts/45volts == 0.89ARMS, where
supply voltage is ±50 volts and
10% voltage drop across the output transistors is assumed when
saturated.
Therefore, it would seem on the
surface that I would need a device
which will go high in resistance
just install 1 % resistors and most of
the time they would be within the
required 0.5% tolerance. If you want
to be sure, use a digital multimeter to
check the resistor values before you
install them into circuit.
We have no plans to publish a circuit for a digital recording amplifier.
Values should be
marked on coils
I am interested in quite a lot of your
(smaller) projects and that is unusual
for me to feel the urge to build; it only
proves the quality of your magazine. I
am a television technician and through
my trade I know quite a lot of suppliers for parts. Why don't you simply
between 0.9A RMS and 1.2A RMS.
If my calculations are correct, then
which device rating do I choose hold current, trip current, or something else? (J. S. , Thornlie, WA).
• Picking polyswitches to protect
amplifiers and speakers is a bit of
a black art. The idea is that the
amplifier should be able to be
driven to clipping and a little beyond on normal program material
into its lowest rated load, say four
ohms. This may preclude full
power on constant tone which
would occur when testing for
power output.
Serious over-drive conditions
should be protected against. In an
over-drive condition, when the
amplifier is driven far into clipping, it may deliver double its normal full power current and this
can be enough to blow tweeters
and even burn out voice coils in
woofers in some circumstances. So
if you pick a polyswitch with a
hold current just above what the
amplifier can deliver in normal
program conditions, you should
be right.
In your case, your amplifier will
deliver 2.2 amps into an 8-ohm
load at the 40 watt level. On program material it could be expected
to deliver a little more but only for
brief periods. Therefore, we would
suggest you use the 2.45A device
(CatR-1792) from Dick Smith Electronics.
put the value [µH) by a coil so that we
know what it is. Too often this is not
done. We then can try to substitute if
the part is hard to get.
A typical example is the Solar
Charger in the November 1991 issue. I
would really love to make this project
and can do it cheaper than a kit. The
only thing that lets me down is the
Philips p0tcore 18/11-3B7 (4322 022
1500). Philips has never even heard
of this number! Neither has Jaycar,
Dick Smith, Altronics, Geoff Wood,
Rod Irving, The Electronic Component Shop, RS Components, Digitell,
Wes Components ... will I continue?
Why not put the value by the coil?
In this case I assume it is 220µH - as
shown in Fig.2. I am thinking of getAPRIL 1992
91
Advance scope
circuit needed
I have recenVly acquired an" Advance Instruments" oscilloscope mode1 OS1000 - secondhand and
am in need of an operating and
service manual, including cir,cuit
diagrams. I am wondering whether
you know who the agents are for
Advance Instruments i.n Australia
or, failing that, whether you would
be kind enough to publish my
ting an air coil inductor as used in
loudspeaker systems. Jaycar sells one
for $3 .95 (LF-1310) with a wire of
0.8mm so I am sure it can handle the
current.
By the way, this will be cheaper
too. Potcores range in price from $916 (FX series) and if you have to add
postage on this then it can be unreasonably expensive.
And what about the Siemens transformer ETD79 in the February 1991
issue (Fluorescent Inverter)? After
long searching, I found it in the Farnell
catalog under the Philips brand name!
But how many people have access to
this? Altronics is the only one who
sells Siemens ferrite "E" cores and
formers but the size and special price
(up to $17.95) was far out of range.
With toroids there is the same problem. Often only the type number is
given and by cross reference we don't
even know the dimensions.
Finally, how about a simple inductance meter as an add-on to a multimeter? (C. K., Illawong, NSW).
• Unfortunately, inductors and transformers, as used in inverters or converters, cannot be thought of as simple inductances. Their core saturation characteristics and frequency of
operation are also very important and
it is not possible to specify those in
the same way as we can specify simple components like resistors or capacitors. All of this is a long way of
saying that substitution is generally
not easy.
It is unlikely that an air-cored inductor could be made to work with
the solar battery charger project. If
you tried it, you might burn out both
the transistor and the IC.
