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SILICON
CHIP
If you are seeing a blank page here, it is
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Contents
Vol.13, No.6; June 2000
FEATURES
4 Oooh, Aaaah! – Sony’s New Digital Handycam
Bored with new video products? Take a look at Sony’s new DCR-PC100E
digital handycam. OOOOOH, AAAAAH!!! – by Ross Tester
8 Review: PC-Controlled Blood Pressure Monitor
Measure and track your blood pressure for a healthy heart. The results are
displayed on the computer screen – by Ross Tester
77 Review: TiePie Handyprobe HP2
Oooh Aaaah!
Sony’s New
Digital
Handycam –
Page 4.
It’s a storage oscilloscope, a spectrum analyser, a voltmeter and a transient
recorder . . . and it all fits in the palm of your hand. Whoops! – we forgot the
PC; you need that as well – by Peter Smith
PROJECTS TO BUILD
14 Automatic Rain Gauge With Digital Readout
It collects, measures, records and empties. Best of all, you don’t have to
leave the house– by John Clarke
26 Parallel Port VHF FM Receiver
Use it to monitor the 144-148MHz amateur band, the 132-144MHz band, or
the 118-132MHz band – by Mark Roberts
Parallel Port
VHF FM Receiver – Page 26.
56 Li’l PowerHouse Switchmode Power Supply
This highly efficient design can deliver from 1.23V to 40V at currents up to
1.2A – by Peter Smith & Leo Simpson
62 CD Compressor For Cars Or The Home
Do you have problems listening to CDs in your car? Are the soft bits too soft
and the loud bits too loud? Here’s the solution – by John Clarke
SPECIAL COLUMNS
38 Serviceman’s Log
We’ve still got our jobs – by the TV Serviceman
Li’l PowerHouse Switchmode
Power Supply – Page 56.
53 Vintage Radio
A Japanese 110V AC/DC set – by Rodney Champness
DEPARTMENTS
2
33
34
37
Publisher’s Letter
Product Showcase
Subscriptions Form
Electronics Showcase
43
90
94
96
Circuit Notebook
Ask Silicon Chip
Market Centre
Advertising Index
CD Compressor For Cars Or The
Home – Page 62.
JUNE 2000 1
PUBLISHER’S LETTER
www.siliconchip.com.au
Publisher & Editor-in-Chief
Leo Simpson, B.Bus., FAICD
Production Manager
Greg Swain, B.Sc.(Hons.)
Technical Staff
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Ross Tester
Rick Walters
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GST and price changes
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and services, with some exceptions for food
and financial services.
For SILICON CHIP this will have the direct
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Despite Government publicity to the contrary,
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from sales tax. I hope you will continue to
support SILICON CHIP in spite of the price
rise to come in July.
My thanks to our subscribers who have already had to bear the GST increase. Indeed, because the GST was back-dated
to December 1998, we have had a GST liability on any subscription taken
out since that time which ran past July 2000 (ie, 2-year subscriptions). That
was a bit of a shock to us since there was no way to allow for it.
By the way, the July 2000 issue should go on sale late in June, so if you
purchase it on or before the 30th June, you will avoid the GST for that issue
at least (hint, hint!).
As far as electronic equipment and other products are concerned, some will
be reduced in price and some will rise. That’s another point the Government
hasn’t been keen to talk about (perhaps they don’t know?). Whether or not a
product’s price rises or falls depends on the retailer’s normal profit margin.
If the margin is low, as in many consumer appliances, the price will
probably drop a little, because the rate of GST is less than the rate of the
old sales tax. But if the profit margin is higher, the retail price after GST is
applied may well be higher.
In fact, it seems to me that many retailers could legally add more than
10% to their prices, especially if they are for imported goods, because of
the big fall in the Australian dollar over the last 12 months. Unfortunately
though, some retailers and businesses will feel constrained against this and
they may well suffer in the long run. I hope not.
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It’s not all black though; many businesses will benefit from the introduction
of GST since it will give rise to a GST credit on inputs. And all taxpayers
will benefit to some extent from the reductions in income tax.
Distribution: Network Distribution
Company.
On the face of it though, if there is a product you want to buy and you
suspect it might be dearer after July 1st, buy it now.
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Once again, I hope you will continue to support SILICON CHIP as we strive
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Oooh,
aaaah!
One of the advantages of working at a
major electronics magazine is that equipment
suppliers (or their public relations people)
want you to play with their latest and
greatest products (in their eyes at least),
in the hope that you’ll be impressed
enough to feature them in the magazine.
T
he downside of that is we tend
to become at least a little blasé,
if not downright cynical, when
it comes to a number of the products
we look at.
It’s difficult to get excited about a
new widget when you’ve seen plenty
of similar widgets before – and the
new model is just another variation
on a theme.
It’s difficult to get excited about a
new technology which they claim will
set the world on fire when you know
full well there’s another technology
just about to be released which will
blow it out of the water.
It’s difficult to go “ooh, aah!” over
a product regardless of the PR hype
which tells us we should have!
Enter the Sony DCR-PC100E digital
handycam. OOOOOH, AAAAAH!!!!!!
We first told you about this little
beauty (and little is the operative, as
you’ll see shortly) back in the “Products Showcase” section of the January
2000 issue (page 53). That was written
sight unseen, purely from information
supplied by Sony.
Even so, it sounded pretty good to us
at the time and Sony must have liked
what we said because not very long
ago, when stock became available,
they asked us if we’d like to have a
play with the real thing.
That’s why, not six months later,
this little Sony is getting another
run. We’ve had our play and we’re
impressed enough to give you our
“hands on” impressions.
First, some background for those
who might not have seen the original
article.
The DCR-PC100E is claimed to be
the world’s first digital camera which
combines both video and still photography. Of course, there are many
other digital video cameras around
from which you can extract a single
frame and call that a still photo – but
that’s always a compromise in quality.
Review by
ROSS TESTER
The Sony camera uses the mini
DV cassette format for video and still
photos and/or Sony’s own “memory
stick” for still photos. The memory
stick supplied with the review unit
was only 4MB which was somewhat
limiting – only six hi-res superfine
pics would fit – but we still managed
to give it the once (or twice) over.
Memory sticks are available up to
64MB which would fit 96 hi-res (1152
x 864 pixels) superfine images or 300+
lower resolution photos. A 256MB version is scheduled for release next year.
The memory stick itself is tiny – just
50mm long, 22mm wide and a couple
of millimetres thick. It plugs into a slot
in the back of the camera. Speaking of
tiny, so is the camera itself: 127mm
high, 123mm deep and only 61mm
wide (or 125mm wide with the integral
colour video screen wide open).
The camera is a delight to use, due
not in small part to its small size and
weight (650g including battery and
Sony DCR-PC100E
4 Silicon Chip
These three shots of God’s own
country (ie Narrabeen Beach) show
the camera’s still photo “zoom”
capabilities: the top pic is at full wide
angle, the middle at full optical zoom
and the bottom at full digital zoom.
tape).
It’s very nicely balanced when held
against the eye and is not unwieldy to
use at full arm’s stretch (for example,
holding above the crowd to catch a
scene in front). This is made very
easy by virtue of the fact that the LCD
screen rotates a full 270° and opens
to a full 90°.
Want to get in the picture yourself?
Simply turn the LCD screen so it faces
forward and use the self-timer!
Or use the full-function remote control unit: it will start and stop the camera, capture individual pics, adjust the
zoom (wide angle to tele-photo), allow
searching and much more.
We were going to make a comment
about how “touchy” the zoom buttons
were on the camera itself – going from
full telephoto to full wide angle in
about half a second. That was until
we discovered (OK, we eventually
read the instructions!) that the zoom
control was actually variable – barely
touching it gives an
almost imperceptibly
slow zoom; the more
pressure that’s applied
the faster the zoom.
We had been using it
as basically an on/off
switch, which it isn’t!
Having said that, it’s
a bit touchy and does
take a bit of getting
used to.
Digital Handycam
JUNE 2000 5
Two modes of zoom are offered:
optical and digital. An indicator in the
viewfinder shows the level of zoom
with a line marking the switch-over
from optical to digital. Digital zoom
is often poo-pooed by the purists as it
is a “synthesised” image and usually
results in a noisier picture. But the
photo series demonstrates the capabilities of this camera.
The lens, by the way, is a Carl
Zeiss 4.2 to 42mm, which equates in
standard 35mm camera parlance to a
48-480mm (or 40-400mm in memory
stick mode).
Minimum illumination is 7 lux
(equivalent to f1.8) but an infrared
lamp is built in, giving the camera the
ability to shoot in total darkness – zero
lux – in “Nightshoot” mode.
This is a pretty nifty feature for
anyone interested in wildlife photo-graphy or even surveillance work.
We found the Nightshoot mode very
effective up to about 5m away, especially when coupled with the camera’s
“slow shutter” feature.
The camera offers a variety of automatic exposure (AE) programs to make
life really simple for you. Or you can
do the whole thing manually – including focus and exposure.
Some of the AE modes offered
include spotlight (for minimising
glare), soft portrait (so-called “anti
wrinkle!”), sports lessons (minimis-
The camera’s natural light and
night shots are superb: above is
a typical room-level light AND
shot at low resolution; the one
at right was at high resolution
but was also completely handheld (ie, no tripod) and at full
digital zoom. Try doing that
with a conventional camera!
6 Silicon Chip
es shaking), beach & ski (adjusts for
strong light reflection), sunset & moon
(for sunsets, night shots, fireworks,
etc), landscape (stops the autofocus
locking onto close objects) and low lux
(where there is insufficient light level).
And there’s also a host of special
effects you can add including sepia
finish, art and even black and white!
Want to add titles? There are eight
presets to choose from and you can
have them in any colour. Or you can
key in your own if you wish.
Most functions are available to both
video (tape) and still (tape/memory
stick) recording.
One feature worth mentioning is
the use of the “InfoLITHIUM” battery.
This special type of lithium-ion battery exchanges data with the camera to
indicate state of charge and expected
battery life.
Video recorder
We’re going to concentrate on the
still photo capabilities in this review,
mainly because digital video recorders
have been around for a while. That’s
not to say we weren’t impressed with
the video side: it is superb, offering
a wide range of standard and special
effects and features.
The DCR-PC100E uses mini-DV
cassettes (standard DV, super-8 and
other formats are not usable). It pops
into a door in the back of the unit. For
some functions, especially search operations, a special mini-DV tape with
“cassette memory” is required.
Still photos as well as moving action can be recorded on the tape with
an amazing array of search features
provided including photo search and
photo scan, searching by date, title
and memory zero.
Video cassette recorder
The camera can also double as an
advanced VCR, accepting input from
either standard composite video and
stereo audio (eg, a suitably equipped
television set) or from S-video.
The latter is particularly important
has it has become the standard for high
quality home video recording.
What's more, because recording to
the DCR-PC100E is digital, you can
edit (eg insert scenes from other sources) into your tapes without re-recording the tape. Audio dubbing is also
a breeze and, unlike most ordinary
VCRs, the original audio track can be
left intact. You can even adjust the
audio balance between old and new
tracks via an inbuilt mixer.
Similarly, titles can be recorded
onto your tapes long after recording
them.
Stills photography
As we mentioned, we were most
interested in the Sony’s stills photography capabilities so the balance
of this review will concentrate on
that aspect.
Apart from giving you a range of
special effects and options simply not
possible on a standard (still) camera, a
digital camera has a huge but obvious
advantage: you can see what you’ve
shot there and then, and if you don’t
like what you have you can do it again.
No waiting for the film to be developed and printed and then finding
out that the bride’s eyes were closed...
You can review any or all of the
images recorded on the tape or memory stick and throw out the shots you
don’t want. Especially in the case
of the memory stick, this obviously
frees memory so you can record new
images.
This is all possible through a very
intuitive menu system accessed via
a push-button panel revealed when
you open the LCD screen and also
via a wheel which normally controls
manual exposure level (if you want it).
Images can be reviewed and retained or deleted one at a time, or if
you’ve really messed things up you
can bulk-erase the memory stick. Once
erased, though, the images are gone for
all time. You don’t have a negative to
fall back on!
Saving to computer
The other big advantage a digital
camera has is its ability to interface
with a computer. You don’t have to
scan in pictures – they’re already in
digital (jpg) format, suitable for PC
or Mac.
The review unit came with a serial
port interface and a CD-ROM containing “Picture Gear Lite” software.
As its name suggests, the interface
plugs into a spare serial port on your
PC. The software allows some degree
of picture processing but we used it
simply to download the images we’d
taken and then massage the pictures
in our software of choice – Adobe
Photoshop.
There were a couple of wrinkles
when we first tried to use the interface
and software. Even though it says it is
compatible with Windows NT, after
we (apparently) successfully installed
the software, try as we might we could
not establish a connection between the
interface and serial port.
So we moved the whole shebang
to another computer containing Windows 95 and... still no joy. This time,
though it was a lack of a spare serial
port (you really do need that mouse!).
Third time lucky? Yes! We went
to yet another machine which had a
spare serial port AND ran Windows
95, loaded the software once again
and voila! It found the interface unit
first time.
To really test our luck, we then
decided to try it out on a brand new
Pentium III machine running Windows 2000. There was no mention of
2000 compatibility on the software
but it worked perfectly nevertheless.
What you see on the PC screen after connecting the serial port adaptor through
Picture Gear Lite. It gives some editing and manipulation capabilities.
(Incidentally, we’ve since tried it on
yet another NT4 machine and this time
it worked perfectly. Hmmm...)
Note that you cannot erase or delete images from the memory stick in
the interface unit. That’s probably a
safety feature so that you can’t accidentally erase your overseas trip while
down-loading!
We’re not sure if we were doing
anything wrong but we couldn’t get
the pictures to download at anything
but 72dpi – fine for viewing on screen,
using on the ’net and emailing to your
friends – but not for publishing.
The images were 420mm wide so we
resampled them to 266dpi and 120mm
wide – a bit naughty, perhaps but the
results are there for you to see.
We understand that Sony are going
to (or perhaps now have) release(d) a
Memory Stick adaptor which slots into
your PC’s 3-1/2in disk drive. Now that
would be handy...
Picture size
Because the images on the memory
stick are recorded with JPG compression they’re quite small. A super fine
image at 1152 x 864 will be around 600
kilobytes, while at the bottom end a
standard image at 640 x 480 will be just
60KB. Needless to say, you can’t enlarge a 60KB image much but for web
use or emailing, small is beautiful and
even smaller is even more beautiful!
As we previously mentioned, with
the 4MB memory stick supplied we
could fit only six 1152 x 864 superfine
images. But if you’re prepared to accept the lowest resolution and quality
(640 x 480, standard) you can fit a very
respectable 60 images.
If you really need to shoot a lot of
hi-res, high quality images on memory
stick be prepared for a lot of downloading – or buy a larger memory stick. A
64MB memory stick will set you back
around $429.
Price
And that brings us to the price of the
unit. As we said in the January issue,
the Sony DCR-PC100E is not cheap
(in any sense of the word). It’s going
to cost you (at the moment) around
$4600. With the bottom fallen out of
the dollar recently and GST commencing just a few weeks after publication
of this issue, what the unit will end
up costing is anyone’s guess – up or
down!
But if we were looking for an extremely versatile video recorder with
a still camera thrown in, we’d find
it hard to go past this one. Overseas
travellers would find it perfect – small
size, all the tricks you want and stills
pictures to email back home!
We said at the start one of the advantages of working at SILICON CHIP was
that we get to play with new toys. We
forgot to mention the disadvantage:
having to give them back!
SC
JUNE 2000 7
DynaPulse 200M
A Shock to
the System?
A computer-based product
recently submitted for review
was responsible for a hastily
arranged visit to the doctor.
Product Review by
ROSS TESTER
The product in question was a blood
pressure monitoring and tracking system, using a computer for both measurement/analysis and record storage.
And the reason for the reality shock
was a much-higher-than-expected
series of readings.
What happened was that once installed we dutifully measured all Silicon Chip staff and I was at least a little
perturbed to find that my own blood
pressure was significantly higher than
everyone else's. Further reading con-
vinced me to do something about it!
Of course, most people would be
familiar with the blood pressure meter
used by doctors and nurses. Moe correctly known as a sphygmomanometer, it involves an inflatable armband
"cuff" which is pressurised to restrict
the flow of blood through the arm.
Blood flowing through an artery
makes characteristic sounds (known
as Korotkoff sounds) and the physician listens for these with a stethoscope as the pressure is released.
Left: the package
includes the unit
itself, arm cuff,
inflator bulb, serial
cable, software on
floppy and user
manual.
8 Silicon Chip
This technique for measuring blood
pressure is known as the ausculatory
method.
With each contraction or pump of
the heart, blood pressure rises and
falls. The highest blood pressure, as
the heart contracts, is called the systolic pressure, while the lowest blood
pressure is known as the diastolic
pressure. When you hear a blood
pressure referred to as "120 over 80",
the first figure is the systolic and the
second the diastolic.
Below: the only control on the
unit is the air release index dial.
The DynaPulse 200M also measures pressure using a pressurised
cuff and arterial pulsation but uses
a slightly different method called
Pulse Dynamics. This is claimed to
be more accurate, agreeing extremely
well with pressure-sensing catheter
measurements which use a catheter
actually inserted into the artery itself.
Setting up
The hardware consists of the pressure cuff, an inflating bulb with air release screw, connecting tubing and the
DynaPulse 200M unit itself. Included
is a 64-page instruction manual and
software. Of course, you'll need a PC
with Windows 95 and a free COM port.
Hands up if you've ever read an
instruction book all the way through
before using anything? No, we didn't
think so. We skimmed over the first
couple of pages and thought "enough"
– and then proceeded to install the
software on a computer (from a single
floppy disk) and the hardware, which
plugs into a vacant COM port.
Apart from the fact that we had to
go out and buy four AAA batteries
before it worked, everything installed
and loaded perfectly. (There's a first
time for everything...).
Taking a reading
This part is even easier! Instructions
are basically menu driven, as shown
in our screen shots. As many "patient"
names are entered as required and
then the appropriate person is selected from the list.
The deflated cuff is slid up the arm
to just above the elbow, tightened and
held in place via Velcro fasteners, as
shown on screen. The "air release index" is a dial on the DynaPulse unit
Finally, you are presented with the results. Those shown are at the high end for
a normal, healthy person. Anything higher is an indication of hypertension. I
wasn't happy when my own readings were quite a bit higher . . .
itself and 4 seems about right for most
people. If it's not, it will tell you!
Next screen tells you to close off the
air release while you pump the bulb.
When the cuff has enough pressure
it will tell you to stop pumping and
then you wait for between 15 and 45
seconds while the unit does its measurements.
During this time the pressure on the
scale drops with little "blips" in time
with your heartbeat.
Finally, the results screen appears
showing systolic, diastolic and mean
blood pressures, the heart rate and two
histograms – one of the heartbeat cycle
and the other showing the heartbeat
cycles over the full measurement
period.
All this information can be saved
in the person's file and printed out
if required. If used over a period of
weeks, months
or years a "trend"
graph can also
be produced –
very handy if
your physician
has you on medication to lower
blood pressure.
The software
can plot a blood
pressure and
heart rate trend
graph. Red trace
is systolic, blue
is diastolic and
yellow is average
blood pressure.
You can see at a glance if it is working!
Conclusion
With heart disease the biggest killer
in the western world (and Australia
is right up there with the worst of
them), having accurate, reliable blood
pressure data could be the difference
between a life and death situation.
It's certainly jolted me into action.
I know I'm overweight – 20kg, less
would be lovely! But I've basically
been healthy and don't smoke and
drink very little. So high blood pressure has never been top-of-mind for
me. Now it is!
High blood pressure, or hypertension, is believed to be a major factor
in strokes, heart attacks and heart
disease. It also means your heart has
to work that much harder to circulate
the blood around your body.
There is no doubt the DynaPulse
200M does its job very well. It's easy
to set up, easy to use and having the
computer records available for your
doctor could be very beneficial.
At an RRP of $369 (pre-GST), some
might think it expensive. But how
SC
much is your life worth?
Where do you get it?
The DynaPulse 200M is available
from Microgram Computers,
Unit 1, 14 Bon Mace Close,
Berkeley Vale NSW 2261.
Phone (02) 4389 8444;
Fax (02) 4389 8388;
website www.mgram.com.au
JUNE 2000 9
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.dse.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.dse.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.dse.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.dse.com.au
Once upon a time, rain gauges were as much a
part of the Aussie backyard as the outhouse.
Both started disappearing about the same time
– possibly because both required periodic
manual emptying! Here’s a PIC-powered, fully
automatic rain gauge that reads the rainfall,
empties itself, stores the reading and remembers
up to two months of data – without you leaving
the comfort of your home.
By JOHN CLARKE
PIC-Powered
Rain Gauge
Features
* Self-clearing rain sensor.
* Remote monitoring.
* Rainfall shown on a 3-digit display.
* Max. reading of 254mm (10") per
day.
* Stores 61 days of rainfall data.
* Settable end of day empty time.
* Hold feature to prevent incorrect
readings when cleaning sensor.
* Reset facility to clear previous
readings.
* Valid data indication for previous
days readings.
* Battery backup for operation in a
blackout.
* Tamper-proof against setting
changes.
14 Silicon Chip
T
his fully automatic rain gauge
does not require emptying and
will store 61 days of rainfall
readings. Rainfall is shown on a 3-digit LED display and you can monitor
this without going outside.
A traditional rain gauge consists
of a container with a measurement
scale down the side wall. The idea is
that the rain gauge is mounted on a
post right away from the influences of
buildings (fence posts were typically
used but paling fences alter wind patterns too much). Rain falls, a certain
amount enters the container, it starts
to fill and you read the result off the
scale in either millimetres or inches
and points.
Those old enough to remember
inches and points will also remember
that there are 100 points to the inch –
sort of a pre-decimal decimal, if you
like. A point of rain isn’t much – just
a short shower, really, while an inch
of rain is usually several hours of
steady rain. (Sydney’s annual rainfall
is about fifty inches or so; the recent
outback floods were reported to result
from 8-10 inches in a couple of days).
These days we use millimetres
and, of course, there are 25.4mm to
the inch.
However, we digress: back to our
old-fashioned rain gauge. While accurate and reliable, it suffers from the
disadvantage of requiring emptying
on a daily basis and manual recording
of the rainfall if you want a record.
A better mousetrap rain gauge?
A more useful rain gauge would be
one which did not require the constant
daily maintenance and which could
be monitored remotely. Also it would
be ideal if the rain gauge could log, or
remember, previous days rainfall up to
several weeks in the past. This would
allow the unit to be left unattended
for extended periods without loss of
the rainfall information.
The SILICON CHIP Rain Gauge has
these features and more. Ours uses a
microcontroller to not only record the
rainfall each day but to remember it.
The rain sensor mechanism itself
is housed in a short length of 90mm
PVC stormwater pipe. The rainfall
measurement from this is brought
via suitably long wiring to the display unit which is housed in a small
plastic case.
The display unit comprises a 3-digit
display for the readings and a row of
rectangular LEDs to indicate the current display function or mode. Three
pushbutton switches access the many
features of the rain gauge unit. It is
powered from a DC plugpack and has
a battery backup to ensure operation
in a blackout.
The normal setting of the rain gauge
displays the current day’s rainfall
and this is indicated by the “Rainfall
Today” LED. This reading is updated
as more rain falls.
You can access the previous day’s
rainfall by pressing the Down switch.
This will now be indicated by the
“Previous Days” LED and the 3-digit
display will alternate between showing the day selected and the current
day’s rainfall. The display switches at
a 0.78s rate giving you sufficient time
to read the values.
The next previous day will be
shown at the second pressing of
the Down switch and up to 60 days
past can be selected. The Up switch
provides the means to return to the
“Rainfall Today” display.
Indication of the previous days is
referenced to the current day (today)
so that a -1 on the display means
the day before today (ie, yesterday).
Similarly a -2 means two days before
today. The -60 indication is therefore
60 days before today. It provides us
with a total of 61 days of rainfall
information.
This rain gauge would have been
useful for Noah. He would have been
able to keep a record of the forty days
and forty nights rainfall during the
flood, all while he was sitting back
watching videos and surfing the ’net
The “works” end of the Rain Gauge shown in cutaway format. Rain enters
through the mesh at top and is funnelled (literally) into the pivoted container.
When the weight of the water in the container is high enough it flops over and a
tongue attached to the container interrupts a phototransistor circuit, registering
a pulse. The opposite half of the container then starts to fill in the same manner.
The emptied rain then drains away through the bottom of the unit.
inside the ark. OK, that’s a fib: all the
video stores were flooded out!
At the end of each day, the “today’s
rainfall” tally is transferred to the
previous day’s log (today -1) and the
same goes for the rainfall information
for all the other days past. For example
the today -1 rainfall is transferred to
today -2 with the today -2 information
transferred to today -3.
The today -60 information is lost
since the today -59 rainfall tally is
JUNE 2000 15
Fig.1 (left): the PIC microcontroller
does all the work in the Rain Gauge.
It accepts input pulses from sensor 1,
processes the information and drives
the LED displays.
moved into that day’s location.
Note that during the first 61 days
of use, past days rainfall information
may not be correct since the rainfall
may not have been recorded for that
day. In fact, when you first install
16 Silicon Chip
the Rain Gauge, all the previous days
readings from today -1 up to today -60
will not have been logged.
After each day the next previous
day’s readings will become valid as
they are transferred to that day’s log.
The Rain Gauge includes an “Invalid
Data” LED indicator to circumvent
any confusion over which data has
been recorded and which data has
not been counted by the rain gauge.
The Rain Gauge includes a clock
and an empty time setting facility.
The clock is set at the current time
and the empty time setting is selected
for when you want the day’s reading
to be stored.
For example, if you would normally
check a traditional rain gauge at say
7am then you can set the empty time
to this. Alternatively, you can set
the empty time to midnight so that
a true daily reading is obtained. Or
you could choose any other time. The
rainfall will be counted over a 24-hour
period, starting and finishing at the
empty time. The empty time represents the start and finish of the day,
so far as the rain gauge is concerned.
The clock and the empty time are 24
hour types and only show the hours
and tens of minutes. Thus the time
and empty time can only be set in 10
minute increments. The display will
show 033 for 3:30am, 120 for 12:00
(midday) and 121 for 12:10. Midnight
is indicated as 240 for 24:00.
The clock and empty time are set
by pressing the Mode switch to select
the required function, while the up
and down switches are used to set
the time. The indicator LEDs for “Set
Time” and for “Set Empty Time” show
which particular display is selected.
The Mode switch also selects the
Hold/Reset function. This is indicated by the associated Hold/Reset
LED. With this selection any rainfall
detected by the rain sensor will not
be counted. This feature is useful for
when the rain gauge sensor is being
cleaned or if a sprinkler is placed
near the sensor, causing false rainfall
detection, or for any other reason.
A Reset can be made when the Up
switch is pressed and the Hold/Reset
function is selected. The reset clears
the current days rainfall tally and
resets the “invalid data” indicator
function so that it shows for previous
days starting from today -1. Previous
days’ rainfall values are not cleared
Fig.2: follow this
diagram when
building the PC board.
You could substitute
burglar alarm or other
cable for the link between the main unit
and the remote
sensor. The wiring
to the DC socket
suits positive-tocentre plugpacks. Reverse
this wiring if
your plugpack is
negative-to-centre.
but only indicated as invalid. You
will need to reset the rain gauge after
it has been fully tested and before
commissioning it in use.
The setting functions are tamper-proof meaning that it is not possible to change them unless the Mode
switch is pressed, which can only be
done using a small probe inserted
into the case.
The design has been optimised to
make sure that rainfall data is not lost
easily. As mentioned before, the rain
gauge has battery backup so that it
keeps operating in a blackout. However, if the battery backup is not used
or the batteries go flat, the most data
you can lose is the blackout time plus
up to 10 minutes depending on when
the blackout occurs.
This is because the current time,
the empty time, today’s rainfall and
the previous days’ rainfall are stored
in a permanent memory which is not
lost on power down. The time and
today’s rainfall count are updated into
this type of memory every 10 minutes
while the previous days’ data and the
invalid data counter are updated at
the empty time.
3 are tied together. The LEDs within
DISP4 are tied to the “b”, “a”, “f”, “g”,
“e” and “d” segments respectively
To drive one of these displays one
of the RA0, RA1, RA2 or RA3 lines is
brought low. If RA0 is brought low,
for example, transistor Q4 will be
switched on and allow power to the
common anode connection of the
LEDs in DISP4. Any low outputs on
RB1-RB7 will light the corresponding
LED in the display, DISP4. After this
display is lit for a short time, the RA0
output is taken high and the RA2 line
is brought low to drive Q1 and display
DISP1. The new 7-segment data on the
RB1-RB7 outputs is presented to this
display. Similarly, the RA3 and RA1
lines are brought low to drive DISP2
and DISP3 respectively.
The Mode, Down and Up switches
(S1, S2 & S3) are monitored at the RA4
input. These switches also connect to
the RA2, RA1 & RA3 outputs respectively. Normally the RA4 input is held
high via the 10kΩ resistor connecting
to the 5V supply. When a switch is
closed, it will pull the RA4 input low.
IC1 can test which switch is closed
by knowing that if RA4 is low when
RA2 is low then it is the Mode switch
that is closed. A closed Down switch
will show a low on RA4 when RA1
is low and a closed Up switch will
Circuit details
Fig.1 shows the Rain Gauge circuit.
IC1 is the microcontroller which
forms the basis of the circuit with the
displays, switches and rain sensor
input attached to it.
The LED displays, DISP1-DISP4, are
driven directly from the RB1-RB7 outputs of IC1 via 150Ω limiting resistors.
All of the segments on DISP1, 2 and
The completed PC board sitting inside its case. Note that the vertical PC board
guides have been filed away to a depth of 13mm from the top – this allows the
board to sit in position without screws. The four tapped spacers stop the board
from moving when the lid is in place.
JUNE 2000 17
Parts List For Rain Gauge
1 PC board, code 04105001,107 x 62mm
1 Rain Gauge front panel label, 124.5 x 62mm
1 plastic case, 130 x 67 x 44mm
1 3mm transparent red Perspex or Acrylic sheet, 56 x 18mm
2 AA cells (alkaline or NiCd/NiMH)
1 2 x AA cell holder
1 DC panel socket
1 9V DC 300mA plugpack
1 SPST tactile switch (S1) (Jaycar Cat. SP-0730 or equiv.)
2 PC-mount snap-action keyboard switches (S2,S3)
1 3.2768MHz parallel resonant crystal (X1)
1 18-pin DIL socket
4 M3 x 9mm tapped brass standoffs
5 M3 x 6mm screws
1 M3 nut
1 small rubber grommet
7 PC stakes
1 100mm length of 0.8mm tinned copper wire
2 50mm lengths of medium duty hookup wire
1 10m length of 3-way (or 4-way) cable
Semiconductors
1 PIC16F84P microcontroller programmed with RAINA.HEX* (IC1)
3 LTS542A 7-segment common anode LED displays (DISP1-DISP3)
1 DIL 10-LED (red) bargraph (DISP4) (Jaycar Cat. ZD-1704 or equiv.)
1 photo-interrupter (sensor 1) (Jaycar Cat. Z-1901 or equiv.)
1 7805 5V 1 A regulator (REG1)
4 1N4004 1A diodes (D1-D4)
4 BC328 PNP transistors (Q1-Q4)
Capacitors
1 100µF 16VW PC electrolytic
2 10µF 16VW PC electrolytic
2 0.1µF MKT polyester
2 15pF NP0 ceramic
Resistors (0.25W, 1%)
1 100kΩ
1 10kΩ 1 1kΩ
4 680Ω
1 220Ω 7 150Ω
Mechanicals
The rain detector unit itself is relatively simple to make up – follow the
photographs and the drawings and
you should have no problems.
Most of the mechanical parts are
made by cutting up a standard (83 x
54 x 31mm) jiffy box and using offcuts
from a 90mm stormwater pipe and
end caps.
The rain water enters the unit via a
funnel which directs it into a divided
water container mounted on a pivot.
When one side of the container fills,
the weight of the water causes it to tip,
emptying its water load in the process.
The other side now fills and tips the
container back again.
A lug attached to the container passes through a photo interrupter every
time the unit tips and this is recorded
as 1mm of rain. The unit is calibrated
with a simple screw adjustment to set
the water container tip angle.
The entire assembly is housed
inside 90mm stormwater pipe with
drilled-out end caps on each end. The
ends are covered in flyscreen wire to
prevent spiders entering and fouling
the mechanism with their webs.
Rain sensor
* If you wish to program your own
PIC, raina.hex and raina.asm are
available to download from the
SILICON CHIP website, www.siliconchip.com.au
Parts For The Rain Sensor
1 180mm length of 90mm PVC stormwater pipe
2 90mm UPVC endcaps
1 plastic jiffy box, 83 x 54 x 31mm
4 M3 x 25mm brass screws
2 M3 x 25mm Nylon screws
2 M3 x 12mm Nylon screws
4 M3 x 6mm brass screws
12 M3 brass screws
10 M3 Nylon or brass washers
4 untapped 4BA brass spacers, 6mm long
1 plastic funnel, 86mm diameter (or 90 x 180mm galvanised sheet and
12.5mm diameter x 15mm copper tubing)
2 90mm diameter aluminium or brass flyscreen wire
1 small rubber grommet
1 100mm long cable tie
1 neutral cure Silicone sealant (roof and gutter type)
1 tube super glue
18 Silicon Chip
show a low on RA4 when RA3 is low.