The problem with ferrite cored
inductors and transformers is that they
92
SILICON CHIP
name and address in case any
Tieader can help. I would gladly
pay up to $50 for a good photocopy of the complete manual. (Greg
Freeman, Harrogate Rd, Nairne,
SA).
• Unfortunately, we don't know iii
there is a distributor for Advance
Instruments in AustFalia but we
have pubEished your name and
address so that any reader who
has the mam1al you want can contact you direcdy.
are specialised components and they
are always going to present a problem
in terms of their ready availability
and cost.
Curing noise from
fluorescent lights
I have a query about your fluorescent light inverter which was published in the February 1991 issue. We
live in an area that would be expensive to connect to mains power, so
solar was the more viable option. We
operate a mixture of 12V quartz halogen and 12V fluorescent lamps - the
fluoros giving much more light per
watt than the QH lamps.
So fluoros get used to light large
areas but no matter what type/make
of inverter I use , I get radio interference on AM (broadcast or SW) radio. I
assume that the inverter produces a
fundamental or harmonic somewhere
near the IF of the receiver. Due to the
stability, or lack of it, in the fluoro
inverter, the signal generated "comes
and goes".
Shielding the inverter is not a success. The fittings are metal; earthing
them does not help. I assume the tube
acts as an antenna. Question - how
"stable" is your inverter and what
frequency does it run at? Better still,
can the inverter be crystal controlled
to stabilise it? These little "broadband
transmitters" have a good range too about 100 metres is the furthest point
for total obliteration of signal from a
local ABC station.
The reason I'm asking is, I am doing a course on "media studies", and I
want to compare the way overseas
media cover our news and the way
the local networks cover similar stories. As BBC, VOA and Radio Aus-
tralia are all on AM shortwave, my
current lighting system will have to
be overhauled before I start. I'd like to
stick with fluorescent lamps but I need
to get away from RFI problems. (D. H.,
Beechwood, NSW) .
• It is not the inverter which is the
main source of interference but the
tube itself. This applies to all fluorescent lamps whether they are mains
powered at 50Hz or run from high
frequency inverters.
The reason is that the fluorescent
tube is a gas discharge tube and the
gas discharge itself is a potent source
of radio noise that can span frequencies up to several hundred Megahertz.
This radio noise is keyed or pulse
modulated by the mains or inverter
frequency so that what you hear via
the radio is mainly the second harmonic. For example, a mains power
fluorescent lamp gives a ragged sounding 100Hz buzz. This effectively destroys AM radio reception in weak
signal conditions.
Making an inverter crystal controlled is not likely to solve the problem
of audible interference although if the
inverter ran at a frequency well above
20kHz it may no longer be heard
through your radio. This may only be
a partial solution though , since a
strong interfering signal can have the
€ffect of desensitising a radio , via its
AGC circuit.
It is possible to obtain commercial
inverter driven fluorescent lamp fittings which have low radio interference levels. We understand that these
achieve their low RFI by virtue of
being a constant current source and,
secondly, by adding suppression capacitors across the tube. The fact that
our February 1991 inverter design actually feeds the tube via a capacitor
would effectively make it into a quasiconstant current source although we
cannot vouch for its RFI output.
And although we haven't tried it,
we would not advise connecting a
capacitor across the tube either as it
may prevent the tube from starting.
It may be possible to shield the tube
itself using a wire mesh enclosure but
the only really effective cure is to
keep the antenna well away from the
fluorescent lights and better still, use
a noise cancelling antenna such as
the one described in our June 1989
issue. This is fine for broadcast reception but would have to be made a lot
bigger for shortwave reception.
SC
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MARKET CENTRE
Cash in your surplus gear. Advertise it here in Silicon Chip.
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ANTIQUE RADIO
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ANTIQUE RADIO restorations. Your
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speakers, power & audio transformers.