The rain sensor (sensor 1) consists
of an infrared LED and phototransistor
housed in the one package. There is a
slot in the package to allow a vane to
pass and block the light beam to the
phototransistor. Normally, the vane
is out of the slot and the light from
the LED passes to the phototransistor,
switching it on. This means that the
voltage at IC1’s RB0 input is low.
As the weight of water causes the
container to flip over, the vane enters
the slot and the light is blocked. This
turns the phototransistor off and the
RB0 input goes high via the 100kΩ
pullup resistor. The 0.1µF capacitor
suppresses noise on this input. The
transition from a low to a high is acknowledged by IC1 as a count from
the sensor.
The vane quickly leaves the slot as
the container continues to flip over,
allowing the light from the LED to turn
the phototransistor back on again and
pulling the RB0 input low once again.
It stays in this state until the container
is once again flipped over.
Crystal X1 provides the oscillator
component for IC1 which runs at
3.2768MHz. This frequency is
divided down four times by the
microprocessor for its internal operation. Another internal counter
further divides this by 512, resulting in a frequency of 1600Hz which
multiplexes the displays. Further
division provides us with a pulse
once every ten minutes which updates the system clock.
Power
Power for the circuit is derived
from a 9V DC plugpack which
supplies the 5V regulator REG1
via a reverse-polarity protection
diode D1. The 100µF capacitor at
the input to REG1 decouples the
supply, while the 10µF capacitor
at the output provides protection
against oscillation of the regulator.
The normal regulator output of 5V is
increased by about 0.6V due to diode
D2 between the regulator’s ground
terminal and ground. This increase
in voltage at REG1’s output is brought
back down again by diode D3. This
diode isolates the regulator output
from the 3V battery supply, while yet
another diode (D4) isolates the 5V
supply from the 3V battery.
If the regulator is powered, D3
conducts and supplies power to IC1.
Diode D4 will be reverse biased due
to the higher voltage on its cathode
compared to its anode and so the 3V
battery will not supply current.
If you wish to use rechargeable
batteries (2 x NiCd or NiMH giving
2.4V), the 220Ω resistor can be used
to provide a trickle charging current.
If power to the plugpack fails due to
a blackout, D4 will be forward biased
and the 3V battery supplies IC1 with
standby power.
Construction
We’ll start the construction with the
electronic section of the Rain Gauge.
This is built onto a PC board coded
04105001 and housed in a plastic
The front panel (above) can be photocopied and used as is and/or used as a
drilling template for the top of the case. Use the PC board pattern (below) to
check commercial boards or to photographically make your own board.
case measuring 130 x 67 x 44mm. A
front-panel label is glued to the lid of
the case and the LED displays are visible through a transparent red Perspex
or Acrylic window in the case lid.
Begin construction by checking the
PC board for shorts between tracks
or any breaks in the copper connections. Compare the PC pattern with
the published artwork to be sure it is
correct. Now check the hole sizes. The
corner mounting holes and regulator
tab mounting hole should be 3mm in
diameter. The PC stakes should be a
Resistor Colour Codes
No. Value
1 100kΩ
1 10kΩ
1 1kΩ
4 680Ω
1 220Ω
7 150Ω
4-Band Code (1%)
brown black yellow brown
brown black orange brown
brown black red brown
blue grey brown brown
red red brown brown
brown green brown brown
5-Band Code (1%)
brown black black orange brown
brown black black red brown
brown black black brown brown
blue grey black black brown
red red black black brown
brown green black black brown
tight fit into their respective holes.
Install the PC stakes first, followed
by the resistors. Use the resistor colour
code table as a guide to their value.
Alternatively use a digital multimeter
to measure each one. Note that the
220Ω resistor should only be installed
if you intend to use rechargeable cells
for the battery backup.
Insert and solder in the diodes next,
making sure that they are oriented
correctly. The 7-segment LED displays
must be installed with the decimal
point on DISP1-DISP3 facing toward
the switches. DISP4 should be installed with the label side towards IC1.
You can now install the IC socket
with its pin 1 oriented as shown. Don’t
install the microcontroller just yet.
Capacitor Codes
Value
IEC Code EIA Code
0.1µF 100n 104
15pF 15pF 15
JUNE 2000 19
The capacitors can go in next, using
the capacitor code table as a guide to
their values. The electrolytic types,
which are positioned on their sides
as shown in the photographs, must be
oriented correctly, with the positive
lead placed as shown on the wiring
diagram. Similarly, the crystal is
placed on its side and is secured at its
free end using a short length of tinned
copper wire soldered to the PC board
and crystal body.
CI
20 Silicon Chip
A
D
Now install the PC stakes at the external wiring points. The switches can
then go in, taking care to ensure that
the flat sides of S2 and S3 are oriented as shown. S1 must be installed so
that the leads are oriented as shown.
This switch should normally be an
open circuit between the bottom and
top pins.
Transistors Q1-Q4 can be inserted
with their height level with the top
of the displays. REG1 is mounted
Fig.3: these drawings, in
conjunction with the
photographs, show how the
various components are
fashioned from a “Jiffy” box.
Start with the box (without lid)
and carefully make three cuts
with a hacksaw where shown.
Most of piece “A” becomes the
water container itself while that
end of the box (“C”) becomes the
vane which triggers the photo
transistor. The pillars and guides
which need to be removed can be
either broken off and filed neat
or, if you are particularly careful,
melted away with a soldering
iron and then filed neat. Note that
on the “A” piece, only one set
of guides and one pair of pillars
are removed – the rest are used!
Similarly, on the support stands
(“B” pieces), one pillar portion
remains – this forms the support
for the bearing shaft through
which the water container pivots
on Nylon screws inside untapped
spacers.
horizontally with the leads bent down
90° so they can be inserted into their
respective holes. The tab is secured
with a small M3 screw and nut.
The corner mounting holes are used
to mount the 9mm tapped standoffs
above the PC board and are secured
with M3 screws. The PC board is
mounted in the case by cutting the
integral guides on either side of the
case so that their top edges are 13mm
from the top. This will allow the PC
A
C
BII
E
Fig.4: the Jiffy box lid is not wasted – most of it (“D”)
becomes the vertical divider between the two halves of
the water-measuring container (shown below glued in
place with the two adjustment screws in position). One
of the two offcuts (“E”) becomes the mount for the LED/
phototransistor assembly.
board to slide into the case and be held in place by the
standoffs when the lid is attached (see photograph).
Drill a hole in the end of the case for the rubber
grommet required for the rain sensor lead and at the
other end for the DC socket. The leads from the PC
board to the DC socket, the battery holder and to the
rain sensor can now be run as shown in Fig.2.
We used three wires from a length of 4-wire telephone cable for the connection between the sensor
unit and the electronics. Other suitable cable would
be alarm cable or twin conductor shielded cable with
the shield being used for the earth connection.
Use the front panel artwork as a guide to drilling the
holes for the switches and display cutout. This cutout
is drilled and filed so that the red Perspex or Acrylic
window is a tight fit. A tiny drop of super glue may
help hold it in place if it is not a tight fit.
Attach the front panel label and cut out the holes in
this with a sharp knife.
Figs.5a & 5b: how the various pieces go together to make the
tipping bucket. These two drawings show the same assembly
– the top view shows the assembly side-on, while the bottom
drawing is a sectional view (ie, rotated 90°).
Testing
Connect the DC plugpack and test that there is a nominal 5V supply between pins 5 and 14 of IC1’s socket.
If the voltage is between 4.5V and 5.5V, the plugpack
can be removed and IC1 installed. Apply power again
and check that the display lights and shows 0 with the
Rainfall Today LED lit.
Press the Down switch and you should obtain a
display which alternates between a -1 and a 1. The -1
refers to the day selected and the 1 is the initial preset
rainfall data. The Previous Days LED should now be
alight as well as the “Invalid Data” LED. Pressing the
Down switch again will have the display show a -2 and
a 2. Press the switch repeatedly to check that you can
access all the previous 60 days (-60). Each day should
have rainfall data equal to the selected day: day -59, for
JUNE 2000 21
BII
D
A
A
BI
C
BII
E
LED/Phototransistor
Assembly
90mm Pipe Cap
Here’s how the completed bucket/sensor assembly should look. Again, we have
labelled the various components to agree with Figs.3 & 4 to make life easy. Note
how the vane (C) swings through the LED/phototransistor without any restriction.
example, will have rainfall data of 59.
Now press the Mode switch and
select the Set Time function as indicated by its associated LED. It should
show 120 for 12:00 midday. It may
show a later time if you have left
the rain gauge on for more than 10
minutes. Press the Mode switch and
the Set Empty LED should light and
the display will show 240 for 24:00
midnight.
Adjust this time with the down
switch so that it shows the same time
as the Set Time display. Now press the
Mode switch once to obtain the Hold/
Reset LED and “- - r” display and press
it again to obtain the Rainfall Today
display.
Now press the Down switch and
the -1 day should now have 0 as its
rainfall. The “Invalid Data” LED will
not be lit. The -2 day should have a
1 for its rainfall. The “Invalid Data”
will show for this and remaining days.
Each other previous day should have a
rainfall that is a value one less than the
day’s absolute value. For example, the
22 Silicon Chip
-60 day should have 59 as its rainfall.
This demonstrates the end of day
transfer of data from one day to the
previous day.
The input counter can be checked
by momentarily contacting the GND
(E and K connections of sensor 1) to
the collector terminal (C for sensor
1). The Rainfall Today display should
show 1, then 2, etc for each contact,
incrementing from 0 to 254. The next
count will be three dashes, indicating
overrange.
You can clear this data by returning to the Hold/Reset mode and then
pressing the Up switch to reset. The
display will show “rES” indicating
that it has reset. Returning to the
Rainfall Today Mode will show a 0 in
the display. Return to the Hold/Reset
mode and trigger the counter as before.
Return to the Rainfall Today selection
to check that the rainfall display is
still at 0. The Hold feature therefore
prevents any rainfall counting.
When setting the time, the 10 minute counter is reset whenever the Up or
BI
D
E
Another view of the complete assembly
looking almost straight down. The
double-sided water container is
perfectly balanced, brought that way
by adjusting the screws at the top in
and out as required.
Down switch is pressed. This means
that the time begins from the time set
and it will be a full 10-minutes before
the time increments. So to obtain
the correct time you must press the
switch at the time when your reference clock shows a 10-increment.
In practice, this means that the time
should be set when the minutes on
the clock you are setting it against
changes from either a 9 to a 10; eg 19
to 20, 39 to 40, etc.
This does not apply to setting the
empty time which can be set without regard for the current time. The
current time is compared with this
empty time and when they are equal,
the microcontroller moves the daily
rainfall data along by one day.
Rain detector
As mentioned, many of the parts for
the rain detector are made from parts
cut from a plastic case measuring 83 x
54 x 31mm. Part of the base of the case
is used as the water container, with
the lid providing the divider between
the two sides. An end of the case is
used to make a vane for the sensor 1
detector, while the other end of the
case makes up two support stands for
the water container pivot. One end of
the lid makes a mounting plate for the
photodetector (sensor 1).
Fig.3 and Fig.4 show how the parts
are cut from the lid and base of the
case. The base is cut so that some of
the integral slots in the side become
the centre of the water container. The
end marked (C) is cut off as shown
and the pillars removed on the water
container section. File the sawn edges
Rain enters the top of the 90mm pipe
via a protective insect screen. This is
thin enough to be gripped by the cap,
shown removed here.
You can make your own funnel, as we
did, or simply cut the top off a small
funnel so it forms a tight fit in the
pipe. Secure it in place with silicone
sealant.
to a smooth finish.
The support stands are made by
cutting the (B) side of the box into
the sizes shown. Remove one of the
pillars from each support stand (B’
and B’’). The vane (C’) can be cut to
shape as shown.
Cut the lid to size and remove the
small flanges on the divider section
(D). The section marked (E) is to
mount Sensor 1.
You will need to file the two edges
of the divider (D) to 50mm wide so
that it slides neatly into the side slots
of the water container. We rounded
the bottom section of the divider so
that the base of the container will be
curved slightly. This is not strictly
necessary and can be left straight.
The divider is glued into the water
container with super glue. To do this,
first slide the divider in place and run
the glue around the edges to secure it.
The glue sets very fast on this plastic
so do not run glue in place before
inserting the divider or the slots will
become clogged with set glue.
The vane is glued to the underside
of the water container central to and
at right angles to the divider. Draw
a pencil line down the centre of the
underside of the container to mark the
position for the vane. Now run some
super glue along the 45mm long edge
of the vane and attach it to the container in position. Hold it in position
until the glue sets.
The pivots for the water container
need to be 12mm down from the sides
as shown in Fig.5 and in the centre
of the divider. Drill holes so that the
6mm long spacers insert as a tight fit
with about 0.5mm of spacer protruding at each side of the water container.
You will need to seal the edges of
the divider and ends of the spacers
inside the water container with a
smear of silicone sealant to prevent
water from escaping.
The photodetector, sensor 1, can
be mounted onto the (E) mounting
plate using two Nylon screws and
brass nuts. The sensor is mounted
central to the mounting plate. Secure
this mounting plate in the centre of a
90mm stormwater end cap using brass
screws and nuts.
Drill mounting holes in the support
stands B’ and B” as shown in Fig.3.
Drill out the pillars so that the M3
Nylon screws will form a shallow
thread when screwed in place. Mount
the support stands 69mm apart along
the same centre line as the sensor 1
mounting plate using brass screws
and nuts.
Screw in the Nylon screws through
the pillars in the support stands and
cut them to protrude by 5mm from
the inside edge of the support stands.
Drill holes for the M3 x 25mm
screws on the top of the divider. These
are best drilled slightly undersize so
that the screw will cut a thread in
the hole. Place the 6mm spacers in
position as shown using nuts to hold
Fig.6: here’s how we fashioned the
funnel from a small piece of thin
galvanised iron. Alternatively, you
could use a suitable plastic funnel and
cut the top off so it measured 86mm
across.
Similar to the top, the bottom is
protected against spiders and other
insects by a screen. Make sure the
holes are big enough to allow the
water to drain away immediately.
them in place. The second screw does
not have the spacers.
Assemble the unit with the water
container pivoting on the Nylon
screws by gently prising the support
stands outward to allow the screws to
be inserted into the water container’s
bushings.
Check that the vane passes through
the sensor slot without fouling. You
may need to trim this piece for best
clearance. Note how many washers
you will need on each side of the
pivots so that the vane swings through
the centre of sensor 1’s gap. Install
these in place.
Adjust the top screws on the divider so that the tendency of the water
container to fall to either side from
upright is not biased in one direction
or the other.
Mark out where the end stop screws
need to be installed in the end cap so
that the top of the screw end will catch
the underside of the water container
for each side. Note that these screws
will need to be offset from centre to
prevent fouling the vane.
Drill the holes for these end stop
screws slightly undersize so that the
thread will be cut into the plastic. This
will allow easier adjustment. The nuts
are simply used to lock the screw in
place after the adjustment is set. Also
drill holes for the rubber grommet for
the wire entry and large holes to allow
the water to flow out.
Cut the 90mm-diameter stormwater pipe 180mm long and cut out the
inside of one of the end caps so that
it has an 86mm diameter hole. The
86mm diameter is important in the
JUNE 2000 23
calibration process – it must be peramount of water.
because of the water inertia rather
fectly round and it must be exactly
How do you get exactly 5.8ml of than its weight. The calibration can
86mm.
be checked by counting the number
water? By far the easiest way is to use
This endcap becomes a cover to
a 10ml syringe (hypodermic) without of tilts.
hold on the wire mesh over the end the needle, of course. Your local pharFor example, one litre (1000ml) of
of the pipe.
macist or doctor might be able to give
water should tip the water container
you one once he or she has disposed
172 times (1000/5.8 = 172). It is probA funnel can be modified by cutably easier to wire up the sensor to the
ting a slightly larger plastic funnel to of the pointy bit in their sharps bin.
circuit and attach the 90mm pipe and
86mm outside diameter or you can
These syringes are graduated to
fashion your own using galvanised
0.1ml so you can get the right amount funnel assembly, so that the number
iron sheet and a 15mm length of easily – and it’s easy to put the water of tilts can be counted on the display.
12.5mm copper pipe. It is folded so the exactly where you want it, too.
After wiring the sensor you will
two straight edges are placed together
need to cover the connections with
Adjust the end stop screws so
and the 5mm flange is soldered to the
silicone sealant. This will prevent
that the water tips both sides of the
back of the funnel. The copper tubing container with the 5.8ml quantity of
corrosion and also prevent the water
is soldered to make an outlet at the
water. Screw the end stops higher making contact between collector
funnel base.
and emitter of the detector transis(clockwise) so that the amount of tilt
Overall height is about 85mm. The is less if you need more than the 5.8ml tor, which may prevent the sensor
outlet from a plastic funnel may need
of water to tip it. Screw the end stop from detecting the swing of the vane
to be cut shorter to prevent it catching screws anticlockwise to lower the reliably.
the divider.
endstops if you require less than the
Secure the end stop screws with
5.8ml of water to tip.
the lock nuts and insert the 90mm
The funnel is secured inside the
diameter flyscreen inside the bottom
tube with some silicone sealant apThe top weights on the divider will
plied around the inside top edge of
need to be changed if you cannot ob- end cap. Secure with some dobs of
the funnel and pipe. Place the 90mm
tain an adjustment with the end stops silicone sealant.
diameter flyscreen on top of the pipe that calibrates the tipping correctly.
Installation
and place the opened end
cap in position. Wait for the
The rain gauge sensor can
sealant to cure.
be supported using standard
90mm downpipe fittings or
Current consumption: 30-60mA with a 12V DC input,
Calibration
even with heavy-duty cable
3mA when powered by 3V battery.
ties or galvanised wire and
First of all, we need to
2
2
Rain gauge collection area: 5808mm (or 5.8cm ).
attached to a free standing
determine how much water
Volume collected per mm of rain: 5.80884ml (cc).
post or one protruding above
(ie, rain!) entering the gauge
a fence.
represents 1mm. You will
Measurement resolution: 1mm.
recall we said it was imporIt will need to be located
Rainfall accuracy: Depends on calibration adjustment
tant to get the end-cap cutout
away
from trees and similar
(can be set to within 1% plus 1 digit).
exactly an 86mm dia
meter
rain obstructions for the best
Clock accuracy: ±10.5 minutes per year unadjusted.
circle. This is the figure we
accuracy. It should also be
use to calibrate the gauge.
several metres away from
walls and solid fences to
Rainfall is measured in
If the water container tips too early prevent it from being in a rain shadow
millimetres which simply means
the depth of the rain which gathers (ie, before the full quantity of water or even a rain funnel.
has been poured), then the weights
in a specific area where there is no
The clock accuracy depends on
are not sufficient and you will need
run-off or no run-in. To work out the
the actual crystal frequency. These
rainfall, all you need to know is the to add more weight.
have a tolerance of ±20ppm which
Try adding two more 6mm spacers
area. Our area is of course an 86mm
means that the clock could be some
on the second screw and secure with 10 minutes fast or slow at the end of
diameter circle.
two nuts in the same way as the first one year. This should be adequate
The area of a circle is represented
screw. If the amount of water required
for the rain gauge, however, it could
by π times the radius squared (πr2).
be readjusted each year if necessary.
The radius is, of course, half the dia to tip the water container is more than
the 5.8ml, you will need to reduce
meter so that is 43mm. Therefore the
Alternatively you can use a 22pF
collection area is πr2 or 3.14159 x the weight.
trimmer capacitor in place of the
Try removing both of the 6mm
432 = 5808 square mm. For 1mm of
15pF fixed capacitor between pin 16
spacers. Make sure that you use the of IC1 and ground. The crystal can
rain, the volume is 5808 cubic mm
same weight on either side of the di- then be trimmed to 3.2768MHz using
or 5.8ml.
vider to maintain the balance of the a frequency meter or by trial and error
You can initially calibrate the rain
tilting action.
testing over a period of time.
sensor by slowly pouring in 5.8ml
Best calibration results can now be
(or cc) of water directly into one side
Note that a probe on the oscillator
obtained by again slowly pouring in
of the water container without the
pins will affect the crystal frequency
a large quantity of water. Note that – it is best to place a low capacitance
90mm pipe and funnel installed over
if you pour the water in too fast you (10:1) probe on pin 15 (OSC2 input)
the unit. Check that each side of the
SC
water container tips at exactly this will cause the water container to tilt
for least frequency change.
•
•
•
•
•
•
24 Silicon Chip
Specifications
Address
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Ph ( 02 ) 9584 3563 or 9584 3564
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UNE 2000 25
ACN 068 740 081 ABN18068 740 081
SC_MAR_00
This neat little FM receiver is
controlled by your PC and tunes
the 144-148MHz amateur band.
Alternatively, just by changing
the software, you can use it
to tune the 132-144MHz
band for weather satellite
frequencies or, with just
a few hardware changes, the
118-132MHz band.
PC-controlled
VHF FM receiver
Design by MARK ROBERTS, VK2GND
I
F YOU’RE LOOKING for a basic
FM receiver capable of monitoring
the 144-148MHz amateur band,
this unit should do the job quite
nicely. It’s all built on a PC board
measuring just 90 x 74mm and plugs
into your PC’s parallel port via a DB25
male-to-female printer cable.
An on-screen display lets you control the receiver and does away with
expensive hardware such as meters,
digital displays and tuning knobs.
You don’t even need to house the
device in a case if you don’t want to,
although a low-cost plastic case to
protect the circuit would probably be
the way to go.
Fig.1 shows the on-screen display
that’s used to “drive” the VHF Receiver. There’s really not much to it!
The top half is dominated by the large
digital frequency display and a tuning
meter, while between these are three
memory preset buttons and a large
vertical fine-tuning “knob”.
The bottom half of the display
carries a Power button, a coarse tun-
26 Silicon Chip
ing “knob” and squelch and volume
slider controls. You tune the unit in
5kHz, 10kHz or 100kHz steps, either
by dragging the tuning “knob” with
the mouse or by clicking the Up and
Down arrows on either side. Clicking
anywhere on the circumference of
the knob will also tune the receiver
to that spot.
The 5kHz, 10kHz or 100kHz tuning steps are selected by clicking the
large buttons immediately to the right
of the tuning knob. Clicking the top
button toggles between the 10kHz and
100kHz tuning steps, while clicking
the (misnamed) Help button selects
5kHz tuning steps.
One nice feature of the unit is
its ability to automatically scan the
frequency band. Just click the Scan
button, and the receiver automatically
scans up the band, incrementing at
the selected frequency steps. This
scanning automatically stops when
the received signal strength exceeds
the squelch control setting.
The functions of the Squelch and
Volume controls are self-explanatory.
As you’ve no doubt guessed, they
are also adjusted using by dragging
them with the mouse. As you drag the
squelch control, the level is indicated
by a dark-brown “bar” on the meter, so
that you can instantly see the squelch
setting in relation to the signal level.
Finally, there are three memory
buttons for you to store your favourite
channels. All you have to do is tune
to the required frequency, click the
Read button and click the desired
memory preset button (Ch-1, Ch-2 or
Ch-3) and voila! ... the frequency is
programmed in.
Block diagram
Fig.2 shows the block diagram of
the VHF 144-148MHz FM Receiver.
It’s built around a Motorola MC13135
radio IC, which is virtually a complete
narrowband FM radio on a single
chip. It drives an LM386 audio amplifier stage via a 4051 8-stage analog
multiplexer, the latter providing the
volume control function.
Quite a lot of circuitry is packed
into the MC13135, includ
ing two
local oscillators, a varicap tuning
diode, two low-noise mixer stages, a
high-gain limiter, a demodulator and
a received signal strength indicator
(RSSI) – see Fig.5. However, the first
local oscillator isn’t used in this design as its maximum frequency is only
about 100MHz.
Instead, our circuit uses an external
VCO (voltage con
trolled oscillator)
which is controlled by a PLL (phase
locked loop). In operation, the PLL
compares a divided-down VCO signal
with a reference signal and, based on
the phase error, produces a tuning
voltage for the varicap diode inside
the MC13135. The varicap diode sets
the VCO frequency, which is pulled
into lock with the divided reference.
The analog-to-digital (A-D) converter stage is there simply to monitor
the received signal strength and the
external power supply rail. It converts
these analog voltages to digital values
so that they can be processed by the
software and displayed by the onscreen instrument panel. The signal
strength meter indi
cates the RSSI
in analog fashion, while the supply
voltage is indicated in the bottom
righthand corner of the meter.
Dual conversion
Before moving on to the circuit description, let’s take a closer look at the
MC13135 receiver IC. This is a “dual
conver
sion” receiver and basically
Fig.1: this is the on-screen virtual instrument panel that’s generated by the VHF
FM Receiver software. You tune the unit (in 5kHz, 10kHz or 100kHz steps) by
dragging the tuning knobs or by clicking the Up and Down arrows.
functions just like a conventional
superhet but with one important
difference.
A conventional superhet receiver
has only one local oscillator and this
is mixed (or heterodyned) with the
incoming FM signal to produce an
intermediate frequency (IF). This IF
signal is then amplified and filtered
before being demodulated to recover
the desired audio signal.
This is referred to as a single
conversion and the IF is typically
10.7MHz for FM receivers and 455kHz
for most AM receivers.
By contrast, a dual conversion receiver has two local oscillators (LO),
two mixers and two intermediate
frequencies. The first LO is mixed
with the incoming signal to produce
an IF of 10.7MHz. This is then ampli-
fied and mixed with the second LO
operating at 10.245MHz to produce
a second IF of 455kHz (ie, 10.7MHz 10.245MHz = 455kHz).
Dual conversion receivers are commonly used for narrowband FM reception, where the deviation is typically
only ±5kHz (as compared to ±75kHz
for commercial FM radio stations).
Circuit details
OK, now let’s take a look at the main
circuit diagram (Fig.3).
The incoming RF signal is picked
up by the antenna and fed to first mixer input (pin 22) of IC3 via C4 and an
LC filter network. This filter is tuned
using trimmer capacitor VC1, while
C6 (22pF) sets the bandwidth.
Transistor T1 forms the external
local oscillator. This voltage con-
Fig.2: the VHF FM receiver is controlled via the parallel port of a PC. A dual-conversion FM receiver chip (IC3) forms
the heart of the design and this is tuned using a PLL and external voltage controlled oscillator (VCO).
JUNE 2000 27
28 Silicon Chip
2000
SC
DB1
R7
2.7k
R14
1M
18
4
2
A1
12
16
GND
VAG
5
VHF FM RECEIVER
7
6
5
4
3
+5V
16
C
B
A
+5V
13
R23
1.5k
C18
56pF
C17
120pF
Y1
14
R22
2k
C20
.01F
12
4
VCC1
R20
5.6k
Y5
5
R19
6.8k
DECOUP2
DECOUP1
1stMIXOUT
1stMIXIN2
1stMIXIN1
Y6
2
E
Z
VEE
Y7
4
8
7
6
3
AMPOUT
AMPIN-
AUDIO
AMPIN+
RSSI
QUADIN
2ndMIXIN
GND
R18
3.3k
8
GND
19
VCC2
IC3
MC13135
2ndMIXOUT
LIMITIN
2ndLOB
2ndLOE
VARICAPa
VARICAPc
1stLOB
1
Y4
IC4
4051B
Y3
11
10
7
9
6
5
23
24
1
R21
2.7k
C19
.01F
4
2
R8
2.7k
15
Y2
3
1
XTAL2
10.245MHz
F1
455kHz
CERAMIC
FILTER
C33
0.1F
Y0
VDD
R24
1.2k
9
8
R4
2.7k
R16
12k
+5V
1
9
13
10
1
C26
.01F
11
11
A0
R6
39k
TP1
10
12
R12
56k
C15
0.47F
R11
2.7k
R13
100k
T2
MPSH10
R17
560
E
C
C16
22pF
14
K
IC1
MC145041
R5
330k
GND
VDD
+5V
13
B
T1
MPSH10
A10 A9 A8 A7 A6 A5 A4 A3 A2
SCLK
DIN
DOUT
CS
20
VDD
+5V
14
R25
2.7k
OSCOUT
OSCIN
VREF
2
PDOUT
4
FIN
E
C10
120pF
R9
560
IC2
MC145170-2
CLK
ENB
DIN
C8
8.2pF
B
C
+5V
17
LED1
17
3
A
16
9
15
2
REF
LM385Z-2.5
_
+
10
C12
3-12pF
7
6
1
5
6
XTAL1
8MHz
E2
470F
16VW
7
C11
68pF
E4
10F
16VW
+5V
C7
22pF
R10
C9 100k
56pF
8
5V
DC
INPUT
_
+
D1
IN4001
L3
C14
330pF
+5V
G
2
3
1
S
D
_ + ADJ
CATHODE
LM385Z
F3
455kHz
QUAD
COIL
L1
C6
22pF
2N7000
E B C
MPSH10
D G S
+5V
C4
10pF
R15
12k
C29
.001F
2
3
4
1
IC5
LM386
6
+5V
7
SPEAKER
8
E3
470F
16VW
5
C2, C13, C23, C25, C28, C34, C35, C116
ALL 0.1F
+5V
F2
10.7MHz
CERAMIC
FILTER
V1
5-60pF
C21
120pF
T3
2N7000
R1
16k
C22
0.1F
R3
1k
C27
.01F
C3
.01F
+5V
C24
0.1F
16
15
17
14
12
13
18
20
21
22
ANTENNA
Fig.3 (facing page): the full circuit
diagram of the VHF FM Receiver.
The dual conversion receiver (IC3) is
tuned by the external VCO (IC2) and
the PLL (IC1). The demodulated audio
output appears at pin 17 and drives
audio amplifier IC5 via IC4 which
functions as the volume control.
trolled oscillator (VCO) is tuned by
the varicap diode between pins 24 &
23 of IC3, along with C14 and inductor
L3. The output appears at T1’s emitter
and is fed to the LO input (pin 1) of
IC3 via C16 where it is mixed with
the received RF signal.
In operation, the VCO runs at between 154.7MHz and 158.7MHz (ie,
10.7MHz higher than the received
frequency), depending on the capacitance of the internal varicap diode.
After mixing with the antenna signal,
the first IF at 10.7MHz is filtered by
ceramic filter F2 and then fed to pin
18 (mixer 2) of IC3 where it is mixed
with the second local oscillator.
The second local oscillator operates at 10.245MHz, as set by crystal
XTAL2 and its associated capacitors.
As a result, the second IF is at 455kHz
and this is filtered using ceramic
filter F1 which has a bandwidth of
12.5kHz. This second filter limits any
out-of-band noise and increases the
selectivity.
Following F1, the signal is fed to an
internal limiting circuit and then to
a quadrature demodulator. F3 is the
external quadrature coil and is tuned
during the adjustment procedure to
455kHz using a ferrite slug.
The recovered audio signal appears
at pin 17 of IC3 and is fed via R3 &
C22 to the top of a resistive divider
network (R18-R24). The eight steps
of this resistive divider are fed to
the Y0-Y7 inputs of the 4051 analog
multiplexer (IC4) which we’re using
as the volume control.
This IC is controlled by a 3-wire
interface from the PC’s parallel port
(LPT1). The control signals are applied to the binary control inputs at
pins 11, 10 & 9 (designated A, B & C)
of IC4 and select which of the eight
input channels is switched through
to the output at pin 3.
Basically, IC4 functions as a single-pole 8-position switch. It selects
one of the possible eight signal levels
and applies it to pin 3 of the following
LM386 audio amplifier stage (IC5).
Parts List
1 PC board, 90 x 74mm
1 PC-mount DB25 male
connector
1 455kHz ceramic filter, 12.5kHz
bandwidth (F1; see text)
1 10.7MHz ceramic filter
1 8MHz crystal (Xtal1)
1 10.245MHz crystal (Xtal2)
1 5-65pF trimmer capacitor (V1)
1 3-13pF trimmer capacitor (C12)
Semiconductors
1 MC145041 8-bit A-D converter
(IC1)
1 MC145170-2 PLL synthesiser
(IC2)
1 MC13135 dual conversion FM
receiver (IC3)
1 4051B 8-channel analog
multiplexer (IC4)
1 LM386 audio amplifier (IC5)
2 MPSH10 VHF NPN transistors
(T1,T2)
1 2N7000 N-channel MOSFET
(T3)
1 1N4001 diode (D1)
1 LM385/2.5 2.5V reference (REF)
1 miniature LED (LED1)
Inductors
L1 5T of 0.7mm ECW on 3mm
former
L3 5T of 0.7mm ECW on 3mm
former
F3 455kHz quadrature coil (F3)
IC5 operates with an AC gain of
20 by virtue of its internal feedback
components. The amplified output
appears at pin 5 and is coupled to the
loudspeaker via a 470µF capacitor.
Tuning
The tuning for the receiver is controlled by IC2 which is a Motorola
MC145170 PLL frequency synthesiser. Its internal reference oscillator operates at 8MHz due to crystal XTAL1,
although this can be “tweaked”
slightly using trimmer capacitor C12.
This reference frequency is divided
down by an internal 15-stage counter
to either 100kHz, 10kHz or 5kHz, depending on the required tuning steps.