Secondhand radio dials & parts for most
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FOR SALE
TEST EQUIPMENT: (1) oscilloscope,
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manual; (2) audio oscillator, AWA type
3A57150, 20Hz to 20kHz, metered output 0-15V, attenuator 5dB steps; (3)
Patee VTVM; (4) RF oscillator, University Graham, 5 ranges 150kHz to 30MHz,
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WEATHER FAX programs for IBM XT/
ATs *** "RADFAX2" $35 is a high resolution, shortwave weather fax, Morse &
RTTY receiving program. Needs CGA,
SSB HF radio & Radfax decoder. Also
"RF2HERC", "RF2EGA" & "RF2VGA",
same as RADFAX2 but suitable for
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Direct CAD PCB design
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sing I e or doub I e sided with
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Hercules, EGA & VGA cards respectively. $35. *** "SATFAX" $45 is a NOAA,
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include documentation. Add $3 postage. Only from M. Delahunty, 42 Villiers
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UNIVERSAL AT 1/0 CARDS: 2 x IDE
Hard, 2 x HO Floppy, 2 x Ser, 1 x Par, 1
x Game, all cables & connectors. Enable/disable any feature - $55. XT/AT
102 keyboards $55. IBM printer cables
$10. Plug packs 9.5VDC 1.1 A $14. Don
McKenzie, 29 Ellesmere Crescent,
Tullamarine 3043. Phone (03) 338 6286.
INFRARED FILTER: a high-ql..(ality military grade deep infrared (IR) filter. For
medium & high-power incandescent
spotlights & floodlights. Approximately
130mm diameter & 6mm thick. High
temperature pyrex-glass base material.
Excellent for night surveillance equipment. Works with IR viewers & some
video equipment. On special at $55.00.
Oatley Electronics, PO Box 89, Oatley,
NSW 2223. Phone (02) 579 4985. Fax
(02) 570 7910.
MINI INFRARED NIGHT VIEWER: as
per EA, Oct. 1991 issue. A very small
complete kit that includes a lens, an IR
tube & an eyepiece. Simple to construct. The kit is now supplied with a
high quality military inverter. Draws only
20mA from a 9V battery. Not only at the
lowest price offered but we also include
a free filter. $299.00. Includes the IR
tube, lens, eyepiece, electronics kit, a
75mm round IR plastic filter & the case.
Kit No. IRNW5. Limited stock. Certified
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DON'T PAY MORE!
50XL ARP $299.95. Our price $211
10 memories, Lo-Hi VHF, UHF
1 OOXL T ARP $449.95. Our price $409
100 memories, Lo-Hi VHF, Air, UHF
200XLT ARP $549.95. Our Price $477
200 memories, Lo-Hi VHF , Air, UHF,
800 MHz
DIGI-CART DSP BOARD
For 16-bit IBM compatibles. Broadcast quality 44.1 KHz/16 bit stereo
audio with audio recorder software.
$1599 + Tax
Custom software service for applications available.
PC Computers (08) 3326513
36 Regent St Kensington SA
All prices include delivery.
Phone anytime today!
(03) 883 9535; Fax (03) 432 0716
TopCom Communications
PO Box 336, Greensborough, Vic 3088.
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TRANSFORMER REWINDS
ALL TYPES OF TRANSFORMER REWINDS
TRANSFORMER REWINDS
p&p Australia $5; NZ (airmail) $10. Major credit cards accepted with phone &
fax orders. Oatley Electronics, PO Box
89, Oatley, NSW 2223. Phone (02) 579
4985. Fax (02) 570 7910.
SOLAR PANEL GIVEAWAY: brand new
high-quality US-made amorphous glass
solar panels. 150 x 150mm. Will deliver
a full 1 watt whilst charging 6-8V batteries! Has weather protection film on rear.
Reply Paid No.2, PO Box 438, Singleton, NSW
2330. Ph: (065) 761291. Fax: (065) 761003.
Incredible pricing : $9 each or 10 for
&75. Cert. p&p $5 on any amount. Oatley
Electronics, PO Box 89, Oatley, NSW
2223. Phone (02) 579 4985. Fax (02)
570 7910.
NIGHT VIEWER BARGAIN: a very
small telescopic IR viewer (1/2 of a
WANTED: YOUR CIRCUIT & DESIGN IDEAS
Do you have a good circuit idea languishing in the ol' brain cells? If so, why
not sketch it out, write a brief description & sena it to us
Provided your idea is workable & original, we'll publish it in Circuit Notebook
& you'll make some money. You'll also help save us from the dreadful "circuit
burnout" syndrome which afflicts anyone who has to generate too many
circuit ideas in too short a time.