Emitter follower T2 buffers the VCO
output and feeds the signal to the
FIN input of IC2 via C10. We won’t
go into all the inner workings of the
Capacitors
2 470µF 16VW electrolytics (E2,
E3)
1 10µF 16VW electrolytic (E4)
1 0.47µF ceramic (C15)
11 0.1µF ceramic (C2, C13, C2225, C28, C33-35, C116
5 .01µF ceramic (C3, C19-20,
C26-27)
1 .001µF ceramic (C29)
1 330pF (C14)
1 120pF (C10, C17, C21)
1 68pF (C11)
1 56pF (C9, C18)
1 22pF ceramic (C6-7, C16)
1 10pF ceramic (C4)
1 8.2pF ceramic (C8)
Resistors (0.25W, 1%)
1 1MΩ (R14)
1 330kΩ (R5)
2 100kΩ (R10, R13)
1 56kΩ (R12)
1 39kΩ (R6)
1 16kΩ (R1)
2 12kΩ (R15, R16)
1 6.8kΩ (R19)
1 5.6kΩ (R20)
1 3.3kΩ (R18)
1 2.7kΩ (R4, R7, R8, R11, R21, R25)
1 2kΩ (R22)
1 1.5kΩ (R23)
1 1.2kΩ (R24)
1 1kΩ (R3)
1 560Ω (R9, R17)
MC145170 here; suffice to say that
the VCO frequency is divided down
using a 16-stage counter. The phase of
the divided VCO signal is then compared to the divided reference signal
to generate an error voltage at the pin
13 phase detector output (PDOUT).
This voltage is filtered using a
low-pass filter made up by R11, R12,
C15 and C26. This then becomes the
tuning voltage and is applied to the
varicap diode inside IC3 via R13.
What happens in practice is that
the PLL tunes the VCO so that its divided frequency exactly matches the
divided reference frequency – either
100kHz, 10kHz or 5kHz.
Controlling the PLL
The PLL is itself controlled by a
3-wire interface from the parallel port
to pins 5 (DIN), 6 (ENB) and 7 (CLK).
JUNE 2000 29
C9
L3
C14
TP1
Fig.4: follow this parts layout diagram to build the 144148MHz and 132-144MHz versions of the VHF FM Receiver.
The component side of the PC board is shown in grey, while
the underside pattern is in blue.
The corre
sponding control outputs
on the parallel port are pins 8, 7 & 6.
DIN is the serial data input and the
number of bits clocked in determines
which registers are accessed to set
the division ratios for the internal
15-stage and 16-stage counters. Pin
7 is the clock (CLK) input to the
MC145170, while pin 6 (ENB) is the
enable input. When pin 6 of IC2 is
taken low, the data on pin 8 of the
parallel port is clocked into the DIN
input to set the division ratios for the
This photograph shows the completed PC board assembly
and will assist you to identify the parts. The parts that
have to be changed for the 118-132MHz version (C9, C14
and L3) are indicated with red arrows.
counters.
OK, now that might all sound terribly complicated in theory but in
reality, it’s quite simple.
To set the tuning steps, the data on
the parallel port (as generated by the
software in response to user inputs)
sets the appropriate division ratio for
the 15-stage counter. Let’s say that we
want 100kHz steps. In that case, we
have to divide the 8MHz reference
frequency by 80. If we want 10kHz or
5kHz steps, then we have to divide by
800 or 1600 respectively.
Now let’s say that we want to
tune the receiver to 146MHz and
that we have selected 100kHz steps.
To receive this frequency, the VCO
must be tuned to 156.7MHz (ie,
10.7MHz higher) and so the 16-stage
counter must be set so that it divides
156.7MHz down to 100kHz exactly;
ie the counter must be set to divide
by 1567.
If we now select a frequency of
146.1MHz, the software sets the
Table 1: Resistor Colour Codes
No.
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
30 Silicon Chip
Value
1MΩ
330kΩ
100kΩ
56kΩ
39kΩ
16kΩ
12kΩ
6.8kΩ
5.6kΩ
3.3kΩ
2.7kΩ
2kΩ
1.5kΩ
1.2kΩ
1kΩ
560Ω
4-Band Code (1%)
brown black green brown
orange orange yellow brown
brown black yellow brown
green blue orange brown
orange white orange brown
brown blue orange brown
brown red orange brown
blue grey red brown
green blue red brown
orange orange red brown
red violet red brown
red black red brown
brown green red brown
brown red red brown
brown black red brown
green blue brown brown
5-Band Code (1%)
brown black black yellow brown
orange orange black orange brown
brown black black orange brown
green blue black red brown
orange white black red brown
brown blue black red brown
brown red black red brown
blue grey black brown brown
green blue black brown brown
orange orange black brown brown
red violet black brown brown
red black black brown brown
brown green black brown brown
brown red black brown brown
brown black black brown brown
green blue black black brown
16-stage counter to divide by 1568
and the tuning voltage generated on
pin 13 of the PLL “pulls” the VCO into
lock so that it now runs at 156.8MHz.
A-D converter
IC1 is an 8-bit A-D converter with
11 analog input channels (A0-A10). It
is used here to monitor the received
signal strength and the external supply voltage.
As shown, the RSSI output from
IC3 appears at pin 12 and is fed to pin
14 which is the non-inverting input
of an internal op amp. The buffered
output appears at pin 16 and is fed via
R4 to the A0 (pin 1) input. Similarly,
the supply voltage is sampled using
R5 and R6 and the divided voltage
applied to the A1 input.
An LM385Z-2.5 (REF) sets the
reference voltage to 2.5V on pin 14
of the A-D converter (IC1). The latter
is controlled via a 3-wire interface
from the PC to pins 15, 17 & 18, while
the data is clocked out of pin 16 and
applied to pin 10 of the parallel port.
Transistor T3 is used to mute the
receiver. This transistor is controlled
via pin 5 of the parallel port and
turns on to mute the audio from IC3
as required.
Finally, pin 9 of the parallel port
controls the power indicator LED
(LED 1) via R7. This is turned on
and off via the power switch on the
front panel.
Table 2: Capacitor Codes
Value
IEC Code EIA Code
0.47µF 470n
474
0.1µF
100n
104
.01µF 10n
103
.001µF 1n
102
330pF
330p
330
120pF
120p
120
68pF 68p 68
56pF 56p 56
22pF 22p 22
10pF 10p 10
versions.
Start the assembly by installing all
the resistors, the capacitors and the
ICs. Table 1 shows the resistor colour
codes, while Table 2 shows the codes
for the MKT polyester and ceramic capacitors. It’s also a good idea to check
each resistor on a digital multimeter,
just to make sure you have identified
it correctly.
Keep all component leads as short
as possible, to avoid stray capacitance
and inductance effects.
Next, install the three transistors
(T1-T3), followed by the ICs which
should be are directly soldered to the
PC board. Take care to ensure that
these parts are all orientated correctly and don’t get them mixed up. In
particular, note that T3 is a 2N7000
MOSFET, while T1 & T2 are MPSH10
bipolar types.
Now for the two inductors (L1 and
L3). These are both made by winding
five turns of 0.7mm enamelled copper
wire (ECW) onto a 3mm former (eg,
a 3mm drill bit). After winding each
coil, slide it off the drill bit, scrape
away the enamel from its leads and
push it all the way down onto the
PC board before soldering. The turns
should be evenly spaced so that each
coil is about 9mm long.
Now complete the assembly by installing the two ceramic filters (F1 &
F2), the two crystals, the quadrature
coil (F3), the trimmer capacitors (V1
& C12), the DB25 connector and the
power supply terminal block. You can
also install pin headers for the loudspeaker and antenna connections.
Note that if you want to receive
weather satellite pictures on 136MHz,
ceramic filter F1 (455kHz) should
have a bandwidth of 50kHz (these
filters are available from Jaycar and
Dick Smith Electronics).
118-132MHz version
In addition to changing the software, three component changes are
Power
Power for the circuit is derived from
an external 5V supply. This supply
must be well regulated; eg, by using
a 5V 3-terminal regulator. Note that a
5V plugpack isn’t good enough, since
its regulation will be quite poor.
Diode D1 is there to provide shortterm reverse polarity protection. A
100mA fuse should be included in
the supply line if the supply isn’t
short-circuit proof.
Typically, you could use a 9V AC or
DC plugpack or 9V battery to the regulator. Fig.5 shows a suitable circuit,
with an optional LED power indicator.
Construction
Building the VHF FM Receiver sure
is a lot easier than understanding how
it works. All the parts, except for the
loud
speaker, are mounted on the
PC board and the alignment is easy.
Fig.4 shows the assembly details for
the 144-148MHz and 132-144MHz
Fig.5: the MC13135 radio IC is virtually a complete narrowband FM
radio on a single chip. It’s a dual conversion receiver with two local
oscillators (LO), two mixers and two intermediate frequencies (IFs). It
also includes a varicap tuning diode, a high-gain limiter, a
demodulator and a received signal strength indicator (RSSI).
JUNE 2000 31
Fig.5: this simple regulator circuit will let you power the receiver
from a 9V AC plugpack. Alternatively, you could use a 9V DC
plugpack or a battery pack to directly feed the 7805 regulator and
eliminate the four rectifier diodes.
required if you want to tune from
118-132MHz: change C9 to 22pF;
change C14 to 1500pF; and use six
turns for coil L3.
These parts are all in the VCO and
the component changes are necessary
so that it now tunes over its new range
from 128.7MHz to 142.7MHz.
Software
The software runs under Windows
95/98 but not under Windows 3.1x.
The main software version covers the
range from 144-148MHz and is provided with the kit (see panel).
Range updates for 132-144MHz and
118-132MHz bands are also available and can be downloaded free of
charge from the SILICON CHIP website
at www.siliconchip.com.au or from
Softmark’s website at www.ar.com.
au/~softmark
Note that there are three range updates to choose from: 144vhf.zip for
the 144-148MHz band; 132vhf.zip for
the 132-144MHz band; and 118vhf.zip
for the 118-132MHz band.
You install the main program by
running setup.exe. This will install
the various files into a folder named
C:\Program Files\FM-Receiver (you
can change this if you want to) and
install the necessary entries in your
Start menu.
To install the range updates, first
unzip the file, then run the “.exe” file.
Note that the updates only work if you
have the main program installed on
your computer.
Test & alignment
Connect the receiver to your PC and
to a loudspeaker, apply power from an
external 5V DC source (eg, batteries),
Note
To keep costs low, the interface
to the parallel port has been kept
very simple, with no surge protection fitted for the external circuitry.
For this reason, we suggest that
you use a short cable (say less
than 1-metre long) to connect the
VHF FM Receiver to the parallel
port.
In addition, you should always
apply power to the VHF FM Receiver first, before booting the
computer and loading the software. The reverse order applies
when switching off – ie, turn off
the computer first before removing
power from the receiver.
Where To Buy The Parts
A full kit of parts for this design is available from Softmark, PO Box 1609, Hornsby,
NSW 2077. Phone/fax (02) 9482 1565; email softmark<at>ar.com.au
Full kit (hardware and software; specify CD-ROM or floppy disks)....................... $85
Payment by cheque or money order only. Please add $6 for postage.
Range updates can be downloaded free of charge from the Softmark website at www.
ar.com.au/~softmark or you can download from the SILICON CHIP website at www.
siliconchip.com.au
Note 1: the above prices do not include GST which comes into force on 1st July, 2000.
Note 2: copyright of the software and PC board associated with this project is owned
by Softmark.
32 Silicon Chip
then boot the computer and run the
software. The software will ask you
which parallel port you wish to use
(either LPT1 or LPT2), after which
you turn the on-screen display on by
clicking the power button.
Assuming that everything is working OK, the first step in the alignment
procedure is to adjust coil L3 so that
the VCO tunes the required range. To
do this, adjust the tuning so that the
on-screen display reads 146.000MHz
and stretch (or squeeze) L3 so that the
voltage at test point TP1 is 2V (see
photo for location of test point).
Now tune the receiver across its entire range. The voltage at TP1 should
vary from about 0.2V at 144MHz to
about 4.0V at 148MHz. It should never
be at 0V or at 5V.
Similarly, for the other two frequency ranges, simply tune to the centre of
the band and adjust L3 for 2V at TP1.
The next step involves adjusting
L1 and trimmer capacitor V1. This
involves tuning to a station that you
can receive and adjusting these two
components for maximum signal
strength, as indicated on the meter.
Initially, you should try setting V1 to
mid-position; if you find that V1 is
at the end of its travel for maximum
signal level, try adjusting L1.
Alternatively, you can use a VHF
signal generator if no on-air stations
are available. Don’t connect the generator directly to the receiver though.
Instead, attach a 200mm antenna to
the generator’s output and attach a
similar length of wire to the antenna
input of the receiver. Adjust V1 and
L1 as described above.
Next, the quadrature coil (F3)
should be adjusted for best audio
quality. You will probably find that
the ferrite slug will be just proud of
the top of the can but note that this
adjustment isn’t particularly critical.
Frequency calibration
Trimmer capacitor C12 provides
the frequency calibration. To do this,
tune to a station or repeater of known
frequency and adjust C12 so that the
indicated frequency is correct.
Alternatively, if you have an accurate frequency meter, you can adjust
C12 so that the reference frequency
is exactly 8MHz. Note that you will
have to use a sniffer probe to pick up
the oscillator signal, as a direct connection will provide enough loading
to shift the frequency one way. SC
PRODUCT SHOWCASE
Marantz announce four new DVDs
Three new high-performance DVD
players have recently been released
while a new entry-level model is due
later this year.
The Marantz Reference Series
DV-18 is designed for the ultimate
video and audio performance. It’s
THX Ultra certified and features
10-bit/27MHz video D/A conversion,
component video outputs and 96/24
audio capability. It is also equipped
with Dolby Digital and DTS and has
a full complement of viewing options
and interactive capabilities offered
by the DVD-Video format, including
multiple camera angles and
aspect ratios. Retail price
is $2490.
The $1790 DV7000 is
similar but not part of the
reference series, while the $1299
DV4000 is designed for spectacular
home theatre video and surround
sound audio quality.
The entry-level DV3100 is expected
to retail for around $1000.
All Marantz DVD players also play
back video CD and CD-R. D-BUS
remote connection allows linkage to
other Marantz components for inte-
Oxley amateur radio field day
The annual field “day” for the Oxley
Region Amateur Radio Club Inc will be held
on the Queen’s Birthday weekend, 10 and
11 June, at the Sea Scout Hall, Buller St
Port Macquarie.
Always a much-anticipated event
amongst amateur operators from the Oxley
region (and much further afield), the field
day will feature amateur-oriented events,
displays and demonstrations - and you
could win a year’s subscription to SILICON
CHIP! Field day opening times are 1.30 on
Saturday and 8.30 on Sunday.
For more information, contact the secretary, Alan Nutt, on (02) 6582 3557 or
email anut<at>oze-mail.com.au
An interesting case (or two)…
Looking for somewhere to put all
those bits and pieces? We reckon
these two new component storage
boxes from Jaycar are a real bargain!
Both are priced at just $9.95, made
from plastic and for that you get
either a large (370 x 280 x 65mm),
single sided case with 24 compartments, a flip-top lid and handle;
or a smaller (290 x 305 x 70mm)
double-sided case with 32 compartments (22 one side, 10 the other),
two flip-top lids
and a carry handle.
In both cases (no
pun intended!),
some of the internal dividers are
removable to
give you
larger,
fewer
compartments.
If that’s still not
enough space, we
believe a little surgery on the fixed
dividers would have
the sizes and
shapes desired. The
lids are nearly transparent
so you can see
what’s inside
before opening
up.
Apart from components, the cases would be ideal
for small-ish test instruments (or
large if you remove some dividers).
The larger box is cat. HB-6314
while the smaller is cat. HB6315.
You can see these storage boxes
at any Jaycar electronics store and
many of their dealers. They can also
be ordered from Jaycar mail order
(02 9743 5222) or web site (www.
jaycar.com.au).
grated system operation while features
such as parental control, slow motion,
freeze frame, multi-speed forward and
reverse scan, chapter and track search
functions are all standard.
Marantz audio equipment is available at better sound and video outlets.
For more information or the dealer
closest to you, contact Jamo Australia
on 1800 24 24 26.
Compact digital scale
At just
130 x 80mm,
the new digital
Pocket Scales from Dick Smith Electronics are just that: able to fit in a
(well, OK large) pocket.
They can measure up to 100g with 1g
resolution – and with simple and fast
calibration, they’re sure to find many
uses in the home, office, business and
industry. They feature a large, easy-toread LCD screen and are very easy to
use. A carry pouch and set of batteries
are included.
The Cat Y-5039 Compact Pocket
Scales are priced at $199 and are available from all Dick Smith Electronics
stores, DSE PowerHouse stores, DSE
Direct Link mail order (1300 366 644)
or via the website at www.dse.com.au
PLEASE NOTE
Any prices mentioned in this issue
are current for this issue only. The
introduction of GST in Australia
on July 1 will have an influence on
many prices, particularly on items
which are currently tax exempt.
For prices after July 1, please
contact the company concerned.
JUNE 2000 33
B
BEF UY
RE
JUNO
E
& AV 30
OID
G
S
*o
*on
T
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!ucc*t
he
esse
ep
prro
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YOUR DETAILS
Order Form/Tax Invoice
Silicon Chip Publications Pty Ltd
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06-00
“Y” Adaptors from Microgram
Ever needed to run two monitors – or even two keyboards –
from one PC? Perhaps you have
a notebook and want to use and
external keyboard and mouse
but only have one PS-2 port?
These, and other combinations of computer peripherals,
are made simple with this range
of “Y” adaptors.
Each adaptor is supplied with
instructions and all necessary
leads, in some cases extra leads
for alternative socket arrangements (eg, the dual keyboard
adaptor has leads to suit both
5-pin and 6-pin sockets).
There are five products in the
range, with their names suggesting
their application: “Y-mouse” dual
PS/2 mouse adaptor (Cat 15090 <at>
$119), “Y-mouse” PS/2 keyboard &
mouse adaptor (Cat 15093 <at> $179),
“Y-mouse” USB keyboard & mouse
adaptor (Cat 15094 <at> $149), “Y-see
15W CLASS A AMPLIFIER
80VA for single channel monoblock
240:2x21V/1.9A
160VA for amplifier as published
240:2x21V/3.8A
160VA low flux design + flux band
240:2x21V/3.8A
160VA low flux design + flux band
240:2x42Vct/1.9A
ULTRA LOW THD 100W AMPLIFIER
160VA for single channel monoblock
240:2x35V/2.25A + 2x50V/0.1A
300VA for dual channel amplifier
240:2x35V/4.5A + 2x50V/0.1A
$35.45
$42.50
$65.90
$74.40
$50.70
$60.45
500W MONO AMPLIFIER, as published
800VA
two” dual monitor adaptor (Cat 15092
<at> $229) and “Y-key-key” dual keyboard adaptor (Cat 15091 <at> 119).
For more information contact Microgram Computers, Unit 1, 14 Bon
Mace Close, Berkely Vale NSW 2261.
Phone (02) 4389 8444, Fax (02) 4389
8388, email info<at>mgram.com.au,
website www.mgram.com.au
Grab a bargain at Rall Electronics
Rall Electronics are currently holding
a one-off sale of used electronic test
instruments and production equipment.
Items on offer include a 1GHz oscilloscope,
a 100MHz digital oscilloscope, an optical
power meter and a 20MHz oscilloscope
for $295 (normally sells for $500+).
Other gear available, all on a first-come,
first-served basis, includes gauss meters,
TOROIDAL TRANSFORMERS
FOR SILICON CHIP AMPLIFIERS
geiger counters, protocol analysers, RF
power meters, multimeters, signal generators, insulation testers, modulation meters, frequency counters, oscilloscopes,
power supplies and many more interesting
instruments. Everything must be sold.
For more details, visit the Rall Electronics’ website: www.rall.com.au, or call
(02) 9489 2745.
240:2x57V/7A
$134.50
All prices include WST. Freight extra.
HARBUCH ELECTRONICS PTY LTD
Ph 02 9476 5854 Fx 02 9476 3231
US Standards on CD
Global Info Centre has released the
American Society of Testing and Materials’ entire 75 volumes of standards,
for the first time on CD-ROM.
The 2000 edition of the Book of
Standards contains new and significant revisions to existing standards
along with specification documents,
test methods, classifications etc. CD
ROM provides a compact alternative
to storing 75 volumes of text and, more
importantly, provides easier access to
the information.
Contact IHS Australia Pty Ltd,
Locked Bag 7, Eastwood NSW 2133.
Freephone 1800 062 299, Freefax 1800
817 716, email gic<at>ihs.com.au
Free “DriveWay” microcontroller development software from Motorola
Developers using the 8-bit
68HC05 microcontroller family can
now automatically build device
drivers, boot and glue code that
meet their precise specifications
through an easy-to-use point and
click Interface following the release of “DriveWay” software by
Motorola and Aisys.
The free DriveWay software,
available for download from http://
mcu.motsps.com, enables the fast
and easy integration of peripheral
devices into designs and eliminates
the need to learn the internals of
each 68HC05 MCU derivative,
resulting in faster development of
higher quality applications.
The key benefits of the Drive-
Way software include an automatic
assembly code generation for initialization code that automatically
produces highly-tuned, fully-tested
and documented code in minutes
for each on-chip peripheral, while
eliminating software, driver and
initialisation software defects.
Designers can now concentrate
on generating their application code
instead of the MCU configuration
saving valuable development time.
Another benefit is the point and
click feature for setting up peripheral
devices. In developing initialisation
code and device driver interfaces,
programming time can be reduced
from weeks to minutes.
DriveWay software is also de-
signed to quickly confirm that
an MCU can be configured for a
specific application or suggest an
appropriate one. It does this by
selecting one 68HC05 from a group
of 68HC05 MCU derivatives.
In a matter of minutes, designers
will be able to determine which
68HC05 provides the best solution.
The first release of DriveWay
software, available now, supports
the most popular 68HC05 MCUs.
Later this year, Motorola will be
releasing DriveWay software for
the 68HC08 and other MCU architectures.
For further information or downloading visit the Motorola website
nominated above.
JUNE 2000 35
Aussie DesignMark
award to Power Tower
Elsafe Aust r a l i a ’s P o w e r
Tower, a clever
stowaway unit designed to provide
worktop access to
power and data,
was awarded an
Australian Design-Mark at the
recent Australian
Design Awards in
Sydney.
By pulling the grommet lid up on
the unit, access can be gained to up
to four GPOs or two GPOs and four
data circuits. Multiple power and data
cables are neatly hidden away.
Products which receive this award
are judged on their functionality and
how it relates to ergonomics, aesthetics, creativity, originality, safety and
environmental considerations. Manufacturing (construction and use of
materials), price, packaging and marketability are also taken into account.
Over two years in development,
the Power Tower was also awarded “The Product Most Likely to be
Commercially Successful” award at
the commercial furniture industry’s
bi-annual awards.
For more information on the Power
Tower, contact Elsafe Australia on (02)
9975 7422; fax (02) 9975 4733.
New Shure UHF wireless microphone receiver
With the planned withdrawal of
most VHF radio microphone frequencies to make way for digital TV,
a new high-performance Shure UHF
wireless microphone receiver from
Jands Electronics is timely.
The UP4 Portable UHF Receiver
offers over 100 easily-selectable
frequencies in a sturdy package designed for on-road use. It comes in
an extruded aluminium chassis with
a mounting box of solid aluminium
alloy which allows battery changes
without removing the receiver. A
single 9V battery gives up to 10
hours of continuous operation.
The unit has microprocessor-controlled predtictive diversity which
anticipates dropouts before they
NI’s worldwide measurement conference
Want to escape Australia preOlympics?
National Instruments might have
just the place for you: Austin, Texas,
the venue of its worldwide conference on computer-based measurement and automation. “NIWeek
2000 – Get Connected” takes place
from August 16 - 18 at the Austin
Convention Centre.
We’re not sure about the mathematics of three days making a week but
NIWeek is designed for engineers and
36 Silicon Chip
scientists involved with measurement and automation applications,
systems integrators and developers,
instrument manufacturers and members of the NI Alliance Program.
Eighty measurement and automation vendors will also show their
wares in a major exhibition.
If you’re interested, contact National
Instruments for a copy of their INWeek
2000 CD which explains all. Call (03)
9879 5166, fax (03) 9879 6277, email
genevieve.hitchens<at>ni.com
Thin PC boards
Cordless phone headset
A lightweight headset, specifically
intended for 900MHz and 2.4GHz
“long range” cordless phones, is
available from Dick Smith Electronics
stores. With an adjustable ear-piece
and boom microphone, the headphone
plugs straight into many brands of
cordless phones including many
Uniden, Panasonic, Telstra and DSE
models with a “stereo” 2.5mm socket.
It automatically creates a “hands
free” cordless phone for added flexibility in this latest generation of
cordless phones which are superior in
most respects to the lower frequency,
and therefore shorter range, cordless
phones which have been available for
some years. Being digital transmissions, eavesdropping via a scanner is
said to be impossible.
While not suggested in the material
occur and also has tone key circuitry
to block other RF signals and noise
squelch to prevent noise bursts.
It is compatible with Shure’s UC
and U series of UHF transmitters
which include body-pack, lavalier
and handheld mic options.
And while on the subject of Jands
Electronics, the company has recently acquired the agency for Stanton
Magnetics, a US manufacturer of
premium DJ products.
They are a market leader in cartidges and stylii but also offer turntables, mixing consoles, headphones
and CD players.
For more information contact
Jands Electronics on (02) 9582 0909;
fax (02) 9582 0999.
supplied
by DSE,
we imagine that
a headset of
this type might
have many applications apart
from cordless
phones - radio
communications (including
amateur radio)
being one such possibility. However,
you’re on your own with these uses!
Priced at $28.50, the Cat F-7032
Cordless Phone Headset is available
from all Dick Smith Electronics stores,
DSE PowerHouse stores, DSE Direct
Link mail order (1300 366 644) or via
the website at www.dse.com.au
Computronics Corporation have
available a range of PC board material
presensitised with positive photo-resist
which is ideal for in-house prototypes.
Of particular note are their thin blanks,
down to just 0.6mm thick.
In the range is single and double-sided fibreglass blanks with 1oz copper,
from 0.6mm to 1.6mm substrates, with
each 150 x 300mm sheet separately
packed with an additional light-tight
cover over the surface. There is also
an ultra-thin 0.4mm substrate doublesided fibreglass board, a 1.6mm, 2oz
copper fibreglass board and a 1.6mm,
1oz phenolic single-sided board.
For more information contact Computronics Corporation, Locked Bag 20,
Bentley Business Centre, WA 6983.
Phone (08) 9470 1177, Fax (08) 9470
2844, website www.computronics.
com.au/tools
LECTRONICSHOWCASELEC
at CHEAP CHEAP CHEAP PRICES!
ICs, LCD Displays,Transistors,
Diodes, Leds, Books, Connectors,
Switches, Transformers, Fans,
Relays, Speakers,Terminals,
Resistors, Buzzers, Leads, Knobs,
Batteries, Computer Accs. etc.
FOR A FREE MONTHLY MAILER PLEASE CONTACT
ROCOM
ELECTRONICS
EMC Technologies' internationally
recognised Electromagnetic
Compatibility (EMC) test facilities are fully
accredited for emissions, immunity and
safety standards.
EMC Technologies
Melbourne: (03) 9335 3333
Sydney:
(02) 9899 4599
Email: sales<at>rocom.com.au
NEW!
HC-5 hi-res Vi
deo
Distribution
Amplifier
DVS5
Video & Audio
str
Di ibution
Amplifier
Five identical Video and Stereo outputs
plus h/phone & monitor out. S-Video &
Composite versions available.
Professional quality.
SALE
SURPLUS TEST EQUIPMENT
HANDBOOKS & SERVICE MANUALS
STORE ADDRESS: 56 RENVER ROAD, CLAYTON VIC. 3168
POSTAL ADDRESS: BAG 620 CLAYTON SOUTH, VIC. 3169
PH (03) 9543 7877 FAX (03) 9543 4871
ELECTRONIC COMPONENTS
SURPLUS
For broadcast, audiovisual and film industries.
Wide bandwidth, high output and
unconditional stability with hum-cancelling
circuitry, front-panel video gain and cable eq
adjustments. 240V AC, 120V AC or 24V DC
Frequency Counters,CRO’s,
PSU’s, Generators, DVM’s, etc,
by HP, Tektronix, Fluke and others.
Details at:
www.rall.com.au
email: rall<at>tpg.com.au
RALL ELECTRONICS
VGS2
Graphics
Splitter
High resolution 1in/2out VGA splitter.
Comes with 1.5m HQ cable and 12V
supply. Custom-length HQ VGA
cables also available.
Check our NEW website for latest prices and MONTHLY
SPECIALS
www.questronix.com.au
Email: questav<at>questronix.com.au
Video Processors, Colour Correctors, Stabilisers, TBC’s, Converters, etc.
QUESTRONIX
3990
FULL RANGE $
ELECTROSTATIC
Now you can afford the legendary clarity,
transparency, depth and precision of an
electrostatic speaker.
The new Vass ELS-5 is a full range electrostatic speaker, able to faithfully reproduce
frequencies from 40Hz-20kHz.
• 5 Year Warranty
• Wide range of custom finishes.
• Individually hand built & tested.
1/42-44 Garden Bvde, Dingley 3172
Pyramid subwoofer Ph 03 9558 0970 Fax 03 9558 0082
separately available
email: vass<at>hotkey.net.au
All mail: PO Box 548, Wahroonga NSW 2076
Ph (02) 9477 3596 Fax (02) 9477 3681
Visitors by appointment only
Do you want
YOUR product
or service
showcased to
Australasia's
most important
electronics
marketplace?
CALL ME: RICK WINKLER
on (02) 9979 5644
and let me explain how cost effective
the SILICON CHIP ELECTRONICS
SHOWCASE can be for YOU!
MicroZed Computers
GENUINE STAMP PRODUCTS
FROM
Scott Edwards Electronics
microEngineering Labs & others
Easy to learn, easy to use, sophisticated
CPU based controllers & peripherals.
PO Box 634, ARMIDALE 2350
(296 Cook’s Rd)
Ph (02) 6772 2777 – may time out to
Mobile 0409 036 775 Fax (02) 6772 8987
http://www.microzed.com.au
Most Credit Cards OK
New semis from Linear Technology
REC Electronics (02 9638 1888;
www.rec.com.au) have added a
number of new Linear Technology
semiconductors, to their range:
• LTC1606 – 16-bit 250ks/s analog-digital converter which converts ±10V
signals from a single 5V rail
• LTC1757 – said to be the smallest,
most accurate RF power amplifier
controller for single and dual-band
GSM/PCS cellular phones
• LTC2424/2428 – 4 and 8 channel
20-bit A-D converters with single-cycle settling.
• LTC1668 – 50Ms/s 16-bit DAC with
87dB spurious free dynamic range and
±1.5LSB DNL.
• LTC1662 – dual 10-bit rail-to-rail
voltage output DAC with only 1.5uA
supply current
• LTC1771 – high efficiency stepdown DC/DC controller with 10uA
quiescent current and 90% efficiency
1mA to 1A+.
• LTC 1706-81/82 – 5-bit voltage programmer ICs to digitally set the output
SC
voltage of DC/DC converters.
JUNE 2000 37
SERVICEMAN'S LOG
We’ve still got our jobs
It’s interesting to look back over the last 25
years to see how the different designs of TV
sets and video recorders have fared with age.
In particular, it’s interesting to note which
designs really survived.
When the first batch of imported
colour TV sets hit the Australian
market in March 1975, there was fierce
competition between the local brands
(HMV, Healing, Pye, Philips, Kriesler)
and those from the UK and Japan.
Indeed, there was a huge shake up as
one outsider, Rank Arena (a UK/Japanese consortium), offered a modified
NEC NTSC chassis which made major
inroads into the established market.
In addition, many new brands were
either fully imported or assembled
from kits in brand new factories.
There was also a lot of rebadging.
National started with its M4 series
which had plug-in mod
u les and
38 Silicon Chip
was built in Penrith. Sharp had an
18-inch model which was a monster
to repair, while General produced a
highly success
ful 14-inch portable
before moving into larger models later on. Hitachi and Sony also started
off with good portables. Most of the
Japanese-derived sets were modified
NTSC sets and were built like battleships. Some of these sets are still
working now, 25 years later.
The locally-designed and built
sets were based on European designs
which, although highly successful
in their countries of origin, were not
so successful here – despite being
significantly upgraded for Australian
standards.
AWA/Thorn started with a modified
3K5 chassis from the UK. In the UK,
they produced millions of these but
out here they weren’t as reliable as
their Japanese counterparts. When
AWA/Thorn subsequently started
their Mitsubishi-designed G and K
chassis, I well remember a service
technician meeting at which the
Mitsubishi Service Manager began by
stating “Well, Gentlemen, you will all
soon be out of a job”!
He was wrong, of course, but from
simple monochrome sets that broke
down up to three times a year, we have
progressed to sets that we consider
poor if they break down once in three
years. However, the quality of soldering is as bad today as it was then and
faulty joints are still very common.
Yet, in the computer industry, they are
almost unheard of – no doubt due to
the widespread use of plated-though
holes on the PC boards.
The early video recorders used
piano key controls and came with a
multiplicity of belts, tyres and rollers.
As a result, they required a belt kit
replacement every few years. Nowadays, everything is microprocessor
controlled but the decks use flimsy
plastic gears. Many faults these days
are due to customer abuse, to which
a lot of modern equipment is much
less tolerant.
Those technicians who work with
only one brand become very quick at
fixing them but often they miss the
bigger picture. By contrast, technicians who work on many brands are
able to appreciate why some circuits
are more reliable than others and often
substitute more rugged components or
make other modifications to troublesome circuits.
Modifications are also issued by
the manufacturers but fitting them to
a set that is, say, over five years old
is often unnecessary (unless safety
is involved). After all, if the set has
lasted that long, the original circuit
could not have been all that bad.
Alternatively, there have been cases
where the manufacturer has produced modifications only to change
them again and again. NEC did this
with the earlier series of Daewoo TV
chassis, eventually issuing a chart of
modifications appropriate for a range
of serial numbers within the same
model series.
Akai is very responsive to problems
in their equipment and their service
agents are sent copies of service
bulletins on all their products. For
example, in the SX series video recorders, from the late 80s/early 90s,
they were quick to pick up a problem
with the fluorescent displays going
dark or failing altogether. This was
due to the failure of two electrolytic
capacitors in the DC-to-DC converter
which supplied a -35V rail.
Akai VS765 VCR
I had such a case recently involving
Fig.1: part of the DC-DC converter which supplies a -35V rail and a 4V rail
in the Akai VS765 VCR. Transformer L404 is on the left and L405 to its right.
one of the SX series, an Akai VS765.
Mrs Brady had brought it in with the
classic no display fault. The voltages
on the fluoro segments were very
low, with the normal -35V supply
from plug WP1-1 down to about half
its correct value. Replacing the usual
culprits – C446 and C447 – with 100µF
25V capacitors restored the voltage
but not the display.
When I measured the display’s
filaments, I found that there was continuity but no 4V across them. Once
again, it was back to the weird little
DC-DC converter Akai is so fond of.
I checked D416 and D417 and also
the secondary track for cracks but
everything looked OK. By this stage,
I was rather puzzled as it was hard to
understand why the -35V rail was OK
but not the 4V rail.
I subsequently wasted a lot of time
chasing red herrings, such as replacing D416 and D417 with RB-100AT
types and fitting a 2.2Ω 0.5W resistor
in series with C447. I also wasted a
lot of time checking all the other supply rails and the fluorescent display
itself out of circuit, but was getting
nowhere.
In desperation, I started pulling
out each component, testing it and
Sets Covered This Month
•
•
•
•
•
Akai VS765 VCR.
Toshiba Bazooka Model 3408H
80cm TV set.
Teac MV1480MkII TV/VCR.
Panasonic NV-HD100A VCR.
Sharp VC-H85X Hifi VCR.
replacing it. As always, these parts
are the most difficult to reach and I
confess that I acquired a lot of pleas
ure from cutting out a piece of plastic
from the main case underneath the
bottom cover (where it wouldn’t be
noticed) to provide better access to
the PC board.
Finally, my agony was over when I
removed transformer L404 and found
that its primary was open circuit –
due to corrosion from our favourite
brown goo inside the can. The reason
I couldn’t measure it previously in
circuit was because L405, a 1.8mH
choke, is in parallel with it, masking
the fault. A new transformer restored
the fluorescent display and my sanity.
Good news & bad
The Strathfields had good news
and bad news. The bad news was that
they had an 80cm Toshiba TV set that
needed fixing. The good news was
that it was a height/linearity problem,
a fault that I’m quite familiar with.
More specifically, there are two bright
ly coloured 2.2µF electros that spill
their insides in many Toshiba sets and
cause this problem.
This job entailed a house call to
attend the Toshiba monster, appropriately called the “Bazooka” (no
kidding) Model No. 3408H. I didn’t
have a service manual but I felt that
this would be in the bag within half
an hour. Silly me!
The set was sensibly placed in a
large rumpus room with good access
and lighting. I switched it on and
confirmed the fault. I had brought
along a small army of electrolytic
capacitors because some models use
JUNE 2000 39
Serviceman’s Log – continued
C372 (0.47µF). The latter in particular
was leaky but this didn’t completely
fix the problem though it was a lot
better and even Mrs Strathfield, who
was watching, was impressed.
As I was replacing the two previous
capacitors, I noticed a 2.2µF electrolytic, underneath the IC, on the copper
side of the board, between pins 3 and
15. This had apparently been changed
during production at the factory from
its drilled and punched position,
marked C372, to where it was now.
When I removed it, I also noticed that
its insides had spilt onto one of the
copper tracks and corroded it.
Cleaning it all up, repairing the
corroded copper and replacing this
capacitor finally fixed the fault.
Naturally, I was relieved that I
managed to get that problem sorted
out in situ, as no doubt was Mrs
Strathfield. At the same time, due to
the intermittent nature of the original
fault, I was concerned that it might
recur in the weeks and months to
follow. Fortunately it didn’t bounce
and while going through my Toshiba
service manuals back at the workshop,
I found a circuit for similar models
(3418DA/2529SM) which confirmed
that I had done the right thing.
Teac TV/VCR
different values.
Everything was looking good, although the chassis was unfa
miliar
compared with anything I had seen
before. Now all I had to do was find
the two culprits which should be
designated C303 (1µF) and C317
(2.2µF) in small but different coloured
heatshrink plastic cases. The former
should be near pin 31 of the large
64-pin jungle IC (IC501, TA8659N).
The latter should be near the vertical
output stage (pin 2 of IC303, AN5521).
I found C317 fairly quickly, although its heatshrink colour was dark
brown or black, which doesn’t stand
out as well as in previous models.
Anyway, I was half-way there. All I
had to do was find C303 and replace
it but this was where I came unstuck.
Though IC501 was a 64-pin jungle
IC, it was now a TA8783N and pin
31 was not connected! Furthermore,
an extra 16-pin IC, designated IC371
40 Silicon Chip
(TA-8739P), had been added and I
had no idea what this device was for!
It was also about this time that I
was informed that the fault was intermittent; that after it had been on
for about 10 minutes it would often
come good and stay like that. This was
not good news because how would
I know when it was fixed if it was
intermittent?
By now I was becoming increasingly pessimistic that I could fix this
one on the spot. My guess was that
Toshiba, in its wisdom, had scrubbed
the pin 31 function of IC502 and substituted IC371 instead, as part of and
parcel of some new system.
I fished out the freezer and started
hitting the small electros around
IC371. Fortunately, I was rewarded
immediately by all sorts of vertical deflection activity, which suggested that
I might be on the right track. I found
and replaced C374 (120µF 25V) and
My next story involves a Teac
MV1480MkII TV/VCR combination
that arrived by courier with no note
– not even a name and address and
certainly no fault marked. I waited
a day or so to see if its owner would
contact me but no one did.
Anyway, when I had a moment I
put it up on the bench and switched
it on. The set came on for a few moments and then switched itself off (I
could hear the click from the relay).
However, while the set was on, the
picture and sound were both good.
I removed the back and the first
thing to catch my eye was the sheer
volume of dust on the inside. After
blowing it all out with the compressor,
I located the mains input and relay
on a sub board, on the lefthand side
looking from the rear. Fortunately, I
did have a service manual and I established that the relay switched the
AC power to the TV monitor section
of the set. I also established that there
was no feedback from the separate
self-contained TV PC board that might
contain some sort of safety circuit, nor
was any part of it used to power the
VCR or relay circuits.
So I wasn’t looking for a fault in the
TV set but rather in the relay circuit
or possibly the VCR.
The relay was controlled by two
transistors, which required two conditions to be met for it to switch on.
First, the power switch had to tell the
VCR main microprocessor to switch
on the relay. Second, the 12V rail had
to be there. Both these condi
tions
were being met for a short while but
measurements soon indicated that
both disappeared simultaneously
after about 30-60 seconds.
For a while, I suspected that the
two transistors might be faulty and
spent some time checking them.
However, this seemed unlikely, as the
set switched on and off repeatedly in
exactly the same manner which told
me that something else was instructing the microprocessor to turn the set
off. This wasn’t good news – access to
the microprocessor is quite difficult
and involves removing the Funai VCR
deck and all its boards.
I was about to do this when I noticed
that a videocassette was still inside
the machine, so I tried to eject it.
However, despite actually making a
lot of promising noises, it was unable
to perform any function before the
set switched off. I really needed the
tape out before I could disassemble
the machine, so I wound the cassette
carriage ejector pulley by hand until
it was out.
I wasn’t sure what the loading
motor would do now – after all, the
carriage was now up but the mode
select switch would remember it as
being down. In view of this, I decided
to power up the set to see what would
happen. I reasoned that it would be
best to deal with any loading logic
problems immediately, before things
got out of hand.
Fortunately, the VCR only gave a
few whirring sounds from its gears
before settling down and stopping.
There was hardly any major movement.
The interesting thing was that the
set now stayed on and was still on five
minutes later. Being rash, I decided
to tease the VCR gods by re-inserting
the same tape and seeing if I could
recreate the fault. But I couldn’t make
it misbehave – the set stayed on and
the tape played flawlessly.
So what actually happened? Well,
it’s one of those boring old stories I
rarely write about – the belts were
old and worn and prone to slipping.
The mechanism had jammed in noman’s-land and the microprocessor
had switched the set off – elementary,
my dear Watson. Strangely, the owner
still hasn’t phoned but I’m quoting for
a new belt kit and a couple of hours
work.
Panasonic VCR
Some time ago, I reported on a
Panasonic NV-HD100A VCR that had
noise on standard playback (SP) but
was OK on long play (LP). I cleaned
the heads but that made no difference
and finally diagnosed, located and repaired a hairline fracture in the solder
on pins 1, 2 and 3 of plug P502 of the
head amplifier. I discovered this by
wobbling the head amplifier in situ
until the picture came good.
Resoldering the joints appeared to
fix the problem because I left it on soak
test for days before the client picked
it up and everything was perfect. I
didn’t think any more about it until
just over three months later, when
the owner phoned to complain that
it was doing the same thing again.
It was the same old routine emotive
story that I’ve heard many times – the
fault was exactly same and they had
hardly used it, etc, etc.
So why did they wait until it was
out of warranty to report it? I didn’t
press the point and as my policy is to
always give the customer the benefit of
the doubt, I told them to return the set
and I would check it out. They came
in the next day and I checked it out in
front of them, fully expecting it to be
some other symptom that they were
not astute enough to identify.
My arrogance was quickly crushed
when I discovered that it was indeed
exactly the same fault as before. Just
in case, I removed the covers and
cleaned the heads and it was still
crook. I then wiggled the head amplifier and the fault came good. Well,
these people had a point; I would have
to investigate further and they would
have to leave it with me.
How could a resoldered faulty joint
or fracture break again? It definitely
wasn’t possible and there had to be
some other explanation.
I took the head amplifier out of
the K chassis mechanism/deck and
examined it more carefully under a
magnifying lamp. I was pleased to
see that there were definitely no more
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Price: $A12.95 plus $A5 p&p each
(Australia only)
Just fill in & mail the handy order form
in this issue; or fax (02) 9979 6503;
or ring (02) 9979 5644 & quote your
credit card number.
JUNE 2000 41
Serviceman’s Log – continued
were not only faulty but had the same
fault. Because of this, he felt that he
should get a discount for bulk repairs
but I felt the opposite. In the end, we
agreed that we would wait until I had
diagnosed the fault(s).
He described the sets as “dead and
whistling”. The first one I looked
at was doing precisely that and
the whistling was coming from the
switchmode power supply cage on
the righthand side.
Removing the power supply from
the rest of the VCR was difficult as it
is hard to get it past the top PC board.
Eventually, my persistence paid off
and I finally got it onto the bench and
removed its covers.
The main suspect
suspect joints but where to from here?
The head amplifier plugs into the
lower head drum assembly PC board,
which carries the static coils of the
rotary transformer. I hoped these weren’t open circuit – being a hifi VCR,
their cost would exceed the price of a
new VCR. How would I explain that?
Next, I removed the entire cylinder
(upper and lower assembly), after first
removing the antistatic wiper and
auto head cleaner on the top. There
are only three screws underneath to
release the mechanism, plus the plugs
and sockets.
With the assembly upside down on
the bench and with its cover removed,
I could now clearly see a row of suspect joints, especially along the plug
sockets. In fact, the entire board was
poorly soldered and even the rotary
transformer winding termina
tions
looked crook. I reworked the entire
board very carefully, then reassembled and tested the deck.
Once again everything was working
properly and after soak testing it, I
returned the set to its owners at no
charge.
That’s not all
I thought that that would be the end
of this saga but they were back on the
phone just six weeks later. As before,
they trotted out the familiar routine,
complaining that it was exactly the
42 Silicon Chip
same fault as before, that the set had
never been right, etc, etc.
I cut them off at the pass by telling
them that if they brought it in, I would
look at it straight away. Surely lightning couldn’t strike twice at the same
spot, I thought. They were around
in the blink of an eye and although
they were icily polite, I sensed that
something was different.
When I tested the machine, it
turned out that the tape was jamming
inside. So much for their complaint
that it was “doing the same thing as before”. I removed the cover and there,
staring right back at all of us, was a
cassette label stuck over the idler in
the centre at the bottom of cassette
carriage. I pulled it out with a pair of
pliers and, without comment, passed
it to the more vocal of the pair. I then
connected the VCR to a TV set, put
in a cassette, made a recording and
played it back right in front of them.
Bashfully, they took their machine
and, with tails between their legs,
made for the exit.
As a PS to this story, I have had
similar faulty joint experiences with
this type of failure on two subsequent
K chassis Panasonic VCRs, so this may
be a common problem.
Sharp hifi VCR
Mr Andriotti has no less than two
Sharp VC-H85X hifi VCRs and both
It didn’t take long to identify a
leaky 47µF 16V electrolytic (C913) as
the main suspect. Refitting the power
supply into the VCR took longer than
replacing the capacitor but eventually
it was back in and the set returned to
life. I checked all the functions and
everything worked OK, except that
rewind was slow towards the end. I
put this down to belts and decided
that they should be replaced, subject
to haggling with Mr Andriotti.
I reached for the next VCR and
plugged it in but it burst into life
immediately. I decided to look at the
power supply anyway and C913 was
even more leaky that its sister in the
first machine. I replaced it but when it
came to checking the set’s functions,
it was worse than the previous one. I
removed the base cover to check the
state of the reel idler belt and discovered that it was worn. In addition,
the capstan motor plastic pulley was
cracked and slipping.
Armed with these facts, I sought
out Mr Andriotti and after some light
banter, we settled on an amicable
deal which involved changing the
belts and tyres and gluing the pulley.
As it happened, when I checked the
first VCR, the same plastic pulley was
also cracked.
By the way, I am fairly certain that
this pulley is now available as a spare
part, although it is not in the service
manual except as part of the capstan
motor assembly. It’s possible that the
replacement is similar to the Mit
subishi one – a brass pulley which
costs an arm and a leg.
Gluing it seemed to be the cheapest
SC
way.
CIRCUIT NOTEBOOK
Adding LED indication to 12V trickle charger
LED1 is connected in series with
the base of Q3 and it is fully alight
when the battery is being charged at
high current. As the current reduces,
LED1 reduces in brightness but not
markedly so.
When the battery comes up to full
charge at about 13.8V or so, LED2, in
series with Q1’s collector, comes on
to indicate that the circuit is now in
trickle mode. The original 2.2kΩ collector resistor for Q1 has been reduced
to 1kΩ to provide a little more current
_
through LED1. Even so, LED1 will not
glow as brightly as LED2. Also LED2
still glows dimly when the circuit is in
trickle mode, to indicate that a small
charge current is flowing.
This modified version of the 12V
trickle charger and a 24V version is
now available from Altronics Distributors in Perth. The catalog numbers
are K-4225 (12V version) and K-4226
(24V version). Phone 1 800 999 007.
SILICON CHIP
PLUG IN AND MEASURE
NEW
0.47F
TO
BATTERY
+
The 12V trickle charger published
in the October 1998 issue of SILICON
CHIP has the virtue of simplicity in
that you can permanently hook it up
to a battery and it will keep it in good
condition. However, it doesn’t give
any indication as to whether it is fully
charging or trickling.
That problem can be solved with the
addition of two high brightness LEDs
and a change to one resistor value.
We have published the full circuit for
convenience.
Rs
0.47
5W
100
22F
25VW
1k
LED1*
CHARGING
LED2*
FLOAT
Q1
BC557
* HIGH BRIGHTNESS
RTN introduces the TiePie HANDYPROBE HP2 -
2.2k
Q2
BC639
0.22F
~
+
_
~
B1
400V 6A
STORAGE OSCILLOSCOPE
SPECTRUM ANALYSER
VOLTMETER
TRANSIENT RECORDER
a powerful, 8-bit 20MHz virtual measuring instrument for the PC.
Genuine PARALLAX BASIC Stamps
PHYTEC Rapid Development Tools
ELAB Application Specific Chips
BS1, BS2 & the new BS2-SX. OEM chipsets for high volume applications.
OZ-made BS Development board for all the BASIC Stamps
T1
CASE
also available thru Jaycar nationwide (25 convenient locations)
RobotOz in WA (08) 9243 4842
EARTH
NEUTRAL
240V AC
Convince yourself: download the demo software
from www.tiepie.nl
Other fine products from RTN include:
All BASIC Stamps stocked:
15V
15V
ACTIVE
F1
0.5A SB
RTN: S
R
20 YEA NCE
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IN ELECTROL
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2.2k
1.8k
39k
Q3
BD139
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2N3055
500mV -- 400V
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email: nollet<at>mail.enternet.com.au http://people.enternet.com.au/~nollet
RTN Phone/Fax
JUNE 2000 43
+6V
100k
100k
.01F
10k
1N4148
3
.01F
1
2
+
+
-
6
7
100k
100k
SPEED CONTROL
INPUT VOLTAGE
9
6
2
11
5
10k
7
10
4
10k
+
+
13
-
14
12
+
-
4
1
-
IC2
LM358
470
1W
D1-D4
4x 1N4001
3
1
5
.01F
150
15V
470F
15V
+
SCR2
REG1
7806
IN
OUT
+6V
GND
470F
470F
EARTH
Low-cost logic indicator for PICs
+6V IC1
This simINPUT
4069
ple, low cost (PROBE)
14
1
2
circuit was
7
developed to
150
monitor the inputs
and outputs of PIC
LED1
processors and oth
er digital chips. It
LED2
uses a 4069 hex
inverter with a pair of inverse-parallel connected LEDs between the
input and output of each inverter.
As the inverter’s output is always
the opposite to its input, red LED1
will turn on if the input is low (ie,
output is high) and green LED2 if
the input is high (ie, output low).
The 150Ω resistor limits the current but remember that this current
must also flow out of (source) or
into (sink) the device output being
measured. For a 5V supply the
current will be limited to around
20mA. You could also use a bi-colour LED instead of separate LEDs.
Craig Rodgers,
Camperdown, NSW ($25)
44 Silicon Chip
IC3
555
2x C106D1
T1
NEUTRAL
2
IC4
MOC3020
SCR1
240V AC
8
.01F
D2
BYV26E
0V=MAX SPEED
6V=MIN SPEED
F1
ACTIVE 0.5A SB
6
3
+
4
7
5
.01F
10k
IC1
LM339
VR1
10k
8
8
10k
10k
VR2
10k
TO MOTOR
VR1: SET MIN
DUTY CYCLE
MOTOR CUTOUT
VR2: SET MAX
DUTY CYCLE
ACTIVE
NEUTRAL
EARTH
Speed controller for 240VAC universal
(brush-type) motors
This circuit was designed to control a coil winder driven by a 240V
sewing machine motor.
Typically, these universal brush
motors are controlled by a half-wave
SCR circuit but this circuit uses two
inverse parallel connected SCRs to
provide full wave control and thereby a wider speed range.
A Triac was not used because the
motor inductance causes a lagging
current which can prevent these devices from turning off reliably at the
end of each mains half-cycle.
The circuit works as follows: one
half of the quad comparator IC1 acts
as a zero-crossing detector, with
inputs from both sides of the power
transformer secondary winding.
The outputs of the two comparators concerned are sawtooth waveforms synchronised with each mains
half cycle.
The other half of the quad comparator compares these sawtooth
waveforms with the input DC voltage
and the output, at pins 13 & 14 is a
series of pulses which triggers IC3, a
555 timer connected as a monostable,
via IC2.
IC2, a dual op amp, is used in conjunction with trimpots VR1 and VR2
to set the minimum and maximum
duty cycle of the pulse train fed to
pin 4 of IC3.
IC3’s output at pin 3 drives opto-coupler IC4 and this triggers the
two inverse connected SCRs.
An interesting wrinkle in the
circuit is the inclusion of diode D2
in series with the gate drive to the
two SCRs.
This was needed to prevent erratic
triggering at very short (less than
30%) or very long (more than 85%)
duty cycles and this appears to give
optimum speed control with typical
sewing machine motors.
The speed is controlled by a DC
input variable between 0 and 6V
from a potentiometer (not shown)
or possibly from a feedback signal
derived from a tachometric circuit
for automatic speed control.
Herman Nacinovich
Gulgong, NSW. ($50)
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.jaycar.com.au
VINTAGE RADIO
By RODNEY CHAMPNESS, VK3UG
A Japanese 110V AC/DC set
Japan was exporting valve radios by the late
1950s and early 1960s, although still
struggling to recover following its defeat in
World War 2. The standard of the exported
radios at that time was mediocre and we
often looked down our noses at the sets. How
times have changed!
“They’ll never make radios as good
as we do”, was the familiar catch-cry
in those days. Famous last words! The
Japanese now make some of the best
radio equipment in the world and
Japanese electronic equipment now
fills our living rooms, work places and
cars. The big difference back in the
1950s and 1960s was that Japan was
then a cheap labour country, so the
radios were cheap to import.
A friend had a badly damaged JapaBelow: front view of the Japanese
110V AC/DC receiver circa 1960 with
hand-drawn dial calibrations and
stick-on labelling.
nese radio set that was no use to him.
Did I want it? “Yes please”, I said.
Being an inquisitive fellow, I wanted
to see what I could find out about it.
Unfortunately, quite a bit of the
cabinet had been broken and the
back panel, knobs and decorative
front panel were missing – hence the
stick-on Dymo® labelling and handdrawn dial calibrations shown in the
photograph. In fact, one whole end of
the cabinet with one loudspeaker was
completely broken away (the set uses
two 100mm speakers, one at each end
of the cabinet.
It had obviously fallen and not
bounced at all well off the floor!
I was interested to see how the
receiver would perform as I hadn’t
seen this model before. I have no idea
what brand the set is though, due to
the fact that so many bits are missing
and there’s no chassis labelling.
I glued the cabinet back together
with plumbers blue plastic cement. I
don’t recommend it but this was only
going to be a rough job to see how a
Japanese radio of this era performed.
The set was then given the once over
and any minor components considered likely to create trouble were
replaced.
110/117V AC/DC operation
I laboriously traced out the circuit and found that it operates from
110/117V AC/DC (and that means be
careful). Well, I got it up and running
on both the broadcast and shortwave
bands. The shortwave band tunes
from 3.8-12MHz and is very much
an afterthought, as there is only one
adjustment for that band (and minimal
adjustments for the broadcast band).
Despite the lack of adjustments in
the front end, it appears to be well
JUNE 2000 53
Rear view of Japanese 110V AC/DC receiver. The 240V-to-110V transformer was
fitted at the end of the cabinet near the power lead in. Do not touch AC/DC sets
unless you are very experienced and know exactly what you are doing – they
can be very dangerous.
aligned, with good sensitivity. The
manufacturer really did do a good job
of getting the prewound coils right,
so that few adjustments are needed.
With a few more adjustments, the radio would no doubt work even better.
The circuit diagram is quite standard, even allowing for the fact that it
is an AC/DC set. The valves all use
0.15A heaters and are strung in series
across the 110/117V mains.
The valve line-up is as follows:
12BE6, 12BD6, 12AV6, 50C5 and
35W4. Note that the first two numbers
indicate the voltage of the heater. The
50C5, a 7-pin miniature type, gets extremely hot. Its heater dissipates 7.5W
compared to 3W for the 6AQ5/6V6GT
and that’s even before the plate and
screen dissipation is taken into account. The 50C5 is designed to work
quite well with between 110-130V DC
on the plate and screen.
from the grid to the bottom of the fist
IF coil secondary. The 470kΩ potentiometer in the AGC line functioned
as a crude volume control.
The first audio stage is quite conventional, as is the audio output stage.
The main points of interest here are
the use of a 50C5 and the unbypassed
160Ω cathode resistor which gives
some degeneration.
As an aside, some of the audio circuitry is enclosed in a small hybrid
block of components. This method of
reducing the time to wire sets wasn’t
used for long. Instead, radios using
PC boards and individual components
proved much more popular. The main
drawback was that if one component
became faulty, it was not always easy
to isolate, As a result, the components
in the hybrid circuit were usually all
replaced and the unit thrown in the
rubbish bin.
Converter
Power supply
The converter stage uses the 12BE6.
This is a standard pentagrid converter and uses a tapped coil in the
cathode for the oscillator. The aerial
coil arrangement is also standard but
very austere, with few adjustments as
mentioned earlier. The intermediate
frequency (IF) amplifier is a basic
455kHz system using a 12BD6 which
is a 7-pin miniature valve similar to
a 6BH5.
The 12AV6 is used as the detector
stage and this has its two diodes
strapped together. The AGC line runs
The power supply is the conventional half-wave rectifier system used
in AC/DC sets. Incidentally, if the set
is used on DC, it is necessary to make
sure the above-chassis input lead is
positive otherwise the set won’t work
(yes, the valves light up but the valves
get no high tension (HT) voltage).
Because a half-wave rectifier is
used, the filter capacitors for the HT
rail are larger than normal at 30µF
each (all three of them) to reduce the
ripple. Any interference on the mains
is poorly filtered using just two .01µF
54 Silicon Chip
capacitors.
The chassis of the set can be earthed
as it is not directly connected to either
side of the mains. Instead, the “earthy”
side of the mains (ie, the Neutral) runs
around the chassis as a wire bus and
is connected to the chassis via one of
the .01µF capacitors.
However, this set does have one
potential “bitie” and that’s the earth
terminal of the phono input which is
connected to one side of the mains.
Just imagine this braided earth lead
going up to the earthed metal work of
the turntable! If the active side of the
mains was on the “earthy” side of the
input (ie, the active and Neutral were
transposed), this could be lethal. How
manufacturers ever got away with
such things is beyond me!
This model set was imported into
Australia as a 110V receiver. So how
was it used here? Well, in Australia,
it was converted to 240V AC by fitting
a 240V-to-110V power transformer
into spare space in the cabinet. It was
roughly fitted I might add but at least
it made the set safe as far as shocks
from the phono earth terminal were
concerned.
Summary
This radio is reasonably typical of
the standard of receivers manufactured in Japan at that stage. I had a
Lafayette HE-30 receiver of the same
general vintage and while it was better than this set, it isn’t all that much
better. Japan is now light years ahead
of that mediocre standard, as we all
know.
In summary, this was a rough and
ready set but it is stable and works
quite satisfactorily. However, I wonder
how well it would go in an electrically
noisy environment with virtually no
noise filtering on the mains input.
It’s an interesting little set – part of
the history of the era – but it certainly
isn’t one of my favourites.
Safe servicing AC/DC sets
Although AC/DC sets were quite
common in America and in Europe,
we in Australia and New Zealand have
been rather wary of dealing with “hot”
chassis sets. However, they were produced in small numbers in Australia
and New Zealand to suit some of the
small townships that had DC power
only but which might be converted to
AC later on.
These sets were also bought by
people who shifted around and could
not be sure if the next town they were
going to had AC or DC power. Some
of the last valve portables also were
“hot” chassis sets, having one side of
the mains connected to chassis when
they were used on mains in lieu of
batteries.
The first comment to be made in
regard to servicing such sets is be
careful – exercise extreme caution and
double check everything. Do not touch
these sets unless you are very experienced and know exactly what you
are doing – they can be death traps.
Depending on the circumstances,
there really isn’t a great deal of difference between grabbing the chassis
of a “hot” chassis set and earth at the
same time as grabbing 400V DC HT
in a receiver and chassis earth. The
effects can be identical – death.
So be careful with all receivers.
They can be lethal if you are careless.
With an AC/DC set, first check
which pin of the mains plug goes to
chassis or, if it is a better designed set,
to the negative bus that is insulated
from the chassis. Make absolutely
sure that it is the Neutral that goes to
the bus or to the chassis. Also, check
the capacitor that goes between the
chassis and the negative bus in the
receiver. This should have a rating
of 250V AC working and must be in
good order (in fact, it’s probably best
to replace it, just to make sure).
However, never assume that the
chassis will be at Neutral potential
when plugged into just any power
point. If the power point is wired
incorrectly (eg, Active and Neutral
transposed), the chassis could be live
(and that includes the pot shafts)!
Additionally, even if you are quite
sure that the set is wired in a safe
manner, use a rubber mat to stand on
and don’t touch any parts, including
the chassis, while the set is on (the
chassis will only be safe to touch if it
is actually connected to mains Earth).
Many people use a 240V-to-240V
isolation transformer to be even more
certain. A core balance detector such
as recommended in Vintage Radio for
May 1998 is cheap insurance.
One thing that cannot be done is to
run the set with a valve missing. That’s
because the valve heaters are wired
in series and if one valve is out of the
set, all the heaters go out. This means
that it isn’t possible to test the output
stage with the other valves removed
as can easily be done with receivers
using parallel wired heaters.
Another problem is wiring in dial
lamps (this set has none). They cannot
simply be wired in series with the
heaters, as these have low resistance
at switch on (ie, when cold) and draw
a heavy current. If you did connect
them in this manner, the dial lamps
would light up brightly – for a few
seconds – and then expire.
So how did the set manufacturers
overcome this problem? In the case of
the radio featured here, a dial lamp
could be wired between pins 4 and 6
of the 35W4 valve. The voltage drop
across this portion of the 35W4 heater
will be nominally correct for a 6-8V
150mA dial lamp.
Note however that the socket would
need to be well insulated to ensure
there were no shorts or shocks, as
both sides of the socket would be at
virtually full mains voltage above the
chassis or negative bus.
High-voltage valves
In Australia, we did not have the
range of high-voltage valves that were
available in America and Europe. As a
result, although the valve heaters were
wired in series, the voltage drop across
them was much less than 240V. Resistors wired in series with the heaters
accounted for the rest of the voltage
drop and often, in a higher quality set,
a barreter or current regulator would
be used as well.
A barreter consisted of an iron-wire
resistor mounted in a glass bulb containing hydrogen. This device gave a
constant current for a wide range of
applied voltages.
For example the 161 has a constant
ELECTRONIC VALVE &
TUBE COMPANY
The Electronic Valve
& Tube Company
(EVATCO) stocks a
large range of valves for
vintage radio, amateur
radio, industrial and
small transmitting use.
Major current brands
such as SOV-TEK and
SVETLANA are always stocked and we
can supply some rare NOS (New - Old
stock) brands such as Mullard, Telefunken, RCA and Philips.
Hard to get high-voltage electrolytic
capacitors and valve sockets are also
available together with a wide range
of books covering valve specifications,
design and/or modification of valve
audio amplifiers.
PO Box 487 Drysdale, Victoria 3222.
Tel: (03) 5257 2297; Fax: (03) 5257 1773
Mob: 0417 143 167;
email: evatco<at>mira.net
New premises at: 76 Bluff Road,
St Leonards, Vic 3223
current of 0.16A through it for applied
voltages of 100-200V. This was handy,
as it meant that the huge inrush current through cold heaters was avoided
and dial lamps could be wired in series with the mains (provided a 6.3V
dial lamp had less than 6.3V across
it to ensure long life). Additionally,
there was no need for a voltage tapping
for different voltages between 200V
and 250V - the current regulator took
care of all of this.
A 240V set using 0.15A heaters
required about 36W for the heaters
and series resistors. The HT circuit
probably required a further 12-15W,
making a total of about 50W - typical
of even AC-operated receivers of that
particular era. However, for some
strange reason, a few manufacturers
used 0.3A heaters, which meant that
the heater and series resistors used
72W before any HT current was taken
into account.
These would have been cosy sets to
operate in the middle of winter, as the
inside of the case really did get quite
hot. By contrast, the receiver described
in this article only used about 22W
SC
from a 110-117V mains supply.
JUNE 2000 55
Li’l
PowerHouse
A new 40V/1A switchmode
power supply with LCD readout
Is your old power supply so old it has
germanium transistors? Maybe it has Dymo®
labels on the front panel and a fabric-covered
power cord? Er, does it use a copper oxide
rectifier? If you have an ancient power
supply, now is the time to give it the heave-ho
and get this up to the minute design.
By PETER SMITH & LEO SIMPSON
56 Silicon Chip
T
HIS NEW POWER SUPPLY has
a big power output for its size.
It can give DC voltages up to
40V and the output current can be
as much as 1.2A, depending on the
voltage setting. And it can be varied
right down to less than 1.5V while
still giving out 1.2A. This is great for
testing battery circuits that operate at
1.5V, 3V or whatever.
In times past when we have looked
at doing a compact power supply, the
natural approach would be to produce
an analog design with an analog meter
on the front panel. An example of this
was our dual tracking 18.5V supply
published in the January 1988 issue.