We'll pay up to $60 for a really good circuit (not too big please). So transfer
your circuit to paper & send it to Silicon Chip Publications, PO Box 139,
Collaroy Beach, NSW 2097.
APRIL 1992
95
r----- --------------------,
SILICON CHIP BINDERS
l
These beautifully-made binders will
protect your copies of SILICON CHIP.
They featu re heavy-board covers and
are made from a distinctive 2-tone
green vinyl that will look great on your
bookshelf.
Antique Radio Restorations ...... 94
Av-Comm ........... .... ................. .. 54
David Reid Electronics ..... ..... ..... . 3
Dick Smith Electronics .. ..... .. 28-29
Electronics World ......... ...... ....... .. 9
Emona Instruments ........... ... ..... 59
* 80mm internal width .
* SILICON CHIP logo printed in goldcoloured lettering on spine & cover.
Force Electronics ....... .. ...... ... .... 17
Geoff Wood Electronics ....... .. .. . 35
G. F. & M. Hughes ... ............ ... ... 95
Yes! Please send me _ _ _ SILICON CHIP binder(s) at $A11.95 plus
$A3 p&p each (NZ $A6 p&p).
Enclosed is my cheque/money order for $_ _ _ _ or please debit my
0
Visa Card
All Electronic Components ..... ... 57
Altronics ....... ... ..... ... ..... ... ..... 60-63
* High quality.
* Hold up to 14 issues
O Bankcard
Advertising Index
0
Hewlett Packard .... .. ..... ... ... .. .... IFC
Hycal Instruments ...... ... ....... 43,94
Jaycar Electronics ...... ... ..... .. 45-52
J.V. Tuners .. .. ... .. .......... ... .... .... .. 41
Master Card
KT Technology ... .... ... .... ......... OBC
Oatley Electronics ................ 34,95
Card No.
PC Computers ...... ... ............... .. 95
PC Marketplace ................... .. ... 75
Signature_ _ _ _ _ _ _ _ _ _ _ Card expiry date_ _~/_ __
Pelham ....... ............................... 95
Name _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
Peter C. Lacey Services ........... 36
Philips .. ... ........... .. .......... ..... .. .. IBC
Street _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ __ _ _ __ _
Preston Electronics ... ........ .... .... 41
Suburb/town _ _ _ __ _ _ _ _ _ _ Postcode_ _ _ _ __
RCS Radio ..... ... ...... .... ....... ....... 81
Resurrection Radio ... .. ...... ..... ... 87
SILICON CHIP PUBLICATIONS
PO Box 139, Collaroy Beach, NSW 2097, Australia.
Phone (02) 979 5644
Fax: (02) 979 6503.
L--------- ----------------J
binocular viewer) with an objective lens
and an eyepiece fitted. Supplied with a
matching prefocussed IR tube that may
have some minor blemishes. The scope
has provision for a coaxial EHT connection and a small power supply kit will
also be provided. Could be fitted into a
small plastic case & fitted with a belt clip.
Almost a complete partially constructed
night viewer for only $199. Limited supply. Certified p&p Au stralia $5, NZ (airmail) $10. Major credit cards accepted
with phone & fax orders. Oatley Electronics, PO Box 89, Oatley, NSW 2223.
Phone (02) 579 4985. Fax (02) 570
7910.
PCVOICE RECORDER SOFTWARE:
turn your computer into an audio recorder, $25 + $3pp (VGA/EGA/CGA/
96
SILICON CHIP
Rod Irving Electronics .. .. ....... 1O, 11
68,69,82;83
Silicon Chip Back Issues ..... 88-89
Silicon Chip Binders ........... .... ... 96
Transformer Rewinds .. ...... ........ 95
MONO). MS-DOS required . Also available: PC TALKING VOLTMETER software. For project published in SILICON
CHIP, Oct/Nov 1991. Plugs into the printer
port of any IBM PC/XT/AT/386 or compatible. Displays voltages up to ±128V
on screen, takes voltage samples over
time, has 8-bit accuracy to within 1%.