The analog approach has the virtue of
simplicity and it gives good results.
But that’s in the past. And it is
boring. Nowadays we can do a lot
better with a switchmode design. It
is more efficient so big heatsinks are
unnecessary and you can get a higher
maximum DC voltage output for a given secondary voltage from the power
transformer. And you can get a lower
minimum DC voltage at full current
with having problems with the high
power dissipation of a conventional
series regulator.
In fact, this circuit will have
losses of less than 10W (including
transformer losses) under worst case
conditions, meaning that it does not
need any heatsink apart from that
provided by the back panel of the
case. By contrast, if we had gone to
a conventional regulator using the
same power transformer, it would
have losses (ie, heat) of around 30W
when delivering 1.5V at 1.2A and it
would need a fairly substantial finned
heatsink on the rear of the case.
Another good feature of the design
is the low level of ripple and hash
in the output, and this is not always
the case with switchmode designs.
We have achieved this with critical
attention to the circuit layout and two
stages of LC filtering.
Digital panel meter
The new supply has a 3.5-digit
LCD panel to monitor the voltage or
current, as selected by a toggle switch.
As well, you can set the current limit
by pressing a button on the front panel
and then rotating the knob closest to
the LCD panel.
A 10-turn potentiometer lets you
precisely set the output voltage which
can be done before you connect the
output load by means of the load
switch. In addition, there is a LED
on the front panel, just next to the
“set current” knob, to indicate when
an overload occurs. The supply is
protected against short circuits by
the way.
The voltage vs current characteristic is shown in the graph of Fig.1. As
it shows, the supply will deliver 1.2A
over the range from less than 1.5V to
30V. At higher voltages, the available
current drops off because the transformer is only rated at 30VA which
means that it could only deliver 1A
at 30V if the circuit had no losses
at all. In fact, we are over-rating the
transformer to get 1.2A at 30V but it
Fig.1: the voltage vs current characteristic of the supply. It is capable of
delivering 1.2A over the range from 1.23V to 30V. Beyond that, the current
falls off due to the transformer regulation.
quite good too. In fact, apart from the
output noise and ripple, the perfor
mance is actually a little better than
our previous 40V 3A power supply
published in the January & February
1994 issues.
Based on switcher
Fig.2: how a switching regulator
operates. When S1 is closed and
S2 is open, current flows to the
load via L1 which stores energy.
When S1 opens and S2 closes, the
energy stored in L1 maintains the
current through the load until the
switches toggle again.
does not appear to be a problem – the
transformer appears to be conservatively rated at 30VA.
At 40V, the output current from the
prototype supply was around 160mA
which is pretty respectable for a small
supply.
As shown in the specifications panel, the load regulation of the circuit
is excellent and the line regulation is
The circuit is based on the National Semiconductor LM2575HVT
high voltage adjustable switchmode
voltage regulator. This is almost
identical to the switcher chip used in
the 40V/3A power supply mentioned
above. However, this new 40V/1A circuit is not simply a cut-down version
of the 1994 design; apart from the use
of the switcher chip, it is different in
a number of aspects.
Let’s have a brief look at how the
switcher works. Fig.2 shows how
a switching regulator operates. In
operation, S1 and S2 operate at high
speed and are alternately closed and
opened. These two switches control
the current flowing in inductor L1.
When S1 is closed and S2 is open, the
Main Features
•
•
•
•
•
•
•
•
•
•
•
Output voltage continuously variable from 1.23V to 40V
Output current of 1.2A from 1.23V to 30V
LCD panel meter for voltage & current
10-turn pot for precise voltage adjustment (optional)
Adjustable current limit
LED current overload indication
Output fully floating with respect to mains earth
Load switch
Low output ripple
Short circuit and thermal overload protection
Minimal heatsinking
JUNE 2000 57
Fig.3: a basic regulator
using the LM2575 switcher
IC. In this circuit, a
switching transistor takes
the place of S1 in Fig.1 and
diode D1 takes the place of
S2. The output voltage is
set by the ratio of R2 & R1
which feed a sample of the
output voltage back to an
internal comparator.
current flows to the load via inductor
L1 which stores up energy. When S1
subsequently opens and S2 closes,
the energy stored in the inductor
maintains the load current until S1
closes again.
The output voltage is set by adjusting the switch duty cycle – the
longer S1 is closed and the current
flows through it, the higher will be
the output voltage.
Fig.3 shows a complete voltage regulator based on the LM2575 IC. It is a
5-pin device which requires just five
extra components to produce a basic
working circuit. Its mode of operation
is the same as that described in Fig.2
except that here an internal switching
transistor is used for S1, while an
external diode (D1) is used for S2.
What happens in this case is that
when the transistor is on, the current
flows to the load via inductor L1 as
before and diode D1 is reverse-biased.
When the transistor subsequently
turns off, the input to the inductor
swings negative (ie, below ground).
D1 is now forward-biased and so the
current now flows via L1, through the
load and back through D1.
The output voltage is set by the ratio
of R2 and R1 which form a voltage
divider across the output (Vout). The
sampled voltage from the divider is
fed to pin 4 of the switcher IC and
then to an internal comparator where
it is compared with a 1.23V reference.
This sets Vout so that the voltage
produced by the divider is the same
as the reference voltage (ie, 1.23V).
Apart from the comparator and the
switching transistor, the regulator IC
Specifications
Minimum no load output voltage........................................................ 1.23V
Maximum no load output voltage.......................................................... 40V
Output current............................................................................... see Fig.1
Current limit range.................................................................. 10mA to 1.2A
Current limit resolution........................................................................10mA
Line regulation..............................0.1% for a 10% change in mains voltage
Voltmeter resolution..........................................................................100mV
Current meter resolution.......................................................................1mA
Meter accuracy......................................................................2% plus 1 digit
Load regulation
no load to 1A <at> 24V.......................................................................1.2%
no load to 1A <at> 12V.......................................................................1.5%
no load to 1A <at> 6V.........................................................................1.8%
no load to 1A <at> 3V.........................................................................3.3%
Output noise and ripple
3V to 24V <at> 1A............................................................ 25mV p-p (max)
58 Silicon Chip
also contains an oscillator, a reset
circuit, an on/off circuit and a driver
stage with thermal shutdown and
current limiting circuitry.
The incoming supply rail is applied
to pin 1 of the IC and connects to the
collector of the internal switching
transistor. It also supplies an internal regulator stage for the rest of the
regulator circuit.
In essence, the LM2575 uses pulse
width modulation (PWM) to set the
output voltage. If the output voltage
rises above the preset level, the duty
cycle from the driver stage decreases
and throttles back the switching transistor to bring the output voltage back
to the correct level. Conversely, if the
output voltage falls, the duty cycle is
increased and the switching transistor
conducts for longer periods.
The internal oscillator operates
at 52kHz ±10% and this sets the
switching frequency. In theory, this
frequency is well beyond the limit
of audibility but in practice, a faint
ticking noise may be audible due to
magnetostrictive effects in the cores
of the external inductors.
One very useful feature of the
LM2575 is the On/Off control input at
pin 5. This allows the regulator to be
switched on or off using an external
voltage signal and we have used this
to provide the adjustable current limiting feature, as we shall see later on.
Circuit details
Fig.4 shows the full circuit of the
new power supply.
Transformer T1 is supplied with
mains power via fuse F1 and power
switch S1. Its 30VAC secondary is
JUNE 2000 59
2000
10F
16VW
+5.1V
C-
1
5
-5.1V
10F
16VW
LED
A
K
-5.1V -5.1V
4 x 0.1F
GND
3
LM2575
4
IC5
ICL7660
8
V+
2
5
C+
OUT
0V
30V
D1-D4
1N4002
100
100
2
3
4
VR3
10k
6
1
4
100k
100k
1
2
1
OUT
1k
100k
2
2
1
6
5
2
3
5
METER ZERO
VR5
100k
1
4
IC4
TL071
7
+5.1V
-5.1V
6
S4: 1 - MEASURE CURRENT
2 - SET CURRENT
1M
100k
100k
1M
330pF
5
8
7
2
300
RFH
9
10
ROH
11
DP3
.8.8.8
6
1M
27k
VOLTS CAL
VR4
5k
0.1F
63VW
13
2
1
V-
V+
S3b
2
1
+
EARTH
_
OUTPUT
1.23-40V
1A
+5.1V
CASE
0.1F
250VAC
0.33F
63VW
LOAD
S2
DP1
Q0570 DIGITAL PANEL METER
1
INLO
COM
RFL
INHI
4
IC3b
LM393
470
8
2 x 47F
63VW
+
LM336-2.5
REF1
_
D6
1N4148
3
*SEE TEXT
*R1
0.005
L2
47H
OVERLOAD
LED1
3 x 470F
63VW
1k
S3: 1 - MONITOR CURRENT
2 - MONITOR VOLTAGE
7
4.7k
680
5W
L1
470H
D5
MBR360
IC3a
LM393
+2.5V
+5.1V
5
100k
S4a
2
S3a
3
FB
ON/
GND OFF
IN
IC1
LM2575HVT-ADJ
CURRENT
LIMIT
VR2
1k
S4b
OP77GP
0.1F
1.5k
CURRENT
CAL
-5.1V
IC2
7
330F
63VW
15k
2 x 2200F
50VW
VOLTAGE
ADJUST
VR1
50k
40V/1A ADJUSTABLE POWER SUPPLY
_ + ADJ
LM336Z
10F
16VW
+5.1V
100F
16VW
ZD1
5.1V
1W
1k
5W
CASE
POWER
S1
250VAC
T1
M6672L
Fig.4: the circuit is based on IC1, the LM2575 switcher controller. It runs at around 50kHz and the resultant DC
output is filtered with inductors L1, L2 and the associated capacitors. IC2 & IC3 provide the current limit feature
while IC4 drives the LCD panel meter.
SC
E
N
240VAC
A
F1
500mA
Parts List
1 PC board, code 04106001, 171
x 127mm
1 M6672L 30V 30VA mains
transformer
1 DPDT 250VAC 6A plastic rocker
switch with neon indicator (S1)
2 S1345 DPDT miniature toggle
switches (S2,S3)
1 DPDT momentary pushbutton
switch (S4)
1 LCD panel meter (Altronics
Q-0570)
1 M205 panel-mount safety
fuse-holder (F1)
1 500mA M205 fuse
1 470µH toroid inductor (L1)
1 47µH toroid inductor (L2)
1 TO-220 insulating bush and
washer
2 15mm knobs
3 captive binding post terminals
(1 red, 1 green, 1 black)
1 cordgrip grommet for mains
cable
1 13-way 2.54mm SIL header plug
(for connection to panel meter)
4 3.2mm solder lugs
22 PC stakes
Hardware for pre-punched
metal case
1 pre-punched metal case
3 M4 x 10mm screws
4 M4 nuts
2 M4 internal star washers
8 M3 x 6mm screws
1 M3 nut
1 M3 flat washers
4 10mm tapped spacers
Hardware for plastic
instrument case
1 plastic case, 200 x 155 x 65
mm (W x D x H) with metal front
and rear panels (Altronics Cat.
H-0481F & H0484F)
2 M3 x 10mm screws
1 M3 x 15mm countersunk screw
5 M3 nuts
1 M3 flat washer
4 M3 internal star washers
2 M4 x 10mm screws
2 M4 nuts
2 M4 flat washers
4 self-tapping screws (to mount
PC board)
Semiconductors
4 1N4002 1A 100V diodes (D1-D4)
60 Silicon Chip
1 MBR360 3A Schottky diode (D5)
(SR306 or 31DQ06 also
suitable)
1 1N4148 small signal diode (D6)
1 LM2575HVT-ADJ high voltage
switchmode controller (IC1)
1 OP77GP op amp (IC2)
1 LM393 dual comparator (IC3)
1 TL071 op amp (IC4)
1 ICL7660 switched capacitor
voltage inverter (IC5)
1 LM336Z-2.5 voltage reference
(REF1)
1 1N4733 5.1V 1W zener diode
(ZD1)
1 3mm red LED with bezel (LED1)
Resistors (0.25W, 1%)
3 1MΩ
2 1kΩ
6 100kΩ
1 1kΩ 5W
1 27kΩ
1 680Ω 5W
1 15kΩ
1 470Ω
1 4.7kΩ
1 300Ω
1 1.5kΩ
2 100Ω
Potentiometers
1 50kΩ 16mm linear pot (VR1)
OR 1 50kΩ multi-turn linear pot
1 1kΩ 16mm linear pot (VR2)
1 10kΩ horizontal trimpot (VR3)
1 5kΩ horizontal trimpot (VR4)
1 100kΩ horizontal trimpot (VR5)
Capacitors
2 2200µF 50VW PC electrolytic
3 470µF 63VW PC electrolytic
1 330µF 63VW PC electrolytic
1 100µF 16VW PC electrolytic
2 47µF 63VW PC electrolytic
3 10µF 16VW PC electrolytic
1 0.33µF 63VW MKT polyester
6 0.1µF 63VW MKT polyester
1 0.1µF 250VAC MKT polyester
1 330pF MKT polyester
Wire and cable
1 2-metre 250VAC mains lead with
3-pin plug
1 600mm length of green/yellow
mains wire
1 200mm length of 13 way ribbon
cable
1 60mm length of 0.4mm
enamelled copper wire
Miscellaneous
Cable ties, heatshrink tubing, heatsink compound, solder, hook-up
wire.
full-wave rectified using diodes D1D4 and filtered using two paralleled
2200µF 50VW elec
trolytic capacitors. The resulting 42V DC supply
is applied to the switching regulator
(IC1). The additional 330µF capacitor
connected between pins 1 & 3 of IC1
is included to prevent circuit instability and is mounted as close to the
IC as possible.
Diode D5, inductor L1, the three
470µF capacitors and potentiometer VR1 form the basic switchmode
power supply block (see Fig.4). D5 is
a 3A Schottky diode which has been
specified instead of a conventional
fast recovery diode because of its low
forward voltage drop. As a result,
there is very little heat dissipation
within the diode and this leads to
increased efficiency.
The output from IC1 feeds directly into L1, a 470µH induc
tor. The
10-turn potentiometer VR1 and its
associated 1.5kΩ resistor provide
voltage feedback to pin 4 of IC1, to
set the output level. When VR1’s
resistance is at 0Ω, the output from
the regulator (pin 2) is equal to 1.23V.
This output voltage increases as the
resistance of VR1 is increased. The
680Ω 5W resistor connected across
the regulator output discharges the
three 470µF capacitors to the required
level when a lower output voltage is
selected.
2nd filter circuit
Inductor L2 and its associated 47µF
and 0.1µF capacitors provide a second
stage of filtering to further attenuate
the switching frequency ripple. The
resulting filtered voltage is then
applied to the output terminals via
load switch S2. Additional filtering is
applied at this point using a 0.33µF
capacitor across the terminals and a
0.1µF capacitor between the negative
terminal and the case.
Current limiting
The current sense resistor (R1) is
wired into the negative supply rail
adjacent to inductor L2 and consists
of a short length of 0.4mm enamelled
copper wire. The voltage developed
across it is multiplied by 200 using op
amp IC2, so that IC2’s output delivers
1V per amp of load current.
IC2 is specified as an OP77GP
which has the required low input
offset voltage (typically 50µV) and a
very low input bias current (typically
Despite the relative circuit
complexity, the power supply
is easy to build. This view
shows the prototype PC board
for the supply, with all parts
in place. The full assembly
details will be published in
next month’s issue.
1.2nA – that’s nanoamps!) This is
necessary to ensure that IC2’s output
is at 0V when no current is flowing
through R1.
Because its inputs operate at close
to ground potential (ie, 0V), IC2 must
be powered from balanced positive
and negative supply rails. The +5.1V
rail for IC2 (and for the remaining
ICs) is derived from the output of
the bridge rectifier via a 1kΩ resistor
and 5.1V zener diode ZD1. For the
negative rail we use IC6, an ICL7660
switched capacitor voltage converter
which operates at 10kHz to provide a
-5.1V supply.
Comparator stage IC3a monitors the
output voltage from IC2 and compares
this with the voltage on its inverting
input, as set by the current limit
control VR2. This 1kΩ potentiometer
and its associated 1kΩ resistor form
a voltage divider network which is
connected across the 2.5V reference,
REF1.
In operation, VR2 sets the voltage
on pin 6 of IC2 at between 0V and
1.25V, corresponding to current limit
settings of 0-1.25A. Because IC3a is
an open collector device, its output
at pin 7 is connected to the +5.1V rail
via a 4.7kΩ pull-up resistor. If the
voltage at the output of IC2 is greater
than that set by VR2, pin 2 of IC3a is
pulled high by this resistor. This also
pulls pin 5 of IC1 high and switches
off the regulator to provide current
limiting.
At the same time, pin 2 of IC3b is
pulled high via diode D6 and so pin
1 switches low and LED1 lights to
indicate current limiting or an overload condition.
When the current subsequently
falls below the preset limit, pin 7
of IC3a switches low again and the
regulator turns back on. Thus, IC3a
switches the regulator on and off at a
rapid rate to provide current limiting.
The 1MΩ resistor and 330pF capacitor at pin 2 of IC3b provide a small
time delay so that LED1 is powered
continuously during current limiting.
Digital panel meter
The LCD panel meter we’re using
for this circuit has simpler interfacing
requirements than those we have used
in the past. It requires a +5V supply
which comes from ZD1 and the resistors across its pins 5,6,7 & 8 configure
it to read 2V full scale (or 1.999V to
be precise). Op amp IC4 is connected
as a unity gain amplifier with level
shifting to provide for an offset at the
input of the LCD panel meter.
The non-inverting input (pin 3) of
IC4 takes its DC input from switch S3
and S4 (current limit set) to monitor
the current or voltage output. The
current monitoring is simple because
the output of op amp IC2 is 1V per
amp, as already discussed. For the
voltage output, we use a voltage divider consisting of a 27kΩ and 300Ω
resistors in series with 5kΩ trimpot
VR4 which is used for calibration.
The second pole of switch S3 selects the decimal points on the LCD
panel meter so that it can read up to
1.999A in current mode and 199.9V
in voltage mode. In practice, the
maximum reading will be around
1.2A in current mode and 40.0V in
voltage mode.
This means that we have more meter resolution in current mode than in
voltage mode. More resolution could
be obtained by range switching for the
panel meter but we wanted to keep the
circuit as simple as possible.
Next month we will present the full
constructional details of the power
SC
supply.
JUNE 2000 61
Squash dem highs,
boost dem lows
Do you have problems listening to CDs in your car? Are
the soft parts too soft and the loud parts too loud? This CD
Compressor will solve that problem. It reduces the dynamic
range of the signal while still maintaining the very clean
sound of CDs. You can also use it when dubbing CDs onto
cassettes or feeding them through a PA system.
By JOHN CLARKE
62 Silicon Chip
C
OMPACT DISCS give great
sound quality but they can be a
problem in a car. The loud bits
can be too loud and the soft bits can
be lost in the general cabin noise
from the engine, the road and wind
roar. To solve the problem you need
to “compress” the dynamic range of
the signal so that the loud parts are
not quite so loud and the soft parts
are not nearly so quiet.
In operation, the CD Compressor
continuously adjusts the signal level
by amplifying the quiet passages and
attenuating the louder passages, so
that the overall volume is much more
constant. The degree to which the signals are amplified and attenuated can
be adjusted to suit the ambient noise.
One problem with many CD compressors is that they can give increased
noise at the lower signal levels because
of the increased gain. This problem is
largely avoided in this design because
it features a “downward expander”
which reduces the gain below a certain adjustable threshold point. As a
result, noise is considerably reduced
compared to compression without the
downward expansion.
Tape recording
A CD compressor is also a boon
when you want to dub your CDs
onto cassettes. Although it’s possible
to copy them direct without using
a compressor, the results are often
quite poor – most cassette decks can
only really handle a dynamic range of
about 40dB and that is far less than
many CDs; low level signals will be
lost in the background noise, while
loud passages will be distorted as
the signal is clipped by the saturation
Main Features
•
•
•
•
•
•
•
•
•
Compact size
Stereo operation
Adjustable compression ratio
Downward expander to
reduce noise at low levels
Fast attack rate to prevent
overload
Slow decay rate for low distortion
Low noise operation
Mute facility & bypass switch
12V automotive (DC) or AC
plugpack supply
limit of the tape.
Generally, only a mild amount of
compression is required to give a huge
improvement in the recording quality.
In effect, the compressor reduces
both the noise and the distortion. The
noise is reduced because low-level
signals are amplified to a level above
the noise floor produced by the tape.
At the same time, the distortion is
reduced because high-level signals are
attenuated to prevent tape saturation.
PA systems and mood music
An audio compressor is also a
“must-have” item when you want to
provide low-level “mood” or background music at a dinner party. Or
maybe you want to pipe music into a
restaurant via the PA system. Again,
the problem is the same – all those
people eating and talking provide a
high noise level and the soft passages
of the CD get completely drowned out.
With a CD compressor, the music can
heard all the time without being too
obtrusive in the louder passages.
The SILICON CHIP CD Compressor
is housed in a small slimline plastic
case which can be easily fitted into a
car or attached to a lounge-room hifi
system. In has two rotary controls to
adjust the amount of compression (or
compression ratio) and the volume.
The compression adjustment range is
from 1:1 (no compression) all the way
up to 3:1. At high compression ratios,
the volume is relatively constant and
the dynamic range is very narrow, so
that the compressor behaves like an
automatic level control (ALC).
The volume control adjusts the
output level by about 15dB.
Also on the front panel are three
toggle switches, labelled “In/Out”,
“Mute” and “Power”. As implied,
the In/Out switch switches the compression in or out, while the Mute
switch is used to “kill” the signal at
the outputs if required.
Block diagram
Fig.1 shows the block diagram for
the CD compressor. It uses two voltage
controlled amplifiers (VCAs) – one for
each channel – plus several amplifier
and control blocks.
IC1 is the VCA for the left channel
while IC2 is the VCA for the right
channel. These stages are basically
variable gain amplifiers, their gain
at any one instant depending on the
voltage applied to their control inputs.
As a result, an audio signal applied
to their inputs can be amplified or
attenuated, depending on the control
voltage.
Note that both the left and right
channel VCAs use the same control
Fig.1: block diagram of the CD Compressor. The left and right channel signals are fed to separate voltage controlled
amplifiers (VCAs) which continuously vary their gain to compress the output signals. The control voltage for the
VCAs is derived by mixing the inputs and then feeding them to precision rectifier and logarithmic amplifier stages.
JUNE 2000 63
Fig.2: the top waveform in this scope shot shows a 1kHz
input signal. It begins as a 250mV signal and then “bursts”
to 1V RMS, representing a 12dB range. The lower trace
shows the compressor’s output at 2:1 compression ratio.
The attack time is about 5ms and is the time taken for the
burst signal to settle to its compressed level.
voltage, so that their gains track each
other.
Following each VCA is an amplifier
stage (IC3b & IC3c) and a volume control (VR1a & VR1b) to set the output
level.
Let’s now briefly describe how the
control voltage is derived.
As well as passing to the VCA inputs, the signals at the left and right
channel inputs are also fed to mixer
amplifier IC3a to produce a composite mono signal. This signal is then
fullwave rectified and the resultant
waveform fed to a logarithmic amplifier stage based on op amps IC4c & IC4d
and transistors Q1 and Q2.
The signal output from this stage
is the logarithm of the rectified signal
at its input. From here, the signal is
buffered (IC5a) and filtered, with a
capacitor used to store the average
value and produce a smooth DC voltage. The attack rate for the filter is set
by resistor R1, while the decay rate is
set by R2.
The logarithmic (log) amplifier
stage is included for two reasons.
First, the gain of the VCAs changes
in logarithmic fashion if they are controlled using a linear control voltage.
However, that’s not what we want
here. Instead, we want the VCAs to
provide a linear gain response and
this is achieved by controlling them
with a logarithm of the composite
input signal level.
64 Silicon Chip
Fig.3: the top trace of this scope shot shows the falling
edge of the tone burst signal depicted in Fig.2. The lower
trace shows the output from the compressor and also
indicates the decay time; ie, the time taken for the level
to settle after the sudden drop in input signal level. This
decay time is about 30ms.
The second reason is so that the
filter following the log amplifier can
provide a linear dB response over
time. Without the log amplifier, the
filter would take a long time to settle
after a large drop in signal level at the
input but would be much faster for
small reductions in signal level. The
log amplifier helps to ensure a linear
filter response for both large and small
signal level changes.
Following the filter stage, the signal
is again buffered (this time using IC5b)
and then fed to a “threshold and ratio
control” block (IC5c, IC5d, Q5, VR6 &
VR7). This stage sets the compression
ratio (ie, the amount of compression)
and passes the control voltage on to
the VCAs.
Circuit details
Refer now to Fig.4 for the circuit
details. It uses two Analog Devices
SSM2018 VCAs (IC1 & IC2) which
have excellent noise and distortion
figures. There are also 12 op amps
but these are contained in just three
TL074 quad op amp packages so it’s
not as complicated as it looks.
Before we go further, some readers
might wonder why we did not use
another Analog Devices chip, the
SSM2120 or SSM2122, to do virtually the whole circuit instead of using
quite a few separate op amps. The
answer is that we would have liked
to have taken that approach but the
SSM2120/2122 chip has been discontinued.
Note also that there are two versions
of our new CD Compressor circuit, one
for use with an AC plugpack and the
other for use with a 12V DC supply;
ie, suitable for cars. Fig.4 shows the
AC version, with the values shown in
brackets for the DC version.
The left and right channel VCA circuits are identical, so we’ll consider
only the left channel. As shown, the
left audio input signal is applied to
pins 6 & 4 of IC1 via a 10µF bipolar
capacitor and an 18kΩ series resistor.
This resistor and the 15kΩ resistor
between pins 3 & 14 set the gain of the
VCA to 0.83 when the control input
at pin 11 is at 0V.
However, for the 12V DC version,
the gain is reduced to 0.31 to prevent
clipping with the maximum 2V input
signal from a CD player. The 47pF
capacitor between pins 5 & 8 is included to compensate the amplifier
and prevent instability. Similarly,
the capacitor between pins 3 & 14
provides high frequency rolloff.
Trimpot VR2 provides adjustment
for “control feedthrough”. This is
set to minimise any control signal
feedthrough from pin 11 to the pin
14 output of the VCA. As an aside,
the feedthrough has already been
laser-trimmed on the chip by the
manufacturer but some further improvement can usually be achieved
using the trimpot.
The 120kΩ (68kΩ) resistor at pin
12 sets the quiescent current for the
class-B output stage at pin 14. Again,
the IC is laser-trimmed at the factory,
in this case to obtain the best distortion characteristics when the current
into pin 12 is 95µA. This means using
a 120kΩ resistor when the supply is
±12V (as for the 12V AC-powered
version) or a 68kΩ resistor when the
circuit is powered from a 12V DC
supply (±6V).
The compressed audio output
signal appears at pin 14 of IC1 and
is fed to op amp IC3b. This stage is
wired as an inverting amplifier with
potentiometer VR1a in the negative
feedback loop between pins 8 & 9.
This pot allows the gain to be adjusted
between -1 and -5.55 and basically
functions as a volume control by setting the output level.
Following IC3b, the signal is coupled to the output via a 100Ω resistor,
a 10µF capacitor and a set of relay
contacts. The relay is included to
provide muting at switch-on and also
to allow the user to mute the output at
any time. The associated 10kΩ resistor
to ground provides a charging path for
the 10µF capacitor.
VCA control
OK, so much for the VCAs and the
audio output stages. Let’s now take
a look at how the control voltage is
derived for the VCAs.
Actually, there’s quite a lot of circuitry involved here, involving no
less than nine op amp stages: IC3a,
IC4a-IC4d and IC5a-IC5d. IC3a is the
mixer which combines the left and
right channel audio signals. As shown
on Fig.4, these signals are both fed to
the pin 2 inverting input via a 10µF
capacitor and series 10kΩ resistor.
IC3a operates with a gain of -1.5 for
the AC-powered version and -0.33 for
the 12VDC version. The higher gain of
the AC-powered version means more
signal for the following stages and
this gives better compression control.
The feedback capacitor between
pins 1 & 2 of IC3a rolls off its response
above about 19kHz. The output appears at pin 1 and is AC-coupled to the
precision rectifier which comprises
IC4a, IC4b and diodes D1 & D2. This
stage operates as follows.
When the input signal goes positive,
pin 1 of IC4a goes low and forward
biases D2. As a result, the gain is set
Parts List
1 PC board, code 01106001, 133
x 103mm
1 ABS instrument case, 140 x 110
x 35mm
1 front panel label, 131 x 31mm
1 DPDT toggle switch (S1)
2 SPDT toggle switches (S2,S3)
2 12V reed relays (relays 1 & 2)
2 16mm black knobs
1 4-way RCA socket strip
1 2.5mm DC socket
1 10kΩ 16mm dual-gang log pot
(VR1)
5 20kΩ horizontal mount trimpots
(VR2-VR6)
1 10kΩ 16mm linear pot (VR7)
1 500mm length of 0.8mm tinned
copper wire
1 300mm length of red mediumduty hookup wire
1 300mm length of black mediumduty hookup wire
12 PC stakes
Semiconductors
2 SSM2018P VCAs (IC1,IC2)
3 TL074, LF354 quad op amps
(IC3-IC5)
1 7555 CMOS timer (IC6)
2 BC549 NPN transistors (Q1,Q2)
1 BC547 NPN transistor (Q3)
1 BC557 PNP transistor (Q4)
6 1N914, 1N4148 diodes (D1-D6)
Capacitors
1 470µF 25VW electrolytic
1 220µF 50VW electrolytic
8 10µF 63VW electrolytics
9 10µF bipolar electrolytics
1 1µF 16VW PC electrolytic
2 0.1µF MKT polyester
1 680pF ceramic
3 560pF ceramic
1 390pF ceramic
to -1 by the 20kΩ input and 20kΩ
feedback resistors. The output signal
appears at the anode of D2 and is fed
to the inverting input (pin 13) of IC4b
via a 10kΩ resistor.
IC4b operates with a gain of -2 for
this signal path, as set by the 20kΩ
feedback resistor and the 10kΩ input
resistor. This means that the overall
gain of the signal through IC4a & IC4b
is -1 x -2 = +2.
However, there’s a complicating
factor here. Pin 13 of IC4b is also fed
1 330pF ceramic
2 47pF ceramic
1 10pF ceramic
Resistors (0.25W, 1%)
4 10MΩ
2 18kΩ
1 1MΩ
15 10kΩ
1 470kΩ
2 4.7kΩ
1 100kΩ
2 3.9kΩ
1 47kΩ
6 2.2kΩ
1 33kΩ
3 1kΩ
1 22kΩ
6 100Ω
4 20kΩ
Extra parts for AC plugpack
version
1 12V AC or DC 300mA plugpack
1 7812 +12V regulator (REG1)
1 7912 -12V regulator (REG2)
2 1N4004 1A diodes (D7,D8)
1 470µF 25VW electrolytic
capacitor
1 10µF 16VW PC electrolytic
capacitor
1 560pF ceramic capacitor
2 330pF ceramic capacitor
2 1MΩ 0.25W 1% resistors
2 120kΩ 0.25W 1% resistor
3 15kΩ 0.25W 1% resistor
Extra parts for 12V DC version
1 16V 1W zener diode (ZD1)
1 .0022µF MKT polyester
capacitor
2 .001µF MKT polyester
capacitor
2 470kΩ 0.25W 1% resistors
2 5.6kΩ 0.25W 1% resistors
1 4.7kΩ 0.25W 1% resistor
1 3.3kΩ 0.25W 1% resistor
2 2.2kΩ 0.25W 1% resistors
1 100Ω 0.25W 1% resistor
1 10Ω 0.25W 1% resistor
directly with the mixer signal via a
second 20kΩ resistor and so operates
with a gain of -1 for this signal path.
Adding the two gains therefore gives
us a total gain of +1 for positive-going
signals.
When the input to the precision
rectifier swings negative, D1 is forward biased and clamps pin 1 of IC4a
to 0.6V (ie, one diode drop) above
ground. This effectively disables IC4a
and so IC4b simply amplifies the output of IC3a with a gain of -1. Because
JUNE 2000 65
66 Silicon Chip
Fig.4: the circuit diagram
for the CD Compressor.
IC1 & IC2 are the VCAs
and these drives op amps
IC3b & IC3c. Most of the
rest of the circuit is used
to produce the control
voltage for the VCAs.
JUNE 2000 67
Fig.5: follow this wiring diagram to build the 12V AC-powered version. This is the version to build
if you don’t intend using the unit in a car.
the input signal is negative, the signal
at pin 14 is positive.
As a result, pin 14 of IC4b always
swings positive and op amps IC4a &
IC4b together operate with an absolute
gain of 1. This means that the stage
operates as a precision full-wave
rectifier.
Trimpot VR4 adjusts the offset
voltage at pin 12 of IC4b. It is set so
that the full-wave rectified output is
symmetrical for both positive and
68 Silicon Chip
negative input swings, at low signal
levels.
Op amps IC4c and IC4d comprise
the logarithmic amplifier referred to
earlier in the block diagram description. This cir
cuit is based on the
inherent logarithmic relationship
between the collector current and
the base-emitter voltage of a bipolar
transistor.
As can be seen, transistor Q2 is connected as a grounded base amplifier.
It forms part of the negative feedback
loop for op amp IC4d, along with the
10kΩ and 1kΩ feedback resistors and
the base-emitter junction of transistor
Q1.
Q2’s collector operates with a constant current of 12µA via the 1MΩ
(470kΩ) resistor connected to the
positive supply rail. This sets Q2’s
base-emitter voltage to a fixed value.
By contrast, Q1’s base-emitter voltage depends on the collector current
Table 1: Capacitor Codes
Value
IEC Code EIA Code
0.1µF 100n 104
.0022µF 2n2 222
.001µF 1n0 102
680pF 680p 681
560pF 560p 561
390pF 390p 391
330pF 330p 331
47pF 47p 47
10pF 10p 10
which flows via the 3.9kΩ resistor at
pin 9 of IC4c. And that, in turn, depends on the output level from IC4b
in the precision rectifier.
IC4d’s output depends on the difference between the base-emitter voltage
of Q2 and the base-emitter voltage of
Q1. It also depends on the gain of this
stage which is set by the 10kΩ and
1kΩ feedback resistors connected to
Q1’s base.
Q1’s collector current varies with
the input voltage and this affects its
base-emitter voltage in a logarithmic
fashion. This means that IC4d’s pin
7 output will be the log of the input.
It will be at 0V when the currents
through the collectors of Q1 and Q2
are equal at 12µA.
Trimpot VR5, along with op amp
IC4c, allows the offset voltages to be
A compact, low-profile instrument case houses the PC board (AC-powered
version shown). Note the use of shielded cable to wire the input sockets.
removed and ensures that the log amplifier operates correctly over several
decades of signal level.
Note that this type of log amplifier
will have a temperature dependent
output since the base-emitter voltage
of a transistor varies by about 2mV/°C.
This variation is compensated for by
the reverse temperature characteristics of the two VCAs (IC1 & IC2).
Attack and decay
Following the log amplifier, the
control signal is filtered using IC5a,
Table 2: Resistor Colour Codes
No.
4
3
3
2
1
1
1
1
4
2
3
15
2
3
2
1
8
3
7
1
Value
10MΩ
1MΩ
470kΩ
120kΩ
100kΩ
47kΩ
33kΩ
22kΩ
20kΩ
18kΩ
15kΩ
10kΩ
5.6kΩ
4.7kΩ
3.9kΩ
3.3kΩ
2.2kΩ
1kΩ
100Ω
10Ω
4-Band Code (1%)
brown black blue brown
brown black green brown
yellow violet yellow brown
brown red yellow brown
brown black yellow brown
yellow violet orange brown
orange orange orange brown
red red orange brown
red black orange brown
brown grey orange brown
brown green orange brown
brown black orange brown
green blue red brown
yellow violet red brown
orange white red brown
orange orange red brown
red red red brown
brown black red brown
brown black brown brown
brown black black brown
5-Band Code (1%)
brown black black green brown
brown black black yellow brown
yellow violet black orange brown
brown red black orange brown
brown black black orange brown
yellow violet black red brown
orange orange black red brown
red red black red brown
red black black red brown
brown grey black red brown
brown green black red brown
brown black black red brown
green blue black brown brown
yellow violet black brown brown
orange white black brown brown
orange orange black brown brown
red red black brown brown
brown black black brown brown
brown black black black brown
brown black black gold brown
JUNE 2000 69
Fig.6: this is the wiring diagram for the 12V DC-powered version. Take care to ensure that all parts
are correctly placed and that the polarised parts go in the right way around.
transistors Q3 & Q4, resistors R1 & R2
and capacitor C1. At first glance, this
may appear to be an op amp driving
a complementary emitter follower but
in fact it is more like an active filter
which controls the attack and decay
times for the compressor. In practice,
R1 and C1 provide the attack time
while R2 and C1 set the decay time.
When the voltage on pin 12 of IC5a
is greater than the voltage across C1,
pin 14 goes high and turns on tran70 Silicon Chip
sistor Q3. This rapidly charges C1 via
Q3’s 1kΩ emitter resistor (ie, via R1).
The rate of charge depends on the
difference between the voltage at pin
12 and the voltage across C1. If the
difference is small, then the current
through R1 will also be small and C1
will charge relatively slowly. Conversely, if the difference is large, there
will be more voltage across R1 and C1
will charge at a faster rate.
The idea behind this is to prevent
overload when rapid, large signal
changes occur. At the same time, it
prevents sudden gain changes in the
VCA for small changes in signal level.
The discharge cycle for C1 is quite
different to the charging cycle. When
the signal at pin 12 of IC5a goes lower
than the voltage across C1, pin 14 goes
low. Q3 now turns off and Q4 turns
on and discharges C1 via the 1MΩ
resistor connected to the nega
tive
supply rail.
Because C1 is only one or two volts
above or below ground at most, the
discharge occurs in a relatively linear region of the exponential charge/
discharge curve. As a result, we get
an equivalent linear rate of change in
gain (in dB) for the two VCA’s.
IC5b amplifies the voltage on C1 by
a factor of two and applies the resultant signal to trimpot VR7 – the ratio
control potentiometer – via a 22kΩ
resistor. The signal on the wiper of
this pot is the control signal and this
is applied to the pin 11 control inputs
of the two VCAs (IC1 & IC2).
In operation, VR7 allows the control
voltage to be adjusted from 0V where
there is no compression through to the
maximum control voltage where the
compression is about 3:1.
Downward expander
IC5c and IC5d make up the “downward expander” circuit. IC5c monitors
the control voltage from IC5b at its
inverting (pin 6) input and a threshold voltage set by VR6 is fed to its
non-inverting (pin 5) input. Its output
appears at pin 7 and drives unity gain
buffer stage IC5d which has diode D5
in the negative feedback loop.
When the control voltage from IC5b
is above the threshold voltage on pin
5, pin 7 of IC5c is low and so is pin
8 of IC5d. Diode D5 will therefore be
reverse-biased and so IC5d’s output
has no effect on the control voltage
applied to the VCAs.
However, if IC5b’s output voltage
dips down to the threshold voltage,
pin 7 of IC5c begins to go high. IC5d’s
output also starts going high and this
forward biases D5 which pulls the
control voltage applied to VR7 high
via a 2.2kΩ resistor.
In practice, this means that the
control voltage applied to VR7 can
not drop below the set threshold.
What happens is that if pin 6 of IC5c
continues to go low, IC5d pulls the
control voltage on VR7 even higher.
As a result, the gain at very low signal
levels is further reduced with a consequent reduction in noise.
Muting
IC6, switch S2 and relays 1 & 2
form the muting circuit. This circuit
automatically mutes the signal at
switch-on and switch-off to prevent
unwanted noise and also allows the
user to manually switch the muting
in. Let’s see how this all works.
Performance Of Prototype
Compression Ratio: adjustable from 1:1 to 3:1
Distortion: .04% THD at 100Hz to 10kHz with 1V input and 1:1 compression;
.08% THD at 1kHz; .06% at 10kHz; 1.6% at 100Hz with 1V input and 2:1
compression
Temperature Drift: 1dB change over a 40°C temperature variation (worst
case maximum compression)
Frequency Response: -3dB at 10Hz and 22kHz into 4.7kΩ load (worst case
maximum volume setting)
Attack & Decay Times: 5ms & 30ms – see oscilloscope traces (Figs.2 & 3)
Frequency Response: -3dB <at> 10Hz and 22kHz
Separation Between Channels: 88dB <at> 100Hz; 67dB <at> 1kHz; 50dB <at>
10kHz
12VDC version
Signal-To-Noise Ratio: 92dB wrt 2V 20Hz to 20kHz bandwidth (96dB
A-weighted) at 1:1 compression; 82dB wrt 2V 20Hz to 20kHz bandwidth
(87dB A-weighted) at 2:1 compression and 1mV (-66dB) downward expansion threshold; 71dB and 82dB A-weighted at 100µV (-86dB) downward
expansion threshold
Compression Linearity: within 1dB over an 80dB range at 2:1 compression
Signal Handling: 2.16VAC RMS before clipping with 13.8V supply and
minimum volume setting (worst case at 1:1 compression)
12VAC version
Signal-To-Noise Ratio: 100dB with respect to 2V 20Hz to 20kHz bandwidth
(103dB A-weighted) at 1:1 compression; 85dB wrt 2V 20Hz to 20kHz
bandwidth (90dB A-weighted) at 2:1 compression and 1mV (-66dB) downward expansion threshold; 80dB and 85dB A weighted at 100µV (-86dB)
downward expansion threshold
Compression Linearity: within 1dB over an 85dB range at 2:1 compression
Signal Handling: 2.2VAC RMS before clipping and minimum volume setting
(worst case at 1:1 compression)
When power is applied, the pin 2
trigger input of IC6 is initially pulled
low via a 1µF capacitor. As a result,
pin 3 is high, the relays are off and no
audio signals appear at the outputs (ie,
the signal is muted).
The 1µF timing capacitor now
charges via a 470kΩ resistor. When
the voltage across it reaches 2/3Vcc
(ie, 2/3rd of the supply voltage), pin 3
goes low and turns on the relays. This
closes the relay contacts and allows
the audio signals to pass through to
the output sockets.
The circuit can be manually muted
at any time by closing switch S2. This
quickly discharges the 1µF capacitor
to below 1/3Vcc via a 100Ω resistor
and so pin 3 switches high and turns
off the relays. Similarly, the contacts
of S1b close when the power switch
is turned off to perform the same job.
Diode D5 quenches any high voltage spikes that would otherwise be
generated when the relays turn off,
to prevent damage to IC6.
Power supply
As mentioned earlier, power for the
CD Compressor can come from either
a 12VAC plugpack or a 12V DC supply
as in a car. We’ll look at the AC-powered version first, which is shown at
bottom lefthand corner of Fig.4.
Power from the 12VAC plugpack is
switched via S1 to half-wave rectifiers
D8 and D7. D8 provides a nominal
+17V supply rail, while D7 provides a
-17V rail. These rails are then filtered
using 470µF capacitors and regulated
to +12V and -12V using 3-terminal
regulators REG1 and REG2.
JUNE 2000 71
AUDIO PRECISION GAIN AMPL(dBV) vs AMPL(Vrms)
10.000
12 FEB 100 00:40:22
0.0
-10.00
-20.00
-30.00
-40.00
-50.00
-60.00
-70.00
-80.00
300u
1m
10m
The 12V DC supply circuitry is
shown at the bottom righthand corner
of Fig.4. 12V is applied via power
switch S1 and a 10Ω decoupling resistor. Zener diode ZD1 clamps any
spike voltages above 16V, a necessary
precaution when using an automotive
power supply rail.
A half-supply ground is derived
using IC3d. The 2.2kΩ resistors at
pin 5 split the 12V supply in half,
with decoupling provided by a 10µF
capacitor. This gives us nominal +6V,
0V (at the midpoint) and -6V rails. The
0V rail is buffered using op amp IC3d
and its output connects to the earth
rail. The 100Ω resistor at the output
isolates the op amp from capacitive
loads.
Construction
Construction is straightforward,
with most of the parts assembled onto
a PC board coded 01106001. This
is fitted into a compact plastic case
measuring just 140 x 110 x 35mm
high.
Start by checking the PC board for
any etching defects by comparing it
with the published pattern (Fig.8).
This done, check that the four corner
mounting holes are drilled to 3mm
and that the two half-moon cutouts
have been made on either side of the
board to clear the mounting bosses
in the case.
It may also be necessary to enlarge
the holes for the two potentiometers
and for the PC stakes at the external
wiring points.
Fig.5 shows the parts layout diagram for the AC-powered version
72 Silicon Chip
0.1
1
2
Fig.7: this graph shows the input versus output
characteristics of the compressor at three different
compression ratios. The horizontal axis represents
the input signal level, ranging from 300µV to 2V (a
level change by a factor of 10 represents 20dB). The
vertical axis is the corresponding compressor
output with the volume set at maximum. The steepest
sloping line is for 1:1 compression. This is simply
a straight line and shows a 10dB increase in signal
output level for every 10dB increase at the input (ie,
the signal is not compressed). The central line shows
the 2:1 compression slope and this provides a 5dB
change in signal for a 10dB input change. Note that
the downward expansion point is set at about 1.5mV
(62dB below 2V) and the signal is reduced at a rapid
rate for input levels below this. The remaining curve
shows the 3:1 compression slope, where the signal is
reduced to a 20dB range for a 60dB input.
only, while the DC version is shown in
Fig.6. We recommend that you build
the AC version if you don’t intend
using the CD Compressor in a car.
Start the assembly by installing all
the wire links and the ICs. Make sure
that the ICs are all correctly oriented
and that the correct device is used in
each location.
The resistors can be installed next.
Most of these are mounted end-on
to save space, which means that you
will have to bend one of their leads
through 180° so that they go through
the holes in the board. Table 2 shows
the resistor colour codes but it’s also
a good idea to check them on a multimeter, just to make sure.
Now install the transistors and diodes, followed by the capacitors and
trimpots. Note that the electrolytic
capacitors marked BP or NP are not
polarised and can be installed either
way around.
Finally, complete the board assembly by installing the two PC-mount
pots, the relays and PC stakes at the
external wiring points. Take care with
the two pots; VR1 (Level) is a 10kΩ
log type, while VR7 (Ratio) is a 10kΩ
linear type.
Case preparation
Work can begin on the front panel, using the label as a template for
drilling out the holes. You will need
to make five holes, three for the toggle
switches and two for the pot shafts.
The rear panel requires holes for
the 4-way RCA socket panel and the
power socket. Note that the centre-line
for the RCA sockets is located 8mm
down from the top edge of the rear
panel, to allow room for the wiring.
This means that the top edge of the
RCA socket panel requires trimming,
so that it doesn’t interfere with the lid.
Once all the drilling has been completed, attach the front panel label,
then mount the rear-panel hardware.
This done, cut the pot shafts to match
the knobs, then fit the front panel over
them and slide the entire assembly
into the case.
The PC board can then be secured
using self-tapping screws into the
matching pillars in the base.
Finally, mount the toggle switches
on the front panel and complete the
wiring, as shown in Fig.5 or Fig.6.
Note that shielded cable is used for
the signal inputs between the RCA
sockets and the PC board but the signal outputs and all other wiring can
be run using light-duty hookup wire.
Do not forget to solder a length of
tinned copper wire along the RCA
socket earth tabs, as shown. It’s also
necessary to earth the body of the volume control pot using a short length of
tinned copper wire back to an adjacent
PC stake. Scrape away the plating on
the pot body using a sharp utility knife
before soldering to it.
Testing
Now for the smoke test. First, check
your work carefully, then apply power, connect the negative lead of your
multimeter to the COM stake on the PC
board and check the supply voltages.
If you built the AC-powered version,
there should be +12V on pin 2 of IC1
& IC2, pin 4 of IC3-IC5 and on pins 4
Fig.8: these are the full-size artworks for the front panel and the PC board. Check your
board carefully for etching defects before installing any of the parts.
& 8 of IC6.
Alternatively, there should be +6V
present on all these pins for the 12V
DC version.
The negative supply can be checked
now. There should be -12V (-6V for
the DC version) on pins 10 & 16 of
IC1 & IC2 and on pin 11 of IC2-IC5.
IC6 should have 0V on pin 1 for the
12VAC version and -6V for the 12VDC
version.
If everything checks out so far, set
VR6 fully clockwise and set all the
remaining trimpots to their midpoint
positions. This done, switch your
multimeter to read in millivolts DC
and attach the probes between pin 1
of IC4a and pin 14 of IC4b. Adjust VR4
so that the reading is as close to 0mV
as possible under no-signal conditions
(ie, do not apply any audio signals to
the inputs). This sets the precision
rectifier so that it gives a symmetrical
output for both positive and negative
signal swings at low levels.
Now connect your multimeter be-
tween pin 7 of IC4d and ground and
adjust VR5 anticlockwise until the
voltage suddenly jumps negative to
about -10V (-5V for the 12VDC supply
version), then back off slightly until
the meter shows a voltage of about
-1V to -2V – ie, rotate the pot anticlockwise to find the point where it
exactly jumps fully negative and then
rotate the pot back very slightly from
this point. The dynamic range for the
log amplifier is now at maximum.
VR6, VR2 and VR3 are set by testing
the unit with a CD player and audio
amplifier.
To do this, connect the leads from
the CD player to the left and right inputs and connect the outputs from the
compressor to the amplifier. Now set
the ratio control fully clockwise, apply power and adjust VR6 anticlockwise so that any background noise is
reduced to an acceptable level.
Next, toggle the In/Out switch
between its two settings and check
for noise clicks in the loudspeakers
when this is done (you may need to
turn the volume up on the amplifier
to hear any clicks). Adjust VR2 (left
channel) and VR3 (right channel) to
minimise any clicking noises that
you do hear when the In/Out switch
is toggled (this adjustment minimises
the control feedthrough into the audio
signal).
Using it
In use, the compression ratio should
generally be set to the minimum possible before low-level signals are lost
in the background noise.
Some readers may also wish to alter
the attack and decay times for the compressor. As mentioned earlier, resistor
R1 (1kΩ) sets the attack time, while R2
(1MΩ) sets the decay rate. Generally, a
fast attack time is recommended to prevent transient overload of the signal.
At the same time, a slower decay rate is
recommended to minimise distortion.
If the decay rate is too slow, you may
find that the sound has a characteristic “pumping” effect due to the gain
increasing too slowly after shutting
down on a transient signal.
This pumping action is more prevalent with high compression ratios. To
increase the decay time, increase R2’s
value and to decrease the decay time,
reduce R2. Similarly, the attack time
can be increased by increasing R1.
Note that increasing the compression ratio will also reduce the volume
because the louder passages are attenuated. The overall level can be restored
SC
using the volume control.
JUNE 2000 73
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.altronics.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.altronics.com.au
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.altronics.com.au
Speaking from experience, I know that troubleshooting
electrical/electronic equipment in the field can be a real
pain in the proverbial. Lugging large, supposedly “portable”
and usually expensive pieces of test equipment around
the country can really test the nerves – as well as
the muscles. Could this be the answer?
TiePie
HANDYPROBE
HP2
Review by PETER SMITH
T
HE HIGH COST of portable test
equipment also means that
many companies cannot afford
to outfit each engineer with his or her
own gear. If you have a problem in
Sydney but the gear’s in Perth, too bad
– the problem has to wait and the customer might not be understanding...
TiePie Engineering, a Dutch company which specialises in computer
controlled measuring equipment,
has come up with a unique solution
to this field service dilemma in the
Handyprobe 2.
The Handyprobe 2 incorporates
a storage oscilloscope, spectrum
analyser, voltmeter and transient
recorder all in a package that fits in
the palm of your hand!
The probe plugs into the parallel
port of any PC and in conjunction
with DOS or Windows software provides a comprehensive range of data
acquisition functions.
It is powered directly from the
parallel port connection (no external
supply or batteries are required) so
is ideally suited for use with laptop
computers. In fact, the probe together
with its integral cable could easily
TiePie
engineering
slide into a spare spot in most laptop
bags.
With an input range of 0.5V to 400V
full scale and a maximum sampling
speed of 20MHz (TiePie also produce 1,2,5 and 10MHz versions), the
Handyprobe can handle just about
anything you can throw at it.
Here are just a few “typical” applications suggested by TiePie: serial
data communications, TV signals,
power inverters, industrial production machines, office equipment,
sensor readings (eg, temperature,
pressure and humidity), line measurements, inrush currents, line distortion, sound and vibration analysis,
trend measurements, and once-only
disturbance detection measurements.
Instrument settings can be saved
and restored from disk at will, saving
time on-site and perhaps reducing the
required level of operator training.
To keep the cost down, TiePie have
provided only single-channel acquisition in the Handyprobe 2. As with
most storage ‘scopes, the Handyprobe
includes a reference channel that
can be used to compare a stored
measurement with a second (live)
measurement, so a second channel
is usually not required.
As mentioned above, the
Handyprobe 2 software runs under
both DOS and Windows. PC hardware
requirements are minimal - the basic
DOS version will run on an 80286 or
even 8088-based (IBM-XT) PC.
The Windows version requires a
486DX2-66 or faster processor with
at least 8MB of RAM. TiePie recently released 32-bit versions of their
software for Windows 95/98 and
Windows NT and this is what we
used for our review.
Walking the dog
The newer 32-bit software wasn’t
supplied with our review package,
so we downloaded it from TiePie’s
web site at www.tiepie.nl Installation
was a piece of cake and took about
five minutes.
An additional driver is required
if you’re running Windows NT 4 (or
JUNE 2000 77
It’s not quite plug’n’play – it’s plug’n’work! The TiePie Handyprobe HP2 is definitely all business . . . but it’s a pleasure to
use. Shown here are the instrument itself, software and instruction manuals.
Windows 2000) and this can also be
downloaded from the same site.
Launching the Handyprobe 2 software displays a floating toolbar on
the Windows desktop (see Fig.1). The
toolbar provides access to all four of
the available instruments, as well as
to basic program settings (see Fig.2).
The ’scope, voltmeter and spectrum
analyser instruments can all be active
simultaneously, whereas the transient
recorder must run independently.
Let’s take a look at each of the instruments and their capabilities in a
little detail. Note that we’ve provided more detail on the oscilloscope
and voltmeter instruments, as these
will likely be of most interest to our
readers.
Storage oscilloscope
TiePie boast that their instruments
are “plug and measure”. This is, of
course, one of the benefits of a totally
software-controlled instrument, and
we were keen to try it out.
We connected the probe to our
trusty Silicon Chip Sine/Square Wave
Generator, activated the oscilloscope
and hit the Auto SET button. In less
than a second the input was scaled
nicely (both horizontally and vertically) and correctly triggered (see Fig.3).
Auto SET places the instrument
in auto-ranging mode, so for many
simple measurements you may not
need to do any setup at all.
All instrument settings are available from the main toolbar via pulldown menus, with many often-used
settings also controllable with single-keystroke shortcuts.
Vertical axis
The CH1 pull-down menu provides
access to all vertical axis settings.
Input sensitivity ranges from
0.5V to 400V full
scale, configurable from the
Sensitivity selection (see Fig.4).
A l t e r n a t i v e l y,
hitting the F5/F6
keys clicks over
Fig.1: the instrument toolbar provides a convenient way of
activating the instruments. All except the transient
recorder can be active simultaneously.
78 Silicon Chip
to the next lowest/highest setting - a
bit like using that rotary switch on
CRT-based oscilloscopes.
Measured values can be enlarged
or reduced using the “Software Gain”
function – TiePie calls this vertical
axis magnification.
A closely related function called
“Software Offset” applies a positive
or negative bias to the vertical axis.
Once again I was reminded of the
conventional ‘scope and the equivalent “position” knob (got to kick
that habit).
Both the Software Gain and Offset
can also be changed directly on the
display by clicking and dragging
points on the vertical axis – great
Fig.2: settings common to all instruments are accessible from
the toolbar. Although not mentioned in the text, instrument
calibration data can be defined on the Hardware tab.
Fig.3: the “oscilloscope”. Comment balloons provide an
easy way of annotating waveforms before printing.
feature!
The Units of measure, Units of gain
and Units of offset functions provide
for custom vertical axis marking and
scaling, making tailoring for specific
measuring tasks quite simple.
For example, suppose you have
a temperature probe whose output
changes by 1V for every 10 degrees
of temperature change. By setting the
Units of measure to “Degrees C” and
Units of gain to “10”, the vertical axis
displays temperature change directly
in degrees.
Other options on this menu allow
choices of true or inverted signal,
and either AC or DC signal coupling.
Horizontal axis
Unlike its more conventional
analog cousin, the digital scope’s
timebase is dependant on both the
rate at which the incoming signal is
sampled and how many samples are
stored and subsequently displayed
across the horizontal axis.
The Handyprobe 2 has a maximum
sampling rate of 20 million samples/
second and a memory depth (also
called record length) of 32,760. Both
the sample rate and record length are
configurable from the Timebase pulldown menu (see Fig.5).
Naturally, the Handyprobe software automatically adjusts the time/
div values along the horizontal axis
when the sample rate and record
length are changed.
Also accessible from the Timebase
menu are two options that allow
closer examination of any part of the
acquired signal. Record View Gain
provides horizontal axis magnification, whereas Record View Offset
allows display of a particular section
Fig.4: manually setting the input range.
of the record.
Note the scroll bar directly below
the horizontal axis – this provides a
much more convenient way of panning through the record than manually entering the Record View Offset.
After fiddling with the software
gains and offsets for a while to get my
test signals to look the way I wanted,
I started to wish there were an easier
way – and there is!
A “zoom” button on the toolbar
allows you to select a region of the
display that you would like to examine, and the correct gains and offsets
are automatically applied to both the
horizontal and vertical axes to make
it all happen.
A feature in digital ‘scopes that I’ve
often found useful is their ability to
display a number of samples prior to
triggering.
On the Handyprobe, the number
of pre-trigger samples can be set an-
Table 1: TiePie Handyprobe 2 Hardware Specifications
Input channels
1 analog
A/D converter:
resolution
conversion time
effective data throughput
8 bits, 0.39%
50ns
1M, 2M, 5M, 10M or 20 Mega samples/sec
(depending on model)
Analog input:
sensitivity
maximum voltage
impedance
coupling
accuracy
bandwidth
0.5V to 400V full scale
500V
1MΩ / 30pF
AC/DC
1% ± 1 LSB
DC to 2MHz
Trigger system:
level adjustment
resolution
pre-trigger
post-trigger
0 - 100% of full scale
0.39%, 8 bits
0 - 32768 samples (0 - 100%)
0 - 32768 samples (0 - 100%)
Maximum sample rate
1, 2, 5, 10 or 20M samples/sec
(depending on model)
Memory
64K words
Interface
PC-compatible parallel port (LPT1, 2 or 3)
Cable length
1.8m
Power
Derived from LPT port
Dimensions
22 x 125 x 43mm (H x L x W)
Weight
260 grams
JUNE 2000 79
Fig.5: selecting the sample frequency
(or rate) from the Time base menu. The
faster the sample rate, the less time it
takes to fill an entire record. As shown
here, at 10kS/sec the record is filled in
just 100ms.
ywhere from zero to the maximum
record size. A second scroll bar at
the bottom of the display allows this
value to be changed instantly.
Triggering
As expected, the Handyprobe includes variable level triggering on a
rising or falling slope. Slope position,
level and hysteresis can all be set from
the Trigger pull-down menu. Easier
still, these values can be changed by
clicking and dragging the trigger symbol next to the vertical axis - too easy!
Auto level triggering is also selectable; when active an “A” is visible next
to the trigger symbol.
Noisy signals and glitches
Noisy signals can be “cleaned up”
by using Handyprobe’s signal averaging feature.
A number of user-definable samples (4 - 256) is taken and the results
are averaged, removing unwanted
noise.
Spotting a glitch on a real-time
display is often impossible - but
TiePie have the bases covered here,
too. Envelope mode keeps a record of
the highest and lowest samples since
last reset and compares these values
to each successive sample.
When a sample that exceeds either
of these limits is detected, a vertical
line is drawn on the display at that
point and the value is stored as the
new lowest (or highest). Envelope
mode can be reset at any user-definable measurement interval – or it can
run indefinitely.
you want for a particular measuring
task, you can save those settings to
disk for later reuse. And there is no
limit to the number of settings files
you can create, either.
Another indispensable feature
allows waveforms (both live and reference channels) to be saved on disk
for later examination.
This would also be handy for
record keeping or documentation,
especially when combined with the
hardcopy feature (see below).
Data files can be saved either in
binary or ASCII format, allowing further processing by other applications.
Waveforms can also be saved to
disk automatically using the Auto
Disk feature. This feature copies the
Fig.6: movable cursors provide
detailed measurement information.
The cursors can even be set to
automatically find zero crossing
points.
contents of live memory to disk after
each complete record acquisition.
With careful setup of the trigger system, this feature could be used to wait
for and capture unusual signal excursions, such as the dreaded glitch!
A limitation with the naming of
Auto Disk files allows a maximum
of only 999 files to be created in a
single session (the last three digits of
filenames are automatically assigned
numbers 1 - 999).
This is not a problem for most applications but seems an unnecessary
limitation nevertheless.
Accurate measurements
A variety of useful measurements
can be made quickly and easily
by using mouse-moveable cursors.
These are enabled from the Cursors
pull-down menu and once enabled,
a dialog box appears, listing all the
Saving settings & waveforms
The good news is that once you’ve
got the instruments set up the way
80 Silicon Chip
Fig.7: comparing a previously acquired signal (shown in red) with a live signal. If
desired, the reference signal can be automatically scaled to match the live signal.
Fig.8: example hardcopy output. We sent our output to a
Postscript file rather than a real printer, allowing us to
import it into just about any application.
measurements made at the current
cursor positions (see Fig.6)
Reference memory
OK, so we said that the record
length (memory depth) is 32K, but
the specs table (see Table 1) lists 64K
– where’d the other half go?
As we mentioned earlier, digital
‘scopes usually contain reference
memory - an area of memory that is
used to temporarily store a copy of
live memory for comparative purposes.
Clicking the “Copy to Ref” button
on the toolbar transfers a copy of
the current live memory contents to
Fig.9: the voltmeter alone could make the TiePie
Handyprobe an indispensable instrument for all
service personnel.
reference memory (also called the
reference channel).
Clicking on the “Ref1” button displays the reference channel (see Fig.7)
along with the current live channel,
if active.
shape and colour are customisable,
too.
As shown in our example, a longer
(up to 3 line) comment can also be
added to the top right of the printout.
Hard copy
As with all the other instruments
in the package, TiePie have done
their best to make the voltmeter as
functional as possible. Data is presented to the user in a similar manner
to a conventional digital voltmeter
(DVM), and includes triple displays
with bargraphs (see Fig.9).
The input signal can be either AC or
DC coupled, with a range of between
0.5 and 400V full scale. Autoranging
is also supported.
Each display is independently configurable via the Settings pull-down
menu. Measurements can be made in
true RMS, peak-to-peak, mean, maximum, minimum, dBm, power, crest,
frequency, duty cycle or moment
value (see Fig.10).
Amps, Kilograms, Degrees C and
Watts are just a sample of the various
Units of measure that can be selected
to ease the strain on the grey matter.
And of course, displayed values can
be scaled to suit by changing the Units
per measurement unit value.
Quick “go-no go” tests can be made
by configuring the Set high value and
Set low value entries appropriately.
This function is also useful for monitoring a signal for out-of-range conditions, depending on how the sound
settings (see Fig.11) are configured.
To reduce the obvious duplication
of settings between instruments, Tie-
A faithful copy of the displayed
waveform can be made at any time
by using the Print feature (see Fig.8).
Comments can be added anywhere
on the display area with the aid of
user-definable comment balloons.
Balloons can have arrows that point
wherever you like (see our “Clipping”
balloon example on Fig.3). Balloon
Fig.10: all three of the voltmeter displays are independently configurable. And
you can store all your favourite settings on disk.
Voltmeter
JUNE 2000 81
Fig.12: Measurements
can be made at intervals of between
1 and 300 seconds, with the results
stored on disk or sent to the printer.
Fig.11: testing between limits is made easier with audible feedback. Here we
can set the actual tones used and select either PC speaker or sound card as the
playback device.
Pie have slaved many of the settings
together. For example, the voltmeter
actually uses the record length and
post-trigger samples from the oscilloscope.
If either the oscilloscope or spectrum analyser is active though,
their settings override the voltmeter
settings as the voltmeter has lowest
priority. The frequency range setting
is an exception to this rule, as changing it in the voltmeter affects all other
instruments. TiePie have included
a “use scope frequency” setting to
avoid potential frustration!
The voltmeter takes 200 samples
of the input signal at the selected frequency range for each measurement.
Without going into any detail, we
note that the selected range is critical
to obtaining an accurate measurement. An Auto frequency option has
been included on the Settings menu
that eliminates the guesswork.
In common with all other instru-
ments, the voltmeter can be set to
either measure continuously or perform one-shot measurements at the
press of a button.
An addition recording function on
this instrument allows measurements
to be made at intervals of between
1 and 300 seconds, with the results
stored on disk.
This function is configured from
the Acquisition pull-down menu
(see Fig.12).
Spectrum analyser
If you work with filters, amplifiers, oscillators, mixers, modulators,
or detectors, you need a spectrum
analyser. Whereas oscilloscopes
display signals in the time domain
(which is fine for determining amplitude, time and phase information)
spectrum analysers display signals in
the frequency domain.
The frequency domain contains
certain information that is just not
Fig.13: the spectrum analyser instrument really expands
the usefulness of the package.
82 Silicon Chip
visible in the time domain. To borrow
several examples from the Handyprobe user manual:
1. A sine wave may look good in
the time domain, but in the frequency domain harmonic distortion is
visible.
2. A noise signal may look totally
random in the time domain, but in
the frequency domain one frequency
may be dominantly present.
3. In the frequency domain it is
easy to determine carrier frequency,
modulation frequency, modulation
level and modulation distortion from
an AM or FM signal.
Fig.13 shows what a 200kHz square
wave looks like on the spectrum
analyser. Square waves are (theoretically) composed of an infinite number
of harmonics, some of which you
can see on the left and right of the
200kHz peak.
Without going into complicated
explanations, suffice to say that the
Handyprobe software uses Fast Fourier Transforms (FFT) to calculate the
spectral components of the sampled
signal.