Combines with the PCVOICE RECORDER
project to give a talking voltmeter. Available on 5¼-inch 360Kb disc plus documentation and instructions for $30 plus
$3pp. Send your cheque or money order to Darren Yates , PO Box 134,
French's Forest, NSW 2086.
TopCom Communications .. ....... 95
VALVES: 653 Brand new valves for
sale in original boxes including large
quantity 6DQ6 etc. $1000. No offers.
Phone (054) 94 3492.
• RCS Radio Pty Ltd, 651 Forest
Rd, Bexley, NSW 2207. Phone (02)
587 3491 .
PC Boards
Printed circuit boards for SILICON
CHIP projects are made by:
• Electronic Toy Services, 2/111
Glynville Drive, Hackham West, SA
5163. Phone (08) 382 8919.
• Jemal Products, 5 Forge St,
Welshpool, WA 6106. Phone (09)
350 5555.
• Marday Services, PO Box 19-189,
Avondale, Auckland, NZ. Phone 88
5730.
We Only Skimped OnThe Price.
Introducing The Fluke Series10.
Fluke quality: Made in the USA by Fl uke,
with the sarr1e rugged reliability that's made
us the world leader in digital multimeters.
Count on hard-working high performanceand a two-year warranty to back it up.
Large, easy-to-read display:
4000 count digital readout.
Actual size: Easy to carry,
easy to use.
New! Min/Max record with relative
lime stamp and Continuity Capture™:
Makes intermittent problems easier to
find. Records highs and lows- and
"time stamps" when they occurred. In
continuity mode, opens or shorts as brief
as 250 µs are captured and displayed .
New! V Chek'": For fast accurate
checks on power sources and
supplies, set your meter on V Chekand let it do the rest. V Chek will
determ ine continu ity/ohms; if voltage
is present, it will automatically
change modes to measure AC or DC
volts, whichever is detected. For most
initial troubleshooti ng checks, here's
th e only setting you need to make.
I
Capacitance: Autoranging from
.001 µFto 9999 µF. No need to carry
a dedicated capacitance meter.
I
For high performance at Fluke's lowest price, get
your hands on the new Series 10. Stop by your
local Fl uke distributor and feel what a powerful
difference the right multimeter makes- at th e
right price. For a free product broch ure, contact
you r local Fluke distributor today.
Autoranging with manual option:
Your choice, depending on your situation.
Sleep Mode: Shuts itself off
if you forget , extending long
battery life even further.
Fluke 10
4000 count digital
display
1.5% basic de volts
accuracy
2.9% basic ac volts
accuracy
1.5% basic ohms
accuracy
Fast continuity
beeper
Diode Test
Sleep Mode
Two -year warranty
New! Slide switch and a
few pushbuttons control
all functions: Designed for
true one-hand operation .
.Fast, accurate tests
and measurements:
AC and DC voltage
measurements to
600 volts, ohms to
40 MQ; audible
continuity test;
and diode test.
Fluke 11
V Chek™
Capacitance,
.001 to 9999 pF
4000 count digital
display
0.9% basic de
volts accuracy
1.9% basic ac volts
accuracy
0.9% basic ohms
accuracy
Fa~t continuity
beeper
Diode Test
Sleep Mode
Two-year warranty
Fluke 12
V Chek'"
Min/Max recording
with relative
time stamp
Continuity
Capture™
Capacitance,
.001 to 9999 pF
4000 count digital
display
0.9% basic de
volts accuracy
1.9% basic ac volts
accuracy
0.9% basic ohms
accuracy
Fast con tinuity
beeper
Diode Test
Sleep Mode
Two-year warran ty
Optional holster with
tilt-stand available.
Safety- a Fluke standard:
Designed to meet UL1244 ,
IEC 1010, CSA and VDE safety
req ui rements; extensive
overload protection built in.
New! TL75 Hard Point'" Test Leads:
Comfort grip with extra strong tips
for extended service life.
The New Series 10.
A Small Price For A Fluke.
Audible Continuity:
To perform fast continuity
checks, just listen for
the beep; no need to watch
the display.
F L UKE AND PHIL I PS
T HE T &M ALL I ANCE
For fu rth er information contact:
Philips Scientific & Industrial. Tel : (02) 888 0416
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