Errors are introduced during this
conversion process, and by using one
of several FFT windowing techniques
selectable from the Settings pull-
Fig.14: TiePie have included important window functions for
the spectrum analyser.
Fig.15: Don’t like the type of
horizontal axis offered? Change it!
down menu these can be reduced to
a minimum (see Fig.14).
Vertical axis
With two exceptions, all vertical
axis settings are the same as on the
oscilloscope instrument. In fact,
key settings such as sensitivity and
triggering are slaved between instruments to make setup a little easier. Of
course, they can also be individually
controlled if necessary.
The spectrum analyser instrument
adds an option for either a linear
(volts) or logarithmic (decibels) vertical axis scale, and removes the Units
of measure option.
Horizontal axis
The frequency axis pull-down
menu provides access to all horizontal axis settings. In a similar manner
to the oscilloscope, both the sampling
frequency and record length can be
set here. Also of interest is the Axis
Type setting (see Fig.15).
Measuring harmonics
An important feature of this instrument is its ability to measure Total
Harmonic Distortion (THD). This is
set up and displayed from the Measure pull-down menu. The number
of harmonics used to calculate the
THD is user definable and the results
can be displayed in decibels or as a
percentage (see Fig.16).
As with the oscilloscope, cursors
are provided for
easy waveform
measurement (see
Fig.17).
A multitude
of other features
match those that
we have already
described for the
oscilloscope in- Fig.16: to measure THD, simply set the number of
strument. These in- harmonics to use in the calculations and hit the “go”
lude display zoom- button.
ing, signal averaging, copying live to
used also mean that other instruments
reference memory, saving waveforms
cannot be active when the transient
to disk, hardcopy output and saving/ recorder is active.
restoring instrument settings.
Many features of this instrument
are common to those found on the
Transient recorder
oscilloscope and spectrum analyser,
If you need to measure slowly so we’ll concentrate mainly on the
changing signals over a period of
unique ones here.
time, the transient recorder is the
Recording speed
instrument of choice (see Fig.18).
Unlike the other instruments in
Sampling time can be set anywhere
the package, the transient recorder from 0.01 second to 500 seconds (see
is direct registering. This means that
Fig.19), with a complete record variait displays each measurement as it ble from 1 to 32,760 samples.
is made, rather than waiting for an
The recording process can be inentire record to be acquired. This terrupted at any time and the results
is necessary because at the lowest
saved to disk or printed. It is also
sample rate, it can take up to 189.6 possible to have the recorder run
days to fill a record!
The different
measurement and
display techniques
Fig.17: once again, the cursor readout makes
measurements easy.
Fig.18: the transient recorder instrument. Here we’ve used
the Units of measure and Units of gain settings to simulate
a thermocouple reading in thousands of °C.
JUNE 2000 83
an arbitrary waveform generator
(AWG) instrument.
Software for the TiePieSCOPE
is practically identical to the
Handyprobe, notwithstanding the
additional support for the second
channel and the AWG. We’ve included a screen shot of the AWG just to
wet your appetite (see Fig.20)!
Where to get more information – and it!
Fig.19: setting the transient recorder measure speed.
continuously and automatically save
to disk at the end of each complete
record acquisition.
Note that at very high measuring
speeds, TiePie state that some data
samples may be lost due to the overhead of disk access.
During recording, the display can
be set to roll left as the trace reaches
the rightmost edge of the screen – a
great feature that reminds me of mechanical chart recorders with their
drums and pens.
Data gathered from the recorder
will most often be used for documentation purposes, so the vertical axis
customisation features really shine in
this instrument. Pre-defined choices
for the units of measure include
Volt, Amp, Degree C, Degree F, Watt,
Percent, Meter, Kilogram, Newton,
Coulomb, Bar and Hertz.
If you can’t find what you want in
that lot you can define your own in
five characters or less.
Text balloons of variable shape,
size and colour can be positioned
anywhere on the display, and colour
printer output is supported, too!
A sample rate of at least 10 times
the signal frequency is widely accepted as the minimum that is required
to provide reasonable signal reconstruction, which means that the useable bandwidth of the oscilloscope
and spectrum analyser (for the 20M
samples/sec version) is around 2MHz
under most conditions.
Need more speed?
If the Handyprobe 2 sounds great
but you need more bandwidth or
another channel, TiePie also offer
the TiePieSCOPE HS801. This instrument is not quite as portable as
the Handyprobe, but it adds a second
channel, has five times the sample
rate (100M samples/sec) and includes
Hardware specifications
Table 1 lists the key Handyprobe
2 hardware specifications. The input
resolution is listed as 8 bits, 0.39%,
with an accuracy of 1% ± 1 LSB.
The sample rate used to measure
any signal must be at least twice its
frequency to prevent false readings
(called “aliasing”). This rule applies
to all the instruments except the
transient recorder.
84 Silicon Chip
Fig.20: here’s a glimpse of the TiePie
HandyProbe’s “big brother”, the $2450
HandyScope and (inset) its arbitrary
waveform generator.
Self-running demos and complete
user manuals for the Handyprobe 2
and TiePieSCOPE are available for
free download from Tiepie’s web site
at www.tiepie.nl.
Our review unit came from the
Australian distributors of TiePie Engineering products,Melbourne-based
RTN, phone/fax (03) 9338 3306; email
nollet<at>enternet.com.au.
Pricing
The 10MHz TiePie HP2 (as reviewed) currently has a recommended price of $740 including sales tax.
A 20MHz version sells for $810.
Note that these prices are almost
certain to change next month with
the introduction of the GST but also
due to currency fluctuations. Current
prices are based on $AU1=$US0.6 but
at press time the Aussie dollar had
fallen below that rate and the chances
are it will go lower.
A phone call to RTN will give you
the latest pricing.
The TiePie HP2 carries a 12 month
warranty and most servicing is carSC
ried out locally.
Own an EFI car?
Want to get the
best from it?
Youll find all you
need to know in
this publication
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THE CIRCUIT DESIGNER’S COMPANION........................$59.95
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UNDERSTANDING TELEPHONE ELECTRONICS.................$55.00
AUDIO ELECTRONICS.....................................................$79.00
GUIDE TO TV & VIDEO TECHNOLOGY............................$55.00
EMC FOR PRODUCT DESIGNERS...................................$95.00
THE ART OF LINEAR ELECTRONICS...............................$80.00
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Widely regarded as the standard text on EMC,
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It includes chapters on standards, measurement techniques and design principles,
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JUNE 2000 87
Silicon Chip
Back Issues
August 1992: Automatic SLA Battery Charger; Miniature 1.5V To 9V DC
Converter; 1kW Dummy Load Box For Audio Amplifiers; Troubleshooting
Vintage Radio Receivers; The MIDI Interface Explained.
October 1992: 2kW 24VDC - 240VAC Sinewave Inverter; Multi-Sector
Home Burglar Alarm, Pt.2; Mini Amplifier For Personal Stereos; A
Regulated Lead-Acid Battery Charger.
January 1993: Flea-Power AM Radio Transmitter; High Intensity LED
Flasher For Bicycles; 2kW 24VDC To 240VAC Sinewave Inverter, Pt.4;
Speed Controller For Electric Models, Pt.3.
September 1988: Hands-Free Speakerphone; Electronic Fish Bite
Detector; High-Performance AC Millivoltmeter, Pt.2; Build The
Vader Voice.
December 1990: 100W DC-DC Converter For Car Amplifiers; Wiper
Pulser For Rear Windows; 4-Digit Combination Lock; 5W Power
Amplifier For The 6-Metre Amateur Transmitter; Index To Volume 3.
April 1989: Auxiliary Brake Light Flasher; What You Need to Know
About Capacitors; 32-Band Graphic Equaliser, Pt.2; The Story Of
Amtrak Passenger Services.
January 1991: Fast Charger For Nicad Batteries, Pt.1; Have Fun
With The Fruit Machine; Two-Tone Alarm Module; LCD Readout For
The Capacitance Meter; How Quartz Crystals Work; The Dangers of
Servicing Microwave Ovens.
May 1989: Build A Synthesised Tom-Tom; Biofeedback Monitor For
Your PC; Simple Stub Filter For Suppressing TV Interference; The
Burlington Northern Railroad.
July 1989: Exhaust Gas Monitor; Experimental Mains Hum Sniffers;
Compact Ultrasonic Car Alarm; The NSW 86 Class Electrics.
February 1991: Synthesised Stereo AM Tuner, Pt.1; Three Low-Cost
Inverters For Fluorescent Lights; Low-Cost Sinewave Oscillator;
Fast Charger For Nicad Batteries, Pt.2; How To Design Amplifier
Output Stages.
September 1989: 2-Chip Portable AM Stereo Radio (Uses MC13024
and TX7376P) Pt.1; High Or Low Fluid Level Detector; Studio Series
20-Band Stereo Equaliser, Pt.2.
March 1991: Remote Controller For Garage Doors, Pt.1; Transistor
Beta Tester Mk.2; A Synthesised AM Stereo Tuner, Pt.2; Multi-Purpose
I/O Board For PC-Compatibles; Universal Wideband RF Preamplifier
For Amateur Radio & TV.
October 1989: FM Radio Intercom For Motorbikes Pt.1; GaAsFet
Preamplifier For Amateur TV; 2-Chip Portable AM Stereo Radio, Pt.2;
A Look At Australian Monorails.
April 1991: Steam Sound Simulator For Model Railroads; Remote
Controller For Garage Doors, Pt.2; Simple 12/24V Light Chaser;
Synthesised AM Stereo Tuner, Pt.3; A Practical Approach To Amplifier
Design, Pt.2.
November 1989: Radfax Decoder For Your PC (Displays Fax, RTTY
& Morse); FM Radio Intercom For Motorbikes, Pt.2; 2-Chip Portable
AM Stereo Radio, Pt.3; Floppy Disk Drive Formats & Options; The
Pilbara Iron Ore Railways.
May 1991: 13.5V 25A Power Supply For Transceivers; Stereo Audio
Expander; Fluorescent Light Simulator For Model Railways; How To
Install Multiple TV Outlets, Pt.1.
January 1990: High Quality Sine/Square Oscillator; Service Tips For
Your VCR; Phone Patch For Radio Amateurs; Active Antenna Kit;
Designing UHF Transmitter Stages.
July 1991: Loudspeaker Protector For Stereo Amplifiers; 4-Channel
Lighting Desk, Pt.2; How To Install Multiple TV Outlets, Pt.2; Tuning
In To Satellite TV, Pt.2.
February 1990: A 16-Channel Mixing Desk; Build A High Quality
Audio Oscillator, Pt.2; The Incredible Hot Canaries; Random Wire
Antenna Tuner For 6 Metres; Phone Patch For Radio Amateurs, Pt.2.
September 1991: Digital Altimeter For Gliders & Ultralights; Ultrasonic
Switch For Mains Appliances; The Basics Of A/D & D/A Conversion;
Plotting The Course Of Thunderstorms.
March 1990: Delay Unit For Automatic Antennas; Workout Timer For
Aerobics Classes; 16-Channel Mixing Desk, Pt.2; Using The UC3906
SLA Battery Charger IC; The Australian VFT Project.
October 1991: Build A Talking Voltmeter For Your PC, Pt.1; SteamSound Simulator For Model Railways Mk.II; Magnetic Field Strength
Meter; Digital Altimeter For Gliders, Pt.2; Military Applications Of
R/C Aircraft.
April 1990: Dual Tracking ±50V Power Supply; Voice-Operated Switch
(VOX) With Delayed Audio; 16-Channel Mixing Desk, Pt.3; Active CW
Filter; Servicing Your Microwave Oven.
June 1990: Multi-Sector Home Burglar Alarm; Build A Low-Noise
Universal Stereo Preamplifier; Load Protector For Power Supplies;
Speed Alarm For Your Car.
July 1990: Digital Sine/Square Generator, Pt.1 (covers 0-500kHz);
Burglar Alarm Keypad & Combination Lock; Build A Simple Electronic Die; A Low-Cost Dual Power Supply; Inside A Coal Burning
Power Station.
August 1990: High Stability UHF Remote Transmitter; Universal
Safety Timer For Mains Appliances (9 Minutes); Horace The Electronic
Cricket; Digital Sine/Square Generator, Pt.2.
September 1990: A Low-Cost 3-Digit Counter Module; Build A Simple
Shortwave Converter For The 2-Metre Band; The Bose Lifestyle Music
System (Review); The Care & Feeding Of Nicad Battery Packs (Getting
The Most From Nicad Batteries).
November 1991: Build A Colour TV Pattern Generator, Pt.1; A Junkbox
2-Valve Receiver; Flashing Alarm Light For Cars; Digital Altimeter For
Gliders, Pt.3; Build A Talking Voltmeter For Your PC, Pt.2; Build a
Turnstile Antenna For Weather Satellite Reception.
December 1991: TV Transmitter For VCRs With UHF Modulators;
Infrared Light Beam Relay; Colour TV Pattern Generator, Pt.2; Index
To Volume 4.
January 1992: 4-Channel Guitar Mixer; Adjustable 0-45V 8A Power
Supply, Pt.1; Baby Room Monitor/FM Transmitter; Experiments For
Your Games Card.
March 1992: TV Transmitter For VHF VCRs; Thermostatic Switch For
Car Radiator Fans; Coping With Damaged Computer Directories; Guide
Valve Substitution In Vintage Radios.
February 1993: Three Projects For Model Railroads; Low Fuel Indicator
For Cars; Audio Level/VU Meter (LED Readout); An Electronic Cockroach;
2kW 24VDC To 240VAC Sinewave Inverter, Pt.5.
March 1993: Solar Charger For 12V Batteries; Alarm-Triggered Security
Camera; Reaction Trainer; Audio Mixer for Camcorders; A 24-Hour
Sidereal Clock For Astronomers.
April 1993: Solar-Powered Electric Fence; Audio Power Meter;
Three-Function Home Weather Station; 12VDC To 70VDC Converter;
Digital Clock With Battery Back-Up.
June 1993: AM Radio Trainer, Pt.1; Remote Control For The Woofer Stopper; Digital Voltmeter For Cars; Build A Windows-Based Logic Analyser.
July 1993: Single Chip Message Recorder; Light Beam Relay
Extender; AM Radio Trainer, Pt.2; Quiz Game Adjudicator; Windows-Based Logic Analyser, Pt.2; Antenna Tuners – Why They Are Useful.
August 1993: Low-Cost Colour Video Fader; 60-LED Brake Light Array;
Microprocessor-Based Sidereal Clock; Southern Cross Z80-Based
Computer; A Look At Satellites & Their Orbits.
September 1993: Automatic Nicad Battery Charger/Discharger; Stereo
Preamplifier With IR Remote Control, Pt.1; In-Circuit Transistor Tester;
+5V to ±15V DC Converter; Remote-Controlled Cockroach.
October 1993: Courtesy Light Switch-Off Timer For Cars; Wireless
Microphone For Musicians; Stereo Preamplifier With IR Remote Control,
Pt.2; Electronic Engine Management, Pt.1.
November 1993: High Efficiency Inverter For Fluorescent Tubes; Stereo
Preamplifier With IR Remote Control, Pt.3; Siren Sound Generator; Engine
Management, Pt.2; Experiments For Games Cards.
December 1993: Remote Controller For Garage Doors; Build A LED
Stroboscope; Build A 25W Audio Amplifier Module; A 1-Chip Melody
Generator; Engine Management, Pt.3; Index To Volume 6.
January 1994: 3A 40V Variable Power Supply; Solar Panel Switching
Regulator; Printer Status Indicator; Mini Drill Speed Controller; Stepper
Motor Controller; Active Filter Design; Engine Management, Pt.4.
February 1994: Build A 90-Second Message Recorder; 12-240VAC 200W
Inverter; 0.5W Audio Amplifier; 3A 40V Adjustable Power Supply; Engine
Management, Pt.5; Airbags In Cars – How They Work.
March 1994: Intelligent IR Remote Controller; 50W (LM3876) Audio
Amplifier Module; Level Crossing Detector For Model Railways; Voice
Activated Switch For FM Microphones; Engine Management, Pt.6.
April 1994: Sound & Lights For Model Railway Level Crossings; Discrete
Dual Supply Voltage Regulator; Universal Stereo Preamplifier; Digital
Water Tank Gauge; Engine Management, Pt.7.
May 1994: Fast Charger For Nicad Batteries; Induction Balance Metal
Locator; Multi-Channel Infrared Remote Control; Dual Electronic Dice;
Simple Servo Driver Circuits; Engine Management, Pt.8.
April 1992: IR Remote Control For Model Railroads; Differential Input
Buffer For CROs; Understanding Computer Memory; Aligning Vintage
Radio Receivers, Pt.1.
June 1994: 200W/350W Mosfet Amplifier Module; A Coolant Level Alarm
For Your Car; 80-Metre AM/CW Transmitter For Amateurs; Converting
Phono Inputs To Line Inputs; PC-Based Nicad Battery Monitor; Engine
Management, Pt.9.
October 1990: The Dangers of PCBs; Low-Cost Siren For Burglar
Alarms; Dimming Controls For The Discolight; Surfsound Simulator;
DC Offset For DMMs; NE602 Converter Circuits.
May 1992: Build A Telephone Intercom; Electronic Doorbell; Battery
Eliminator For Personal Players; Infrared Remote Control For Model
Railroads, Pt.2; Aligning Vintage Radio Receivers, Pt.2.
July 1994: Build A 4-Bay Bow-Tie UHF Antenna; PreChamp 2-Transistor
Preamplifier; Steam Train Whistle & Diesel Horn Simulator; Portable 6V
SLA Battery Charger; Electronic Engine Management, Pt.10.
November 1990: Connecting Two TV Sets To One VCR; Build An
Egg Timer; Build A Low-Cost Model Train Controller; 1.5V To 9V DC
Converter; Introduction To Digital Electronics; A 6-Metre Amateur
Transmitter.
June 1992: Multi-Station Headset Intercom, Pt.1; Video Switcher For
Camcorders & VCRs; IR Remote Control For Model Railroads, Pt.3;
15-Watt 12-240V Inverter; A Look At Hard Disk Drives.
August 1994: High-Power Dimmer For Incandescent Lights; Microprocessor-Controlled Morse Keyer; Dual Diversity Tuner For FM
Microphones, Pt.1; Nicad Zapper (For Resurrecting Nicad Batteries);
Engine Management, Pt.11.
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September 1994: Automatic Discharger For Nicad Battery Packs; MiniVox
Voice Operated Relay; Image Intensified Night Viewer; AM Radio For
Weather Beacons; Dual Diversity Tuner For FM Microphones, Pt.2; Engine
Management, Pt.12.
November 1996: Adding A Parallel Port To Your Computer; 8-Channel
Stereo Mixer, Pt.1; Low-Cost Fluorescent Light Inverter; How To
Repair Domestic Light Dimmers; Build A Multi-Media Sound System,
Pt.2; 600W DC-DC Converter For Car Hifi Systems, Pt.2.
October 1994: How Dolby Surround Sound Works; Dual Rail Variable
Power Supply; Build A Talking Headlight Reminder; Electronic Ballast For
Fluorescent Lights; Build A Temperature Controlled Soldering Station;
Electronic Engine Management, Pt.13.
December 1996: Active Filter Cleans Up CW Reception; Fast Clock
For Railway Modellers; Laser Pistol & Electronic Target; Build A
Sound Level Meter; 8-Channel Stereo Mixer, Pt.2; Index To Volume 9.
December 1998: Protect Your Car With The Engine Immobiliser Mk.2;
Thermocouple Adaptor For DMMs; A Regulated 12V DC Plugpack;
Build Your Own Poker Machine, Pt.2; Improving AM Radio Reception,
Pt.2; Mixer Module For F3B Glider Operations.
November 1994: Dry Cell Battery Rejuvenator; Novel Alphanumeric Clock;
80-Metre DSB Amateur Transmitter; Twin-Cell Nicad Discharger (See May
1993); How To Plot Patterns Direct to PC Boards.
January 1997: How To Network Your PC; Control Panel For Multiple
Smoke Alarms, Pt.1; Build A Pink Noise Source (For Sound Level
Meter Calibration); Computer Controlled Dual Power Supply, Pt.1;
Digi-Temp Monitors Eight Temperatures.
January 1999: The Y2K Bug & A Few Other Worries; High-Voltage
Megohm Tester; Getting Going With BASIC Stamp; LED Bargraph
Ammeter For Cars; Keypad Engine Immobiliser; Improving AM Radio
Reception, Pt.3; Electric Lighting, Pt.10
December 1994: Dolby Pro-Logic Surround Sound Decoder, Pt.1;
Easy-To-Build Car Burglar Alarm; Three-Spot Low Distortion Sinewave
Oscillator; Clifford – A Pesky Electronic Cricket; Remote Control System
for Models, Pt.1; Index to Vol.7.
February 1997: Cathode Ray Oscilloscopes, Pt.6; PC-Controlled
Moving Message Display; Computer Controlled Dual Power Supply,
Pt.2; Alert-A-Phone Loud Sounding Alarm; Control Panel For Multiple
Smoke Alarms, Pt.2.
January 1995: Sun Tracker For Solar Panels; Battery Saver For Torches;
Dolby Pro-Logic Surround Sound Decoder, Pt.2; Dual Channel UHF Remote
Control; Stereo Microphone Preamplifier.
March 1997: Driving A Computer By Remote Control; Plastic Power
PA Amplifier (175W); Signalling & Lighting For Model Railways; Build
A Jumbo LED Clock; Cathode Ray Oscilloscopes, Pt.7.
February 1999: Installing A Computer Network (Network Types, Hubs,
Switches & Routers); Making Front Panels For Your Projects; Low
Distortion Audio Signal Generator, Pt.1; Command Control Decoder
For Model Railways; Build A Digital Capacitance Meter; Remote
Control Tester; Electric Lighting, Pt.11.
February 1995: 50-Watt/Channel Stereo Amplifier Module; Digital Effects
Unit For Musicians; 6-Channel Thermometer With LCD Readout; Wide
Range Electrostatic Loudspeakers, Pt.1; Oil Change Timer For Cars; Remote
Control System For Models, Pt.2.
April 1997: Simple Timer With No ICs; Digital Voltmeter For Cars;
Loudspeaker Protector For Stereo Amplifiers; Model Train Controller;
A Look At Signal Tracing; Pt.1; Cathode Ray Oscilloscopes, Pt.8.
March 1995: 50 Watt Per Channel Stereo Amplifier, Pt.1; Subcarrier
Decoder For FM Receivers; Wide Range Electrostatic Loudspeakers, Pt.2;
IR Illuminator For CCD Cameras; Remote Control System For Models,
Pt.3; Simple CW Filter.
April 1995: FM Radio Trainer, Pt.1; Photographic Timer For Darkrooms;
Balanced Microphone Preamp. & Line Filter; 50W/Channel Stereo Amplifier,
Pt.2; Wide Range Electrostatic Loudspeakers, Pt.3; 8-Channel Decoder
For Radio Remote Control.
May 1997: Teletext Decoder For PCs; Build An NTSC-PAL Converter;
Neon Tube Modulator For Light Systems; Traffic Lights For A Model
Intersection; The Spacewriter – It Writes Messages In Thin Air;
A Look At Signal Tracing; Pt.2; Cathode Ray Oscilloscopes, Pt.9.
June 1997: PC-Controlled Thermometer/Thermostat; Colour TV
Pattern Generator, Pt.1; Build An Audio/RF Signal Tracer; High-Current
Speed Controller For 12V/24V Motors; Manual Control Circuit For A
Stepper Motor; Cathode Ray Oscilloscopes, Pt.10.
May 1995: Build A Guitar Headphone Amplifier; FM Radio Trainer, Pt.2;
Transistor/Mosfet Tester For DMMs; A 16-Channel Decoder For Radio
Remote Control; Introduction to Satellite TV.
July 1997: Infrared Remote Volume Control; A Flexible Interface
Card For PCs; Points Controller For Model Railways; Simple Square/
Triangle Waveform Generator; Colour TV Pattern Generator, Pt.2; An
In-Line Mixer For Radio Control Receivers.
June 1995: Build A Satellite TV Receiver; Train Detector For Model
Railways; 1W Audio Amplifier Trainer; Low-Cost Video Security System;
Multi-Channel Radio Control Transmitter For Models, Pt.1.
August 1997: The Bass Barrel Subwoofer; 500 Watt Audio Power
Amplifier Module; A TENs Unit For Pain Relief; Addressable PC Card
For Stepper Motor Control; Remote Controlled Gates For Your Home.
July 1995: Electric Fence Controller; How To Run Two Trains On A Single
Track (Incl. Lights & Sound); Setting Up A Satellite TV Ground Station;
Build A Reliable Door Minder.
September 1997: Multi-Spark Capacitor Discharge Ignition; 500W
Audio Power Amplifier, Pt.2; A Video Security System For Your Home;
PC Card For Controlling Two Stepper Motors; HiFi On A Budget;
Win95, MSDOS.SYS & The Registry.
August 1995: Fuel Injector Monitor For Cars; Gain Controlled Microphone
Preamp; Audio Lab PC-Controlled Test Instrument, Pt.1; How To Identify
IDE Hard Disk Drive Parameters.
September 1995: Railpower Mk.2 Walkaround Throttle For Model Railways, Pt.1; Keypad Combination Lock; The Vader Voice; Jacob’s Ladder
Display; Audio Lab PC-Controlled Test Instrument, Pt.2.
October 1995: Geiger Counter; 3-Way Bass Reflex Loudspeaker System;
Railpower Mk.2 Walkaround Throttle For Model Railways, Pt.2; Fast Charger For Nicad Batteries; Digital Speedometer & Fuel Gauge For Cars, Pt.1.
November 1995: Mixture Display For Fuel Injected Cars; CB Transverter
For The 80M Amateur Band, Pt.1; PIR Movement Detector; Dolby Pro
Logic Surround Sound Decoder Mk.2, Pt.1; Digital Speedometer & Fuel
Gauge For Cars, Pt.2.
December 1995: Engine Immobiliser; 5-Band Equaliser; CB Transverter
For The 80M Amateur Band, Pt.2; Subwoofer Controller; Dolby Pro
Logic Surround Sound Decoder Mk.2, Pt.2; Knock Sensing In Cars;
Index To Volume 8.
January 1996: Surround Sound Mixer & Decoder, Pt.1; Magnetic Card
Reader; Build An Automatic Sprinkler Controller; IR Remote Control For
The Railpower Mk.2; Recharging Nicad Batteries For Long Life.
March 1996: Programmable Electronic Ignition System; Zener Diode
Tester For DMMs; Automatic Level Control For PA Systems; 20ms Delay
For Surround Sound Decoders; Multi-Channel Radio Control Transmitter;
Pt.2; Cathode Ray Oscilloscopes, Pt.1.
April 1996: Cheap Battery Refills For Mobile Telephones; 125W Audio
Power Amplifier Module; Knock Indicator For Leaded Petrol Engines;
Multi-Channel Radio Control Transmitter; Pt.3; Cathode Ray Oscilloscopes, Pt.2.
May 1996: Upgrading The CPU In Your PC; High Voltage Insulation Tester;
Knightrider Bi-Directional LED Chaser; Simple Duplex Intercom Using Fibre
Optic Cable; Cathode Ray Oscilloscopes, Pt.3.
June 1996: BassBox CAD Loudspeaker Software Reviewed; Stereo
Simulator (uses delay chip); Rope Light Chaser; Low Ohms Tester For
Your DMM; Automatic 10A Battery Charger.
July 1996: Installing a Dual Boot Windows System On Your PC; Build
A VGA Digital Oscilloscope, Pt.1; Remote Control Extender For VCRs;
2A SLA Battery Charger; 3-Band Parametric Equaliser; Single Channel
8-bit Data Logger.
August 1996: Electronics on the Internet; Customising the Windows
Desktop; Introduction to IGBTs; Electronic Starter For Fluorescent Lamps;
VGA Oscilloscope, Pt.2; 350W Amplifier Module; Masthead Amplifier For
TV & FM; Cathode Ray Oscilloscopes, Pt.4.
September 1996: VGA Oscilloscope, Pt.3; IR Stereo Headphone Link,
Pt.1; High Quality PA Loudspeaker; 3-Band HF Amateur Radio Receiver;
Cathode Ray Oscilloscopes, Pt.5.
October 1996: Send Video Signals Over Twisted Pair Cable; Power Control
With A Light Dimmer; 600W DC-DC Converter For Car Hifi Systems, Pt.1;
IR Stereo Headphone Link, Pt.2; Build A Multi-Media Sound System, Pt.1;
Multi-Channel Radio Control Transmitter, Pt.8.
Machine, Pt.1; FM Transmitter For Musicians; Lab Quality AC Millivoltmeter, Pt.2; Setting Up A LAN Using TCP/IP; Understanding Electric
Lighting, Pt.9; Improving AM Radio Reception, Pt.1.
March 1999: Getting Started With Linux; Pt.1; Build A Digital
Anemometer; 3-Channel Current Monitor With Data Logging;
Simple DIY PIC Programmer; Easy-To-Build Audio Compressor;
Low Distortion Audio Signal Generator, Pt.2; Electric Lighting, Pt.12.
April 1999: Getting Started With Linux; Pt.2; High-Power Electric
Fence Controller; Bass Cube Subwoofer; Programmable Thermostat/
Thermometer; Build An Infrared Sentry; Rev Limiter For Cars; Electric
Lighting, Pt.13; Autopilots For Radio-Controlled Model Aircraft.
May 1999: The Line Dancer Robot; An X-Y Table With Stepper Motor
Control, Pt.1; Three Electric Fence Testers; Heart Of LEDs; Build A
Carbon Monoxide Alarm; Getting Started With Linux; Pt.3.
June 1999: FM Radio Tuner Card For PCs; X-Y Table With Stepper
Motor Control, Pt.2; Programmable Ignition Timing Module For
Cars, Pt.1; Hard Disk Drive Upgrades Without Reinstalling Software;
What Is A Groundplane Antenna?; Getting Started With Linux; Pt.4.
July 1999: Build The Dog Silencer; A 10µH to 19.99mH Inductance
Meter; Build An Audio-Video Transmitter; Programmable Ignition
Timing Module For Cars, Pt.2; XYZ Table With Stepper Motor Control,
Pt.3; The Hexapod Robot.
August 1999: Remote Modem Controller; Daytime Running Lights For
Cars; Build A PC Monitor Checker; Switching Temperature Controller;
XYZ Table With Stepper Motor Control, Pt.4; Electric Lighting, Pt.14;
DOS & Windows Utilities For Reversing Protel PC Board Files.
October 1997: Build A 5-Digit Tachometer; Add Central Locking To
Your Car; PC-Controlled 6-Channel Voltmeter; 500W Audio Power
Amplifier, Pt.3; Customising The Windows 95 Start Menu.
September 1999: Automatic Addressing On TCP/IP Networks;
Wireless Networking Without The Hassles; Autonomouse The Robot,
Pt.1; Voice Direct Speech Recognition Module; Digital Electrolytic
Capacitance Meter; XYZ Table With Stepper Motor Control, Pt.5;
Peltier-Powered Can Cooler.
November 1997: Heavy Duty 10A 240VAC Motor Speed Controller;
Easy-To-Use Cable & Wiring Tester; Build A Musical Doorbell; Relocating Your CD-ROM Drive; Replacing Foam Speaker Surrounds;
Understanding Electric Lighting Pt.1.
October 1999: Sharing A Modem For Internet & Email Access
(WinGate); Build The Railpower Model Train Controller, Pt.1;
Semiconductor Curve Tracer; Autonomouse The Robot, Pt.2; XYZ
Table With Stepper Motor Control, Pt.6; Introducing Home Theatre.
December 1997: Build A Speed Alarm For Your Car; Two-Axis Robot
With Gripper; Loudness Control For Car Hifi Systems; Stepper Motor
Driver With Onboard Buffer; Power Supply For Stepper Motor Cards;
Understanding Electric Lighting Pt.2; Index To Volume 10.
November 1999: USB – Hassle-Free Connections TO Your PC; Electric
Lighting, Pt.15; Setting Up An Email Server; Speed Alarm For Cars,
Pt.1; Multi-Colour LED Christmas Tree; Build An Intercom Station
Expander; Foldback Loudspeaker System For Musicians; Railpower
Model Train Controller, Pt.2.
January 1998: Build Your Own 4-Channel Lightshow, Pt.1 (runs off
12VDC or 12VAC); Command Control System For Model Railways,
Pt.1; Pan Controller For CCD Cameras; Build A One Or Two-Lamp
Flasher; Understanding Electric Lighting, Pt.3.
February 1998: Hot Web Sites For Surplus Bits; Multi-Purpose Fast
Battery Charger, Pt.1; Telephone Exchange Simulator For Testing;
Command Control System For Model Railways, Pt.2; Build Your Own
4-Channel Lightshow, Pt.2; Understanding Electric Lighting, Pt.4.
April 1998: Automatic Garage Door Opener, Pt.1; 40V 8A Adjustable
Power Supply, Pt.1; PC-Controlled 0-30kHz Sinewave Generator;
Build A Laser Light Show; Understanding Electric Lighting; Pt.6;
Jet Engines In Model Aircraft.
May 1998: Troubleshooting Your PC, Pt.1; Build A 3-LED Logic Probe;
Automatic Garage Door Opener, Pt.2; Command Control For Model
Railways, Pt.4; 40V 8A Adjustable Power Supply, Pt.2.
December 1999: Internet Connection Sharing Using Hardware;
Electric Lighting, Pt.16; Index To Volume 12; Build A Solar Panel
Regulator; The PC Powerhouse (gives fixed +12V, +9V, +6V & +5V
rails); The Fortune Finder Metal Locator; Speed Alarm For Cars, Pt.2;
Railpower Model Train Controller, Pt.3.
January 2000: Spring Reverberation Module; An Audio-Video Test
Generator; Build The Picman Programmable Robot; A Parallel Port
Interface Card; Off-Hook Indicator For Telephone Lines; B&W Nautilus
801 Monitor Loudspeakers (Review).
February 2000: Build A Multi-Sector Sprinkler Controller; A Digital
Voltmeter For Your Car; An Ultrasonic Parking Radar; Build A Safety
Switch Checker; A Sine/Square Wave Oscillator For Your Workbench;
Marantz SR-18 Home Theatre Receiver (Review); The “Hot Chip”
Starter Kit (Review).
June 1998: Troubleshooting Your PC, Pt.2; Understanding Electric
Lighting, Pt.7; Universal High Energy Ignition System; The Roadies’
Friend Cable Tester; Universal Stepper Motor Controller; Command
Control For Model Railways, Pt.5.
March 2000: Doing A Lazarus On An Old Computer; Ultra Low
Distortion 100W Amplifier Module, Pt.1; Electronic Wind Vane
With 16-LED Display; Glowplug Driver For Powered Models; The
OzTrip Car Computer, Pt.1; Multisim Circuit Design & Simulation
Package (Review).
July 1998: Troubleshooting Your PC, Pt.3 (Installing A Modem
And Sorting Out Problems); Build A Heat Controller; 15-Watt
Class-A Audio Amplifier Module; Simple Charger For 6V & 12V
SLA Batteries; Automatic Semiconductor Analyser; Understanding
Electric Lighting, Pt.8.
April 2000: A Digital Tachometer For Your Car; RoomGuard – A
Low-Cost Intruder Alarm; Build A Hot wire Cutter; The OzTrip Car
Computer, Pt.2; Build A Temperature Logger; Atmel’s ICE 200 In-Circuit Emulator; How To Run A 3-Phase Induction Motor From 240VAC.
August 1998: Troubleshooting Your PC, Pt.4 (Adding Extra Memory
To Your PC); Build The Opus One Loudspeaker System; Simple I/O
Card With Automatic Data Logging; Build A Beat Triggered Strobe;
A 15-Watt Per Channel Class-A Stereo Amplifier.
September 1998: Troubleshooting Your PC, Pt.5 (Software Problems
& DOS Games); A Blocked Air-Filter Alarm; A Waa-Waa Pedal For
Your Guitar; Build A Plasma Display Or Jacob’s Ladder; Gear Change
Indicator For Cars; Capacity Indicator For Rechargeable Batteries.
October 1998: CPU Upgrades & Overclocking; Lab Quality AC Millivoltmeter, Pt.1; PC-Controlled Stress-O-Meter; Versatile Electronic
Guitar Limiter; 12V Trickle Charger For Float Conditions; Adding An
External Battery Pack To Your Flashgun.
November 1998: The Christmas Star (Microprocessor-Controlled
Christmas Decoration); A Turbo Timer For Cars; Build A Poker
May 2000: Building the Ultra-LD Stereo Amplifier, Pt.2; Build A LED
Dice (With PIC Microcontroller); A Low-Cost AT Keyboard Translator
(Converts IBM Scan-Codes To ASCII); 50A Motor Speed Controller
For Models; Dolby Headphone – Five Channels Of Surround Sound;
What’s Inside A Furby.
PLEASE NOTE: November 1987 to August 1988, October 1988 to
March 1989, June 1989, August 1989, December 1989, May 1990,
June 1991, August 1991, February 1992, July 1992, September 1992,
November 1992, December 1992, May 1993 and March 1998 are now
sold out. All other issues are presently in stock. For readers wanting
articles from sold-out issues, we can supply photostat copies (or tear
sheets) at $7.00 per article (includes p&p). When supplying photostat
articles or back copies, we automatically supply any relevant notes &
errata at no extra charge. A complete index to all articles published
to date is available on floppy disk for $10 including p&p, or can
be downloaded free from our web site: www.siliconchip.com.au
JUNE 2000 89
ASK SILICON CHIP
Got a technical problem? Can’t understand a piece of jargon or some technical principle? Drop us a line
and we’ll answer your question. Write to: Ask Silicon Chip, PO Box 139, Collaroy Beach, NSW 2097.
How to vary spring
reverb time
I have built two of the reverb units
described in the January 2000 issue
into a single enclosure for my band
co-member and we are quite impressed with the performance. The
only issue we have is that for vocal
use, the reverb length is too long,
thereby muddying the sound. Is there
a simple mod which will address this
problem ? I guess what I’m after is a
“reverb duration” control. (J. S., via
email).
• The reverb delay is fixed by the
springs and cannot be adjusted easily.
You could try reducing the length of
the springs but that brings the risk of
permanently damaging the unit.
Optical fibre
project suggestions
There is a lot of debate at present
regarding mobile phone radiation.
Even the hands-free kits are suspected of channelling radiation into the
ear and possibly being worse than
not using them. How about a project
which uses a fibre link between the
phone and the hands-free earpiece
How to avoid blowing
the bass barrel
I’m presently building my second Bass Barrel subwoofer (as described in the August 1997 issue)
but this time I’m making it from
MDF board. Why? Cos I blew the
first one up! And since I had put it
all together with Liquid Nails there
was not much chance of pulling it
apart to change the drivers!
I drove the original one with
one channel of a stereo integrated
amp (at least 120W into 4Ω) and
I think it was a bit much! What is
the nominal rating of the barrel?
And what size amplifier module
would you suggest?
90 Silicon Chip
and microphone? With no wires there
would be nothing to conduct the RF
emissions. I realise there would be
challenges with power and size but
I’m sure something could be achieved.
(I suppose a cheaper option is to put
a ferrite choke in the cable somehow.)
A related project suggestion is for a
fibre-optic stereo transmitter/receiver.
For example, my CDs are in the house
but I’m doing some work in the shed.
Wouldn’t it be great to be able to listen
to them there? I figure a fibre-optic
cable from the house to the shed, an
appropriate transmitter plugged into
the amplifier (line-out probably), a
receiver in the shed plugged into
a second amplifier (line-in). There
would then be no worries with earth
loops or long speaker cables or induced noise, etc
A neat extra (which would considerably increase the cost no doubt)
would be to make it duplex so that
using a remote control in the shed, I
could control the CD player which is
in the house (similar to what you can
do with B&O gear which I would love
to own but cannot afford).
And how about an opto-isolator for
modem lines so that they don’t have
to be unplugged from the modem
every time it looks like a storm? (M.
B., via email).
• It does seem possible that the lead
for the hands-free mobile phone kit
could act as a “counterpoise” and
thereby contribute to stronger radiation of the mobile signal. An optical
fibre solution would be tricky and
would require a separate battery
supply as well. Your alternative suggestion of a choke in the lead could
be a simple and effective solution.
As far as your CD player is concerned, the most effective solution
would be to use its optical output (if
it has one) and feed it to a D/A converter in your shed. However, while
it could be done, the cost is likely to
be more than the price of a portable
CD player – you can buy them for
around $125 now.
And as far as an optical isolator for
phone lines is concerned, it would
only remove the lightning protection
issue from the modem to the isolator;
after all, the isolator would still need
a mains supply and it is the potential
difference between the phone lines
and the mains supply which blows
modems.
I have built the Altronics
sub-woofer controller as well
and would like to build a small
amplifier inside it to make it a
self-contained unit. I am thinking
of using the 50W stereo module
described in the February 1995
issue and then using one channel to drive each speaker as the
Altronics controller can provide
in-phase and out-of-phase outputs.
I would rather have the amplifier
a bit too big than too small. (D. A.,
via email).
• We would suggest that you feed
no more than 50W into the Bass
Barrel system. If you drive each
speaker with 50W you will blow
it for sure.
I am currently upgrading my hifi
system and I am looking at upgrading
to a surround sound system. As a kit
builder I am wondering if SILICON
CHIP is going to do a decoder for Dolby
analog, digital or other in the near
future, or whether this sort of technology is beyond the scope of a kit.
I have had a look for the “Dolby
Pro Logic Surround Sound Decoder
Mk.2” kits but have been unable to
source this particular project. (D. H.,
via email).
• Our last Dolby project was in
November & December 1995 and the
project has now been discontinued.
Since then Dolby decoders have
dropped markedly in price and so
another Dolby decoder project would
not be viable.
Dolby decoder
kit wanted
Speed control
won’t regulate
Could you please help me with a
problem with the motor speed control
published in the June 1997 issue? I
purchased a kit and had no trouble
with it until I damaged it (my fault).
Rather than spend time fixing it, I
purchased another kit and built it.
However, it won’t regulate more than
a couple of volts. In the test sheet
they show pin 16 of the IC at +12V
but in the circuit diagram it shows
pin 16 grounded; the other readings
seem close. Can you help please? (J.
D., via email).
• Pin 16 of IC1 should be at ground
as shown on the circuit. The mention
of pin 16 being at 12V is a misprint
and should say that pin 12 is at 12V.
You can test the circuit by measuring voltages. There should be +12V
at pin 12, +5V at pins 14 & 15. Check
that there is not a short between the
drain and source pins of the Mosfets
Q3 and Q4. Pin 13 of IC1 should be
at ground.
Check also that the voltage at the
wiper of VR1 can be adjusted from
0V to 5V.
Data logger
interface
I am looking for a data logger to
connect to the anemometer kit published in the March 1999 issue of
SILICON CHIP. I bought and built a data
logger kit (2V - 20V input) but need a
way to read the pulses emitted from
the reed switch on the anemometer
into a frequency with an analog output so that I can take a sample every
hour or so.
The reason for this is that I am
involved in a student assignment to
collect wind speed data from a site to
gauge its suitability for a wind generator. I thought some sort of frequency
counter with an analog output (meter)
would do but have been unable to find
one that reads pulses into frequency
so far. (D. D., via email).
• The anemometer comprises a reed
switch activated by a rotating magnet.
A frequency meter does actually convert the pulses applied to its input
into a frequency measurement. It does
this by counting the pulses over a set
period of time of, for example, one
second. This would mean that the
number of pulses is the frequency in
Spring reverb
sounds dead
I have purchased and constructed a Spring Reverb as described in
the January 2000 issue of SILICON
CHIP. Generally, I found that the
spring reverb effect is subjectively
quite good and ‘sweet’ sounding.
However, there seems to be a serious problem with the unit when
used for my purposes.
I play a guitar through the unit
(guitar into input of unit, output of
unit to amplifier input) and have
found that I get a “dead” sound
from the unit; my guitar seems
to lose highs and dynamics. Note
that this occurs even when I turn
the reverb effect off which means
that I am only really going through
the final op amp/mixer.
I have checked the frequency
response of the unit with some
test equipment (pink noise source
and 1/3-octave band analyser) and
have found it to be very good, as
specified in the article. The guitar
frequency range doesn’t really go
above 10kHz so I cannot see how
this would be a problem. Given
this, I cannot explain why the unit
Hz. So you do not need a unit to convert the pulses from the reed switch
into a frequency which is then applied to the analog frequency meter.
We would suggest using the National Semiconductor LM2917 chip
to do the whole conversion for you. It
will convert the pulses from the reed
switch into a voltage.
We used an LM2917 in the Gear
Change Alarm published in the
September 1998 issue of S ILICON
CHIP and the values used in that
circuit would probably suit your
application. Data for the device can
be obtained from the National Semiconductor linear data book or search
the web for data from the National
Semiconductor site.
Knight Rider LEDs
don’t switch direction
I built the Knight Rider from the
May 1996 issue and it’s not switching direction. I see that the circuit
diagram shows pins 5 & 6 on IC 3 at
sounds like it is cutting out highs
and making the guitar sound dead.
I can only assume that it has
something to do with the transient/dynamic response of the
unit. The guitar is a very dynamic
instrument; when you hit the
strings hard you get sparkly loud
highs. Possibly, it is something
to do with mismatched input or
output impedances.
Note that the pickups in my
guitar have something like 10kΩ
output impedance. Is there anything you can suggest which might
help me out?
Note also that I have found some
information on this type of spring
reverb on a website at http://members.tripod.com/~roymal/reverb.
htm (J. A., via email).
• The dead sound from your
Spring Reverb module could be
due to the loading effect of the
level pot VR1. Check that it is
actually 50kΩ in value. If it is
not high enough, it could cause
problems.
You could also use a 100kΩ
type instead. Also try changing
the .0039µF capacitor value to
something smaller.
+12V but the PC board ties them to
pins 3 & 8 and they are all at ground.
Please explain. (S. D., via email).
• The J and K inputs to IC3 are
shown tied high on the circuit but
they are actually tied low on the PC
board. This has no effect on the circuit operation. However, you are on
the right track to finding the problem
with your Knightrider circuit, since
it is the IC3 flipflop which changes
the direction of the LEDs.
Check your board for shorts between tracks, particularly near IC3.
Check also that each LED is inserted
with the correct polarity, particularly
the LEDs at each end. The outputs
driving these end LEDs at pin 11
and pin 15 of IC4 switch the flipflop
(IC3) so the direction changes on each
LED sweep.
Flexible I/O cards
for PCs
I am building the I/O interface kit
that was published in the July 1997
JUNE 2000 91
Snubber burnout in
fluorescent inverter
I have built and operated two
of the high efficiency inverters for
fluorescent lamps, published in
the October 1993 issue. They have
operated for the past 18 months but
in January this year the 22Ω resistor in the snubber circuit went up
in smoke at turn on. I did no more
than take the fitting apart to fix it
and it still works.
In November I bought three more
of these kits and assembled two,
with the 22Ω resistor in one lasting
only a few hours and it no longer
works. The other now refuses to go
after not being used for a couple
of weeks.
These later kits use a different
toroidal core (T2) to the previous
ones and they run very hot; ie, burn
issue. However, there seems to be
problem with getting the input from
the hardware. Could it be because of
the program (Basic listing) problem? I
followed all the instructions and I can
use the output part of the hardware
with success. (H. H., via email).
• If the relays can be operated from
the computer listing, then the address
selection for IC1 would appear to be
correct. The same address selection is
used for the reading of data at the IC3
and optocoupler inputs. So therefore
the software appears to run correctly.
Perhaps you have a problem on the
PC board. Check that diodes D1-D8
are installed the correct way around
and that the optocouplers are working. A low on an input should select
a high at the corresponding collector
output of the optocoupler. This volt-
your fingers. Up until this stage I
have been impressed with their
performance. Can you advise? (M.
F., via email).
• The 22Ω resistor in the snubber
could be changed to a 0.5W rating
if you find that it does not last past
18 months of use. Your later kits
with a different toroid for T2 are
not likely to work properly since
the characteristics of this core
determine how the circuit operates.
Unless the toroid has the same
saturation and inductance factor,
the oscillator frequency will not
be consistent with the design.
This will alter the frequency of
drive to the fluorescent tube and
alter the tube current. We can only
recommend the RCC12.5/7.5/5 3F3
ring core for T2 as described in the
parts list.
age should also be at the respective
Data input (D0-D7) of IC3.
Is there a hazard with
leaded solder?
Of late my doctor friend passed
me an article concerning the health
hazard of workers in industry doing
soldering work. The article covers
lead poisoning. As we know solder
contains lead. In most cases it is 40
percent lead and 60 percent tin.
I have the following questions in
mind. Is there a risk involving soldering work? The fumes released from
soldering generally contains flux. Do
the fumes also contain lead vapour
with it? My guess is there isn’t since
lead is a heavy metal. The only thing
we MUST remember to do is after
soldering work is to wash our hands
clean, to prevent contamination when
we handle food.
To be safe why don’t we switch to
using lead free solder? I found leadfree cored solder has 99.3 percent
tin and 0.7 percent copper alloy. It
has a melting point of 227°C. Dick
Smith Electronics have it available
(Cat N-1628).
Will the electrical joints using this
type of solder be as good as 60/40
tin/lead alloy solder? I found solder
joints using lead free solder to be not
as shiny. Why is this so? Is it because
tin is not as shiny as lead? Is this effect just cosmetic or does it have an
effect on the tensile strength of the
soldered joints?
One way to test this is to solder a
piece of cable to a copper base and
use a strain gauge to test the pull
strength of the solder joints. Have you
experimented with this sort of test?
Finally, has SILICON CHIP published
an article in regard to the risk involving soldering work? (M. O., via email).
• We have not done an article on
the risks of lead in solder and we are
inclined to the view that they are very
low. It seems that the main reason for
the push for lead-free solder comes
from Europe where they want to keep
lead out of community land-fills.
Furthermore, we have the view that
lead in solder is probably as much a
health risk as lead in dental amalgam
(ie, extremely low). Most dentists
don’t believe amalgam is a risk.
Having said that, you should use
a fan to blow the fumes away while
soldering; depending on how hot
your soldering iron is, there could be
some lead in the vapour and yes, you
should definitely wash your hands
after soldering.
We have not done any work involvSC
ing lead-free solder.
WARNING!
SILICON CHIP magazine regularly describes projects which employ a mains power supply or produce high voltage. All such
projects should be considered dangerous or even lethal if not used safely. Readers are warned that high voltage wiring should be
carried out according to the instructions in the articles. When working on these projects use extreme care to ensure that you do
not accidentally come into contact with mains AC voltages or high voltage DC. If you are not confident about working with projects
employing mains voltages or other high voltages, you are advised not to attempt work on them. Silicon Chip Publications Pty Ltd
disclaims any liability for damages should anyone be killed or injured while working on a project or circuit described in any issue of
SILICON CHIP magazine. Devices or circuits described in SILICON CHIP may be covered by patents. SILICON CHIP disclaims any
liability for the infringement of such patents by the manufacturing or selling of any such equipment. SILICON CHIP also disclaims
any liability for projects which are used in such a way as to infringe relevant government regulations and by-laws.
Advertisers are warned that they are responsible for the content of all advertisements and that they must conform to the Trade
Practices Act 1974 or as subsequently amended and to any governmental regulations which are applicable.
92 Silicon Chip
DON’T
UTER
COMP
MISS OMNIBUS
THE
’BUS!
www.siliconchip.com.au
SILICON
CHIP’S
132 Pages
9
$ 95 *
ISBN 0 95852291 X
780958
522910
IN
LINCLUDES
FEA U
TUR X
E
A collection of computer features from the pages of SILICON
CHIP magazine
Hints o Tips o Upgrades o Fixes
Covers DOS, Windows 3.1, 95, 98, NT
o
RT
Do you feel a little “left behind” by the latest advances and developments
in computer hardware and software? Don’t miss the bus: get the ’bus!
THIS IS IT: The computer reference you’ve been asking for!
SILICON CHIP's Computer Omnibus is a valuable compendium of the most-requested
computer hardware and software features from recent issues of SILICON CHIP magazine
- all in one handy volume. Here's just a sample of the contents:
Troubleshooting your PC: what to do when things go wrong
NO
Choosing, installing and taming computer networks
AVA W
Upgrading and overclocking CPUs
DIRE ILABLE
C
Hard disk drive upgrades, tune-ups and tips
SILIC T FROM
Windows 3.1, 95, 98 and NT tips and tricks
ON
just $ CHIP
The Y2K Bug - and how to swat it
125O*
INC
All about Linux
GST
& P&
P
And much more!!!
ORDER NOW: Use the handy order form in this issue or call
(02) 9979 5644, 9-5 Mon-Fri with your credit card details.
* Price includes GST
09
9780958522910 09
9
MARKET CENTRE
Cash in your surplus gear. Advertise it here in Silicon Chip.
FRWEEBE
YES!
Place your classified advertisement in SIL-
ICON CHIP Market Centre and your advert
will also appear FREE in the Classifieds-on-the-Web page of the SILICON
CHIP website,
www.siliconchip.com.au
And if you include an email address or
your website URL in you classified advert, the
links will be LIVE in your classified-on-the-web!
S!
D
E
I
F
I
S
C LAS
EXCLUSIVE TO SILICON CHIP!
CLASSIFIED ADVERTISING RATES
Advertising rates for this page: Classified ads: $11.00 (incl. GST) for up to 12 words
plus 55 cents for each additional word. Display ads: $27.50 (incl. GST) per column
centimetre (max. 10cm). Closing date: five weeks prior to month of sale.
To run your classified ad, print it clearly in the space below or on a separate
sheet of paper, fill out the form & send it with your cheque or credit card details
to: Silicon Chip Classifieds, PO Box 139, Collaroy, NSW 2097. Or fax the details
to (02) 9979 6503.
Taxation Invoice ABN 49 003 205 490
_____________ _____________ _____________ _____________ _____________
_____________ _____________ _____________ _____________ _____________
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Enclosed is my cheque/money order for $__________ or please debit my
❏ Bankcard ❏
Visa Card ❏ Master Card
Card No.
Signature ________________________ Card expiry date______/______
Name _____________________________________________________
Street _____________________________________________________
Suburb/town _________________________ Postcode______________
94 Silicon Chip
FOR SALE
RAIN BRAIN AND DIGI-TEMP KITS: 8
station sprinkler controllers, 60 channel
temp monitor uses DS1820s over 500
metres. Has PC Data logging. Mantis
Micro Products,
http://www.home.aone.net.au/mantismp
ELECTRONIC/MECHANICAL DESIGN AND CONSTRUCTION: we offer
a complete design service for electronic
and mechanical devices. Most work is
done in house and you deal directly with
the designers. No job is too small and
can be to prototype or “turn key” stage,
in one offs or for future production.
Simply send us an email at vladimir<at>
u030.aone.net.au with your questions
or requirements and we will get back
to you.
WEATHER STATIONS: Windspeed &
direction, inside temperature, outside
temperature & windchill. Records highs
& lows with time and date as they occur.
$420.00 complete plus sales tax if appli
cable. Optional rainfall and PC interface.
Used by Government Departments,
farmers, pilots, and weather enthusiasts.
Other models with barometric pressure,
humidity, dew point, solar radiation, UV,
leaf wetness, etc. Just phone, fax or
write for our FREE catalogue and price
list. Solar Flair/Ecowatch ph: (03) 5968
4863 fax: (03) 5968 5810, PO Box 18,
Emerald, Vic., 3782. ACN 006 399 480.
KITS KITS AND MORE KITS! Check
‘em out at www.ozitronics.com
PCBs for all older magazine projects
can be obtained from 0408-613-300
or http://www.cia.com.au/rcsradio
C COMPILERS: everything you need
to develop C and ASM software for
68HC08, 6809, 68HC11, 68HC12, 68
HC16, 8051/52, 8080/85, 8086, 8096
or AVR: $155.00 each. Macro Cross
Assemblers and Disassemblers for
above CPUs + 6800/01/03/05, 6502
and 68HC12 for $78. Debug monitors:
$78 for 6 CPUs. All compilers, XASMs
and monitors: $480. 8051/52 Simulator (fast, now incl. 80C320): $78. Try
the C-FLEA Virtual Machine for small
CPUs, build a “C-Stamp”. Demo desk:
FREE. All prices + $5 p&p.
Atmel Flash CPU Programmer: Handles the 89Cx051, 89C5x and 89Sxx
series, and the new AVRs in both DIP
and PLCC44. Also does most 8-pin
EEPROMs. Includes socket for serial
ISP cable. $199, $37 tax, $10 p&p.
SOIC adaptors: 20-pin $90, 14-pin
$85, 8-pin $80. Credit cards accepted.
GRAN
TRONICS PTY LTD, PO Box
275, Wentworthville 2145. Ph (02) 9896
7150; Fax (02) 9631 1236; or Internet:
http://www.grantronics.com.au
LOWER G$T PRICES from June 1
! DON’T wait until JULY ! Visit allthings.com.au for LOWER G$T prices.
BULLET CAMERAS $110 with 2
YEAR WARRANTY * Mono DOME
CAMERAS 420 Line $63 * 380 Line
$92 * 450 Line $117 with 5 YEAR
WARRANTY & BLEMISH FREE CCD
* with SONY CCD $95 * COLOUR
DOME CAMERAS 420 Line $90 * 400
Line DSP $177 * 450 Line $186 * 440
Line $215 with 5 YEAR WARRANTY
& BLEMISH FREE CCD * 600 Line
DSP $201 * PINHOLE MODULE IN
PIR DETECTOR $144 * COLOUR
DSP PIN PCB in PIR CASE $189 *
MINI 36 mm x 36 mm $87 * 420 Line
$108 with 5 YEAR WARRANTY &
BLEMISH FREE CCD * DSP COLOUR
$172 * FOUR Channel Switchers $101
* QUAD 1024 x 512 $226 * COLOUR
QUAD $520 * Auto / Manual Scanners
$147 * REMOTE PAN & TILT $311
* VIDEO TRANSMITTERS $160 *
TRANSMITTER BOOSTERS $180 *
MULTIPLEXER 4 Ch $829 * DIGITAL
PC VIDEO RECORDING SOFTWARE
& PCI CARD $119 * PROFESSIONAL
REMOTE DIAL-UP & PAGING SOFTWARE & PCI CARD $249 * REMOTE
STANDALONE DIAL-IN/OUT Systems (no PC required) from $899
* PINHOLE PCB MODULES $77 *
COLOUR DSP $169 * DIY PLUG-IN
20 metre AV Cable & Adaptor Sets
suit all Cameras from $30 * PLUS
LOTS of NEW PRODUCTS * LOWER
PRICES * UP TO 5 YEARS WARRANTY * VISIT: allthings.com.au NOW !
T: 08 9349 9413.
SOLAR PANELS: 120 watt $995.00,
80 watt $650.00, 60 watt $510.00, 40
watt $395.00 (all with 25 year guarantee). UNBREAKABLE PANELS:
ROLA Australia (08) 8270 3175
www.bettanet.net.au/GTD
Silvertone’s RC Receiver
Still the best little performer available!
MP3-CD Player: $699
Plays standard CDs & MP3s
as well.
Plays MP3 CDs made with a
CD writer.
Up to 2200 songs per CD.
Car adapter available.
ROLA 15U & 15UX: $325
Size: 15" (380mm).
Freqency response: 30-3,000Hz
(15U); 30-12,000Hz (15UX).
Power handling: 250 watts RMS.
SPL: 97db/1 metre.
FS (resonant frequency) 30Hz.
Satellite TV Reception
International satellite TV reception in
your home is now
affordable. Send for
your free info pack
containing equipment
catalog, satellite lists, etc or call for
appointment to view. We can display
all satellites from 76.5° to 180°.
Still only $129.50 AM or $149.50 FM.
May be used with most ppm transmitters. This and many other radio control
products available from:
Silvertone Electronics, PO Box 580,
Riverwood 2210.
Phone/Fax (02) 9533 3517.
www.silvertone.com.au
AV-COMM P/L, 24/9 Powells Rd,
Brookvale, NSW 2100.
Tel: 02 9939 4377 or 9939 4378.
Fax: 9939 4376; www.avcomm.com.au
Need prototype PC boards?
We have the solutions – we print electronics!
Four-day turnaround, less if urgent; Artwork from your own
positive or file; Through hole plating; Prompt postal service; 29
years technical experience; Inexpensive; Superb quality.
Printed Electronics, 12A Aristoc Rd,
Glen Waverley, Vic 3150.
Phone: (03) 9545 3722; Fax: (03) 9545 3561
Call Mike Lynch and check us out!
We are the best for low cost, small runs.
Positions At Jaycar
We are often looking for enthusiastic staff
for positions in our retail stores and head
office at Rhodes in Sydney. A genuine
interest in electronics is a necessity. Phone
02 9743 5222 for current vacancies.
64 watt $550.00, 42 watt $420.00,
32 watt $340.00, 11 watt $190.00, 5
watt $120.00, 1.25 watt $80.00. WIND
GENERATORS: 400 watt $950.00.
INVERTERS: sinewave inverters, inverter/chargers, mod. Sinewave inverters, call with requirements. AUSTRALIA
WIDE DELIVERY (Free on orders over
$500.00). TASMAN ENERGY: (03)
6362 3050 Fax (03) 6362 3054.
tronic equipment. Free delivery. Order
now: 0410 739 317.
RAINBOW POWER COMPANY –
Solar Panels 80W $595, Batteries,
Inverters, Regulators, Rebates Available – call (02) 6689 1430.
PERSON WITH EXPERIENCE / APTITUDE able to fault find & repair PCBs
– without diagrams. GENEROUS PKG
NEG. Tel John<at>AER (03) 9482 4958
0415 305 470.
CAMERAS TOP QUALITY - DIY PAK
4 COLOUR Cameras, Switcher, Power SPECIAL $785 – Colour Camera/
AUDIO $159 – Colour DOME $159 –
WATERPROOF camera $189 –
NIGHT-VISION camera $120 – WIRELESS transmitter $65 – Bug detector
$245. Best prices on security & elec-
KIT ASSEMBLY
ANY KITS assembled/repaired:
professional, speedy service. Phone
Neville Walker (07) 3857 2752.
WANTED
Circuit Ideas Wanted
Do you have a good circuit idea?
We pay up to $60 for contributions
to Circuit Notebook.
Silicon Chip Publications, PO
Box 139, Collaroy, 2097.
JUNE 2000 95
Silicon Chip Binders
Keep your copies safe, secure and
always available with SILICON CHIP
binders: they’re cheap insurance!
Advertising Index
REAL
VALUE
AT
$12.95
PLUS P
&P
Heavy board covers with
2-tone green vinyl covering
Altronics................................. 74-76
Av-Comm Pty Ltd.........................95
Dick Smith Electronics........... 10-13
Electronic Valve & Tube Co..........55
Each binder holds up to 14
issues so that you can include
catalogs
EMC Technologies.......................37
SILICON CHIP logo printed
in gold-coloured lettering on
spine & cover
Harbuch Electronics....................35
Emona Instruments...................IBC
Instant PCBs................................95
Jaycar ................................... 45-52
Price: $12.95 plus $5 p&p each
(available Aust. only)
Kalex............................................41
Order by phoning (02) 9979 5644 & quoting your credit card number;
or fax the details to (02) 9979 6503; or mail your order with cheque or
credit card details to Silicon Chip Publications, PO Box 139, Collaroy,
NSW 2097.
Kits-R-Us.....................................95
Microgram Computers...................3
MicroZed Computers...................37
Oatley Electronics........................25
DON’T MISS
THE ’BUS
Do you feel left behind by the latest
advances in computer technology? Don’t
miss the bus: get the ’bus!
Includes articles on troubleshooting your
PC, installing and setting up computer
networks, hard disk drive upgrades,
clean installing Windows 98, CPU
upgrades, a basic introduction to Linux
plus much more.
Optional Power..........................IFC
www.siliconchip.com.au
SILICON
CHIP’S
132 Pages
9
$ 95 *
ISBN 0 95852291 X
09
9780958522910 09
9
780958
522910
COMPUTER
OMNIBUS
IN
LI CLUDE
FEA NU S
TUR X
E
A collection of computer features from the pages of SILICON
CHIP magazine
Printed Electronics...................... 95
Questronix...................................37
Rall Electronics............................37
REC Electronics......................OBC
Robotoz.......................................37
Rocom Electronics.......................37
R.T.N............................................33
Hints o Tips o Upgrades o Fixes
Covers DOS, Windows 3.1, 95, 98, NT NO
W
o
AVA
DIRE ILABLE
C
SILIC T FROM
ON
just $ CHIP
125O
INC
ORDER NOW: Use the handy order form in this issue or call
(02) 9979 5644, 8.30-5.30 Mon-Fri with your credit card details.
Silicon Chip Back Issues....... 88-89
Silicon Chip Binders....................96
RT
P&P
Note: price does not include GST which applies from 1st July, 2000.
Silicon Chip Bookshop........... 86-87
SC Computer Omnibus...............93
Silicon Chip Subscriptions...........34
Silvertone Electronics..................95
HELP SAVE THE NIGHT SKY!
We are losing our heritage of starry night skies. Poor, inefficient
outdoor lighting is causing glare and “light pollution”. This wastes
energy and increases greenhouse gas emissions.
You can help by joining SYDNEY OUTDOOR LIGHTING IMPROVEMENT SOCIETY (SOLIS). SOLIS aims to educate and inform about
quality outdoor lighting and its benefits. We also lobby councils, government and other bodies to promote good lighting practice. SOLIS
meetings are held third Monday night of each month at Sydney Observatory.
Individual membership is $20 pa. Donations are also welcome. Cheques payable
to “SOLIS c/- NSAS”, PO Box 214, West Ryde 2114.
Email: tpeters<at>pip.elm.mq.edu.au
96 Silicon Chip
Solar Flair/Ecowatch....................94
Vass Electronics..........................37
_____________________________
PC Boards
Printed circuit boards for SILICON
CHIP projects are made by:
• RCS Radio Pty Ltd. Phone 0408-
613-300.
• Marday Services, PO Box 19-189,
Avondale, Auckland, NZ. Phone (09)
828 5730.
SILICON
CHIP
If you are seeing a blank page here, it is
more than likely that it contained advertising
which is now out of date and the advertiser
has requested that the page be removed to
prevent misunderstandings.
Please feel free to visit the advertiser’s website:
www.emona.com.au
|